LumiNova - bayFair.de
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LumiNova - bayFair.de
LumiNova LIGHT FAST - SUPER BRIGHT LONG AFTERGLOW PHOSPHORESCENT PIGMENTS Afterglow after 5 minutes Conventional Pigment LumiNova Afterglow after 60 minutes Conventional Pigment LumiNova Afterglow after 500 minutes Conventional Pigment LumiNova LumiNova LIGHT FAST - SUPER BRIGHT LONG AFTERGLOW PHOSPHORESCENT PIGMENTS 1. What is LumiNova? 3. Applications of LumiNova LumiNova is a class of newly developed phosphorescent (glow-in-the-dark) pigments which are based on Strontium Oxide Aluminate chemistry. They are drastically different from conventional phosphorescent pigments which are either based on Zinc Sulfide or on radioisotopes for their selfluminous properties. LumiNova Pigments are in the TSCA inventory and Nemoto & Co., Ltd. was granted the U.S. Patent in 1995 and since then in many other countries worldwide. LumiNova was originally developed to satisfy the current and future needs of the clock, watch and the instrument dial industries, but soon it was found out that like many other new products, the application possibilities are almost limitless. LumiNova was invented and developed by NEMOTO & CO. LTD., of Tokyo, Japan. Nemoto has been in the luminous pigments business since 1941 and is one of the leading phosphorescent pigments manufacturers in the world. The development of LumiNova resulted from the demands placed upon NEMOTO & CO. LTD., by the Japanese watch and clock manufacturers which did not want to use radioactive luminous dials in their products. This challenge created LumiNova! LumiNova which glows practically all night long without the aid of any radioactive substances was chosen as Most Innovative Product in Japan in 1993! 2. Features of LumiNova Some of the advantages and distinguishing features of LumiNova pigments are: • Afterglow period of ten times current ZnS based phosphorescent pigments; • Activation by a wide wavelength band (200-450 nm) but best results are obtained with an activation energy under 365 nm; • Initial afterglow brightness of up to ten times of current radio luminescent and photo luminescent pigments; • Increase in luminescence and afterglow with longer activation time; • Excellent weather and light fastness; • Free of hazardous and radioactive substances. The following applications are those that come to mind immediately: • Clock & Watch dials; • Electronic instrument dial pads; • Home appliances; • Lighting apparatus and switches; • Exit sign boards; • Emergency signage and low level lighting escape systems; • Aircraft and automobile dials and instrument panels; • Firemen’s equipment; • Traffic signs & high visibility signs ; • Fishing equipment; • Military applications; • Outdoor path marking; • Camping equipment; • Textile printing and textile fibers; • Writing & printing inks; Other applications where a long afterglow and/or light fastness is needed. 4-1. Comparison between LumiNova types and Conventional Phosphorescent Pigments LumiNova® Green (G) Conventional Phosphorescent Pigment LumiNova® Blue Green (BG) Chemical Identity SrAl2O4:Eu,Dy Sr4Al14O25:Eu,Dy ZnS:Cu Body Color Light Yellowish Green Light Yellowish Green Yellowish Green Av. Particle Size 4-60 µm (6) 4-40 µm (6) 20-40 µm(6) Excitation Energy 200-450 nm 200-450 nm 200-450 nm Emission Wave Length (Peak) 520 nm 490 nm 530 nm Afterglow Brightness (1) ≈ 300 mcd/m2 ≈ 300 mcd/m2 20-30 mcd/m2 Afterglow Extinction (2) > 2,000 min. > 2,000 min. 200 min. Excitation Time (3) ~ 30 min. ~ 30 min. ≈ 4 min. Light Fastness (4) > 1,000 hours > 1,000 hours 10-24 hours Chemical Stability Very Good (except water) Very Good Poor to good