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COMPANY PROFILE • MAVDIKAR GROUP of company • Extensive experience of THREE decades in the trading & transportation of Petro-Chemicals. • Manufactures Speciality Petro-Chemicals solvents like PENTANE & HEXANE since July 2002. LOCATION The factory is situated in a fully developed Chemical zone i.e. at Kurkumbh MIDC, Dist. Pune, Maharashtra, India. The factory site is 180 km away from MUMBAI JNPT SEA PORT on Pune - Solapur National Highway No - 9, Dist. Pune, Maharashtra, India. ESTABLISHMENT 2002 Unit II: Establishment March 2007 Unit I: Establishment June 2002 Hydrocarbon Safety QUALITY MANAGEMENT SYSTEM • ISO 9001:2000 • Design, Development manufacture and supply of various types of specialty Hydrocarbon Solvents FLOW CHART RAW MATERIAL SUPPLIER FRACTIONAL DISTILLATION MIX CRUDE PENTANE PENTANE HEXANE SPECIAL BOILING RANGE SOLVENTS PENTANE • • • ISO PENTANE NORMAL PENTANE COMMERCIAL PENTANE HEXANE • • • FOOD GRADE HEXANE NORMAL HEXANE COMMERCIAL PENTANE SPECIAL BOILING RANGE SOLVENTS • • PETROLEUM ETHER 40:60 & 60:80 RUBBER SOLVENT: 55/115 QUALITY ASSURANCE • • • • • Quality Assurance LABORATORY. Controlled input Raw Materials, Intermediates & Finished Products. Required tests are based on ASTM, UOP, BIS & IS standards. Analysis carried out in PPM level accuracy. Modern equipments like: Gas Chromatograph, UV-VIS Spectrophotometer Karl Fischer Autotitrator, and Electrometric Autotitrator NORMAL PENTANE Sr. No Parameters Unit Typical Results 1 Physical Appearance 2 Density at 15 Oc gm/cc 0.610 to 0.630 3 Bromine index Max Mg/100 gm 5 4 Purity, %wt 96 + 5 C6 & Highers Max Wt ppm 25 6 C5 isomers %wt 4 7 Moisture content Wt ppm 25 8 Residue on evaporation, Max %wt <1 9 Boiling range Oc 35-37 Min Max Max Clear colorless liquid ISO PENTANE Sr. No Parameters Unit Typical Results 1 Physical Appearance 2 Density at 15 Oc gm/cc 0.610 to 0.630 3 Bromine index Max Mg/100 gm 2 4 Purity, %wt 96 + 5 C6 & Highers Max Wt ppm 25 6 C5 isomers %wt 4 7 Moisture content Wt ppm >30 8 Residue on evaporation, Max %wt 0.1 9 Boiling range Oc 27-29 Min Max Max Clear colorless liquid COMMERCIAL PENTANE Sr. No Parameters Unit Typical Results 1 Physical Appearance 2 Density at 15 Oc gm/cc 0.610 to 0.630 3 Bromine index Max Mg/100 gm 2 4 ISO Pentane, Min %wt 38 To 40 5 n Pentane, Min Wt ppm 60 To 63 6 C6 & Highers Max %wt <0.5 7 C5 isomers %wt <0.5 8 Moisture content %wt <50 9 Benzene Contents Ppm <50 Max Max Clear colorless liquid APPLICATIONS PENTANE HEXANE SPECIAL BOILING SOLVENTS • Polyethylene • Catalyst Production • Adhesives • Expanded & Extruded Polystyrene • Plastics • Paints and Coatings • Polyurethane Foams • Vegetable Oil Extraction • Reaction Solvent • Heat exchange medium for • Adhesives • Pharmaceutical Industry geothermal energy production • Paints & Coatings • Gasoline • Pharmaceutical Industry • Nylon Production • Gasoline • Reaction Solvent • Pharmaceutical Industry ESTEEMED CUSTOMERS • • • • • • • • • • • • • • • • • • • • Advance Tapes Bakelite Hylam Ltd. BASF India Limited Indian Petrochemical Corporation Ltd. (IPCL):Nagothange Kulkarni Organics Pvt. Ltd. L.G. Polymers (India) Pvt. Ltd. Nav Maharashtra Chakan Oil Mills