ACO Stainless Steel Eurogullies Product catalogue
Transcription
ACO Stainless Steel Eurogullies Product catalogue
Uniclass L7315 CI/SfB (52.6) ACO Stainless Steel Eurogullies Product catalogue ACO Building Drainage ACO Building Drainage Our built environment is becoming ever more complex. Applications are becoming more sophisticated and the increasing pressure of regulations and standards make achieving design, performance and financial goals ever tougher. ACO Building Drainage is a new concept within the ACO Group. Our mission: to eliminate design risk, to reduce installed and life cost and to deliver exceptional finish and performance in every product application. ACO Building Drainage’s extensive portfolio includes: Stainless steel Modular Channel system Stainless steel EuroGully gully system Stainless steel and polymer composite access covers Biological Grease Management system Gravity Grease Separator system Sewer backflow prevention valves Stainless steel socketed pipe system We achieve this through three factors: Rainwater outlets for flat roofs High performance materials Design experience and project support Global manufacturing capacity For further information on these products and services please consult our comprehensive range of specification and installation guides. Applied to a range of products for use within, or near to the building envelope, our solutions offer best value where high performance is prerequisite. ACO Building Drainage is a division of ACO Technologies plc and part of the worldwide ACO Group. Delivering through understanding, innovation and support The Group has sales in excess of £300 million worldwide with production facilities in the UK, Germany, France, Switzerland, Denmark, Spain, Poland, Czech Republic, Australia and the USA. In total more than 3000 people are employed in 30 countries throughout the world. Whatever the material - stainless steel, cast iron, aluminium alloy, polyethylene and polypropylene – our global resources and fabrication capacity make it possible for us to deliver best value both with our standard products and with our bespoke designs. Confidence is further assured with quality systems that are in accordance with ISO 9001. Contact Details ACO Technologies plc ACO Business Park, Hitchin Road, Shefford, Bedfordshire SG17 5TE. Tel: 01462 816666 Fax: 01462 851490 e-mail Enquiries: [email protected] website: www.acobuildingdrainage.com Eurogullies CONTENTS Systems Overview Gully Drainage Page 4 Load Class Page 6 Foul Air Traps Page 7 Micro Floor Gullies System Overview Page 8 Technical Data Page 9 EG150 Eurogully System Overview Page 10 Technical Data Page 12 Fixed Height Eurogullies System Overview Page 20 Specification and Ordering Page 22 Technical Data Page 23 Accessories Page 25 Telescopic Eurogullies System Overview Page 26 Specification and Ordering Page 28 Technical Data Page 29 Assembly Inverts Page 33 Accessories Page 34 Gratings For Fixed Height and Telescopic Eurogullies Page 36 Installation Micro Floor Gullies / EG150 Eurogully Page 40 Fixed Height Eurogullies Page 40 Telescopic Eurogullies Page 41 ACO Vinyl Seal Page 42 ® Care and Maintenance Page 44 Stainless Steel Families Page 46 Corrosion Resistance Page 47 Finishing Processes Page 48 Material Resistance Chart Page 50 3 Systems Overview GULLY DRAINAGE ACO Building Drainage gullies represent the cumulation of many years practical experience and design know-how in stainless steel fabrication technologies. Our state of the art European plants produce products of consistent outstanding quality but with economic benefits that can only be realised through the most advanced manufacturing methods. All the systems featured here are manufactured in austenitic stainless steel grades 304 or 316 and are fully pickle passivated in order to ensure corrosion free product. Their design includes for smooth bowl shaped structures to minimise possible siltation, and all include an integral foul air trap. The four systems present the designer and installer with literally hundreds of ‘off the shelf’ product combinations to meet nearly every conceivable need or application. However should our range not meet your requirements we have a considerable capacity for bespoke design and manufacture: tundishes, extra inlets, extended bodies or spigots and non-standard outlet sizes can all be accommodated, but please allow extra lead time. The gully systems fall into four main categories: Micro Floor Gullies; EG150 Eurogully; Fixed Height Eurogully and Telescopic Eurogully systems. Each have particular benefits which are summarised briefly here with in depth description and full feature and benefit listings in their relevant sections. Micro Floor Gully Typical applications - Washrooms - Toilet areas - Plant rooms Key features - Shallow light duty gully ideal for construction with depth restrictions - 40mm OD outlet - Easy maintenance - Rodding access and foul air trap as standard 4 Systems Overview GULLY DRAINAGE EG 150 Eurogully range Telescopic Eurogullies Typical applications - Pedestrian areas - Ideal where finished floor level or drainage connection depth not known - Light industrial use - Shower areas Typical applications - Washdown - Gully bodies can be used with: Key features - Channel systems - Decks - Suspended floors - Versatility - Available in 304 and 316 grades of stainless steel - Designed for cementitious and resin screed, ceramic tile and vinyl sheet floor - Damp proof membrane bonding flange available - Up to three back inlets - Horizontal or vertical spigot outlet Key features - Unique separation of grating seat from gully body - Option of a damp proof membrane clamp - Perfect integration between the gully top and finished floor level - Capacity with flow rates up to 6.5 litres per second Fixed Height Eurogullies Typical applications - Chemical plants - Food processing areas - Industrial units Key features - Suitable for areas with high traffic loading Bespoke Gullies - ACO Building Drainage offer design and manufacture capabilities to accommodate any requests - Dedicated in-house engineers who provide initial guidance through to technical drawings - Manufacture commence on receipt of signed off drawings and official order - Reinforced edges in 2 and 3mm thick stainless steel - Available in 304 and 316 grades of stainless steel - Wide range of gratings up to Load Class C - With options for either a sieve or debris basket - Hygienic design for easy cleaning - Capacity with flow rates up to 11 litres per second 5 System Overview LOAD CLASS All ACO Building Drainage products have load classification in accordance with the FACTA (Fabricated Access Covers Trade Association) Load Class criteria. The Load Class table below is provided as a guide only in the selection of fabricated metal gratings and covers for the applications indicated and has been designed specifically to cater for the performance of these products in service. With respect to EN load test standards, the characteristics of stainless steel and mild steel materials are not addressed within their load test criteria. BS EN 124:1994 and Slow Moving Wheel BS EN 1433:2002 Load (Tonnes) FACTA Load Class comparisons Pneumatic Solid Typical Applications A A15 0.5 Pedestrian areas, changing rooms n/a and toilets. AA 1.5 n/a Very light industrial areas, small trolleys and private cars. AAA 2.5 0.5 Light industrial areas, trolleys and light pallet trucks. B B125 5.0 0.75 Factories, industrial plants, pick-up trucks and small pallet trucks. C C250 6.5 1.0 Factories, industrial plants, lorries, pallet trucks and small fork lift trucks. D D400 11.0 3.0 Heavy duty industrial areas, medium duty fork lift trucks and HGV’s. E 6 E600 16.0 5.0 Heavy duty industrial areas, heavy duty fork lift trucks and HGV’s. System Overview FOUL AIR TRAPS The foul air trap prevents foul air passing back through the gully from stagnant or dirty water within the connecting pipework. The water level is maintained in the gullies by means of weirs formed by the trap unit fitted in the gully body. These are fully removable to allow rodding of the connecting pipework and easy cleaning of the gully body. MG Micro Floor Gully System The foul air trap is an integral part of the grating and allows full rodding access to the drainage pipework and eradicates the need for additional rodding eyes. Vertical Gully EG150 Gully System A removable in-line foul air trap is fitted as standard. This facilitates efficient access for rodding and jetting. Vertical Gully Horizontal Gully Vertical Gully Horizontal Gully EG Fixed Height and Telescopic Gully Systems The gullies are supplied complete with a one piece foul air trap. The foul air traps, both on the horizontal and vertical gullies, are completely removable to allow rodding access to the connecting pipework for easy cleaning and maintenance. 