HAYNES SERVICE MANUAL for XS650 TERMINAL

TOOLS
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
VALVE SPRING COMPRESSOR TOOL
Compressor tool in case. XS# 35-0115 .... $37.00/kit
HAYNES SERVICE MANUAL for XS650
Haynes service manual - XS650 1970-83
XS# 35-0650 .... $19.00ea
DIGITAL TIRE PRESSURE GUAGE
0-100psi (0.1 to 7.0 Bar) XS# 35-0089 ....... $10.00ea.
SPOKE WRENCH SET
XS# 35-0109 .. $4.00/set
TERMINAL CRIMPER
Terminal Crimper Tool. Fastens metric terminals
to wires like the factory originals.
XS# 35-0011 .... $26.00ea.
ROTOR PULLER
Rotor Puller for all XS650's
XS# 35-0040 .... $14.00ea.
CABLE LUBER
VALVE GUIDE DRIVER TOOL
Cable Luber -Yamaha Type
Pressure Luber (Sold each)
XS# 35-0108 ..... $4.50ea.
Removes & installs engine Valve Guides
XS# 35-0077 .... $10.00ea.
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TOOLS
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
DRIVE CHAIN RIVETER TOOL
CLUTCH HUB HOLDING TOOL
Holds Inner & outer clutch Hubs when loosening or tightening
the Hub Center Nut.
XS# 35-5021 ....... $8.00ea.
Drive Chain Riveter Tool - Rivets high strength rear
drive chain Rivet links with hollow pin ends.
Rivet Tool - XS# 35-0006 ....... $14.00ea.
Replacement Rivet Pin for above tool.
XS# 35-0007 ..... $6.00each
DRIVE CHAIN BREAKER
Chain Breaker in case. XS# 35-0083 ... $19.00ea.
Heavy Duty Tiedown set - 1 inch Wide x 5 1/2FT. 4000 LB.
Strength with Quick Release. - Set of 2 (Black Color)
XS# 27-5503 ...... $9.00/Set/2
CHAIN PRESS TOOL
TIRE LEVER
Tire Lever - 16" Long dunlop type tire lever for those tough
tires needing lots of leverage to remove. You need 2 of these
to do the job.
XS# 35-0080 ....... $6.00ea.
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Press Tool is used to press on sideplates ( rivet or clip
type ) onto Rear drive chains. All late type High strength
drive chains now use a press on sideplate on the connecting link. XS# 35-0081 ..... $4.00ea.
TOOLS
IMPACT SCREWDRIVER IN CASE
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
REPLACEMENT BIT SET
REPLACEMENT BIT SET
Impact Screwdriver with bit set in case. A must have tool 1.5" Replacement Driver Bit set 3" Long Impact Driver Bit set
used to break loose engine screws with slot or phillips Set contains 2 Phillips & 2 Slotted Set contains 2 Phillips & 2 Slotted
heads.
XS# 35-0095....... $18.00/kit
Bits. XS# 35-0107 .... $4.00 Set Bits. XS# 35-0110 .... $5.00 Set
DEEP RIGHT- ANGLED SNAP RING PLIER SET
SNAP RING PLIER SET
Right Angled Snap ring Plier Set - Reaches in deep to
remove circlips when rebuilding brake master cylinders.
XS# 35-0009 ....... $9.00ea.
Snap ring Plier Set - Removes internal or external
snap rings. Set includes 2 straight and 2 angled tips.
XS# 35-0114 ....... $10.00/Set.
CAM CHAIN BREAKER/RIVETER TOOL
Breaker/Riveter Kit in case. XS# 35-0112 ... $39.00/kit
Replacement breaker pin XS# 35-0117 ... $6.00each
VALVE LAPPING STICK
Valve Lapping Stick - 8" Long with .75 & 1.0" suction
cups to fit XS650 valves. XS# 35-0055 ... $4.00 ea.
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2 into 1 Exhaust Systems
MAC 2 into 1 exhaust systems for the YAMAHA 650 add not just in good looks but also increased performance.
Features include centerstand retention, oil drain plug access, removable all metal baffle. High quality chrome.
2 into1 CHROME
XS PART # MODEL
421-0401
XS650 (Twin) All Models
Price - $225.00 Set
( includes freight in U.S.A. & Canada )
ORIGINAL EQUIPMENT TYPE EXHAUST GASKETS
YAMAHA HEADPIPE GASKETS
XS PART# OEM Ref. #
18-0675 3GD-14613-00-00
Fits: All 650 Twins 70-84
Price
$ 3.00 pr.
CROSS-OVER JOINT GASKET
for stock XS650 2-2 Systems
XS PART# OEM Ref. #
17-4526 2G2-14714-00
17-4526
Fits: XS650 E/SE/SF/2F/SG-SK (78-83)
32 x 38 x 30.5mm. (ID. OD. Length)
18-0675
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
100
Price
$ 8.00 ea.
XS 650 2 into 2 Exhaust
Replace that worn out stock system. One piece headpipes with mufflers. Fits into stock location. Removable baffles.
High lustre chrome finish. Retains Centerstand. 17" long Megaphones. Mounting Hardware included.
CHROME
XS PART #
004-0133
MODEL
XS650 (Twin) All Models
Price - $230.00 Set
( includes freight in U.S.A. & Canada )
HEADPIPE SETS
Replacement Headpipes - Chrome MAC 2-2 as in
system above. 1 1/2" OD. x 1 3/8" ID. x 37" Long
with a slight upkick on the ends.
