i. Phenol formaldehyde (PF) ii. Urea melamine formaldehyde (UMF
Transcription
i. Phenol formaldehyde (PF) ii. Urea melamine formaldehyde (UMF
M/S CENTURY PLYBOARDS (I) LTD. FORM 1 I. Basic Information S. No Item 1 Name of the project/s 2 3 Details Proposed capacity enhancement of resin manufacturing from 100 TPM to 1700 TPM by M/s Century Plyboards (I) Ltd Chennai S.No. in the schedule Schedule 5(f) “Synthetic organic Chemicals industry” Proposed capacity / area / length / tonnage Resins manufactured – Existing to be handled / command area / lease i. Phenol formaldehyde (PF) area/number of wells to be drilled ii. Urea melamine formaldehyde (UMF) iii. Melamine urea formaldehyde (MUF) Combined existing capacity – 100TPM resin production Proposed additional resins i. Urea formaldehyde (UF) ii. Melamine formaldehyde (MF) Total number of resins (after expansion) i. ii. iii. iv. v. Phenol formaldehyde (PF) Urea melamine formaldehyde (UMF) Melamine urea formaldehyde (MUF) Urea formaldehyde (UF) Melamine formaldehyde (MF) Combined final resin production capacity - 1700TPM 4 5 6 7 New/Expansion/Modernization Existing Capacity/ Area etc. Category of Project i.e. ‘A’ or ‘B’ Does it attract the general condition? If yes, please specify. 8 Does it attract the specific condition? If yes, please specify. 9 Location Plot/survey/ Khasra. No 10 The copy of Consent Order by TNPCB for the existing unit is attached in Prefeasibility report. Expansion/Modernization 100 TPM of PF, UMF, MUF resins A Yes The unit is located within 5km of Tamil Nadu – Andhra Pradesh state border No 176B/4, 181, 182/1, 182/2, 182/3, 186/1B, 186/2, 187/1A, 187/2A, 187/1B, 187/2B, 187/3B, 187/1C, 187/3A1, 187/10, 188, 188/1B, 188/2, 188/3, 189/1, 190/1, 190/2, 190/3, 190/4, 190/5, 191A & 193A. Village Chinna Obulapuram Tehsil Gummidipoondi District Thiruvallur State Tamil Nadu Nearest railway station/airport along with Elavur railway station (ELR) – 973m (N) distance in Km. Chennai International Airport – 49km (S) i M/S CENTURY PLYBOARDS (I) LTD. 11 12 13 14 15 16 17 18 19 20 21 22 23 24 FORM 1 Nearest town, city, district headquarters Gummidipoondi (Town) – 4.4km (S) along with distance in Km. Chennai (City) – 46km (SSE) Thiruvallur (District H.Q) – 24.2km (SSW) Village panchayats, Zilla parishad, municipal Periyaobulapuram Panchayat corporation, local body (complete postal Gummidipoondi, Tamil Nadu –601 201 address with telephone nos. to be given) Name of the applicant M/s Century Plyboards (I) Limited Registered address 60 /12, Sriman Srinivasan road, Alwarpet, Chennai - 600018 Address for correspondence Name Mr. Ramjilal Sharma Designation (Owner/Partner/CEO) Vice President Address 48th K.M. Stone, GNT Road, Chinna Obulapuram, Gummidipoondi Pin Code 601 201 E-Mail [email protected]/[email protected] Telephone No 044-30895601 / 09444084801 / 9444409356 Fax No 044-24346216 Details of Alternative Sites Examined, if any, Nil. The proposed project is expansion of location of these sites should be shown on a existing unit. The Topo map showing 10 km radius in enclosed in Pre-feasibility report topo sheet. Interlinked Projects Nil Whether separate application of interlinked Not Applicable project has been submitted? If yes, date of submission Not Applicable If no, reason Not Applicable Whether the proposal involves approval / No Clearance under the following acts: if yes, details of the same and their status to be given. (a)The Forest (Conservation) Act, 1980? (b)The Wildlife (Protection) Act, 1972? (c)The C.R.Z Notification, 1991? Whether there is any government order/ Nil Police relevant/ relating to the site? Forest land involved (hectares) Nil Whether there is any litigation pending There is no litigation pending against the land. against the land/ or land in which the Project is proposed to be set up? (a) Name of the Court (b) Case No. (c) Order/ directions of the Court, if any and its relevance with the proposed project ii M/S CENTURY PLYBOARDS (I) LTD. FORM 1 (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Details thereof with approximate Information/Checklist Yes/ S.No. quantities / rates, wherever possible) confirmation No with source of information data 1.1 Permanent or temporary change in No The project is expansion of existing unit with land use, land cover or topography minimal construction activity without altering the topography of the area. Hence no major including increase intensity of land change in Land use, land cover of the project use (with respect to local land use site plan) 1.2 Clearance of existing land, No Not required vegetation and buildings? 1.3 Creation of new land uses? No Not applicable 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 Pre-construction investigations e.g. Bore holes, Soil testing? Construction works? Demolition works? Temporary sites used for construction works or housing of construction workers? Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations Underground works mining or tunneling? Reclamation works? Dredging? Off shore structures? Production and manufacturing processes? Facilities for storage of goods or materials? No Not applicable Yes Construction of process for plywood manufacturing Not applicable Construction workers will be hired from nearby villages. No No Yes No No No No Yes Yes iii Excavation works will be carried out for foundation of the structures followed by site leveling. The cut and fill process will be required to the minimum extent. Not required Not required Not required Not required There will be an increase in the quantity of resins produced for captive usage. The existing production capacity of plywood & veneer production will increase. Manufacturing of pre-laminated boards & raw particle board will be started. The production process and flow sheet are furnished in Pre-feasibility report. Existing facilities for storage of raw materials are sufficient. M/S CENTURY PLYBOARDS (I) LTD. 1.15 Facilities for treatment or disposal of solid waste or liquid effluents? FORM 1 Yes Sewage generated from the project site is treated in STP of capacity 50 KLD & treated water is used for green belt. MSW generated is handed over to village Panchayat for disposal. Hazardous waste (residue from reactors) generated onsite is handed over to M/s Tamil Nadu Waste Management Ltd. A copy of the agreement is enclosed in the Prefeasibility Report. 1.16 Facilities for long term housing of operational workers? New road, rail or sea traffic during Construction or operation? New road, rail, air, waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc? Closure or diversion of existing transport routes or infrastructure leading to changes in Traffic movements? New or diverted transmission lines or pipelines? Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers? Stream crossings? No Existing facilities are sufficient. No Existing roads to the site will be adequate for transportation The existing roads and rail transport infrastructure will be adequate. 1.23 1.24 1.17 1.18 1.19 No No As the construction works will be carried out within the existing premises, there will be no need for closure or diversion of existing transport routes. There will be no diversion of transmission lines and pipelines. Not applicable No Nil Abstraction or transfers of water from ground or surface waters? Yes Changes in water bodies or land surface affecting drainage or runoff? No Yes 1.25 Transport of personnel or materials for construction, operation or decommissioning? No 1.26 Long-term dismantling or decommissioning or restoration works? Water for process & domestic usage is currently drawn from existing borewells. For the proposed expansion additional water will be met through existing borewells with approval from competent authority There shall be no changes in water bodies or the land surface that would affect drainage and runoff. During the construction phase personnel and construction materials will be transported only through the existing roads. During the operation phase, internal roads will be developed for smooth traffic flow. Not applicable. 1.20 1.21 1.22 No No iv M/S CENTURY PLYBOARDS (I) LTD. 1.27 1.28 1.29 1.30 1.31 FORM 1 Ongoing activity during decommissioning which could have an impact on the environment? No Not applicable. Influx of people to an area either temporarily or permanently? Introduction of alien species? Loss of native species or genetic diversity? Any other actions? No There will be no change in manpower requirement for the expansion. Not applicable. Not applicable. No No No Greenbelt development will be increased within the site. 2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are nonrenewable or in short supply) Information/checklist S. No. confirmation 2.1 2.2 Land especially undeveloped or agricultural land (ha) Water (expected source & competing users) Unit: KLD Yes/ No No Yes 2.3 Minerals (MT) No 2.4 Construction material stone, aggregates, and / soil (expected source - MT) Forests and timber (Source - MT) Yes 2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW) Yes 2.7 Any other natural resources (use appropriate standard units) No 2.5 Details there of (with approximate quantities/rates, wherever possible) with source of information data The proposed expansion will be carried in the existing manufacturing unit During construction phase, water requirement shall be met through tankers. During operation phase water will be sourced from borewells. The total requirement will be 80 KLD (including domestic & industrial usage) Not applicable. Construction material like cement, steel, bricks, sand etc will be procured from local dealers/suppliers from the nearby villages. Yes v The power for expansion project will be met through TANGEDCO. As a backup power supply additional DG sets (600 KVA (2 Nos), 365 KVA, 250 KVA & 180 KVA (2 Nos.) will be installed M/S CENTURY PLYBOARDS (I) LTD. FORM 1 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. Details there of (with approximate Information/Checklist Yes/ S. No. quantities/rates, wherever possible) confirmation No with source of information data 3.1 Use of substances or materials, Yes Formaldehyde will be the main raw material which are hazardous (as per MSIHC for the manufacturing of resin and will be rules) to human health or the stored as per MSIHC Rules. The MSDS for all environment (flora, fauna, and water chemicals involved in process are enclosed supplies) with Prefeasibility Report. No Not applicable. 3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases) 3.3 Affect the welfare of people e.g. by No Not applicable. changing living conditions? 