7 Micro Floor Gullies SYSTEM OVERVIEW With Integral Foul Air Trap Flow Rate 0.24 l/s, FACTA Load Class A The Micro Floor Gully is a light duty, compact trapped drain manufactured from Grade 304 stainless steel. It is designed to provide discrete drainage for washrooms, toilet areas and plant rooms. An invert depth of just 76mm makes it ideal for use in areas where depth is restricted or for refurbishment work where excavation can be kept at a minimum. 1 1 The drain is supplied with a circular grating located in a 100mm square top. An optional lockable grating is also available. 2 2 The foul air trap is an integral part of the grating and allows full rodding access to the drainage pipework and eradicates the need for additional rodding eyes. 3 Suitable for use with cementitious/resin screed 3 and tile applications 4 Complete with fixing tangs with earth wire connections. 5 50mm water seal depth meets requirements of BS EN 1253. 6 Compact unit - 76mm invert depth. 7 The drain has a vertical spigot outlet allowing 4 5 6 easy connection to existing pipework with either push fit or compression fittings. 8 7 Micro Floor Gullies TECHNICAL DATA Specification Clause The floor drains are to be the MG or MGL as supplied by ACO Building Drainage, (a division of ACO Technologies plc.), Hitchin Road, Shefford, Bedfordshire, UK SG17 5TE. All components to be manufactured from austenitic stainless steel Grade 304 to EN 10088 and to be fully pickle passivated. The Micro Floor Gully Part No. MG/MGL* will be complete with removable foul air trap and grating. All components used within the scope of this system are shown on Drawing No. __________*and all work will be carried out strictly in accordance with the manufacturer's instructions and the installation details set out on Drawing No. __________*. * please delete or complete as appropriate. MG100FSV/40 Gully (no locking) X 100mm 47mm 133mm 76mm 100mm X Ø40mm Ø80mm Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 4156 N/A 0.24l/s 0.35 Kg A MG100FSV/40 MGL100FSV/40 Gully (locked) X 100mm 133mm 47mm 100mm X Ø40mm Ø79mm Side View Description MGL100FSV/40 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 4157 N/A 0.24l/s 0.35 Kg A 9 EG150 Eurogully SYSTEM OVERVIEW Eurogully Range 1 2 ACO Building Drainage has designed a wide range of multi-application, high performance stainless steel floor gullies. The ACO Building Drainage EG150 range of Eurogullies are designed to provide hygienic, quick, simple and economic trapped drainage solutions for light industrial use, washrooms, ‘wet’ bathrooms, changing rooms, swimming pools, hotels, apartments and toilets. All floor finishes are catered for including cementitious and resin screeds, ceramic tiles, flexible vinyl sheet in solid and suspended flooring applications. Manufactured in austenitic 304 grade stainless steel as standard, excellent corrosion resistance is guaranteed. Optional 316 grade stainless steel for aggressive applications is available on all gullies. 3 ACO Building Drainage EG150 Eurogullies are supplied with perforated gratings as standard ensuring no risk to bare feet or stiletto heels. A slip resistant or plain mesh grating is available for cementitious/resin screeds and tile applications. 4 8 5 9 6 7 10 EG150 Eurogully SYSTEM OVERVIEW 1 Foot safe, perforated FACTA Load Class A grating fitted as standard for pedestrian applications. 2 Maintainability provided through removable sieve. 3 Removable in-line foul air trap fitted as standard, flow rate 1.2 l/s. 50mm water seal meets requirements of BS EN 1253. 4 Telescopic height variant providing full 360° rotation and +/- 7.5° pitch and roll adjustment. 5 Smooth contour design minimises bacteria traps. 6 3 back inlet variant available supplied with fully interchangeable adaptors to suit 32mm / 1.25” to BS 5254 and 40mm / 1.5” to BS 5255 waste pipes. 7 Ø110mm vertical spigot outlet. 8 Clamp for vinyl flooring. 9 Ends stops provided preventing accidental dismantling on telescopic variants. 10 DPM bonding flanges available for the ultimate in sub-floor security. 11 Ø75mm horizontal spigot outlet. 12 Shallow gully option, ideal for suspended floor or other restricted depth applications. 10 12 11 11 EG150 Eurogully TECHNICAL DATA For cementitious/resin screed and tile applications EG150FVL/110 150mm 52mm 105mm X X Ø110mm Side View Description EG150FVL/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97211 97261 1.2l/s 1.0 Kg A EG150TV/110 X 212-242mm 52mm 150mm X Ø110mm Side View Description EG150TV/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97200 97250 1.2l/s 1.5 Kg A 150mm 52mm Ø32-Ø40mm 212-242mm 83-113mm X EG150TV3i/110 X 35mm Ø110mm Side View 12 Description EG150TV3i/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97202 97252 1.2l/s 1.8 Kg A EG150 Eurogully TECHNICAL DATA EG150THL/75 150mm 75mm 52mm 120-150mm X 75mm X Side View Description EG150THL/75 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97201 97251 1.2l/s 1.6 kg A EG150TH3i/75 X X EG150TH3i/75 Section X-X 304 Part No 316 Part No Flow Rate Weight Load Class 97203 97253 1.2l/s 1.9 Kg A 150mm 75mm 52mm 73-103mm Ø32-Ø40mm 120-150mm X 75mm 35mm Side View EG150THL3i/75 Plan View X EG150THL3i/75 Description 75mm 35mm Side View Description 75mm 52mm 213-243mm 83-113mm Ø32-40mm 150mm Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97213 97263 1.2l/s 1.9 Kg A 13 EG150 Eurogully TECHNICAL DATA For Damp proof membrane bonding 150mm X 212-242mm 52mm EG150TVB/110 Ø250mm X Ø110mm Side View Description EG150TVB/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97216 97266 1.2l/s 1.2 Kg A 150mm EG150TVB3i/110 52mm Ø32-40mm 213-243mm 83-113mm X Ø250mm 35mm X Ø110mm Side View Description EG150TVB3i/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97205 97255 1.2l/s 2.2 Kg A 150mm EG150THBL/75 Ø75mm 52mm 120-150mm X 75mm X Ø250mm Side View Description EG150THBL/75 14 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97204 97254 1.2l/s 2.3 Kg A EG150 Eurogully TECHNICAL DATA EG150THB3i/75 150mm X Ø250mm 75mm 35mm Side View Description Ø75mm 52mm Ø32-40mm 213-243mm 83-113mm X Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG150THB3i/75 97206 97256 1.2l/s 2.3 Kg A EG150THBL3i/75 X Ø75mm 52mm Ø32-40mm 120-150mm 73-103mm 150mm X 75mm 35mm Ø250mm Side View Description EG150THBL3i/75 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97214 97264 1.2l/s 2.3 Kg A For Vinyl sheet flooring EG150FVL/VNL/110 52mm 112mm X X Ø110mm Ø225mm Side View Description EG150FVL/VNL/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97212 97262 1.2l/s 1.2 Kg A 15 EG150 Eurogully TECHNICAL DATA EG150TV/VNL/110 219-249mm 52mm X Ø225mm X Ø110mm Side View Description EG150TV/VNL/110 EG150TV3i/VNL/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97207 97257 1.2l/s 1.7 Kg A X 52mm Ø32-Ø40mm 219-249mm 90-120mm X 35mm Ø225mm Ø110mm Side View Plan View 316 Part No Flow Rate Weight Load Class 97209 97259 1.2l/s 2.0 Kg A EG150THL/VNL/75 X Ø75mm X 126-156mm 304 Part No EG150TV3i/VNL/110 52mm Description Section X-X 75mm Ø225mm Side View Description EG150THL/VNL/75 16 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97208 97258 1.2l/s 1.8 Kg A EG150 Eurogully TECHNICAL DATA EG150TH3i/VNL/75 X EG150TH3i/VNL/75 75mm 35mm Side View Description Ø75mm 52mm Ø32-40mm 220-250mm 90-120mm X Ø225mm Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97210 97260 1.2l/s 2.1 Kg A EG150THL3i/VNL/75 Ø32-40mm 79-109mm 126-156mm X Side View Description EG150THL3i/VNL/75 Ø75mm 52mm X 75mm 35mm Ø225mm Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97215 97265 1.2l/s 2.1 Kg A For cementitious/resin