Jul/Aug - Cossack Owners Club
Transcription
Jul/Aug - Cossack Owners Club
HORIZONTAL VIEW The Magazine Of The Cossack Owners’ Club Congratulations. You’ve won the competition! You’re the new editor! Okay, okay. I’ll do it! JULY/AUGUST 2014 CONTENTS NEW MEMBERS………………………..4 LETTERS………………………………...6 FORD FIESTA……………..…………….8 DOUBLING UP……………….………...11 MINSK FACTORY VISIT………..……..14 DAIHATSU/URAL DIIESEL BIKE…….16 FROM THE ARCHIVES………...……..18 STAFFORD SHOW…………………...20 TVER UNDERWATER MUSEUM…....21 GRAND DAY OUT……………………..22 WHAT’S ON…………………………....23 2 RADIO HORIZONTAL We’ve gone up to 24 pages this month - full of the touring, the technical, the historical and at times the downright bizarre (check out the underwater museum on page 21 for example). We really hope you enjoy it. This is our last issue as editors of the late Horizontal News and the current magazine, Horizontal View. We’ve had a really great time and we hope that we have managed to entertain you and to generate enthusiasm for these wonderful machines. Black smoke has emerged from the chimneys of Horizontal Towers and we do have a volunteer to become the new editor. He is Charles Hancock and I will leave him to introduce himself in the next issue. Producing a magazine such as this singlehandedly is quite a task and so if anyone fancied volunteering for the post of Deputy Editor I am sure that their help would be welcome. Have a great summer! Peter, Pyotr and Anoushka. The Civilised Cossack Weekend: Wing, Rutland 22/24 August All Welcome! POLITBURO President, : Technical Adviser: Peter Ballard. 01225 891634;[email protected] General Secretary: Tony Jones, 01942 605949 / 07504 700522 ; [email protected] Membership/Regalia: Gina Inman, 01780 720420; [email protected]; [email protected] Website: Dave Cox. 01794 884492; [email protected] Newsletter Editor: Peter Barker, (+ Pyotr + Anoushka) 01482 870751; [email protected] Showband Leader : Carl Booth, 01253 720327; [email protected] Treasurer: Phil Inman: 01780 720420; [email protected] 3 AND A BIG HELLO TO... John Burns. Wakefield. W. Yorks. Conan Easson, Kings Lynn, Norfolk. David Priestley, Dumfries. Dumfries & Galloway. John Swain, Shrewsbury, Shropshire. Welcome to the Cossack Owners’ Club! There is no known cure for our predilection for exsoviet motorcycles so make the most of the club’s full range of therapeutic services. Relax, kick your shoes off and the tea trolley should be round shortly. Carl Fitchett, Cheadle, Cheshire. Nicholas Beech, Horsham, W Sussex. Tim Denning, Crewe, Cheshire Steve Jones, Watton, Norfolk. As usual, I have invited all new members to introduce themselves via a short piece. Replies below. Graham Marshall, Lampeter, Ceredigion. your quirky mag which I enjoy reading. Regards to all you iron chair riders, You must be nuts to own one of these , but I’ve found nuts people are by far the best! Comrade Carl Fitchett SPOTLIGHT Hi Peter Ural cossack m66 1975 Here’s a pic of me and my 10 year old lad Edward finding the limits on my field. I’ve nearly come a cropper a couple of times, once misjudging a clump of ferns which threw the side car up and nearly splattered myself all Hello Peter, Last week I saw from a poster outside a church on the Isle of Man that I am now a ‘Sunset Citizen’ - at 68 I'd rather think of myself as 27 with 60 years of experience of scooters (sorry), over the side of my parked van. Since gained a lot more experience and now more confident on the road as well. Have invented a new game also: we set up a target and strafed it with Edward shooting on the move with the air rifle. Reckon that makes me a proper dad, but he is still addicted to Minecraft . I did drag him off it to help with an oil change though. Hope my antics are suitably eccentric for bikes and sidecars. In earlier years I worked my way through Bantams, rebuilding a Matchless G3LS from a box of bits, thrashing a Norton Big 4 and chair around the Cheshire lanes and mastering a Panther with a Busmar Double Adult and Child bolted on the side. This was followed with a long and very enjoyable 4 time with various BMW old style boxers and Ks and finally a spectacular encounter with a car on an R1100 GS…. Thinking that as a ‘Sunset Citizen’ I’d be safer with three wheels I used some of my ‘voluntary severance’ settlement to buy a new Ural Dalesman in 2007 and two months later slid gracefully across the road into the path of an miles and has only one road to speak of offers limited opportunities for long-distance motorcycling Jill still finds that it is a great machine for everyday trips. She ordered hers with a special rhubarb and custard paint job but though she loves the look she isn’t impressed with the quality of the finish and is already having to keep the rust at bay…. Although the guest house keeps them busy Jill and Jon still find time to organise the Rally @ The Edge on the next door (and even smaller!) island of Vatersay. Mrs B and I spent a day walking there and it really is a stupendous location: the beaches really are near white and the water turquoise. This year’s rally is 11-13 September and can be reached by ferry from Oban, Uig (on Skye) and Ullapool. Further details on page 20. oncoming car - somebody should have warned me about Russian tyres in the wet. The wheels stop turning when you brake in the rain but the bike keeps going… The fact that I only suffered a few fractures and wrote off both the car and the bike is some testament to Russian engineering perhaps. So, now on a 2002 Ural Dalesman or Tourist, I fitted a disc brake on the front and use Heidenau K37 tyres all round. I enjoy treating