Fusion 2 Baler Wrapper Spare Parts Book Issue 2

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ENGINEERING LTD.
Fusion 2 Baler Wrapper
BM
Spare Parts Book
I.SI EN ISO 9002
Issue 1:0208
Issue 2
McHale Engineering Limited,
Castlebar Rd, Ballinrobe,
Co. Mayo, Ireland.
Tel: +353 94 9520300
Fax: +353 94 9520356
Email: [email protected]
Website: www.mchale.net
McHale Fusion
2 Round Baler Wrapper
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McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Introduction
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The McHale Fusion round baler wrapper combination which you have
purchased has been developed through years of constant research and development. Given proper care and attention the Fusion will give years of reliable and
dependable performance. However it is important that the operators manual is
read and fully understood to achieve this, before the machine is operated. As
part of this philosophy it is vital to use only genuine McHale replacement parts,
as these are manufactured to the same high standard as the original machine.
These may be obtained through your McHale dealer.
If any part of this manual is not fully understood please contact your McHale
dealer who will be able to answer any questions or queries that you may have. It
is important to quote the machine serial number when requiring spare parts or
technical assistance. Space is provided below to record the machine details:
Serial number:
Year of manufacture:
BM
Date of delivery:
If you require further copies of this spare parts manual
please quote part number: CLT00160.
Note: Due to a policy of continuous product development and improvement, McHale Engineering
Ltd. reserve the right to alter machine specifications without prior notice.
Issue 2:0209
McHale Fusion
2 Round Baler Wrapper
Page 3
Contents
Title
EX
Page
Chassis Part 1
6
Chassis Part 2
8
Drawbar
10
Gearbox
12
PTO Shaft (Walterscheid)
16
Axle Assembly
18
Air Brake Kits
Pickup Reel Part 1
Pickup Reel Part 2
Pickup Reel Part 3
Pickup Reel Part 4
Pickup Reel Part 5
Chopper Unit
Crop Roller
20
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Wheel Assembly
22
26
28
30
32
34
346
38
40
Bottom Chamber Door, Drive Side
42
Front Chamber Section, Idle Side
46
Front Chamber Section, Drive Side
48
Top Chamber Door, Idle Side
50
Top Chamber Door, Drive Side
52
BM
Bottom Chamber Door, Idle Side
Baling Chamber Rollers
54
Baling Chamber Bearings
58
Chains and Belts
62
Net Box Assembly
64
Netter Unit
66
Net Tensioner
70
Note: Parts described as left and right are done so according to the direction that the machine normally travels in. For
example, the side of the machine, where the pressure clock is located is termed as the right hand side (R.H.S).
Page 4
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
Contents
74
Rear Wrapping Cradle
EX
Transfer and Front Wrapping Rollers
76
Dispenser Ring
78
Dispenser Ring Drive Wheel and Suspension Unit
Dispenser
80
82
Cut and Hold L.H.S.
86
Cut and Hold R.H.S.
88
Steps and Platform
90
92
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Door Panels
Hydraulic System; Valve Assy. Fittings
94
Hydraulic System; Hoses
98
Hydraulic Control Valve
100
Valve Assembly Knife & Floor
102
Valve Assembly Rotation & Tip
104
Valve Assembly Baler Door
106
Hydraulic Rams
108
Oil and Greaser System
114
Side-Tip
122
Decals
124
Electrical Control Circuit
130
Lighting Kit
132
BM
Notes
Issue 2:0209
McHale Fusion
2 Round Baler Wrapper
134
Page 5
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Chassis Part 1:
Page 6
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Chassis Part 2:
Page 8
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Drawbar
Page 10
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Gearbox CMT00166:
Page 12
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Gearbox; CMT00166:
Page 14
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
1
51
59
90
52
56
53
54
57
12
5
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PTO shaft; (Walterscheid), CMT00165:
21 22 23
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11
58
54
24
25
2
21
3
22 23
29
26
27
27
30
54
4
13
55
91
52
BM
28
32
McHale Fusion
31
Page 16
2 Round Baler Wrapper
Issue 2:0209
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AXLE ASSEMBLY
Page 18
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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WHEEL ASSEMBLY:
Page 20
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
10
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Air Brake Kit; CHY00214:
11
9
14
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12
9
8
8
13
7
5
4
BM
6
1
Page 22
McHale Fusion
3
1
2
2 Round Baler Wrapper
Issue 2:0209
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Air Brake Kit; CHY02556:
Page 24
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Pickup Reel Part 1:
Page 26
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Pickup Reel Part 2:
Page 28
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Pickup Reel Part 3:
Page 30
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Pickup Reel Part 4:
Page 32
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Pickup Reel Part 5:
Page 34
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Chopper Unit
Page 36
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Crop Roller ALA00213:
Page 38
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Bottom Chamber Door Idle Side:
Page 40
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Bottom Chamber Door Drive Side, Part 1:
Page 42
McHale Fusion
2 Round Baler Wrapper
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Bottom Chamber Door Drive Side, Part 2:
Page 44
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Front Chamber Section; Idle Side:
Page 46
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Front Chamber Section; Drive Side:
Page 48
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Top Chamber Door Idle Side:
Page 50
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Top Chamber Door Drive Side:
Page 52
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Roller, Large; ARC00034: Qty. x 1
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Baling Chamber Rollers:
BM
Roller, Long Shaft Type; ARC00028: Qty. x 3
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McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Baling Chamber Rollers:
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Roller, Short Shaft Type; ARC00030: Qty. x 13
BM
Roller Locations in baling chambers:
Page 56
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Baling Chamber Bearings:
BM
ART00088
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ART00051
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McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Baling Chamber Bearings:
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ART00293
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Bearing Assembly Locations in baling chambers:
Page 60
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Chains and Belts:
BM
L.H.S.
