TAB Tovarna Akumulatorskih Baterij, d.d.

TAB Tovarna Akumulatorskih Baterij, d.d.
TAB d.d. | Polena 6, SI-2392 Mežica | Slovenia | E: [email protected] | www.tab.si
1
BASIC INFORMATION
+First activities began in 1665 with a lead mine
+Production of batteries started in 1965
+Established in 1965 as a subsidary of Rudnik Mežica Holding
+First 15 years a licence partner of Tudor, Sweden
+Nowadays producing a wide range of lead
acid flooded, VRLA-AGM and VRLA-Gel batteries
on 3 different locations
+Approx. 900 employees
1.1 › first location (Slovenia, Mežica):
+
+
+
Recycling plant: producing approx. 30.000 t of
soft lead per year from 60.000 t of scrap
Factory for industrial batteries
Annual capacity 1,5 mio pieces of TAB branded
traction and stationary cells
1.2 › second location (Slovenia, Mežica):
1.3 THIRD LOCATION (Macedonia, Probishtip):
+ Factory for starter batteries of TAB, Topla, Vesna
and Starter Vesna brands with
annual capacity of 2,0 – 2,5 mio pieces
+
+
Recycling plant: producing approx. 5.000 t of
soft lead per year from 10.000 t of scrap
Factory for starter batteries of
Vesna and Starter Vesna brands with
annual capacity 1,0 – 1,5 mio pieces
2
HISTORY of the Company
1665
1906
1965
1965
1972
1991
1995
1998
2000
2007
2009
2011
2012
Beginnings of mining and metalurgical activity
in this area (MPI – RECIKLAŽA d.o.o. is a result
of this tradicional activity)
Establishment of a smeltery in Žerjav
Establishment of TAB company within
Lead Mine Mežica Holding
Licence agreement with Tudor, Sweden
Beginning of starter batteries supply to Fiat,
Simca, Citroën, Peugeot and Renault
Termination of primary lead production and
transition to recycling of waste batteries
and other lead containing waste
Implementation of ISO 9001, certificated
by Bureau Veritas Certification
Implementation of ISO 14001, certificated
by Bureau Veritas Certification
Production of starter batteries with Ca/Ca
expanded metal technology
Implementation of ISO/TS 16949,
certificated by Bureau Veritas Certification
Production of industrial batteries
with VRLA Gel technology
ATEX certificate
Acquisition of VESNA SAP in Macedonia
3
SALES (batteries, Slovenia)
160
150
140
130
120
110
Industrial batteries
100
Starter batteries
90
80
50 %
50 %
70
60
50
40
30
20
10
0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
mio € •
year •
Turnover from year 2000 to 2013 in mio €.
SALES (batteries, Slovenia)
3.1
industrial batteries present app. 10% of European market (2v CELLS)
starter batteries present app. 3% of European market (12v BATTERIES)
2.200.000
2.000.000
1.800.000
1.600.000
1.400.000
1.200.000
1.000.000
800.000
600.000
400.000
200.000
0
pcs •
year •
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
Sales of batteries from year 2000 to 2013 in pcs.
4
MARKETS
and sales by regions
in percents for year 2013
european union
from which Slovenia 4%
cis countries
rest of the world
70 %
9%
21 %
Europe (Germany, Italy, Spain, France, UK, etc.), Russia, Middle East, South America (Chile, Brazil, Argentina etc.), North America, etc.
5
SUBSIDIARY COMPANIES
5.1 subsidiary companies in Slovenia
MPI-reciklaža d.o.o., Žerjav
TAB-IPM d.o.o., Žerjav
established in 1990
established in 2004
5.2 subsidiary companies abroad
TAB Poland Sp. z o.o., Warszawa, Poland
Baterija d.o.o., Zagreb, Croatia
TAB Spain s.l., Barcelona, Spain
TAB Batteries AG, Zug, Switzerland
TAB Italia S.p.A., Milano, Italy
TAB Baterije d.o.o., Belgrade, Serbia
TAB-MAK d.o.o., Probishtip, Macedonia
established in 2001
established in 2005
established in 2005
established in 2006
established in 2010
established in 2010
established in 2012
6
REFERENCE LIST
6.1 industrial
Forklift producers:
Industrial customers:
Small Traction:
Aixam Mega
Caterpillar
Crown
Daewoo
Goupil
Hyster
Jungheinrich
HUBTEX
Liebherr
Linde
Rocla
Still
TCM
Toyota
Yale
Airbus
BMW AG
Daimler
Liebherr
ZF Friedrichshafen AG
Tennant
Fiorentini
Power Stations:
General Electrics
NPS Krško
Telecoms and Railways:
Austria
Germany
Singapore
Slovenia
Poland
Russia
Ukraine
6.2 starter
oem:
Ingersoll Rand, Ireland
Massey Ferguson, France
Volvo, Saudi Arabia
Vanhool, Belgium
7
7.1
production program
7.2
7.1.1
TRACTION BATTERIES
Bolted version
1Cover
2 Pole post
3 Rubber sealing
4Bolt
5 Cable connector
We produce
batteries / cells in
Welded and
Bolted version
Both versions are
being manufactured in
Dry-charged and
Electrolyte-charged
DIN Standard: 100 Ah-1860 Ah
BS Standard: 46 Ah-1080 Ah
Welded version
1Cover
2 Pole post
3 Rubber sealing
4 Lead connector
Batteries are
known by their:
+high capacity,
+long life time,
+resistance to vibrations,
+low consumption
of distilled water,
+simple maintenance,
+short charging times, etc.