screed and tile applications with top for mesh grate Ø150mm 52mm 105mm X 21mm EG150FVLM/110 X Ø110mm Side View Description EG150FVLM/110 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 400834 400835 1.2l/s 1.0 Kg A 17 EG150 Eurogully TECHNICAL DATA EG150TVM/110 X 212-242mm 52mm 150mm X Ø110mm Side View 304 Part No 316 Part No Flow Rate Weight Load Class 97296 97298 1.2l/s 1.5 Kg A 150mm Ø32-40mm 212-242mm 83-113mm X EG150TVM3i/110 X 52mm EG150TVM/110 Plan View 21mm Description Section X-X 35mm Ø110mm Side View EG150TVM3i/110 304 Part No 316 Part No Flow Rate Weight Load Class 97312 97314 1.2l/s 1.8 Kg A 155mm X 52mm EG150THLM/110 Plan View 120-150mm Description Section X-X X Ø75mm Side View Description EG150THLM/75 18 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97308 97310 1.2l/s 1.6 Kg A EG150 Eurogully TECHNICAL DATA X 150mm X 213-243mm Ø75mm 52mm Ø32-40mm 83-113mm EG150THM3i/75 35mm 75mm Side View Description EG150THM3i/75 Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class 97316 97318 1.2l/s 1.9 Kg A Mesh Grates 142mm 23mm 142mm 20mm EG150AS Grating 142mm x 142mm Anti Slip Mesh 23mm 2mm Plan View Side View Description EG150AS 304 Part No 316 Part No Weight 05964 15964 0.6 Kg 23mm 142mm 20mm 23mm 2mm Side View EG150PL A 142mm EG150PL Grating 142mm x 142mm Plain Mesh Description Load Class Plan View 304 Part No 316 Part No Weight Load Class 05965 15965 0.6 Kg A Sieve A Side View Description EG150SI Plan View 304 Part No 316 Part No A Weight 97235 97285 108mm 0.10Kg 19 Fixed Height Eurogullies SYSTEM OVERVIEW EG200F With Integral Foul Air Trap EG250F Flow Rates 2.8 to 11.0 l/s, FACTA Load Classes A, B and C One-piece Eurogullies, designed to be used in commercial applications, are simple free-standing units suitable for concrete, resin or tiled floors. EG300F EG400F Perforated (RPER)* The gullies are produced in a number of versions featuring different flow rates, grating sizes and body and spigot outlet diameters to suit various applications. The gullies are manufactured from 2 and 3mm thick austenitic stainless steel Grades 304 or 316 to EN 10088. Ladder (RLAD)* Eurogullies are pickle passivated to ensure corrosion free joints. 1 Optional sieve or basket collects debris effectively. 2 The gullies are supplied complete with a one Annular (ANL)* piece foul air trap. The foul air traps, both on the horizontal and vertical gullies, are completely removable to allow rodding access to the connecting pipework for easy cleaning and maintenance. 1 3 The foul air trap seal depth of 70mm exceeds the requirements of Euronorm BS EN 1253. 4 5mm solid circular top edge provides strength and durability capable of withstanding heavy loading conditions and helps eliminate stress 2 cracks in floor finishes. 3 5 The height adjustable levelling feet make installation quick and easy. 6 Bowl shaped bodies deter silt and debris collecting in corners making cleaning easy. 7 Ø110, Ø160 and Ø200mm spigot outlets are available. 4 5 6 20 7 * Product code Fixed Height Eurogullies SYSTEM OVERVIEW Ladder (LAD)* Anti-slip Mesh (AS)* Plain Mesh (PL)* Weir (WR)* Solid (SOL)* Perforated (PER)* 8 Horizontal basket collects debris effectively. 9 The gully top has a channel edge detail of 15mm Heelsafe (HEL)* providing an attractive finish and will accept ACO VinylSeal® (see page 42). 10 Eurogullies are pressed to achieve a smooth transition from the square seating shape for the grating to the round body and to prevent sediment build up in the flange area. 8 11 Electrical earthing point is provided as standard on every gully body. 12 Chamfered spigot outlets allow easy push fit connection onto existing drainage pipes. 2 9 10 11 21 12 * Product code Fixed Height Eurogullies SPECIFICATION AND ORDERING To specify or order a Fixed Height Eurogully please use code sequence below. Please Note all gullies are supplied with foul air traps fitted as standard. XXXXX-X-X-XXX-XXX-XXX-X-XXX Gully Body EG200F-EG250F EG300F-EG400F Material Option 304 = Grade Stainless Steel 316 = Grade Stainless Steel Top Option S = Square Top R = Round Top R not available for EG400F Load Class Option A-B-C Outlet Option V -Vertical H - Horizontal Grate Options AS-PL-PER- SOL LAD-WRHEL RPER-RLAD-ANL Outlet Size Ø110mm Ø160mm Ø200mm Filter Options SI = Sieve FVSB = Vertical Basket FHSB = Horizontal Basket Example 1 EG200F-S-V-110-FVSB-LAD-C-304 EG200F gully body, with 200mm square top and vertical 110mm diameter spigot, fixed height vertical basket, ladder grate, Load Class C. 304 grade stainless steel. Specification Clause The gullies are to be Fixed Height Eurogullies as supplied by ACO Building Drainage (a division of ACO Technologies plc), of Hitchin Road, Shefford, Bedfordshire, UK SG17 5TE. All components to be manufactured from austenitic stainless steel Grade 304/316*to EN 10088 and to be fully pickle passivated and where appropriate gratings to be electropolished. The Fixed Height Eurogully Part No.__________*will be complete with removable foul air trap, optional sieve/silt basket*and grating/cover*. All components used within the scope of this system are shown on Drawing No.__________*and all work shall be carried out strictly in accordance with the manufacturer's instructions and the installation details set out on Drawing No.__________*. 22 *please delete or complete as appropriate. Note: For Fixed Height Eurogully installation details refer to page 46. Fixed Height Eurogullies TECHNICAL DATA Square fixed height system A B 70mm E F X X C D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200FSV/110 05734 15734 3.4l/s 3.7Kg C EG250FSV/110 05394 15394 4.0l/s 4.8Kg C EG300FSV/160 05403 15403 6.5l/s 6.8Kg C EG400FSV/160 05766 15766 10.0l/s 12.0Kg C EG400FSV/200 05768 15768 11.0l/s 12.3Kg C Dimensions Description A B C D E F EG200FSV/110 200mm 311mm Ø110mm Ø157mm 231mm 41mm EG250FSV/110 250mm 331mm Ø110mm Ø200mm 251mm 41mm EG300FSV/160 300mm 361mm Ø160mm Ø257mm 281mm 41mm EG400FSV/160 400mm 416mm Ø160mm Ø357mm 336mm 41mm EG400FSV/200 400mm 416mm Ø200mm Ø357mm 336mm 41mm A 70mm B E F X X C D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200FSH/110 05735 15735 2.8l/s 3.2Kg C EG250FSH/110 05395 15395 3.2l/s 4.2Kg C EG300FSH/160 05404 15404 6.0l/s 6.3Kg C EG400FSH/160 05767 15767 8.5l/s 12.0Kg C EG400FSH/200 05769 15769 9.5l/s 12.3Kg C A B C D E F EG200FSH/110 200mm 231mm Ø110mm Ø157mm 209mm 41mm EG250FSH/110 250mm 251mm Ø110mm Ø200mm 212mm 41mm EG300FSH/160 300mm 271mm Ø160mm Ø257mm 241mm 41mm EG400FSH/160 400mm 346mm Ø160mm Ø357mm 264mm 41mm EG400FSH/200 400mm 346mm Ø200mm Ø357mm 264mm 41mm Dimensions Description 23 Fixed Height Eurogullies TECHNICAL DATA Round fixed height system A B E 70mm F X X C D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200FRV/110 97113 400819 3.4l/s 3.7Kg C EG250FRV/110 97117 400821 4.0l/s 4.8Kg C EG300FRV/160 97125 400825 6.5l/s 6.8Kg C Dimensions Description A B C D E F EG200FRV/110 Ø197mm 300mm Ø110mm Ø157mm 220mm 41mm EG250FRV/110 Ø241mm 320mm Ø110mm Ø201mm 240mm 41mm EG300FRV/160 Ø297mm 350mm Ø160mm Ø257mm 270mm 41mm A 70mm C B E F X X D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200FRH/110 97133 97366 2.8l/s 3.2Kg C EG250FRH/110 97137 97387 3.2l/s 4.2Kg C EG300FRH/160 97145 92506 6.0l/s 6.3Kg C A B C D E F EG200FRH/110 Ø197mm 205mm Ø110mm Ø157mm 197mm 41mm EG250FRH/110 Ø241mm 208mm Ø110mm Ø200mm 199mm 41mm EG300FRH/160 Ø297mm 246mm Ø160mm Ø257mm 237mm 41mm Dimensions Description 24 Fixed Height Eurogullies ACCESSORIES Sieve A Side View Description Plan View 304 Part No 316 Part No A Weight EG200FSI 05780 15780 152mm 0.15Kg EG250FSI 05781 15781 195mm 0.35KG EG300FSI 05782 15782 252mm 0.55Kg B Vertical Silt Basket A Side View Plan View Description 304 Part No 316 Part No A B Weight EG200FVSB 05784 15784 50mm 150mm 0.3Kg EG250FVSB 05786 15786 70mm 193mm 0.5Kg EG300FVSB 05788 15788 85mm 250mm 0.8Kg EG400FVSB 05790 15790 125mm 350mm 1.95Kg B Horizontal Silt Basket A Side View Plan View Description 304 Part No 316 Part No A B Weight EG200FHSB 05785 15785 160mm 150mm 0.55Kg EG250FHSB 05787 15787 186mm 194mm 0.9Kg EG300FHSB 05789 15789 216mm 250mm 1.5Kg EG400FHSB 05791 15791 246mm 350mm 2.0Kg Kit for vinyl floor applications See page 42 for more detail Side View Description 316 Part No Size Weight Load Class EG200VNL 49448 N/A 1.0Kg N/A EG250VNL 49447 N/A 1.0Kg N/A EG300VNL 49453 N/A 1.0Kg N/A EG400VNL 49454 N/A 1.0Kg N/A 25 Telescopic Eurogullies SYSTEM OVERVIEW EG200T With integral foul air trap EG250T EG300T The Telescopic Eurogullies are produced in a number of versions suitable for different flow rates, grating sizes and body and spigot outlet diameters to suit various applications. 