XS PART #
004-0133HP
MODEL
XS650 (Twin) All Models
Price - $130.00 Set
( includes freight in U.S.A. & Canada )
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
101
UNIVERSAL MUFFLERS
Universal Mufflers - Chrome plated - Very well made in Taiwan - Adjustable side mount hangers and reducer sleeves
included. All Mufflers feature heavy duty baffles.
XS PART # 07-0045 ................ $ 49.00ea.
Universal Oval type Muffler. New style !
All Mechanical baffle .
Welded in end and baffle. Chrome Plated
17" long. Adjustable slider mount.
Reducer sleeves included. Fits: 1 3/8", 1.5", 1 5/8", 1 3/4"
XS PART # 07-0046 ...................... $ 49.00ea.
UNIVERSAL 18" Reverse Cone Megaphone
Heavy Duty all Mechanical baffle .
Welded end cone & baffle construction. Chrome Plated
18" long. x 4" end Dia. Adjustable slider mount.
A higher Quality version of 07-0014 Universal muffler.
Reducer sleeves included. Fits: 1 3/8", 1.5", 1 5/8", 1 3/4"
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
102
UNIVERSAL MUFFLERS
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
Universal Mufflers - Chrome plated - Very well made in Taiwan - Adjustable side mount hangers and reducer sleeves
included when indicated. All Mufflers feature heavy duty baffles.
XS PART # 07-0065 ..................... $ 65.00ea.
UNIVERSAL 26" Reverse Cone Megaphone
Heavy Duty all Mechanical baffle .
Welded end cone & baffle construction. Chrome Plated
26" long. x 3 7/8" end Dia. Adjustable slider mount.
The best Quality Universal muffler.
Reducer Not used with this Muffler - Made to fit to headpipes
with OD of 1.5" (38.5mm.) Only!
XS PART # 07-0014 .................... $ 45.00 ea.
SHORTY Reverse Cone Megaphone
Perforated tube type baffle.
End cone fastened with 3 screws.
Classic sleek & short design. Chome plated
17 1/2" long. x 4" end Dia. Adjustable slider mount.
Reducer Sleeve set included.
Fits: 1 3/8", 1.5", 1 5/8", 1 3/4" Headpipes
REDUCER SLEEVE SETS
Replacement Reducer Sleeve Set to fit our universal mufflers.
3 pc. set reduces mufflers to 1 5/8", 1 1/2" or 1 3/8" Fits part
numbers - 07-0013/0014/0015/0019
XS PART # 07-0005 ................................................... $ 5.00 Set
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UNIVERSAL MUFFLERS
Universal Mufflers - Chrome plated - Very well made in Taiwan - Adjustable side mount hangers and reducer sleeves
included. All Mufflers feature heavy duty baffles.
PART # 07-0019 .......................... $ 46.00 ea.
STRAIGHT - Megaphone Type
Mechanical & Glass pack type removable baffle.
4" end Dia. x 23" long. Chrome Plated
Adjustable slider mount.
Reducer sleeves included. Fits: 1 1/2", 1 5/8", 1 3/4"
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
PART # 07-0013 .......................... $ 42.00 ea.
STRAIGHT - Small early XS Style
3 3/8" end Dia. x 20" long. Chrome Plated,
Adjustable slider mount.
Reducer sleeves included. Fits: 1 1/2", 1 5/8", 1 3/4"
CENTER STAND STOP
RUBBER
CENTER STAND STOP
BRACKET
Used to stop centerstand from hitting universal or MAC mufflers.
XS # 07-0211 .................... $4.00 ea.
3 5/8" long with oblong mount hole.
XS # 07-0210 .................... $4.00 ea.
4 5/8" long with oblong mount hole.
XS # 07-0209 .................... $4.00 ea.
6 1/4" long with oblong mount hole.
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For use with center stand brackets.
1" Dia. x 5/8" cushion. Fits 3/8" hole.
XS Part # 01-0119 ............... $1.50 ea.

Clamps
Brackets
MUFFLER CLAMPS & HANGERS
HANGER STRAPS
XS# 07-0004 4" Chrome Straight Hanger Strap .... $ 3.00 ea.
XS# 07-0006 6" Chrome Straight Hanger Strap ..... $ 3.00 ea.
Accessories/Body/Tools/Exhaust
Section (E) Version 01 March/05
XS# 07-0206 3 3/4" Straight Hanger Strap .. $ 3.00 ea.
XS# 07-0205 2 1/2" Hanger Strap .. $ 2.00 ea.
XS# 07-0207 5 1/2" Straight Hanger Strap ........... $ 3.00 ea.
XS# 07-0201 3 3/4" Offset Hanger strap .... $ 4.00 ea.
XS# 07-0203 5 1/2" Offset Hanger strap . $ 4.00 ea.
MUFFLER CLAMPS
Chrome plated Heavy duty center clamp, includes nut and bolt.
XS# 07-0001
1 1/2" ................................................................ $4.00 each
XS# 07-0417
1 5/8" Fits MAC 2-1 at Y & 2-2 at collector .... $4.00 each
XS# 07-0002
1 3/4" ................................................................ $4.00 each
XS# 07-0003
1 7/8" Fits MAC & Universal Mufflers .......... $4.00 each
XS# 07-0409
2 1/8" Fits MAC 2-1 at collector .................... $4.00 each
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