Specific Gravity (5) 3.6 3.9 4.1 Footnotes: (1) (2) (3) (4) Brightness after 10 minutes excitation with a D65 illuminant of 400 lux for 20minutes. Time necessary for afterglow brightness to diminish to 0.32 mcd/m2 . Time required for saturation with standard D65 illuminant at 200 lux. Time required for initial afterglow to drop to by 20% after irradiation with 300 W high pressure mercury lamp (accelerated light fastness test). (5) In powder form. (6) Depends on type (based on particle size) of LumiNova®. Excitation & Emission Spectra LumiNova Green, Blue Green & ZnS:Cu Pigments 105 365 nm LumiNova G Emission Relative Intensity (%) 90 ZnS:Cu Emission 75 LumiNova BG Emission 60 ZnS:Cu Excitation 45 LumiNova G Excitation 30 15 0 200 LumiNova BG Excitation 250 300 350 400 450 500 Wavelength (nm) 550 600 650 700 4-2.Comparison between LumiNova types and Conventional Phosphorescent Pigments LumiNova® Violet (V-300) Conventional Phosphorescent Pigment LumiNova® Blue (B-300) Chemical Identity CaAl2O4:Eu,Nd CaAl2O4:Eu,Nd+ Sr4Al14O25:Eu,Dy (Sr,Ca)S:Bi Body Color White Light Yellowish White Grey White Av. Particle Size 20-60 µm (6) 30µm 30 µm Excitation Energy 200-410nm 200-450 nm 250-350nm Emission Wave Length (Peak) 440nm 450nm 455 nm Afterglow Brightness (1) ≈ 33mcd/m2 ≈ 124 mcd/m2 0.5mcd/m2 Afterglow Extinction (2) > 1,000 min. > 2,000 min. 30min. Excitation Time (3) ~ 30 min. ~ 30 min. ≈ 4 min. Light Fastness (4) > 1,000 hours > 1,000 hours — Chemical Stability Very Good Very Good Poor to good Specific Gravity (5) 3.0 3.3 2.8 Footnotes: (1) (2) (3) (4) Brightness after 10 minutes excitation with a D65 illuminant of 400 lux for 20minutes. Time necessary for afterglow brightness to diminish to 0.32 mcd/m2 . Time required for saturation with standard D65 illuminant at 200 lux. Time required for initial afterglow to drop to by 20% after irradiation with 300 W high pressure mercury lamp (accelerated light fastness test). (5) In powder form. (6) Depends on type (based on particle size) of LumiNova®. Excitation & Emission Spectra LumiNova V, B & BAS Pigments 100 90 V Excitation 80 Relative Intensity (%) 70 60 BAS Emission BAS Excitation B Emission B Excitation 50 V Emission 40 30 20 10 0 200 250 300 350 400 Wavelength (nm) 450 500 550 600 650 700 5. Features & Properties of LumiNova Typical Particle Sizes GRADE Grades of LumiNova ® Typical Particle Size (µm) D10 D50 D90 300 C 13.5 60.5 120.7 300 M 4.90 29.3 71.6 300 F 3.1 17.0 43.8 300 FF 2.4 4.2 6.5 ® Currently LumiNova is offered in four types. Differentiation is based on the particle size of the pigment and their afterglow characteristics. As a rule of thumb, the coarser particles will have better brightness and afterglow, and the finer particles are preferred where particle size if greater importance. Effect of Light Source on Brightness Luminous Intensity (Lux) Excitation Time to Saturation (Min) > 50,000 5 3,000 - 50,000 5 1,000 8 Fluorescent Lamp (Office) 500 10 Fluorescent Lamp (Home) 200 30 Tungsten Lamp (60 W) 30-50 at 3 ft 40 Headlights (Yellow tint) Not effective (exposure time too short) Light Source Sunlight, Clear Sunlight, Cloudy Dusk Moisture Sensitivity: LumiNova® pigments are moisture sensitive. In most cases the resin component of the coating would protect the pigment from the effects of atmospheric humidity, but for even better results the pigmented layer should be over coated with a clear coat, which would protect the under layer from humidity. In cases where the edges might be exposed to humidity, care should be taken that the edges are sealed properly. Brightness, Afterglow and Emission Color The most effective energy saturation can be obtained when the pigment