1 Perforated (RPER)* 2 3 4 5 Flow Rates 2.8 to 6.5 l/s, FACTA Load Classes A and C With the same features as the Fixed Height Eurogully range the Telescopic Eurogully has the added advantage of invert adjustability. Refer to page 39 for further details. The gullies can be installed as free-standing units or as channel outlets in a variety of floor types. The gullies are manufactured from 2 and 3mm thick austenitic stainless steel Grades 304 or 316 to EN 10088. Eurogullies are pickle passivated to ensure corrosion free joints. 1 Grating and cover options are available in Facta Load Classes A and C. 2 Optional sieve or basket collects debris effectively. 3 5mm solid edge provides strength and durability capable of withstanding heavy loading conditions. 4 The height adjustable levelling feet make installation quick and easy. 6 5 Telescopic gully top provides limited variable invert capability. 7 6 The gullies are supplied complete with a one piece foul air trap. The foul air traps, both on the horizontal and vertical gullies, are completely removable to allow rodding access to the 8 connecting pipework for easy cleaning and maintenance. 7 The foul air trap seal depth of 70mm exceeds the requirements of Euronorm BS EN 1253. 9 8 Optional plastic drainage ring is available to drain sub-surface water into gully where a damp proof membrane is used. 10 9 Optional double clamping flange to clamp damp proof membrane. 11 26 10 All flange plates have pre-drilled holes for easy screw fixing. 11 Deep rounded bodies to deter silt and debris collecting in the corners and makes cleaning easy. Telescopic Eurogullies SYSTEM OVERVIEW 12 Horizontal basket collects debris effectively. 1 13 Eurogullies are pressed to achieve a smooth transition from the square seating shape for the grating to the round body and to prevent Plain Mesh (PL)* sediment build up in the flange area. 14 The gully top has a channel edge detail of 15mm providing an attractive finish and will accept ACO VinylSeal® (see page 42). 12 15 Electrical earthing point is provided as standard on every gully body. 16 The height adjustable levelling feet make installation quick and easy. 17 A rubber ‘O’-ring provides a seal between the gully body and gully top. 18 Chamfered spigot outlets allow easy push fit connection onto existing drainage pipes. 13 19 Ø110 and Ø160mm spigot outlets are available. 14 15 Gratings and Cover Options 16 17 6 Ladder (RLAD)* Annular (ANL)* Ladder (LAD)* Anti-slip Mesh (AS)* Weir (WR)* Perforated (PER)* 27 18 Heelsafe (HEL)* 19 * Product code Solid (SOL)* Telescopic Eurogullies SPECIFICATION AND ORDERING To specify or order a Telescopic Eurogully please use code sequence below. Please Note all gullies are supplied with foul air traps fitted as standard. XXXXXX.X.X-XXX-XXX-XXX-XXX-X-XXX Gully Body EG200T-EG250T EG300T Material Option 304 = Grade Stainless Steel 316 = Grade Stainless Steel Outlet Option V = Vertical H = Horizontal Load Class Option A-B-C Flange Type R = 50mm Flange D = Membrane Flange Grate Options AS-PL-PER- SOL LAD-WRHEL RPER-RLAD-ANL Outlet Size Ø110mm Ø160mm Ø200mm Filter Options SI = Sieve TVSB = Vertical Basket THSB = Horizontal Basket Gully Top Option SGT = Square Top RGT = Round Top Example 1 EG250T.H.R-110-SGT-THSB-HEL-A-304 EG250 telescopic gully body, horizontal, 50mm flange, 110mm diameter spigot, 200mm square gully top, telescopic horizontal basket, Heelsafe grate, Load Class A. 304 grade stainless steel. Specification Clause The gullies are to be Telescopic Eurogullies as supplied by ACO Building Drainage (a division of ACO Technologies plc), of Hitchin Road, Shefford, Bedfordshire, UK SG17 5TE. All components to be manufactured from austenitic stainless steel Grade 304/316*to EN 10088 and to be fully pickle passivated and where appropriate gratings to be electropolished. The Telescopic Eurogully Part No.__________*will be complete with removable foul air trap, optional sieve/silt basket*and grating/cover*. 28 All components used within the scope of this system are shown on Drawing No.__________*and all work shall be carried out strictly in accordance with the manufacturer's instructions and the installation details set out on Drawing No.__________*. *please delete or complete as appropriate. Note: For Telescopic Eurogully installation details refer to page 47. Telescopic Eurogullies TECHNICAL DATA Telescopic gully bodies A B 70mm E X X C D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200TV/110 05724 15724 3.4l/s 3.6Kg C EG250TV/110 05364 15364 4.0l/s 4.5Kg C EG300TV/160 05368 15368 6.5l/s 6.4Kg C A B C D E EG200TV/110 Ø257mm 260mm Ø110mm Ø157mm 180mm EG250TV/110 Ø300mm 280mm Ø110mm Ø200mm 200mm EG300TV/160 Ø357mm 310mm Ø160mm Ø257mm 230mm Dimensions Description A 71mm B E X X C D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200TH/110 05725 15725 2.8l/s 2.9Kg C EG250TH/110 05365 15365 3.2l/s 3.9Kg C EG300TH/160 05369 15369 6.0l/s 5.9Kg C Dimensions Description A B C D E EG200TH/110 Ø257mm 180mm Ø110mm Ø157mm 158mm EG250TH/110 Ø300mm 200mm Ø110mm Ø200mm 160mm EG300TH/160 Ø357mm 230mm Ø160mm Ø257mm 200mm 29 Telescopic Eurogullies TECHNICAL DATA Telescopic gully bodies membrane flange A 70mm B E X X C D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200TVD/110 05728 15728 3.4l/s 3.6Kg C EG250TVD/110 05376 15367 4.0l/s 4.5Kg C EG300TVD/160 05384 15384 6.5l/s 6.4Kg C Dimensions Description A B C D E EG200TVD/110 Ø358mm 260mm Ø110mm Ø157mm 180mm EG250TVD/110 Ø401mm 280mm Ø110mm Ø200mm 200mm EG300TVD/160 Ø458mm 310mm Ø160mm Ø257mm 230mm A 70mm B E X X C D Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200THD/110 05729 15729 2.8l/s 2.9Kg C EG250THD/110 05377 15377 3.2l/s 3.9Kg C EG300THD/160 05385 15385 6.0l/s 5.9Kg C Dimensions Description 30 A B C D E EG200THD/110 Ø358mm 180mm Ø110mm Ø157mm 158mm EG250THD/110 Ø401mm 200mm Ø110mm Ø200mm 160mm EG300THD/160 Ø458mm 230mm Ø160mm Ø257mm 200mm Telescopic Eurogullies TECHNICAL DATA Telescopic gully Tops A B D X X C Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200SGT/110 05902 15902 N/A 1.7Kg C EG250SGT/110 05904 15904 N/A 2.2Kg C EG300SGT/160 05906 15906 N/A 2.75Kg C Dimensions Description A B C D EG200SGT/110 200mm 202mm 142mm 41mm EG250SGT/110 250mm 202mm 184mm 41mm EG300SGT/160 300mm 202mm 242mm 41mm A B D X X C Side View Description Section X-X Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200RGT/110 97101 N/A N/A 1.7kg C EG250RGT/110 97103 N/A N/A 2.2Kg C EG300RGT/160 97105 N/A N/A 2.75Kg C Dimensions Description A B C D EG200RGT/110 Ø197mm 192mm Ø142mm 41mm EG250RGT/110 Ø241mm 192mm Ø184mm 41mm EG300RGT/160 Ø297mm 192mm Ø242mm 41mm 31 Telescopic Eurogullies TECHNICAL DATA Raising Pieces B A C Side View Description Plan View 304 Part No 316 Part No Flow Rate Weight Load Class EG200RP 05854 15854 N/A 1.7Kg C EG250RP 05855 15855 N/A 2.2Kg C EG300RP 05856 15856 N/A 2.75Kg C Dimensions Description A B C EG200RP Ø358mm 180mm Ø142mm EG250RP Ø401mm 180mm Ø184mm EG300RP Ø458mm 180mm Ø242mm B A C Side View Plan View Description 304 Part No 316 Part No Flow Rate Weight Load Class EG200RPD 05851 15851 N/A 1.7kg C EG250RPD 05852 15852 N/A 2.2Kg C EG300RPD 05853 15853 N/A 2.75Kg C Dimensions 32 Description A B C EG200RPD Ø358mm 180mm Ø142mm EG250RPD Ø401mm 180mm Ø184mm EG300RPD Ø458mm 180mm Ø242mm 377mm (maximum assembly height) 352mm (minimum assembly height) 152mm (minimum) 177mm (maximum) 382mm (minimum assembly height) EG300TH Assembly Detail 407mm (maximum assembly height) 152mm (minimum) EG300TV Assembly Detail 25mm (minimum engagement) EG250TV Assembly Detail 177mm (maximum) 432mm (minimum assembly height) 457mm (maximum assembly height) 152mm (minimum) 177mm (maximum) 25mm (minimum engagement) 152mm (minimum) 177mm (maximum) 332mm (minimum assembly height) 357mm (maximum assembly height) 152mm (minimum) 177mm (maximum) 25mm (minimum engagement) 412mm (minimum assembly height) 437mm (maximum assembly height) 25mm (minimum engagement) EG200TV Assembly Detail 25mm (minimum engagement) 462mm (minimum assembly height) 487mm (maximum assembly height) 177mm (maximum) 152mm (minimum) 25mm (minimum engagement) Telescopic Eurogullies ASSEMBLY INVERTS EG200TH Assembly Detail EG250TH Assembly Detail 33 Telescopic Eurogullies ACCESSORIES Telescopic Gullies Sieve A Side View Description Plan View 304 Part No 316 Part No A EG200TSI 05838 15838 Ø136mm Weight 0.15Kg EG250TSI 05839 15839 Ø178mm 0.35KG EG300TSI 05840 15840 Ø236mm 0.55Kg Vertical Silt Basket B A Side View Plan View Description 304 Part No 316 Part No A B Weight EG200TVSB 05833 15833 80mm Ø133mm 0.35Kg EG250TVSB 05835 15835 100mm Ø175mm 0.5Kg EG300TVSB 05837 15837 115mm Ø235mm 0.8Kg B Horizontal Silt Basket A Side View 34 Plan View Description 304 Part No 316 Part No A B Weight EG200THSB 05832 15832 190mm Ø133mm 0.45Kg EG250THSB 05834 15834 215mm Ø175mm 0.9Kg EG300THSB 05836 15836 245mm Ø234mm 1.6Kg Telescopic Eurogullies ACCESSORIES ‘O’ - Ring Description Part No Size Weight Load Class EG200R 05844 N/A 0.1Kg N/A EG250R 05845 N/A 0.1Kg N/A EG300R 05846 N/A 0.1Kg N/A Drainage Ring Side View Description Plan View Part No Size Weight Load Class EG200DR 05841 N/A 0.1Kg N/A EG250DR 05842 N/A 0.1Kg N/A EG300DR 05843 N/A 0.15Kg N/A Kit for vinyl floor applications See page 48 for more detail Side View Description Part No Size Weight Load Class EG200VNL 49448 N/A 1.0Kg N/A EG250VNL 49447 N/A 1.0Kg N/A EG300VNL 49453 N/A 1.0Kg N/A 35 Gratings FOR EUROGULLY FIXED HEIGHT AND TELESCOPIC RANGES Anti Slip Mesh Class C 23mm B A C 23mm Side View Description 3mm Plan View 304 Part No 316 Part No A B C Weight Load Class EG200AS 05912 15912 40mm 168mm 168mm 1.4Kg C EG250AS 05919 15919 40mm 218mm 218mm 2.0Kg C EG300AS 05923 15923 40mm 268mm 268mm 2.9Kg C EG400AS 05926 15926 40mm 368mm 368mm 5.2Kg C Plain Mesh Class C 23mm B A C 23mm Side View Description 3mm Plan View 304 Part No 316 Part No A B C Weight Load Class EG200PL 05915 15915 40mm 168mm 168mm 1.4Kg C EG250PL 05921 15921 40mm 218mm 218mm 2.0Kg C EG300PL 05925 15925 40mm 368mm 368mm 2.9Kg C EG400PL 05927 15927 40mm 269mm 268mm 5.2Kg C Perforated Class A 7mm B A C Side View Description 36 Plan View 304 Part No 316 Part No A B C Weight Load Class EG200PER 42111 42501 40mm 168mm 168mm 1.4Kg A EG250PER 42115 42505 40mm 218mm 218mm 1.6Kg A EG300PER 42119 42509 40mm 268mm 268mm 2.2Kg A Gratings FOR EUROGULLY FIXED HEIGHT AND TELESCOPIC RANGES Solid Class A B A C Side View Plan View Description 304 Part No 316 Part No A B C Weight Load Class EG200SOL 42112 42502 40mm 168mm 168mm 1.4Kg A EG250SOL 42116 42506 40mm 218mm 218mm 1.7Kg A EG300SOL 42120 42510 40mm 268mm 268mm 2.3Kg A Ladder Class C 5mm B A 20mm C Side View Plan View Description 304 Part No 316 Part No A B C Weight Load Class EG200LAD 401691 401695 40mm 168mm 168mm 2.2Kg C EG250LAD 401692 401696 40mm 218mm 218mm 4.0Kg C EG300LAD 401693 401697 40mm 268mm 268mm 6.0Kg C EG400LAD 401694 401698 40mm 368mm 368mm 13.0Kg C Weir Class C B 10mm A C Side View Description Plan View 304 Part No 316 Part No A B C Weight Load Class EG200WR 42114 42504 40mm 168mm 148mm 1.5Kg C EG250WR 42118 40854 40mm 218mm 198mm 4.3Kg C EG300WR 42122 42512 40mm 268mm 248mm 6.5Kg C EG400WR 05943 15943 40mm 368mm 348mm 11.0Kg C 37 Gratings FOR EUROGULLY FIXED HEIGHT AND TELESCOPIC RANGES Heelsafe Class A C 7mm X B Side View Description 5mm 7mm A X Section X-X Plan View 304 Part No 316 Part No A B C Weight Load Class EG200HEL 96883 N/A 40mm 168mm 168mm 1.5Kg A EG250HEL 96884 N/A 40mm 218mm 218mm 2.2Kg A EG300HEL 96831 N/A 40mm 268mm 268mm 3.0Kg A Round Perforated Class A mm A Ø5 B Side View 38 Plan View Description 304 Part No 316 Part No A B Weight Load Class EG200RPER 401490 401491 40mm Ø188mm 1.6Kg A EG250RPER 401492 401493 40mm Ø232mm 2.5Kg A EG300RPER 401494 401495 40mm Ø288mm 4.0Kg A Gratings Round Ladder Class C 5mm FOR EUROGULLY FIXED HEIGHT AND TELESCOPIC RANGES 5mm A B 15mm Side View Plan View Description 304 Part No 316 Part No A B Weight Load Class EG200RLAD 97147 97368 40mm Ø170mm 2.2Kg C EG250RLAD 97149 97389 40mm Ø232mm 4.0Kg C EG300RLAD 97151 97508 40mm Ø288mm 6.0Kg C A 10mm Annular Class C B C Side View Plan View Description 304 Part No 316 Part No A B C Weight Load Class EG200ANL 97155 97371 40mm Ø188mm 168mm 1.5Kg C EG250ANL 97157 97392 40mm Ø232mm 212mm 4.0Kg C EG300ANL 97159 92511 40mm Ø288mm 268mm 6.0Kg C 39 Installation Micro Floor Gullies/EG150 Eurogully Sheet Flooring Sealant (Sheet floor not suited to MG range) Floor Finish Locate the drain in the correct position in the floor and connect to the drainage pipework system. Backfill around the drain and dress floor finish up to the drain edge. Remove any protective tape/film from the unit. Resin or Cement Grout A mastic sealant of bead width 5 - 8mm is recommended around the outside of the drain top edge and floor finish where a good watertight seal is required between the two materials. Pipework System Ensure the sealant is applied in accordance with the manufacturer's instructions. Fixed Height Eurogully Locate the gully in the correct position in the floor and connect to the drainage pipework system. The levelling feet fitted to the gully should be used to adjust the height of the unit. An M8 stud/nut arrangement is provided to enable electrical earth connections to be made if the installation requires this facility. For vinyl sheet flooring applications, firstly remove the PVC infill from the underside of the gully top by applying a gentle heat (approx. 70°C) to the top edge detail to break the adhesive bond allowing the infill to be released. Earth Stud Sealant PVC Infill Levellin Foot Resin or Cement Grout Basket Fit the ACO Building Drainage Vinyl Seal® rigid PVC co-extrusion to the gully top in accordance with the procedure detailed on page 48. Backfill around the gully and dress floor finish up to the gully edge. Remove any protective tape/film from the unit. A mastic sealant of bead width 5-8mm is recommended around the outside of the gully top edge and floor finish where a good watertight seal is required between the two materials. Ensure the sealant is applied in accordance with the manufacturer's instructions. 40 Floor Finish Pipework System Installation Telescopic Eurogullies Earth Studs PVC Infill Sealant Floor Finish Connect the gully body spigot outlet to the drainage pipework. Position the gully top over the gully body and fit either the sealing ring when no membrane is present or the drainage ring when a membrane is used. Adjust the gully top for height and orientation using the levelling feet provided. An M8 stud/nut arrangement is provided on the gully body and top to enable electrical earth connections to be made if the installation requires this facility. For vinyl sheet flooring applications, first remove the PVC infill from the underside of the gully top by applying a gentle heat (approx. 