it as a sort of three wheeled Landrover. It doesn’t get much cleaning and polishing but I’ve replaced the clutch plates, reground the valves and various other bits of tinkering. I try to attend the Dragon Rally most years and I’m now too old to stop - it would be an admission of old age! And finally... On a recent trip to the Outer Hebridean island of Barra Mrs Barker and I were surprised to stumble upon COC club member, Jill Davies. Although she hails from Lancashire, Jill has been living in Barra (where she and Mr Davies run the Endeavour Guest House) for the past four years and was a frequent visitor before that. Jill is an experienced combo pilot having had a Honda 400/4 plus Velorex and a Suzuki 650 with a Watsonian. She decided to part with her VFR 750 solo a couple of years ago in order to buy her Ural 750 Tourist from F2 motorcycles. She is well pleased with it. Even though an island which measures a mere 4x8 5 LETTERS Dear Peter! Sorry for my delay too! Hopefully now we can communicate on a much regular basis. First, answering your questions: we have about 55 members and over 3700 virtual supporters in the social network. In fact proactive team is just about 15 members so far, 8 of them making a Council including myself. Our President, Mr Nickolay Zhavoronkov aka Don Kolem. Our web resource is www.uralmotoclub.ru it is 99% in Russian but it could be easily understood. As for recent Winter Rally there are many photos and videos available. http://vk.com/rally_ural_1 <--- kind of facebook http://uralmotoclub.ru/blog/Winter-rally-RALLY-in-THE-URALS-2014/ <--- thats in English http://uralmotoclub.ru/news-mk-ural/2014/01/30/video-ralli-na-urale-zima-2014g.html http://uralmotoclub.ru/news-mk-ural/2014/01/23/video-otchet-o-ralli-na-urale-zima-2014.html http://uralmotoclub.ru/news-mk-ural/2013/11/29/film-o-nas.html <--- first video about the club (as it was just launched). If you dig a little the "old" news there are tons of interesting materials. http://uralmotoclub.ru/AMP/2013/11/18/pro-beshenuyu-morkovku.html <-- that's mine.. Our current plan is to present Ural brand at IMIS 2014 http://imismoto.ru Last year factory was there via General distributor (uralmoto.ru) but this year it is completely club's responsibility. We will show 3 or 4 club bikes including Ural-based custom chopper. Later on we would join "season opening" and also we have our Summer Rally in August. In the meantime we are planning a lot of minor rideouts. As St.Petersburg is not far from the UK you are very much welcome any time. Good thing we can do together is to introduce our OG to the other European Ural groups/clubs I believe you have close contacts with them. So far we are communicating with Ural in Finland on a regular basis but there are much more of them. Could you please introduce me to them somehow? Purchasing Ural in the UK sounds a good idea for me. Are you involved into the Ural trade in Britain? Are you making any re-builds or customs or something like? We have a small workshop and the program of "sponsored" bikes - companies pay for the bikes and repairs and than they are club property but have to carry the sponsor's logo always. At the moment we've completed just two of them as our refurbishing capabilities are limited but we have plans to make this in larger volumes. Here in Russia there are hundreds of thousands (!) of Soviet-times Urals which are in poor condition but still can be repaired at reasonable price using modern spare parts. Best regards, Alexander (Come on, members! Alex lives in Chichester, West Sussex. Could someone pop in and have a chat with him ([email protected])? Alex — come to our annual get-together: see below. We would love to meet you. Peter) Dear Members We, the COC committee, would like to invite you to attend the Civilised Cossack Weekend which the club is holding on August bank holiday weekend at Wing in Rutland. (Full details are set out on page 23. ) For some time now we have been trying to make the club into a somewhat more social affair and we were very much encouraged by the turnout for the Grand Day Out. On a rough calculation somewhere between a quarter and a third of the club membership participated in that which was great. So now we are hoping that there will be a good showing in August, too. We’d like to stress that it is not necessary to camp and it is not necessary to come for the whole weekend. The owners also have self-catering accommodation for short-term lets both on the estate and in the village of Wing. There is plenty to do in the area so you don’t need to talk valve clearances for the whole weekend if you don’t want to. And, of course, if you live near enough you could just call in for an hour or so to say hello. We’d love to see you so please do help us to make the weekend a success. Phil, Gina, Tony, Carl, Dave, Peter and Peter. 