PDF Presentation

Transcription

PDF Presentation
COMPANY PROFILE
• MAVDIKAR GROUP of company
• Extensive experience of THREE decades in the trading & transportation of Petro-Chemicals.
• Manufactures Speciality Petro-Chemicals solvents like PENTANE & HEXANE since July 2002.
LOCATION
The factory is situated in a fully
developed Chemical zone i.e. at
Kurkumbh MIDC,
Dist. Pune, Maharashtra,
India.
The factory site is 180 km away from
MUMBAI JNPT SEA PORT on
Pune - Solapur National Highway No - 9,
Dist. Pune, Maharashtra,
India.
ESTABLISHMENT 2002
Unit II: Establishment
March 2007
Unit I: Establishment
June 2002
Hydrocarbon Safety
QUALITY MANAGEMENT SYSTEM
• ISO 9001:2000
• Design, Development manufacture and supply of various types of
specialty Hydrocarbon Solvents
FLOW CHART
RAW MATERIAL SUPPLIER
FRACTIONAL DISTILLATION
MIX CRUDE PENTANE
PENTANE
HEXANE
SPECIAL
BOILING RANGE
SOLVENTS
PENTANE
•
•
•
ISO PENTANE
NORMAL PENTANE
COMMERCIAL PENTANE
HEXANE
•
•
•
FOOD GRADE HEXANE
NORMAL HEXANE
COMMERCIAL PENTANE
SPECIAL BOILING RANGE SOLVENTS
•
•
PETROLEUM ETHER 40:60 & 60:80
RUBBER SOLVENT: 55/115
QUALITY ASSURANCE
•
•
•
•
•
Quality Assurance LABORATORY.
Controlled input Raw Materials, Intermediates &
Finished Products.
Required tests are based on ASTM, UOP, BIS & IS
standards.
Analysis carried out in PPM level accuracy.
Modern equipments like:
Gas Chromatograph,
UV-VIS Spectrophotometer
Karl Fischer Autotitrator, and
Electrometric Autotitrator
NORMAL PENTANE
Sr. No
Parameters
Unit
Typical Results
1
Physical Appearance
2
Density at 15 Oc
gm/cc
0.610 to 0.630
3
Bromine index Max
Mg/100 gm
5
4
Purity,
%wt
96 +
5
C6 & Highers Max
Wt ppm
25
6
C5 isomers
%wt
4
7
Moisture content
Wt ppm
25
8
Residue on evaporation, Max
%wt
<1
9
Boiling range
Oc
35-37
Min
Max
Max
Clear colorless liquid
ISO PENTANE
Sr. No
Parameters
Unit
Typical Results
1
Physical Appearance
2
Density at 15 Oc
gm/cc
0.610 to 0.630
3
Bromine index Max
Mg/100 gm
2
4
Purity,
%wt
96 +
5
C6 & Highers Max
Wt ppm
25
6
C5 isomers
%wt
4
7
Moisture content
Wt ppm
>30
8
Residue on evaporation, Max
%wt
0.1
9
Boiling range
Oc
27-29
Min
Max
Max
Clear colorless liquid
COMMERCIAL PENTANE
Sr. No
Parameters
Unit
Typical Results
1
Physical Appearance
2
Density at 15 Oc
gm/cc
0.610 to 0.630
3
Bromine index Max
Mg/100 gm
2
4
ISO Pentane, Min
%wt
38 To 40
5
n Pentane, Min
Wt ppm
60 To 63
6
C6 & Highers Max
%wt
<0.5
7
C5 isomers
%wt
<0.5
8
Moisture content
%wt
<50
9
Benzene Contents
Ppm
<50
Max
Max
Clear colorless liquid
APPLICATIONS
PENTANE
HEXANE
SPECIAL BOILING SOLVENTS
•
Polyethylene
•
Catalyst Production
•
Adhesives
•
Expanded & Extruded Polystyrene
•
Plastics
•
Paints and Coatings
•
Polyurethane Foams
•
Vegetable Oil Extraction
•
Reaction Solvent
•
Heat exchange medium for
•
Adhesives
•
Pharmaceutical Industry
geothermal energy production
•
Paints & Coatings
•
Gasoline
•
Pharmaceutical Industry
•
Nylon Production
•
Gasoline
•
Reaction Solvent
•
Pharmaceutical Industry
ESTEEMED CUSTOMERS
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Advance Tapes
Bakelite Hylam Ltd.
BASF India Limited
Indian Petrochemical Corporation Ltd. (IPCL):Nagothange
Kulkarni Organics Pvt. Ltd.
L.G. Polymers (India) Pvt. Ltd.
Nav Maharashtra Chakan Oil Mills Ltd.