3.4 Vulnerable groups of people who No Not applicable. could be affected by the project e.g. hospital patients, children, the elderly etc. 3.5 Any other causes No Nil 4. Production of solid wastes during construction or operation or decommissioning(MT/month) S.No. Information/Checklist confirmation Yes/ No 4.1 Spoil, overburden or mine wastes No 4.2 Municipal waste (domestic and or commercial wastes) Yes 4.3 Hazardous (as per Hazardous Management Rules) wastes Waste Yes 4.4 4.5 4.6 No No Yes 4.7 Other industrial process wastes Surplus product Sewage sludge or other sludge from effluent treatment Construction or demolition wastes Yes 4.8 Redundant machinery or equipment No vi Details there of (with approximate quantities/rates, wherever possible) with source of information data No spoil, overburden or mine wastes are envisaged due to the proposed project. MSW generated is currently handed over to the local Panchayat for disposal. It will be continued after expansion of the unit. Hazardous wastes generated onsite is currently handed over to M/s Tamil Nadu Waste Management Ltd. It will be continued after expansion. Not applicable Not applicable Sludge from STP will be used as manure for green belt development. Construction waste generated shall be reused for laying roads. Only well maintained vehicles & equipments will be hired. M/S CENTURY PLYBOARDS (I) LTD. 4.9 FORM 1 No There is no source for contamination of soils. 4.10 Contaminated soils or other materials Agricultural wastes No Not applicable 4.11 Other solid wastes Yes Generated Additional wood waste will be used as a fuel for Thermic Fluid Heater (TFH) as per present practice. 5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) Details there of (with approximate Information/Checklist Yes/ S. No. quantities/rates, wherever possible) confirmation No with source of information data 5.1 Emissions from combustion of fossil Yes Fugitive emissions from vehicles will be minimized by adopting regular maintenance of fuels from stationary or mobile the vehicles. sources Emissions will be mitigated by providing Pulse Jet bag filters / multi cyclone / scrubber & stacks of adequate height. 5.2 Emissions from production processes No There will be no emission from the production processes. Vapours generated from the reactors will be condensed & recycled completely for resin manufacturing. 5.3 Emissions from materials handling No Emissions from material handling, storage & transport will be negligible since dedicated storage or transport storage facilities are already present within the site. Additional storage for the new unit facilities will be set up. 5.4 Emissions from construction activities Yes Construction works will be carried out using including plant and equipment well maintained equipments and by periodical water spraying. 5.5 Dust or odours from handling of No Construction materials will be transported in materials including construction tarpaulin covered trucks. materials, sewage and waste Sewage will be treated through STP and used for gardening. Solid waste will be disposed through local Panchayat. 5.6 Emissions from incineration of waste No There will be no incineration activities. 5.7 Emissions from burning of waste in No No such activities will be permitted. open air e.g. slash materials, construction debris) 5.8 Emissions from any other sources No There will be no emissions from any other sources vii M/S CENTURY PLYBOARDS (I) LTD. FORM 1 6. Generation of Noise, Vibration and Emissions of Light & Heat Details there of (with approximate S. Information/Checklist quantities/rates, wherever possible) Yes/No No. confirmation with source of information data with source of information data 6.1 From operation of equipment e.g., Yes The noise generating sources are kept inside acoustic enclosure to control the engines, ventilation plant, crushers propagation of Noise. Hence the noise are maintained within the stipulated norms for Industrial area 6.2 From industrial or similar processes No Generation of noise, vibration & emission of heat are controlled for good working environment. 6.3 From construction or demolition Yes Excavation, drilling and welding works at the site will generate noise, vibration and dust emissions which will be mitigated by water spraying and deploying well maintained vehicles. 6.4 From blasting or piling No Not applicable. 6.5 From construction or operational traffic Yes 6.6 From lighting or cooling systems No 6.7 From any other sources Yes Noise generated due to traffic movement will be minimized by plantation on the sides of internal roads, on the open spaces inside and around the periphery of whole complex. Adequate enclosures will be provided. Noise & vibrations from D.G sets will be mitigated by acoustic enclosures. 7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea Details there of (with approximate S. Information/Checklist Yes/ quantities/rates, wherever possible) No. confirmation No with source of information data 7.1 From handling, storage, use or No Spillage of hazardous materials will be spillage of hazardous materials negligible since dedicated storage facilities are already in place within the site. 7.2 From discharge of sewage or other No The wastewater generated from the unit effluents to water or the land will be treated in STP. Treated wastewater (expected mode and place of is used for greenbelt development. discharge) 7.3 By deposition of pollutants emitted No There will be minimal emission of to air into the land and into water pollutants from the project site since the vapours from the process will be condensed & reused. viii M/S CENTURY PLYBOARDS (I) LTD. FORM 1 7.4 From any other sources No No other polluting sources exist. 