6 FORD FIESTA attendees have novel ideas when it comes to innovation like Polish Army Lavvu Shelter with (Next up, a nice little three-hander from Michael home made BEAN CAN STOVE. Wadsworth—who seems to find fords strangely Friday evening the Royal Hotel was our irresistible. The first finds him en route to an meeting point destination,which comes highly MZ rally in Norfolk….) recommended. Of course NELSON slept at the Royal also it seems he slept in every pub Friday the 11th riding east for the North Sea, in Norfolk!!! then l spot a FORD sign so must investigate Saturday morning l need to get afloat so l find a and find a CHOIR OF CHOIRBOYS!! from local church in the area out for day on a EXPED exercise building a raft to cross the River Nar near Castle Acre,Norfolk. The "ChoirBoys" have all the right kit for the task in hand,Land Rover and trailer plus a 101 Forward Control. Quite a few wet children and adults,plus one little girl,she seemed to be the real TOM BOY! This ford is classed as a 4 star, see Wet Roads (www.wetroads.co.uk) ,so l would need to fit a air snorkel like the off roaders to cross chain ferry at Reedham Then l find a brewery 'Woodfordes' - yes its a fine gift l have! Saturday afternoon l took a stroll along the sea front at Mundesley and witness the damage the December winter storms did to this coast line. The beach huts are removed at the end of the with the Ural or wait for larger raft/landing craft to be build by the choirboys? l check my map and found a direct route to Mundesley on Sea via the B1145 (A transNorfolk byway) so for 52 miles you get lots of bends with gravel & sand on the corners, narrow lanes/cart track, very worn road surfaces, adverse cambers, quaint villages, so motorcycle made in Siberia seems ideal for the season by a fork lift truck,so these are still B1145! intact for the Easter Holidays. The campsite is near the golf course. Some of By the way. if you like small museums try the Mundesley Maritime Museum (www.mundesleymaritimemuseum.co.uk) Bye for now from the seaside.Michael (Next, Michael finds himself riding through the fair county of Lincolnshire and what should he find but….a ford!) Sunday the 18th May the weather forecasters had promised us a warm Sunday ,so at first light l was riding east to Lincolnshire and the village of Tetford 7 Most rallyists started to pack up for the ride home, however there was still a chance to have chat before breakfast which was being served at 09.00am in the restaurant. After my snack - time to find some more wet roads/fords in this part of Lincolnshire. Nothing stop the Roman Legions,or a Green Ural! A ford with FENCE whichs helps stop local folk from drowning! So go l into French mode "Autres Directions" via the stinging nettles! Watery Lane Nettles galore! Very slippery ford, yes l got a slide on! Now l get serious and go in search of Segelocum, north of the City of Lincoln (Lindum Colomia). l travel west along the A1500 (Tillbridge Lane) - being Roman built very straight indeed. At the village of Marton the road becomes an "unclassified county road" (www.trf.org.uk/rights-of-way/publicinformation) The flood bank and the River Trent & Littleborough across the river . 8 (And, finally, East Yorkshire…) The last week end in May,l was planning to be in Belgium at a sidecar rally and travelling out on the Wednesday night/Thursday morning for the Dover crossing. But was having problems finding a grease nipple attachment to get grease into my universal-joints as you do!, l am also very GREEDY l have three on the Ural! On the Ural Forums it recommends a 'needle attachment' and l had placed an order with my local Sealey Tools agent. Then l was informed that this item was out stock.. So back to the drawing board. 'Ural Forum' for ideas? Chain Saw grease gun made by Oreogon (Made in Germany) and purchased from my local lawn mower shop & now l am well and truly greased! Yes, now l have 3 x u-joints filled with grease! Also fitted a new rear Avon SM tyre to the rear wheel. However by this time l had missed my deadline so Belgium was a non starter this weekend. However still needed a u-j grease gun test run, so rode to the East Riding of Yorkshire and MZ Riders Coastal Camp at Burton Fleming (www.bobbybee.co.uk) On Sunday the 1st June the Cossack Owners Club had made plans for "A Grand Day Out" with members meeting up all over the UK. With the Humber Bridge being on my route south home l meet up with members at the Honey Pot Cafe,Waters Edge,Barton-UponHumber. In the lee of south east end of the Humber Bridge. Cossack parking. Saturday time to meet the campers. Why put a plastic bag over your MZ petrol filler cap?? A 81 year old Simson rider. (www.cold-warracers.com) Dnepr with single Solex carburetor fitment (belonging to Jim Adams from Market Rasen) Bye for now.Michael (Thank you, Michael, for those lovely little photo essays. The fords are an interesting way to put purpose into your ride. Anyone else out there have similar ideas?) 9 began to be neglected again. What to do - sell it or rebuild again. At this point I would say Rick Spratt I`ve been inspired by the Akrill’s bike as Q .How do you double the value of a Russian featured in 2003 Horizontal View mag for many years and have a picture in my workshop to bike? keep the flame alive. My mind was made up A .Fill it with petrol. when John died last year ( aged 89): the bike Ha ha ,but here’s the funny bit .I paid £10 for my Ural in 1998 , and I`ve just put £20 of petrol would become the John Rhodes memorial project but this time something a bit different. I in it . I had owned a Norton commando for 20 years, wanted to retain the Russian feel but give it a bit of a British look. A friend gave me a pair of but sold it when children came along and it silencers from a new Triumph and I thought was not getting used. An old boy in my these would look good. I am a self-employed village , called John Rhodes, used to come and admire it and would talk about his Cossack metalworker so can make many parts myself. Also I have a friendly powder coater and metal which also languished in his garage. He had polisher which is very useful. So the bike was dropped it on an ice patch and lost interest when he had to wait for 4 people to stop and DOUBLING UP stripped to the last nut and bolt nay the last spoke nipple. I still had a new crank shaft