Mounting Instructions: For Can-Am Commander Suicide

Mounting Instructions:
For Can-Am Commander
Suicide Aluminum Doors.
U TV-4001
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Parts List:
Set of Door Assemblies (Left & Right)
Set of Door Jamb Armatures (Left & Right)
Set of Door Skins (Left & Right)
Set of Rear Quarter Panel Skins (Left & Right)
Door Latches w/ Knobs
Striker Bolts
Small S Bracket
Hardware Kit
Supplied Hardware Kit:
2
(A) 8 x 50mm Flange Hex Bolt
1
(B) 8 x 35mm Flange Hex Bolt
2
(C) 6 x 50mm Button Head Allen Bolt
4
(D) 6 x 30mm Button Head Allen Bolt
2
(E) 6 x 20mm Button Head Allen Bolt
45
(F) 6 x 16mm Button Head Allen Bolt
4
(G) ¼ x 1” Flange Hex Bolt
2
(H) 8mm Nyloc Nut
4
(I) 8mm Flat Washer
49
(J) 6mm Nyloc Nut
47
(K) 6mm Flat Washer
2
(L) ¼” Nyloc Nut
6
(M) ¼” Loc Washer
4
(N) ½” Alum. Spacer
2
5/16” Nyloc Nut
** Due to the differences in production specs on Can Am vehicles, Blingstar has developed
a slotted striker bolt mounting location on the steel door jamb. This will provide you with
greater adjustment when installing your new doors. Instead of threading directly in to the
door jamb you will use a 5/16” nyloc nut and a 8mm flat washer to mount the striker bolt
Tools Required:
13mm socket and wrench
10mm socket and wrench
14mm socket
Ratchet
3/8” Drill Bit
Hand Held Drill
Drimel
Pre-Installation:
1. Remove seats for the UTV, Unbolt and remove shoulder bars and retain aluminum
washers.
2. Remove front and rear quarter panels (see photo A). Next remove side nets, and receiving
buckles.
3. Remove glove box. You will need to first remove the upper plastic bezel above the glove
box to access the two bolts. You do this by pulling back on the plastic bezel till it comes
free. Unbolt glove box, remove, and retain bolts.
Installation:
1. Using supplied template, trim black plastic on both driver and passenger side inter foot
well. You need to trim just enough for the tube of the door jambs to clear.
2. (a) Mount left driver door jamb post. Remove left steering column outer bolt and retain
nut (see photo B). Next remove the bolt at the bottom of the outside footwall below the
side net receiving buckle. This will allow the foot well plastic to be swung away so that
you can now install door jamb post tab to the outside of the steering column mount and
now install supplied bolt (B) and use stock nut, then tighten.
(b) Mount right passenger door jamb post. Remove two bolts on the outer right hand side
passenger grab bar and retain the hardware. Again be sure to remove the bolt at the lower
portion of the outside foot well to allow it to swing clear while mounting the door jamb.
Then mount the tab of the door jamb post in-between the grab bar and chassis. Then reinstall the stock bolts, nuts, and then tighten.
3.
a) Mount left door assembly to upper shoulder bar mount using supplied bolt (E), the
stock aluminum washer spacers, and a few drops of Loctite. Then mount to the two bolt
holes that are under the lower seat belt assembly (see photo C). Leave these bolts some
what loose for now as you may need to adjust your door slightly to line up the latch
properly.
(b) Same directions for the right side except your lower mount will be the one bolt on
back side of the seat belt assembly (see photo D). Remove nut to mount door and tread
nut back on snug.
4. Now install latches (left and right) on both doors using supplied bolt (G) and washer (M).
Leave latch bolts loose for final adjustment. Install door knobs to both latches using
supplied nut (L) and washer (M).
5. On each side, close door checking for alignment with your door latch and striker bolt on
both sides. Note: double check clearance and alignment while repeatedly opening and
closing the door. Make sure striker and latch align perfectly to avoid unnecessary wear on
hinges and life of the door. Once you have checked for any clearance issue go back and
tighten all hardware to this point.
6. Now on both side you will need to mark or scribe the lower frame rail for a hole to be
drilled. Using the lower arm of the door jamb post as a guide or template to make your
mark for the mounting hole (see photo B). Once you have made a solid mark on both
sides remove door jamb posts and drill your holes. Then re-install the door jamb posts as
explained above and install supplied bolt (A), nut (H), and washer (I) to lower post
mounts, then tighten all post mounting bolts. Now install your striker bolts on both door
jamb post plates.
7. Now install the supplied rear quarter panels (sheet metal). There are three holes to be
drilled and marked. Mount the rear quarter panels supplied bolts (C, D), washer (K), and
nut (J). You will need to mark or scribe the lower rocker panel plastic. One on the left
side and two on the right (see photo E). Once marked remove panels and drill your
marked holes.
8. Once holes are drilled, mount supplied S bracket to right side, the hole located toward the
front of the vehicle (see photo E). Now add rear quarter panels support using supplied
bolt (C) and stock plastic support panel place behind sheet metal then tighten.
9. Now install door skins with supplied bolt (F) washer (K), and nut (J) then tighten.
10. Now reinstall glove box, front plastic quarter panel, and seats.
*If you have any questions on your purchase or any of our other items, please feel free to contact
us at: (951)279-3861 or email us at [email protected]