70°C) to the top edge detail to break the adhesive bond allowing the infill to be released. Fit the ACO Building Drainage Vinyl Seal® rigid PVC co-extrusion to the gully top in accordance with the procedure detailed on page 48. Min 45mm Max 150mm Flange Sealing Ring Pipework System If used in conjunction with a membrane, bond or clamp the sub-surface membrane to the flange plate of the gully body and cut out the membrane within the inner diameter of the flange plate. To prevent debris from falling into the gully, only remove the temporary gully body covers when ready to fit either the gully top or channel system. Gully Top Resin or Cement Grout Spigot Outlet Basket Body Channel Basket Resin or Cement Grout Flange Raising Piece Sealing Ring Draning Ring Clamping Flange DPC Membrane Back fill around the gully top and dress floor finish to edge. Remove any protective tape and install sieve/silt basket as required. Resin or Cement Grout A mastic sealant of bead width 5-8mm is recommended around the outside of the gully top edge and floor finish where a good watertight seal is required between two materials. Ensure the sealant is applied in accordance with the manufacturer’s instructions. Body Pipework System 41 Installation ACO VINYL SEAL® Sealing vinyl sheet flooring to drainage channels and gullies Vinyl sheet is a common flooring finish in many of the areas where stainless steel drainage channels and gullies are required. Previously the standard method of jointing the two was by a mechanical clamping system. Cut the ACO Building Drainage Vinyl Seal® rigid PVC co-extrusion to the required lengths to fit exactly round all edges of the assembled channel – do not forget to allow for the mitred ends. Cut and notch the extrusion to form internal and external mitres as required. Although functional, this mechanical clamping mechanism can be cumbersome to fit and increase the potential areas for bacterial growth. In order to overcome the frequently encountered problems of achieving watertight and bacteria free seals, ACO have developed the ACO Building Drainage Vinyl Seal a unique solution that will enable quick, easy and economical installation. ACO Building Drainage Vinyl Seal® provides a completely watertight and bacteria free seal. It can be also easily removed and re-sealed when the vinyl is replaced or refurbished without the need to disturb the channel or supporting detail in any way. Press the rigid extrusion into the recess at the edge of the channel ensuring it is pushed fully home. Peel back the fabric tape protecting the channel edge in preparation for fitting the flexible PVC seal. This method of sealing requires no additional tools or skills than those required for the professional fitting of vinyl sheet flooring, making the installation quick, easy and economical. The seal is significantly more cost effective than the traditional mechanical type and is designed to fit ACO Building Drainage stainless steel drainage channels. 42 Press the flexible PVC seal into position between the stainless steel channel and rigid PVC extrusion making sure that the concave section of the seal faces TOWARDS the channel edge and that the groove in the flexible seal engages with the notch on the rigid extrusion (it may help to lubricate the flexible seal when inserting using a soapy solution). For an even finish roll the flexible seal in to position using a small decorators roller. Installation ACO VINYL SEAL® Ensure the assembled ridged and flexible Vinyl Seal® sits square and horizontal in the channel Grout any voids at connecting rigid PVC joins at mitred corners, straight joints or fixings to ensure a continuous supported floor finish. Prior to laying the vinyl sheet flooring, peel the protective film from the rigid extrusion (a knife may be required to cut the film adjacent to the flexible seal) and ensure all surfaces are clean and dry. detail Install the channel into the ground ensuring that the flooring screed is flush to the top edge of the rigid PVC extrusion. Protect the channel and seal assembly from splashes of concrete/screed. When preparing the vinyl sheet material and floor surface, apply a compatible adhesive also to the top surface of the rigid PVC extrusion for example, Altrofix 19 two-part water resistant eurethane adhesive taking care not to apply adhesive to the flexible seal. This is to ensure the vinyl sheet floor is reliably anchored over its full area. Cut/lay the sheet flooring against the flexible seal edge and prepare the welded joint between the flexible seal and vinyl sheet flooring as normal by scoring the sheet/seal joint to approximately half the depth of the sheet flooring thickness. Depending upon the installation, additional suitable fixings may be required to secure the rigid extrusion to the floor substrate. If this should be required, separately drill and countersink the rigid extrusion making sure that all fixings are finished flush with the top of the extrusion. Either in-colour or black welding filler rod may be used to weld the joint. Remove surplus weld material from the joint using a spatula when the welded joint has cooled. 43 Installation CARE AND MAINTENANCE Although robust, all grades of stainless steel will stain and discolour due to surface deposits and, as such, can never be accepted as completely maintenance free. In order to achieve maximum corrosion resistance, the surface of the stainless steel must be kept clean. Provided the grade of stainless steel and the surface finish are correctly selected, and cleaning schedules carried out on a regular basis, excellent performance and long service life are assured. Maintenance Programme Factors Affecting Maintenance With care taken during fabrication and installation, cleaning before handing over to the client should present no special problems, although more attention may be required if the installation period has been prolonged. Surface contamination and the formation of deposits must be prevented in order to maintain a durable and hygienic surface. Where surface contamination is suspected, immediate attention to cleaning after site fixing will encourage a trouble free product. These deposits may be minute particles of iron or rust from other sources used on the building of new premises and not removed until after the stainless steel drainage products have been installed. Wire brushes and wire wool must not be used to remove marks and cement spillages as this will only serve to introduce iron impurities to the material surface. Care must also be taken when storing, erecting or cutting carbon steel near to stainless steel. Food and beverage handling, pharmaceutical and chemical industry applications require extremely high levels of cleanliness applicable to each industry. Industrial and even naturally occurring atmospheric conditions can produce deposits which can be equally corrosive, e.g. salt deposits from marine conditions. The working environment can offer more aggressive conditions, for example the high humidity found in swimming pools increases the speed of discolouration and therefore requires maintenance on a more frequent basis. Modern processes use many cleaners, sterilisers and bleaches for hygienic purposes. All these proprietary solutions, when used in accordance with makers instructions are safe, but if used incorrectly (e.g.warm or concentrated) can cause discolouration and corrosion on the surface of any quality of stainless steel. 44 Strong acid solutions are sometimes used to clean masonry and tiling of buildings but they should never be permitted to come into contact with metals, including stainless steel. If this should happen the acid solution must be removed immediately by copious applications of water. Advice is often sought concerning the frequency of cleaning stainless steel and the answer is quite simple: clean the metal when it is dirty in order to restore its original appearance. This may vary from once to four times a year for external applications or it may be once a day for an item in hygienic or aggressive situations. Frequency and cost of cleaning is lower with stainless steel than with many other materials, and will often outweigh the initial higher cost of this superior product. Installation CARE AND MAINTENANCE Cleaning Methods Conclusion Stainless steel is easy to clean. Washing with soap or a mild detergent and warm water followed by a clear water rinse is usually quite adequate for many industrial applications. An enhanced aesthetic appearance will be achieved if the cleaned surface is finally wiped dry. If all the suggestions and actions in the table below have been attempted, stainless steel has the facility to be mechanically cleaned by specialists on site. Please contact ACO Building Drainage for further assistance. Precautions Acids should only be used for on-site cleaning when all other methods have been proved unsatisfactory. Rubber gloves should be used and care taken to see that acid cleaners are not spilt over adjacent areas. Special precautions are necessary with oxalic acid. Solvents should not be used in closed places without adequate ventilation. Smoking must be avoided when using solvent. Manufacturer’s directions should be followed. Problem Routine cleaning, all finishes. Fingerprints, all finishes. Stubborn stains and discolouration. Oil and grease marks, all finishes. Rust and other corrosion products. Cleaning Agent Comment Soap or mild detergent and water Sponge, rinse with clean water, wipe (such as washing up liquid). dry if necessary. Soap or warm water or organic Rinse with clean water, wipe dry solvent (e.g.acetone, alcohol). if necessary. Mild cleaning solutions (e.g. Jif, Rinse well with clean water and Goddard Stainless Steel Care). wipe dry. Organic solvents (e.g. acetone, Clean after with soap and water, rinse alcohol, trichloroethylene). with clean water and dry. Oxalic acid. The cleaning solution Rinse well with clean water should be applied with a swab (precautions for acid cleaners should and allowed to stand for 15–20 be observed). minutes before being washed away with water. May continue using Jif to give final clean. Scratches on Brush (Satin) finish. Household synthetic fibre scouring Do not use ordinary steel wool (iron pads (e.g. Scotch Brite fibre pad). particles can become embedded in For deeper scratches; apply in direction of polishing. Then clean stainless steel and cause further surface problems). with soap or detergent as per routine cleaning. 