Stairs, Balustrades and Handrails, Design Guide 8
Transcription
Stairs, Balustrades and Handrails, Design Guide 8
08 Stairs, Balustrades and Handrails Class 1 Buildings - Construction Technical Design Guide issued by Forest and Wood Products Australia 01 04 09 Building with Timber in Bushfire-prone Areas BCA Compliant Design and Construction Guide Technical Design Guide issued by Forest and Wood Products Australia Timber-framed Construction for Townhouse Buildings Class 1a Design and construction guide for BCA compliant sound and fire-rated construction Timbe r Floo ring for inst Desig n guide Technica l Desi Technical Design Guide issued by Forest and Wood Products Australia gn Guid e issu ed by Forest allatio n and Woo d Prod ucts Australia TechnicalDesignGuides A growing suite of information, technical and training resources created to support the use of wood in the design and construction of buildings. Topics include: #01 Timber-framed Construction for Townhouse Buildings Class 1a #02 Timber-framed Construction for Multi-residential Buildings Class 2, 3 & 9c #03 Timber-framed Construction for Commercial Buildings Class 5, 6, 9a & 9b #04 Building with Timber in Bushfire-prone Areas #05 Timber service life design Design Guide for Durability #06 Timber-framed Construction Sacrificial Timber Construction Joint #07 Plywood Box Beam Construction for Detached Housing #08 Stairs, Balustrades and Handrails Class 1 Buildings - Construction #09 Timber Flooring - Design Guide for Installation #10 Timber Windows and Doors #11 Noise Transport Corridor Design Guide #12 Impact and Assessment of Moisture-affected, Timber-framed Construction #13 Finishing Timber Externally #14 Timber in Internal Design #15 Building with Timber for Thermal Performance #16 Massive Timber Construction Systems Cross-laminated Timber (CLT) OtherWoodSolutionsPublications R-Values for Timber-framed Building Elements To view all current titles or for more information visit woodsolutions.com.au WoodSolutionsisanindustryinitiativedesignedtoprovide independent,non-proprietaryinformationabouttimberand woodproductstoprofessionalsandcompaniesinvolvedin buildingdesignandconstruction. WoodSolutionsisresourcedbyForestandWoodProducts Australia(FWPA).ItisacollaborativeeffortbetweenFWPA membersandlevypayers,supportedbyindustrypeak bodiesandtechnicalassociations. ThisworkissupportedbyfundingprovidedtoFWPA bytheCommonwealthGovernment. ISBN978-1-921763-16-8 Preparedby: ColinMacKenzie TimberQueenslandLimited Firstproduced:April2007 Revised:May2012 © 2012 Forest and Wood Products Australia Limited. All rights reserved. ThesematerialsarepublishedunderthebrandWoodSolutionsbyFWPA. IMPORTANT NOTICE Whilstallcarehasbeentakentoensuretheaccuracyoftheinformation containedinthispublication,ForestandWoodProductsAustraliaLimitedand WoodSolutionsAustraliaandallpersonsassociatedwiththem(FWPA)as wellasanyothercontributorsmakenorepresentationsorgiveanywarranty regardingtheuse,suitability,validity,accuracy,completeness,currencyor reliabilityoftheinformation,includinganyopinionoradvice,containedin thispublication.Tothemaximumextentpermittedbylaw,FWPAdisclaimsall warrantiesofanykind,whetherexpressorimplied,includingbutnotlimited toanywarrantythattheinformationisup-to-date,complete,true,legally compliant,accurate,non-misleadingorsuitable. Tothemaximumextentpermittedbylaw,FWPAexcludesallliabilityin contract,tort(includingnegligence),orotherwiseforanyinjury,lossor damagewhatsoever(whetherdirect,indirect,specialorconsequential) arisingoutoforinconnectionwithuseorrelianceonthispublication(and anyinformation,opinionsoradvicetherein)andwhethercausedbyany errors,defects,omissionsormisrepresentationsinthispublication.Individual requirementsmayvaryfromthosediscussedinthispublicationandyouare advisedtocheckwithStateauthoritiestoensurebuildingcomplianceaswell asmakeyourownprofessionalassessmentoftherelevantapplicablelaws andStandards. TheworkiscopyrightandprotectedunderthetermsoftheCopyrightAct 1968(Cwth).Allmaterialmaybereproducedinwholeorinpart,provided