is exposed under direct ultra violet rays (UV) from the sun, black lamps, halogen lamps, discharge lamps, and other light sources which are rich in UV light (this can be seen also from the Excitation Emission curves). Tungsten lamps are not very effective exciters as their light output is weak in UV. With fluorescent lamps, which are rich in UV, faster excitation is possible when the pigment is placed in near them. Afterglow brightness is also proportional to the intensity of UV contained in the excitation light. Light Fastness: LumiNova pigments also have excellent light fastness compared to conventional phosphorescent pigments. Test samples were irradiated with a 300W High Pressure Mercury lamp for 1,000 hours under a temperature of 38-40°C and humidity of 80% and the results are shown in the following table: Relative Afterglow (%) After Exposure Pigment 0 10 hr 100 hr 300 hr 1000 hr LumiNova® 100 98 98 96 97 ZnS:Cu Pigment 100 86 35 0 0 LumiNova® Green (ファイル 名)DM-092 (サンプル ID)DM-092 (測定年月日 )00/02/25 (サンプル #)IPA ( 測定 時間 )13:06:52 Electron Microscope Photograph & Particle Size Distribution 屈折率=1.75 - 0.01i メディアン径: 29.303 モード径: 48.794 変換テーブル: 0 平均値 : 標準偏差: 23.189 0.452 10.0%D : 50.0%D : 90.0%D : 4.949 29.303 71.610 Q 3 (%) Sレベル : 0 分布関数:無 Dシフト : 0 q 3 (%) 100 20 90 18 80 16 70 14 60 12 粒 50 10 子 40 8 30 6 20 4 10 2 相 対 量 0 (ファイル0.01 名)DF-0010.05 0.1 (サンプル ID)DF-001 (測定年月日 )00/02/25 G-300M 屈折率=1.75 - 0.01i メディアン径: モード径: 変換テーブル: 0 0.5 17.006 26.121 1 5 10 50 (サンプル #)IPA 粒子径(μm) ( 測定 時間 )14:38:10 平均値 : 標準偏差: 13.861 0.438 10.0%D : 50.0%D : 90.0%D : 100 3.116 17.006 43.786 Q 3 (%) 0 500 1000 Sレベル : 0 分布関数:無 Dシフト : 0 q 3 (%) 100 20 90 18 80 16 70 14 60 12 粒 50 10 子 40 8 30 6 20 4 10 2 相 対 量 0 0.01 0.05 0.1 0.5 (ファイル 名)DFF-003-52 (サンプル ID)DFF-003-52 (測定年月日 )00/02/25 G-300F 屈折率=1.75 - 0.01i メディアン径: モード径: 変換テーブル: 0 1 5 10 50 100 0 500 1000 粒子径(μm) (サンプル #)IPA ( 測定 時間 )18:31:59 4.157 4.935 平均値 : 標準偏差: 3.944 0.196 10.0%D : 50.0%D : 90.0%D : 2.363 4.157 6.512 Q 3 (%) Sレベル : 0 分布関数:無 Dシフト : 0 q 3 (%) 50 100 90 40 80 相 70 対 50 子 40 量 30 60 粒 20 30 10 20 10 0 0.01 0.05 0.1 0.5 1 5 10 粒子径(μm) G-300FF 50 100 0 500 1000 (ファイル 名)DBM-009W (サンプル ID)DBM-009W (測定年月日 )00/02/24 (サンプル #)H2O ( 測定 時間 )17:11:07 LumiNova® Blue Green Electron Microscope Photograph & Particle Size Distribution 屈折率=1.80 - 0.01i メディアン径: モード径: 変換テーブル: 0 27.200 32.170 平均値 : 標準偏差: 26.019 0.242 10.0%D : 50.0%D : 90.0%D : 12.285 27.200 51.884 Q 3 (%) Sレベル : 0 分布関数:無 Dシフト : 0 q 3 (%) 100 20 90 18 80 16 70 14 60 12 粒 50 10 子 40 8 30 6 20 4 10 2 相 対 量 0 (ファイル0.01 名)DBF-003W 0.05 0.1 (サンプル ID)DBF-003W (測定年月日 )00/02/24 0.5 1 5 10 50 100 0 500 1000 (サンプル #)H2O 粒子径(μm) ( 測定 時間 )18:40:15 屈折率=1.80 - 0.01i メディアン径: 17.546 モード径: 21.210 BG-300M 変換テーブル: 0 平均値 : 標準偏差: 14.847 0.348 10.0%D : 50.0%D : 90.0%D : 4.890 17.546 34.561 Q 3 (%) Sレベル : 0 分布関数:無 Dシフト : 0 q 3 (%) 100 20 90 18 80 16 70 14 60 12 粒 50 10 子 40 8 30 6 20 4 10 2 相 対 量 0 0.05 0.1 (ファイル0.01 名)DBFF-002 0.5 (サンプル ID)DBFF-002 (測定年月日 )00/03/01 BG-300F屈折率=1.80 - 0.01i メディアン径: モード径: 1 5 10 50 100 0 500 1000 (サンプル #)H2O 粒子径(μm) ( 測定 時間 )11:04:10 3.073 3.254 平均値 : 標準偏差: 2.864 0.204 10.0%D : 50.0%D : 90.0%D : 変換テーブル: 0 1.420 3.073 5.018 Q 3 (%) Sレベル : 0 分布関数:無 Dシフト : 0 q 3 (%) 100 20 90 18 80 16 70 14 60 12 粒 50 10 子 40 8 30 6 20 4 10 2 相 対 量 0 0.01 0.05 0.1 0.5 1 5 10 粒子径(μm) BGL-300FF 50 100 0 500 1000 Excitation Light Intensity & Saturation 500 1000 lux Afterglow Luminance (mcd/m2) 800 lux 600 lux 400 lux 200 lux 100 100 lux 50 50 lux 10 5 10 lux 2 2 5 10 50 Excitation Time (minutes) Afterglow Characteristics Effect of Excitation Energy on Afterglow Brightness 2,000 100 1,000 100 LumiNova 10 ZnS:Cu Relative Intensity (%) Luminance (mcd/m2) 80 60 LumiNova® 40 ZnS:Cu 20 1 0.3 mcd/m2 0 0.2 1 5 10 50 100 500 1,000 2,000 Time (minutes) This graph shows the afterglow characteristics of LumiNova compared to a ZnS:Cu based pigment. The measurements were taken on silk screened surfaces of 100 µm thickness, which were excited with a D65 light source at 200 lux for 4 minutes. As the data indicates, LumiNova is TEN TIMES BRIGHTER and has over TEN TIMES THE AFTERGLOW of ZnS:Cu based pigments 0 250 500 750 Illuminance (Lux) 1,000 The above graph shows that LumiNova’s afterglow brightness increases with increase in light source intensity. The conventional phosphorescent pigments reach a plateau around 300 lux light intensity. 100 Relative Value (%) 90 80 Excitation Time on Afterglow Brightness 70 LumiNova® 60 50 40 LumiNova shows a much higher capacity for absorbing and storing light energy (i.e. does not easily reach its saturation point) compared to conventional phosphorescent pigments. The above graph shows the results when both types of pigments were excited using a D65 light source of 200 lux intensity for different lengths of time. ZnS:Cu 30 20 10 0 0 5 10 15 20 25 30 35 40 Excitation Time (min) Effect of Weight per Unit Area: Under constant lighting conditions, increasing the weight per unit area of pigment increases both initial afterglow brightness and the afterglow duration. The table below shows such a study made by exciting paraffin disks of 2mm thickness, containing different weights per unit area of LumiNova. The excitation source used was a Xenon lamp at 1000 lux intensity for 5 minutes. Afterglow Brightness & Duration Based on Weight per Unit Area of LumiNova Pigment Loading Time 10 g/m2 25 g/m2 50 g/m2 100 g/m2 200 g/m2 400 g/m2 1 min 94.5 218.9 390.8 689.2 1,231.0 2,610.0 5 min 24.1 49.7 97.5 171.5 306.0 697.0 10 min 12.4 26.0 50.5 90.1 156.1 364.0 30 min 4.03 8.2 16.4 29.2 50.2 118.8 60 min (1 hr) 1.91 3.97 7.71 13.5 23.4 55.8 90 min (1.5 hr) 1.16 2.45 4.81 8.62 14.7 34.8 120 min (2 hr) 0.84 1.75 3.45 6.06 10.4 24.8 180 min (3 hr) 0.53 1.13 2.14 3.62 6.38 15.4 240 min (4 hr) 0.36 .79 1.5 2.66 4.57 10.9 300 min (5 hr) 0.28 0.62 1.17 2.1 3.4 8.38 0.48 0.91 1.75 2.76 6.47 0.78 1.4 2.23 5.62 1.2 1.91 4.77 1.7 3.97 360 min (6 hr) 420 min (7 hr) 480 min (8 hr) 540 min (9 hr) 600 min (10 hr) Extinction Time (to 0.3 mcd/m2) 270 min (4.5 hr) 480 min (8 hr) 750 min (12.5 hr) 1,200 min (20 hr) 2,400 min (40 hr) 1.05 3,000 min (50 hr) 6. Applications Plastics- General: • LumiNova pigments may be used in all types of paint, powder coatings, silk-screen inks, enamels, plastics and even porcelain (up to 550 oC). LumiNova pigments are not stable in water, therefore aqueous systems are not recommended unless special precautions are taken. (Please contact our Technical Department for discussion.) For optimum performance the following suggestions should be useful: • • LumiNova is compatible with acrylic, polyester, epoxy, PVC, polypropylene and polyethylene (HDPE, LDPE, etc.) polymers. Material can be cast, dipped, coated, extruded or molded. Plan on using less than conventional phosphorescent pigment loadings. (See following graph) Masterbatch Manufacturing: Paints & Coatings: • • • • • • • • Use a transparent solvent vehicle with neutral or alkaline pH. Do not grind the pigment, just stir. If possible use light colored ceramic or glass lined vessels. Plan on using about 10 parts of LumiNova to 6 parts of binder (by weight). Shelf life depends on the moisture content of the vehicle, if moisture is present, shelf life is diminished. Although solvent based paints do not contain moisture, some of them might absorb ambient moisture. Therefore take precautions to minimize this from happening. To minimize settling, use a viscous vehicle and/or antisettling agents. Stir well prior to application. Apply a white base coat under the phosphorescent layer to improve afterglow. Apply a clear overcoat to protect the pigment from humidity and to improve gloss. All additives should be free of heavy metal compounds. 