45 Stainless Steel FAMILIES Stainless steel is the name given to a wide range of steels which have the characteristics of greatly enhanced corrosion resistance over conventional mild and low alloy steels. The enhanced corrosion resistance of stainless steel essentially comes from the addition of at least 11% chromium, however most stainless steels commonly used contain around 18% chromium. Other significant alloying elements include nickel and for superior corrosion resistant properties, molybdenum. For ACO Building Drainage applications, the principal properties of stainless steel may be summarised as follows: Durable and corrosion resistant in highly aggressive environments. Hygienic, easily cleaned surfaces. Aesthetically attractive surface finish. Good forming and fabrication characteristics. Excellent strength and resistance to oxidisation at high temperatures. All of which make stainless steel an obvious first choice material for demanding applications. Stainless Steel Families Stainless steel is used across a wide spectrum of engineering applications and this has led to the development of the vast range of different types of stainless steels that are now available. There are four main grades of stainless steel: Austenitic Stainless Steels This group of stainless steels is the most widely used and encompasses the generic 304 and 316 grades of material. These materials are used in the ACO Building Drainage manufacturing process and are ideal for applications including food processing, dairy, brewing, pharmaceutical, chemical and petrochemical industries. 304 grade stainless steels contain around 18% chromium and 10% nickel and provides excellent corrosion resistance. For applications where superior corrosion resistance properties are required under extreme conditions particularly where chlorides are involved, 316 grade stainless steels are used and contain around 17% chromium, 12% nickel and 2.2% molybdenum. Unlike all other grades of stainless steels, austenitic grades are non-magnetic and as a consequence magnetic particles are not attracted to the system surfaces which otherwise would encourage both contamination and corrosion. Ferritic Stainless Steels Ferritic stainless steels have inferior corrosion resistance properties compared to austenitic 304 and 316 grades and are used in less demanding applications such as domestic appliance and motor car trim.This grade of stainless steel is slightly more brittle when compared to austenitic grades. Ferritic steels contain between 11.5% and 16.5% chromium and less than 0.5% nickel. This group of steels are magnetic and will attract particulates which can cause contamination problems. Ferritic steels are not suitable for drainage products. 46 Stainless Steel FAMILIES AND CORROSION RESISTANCE Martensitic Stainless Steels Martensitic steels are magnetic and have the highest strength of the groups of stainless steels, however they also have the poorest corrosion resistance. They can be hardened by heat treatment and generally find their main application in cutlery manufacture. Martensitic steels contain around 12.5% chromium and contain a relatively high carbon content of 0.3% (austenitic and ferritic steels contain around 0.02% and 0.04% carbon respectively). Martensitic steels’ poor corrosion resistance make them unsuitable for drainage applications. Duplex Stainless Steels Duplex stainless steels have an effective austenitic/ferritic structure and are characterised by good corrosion resistance, high strength and in particular, good resistance to stress corrosion cracking. Duplex steels contain around 22% chromium, 5.5% nickel, 3% molybdenum and 0.02% carbon. This group of steels are magnetic and will attract particulates which can cause contamination problems and therefore are unsuitable for drainage applications. Stainless Steel Corrosion Resistance The single most important property of stainless steels and the reason for their existence and widespread use, is their natural corrosion resistance. In spite of their name, stainless steels can both ‘stain’ and corrode if used incorrectly. The reason for the good corrosion properties is due to the formation of a very thin, invisible oxide film that forms on the surface of the material in oxidising environments such as the atmosphere and water. This film is a chromium-rich oxide which protects the steel from attack in aggressive environments. As chromium is added to a steel, a rapid reduction in the corrosion rate is observed because of this protective film. In order to obtain a compact and continuous passive film, a chromium content of at least 11% is required. Passivity increases fairly rapidly with increasing chromium content up to about 17% chromium. The most important alloying element is therefore chromium, but a number of other elements including nickel, molybdenum and nitrogen also contribute to the corrosion resistance properties of stainless steels. Other alloying elements may also be added to enhance the corrosion resistance in particular environments. Stainless steels must oxidise in order to form the passive, chromium-rich oxide film. Stainless steels have a very strong tendency to passivate and only a small amount of oxidising agents are needed for passivation - air and water are sufficient to passivate stainless steels and indeed, this oxide film is spontaneously regenerated when exposed to oxygen. An important factor to note is that the passive film is self-healing, so when the material is cut or machined or, should chemical or mechanical damage occur, the passive film will ‘heal’ or repassivate in oxidising environments - unlike a painted finish on mild steel. Selection of the correct grade of material for each application is an important factor in the design process. It is important to note that even 316 grades of stainless steel are not immune to all kinds of chemical attack; use with reducing solutions, such as hydrochloric and oxalic acids particularly when in concentrated and/or hot form, requires careful consideration. See material resistance chart on pages 8 and 9. 