7.5 Is there a risk of long term build up of pollutants in the environment from these sources? No There will not be any long term build up of pollutants in the environment. 8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment Details there of (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) confirmation No with source of information data 8.1 From explosions, spillages, fires No Spillage of hazardous materials will be etc from storage, handling, use or negligible since dedicated storage facilities are already in place within the site. Handling production of hazardous of Hazardous substances will be by substances authorized persons. 8.2 From any other causes No There exist no risks from any other sources 8.3 Could the project be affected by natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)? No The area under study falls in Zone III according to the Indian Standard Seismic Zoning Map. 9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation 9.1 Lead to development of supporting utilities, ancillary development or development stimulated by the project which could have impact on the environment e.g. • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) • Housing development • Extractive industry. • Supply industry Yes/ No No No No No ix Details there of (with approximate quantities/rates, wherever possible) with source of information data M/S CENTURY PLYBOARDS (I) LTD. 9.2 9.3 9.4 Lead to after-use of the site, which could have an impact on the environment Set a precedent for later developments Have cumulative effects due to proximity to other existing or planned projects with similar effects FORM 1 No No impact will be seen due to the proposed activity No No Not applicable (III) Environmental Sensitivity S. No. Areas Name/ Identity 1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value Areas which important for are or sensitive Ecological reasons Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests Area used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration Inland, coastal, marine or underground waters Amirthamangalam 2 3 4 5 State, National boundaries 6 7 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas Defense installations 8 Densely populated or built-up area Aerial distance (within 15km.) Proposed project location boundary 8.98km (SW) Pulicat Lake 6.4km (NE) Pulicat Lake 6.4km (NE) Thamarai Eri 3.4km (S) Tamil Nadu – Andhra Pradesh State Border 2.44 km (N) Nil Nil in 15 km radius Nil Nil in 15 km radius Gummidipoondi town 4.4 km (S) x M/S CENTURY PLYBOARDS (I) LTD. FORM 1 9 Area occupied by sensitive manmade land uses hospitals, schools, places of worship, community facilities) Yes Panchayat Union Middle School 10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) Nil Nil in 15 km radius 11 Areas already subjected to pollution environmental damage. (those where existing legal environmental standards are exceeded) Nil Nil in 15 km radius 12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, flooding erosion, or extreme or adverse climatic conditions) Nil The area under study falls in Zone III according to the Indian Standard Seismic Zoning Map. The area is not prone to subsidence, landslides, erosion and flooding or adverse climatic conditions. V) PROPOSED TERMS OF REFERENCE ToR for EIA studies in respect of the synthetic organic chemicals industry may include,but not limited to the following: 1. Executive summary of the project – giving a prima facie idea of the objectives of theproposal, use of resources, justification, etc. In addition, it should provide acompilation of EIA report, including EMP and the post-project monitoring plan inbrief. Project description 2. Justification for selecting the proposed product and unit size. 3. Land requirement for the project including its break up for various purposes, its availability and optimization. 4. Details of proposed layout clearly demarcating various units within the plant. 5. Product spectrum (Proposed products along with production Capacity) and processes 6. Complete process flow diagram describing each unit, its processes and operations,along with material (material balance). xi M/S CENTURY PLYBOARDS (I) LTD. FORM 1 7. Details on raw materials, source and storage with in the premises. 8. Details on solvent balance, measures for solvent recovery 9. Details on requirement of energy and water along with its source and authorizationfrom the concerned department. 10. Details on water balance including quantity of effluent generated, recycled & reused.Efforts to minimise effluent discharge and to maintain quality of receiving waterbody. 11. Segregation of waste stream, characterization and quality with specific treatment 12. Details of end of the pipe effluent treatment plant, inlet and treated water quality withspecific efficiency of each treatment unit in reduction in respect of allconcerned/regulated environmental parameters. 13. Management plan for solid/hazardous waste including storage, utilization and safedisposal. CPCB guidelines in respect of specific treatment, such as solar evaporation,incineration, etc., need to be followed. 