Page 62
R.H.S.
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Net Box Assembly
Page 64
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Netter Unit; ACH00285, Part 1:
Page 66
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Netter Unit; ACH00285, Part 2:
Page 68
McHale Fusion
2 Round Baler Wrapper
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Net Tensioner Part 1
Page 70
McHale Fusion
2 Round Baler Wrapper
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Net Tensioner Part 2
Page 72
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Transfer and Front Wrapping Rollers
Page 74
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Rear Wrapping Cradle
Page 76
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Dispenser Ring:
Page 78
McHale Fusion
ABS00014 - REPLACEMENT
BRAKE PAD SET
2 Round Baler Wrapper
Issue 2:0209
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Dispenser Ring Drive Wheel; CWH00038:
BM
Dispenser Ring Suspension Unit; ACH00364:
Page 80
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Dispenser; ADP00079, Part 1:
Page 82
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Dispenser; ADP00079, Part 2:
Page 84
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Cut & Hold - L.H.S; ACT00038:
Page 86
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Cut & Hold - R.H.S; ACT00039:
Page 88
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Steps and Platform:
Page 90
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Door Panels:
Page 92
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Hydraulic System; Valve Assembly Fittings:
CVA00299
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CVA00239
CVA00569
Acc
G
B
KS
U2
U1
A1
KF
J
A2
BM
CVA00157
Page 94
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Hydraulic System; Fittings:
Page 96
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Hydraulic System; Hoses:
Page 98
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Hydraulic Control Valve; CVA00299:
Page 100
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Valve Assy Knives & Floor; CVA00569:
Page 102
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Valve Assy Rotation & Tip; CVA00157:
2
1
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2
1
5
5
6
3
BM
4
Page 104
McHale Fusion
5
2 Round Baler Wrapper
Issue 2:0209
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Valve Assy Baler Door; CVA00239:
1
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2
3
BM
5
Page 106
McHale Fusion
4
2 Round Baler Wrapper
Issue 2:0209
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Door Ram; CRA00263: [Up to Serial No. 653028]
4
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2
2
1
2
2
4
3
3
Door Ram; CRA00264: [From Serial No. 653029]
8
6
1
4
BM
5
2
Page 108
McHale Fusion
4
3
4
4
8
7
7
2 Round Baler Wrapper
Issue 2:0209
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Pickup Ram; CRA00186:
BM
Chopper Floor Ram; CRA00193:
Page 110
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Cut and Hold Ram; CRA00074:
Knife Actuation Ram; CRA00185:
BM
Bale Cradle Ram; CRA00558:
Page 112
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Oil & Greaser System; Components:
2
3
4
6
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1
5
7
BM
Fittings:
Page 114
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Oil and Greaser System ;
Page 116
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Oil and Greaser System; Schematic:
Page 118
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Oil and Greaser System; Fittings at Ends:
Page 120
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Side-Tip; ABD00039:
Page 122
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Decals; CST00158:
1
4
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2
5
9
8
7
12
BM
11
14
17
Page 124
McHale Fusion
15
18
2 Round Baler Wrapper
3
6
10
13
16
19
Issue 2:0209
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Decals; CST00158:
22
21
23
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20
24
26
25
27
Warning!
28
en
1. Keep all guards in place.
2. Disengage and turn off all engine and/or motor power before servicing
or unblocking machine.
3. Keep hands, feet and clothing away from power-driven parts.
de
1. Halten Sie allen Schutz im Platz.
2. Schalten Sie ab und drehen Sie weg allen Maschinen-und/oder Bewegungsstrom, bevor
Sie Maschine instandhalten oder entblocken.
3. Halten Sie Hände, Füße und die Kleidung, die von den motorisierten Teilen weg ist.
fr
1. Gardez toutes les gardes en place.
2. Désengagez et coupez tout le courant de moteur et/ou de moteur avant d'entretenir
ou dégager la machine.
3. Gardez les mains, les pieds et l'habillement parti des pièces actionnées par l'électricité.
nl
1. Houd op zijn plaats alle wachten.
2. Maak en sluit al motor en/of motorstroom los af alvorens of deblokkerend machine
te onderhouden.
3. Houd handen, voeten en kleding vanaf delen met motor.
no
sv
1
2
3
4
5
6
7
8
9
10
11
1. Behold alle beskyttere på plass.
2. Kopl fra og skru av all maskin og/eller motorkraft før betjening eller avblokkeringsav
maskin.
3. Behold hender, føter og kleing borte fra kraft-kjørte deler.
1. Alla skydd ska vara monterade vid drift.
2. Koppla ur och stäng av motorn före service eller rengöring av maskin.
3. Håll händer, fötter och kläder borta från kraftöverföringen och andra rörliga delar.
BM
CST00134
29
R
F
LS
ON
!
CST00136
R
F
LS
OFF
31
CST00135
30
Page 126
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209
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Decals; CST00158:
33
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32
Fusion 2
Fusion 2
34
35
36
37
38
BM
39
40
Page 128
McHale Fusion
41
2 Round Baler Wrapper
Issue 2:0209
Electrical Control Parts:
*THIS IS A STANDARD McHale REED SENSOR MEANING IT IS
INTERCHANGEABLE WITH OTHER SUCH SENSORS AND ONLY
DIFFERS IN CABLE LENGTH AND ARMOURING. UNIVERSAL
SENSOR CEL00215 MAY BE USED IN PLACE OF THIS PART.
Page 130
McHale Fusion
2 Round Baler Wrapper
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McHale Fusion
2 Round Baler Wrapper
Page 131
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Lighting Kit; CEL00208:
Page 132
`G
McHale Fusion
2 Round Baler Wrapper
Issue 2:0209