10000 LumiNova® (wt)9.1% 1000 100 10 • • • • • • Viscosity of inks should be about 3,000-5,000 poise. During printing, viscosity should be adjusted by using a diluting agent based on printing speed. Apply a white base coat under the phosphorescent layer to improve afterglow. Minimum film thickness of the LumiNova layer should be 100 µm. In order to achieve maximum afterglow (over 8 hours), a film thickness of 130-150 µm is required. For achieving this thickness two passes may be necessary. Ideal screen size would be 80 - 100 mesh. Larger screen openings would give better results. Preferably, use screens manufactured from synthetic resins. One pound of dry LumiNova pigment can cover a 12 square foot area at a 150 µm film thickness [1 gram covers 25 cm2]. To minimize settling, use a viscous vehicle and/or antisettling agents. Also stir well prior to printing. It is very important to keep the entire system dry! A yellowing of the resin may indicate the pigment reacting with moisture. LumiNova® (wt) 0.5% 1 ZnS:Cu (wt) 9.1% 0.1 1 10 100 Afterglow Time (min) • Inks: Silk Screen & UV Cured: • Light density (mcd/m²) • • • • • • • Preferably use masterbatches or compounds for incorporating LumiNova into plastics. As LumiNova is a very hard substance (with a hardness similar to alumina) and the particles have a needle like shape (sharp-edged), it is difficult to incorporate them into plastic resins directly (they can be regarded as glass or ceramic powders). Prior to starting manufacturing a masterbatch, the interior of the extruder should be thoroughly cleaned. The processing temperature should be set about 10°C (20°F) higher than usual. The extruder should be cleaned again by running virgin resin until clean resin starts coming out of the machine. The recommended machine configuration is one with a distributive screw design and twin hoppers. Use the first to feed the resin and additives and the second to dose LumiNova into the polymer melt. This would minimize the chances of LumiNovaabrading the interior surfaces of the extruder. If the above is not possible keep the mixing (interaction) time of pigment and resin as short as possible. Stirring for a longer period may cause darkened products. The resin and pigment should be thoroughly dried before the extrusion process. Using carrier resins in powder form can also minimize darkening. Masterbatches containing up to 50% of LumiNova pigment can be manufactured. Extrusion Molding: Injection molding • • • • • • For extrusions a small-bored machine would be preferable as to minimize residence time. Extruders with large inside wall areas or equipped with complicated screw geometries tend to cause darkening of the end product. It is recommended to use an extruding temperature as low as possible (only experimentation will give the right temperature level) The optimum back pressure should also be determined by experimentation. The color of the pellets being produced should be observed, they should be the same color as the pigment itself. The best temperature level inside the barrel is closely related to screw geometry and back pressure, these should be determined after repeated experiments. • • • • The use of an injection molding machine equipped with a small chamber is recommended. For instance, for injection molding a piece of 50 grams per shot with a