thatitisnotsoldorusedforcommercialbenefitanditssource(Forest& WoodProductsAustraliaLimited)isacknowledgedandtheabovedisclaimer isincluded.Reproductionorcopyingforotherpurposes,whichisstrictly reservedonlyfortheownerorlicenseeofcopyrightundertheCopyrightAct, isprohibitedwithoutthepriorwrittenconsentofFWPA. WoodSolutionsAustraliaisaregisteredbusinessdivisionofForestand WoodProductsAustraliaLimited. Table of Contents Introduction 5 1. TypesofStairConstruction 6 1.1 StraightStairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2 StraightStairswithIntermediateLanding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 NewelStairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.4 OpenNewelStair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.5 Dog-legStair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.6 Winders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.7 GeometricalStairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2. BCARequirements 10 2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.2 Stairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 2.3 BalustradesandHandrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 3. MaterialsforExternalStairsWithoutRiserBoards(OpenStairs) 13 3.1 TimberDurabilityandSpecies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 3.2 TimberGrade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3.3 MoistureContent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3.4 JointPriming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3.5 CorrosionProtectionofFasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 3.6 TermiteProtection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 3.7 SlipResistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 3.8 Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 4. MaterialsforInternalStairs–WithandWithoutRiserBoards(OpenandClosedStairs)18 4.1 TimberDurabilityandSpecies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 4.2 TimberGrade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 4.3 MoistureContent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 4.4 TermiteProtection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 4.5 SlipResistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 4.6 SpanTables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 5. StairConstructionProcedure 21 5.1 MarginTemplateandPitchBoard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 5.2 MarkingOutStrings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 5.3 HousingStrings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 5.4 StringEndJoints. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 5.5 StepBolts(TieBolts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 5.6 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 3 6. BalustradesandHandrails 31 6.1 Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 6.2 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 6.3 MemberSizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 6.4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 7. Weathering,FinishesandMaintenance 38 7.1 ExternalStairsandBalustrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 7.2 InternalStairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Appendices 40 AppendixA–Glossary 40 A1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 A2 MembersinaStaircase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 A3 MembersinaBalustrade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 A4 ConstructionTerms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 AppendixB–StairCalculations 43 B1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 B2 Example1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 B3 Example2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 B4 Example3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 B5 HeadroomforStairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 B6 PracticalMethodforCalculatingNumberofRisesandtheRise . . . . . . . . . . . . . . . . .49 B7 QuantityCalculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 AppendixC–TotalRiseCalculations–SlopingGround 51 C1 DeterminingTotalRiseonSlopingGround . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 4 Introduction This guide covers stairs with straight flights, with or without risers for external and internal use and balustrades. Staircaseandbalustradeworkisconsideredtobeaspecialisedsectionofcarpentryand joinery.Thisdocumentcoversstairswithstraight flights, with or without risers for external and internal use and balustrades. Internalstairsareoftenpreparedinaworkshopmakingfulluseofavailablemachinesandequipment. Interiorstairsmaydifferconsiderablyindesign,fromsimplestraightflights,commonlyusedin domesticwork,tomoreelaboratestairsconstructedpurposelyasanattractivefeatureinpublicand commercialbuildingsandinelaboratehomes. Exteriorstairsarecommonlybuiltfromtreatedsoftwoodanddurablehardwoodswhileinteriorstairs arecommonlybuiltfromjoinery-qualitytimbercutandseasonedespeciallyforstairs.Thefinishfor exteriorstairsisgenerallypaintandinteriorstairsisoftenclearpolish,lacquer,etc,thereforeboth materialandworkmanshipshouldbeoftheveryhigheststandard. Theconstructionproceduredescribedherewouldbemoreorlessgeneralforallstairsofeither conventionalorcontemporaryconstruction. Atanearlystageintheconstructionofabuildinghavingexteriorand/orinteriorstairs,adecisionwill havetobemadeonthelengthofthestairstodeterminethelocationofanyfoundations,concrete pads,etc,andtheopeningrequiredinthefloortoaccommodateinternalstairsandprovidesufficient headroom.Also,beforethetimberforthestairscanbeordered,itwillbenecessarytoknowthelength ofthestring,newels,landingtrimmers,joists,etc,andthenumberoftreadsandrisersrequired.Refer toAppendixBforthecalculationsneededtodeterminethesefacts. Scope Thisguideisintendedtobeusedbythebuildingindustryforthedesign,practicesandconstruction oftimberstairs,handrailsandbalustrades.Informationwithrespecttobothinternalandexternal stairsisprovided.Also,bothopenstairs(norisers)andclosedstairs(withrisers)arecateredfor. Recommendationsarealsoprovidedontimberspeciesselection,durabilityandfinishing,etc,and examplestaircalculationsaregiveninAppendixBandC. Disclaimer Theinformation,opinions,adviceandrecommendationscontainedinthispublicationhavebeen preparedwithduecare.Theyareofferedonlyforthepurposeofprovidingusefulinformationtoassist thoseinterestedintechnicalmattersassociatedwiththespecificationanduseoftimberandtimber products.Whilsteveryefforthasbeenmadetoensurethatthispublicationisinaccordancewith currentpracticesandtechnology,itisnotintendedasanexhaustivestatementofallrelevantdata. Assuccessfuldesignandconstructiondependsuponnumerousfactorsoutsidethescopeofthis publication,theauthorsandpublishersacceptnoresponsibilityforerrorsin,oromissionsfrom,this publication,norforspecificationsorworkdoneoromittedinrelianceonthispublication. Regulatory Requirements Although national, some BCA provisions differ by state. It’s vital to know key elements for your area. ThispublicationfocusesontraditionalpracticesandcurrentrelevantBuildingCodeofAustralia(BCA) requirements.FromtimetotimetheBCAisamendedandstatesmayalsovaryrequirements.Users ofthisGuideshouldmakethemselvesawareofanychangesordifferencesandshoulddevelopafull understandingoftheresultingimplications.OnlyonthisbasisshouldthisGuidebeused. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 5 1 Types of Stair Construction Thedesignandconfigurationofstairscandiffermarkedlydependinguponspace availability,functionalityanddesiredappearance.Thissectiondescribesdifferenttypesof stairconfigurationsandthevariouscomponentsofthese. ThecommontypeofstairconstructionistohousetreadsintostringersasshowninFigure1.1.Flights maybeconstructedwith‘opentreads’withoutrisersor‘closedtreads’withriserboards. Figure 1.1: Common stair construction. Open tread stairs are recommended for external use. Closedtreadstairsandopentreadstairsaresuitableforbothexternalandinternaluse.However opentreadstairsarerecommendedforexternalusebecausetheygivebetteraircirculationallowing thetimbertodryoutmorequicklyandthereforeimprovedurability.Metalanglebracketsmayalsobe usedratherthanhousinginthetreads. Asanalternativetotimber,metalmaybeusedforstringers.Metalstringsareoftenusedinexternal locations,butcanalsobeusedforinternalstairs.Theyareavailableinsomestateswitha‘stock’rise andgoingorcanbeorderedwithaspecificriseandgoing. Dependingontheapplication,flightscanbeconfiguredinvariousways.Thefollowingillustratessome ofthese. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 6 1.1 Straight Stairs Asingleflightofstairshavingalltreadsparalleltooneanother.Thisformofstair,whichiswidelyused fordomesticconstruction,hasnolandingandmaybeenclosedbetweentwowallsorbuiltagainst onewallandtheothersideopenwithnewelsandbalustrade(Figure1.2). Figure 1.2: Straight stairs. 1.2 Straight Stairs with Intermediate Landing Stairshavingmorethanoneflightrisinginthesamedirectionandalltreadsparallel(Figure1.3). Figure 1.3: Straight stairs with landing. 1.3 Newel Stairs All stairs which include newel posts in their construction are referred to as newel stairs. Allstairswhichincludenewelpostsintheirconstructionarereferredtoasnewelstairs.Thenewels supportthehandrailsand/orbalustradeandmayalsosupportthelandingsandstrings.Figures1.2 and1.3illustratestraightnewelstairs.Figures1.4,1.5and1.6showotherformsofnewelstairs. Figure 1.4: Newel stairs. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 7 Figure 1.5: Dog-leg newel stairs. Figure 1.6: Newel stairs with wide landing. 1.4 Open Newel Stair Anopennewelstairisalsoreferredtoasan‘openwellstair’oran‘openwellnewelstair’.Thisform ofstairhastwoormoreflightswhichreturnoneachotherformingaverticalspacecalledthewell (Figures1.4and1.5). 1.5 Dog-leg Stair Anewelstairhavingtwoflightsbuiltat180°toeachotherfromahalf-spacelanding.Theouterstring oftheupperflightistenonedplumbabovetheouterstringofthelowerflightandbothtoasingle commonnewel(Figure1.5).Thistypeofstairisnotcommonlyusedinhousing. 1.6 Winders Triangularshapedtreadsusedtogainheightandinplaceofaquarter-spacelandingina90°turnstair. Amaximumofthreewindersarefittedper90°andthecentreoneisnameda‘kite’winderbecauseof itsshape(Figure1.7). 00 Figure 1.7: Stairs with winders or isolated step. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 8 1.7 Geometrical Stairs Astairwhichchangesdirectioninplanwithoutusingnewels.Thestringsandhandrailsarecontinuous fromfloortofloor,thecurvedportionsbeingeithercutfromsolidtimber(sawkerfed),stavedor laminated(Figure1.8). Figure 1.8: Geometrical stairs. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 9 2 BCA Requirements TheregulatoryrequirementsforstairsandbalustradesprescribedbytheBCAareprimarily concernedwithaddressingthesafetyissuesassociatedwithslips,tripsandfalls.Thebasic BCArequirementsrelatingtostairandbalustradegeometry,openingwidth,landingsizes, handrailheights,etc,needtobestrictlyfollowedtoensureregulatorycompliance. 2.1 General Stairs, handrails and balustrades must be designed and constructed to comply with the loadings given in AS 1170 Part 1. ForallClassesofbuildings,stairs,handrailsandbalustradesarerequiredtocomplywiththeBuilding CodeofAustralia(BCA).TheBCArequirementsincludedesignandconstructionprovisionsforthe variouscomponentsincludingcompliancewiththeloadingprovisionsofAS1170.1‘Structuraldesign actionsPart1:Permanent,imposedandotheractions’. Forstairs,handrailsandbalustrades,theBCAisprimarilyconcernedwiththesafetyofbuildingusers andoccupants.Designandconstructionmustthereforetakeintoconsiderationboththestrengthand durabilityofmaterialsandcomponentsaswellasthe‘geometric’constraintsprescribedbytheBCA. ThefollowingprovidesabriefsummaryofsomeoftheBCArequirements.Forfulldetailsrefertothe BCA. 2.2 Stairs AsummaryoftherequirementsoftheBCAforstraightflightsofstairsisgivenbelow. Eachflightmusthavenotmorethan18norlessthan2risers. • Thenominaldimensionofgoingsandrisersofastairmustbeconstantthroughouteachstairflight. • Theriseropeningmustnotallowa125mmspheretopassthroughbetweenthetreads. • Thegoing(G),riser(R)andsloperelationshipquantity(2R+G)mustbeinaccordancewith Table2.1. • Landingsmustbenotlessthan750mmlongandwherethisinvolvesachangeindirection,the