14. Details regarding infrastructure facilities such as sanitation, fuel storage, restroom,etc., to the workers during construction and operation phase. 15. In case of expansion of existing industries, remediation measures adopted to restorethe environmental quality if the groundwater, soil, crop, air, etc., are affected and adetailed compliance to the prior environmental clearance/consent conditions. Description of the environment 16. The study area shall be up to a distance of 10 km from the boundary of the proposedproject site. 17. Location of the project site and nearest habitats with distances from the project site tobe demarcated on a toposheet (1: 50000 scale). 18. Landuse based on satellite imagery including location specific sensitivities such asnational parks / wildlife sanctuary, villages, industries, etc., for the study area. 19. Demography details of all the villages falling within the study area. 20. Topography details of the project area. 21. The baseline data to be collected from the study area w.r.t. different components ofenvironment viz. air, noise, water, land, and biology and socio-economic. Actual monitoring of baseline environmental componentsshall be strictly according to the parameters prescribed in the ToR after consideringthe proposed coverage of parameters by the proponent in draft ToR and shallcommence after finalization of ToR by the competent Authority. xii M/S CENTURY PLYBOARDS (I) LTD. FORM 1 22. Geological features and geo-hydrological status of the study area. 23. Details on existing ambient air quality and expected, stack and fugitive emissions forPM10*, PM2.5*, SO2*, NOx*, VOC*, mercaptans*, solvents*, NH3*, chlorine*,HCl*, HBr*, H2S*, HF*, other process-specific pollutants*, etc., and evaluation ofthe adequacy of the proposed pollution control devices to meet standards for pointsources and to meet AAQ standards. (* - as applicable) 24. The air quality contours may be plotted on a location map showing the location ofproject site, habitation nearby, sensitive receptors, if any and wind roses. 25. Details on noise levels at sensitive/commercial receptors. 26. Site-specific micro-meteorological data including mixing height. 27. One season site-specific data excluding monsoon season. 28. Ecological status (terrestrial and aquatic) of the study area such as habitat type andquality, species, diversity, rarity, fragmentation, ecological linkage, age, abundance, etc. Anticipated environmental impacts and mitigation measures 30. Anticipated generic environmental impacts due to this project which may be evaluated for significance and based on corresponding likely impacts VECs may be identified. Baseline studies may be conducted for all the concerned VECs and likely impacts will have to be assessed for their magnitude in order to identify mitigation measures 31. While identifying the likely impacts, also include the following for analysis of significance and required mitigation measures: − impacts due to transportation of raw materials and end products on the surrounding environment − impacts on surface water, soil and groundwater − impacts due to air pollution − impacts due to odour pollution − impacts due to noise − impacts due to fugitive emissions including VOCs / HAPs − impact on health of workers due to proposed project activities 32. Action plan for the greenbelt development – species, width of plantations, planningschedule, etc., in accordance to CPCB published guidelines. xiii M/S CENTURY PLYBOARDS (I) LTD. FORM 1 Analysis of alternative resources and technologies 33. Comparison of alternate sites considered and the reasons for selecting the proposed site. Conformity of the site with prescribed guidelines in terms of CRZ, river, highways, railways, etc. 34. Details on improved technologies. 35. Details on proposed recovery options. Environmental monitoring program 36. Monitoring programme for pollution control at source. 37. Monitoring pollutants at receiving environment for the appropriate notified parameters – air quality, groundwater, surface water, gas quality, etc. during operational phase of the project. 38. Specific programme to monitor safety and health protection of workers. 39. Proposed plan to estimate and monitor fugitive emissions including VOCs from all the sources and appropriated control measures. 40. Stack and fugitive emissions may be monitored for SPM, PM10, PM2.5, SO2, NOx,HC, CO, VOC and evaluation of the adequacy of the proposed pollution control devices to meet gaseous emissions. 41. Appropriate monitoring network has to be designed and proposed, to assess the possible residual impacts on VECs. 42. Details of in-house monitoring capabilities and the recognized agencies if proposed for conducting monitoring. Additional studies 43. Details on risk assessment and damage control during different phases of the project and proposed safeguard measures. 44. Details on socio-economic development activities such as commercial property values, generation of jobs, education, social conflicts, cultural status, accidents, etc. 45. Proposed plan to handle the socio-economic influence on the local community. The plan should include quantitative dimension as far as possible. 46. Points identified in the public hearing and commitment of the project proponent to the same. Detailed action plan addressing the issues raised, and the details of necessary allocation of funds. xiv