Ltd. Nicholas Piramal India Ltd. Nirma Ltd. Pas Polymers Reliance Industries Ltd. :- Hazira Reliance Industries Ltd. :- Patalganga Shine Petrochemicals Shin-ho. Petrochemicals (India) Ltd. Sri Ganesh Chemical Industries Supreme Petrochemicals Ltd. Tamilnadu Petro Products Umred Agro Complex Ltd. Venkys India Ltd. VND Cell Plast. INTERNATIONAL CUSTOMERS • Gulf Farabi Petrochemical Company Ltd. KINGDOM OF SAUDI ARABIA ANNUAL CONTRACT IN SUPPLY OF NORMAL PENTANE FOR THE CALENDER YEAR 2007 ANNUAL TURNOVER VISION • • • • • To establish as a “World Class Company” in the field of Pentane Products. To achieve continuous profitable business growth Perpetuity Stake holder satisfaction & pride Fulfillment of social obligations ACHIEVEMENT • Established an in-house R&D, which lead to the development of an OWN TECHNOLOGY for producing Pentane and Hexane quality Products • Fulfillment of QUALITY PRODUCTS as per customer requirement • Certification awarded by world renowned certification authority DNV as ISO 9001:2000 QMS certified company, being first in India among Pentane manufacturers. • First DCS CONTROL fully automatic plant UNIT I : Own Technology • Fractional Distillation • Manual Control • Single Distillation Column • Batch Process UNIT II : Own Technology • Fractional Distillation • Fully DCS Control • Single Sandwitch Column • Continuous Plant CAPACITY AT A GLANCE PLANT PRODUCT Metric Tons PER MONTH UNIT NO I ISO PENTANE 0.24 173 2074 NORMAL PENTANE 0.25 180 2160 ISO PENTANE 0.9 648 7776 NORMAL PENTANE 1 720 8640 UNIT NO II Metric Tons PER MONTH Metric Tons PER ANNUM TOTAL UNIT NO I & II PROCESSING INSTALLED CAPACITY ISO PENTANE 1.14 821 9850 NORMALPENTANE 1.25 900 10800 TOTAL 20650 TOTAL INSTALLED CAPACITY 20650 METRIC TONS PER ANNUM FOR QUALITY PENTANE PRODUCTS PHOTO GALLERY Company Board PHOTO GALLERY Plant Layout Front View PHOTO GALLERY Control Room DCS CONTROL PANEL PHOTO GALLERY Laboratory / GC Room PHOTO GALLERY Administration Building Utility Section: Bird’s Eye View PHOTO GALLERY Boiler House Cooling Tower Chilling Plant Utility Pipeline Loading / Unloading Bay Weigh Bridge: Capacity 60Tons Platform size: 16meter X 3meter PHOTO GALLERY Loading / Unloading Bay Weigh Bridge Control Room GC Room PHOTO GALLERY Nitrogen Blanketing Substation Nitrogen Substation PHOTO GALLERY: Nitrogen Blanketing Substation Underground Storage Tanks Owned Dedicated Pentane Tankers Main Gate Underground Temple PHOTO GALLERY UNIT I UNIT I I PHOTO GALLERY: Process Area PHOTO GALLERY: GALLERY Process Area PHOTO GALLERY: GALLERY Day Receivers PHOTO GALLERY: GALLERY Receivers PHOTO GALLERY: GALLERY Heat Exchangers PHOTO GALLERY: GALLERY ISO CERTIFICATION Mr. ASHOK MAVDIKAR CHAIRMAN & M.D Mr. SHARAD LOKHANDE ISO LEAD AUDITOR Mr. ATUL MAVDIKAR TECHNICAL DIRECTOR PHOTO GALLERY: GALLERY General Meeting PHOTO GALLERY: GALLERY TEAM REGISTERED OFFICE: 204, Vinayak House, Opp. Bank of Saurashtra, Sector 19, Vashi, Navi Mumbai. Pin Code: 400 703 Tel: + 91 22 2765 0383 Fax No.: + 91 22 2766 4416 Mobile No.: 098198 72255 FACTORY: Plot No. A-56/57/48, MIDC Kurkumbh Tal.: Daund Dist.: Pune Pin Code: 413 105 Tel: + 91 22 2765 0383 Fax No.: + 91 22 2766 4416 Mobile No.: 098198 72255 Website: www.dhcpl.com