Nicholas Piramal India Ltd.
Nirma Ltd.
Pas Polymers
Reliance Industries Ltd. :- Hazira
Reliance Industries Ltd. :- Patalganga
Shine Petrochemicals
Shin-ho. Petrochemicals (India) Ltd.
Sri Ganesh Chemical Industries
Supreme Petrochemicals Ltd.
Tamilnadu Petro Products
Umred Agro Complex Ltd.
Venkys India Ltd.
VND Cell Plast.
INTERNATIONAL CUSTOMERS
•
Gulf Farabi Petrochemical Company Ltd.
KINGDOM OF SAUDI ARABIA
ANNUAL CONTRACT IN SUPPLY OF NORMAL
PENTANE FOR THE CALENDER YEAR 2007
ANNUAL TURNOVER
VISION
•
•
•
•
•
To establish as a “World Class Company” in the field of Pentane Products.
To achieve continuous profitable business growth
Perpetuity
Stake holder satisfaction & pride
Fulfillment of social obligations
ACHIEVEMENT
•
Established an in-house R&D, which lead to the development of an OWN TECHNOLOGY for producing
Pentane and Hexane quality Products
•
Fulfillment of QUALITY PRODUCTS as per customer requirement
•
Certification awarded by world renowned certification authority DNV as ISO 9001:2000 QMS certified company,
being first in India among Pentane manufacturers.
•
First DCS CONTROL fully automatic plant
UNIT I : Own Technology
•
Fractional Distillation
•
Manual Control
•
Single Distillation Column
•
Batch Process
UNIT II : Own Technology
•
Fractional Distillation
•
Fully DCS Control
•
Single Sandwitch Column
•
Continuous Plant
CAPACITY AT A GLANCE
PLANT
PRODUCT
Metric Tons
PER MONTH
UNIT NO I
ISO PENTANE
0.24
173
2074
NORMAL PENTANE
0.25
180
2160
ISO PENTANE
0.9
648
7776
NORMAL PENTANE
1
720
8640
UNIT NO II
Metric Tons
PER MONTH
Metric Tons
PER ANNUM
TOTAL UNIT NO I & II PROCESSING INSTALLED CAPACITY
ISO PENTANE
1.14
821
9850
NORMALPENTANE
1.25
900
10800
TOTAL
20650
TOTAL INSTALLED CAPACITY
20650 METRIC TONS PER ANNUM
FOR QUALITY PENTANE PRODUCTS
PHOTO GALLERY
Company Board
PHOTO GALLERY
Plant Layout Front View
PHOTO GALLERY
Control Room
DCS CONTROL PANEL
PHOTO GALLERY
Laboratory / GC Room
PHOTO GALLERY
Administration Building
Utility Section: Bird’s Eye View
PHOTO GALLERY
Boiler House
Cooling Tower
Chilling Plant
Utility Pipeline
Loading / Unloading Bay Weigh Bridge: Capacity 60Tons
Platform size: 16meter X 3meter
PHOTO GALLERY
Loading / Unloading Bay
Weigh Bridge
Control Room
GC Room
PHOTO GALLERY
Nitrogen Blanketing Substation
Nitrogen Substation
PHOTO GALLERY: Nitrogen Blanketing Substation
Underground
Storage Tanks
Owned Dedicated Pentane Tankers
Main Gate
Underground Temple
PHOTO GALLERY
UNIT I
UNIT I I
PHOTO GALLERY: Process Area
PHOTO GALLERY:
GALLERY Process Area
PHOTO GALLERY:
GALLERY Day Receivers
PHOTO GALLERY:
GALLERY Receivers
PHOTO GALLERY:
GALLERY Heat Exchangers
PHOTO GALLERY:
GALLERY ISO CERTIFICATION
Mr. ASHOK MAVDIKAR
CHAIRMAN & M.D
Mr. SHARAD LOKHANDE
ISO LEAD AUDITOR
Mr. ATUL MAVDIKAR
TECHNICAL DIRECTOR
PHOTO GALLERY:
GALLERY General Meeting
PHOTO GALLERY:
GALLERY TEAM
REGISTERED OFFICE:
204, Vinayak House,
Opp. Bank of Saurashtra,
Sector 19, Vashi,
Navi Mumbai.
Pin Code: 400 703
Tel: + 91 22 2765 0383
Fax No.: + 91 22 2766 4416
Mobile No.: 098198 72255
FACTORY:
Plot No. A-56/57/48,
MIDC Kurkumbh
Tal.: Daund
Dist.: Pune
Pin Code: 413 105
Tel: + 91 22 2765 0383
Fax No.: + 91 22 2766 4416
Mobile No.: 098198 72255
Website: www.dhcpl.com