47 Stainless Steel FINISHING PROCESSES Stainless Steel Finishing Processes A stainless steel finish should appear clean, smooth and faultless. This is obvious when the steel is used for such purposes demanding stringent hygiene or decorative trim applications, but a fine surface finish is also crucial in respect to its corrosion resistant properties. The corrosion resistance properties of stainless steel are achieved by the spontaneous formation of a very thin chromium-rich oxide layer over the surface of the material. Unfortunately, surface defects and imperfections introduced during the manufacturing process may drastically disturb the self healing process of the passive layer and subsequently reduce the corrosion resistance of the material. In the manufacturing process it is the welding that creates the greatest challenge to corrosion resistance. All ACO Building Drainage products are subjected to specialised treatment to ensure the material retains the maximum resistance to corrosion. Pickle Passivation Plant Untreated Stainless Steel The blue oxide film has substantially reduced corrosion resistance. After welding stainless steel, a bluish high temperature oxide film can be seen which has substantially inferior corrosion protection properties compared to the original passive layer. Immediately beneath this blue oxide film is a thin layer of chromium depleted metal which makes the metal surface susceptible to corrosion. Post weld treatment is, therefore, very important to restore the corrosion protection properties and is effectively achieved by removing the blue high temperature oxide film and chromium depleted layer to restore the surface of the material. This ‘cleaning’ is essentially a controlled corrosion process using chemicals, this will restore not only its original corrosion resistance performance but also the high quality aesthetics. The chemical processing methods used in the ACO Building Drainage process are summarised as follows: ACO resources include the largest pickle passivation plant in Europe 48 Stainless Steel FINISHING PROCESSES Pickle Passivation Electropolishing The standard ACO Building Drainage manufacturing process uses the pickle passivation chemical finishing process to restore the products to their full optimum corrosion resistant state without damaging the surface finish. This is considered the best method for cleaning welded joints. Electropolishing is ideal for producing a uniform, highly reflective lustre with an extremely smooth finish even on the most complex product contours. This is a well proven method of polishing and is achieved by an electro-chemical process which is essentially the reverse of electroplating. Pickle passivation is a two-phase process. Electropolishing. Pickle Passivation Process. Electropolishing further enhances surface smoothness and provides a brighter surface appearance. Pickle Passivation restores corrosion resistance properties fully. Pickling removes both the bluish high temperature oxide film and the chromium depleted layer and is achieved by placing the components in a pickling bath containing a mixture of nitric acid and hydrofluoric acid. The second phase is passivation and in many ways is similar to the pickling process. For this process the components are placed in a bath containing nitric acid only. This treatment strengthens the passive layer and also removes any iron impurities that may have become embedded in the surface of the stainless steel during the manufacturing process. This treatment is important where mechanical cleaning of the components has taken place with the use of wire brushes, grinding wheels and files where iron particles from other materials may contaminate the stainless steel surface. The components are immersed in a bath of electrolyte containing phosphoric acid where the components become the anode of a direct current electrical circuit. The process is characterised by the selective attack on the surface of the components whereby upstanding roughnesses are preferentially dissolved and will yield a progressively smoother, brighter surface. For pharmaceutical and food processing industries, bacterial resistance is considerably improved by the electropolishing process. Certain gratings within the ACO Building Drainage range are electropolished as standard. All stainless steel products can be electropolished if required to special order. 49 Stainless Steel MATERIAL RESISTANCE CHART The resistance information contained within this table is indicative only. All data is based on reactions noted at an ambient temperature of 20°C. Higher temperatures will generally reduce the corrosion resistance of the materials. Please contact ACO Building Drainage if guarantees are required of specific material suitability. Reagent Recommended ? Suitable. However, contact ACO Building Drainage for further advice. d Not recommended ~ No data available Stainless Steel 304 Stainless Steel 316 EPDM Acetic Acid 20% Carbon Tetrachloride Acetic Acid 80% d Caustic Potash Acetone Caustic Soda Alcohol (Methyl or Ethyl) Chloride (Dry) Aluminium Chloride ? ? Chloride (Wet) Aluminium Sulphate Ammonia Gas (Dry) ~ Ammonium Chloride ? ? Ammonium Hydroxide Reagent Stainless Steel 304 Stainless Steel 316 EPDM Neoprene Gasket ? ? d d ~ ? d d Chloraocetic Acid ? d d Chlorobenzene Chloroform Chrome Acid 50% ? d ? d d ? d d ? d d d d d d d d Chromic Acid 10% Ammonium Phosphate Citric Acid ? Copper Chloride Ammonium Sulphide ~ Copper Cyanide Amyl Chloride Copper Nitrate ~ Aniline d ? ~ ~ d d Ammonium Sulphate ? d d Copper Sulphate Barium Chloride Cottonseed Oil ~ ~ ~ ~ ~ ~ ~ d d ? Cresol d d Ammonium Nitrate Barium Sulphate Cyclohexanone Barium Sulphide ~ ~ Cyclorexanol Beer Dimethyleanine Beet Sugar Liquors Dionylphalate Benzene d d d Disodium Phosphate ~ ~ ~ ~ ~ ~ ~ Distilled Water d Ethyl Acetate ? d Ethylene Chloride d Ethylene Glycol Fatty acids (Cb) d Ferric Sulphate Fluorene Gas (wet) d d d Formaldehyde (37%) d Barium Hydroxide 10% ~ ~ Benzoic Acid Bleach -12.5%Active C1 ~ ~ Boric Acid Bromic Acid ? d ~ ~ ~ Bromine Water ? d d Butane d Calcium Carbonate Calcium Chloride ? Calcium Hypochlorite d ? d ? ? Calcium Sulphate Cane Sugar Liquors ~ ~ ~ ~ ~ d d Carbon Dioxide Carbon Monoxide Calcium Hydroxide Carbon Acid Carbon Bisulphide 50 Neoprene Gasket We shall arrange for tests to be undertaken with the reagent to establish the chemical resistance of the materials. Other gasket and sealing ring materials are available. Please contact us for further information. Formic Acid (90%) d ? ? ~ Freon 12 ~ ~ Fruit Juices &Pulp ? ~ Furfural ~ ~ d Gasoline (Refined) ~ ~ d Glucose Glycerine Stainless Steel MATERIAL RESISTANCE CHART Reagent Stainless Steel 304 Stainless Steel 316 EPDM Neoprene Gasket Reagent Stainless Steel 304 Stainless Steel 316 EPDM Neoprene Gasket d d d Sea Water Sewerage ? ? d ? Hydrochloric Acid (40%) d Silver Nitrate d d d Silver Sulphate Sodium Bicarbonate Sodium Bisulphite d Sodium Carbonate Sodium Cyanide ~ ~ Sodium Ferrocyanide ~ ~ Hydrobromic Acid (20%)d d ? d ? d d d ? Kerosene d Lactic Acid 25% Sodium Hydroxide Hydrocyanic Acid Hydrogen Peroxide (90%) ~ ~ ~ ~ Hydroquinone Hypochlorous Acid Iodine Linseed Oil Sodium Hypochlorite ? ~ ? ~ d ? Liqueurs d Sodium Sulphate Magnesium Chloride ? ? Sodium Sulphide ? ? Sodium Sulphite d d Sodium Thiosulphate d Stannous Chloride ? ? Stearic Acid Sulphite Liquor ~ ~ Sulphurous Acid ? d ? ? ? Sulphur ~ d d d d ? ? ? d Magnesium Sulphate Methyl Chloride ? ? ? ? Methyl Ethyl Ketone ~ ~ Milk Minerals Oils ~ ~ Muriatic Acid Nickel Chloride d ? d ? Nickel Sulphate Oils and Fats ? Sulphuric Acid 70% Oleic Acid Oleum ~ ~ Sulphuric Acid 93% ? ? ? ? d d d Oxalic Acid ? ? Tannic Acid ~ Palmitic Acid 10% ~ Tanning Liquors Tarianc Acid Perchloric Acid 10% d d Toluene d ~ ~ Trichloroethylene Petroleum Oils (Sour) Trisodium Phosphate Phosphorous Trichloride d ~ ~ d d Triethanolamine ~ ~ ? d d Phenol 5% ? ? d ? Perchloric Acid 70% d d ~ ~ Turpentine d d d Urea Urine Maleic Acid d ? Sulphur Dioxide (Dry) Sulphur Dioxide (Wet) Sulphuric Acid 50% d Photographic Solutions ? Picric Acid Plating Solutions ~ ~ d Potassium Carbonate Vinegar Potassium Chloride Water (Fresh) Potassium Cyanide Water (Mine) Potassium Dichromate Water (Salt) Potassium Hydroxide Whisky Potassium Permanganate Wines Potassium Sulphate Propane Gas ~ ~ ~ ~ ~ Xylene ~ ~ d d d Propyl Alcohol Zinc Chloride Zinc Sulphate d ? 51 ACO Technologies plc ACO Business Park, Hitchin Road, Shefford, Bedfordshire SG17 5TE Tel: 01462 816666 Fax: 01462 851490 e-mail: [email protected] website: www.acobuildingdrainage.co.uk © November 2007 ACO Technologies plc. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer's responsibility to ensure that each product is fit for its intended purpose, and that the actual conditions of use are suitable. This brochure and any advice is provided by ACO Technologies plc (the Company) free of charge and accordingly on terms that no liability including liability for negligence will attach to the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company's policy of continuous product development and improvement renders specifications liable to modification. Information provided in this brochure is therefore subject to change without prior notification. PC20368
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