duration of 3 minutes, do not use a machine with a 5 kg chamber capacity as it will have enough resin for 100 shots. This means a residence time of 300 minutes. In such a case, the final product would probably be darkened. An adequate sized chamber would be the one in which a resin stays at most for 30 minutes or less. A test run with a virgin resin is recommended before injection molding with LumiNova. Masterbatches or pellets containing LumiNova must be fully dried up before usage. The most adequate molding temperature should be determined by running experiments at different temperatures. It is difficult to injection mold resins containing a stabilizer or resins which are hygroscopic or contain water. General Precautions Although LumiNova is chemically stable, we would like to repeat here a number of things to avoid: • • • • • Do not grind or mill the pigment. Breaking down the crystals will destroy the afterglow. Avoid exposing the pigment to strong acids or heavy metal compounds. They will react and destroy the glow. Also keep away from moisture. LumiNova is a hard material and this might cause abrasion of extruder internal metal surfaces. In order to avoid this problem either use specially surface hardened barrels and screws, or a wax to wet LumiNova prior to extruding, or use a machine with two entry ports. Avoid moisture and aqueous systems. Though once the pigment is incorporated into the solvent based resin system or plastic resin, it is not affected by moisture. We have tested our products thoroughly but the afterglowing properties are depended on the pigment quantity used and the manufacturing process in which the pigments are applied. The efficiency of phosphorescent pigment containing articles can only be observed when installed properly and excited under correct lighting conditions as required by proper authorities. Therefore we can not guarantee that the end products containing LumiNova conform to the required standards. 7. Conclusion: LumiNova® is sure to revolutionize the glow-in-the-dark products’ field . Its superior light fastness combined with its high initial brightness and long afterglow will create new opportunities for companies that were limited by the restrictions placed upon them by conventional phosphorescent pigments. Now the only limit is the designer’s imagination! The information herein is to assist customers in determining whether our products are suitable for their applications. Our products are intended for sale to industrial and commercial customers. We request that customers inspect and test our products before use and satisfy themselves as to contents and suitability. We warrant our products will meet our written specifications. Nothing herein shall constitute any other warranty express or implied, including any warranty of merchantability or fitness nor of protection from any law or patent to be inferred. All patent rights are reserved. The exclusive remedy for all proven claims is replacement of our materials and in no event shall we be liable for special, incidental or consequential damages. 3/28/98 World-wide Patents on LumiNova® Countries Patent numbers Granted on U. S. A. 5424006 June 13, 1995 Australia 661941 January 09, 1996 Europe (10 countries) U. K., France, Denmark, Germany, Italy, Spain, The Netherlands, Portugal, Switzerland, Liechtenstein 0622440 April 24, 1996 Taiwan 76319 May 18, 1996 Japan 2543825 July 25, 1996 Hong Kong 1521 August 08, 1996 Korea 145246 April 28, 1998 Canada 2116194 September 28, 1999 China Pending Manufactured by: NEMOTO & CO., LTD. 1-15-1, Kamiogi, Suginami-ku, Tokyo 157-0043, Japan Tel: 81-3-3392-7181 Fax: 81-3-3392-7188 e-mail: [email protected]