from the first rebuild and although the old one was help him get it back upright. I became quite still very good I thought I may as well use the friendly with him after that and often visited him new one. Here`s a list of mods:: for a chat and to hear about his biking Engine polished and rebuilt with new crank adventures .After the Norton went I soon got assembly ,stainless steel pushrod tubes, broody for another bike and asked John if he modified engine breather, new deep finned still had his Cossack. He did and he said I sump. could have it. And so started a reverse New (Russian ) carbs with bell mouths. auction. I said how much and he said give me Frame blasted and powder coated. £2 to make it legal. I said I would have to give New saddle pan and cover. more than that and said I would give him £20. Tool boxes under seat with all original tools He said he couldn`t possibly take that and so including puncture kit and tyre gauge. we settled on £10. The bike had been wheeled Dummy oil tank which opens to provide into his garage 10 years before and not another tool box. touched so I started to rebuild it. It had siezed Stainless steel top yoke cover ,and handlebar just by standing and so I had to delicately brackets made from solid polished ally. remove the pistons (with a pick axe !!) This Stainless flat handlebars was at the time when Uralmoto started BMW fibreglass front mudguard . importing bikes and parts, so I was able to Wheel hubs polished and rebuilt with stainless stock up on all the parts I needed ,and some. steel rims and spokes. The rebuild was fairly comprehensive ,and the Stainless exhaust pipes with balance pipe to fit bike was used for about 10 years and then triumph silencers. 10 New headlamp brackets. New brake pedal and gearchange made from stainless. Rear gearbox polished and fitted with modified breather. All nuts and bolts replaced with stainless. I had considered a new tank .Suzuki GS 750 sprang to mind but I then thought no keep it Russian. The first trip out was to a local pub where a Harley meeting was taking place. I had noticed that my forks weren`t working properly and needed tweaking, they went down and locked. I was bouncing them when the Harley boys came out and immediately offered help. We decided they would take my wife home so I could limp along with the dodgy forks. So my wife got a go on a MassiveGlide while I got to at it: the engine had to come out again.Then I discovered the through hole in the block (through which the mounting stud is fitted) is lined with an aluminium tube swaged into the hole either end. This is probably due to the castings not being oil tight around the hole .As I had knocked the stud through I had caught the tube and damaged the swaged face, thus it leaked. Even the great Dave Angel hadn`t heard of this one before but when discussed he decided he had some spare tubes. Be warned. Rick Spratt Civilised Cossack? Course we’re going! Aren’t you? lead 30 Harleys back to my village. The funny thing was , when we went into the pub two old boys said wow, what’s that you`re riding and totally ignored the Harleys. And now one interesting technical tip .After the rebuild, oil was seen to leak out of the front engine mounting. Alarm bells rang ,as after polishing the block I had washed it in paraffin, then boiling soapy water in a vibrating plastic tank ,to ensure every speck of grit would be removed. As I poured on boiling water a thought I heard a crack. Could it have been the block cracking? After all this work and knowing my luck it could be. No good looking 11 Minsk Factory Visit By Mike Stevens We felt reassuringly back in the USSR. In the early hours of the morning we had spent the best part of an hour trekking round identical nondescript Soviet era housing blocks trying to find our accommodation. The taxi driver finally found the place and we eventually got to bed at about 3am after the traditional half-hour hour booking in period complete with scrutinizing and recording of passport details a truly communist era experience. In the morning we took the trolley-bus which dropped us opposite the factory gates, went in the main entrance and were immediately shown the door by a rather fearsome security lady who made it perfectly clear that we were not welcome. So we were left standing outside on the pavement in a very strong cold wind and the first snowfall of the winter. Fortunately our leader Julian (a veteran of many East European and Russian trips during the cold war days), was completely unfazed by this treatment and marched us back in through the staff entrance following the staff members up a flight of stairs. At the top of the stairs was an important looking guy in a suit, quick as a flash, Julian produced a business card introducing himself and us as a delegation of freelance motorcycle magazine writers from the UK who wanted to write an article about the Minsk factory. This guy spoke good English and must have had some clout as he took us back to his office and after a few phone calls we were taken to the boardroom for coffee and biscuits and introduced to a member of their estates department. The estates guy then took us for a long walk round the factory site explaining that they were in the process of rationalizing the factory and sub-letting vacant units to other businesses. It was certainly a hive of activity with redundant rail tracks being torn out and roads being either re-surfaced or renewed, not a bit the run down works we expected. Next we were introduced to Katrina the PR girl who was to look after us for the rest of the day. She explained to