7.1.1.1
TAB EPzV and EPzVB VRLA Gel
TRACTION batteries
Maintenance free TAB EPzV Gel batteries are new
highly sophisticated traction batteries in the family
of TAB motive power products.
Sealed TAB EPzV and EPzVB Gel batteries are
produced in VRLA Gel technology (Valve Regulated
Lead Acid batteries with electrolyte in the form of gel). They
can be used in all kind of electrical appliances like: forklift
trucks, electric road vehicles, cleaning machines, etc.
Due to its high
operational
safety and
high degree of
environmental
friendliness TAB
EPzV Gel battery
is particularly
suitable for
applications in
pharmaceutical,
food, chemical
and similar
industries.
Advantages
+maintenance free,
+lower energy consumption,
+incorporated valves in
exhaust tubes
+prevent gas release,
+extremely low
selfdischarge,
+extremely low gassing
during operation,
+maintenance errors are
minimiSed,
+no electrolyte leakage in
case of cell damage,
+no contamination or
corrosion due to leaking
electrolyte, etc.
7.1.1.2
AQUAMATIC
Central Water Filling System
Each cell is equipped with aquamatic plugs,
combined with tubes and water drums.
At the same time enables central water filling
for whole the battery.
Enables quick and precise service of whole
battery under any working conditions.
Airmatic
Electrolyte Mixing System
Each cell is equipped with special airmixing tube.
Tubes are combined together with PVC tubes and
connected trough connector to air compressor.
Air compressor is already built in charger or can be
installed additionally into ordinary charger with
charging principle IU; WoWa.
Air consumption per hour is 60 litres/cell by operational
pressure 0,2 Bars system is operating all the time during
the charging system allows an electric vehicle to be in
operation for 16 hours without changing the battery.
Capacitive battery
electrolyte
level sensor
which with green light indicates
electrolyte at proper specified level.
Flashing red light indicates that
the electrolyte level is bellow minimum and battery needs to be
refilled with demineralised water
to avoid permanent damage.
Advantages
+reduction of charging
time for 30 %,
+reduction of charging
factor from 1.20 to 1.05,
+reduction of charging
energy by app. 15 %,
+lower working
temperature,
+reduction of water,
consumption by
75 %, etc.
7.1.1.3
traction Accessories Cables and Plugs
1
3
AQUAMATIC ACCESSORIES
AIRMATIC ACCESSORIES
2
1
2
3
4
plugs with basket
and TRANSPORT PLUG
END CONNECTORS
LEAD CONNECTORS
CABLE CONNECTORS
4
7.1.2
SMALL TRACTION BATTERIES
•Motion: Tubular, Pasted,
VRLA GEL, VRLA AGM
7.1.3
STATIONARY BATTERIES
cells and blocks
•OPzS
•OGi
•UPS
•opzv
•TOPzS
tab
7.2.1
Polar
Polar S
Magic Magic EFB EcoDry
vesna
7.2.3
Vesna
Vesna Premium
topla
7.2.2
Start
7.2.4
Energy
Top
vesna starter
Vesna Starter
Vesna Starter Plus
7.2.1.1
STARTER BATTERIES
•POLAR
is designed for vehicles with entry level of
electric equipment but with demand of superior
starting, performance and reliability.
TAB Polar Truck is a battery produced using Sb/Ca
expanded metal technology.
polar truck
Heavy Duty (HD):
from 135 Ah
Super Heavy Duty (SHD):
180Ah and 225 Ah
Advantages
+ HIGH STARTING
CAPABILITIES
+ RELIABLE STARTING AT
EXTREME CLIMATIC CONDITIONS
7.2.1.1-1
STARTER BATTERIES
•POLAR S
is a battery produced using Ca/Ca expanded
metal technology. TAB Polar S is real all rounder
offering excellent power, capacity, cold start
performance and reliability. This is high quality
product for vehicles of every class.
Advantages
+ HIGHER STARTING
CAPABILITIES
+ RELIABLE STARTING AT
EXTREME CLIMATIC CONDITIONS
7.2.1.2
STARTER BATTERIES
•magic
Sealed appearance:
lid/cover is thermally sealed and
visually confirms the battery is
absolutely maintenance free.
utilises the latest innovations in Ca/Ca manufacturing
technology, providing for the highest cold start
performance and superior reliable power as demanded
by the latest generation of cars with high energy
drain. The SMF lid/cover provides complete roll over
spill protection and is entirely maintenance free
throughout the batteries life.