us that the Minsk factory does not just make motorcycles. Originally it was a cycle factory that expanded into motorcycle manufacture in the early 1950s. They still manufacture a full range of cycles from kiddies three wheelers to mountain and sports bikes. In 2008 a new joint stock company was formed “Motorcycle Company Minsk - Moto” to cover all the old “Motovelo” associated companies producing motorcycles, bicycles, forestry and agricultural equipment and the supporting metal and parts fabricating processes. The company is now part of an Austrian consortium “ATEC Management GMBH” who certainly seem to be investing in the plant. Their ambition is to produce a range of motorcycles from electric step through mopeds to a 500cc machine. At present Minsk supply 80-90% of the Belarusian and 25-30% of the Russian markets, with the balance going to outlying areas of the Russian Federation e.g. Turkmenistan, Azerbijan, Uzbekistan, Moldova or you name it. These figures of course mainly apply to the supply of the traditional 125cc twostroke machine. The next ambitious plan on completion of updating the manufacturing plant is to enter the European market with their new range of machines starting with Poland. We were each given a complementary copy of their “Minsk 60 Years of Success” commemoration book, a high quality publication telling the history of the factory, giving a full list and pictures of all the models ever produced. Each section covers road motorcycles, sports motorcycles, scooters, mopeds, it even includes prototypes and experimental vehicles built over the years. We were also given their 2011 and 2012 catalogues although these are printed in Cyrillic. After the formal introduction Katrina showed us the factory museum - always interesting places museums. It was very comprehensive. Although it did not contain every machine produced there was a good selection. At the time I was disappointed not to see an M1 Moskva, but this was rectified later when an almost complete restoration was wheeled out when we were offered “sample” rides, I won’t say “test rides” of the new models. Rather than try to list all the bikes on show at a later date I will try later to put an article 12 B16 BICYCLE M201 TRIALS M1A M1A WORKS HACK M1M 13 together from the “60 Years of Minsk” book. My first ride was on the “Upa-upa” electric moped, not particularly inspiring but I had to have a go never having ridden or driven an electric vehicle before. I suppose this is the way forward now, it was certainly competent and powerful enough to hold its own for a short while in town traffic; it is powered by a 48Volt 800Watt electric motor. It is built in house at Minsk including the electric motor. It seems there has been a crisis for the Russian Federation moped builders as the “Red October” factory at St Petersburg ceased production of all its moped and cycle-motor engines in 1997. From that date Minsk went on to fit the 50cc ZID engine from the Kovrov built Pilot to their mopeds and when that source dried up fitted a licence built “Motobecane” engine up to 2005. My second ride was on a 600 ATV “quad” their KD625. Again a new experience never having driven anything like it before, I can see the attraction - good fun. It was badged “Minsk” but I think they were simply selling a Chinese built machine, we saw quite a few crated up examples during our factory tour. The last ride I had was on the rather nice MinskR250. This is a British “Megelli” designed machine, very smooth, modern, comfortable and plenty of torque. I could live quite comfortably with this one but I suspect my Dnepr and Lada Samara would jump on it and flatten it as a modern upstart if I ever put one in my garage. Again I think this is a marketing exercise by Minsk, not that you can blame them. I looked up the Megelli website once I got home and found an identical bike listed. Minsk have to look forward, they cannot rely for ever on the old two stroke we are familiar with, the only way forward is to fit four stroke engines and I suppose the cheapest option is to buy them in, mainly from China. appears to be a much up-rated version of the old 125. It has been re-styled, fitted with 3.25x16 wheels against the standard 3.00x18, disc front brake, traditional headlamp incorporating the Speedo and a 5 speed 200cc four stroke engine. The same engine appears in the C4 200 Classic that has the same running gear as the 125. Two 50cc scooters are listed as the TC49 and the TX49 and these are fitted with electric and kick starters. In addition to the electric Upa-upa and replacing the previously offered mopeds is the step-thru D49 which comes with a Honda C50 derived Chinese engine. The most interesting new model is the M4 500 of which there is a prototype in the museum. It’s a retro style café racer with a 498cc Cagiva engine built under licence and is a seriously nice looking machine available with either spoked or alloy wheels. Unfortunately it is not listed in the 2012 catalogue so presumably is not yet ready for production. We were seriously delighted by what we saw at the Minsk works. There was considerable enthusiasm amongst the people there with what they were doing. Modern bikes are not really my style but any manufacturer has to keep up with the trend or go under. My opinion for what it is worth is that they are doing it right with a full range of modern machines. I expect there will be a market for the old 125`s for a little while yet but eventually they will have to go. We had a reminder of this at Minsk Airport while waiting for our return flight where there was an immaculate Belair Tupolev 134 on the tarmac. These old stagers will be almost finished by the end of 2011 since they are not allowed to operate in Europe now and will be restricted to outlying areas of the Russian Federation for 2012. In fact at many of the Russian Federation airports you see old New Models Tupolevs, Antonovs and Ilyushins waiting for The new models listed are the Megelli the breakers. It’s certainly the end of an era. designed R250 and a rather similar CH250. I Our thanks to “Motorcycle Minsk Moto” for the am not sure if this is a Megelli design or not. hospitality and help shown to us on our recent This would be my choice anyway as it is unfactory visit, it was certainly an eye opener for faired. The two bikes are slightly different in us. We were encouraged to learn that at least spec. and there are also sport and crosser one other factory than IMZ is attempting to versions. drag itself into the 21st century. There is a very nice M4 200 Classic listed, this Mike Stevens 14 IN THE MINSK SHOP IN PRODUCTION KATRINA ON THE C4 250 MINSK RACER UMCA SNOW/SWAMP MOBILE 15 Daihatsu-Ural Diesel Bike By Mark Avis Part 2 (In the interests of continuity, let me remind readers that at the end of Part 1 we were left hanging, metaphorically speaking, from a frame gusset. Take it away, Mark) The next part of the build proceeded from the knowledge of where the rubber donut needed to be in relation to the hole in the swing arm. This located the engine-gearbox in the frame, which made it clear what frame modifications needed to take place. The near the rear shocker mounts, and raised them at a steeper angle to meet a horizontal top tube which just cleared the head. At the same time having had trouble with Ural gearboxes, I thought it would be handy to be able to unbolt the rear frame and expose the gearbox without disturbing the (rather heavy) engine. I did this by including substantial pins welded into and protruding from the forward frame, which insert into the rear frame tubes in both bottom rails, and are secured by the footrest hanger bar which passes through them. At the top, the fork in the frame which closes just ahead of the seat meets a plate under the tank, and bolts on here. These descriptions are perhaps a bit opaque – above are two photos of the assembled frame, the second showing the pains I took to get both wheels aligned appropriately. This process German bikes used a lengthened frame with lower rails slightly widened, and a somewhat radical top tube to clear the tall OHC cylinder head. I thought I could tolerate a higher seat and make something nicer looking – I’m a very average 5’ 10” – so I cut away the upper frame parts from headstock to the rearmost gusset worked, in that the finished bike can be ridden in a straight line with hands off the bars and no tendency to shake its head. As soon as the engine was attached to something solid, I wanted to kick it into life to check I was not wasting my time. The weather was cold, around freezing, but to my relief it ticked over fine and wasn’t too bad to start, despite only getting one compression per 16 kick. The routine is ‘glow-plugs on, count to five, BIG kick, turn plugs off if it starts’. In the process my lash-up exhaust fell off, and to my surprise the noise was very subdued – my bike is a turbo, which appears to take a lot of the sting out of the exhaust note. The rest of the build was about finding places to fit all the ancillaries like alternator, battery, fuel filters etc – and making tanks. I went for two, since I was hoping to use one for chip-oil, and one for diesel. The wisdom (www.dieselbike.net) is that starting on veggie oil or bio-diesel causes carbon build-up, ring gumming and accelerated wear, so it is better to start on DERV and then switch when the engine is hot. I got as far as starting to build electrical and hot-water fuel heaters, before finding that my engine would run for only as long as it took to fill the injector pump with veggie oil. It only took about 200 kicks to purge it… The result was that I’ve ended up using one tank for a 50/50 mix, and one for DERV, and this seems to work fine. How long this all took, can be determined by the photos of the more-or-less finished bike, with our first baby riding it and then the later one with number two on the rather uncomfortable ‘pillion seat’. You might also notice the front brake has been swapped out for a hydraulic conversion based on a Morris Minor back plate, slave cylinders and shoes. A number of people in the club have done this, using components from 8” drum brakes which fit the 200mm Ural drums, after a bit of bedding in. I had to buy 4 slave cylinders and 4 shoes in a set – and the brake works so well I’ve just bought the ‘other’ brake plate to make up another one for my ‘normal’ bike Paper work was a bit of a hassle, but the bike changes are now registered appropriately with DVLA and it is taxed/ insured. Performance is good – 100mpg at 60mph, 80mpg at 80- 90mph, top gear pulls from 30 upwards. I forgot to mention gearing – I used a 3.2:1 final drive crown wheel and pinion set obtained from Oldtimer garage in Poland. These used to be a lot cheaper than they are now, but remain a right pain to fit – the pinion is so big you have to file away a lot of the shoulder the big double-row pinion bearing locates on so the pinion gear can pass through it. This in turn means a load of messing about with shims to get the pinion in the right place relative to the crown wheel, with the correct backlash – it helped a lot to have a lathe available to make custom shims. I also used a 1:1 top