+sealed cover construction
+higher number of plates
ensure 30 % better
starting capabilities
+the expanded metal
technology results in
better corrosion
resistance and providing
a longer life time
+the level indicator (magic
eye) provides an instant
status check
+explosion protection
prevents flame brake-in
into the battery
+ideal for cars with lots of
electrical equipment
+battery of highest quality
flame arresters: provide protection against battery explosions.
central venting: allows any gas
to escape in a controlled environment
increasing safety.
labyrinth system: enhances the
low electrolyte consumption by using
a condensing system, while providing
environmental benefits.
optimum grid structure.
7.2.1.3
Stop & Go BATTERIES
Advantages
•magic stop & GO EFB
TAB Magic Stop & Go EFB are so
called Enhanced Flooded Batteries
intended for use in vehicles with entry
level Start/Stop function.
EFB batteries utilize the latest
innovations in Ca/Ca flooded
battery manufacturing technology,
providing for the superior reliable
power as demanded by the latest
generation of cars with entry
level Start/Stop system.
+ MFW fleece on positive plates,
preventing active material
shedding boast twice as much
cyclic capability as standard
batteries and can be more
discharged without any loss
of functionality
+ improved charge acceptance
for recovering energy more
quickly during driving phase
using special expander with
carbon
+ the expanded metal technology
results in better corrosion
resistance providing a longer
life time
+ sealed cover construction,
roll over proof
+ maintenance free
+ the level indicator (magic eye)
provides an instant status
check.
+ explosion protection with
flame arrestor
7.2.1.3-1
Stop & Go BATTERIES
Advantages
• ECODRY STOP & gO agm
TAB EcoDry Stop & Go AGM batteries are
Valve Regulated Lead Acid batteries intended
for use in vehicles with enhanced level StartStop function with break energy recuperation.
VRLA AGM battery is improved
lead acid battery to its maximum
performance. The battery cells are
closed by a pressure relief valve
and electrolyte is immobilized in
absorbed glass mat (AGM).
Plate stacks are kept in the cells
under pressure.
+very low water consumption
due to internal oxygen
recombination,
+ preventing active material
shedding boast more than
three times as much cyclic
capability as standard
batteries and can be more
discharged without any
loss of functionality
+ increased cranking power
due to better utilization of
cell volume by more than 30 %
+ high rate charge acceptance
for recovering energy more
quickly during driving phase
+ both side pasting of plates
provides better corrosion
resistance providing a longer
life time
+ no acid stratification like
in flooded cells
+ explosive safe - minimum
explosive gasses are produced
+ vibration resistance
+ no leakage in case of crash
7.2.2.1
STARTER BATTERIES
•start
is a battery from the family of Topla
batteries which emphasises an excellent
relation between price and quality.
Advantages
+high starting capabilities
+produced with Ca/Ca
expanded metal technology
+high reliability
+low water consumption
7.2.2.2
STARTER BATTERIES
•energy
is a battery produced with Ca/Ca expanded
metal technology. Topla Energy Truck battery
is produced with hybrid Sb/Ca technology.
With its liability and safety it reapresents allround battery which satisfies demands of all
modern vehicles. Wide assortiment of types
assures the appropriate choice for each vehicle.
energy truck
Heavy Duty (HD):
from 70 Ah
Super Heavy Duty (SHD):
180Ah and 220 Ah
Advantages
+longer life time
+high starting capabilities
+low water consumption –
maintenance free
+reliable start at
low temperatures
7.2.2.3
STARTER BATTERIES
•top
is a battery produced with Ca/Ca expanded
metal technology and starting capabilities
on the top level. It is a battery of highest
quality which is suitable for vehicles with high
energy demands. Because of very low water
consumption and sealed cover construction no
maintenance is possible/needed.
Advantages
+sealed cover construction
+higher number of plates
ensure 30% better
starting capabilities
+the expanding technology
enables better
corrosion resistance and
therefore longer life time
+the level indicator (magic
eye) gives you the
possibility to control the
state of the battery
at any time
+antiexplosion protection
prevents flame brake-in
into the battery
+ideal for cars with lots of
electrical equipment
+battery of highest quality
flame
arrester
7.2.5 MAGIC EYE
is level indicator
which allows for instant
battery condition status.
7.2.6 LABIRINTH SYSTEM
•
labirynt
system
•
MAGIC
EYE
enhances the low
electrolyte consumption
by using a condensing
system, while providing
environmental benefits.
labirynt
system
Magic eye
NEW
USED
EcoMotion is TAB´s
completed lifelasting cycle
of a battery; from it´s
production to the recycling.
It means TAB is selling new
batteries and with its own
smeltery collecting the old
(used) batteries through
its own (commercial/
selling/…) network.
TAB is not only a producer
of high quality Pb batteries but it is also taking care
of ecological removal and
decomposition-recycling of
used batteries. With participation in the process of
EcoMotion the consumer of
the battery can be sure that
all returned batteries to
TAB and their lead content
will be reused and that all
procedures required by law
will be respected.
TAB d.d. | Polena 6, SI-2392 Mežica | Slovenia | T: +386 (0)2 87 02 300 | F: +386 (0)2 87 02 305 | E: [email protected] | www.tab.si