gear set. This is all fine, but it means there is a really big jump between 3rd and top, which does not help at all when overtaking caravans on winding roads. In the pipeline I have a Dnepr box; here 3rd and 4th can both be removed from the clutch shaft, whereas in a Ural box all but 4th are one casting. In the Dnepr box I’ve modified the old 4th as a new 3rd, and used a new 1:1 top set (Oldtimer Garage again). The main remaining problem with the bike is that it weighs a lot. I’ve omitted a pillion seat for this reason, and I buy quality inner tubes and tyres despite myself. Manoeuvring at low speed is OK with care, but I dropped it in the rain on the top road just outside Dent, and it took me over an hour to pick it back up. I was lucky not to wipe off the oil filter in the process and immobilise myself. In fact I nearly immobilised myself with a rupture, let alone the oil filter. Well, I hope you’ve enjoyed the story. The forum at www.dieselbike.net is a great source of further info for this kind of thing, and there are lots of other diesel bike builds listed there based on Russian and Ukrainian bikes, as well as a whole load of other approaches. 17 FROM THE CLUB ARCHIVES 1977 CLUB AGM 1977 BMF SHOW CLUB STAND EARLY VOSKHOD IMPORT NO IDEA. HELP ANYONE? 1981 CLUB RALLY 1977 DRAGON RALLY 18 FROM THE CLUB ARCHIVES 1975: PJB M63/BUSMAR ON TOUR IN LAKE DISTRICT MT9 AT 1979 DRAGON RALLY 1980S ASHBOURNE DNEPR KNEELER JUPITER 3 OUTFIT 1980s DNEPR IN LAKES SNOW 1983 WORLD’S SMALLEST THEATRE 19 falling down water the night before). At night time there was joviality at the camp with beer This year’s stand at the April show was full with (new home brew Carrot Dangler) & other a diverse range of eastern bloc bikes, from the alcoholic drinks being downed as well as BBQ & the dreaded fumigator back by unpublic normal combos to small bikes to racers & demand (amazing how many can get round it when it's cold). The weather was iffy all weekend with bad rain on Friday especially when Bill, Tarka & Gina arrived, picked up on Sat & Sun but rained when loading up time STAFFORD SHOW scooters. We made our presence known to the classic community with bikes from the 50s to 90s. We had our usual pitch on the balcony which allows our large flag to be spotted from all over the hall. The bikes on display consisted of a 2004 Ural combo, 1999 Ural Red Star, 1993 Dnepr MT11 combo, 1986 Dnepr roadster (barn find—some said it should have stayed there), 1976 Jupiter 3, 1975 Vyatka scooter, 1973 race replica Minsk, 1971 M66 replica police bike & 1951 Mockba M1A. We would have had another Ural sidecar (Bill Toland) & Ural solo (Phil Inman) but space was not available (just shows interest in displaying). Over the show time our stand was always busy with the two main pullers being the police bike & the racing bike. Tony also got a visit from one of the organising officials saying how they like the way we do our stand which allows the public to get near the bikes & not be behind ropes looking in. Also Gina did a lot of trade with regalia which made her happy (although she did arrive late on Saturday due to too much came; but if you let it get you down you can't have fun with club members. A big thank you to all who helped: Tony (militsianir) Jones, Steve"Tarka" Thomas, Paul Greensmith, Matt ( the Eggman) Woodward, Steve Houghland, John (philanthropist) Harrop, Dave (chromedome) Bolton, Phil & Gina (sleepy) Inman, Mike (BBQ man)Stevens & Lez, Bill Toland. The next do should be Donnington which also incorporates the classic racing club who'll be using the circuit all weekend for racing. On Saturday evening displayers of bikes are allowed to do parade laps of he circuit for joe public. You know my No. for contact.. Comrade Carl. EXCHANGE AND MART Wanted: Set of fork legs for either an (Ural) M66 or Dnepr MT10; plus wheel for similar (M66 and/or MT10); silencers for Dnepr MT10. All either new or used - if used but must be in good condition and not needing loads of work! email [email protected] k or text/ring: 07856 498827. 20 TVER QUARRY This really could happen only in Russia. Tver Quarry is apparently an ideal training site for novice divers: clear water, sandy beaches, easy descent, maximum depth 15 metres. Diving clubs come from all over Russia. Now here comes the strange bit: it seems to have become some kind of tradition for each club to bring with it an object for a growing underwater museum. Yes, underwater museum. All vehicles have their oils and petrol emptied out before submersion and, so the theory goes, this is an ecological practice because the museum, er, exhibits form an artificial reef to which small bivalves cling and filter the water which as a result has become much cleaner. Don’t believe me? See for yourselves at http://runknown.com/ underwater-museum-in-the-tver-quarry. Peter. 21 Myself on S.V engine M63, Al riding his K750, Mick, Sue and son and heir in the chair of a Ural engine Dnepr. Rob the Beefeater sent his Our inaugural Grand Day Out seems to have apologies as he was busy looking after the been a great success. Up here in Yorks and ravens at the Tower. Gentle run down the old Lincs we had ten turn up on seven machines, A20 to the Oakdene Café followed by a full six of which were soviet. We enjoyed a fine English. Al and myself had the usual sprint up lunch at the Honeypot Café on the banks of the Wrotham Hill on the way back, mercilessly Humber Estuary and nodded amiably at screaming our engines to unheard of revs. Al several hundred Harley Riders whose won this time.. Truly a Grand Day Out!” machines attracted less attention than ours. In the south-west Peter Ballard and Dave Cox Over in the north-west Tony Jones reports: “I radio in: “The South West meeting was a great met up with three members en route and we success, we met at the café where people arrived promptly at 11am at the Anderton Boat turned up that we have never seen before, but Lift near Northwich. One member was already all members. Not all stayed too long as they there and over the next hour or so we had a were on a day trip out anyway and decided to total of 12 bikes and 16 members. We spent a call in. The weather was brilliant which of pleasant and relaxed two hours chatting, course helped and Dave has uploaded a few visiting the cafe and watching the Boat Lift pictures on the Rally section on the web site. going up and down.” Six soviet bikes with nine crew and a few on other steeds.” At the Super Sausage Café Phil and Gina say : “An excellent time appears to have been This is great news. If we reckon on an had by all at the Super Sausage. Weather was average of about ten in each of the eight wonderful, and the arrival of a significant regions then we had a turn-out of around 80 or number of Ural outfits caused something of a so which is getting on for one third of the club! stir amongst the massed throng of 'ordinary' bikers there. Around 12 members turned out, Well done Club Sec. Tony Jones who one of whom asked if we could do this a proposed the whole thing in the first place. couple of times a year.” There were apparently plenty of requests for this to happen more often. Nothing to stop that. Perhaps local organisers could take the bit between their teeth and propose a date and venue and that can be published in the magazine: it doesn’t have to be the whole country on any given date, after all. Tony Jones is already proposing the next north-west ride-out to the Rivington Barn near Bolton on 21st September. Further details from Tony. Super Sausage GRAND DAY OUT Down at F2 motorcycles David Angel tells us: “Our BBQ was well attended by many, but only a couple of Urals — Gordon and Chris (C.O.C. members) on their Ural as well as one more Ural belonging to a non member. A few Jawas, MZs and some Japanese bikes also attended. Great weather and good company made for a very nice day. “ South-West And darn in London, Chris Smith reports: “Lovely sunny day in South East England22 DATES FOR YOUR DIARY 22/24 August:The Civilised Cossack Weekend: Wing Hall Estate Campsite, Wing, Oakham, Rutland. LE15 8RY. Book direct 01572 737090 or www.winghall.co.uk. £8 per person per night for campers. Minimum 2 nights for this bank holiday weekend. Self-catering accommodation also available: enquire direct from the campsite office on above number. Other general enquiries toTony Jones 01942 Tony Jones has sent in this photo of a Planeta 605949 / 07504 700522 ; which is for sale. The owner contacted him to [email protected] ask about valuation. It’s been dry stored for about 35 years. Only snag—it’s in Denmark. Cossack Owners’ Club AGM Help with valuing the machine—or indeed The club AGM will be held at 11am on 24th expressions of interest to Tony (contact details August at the Wing Campsite, Rutland (full opposite). address and contact details above). Motions will be permitted on the day but advance notice would be welcome. Also nominations for committee positions can be made on the day (the rules state that committee members wishing to stand down should give one month’s notice.) 11/13 September: 3rd Rally @ The Edge On the island of Vatersay in the western isles of Scotland. Beautiful remote coastal location. Onsite catering and shelter in case of Scottish weather. Caledonian Macbrayne (0800 066 One For The Workshop 5000) ferries from Oban, Uig (Skye) and This is an old spark plug that has had a Ullapool. Limit of 100 so please pre-book by hacksaw run over it a couple of times in a sending cheque for £10 to J Davies, Endeavour, rough spiral. It now serves as a tool for 2 Castlebay, Isle of Barra, HS9 5XD. For selfcleaning spark plug holes of 'clag' as I believe catering caravans try Catriona 01871 810357 or it's known in the trade. (From our Accrington JJ MacNeil 01871 810477. Further info from Jill correspondent, Phil R.) or Jon 01871 810757 (see page 5). DONNINGTON CLASSIC MOTORCYCLE FESTIVAL Here is some info on the up coming classic motorcycle festival at Donnington Park 9th & 10th August. The festival is a mixture of show with other classic clubs & some kind of autojumble plus C.R.M.C racing all weekend, By displaying your bike you will have access to the racing as well as a chance to ride round the track with the parade. The organisers say: I”f any of your members has a bike with interesting history please let us know as we may be able to include it in the official programme for the weekend. Also we can get our official commentator Uncle Jim Reynolds to come along and have a chat with the owner. There will be an exhibitors’ only area with tables and chairs with free tea and coffee all weekend. Kevin Schwantz will be making a number of appearances at the show and we will have a small stage area where Kevin will be interviewed by Jim Reynolds. He will also be available for autographs. The Exhibitors’ track parade will again take place on Saturday evening, with over 500 bikes on display. Please encourage your members to take part tas his could be quite an event and is free to all exhibitors.” I have put down for ten bikes for the stand,so if interested contact me (see page 3). Camping is free for exhibitors. Comrade Carl. 23 24
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