lengthismeasured500mmfromtheinsideedgeofthelanding(AppendixFigureA1). • Landingsmustbeprovidedwherethesillofathresholdofadoorwayopensontoastairthatprovides achangeinfloorlevelorfloortogroundlevelgreaterthan3risersor570mm(Figure2.2). The BCA does not prescribe a minimum width for stairs. Note:TheBCAdoesnotprescribeaminimumwidthforstairs. Table 2.1: Riser and going dimensions. StairRiserandGoingDimensions(mm) Riser(R)Going(G) (seefollowingFigure) SlopeRelationship (2R+G) StairType Max Min Max Min Max Min Stairs(otherthanspiral) 190 115 355 240 700 550 Spiral 220 140 370 210 680 590 #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 10 Figure 2.1: Landing length. Figure 2.2: Threshold landings. 2.3 Balustrades and Handrails Acontinuousbalustradeorotherbarriermustbeprovidedalongthesideofanyrooftowhichpublic accessisprovided,anystairwayorramp,anyfloor,corridor,hallway,balcony,verandah,mezzanine, accessbridgeorthelikeandalongthesideofanypathofaccesstoabuilding,ifitisnotboundedby awall;andanylevelismorethan1mabovethesurfacebeneath(Figure2.3). Theheightofabalustradeorotherbarriermustbenotlessthan1mabovethefloorofanyaccess path,balcony,landing,etc,andnotbelessthan865mmabovethenosingsofthestairtreadsorthe floorofaramp(Figure2.4). #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 11 Openingsinbalustrades(includingdecorativebalustrades)orotherbarriersmustbeconstructed sothatanyopeningdoesnotpermita125mmspheretopassthroughitandforstairs,thespaceis testedabovethenosingline(Figure2.4). Forfloorsmorethan4mabovethesurfacebeneath,anyhorizontalelementswithinthebalustradeor otherbarrierbetween150mmand760mmabovethefloormustnotfacilitateclimbing. Balustrades and handrails are required when stairs are not bounded by a wall and any level is more than 1 m above the surface beneath. Figure 2.3: Balustrades – when required. Figure 2.4: Minimum handrail height. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 12 3 Materials for External Stairs Without Riser Boards (Open Stairs) Theconstructionofstairsisverydemandingandrequiresahighlevelofworkmanshipand accuracy.Opentreadstairsarerecommendedforexternalusesincehousedriserswilltrap moistureandpreventgooddrainageanddryingout.Housedtreadscanalsotrapmoisture sopre-primingbeforeassemblyishighlyrecommended.AspertheBCArequirements,the riseandgoingmustbeuniformthroughouttheflight,howeverforexternalstairsthebottom risemayvaryslightly. 3.1 Timber Durability and Species Inweather-exposed,above-groundapplicationsorwheresubjectedtoothersourcesofmoisture, stringers,treads,risers,handrails,posts,newels,balusters,andinfillshouldbe: (i)Warm,humidtropicalnorthernclimates:eitherAboveGroundDurabilityClass1specieswithany sapwoodpresenttreatedtoH3(orhigher)orH3(orhigher)treatedsoftwoodsuchasSlash,Hoop orRadiataPine.PreservativetreatmenttocomplywithAS1604. (ii)Temperate,coolsouthernclimates:eitherAboveGroundDurabilityClass2orbetterspecies withanysapwoodpresenttreatedtoH3(orhigher)orH3(orhigher)treatedsoftwoodsuchas Slash,HooporRadiataPine.PreservativetreatmentshallcomplywithAS1604.Lowerdurability speciescanalsobeutilisedalthoughcarefuldetailingofjointswithapplicationandmaintenanceof protectivecoatings(paints,stains)and/orinstallationofprotectiveshielding(e.g.malthoid)ontop ofexposedtimberedgesneedstobeutilised. SuitablespeciesaregiveninTable3.1. Note: 1. Meranti,VictorianAsh,TasmanianOakandDouglasFirarenotsuitableforweatherexposed structuralapplications. 2. Forharshclimatestimberwithasawnupperfaceprovidesgreaterlongtermweatheringabilitythan adressedsurface.Steptreadsexposedtotheweathershouldthereforebesawnallroundorsized ontwoedgesandoneface(underside)only. 3. InQueensland,timberspeciesusedinstructuralapplicationsincludingstairsandbalustrades shallcomplywith‘ConstructionsTimbersinQueensland’asreferencedbytheBuildingCodeof Australia. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 13 Table 3.1: Suitable species. Species Availability Postsinground contact Postsnotin ground,stringers, treads,landing framingand decking AboveGroundDurabilityClass1 PreservativeTreatedPine (CaribbeanHoop, Radiata,Slash) Allstates 4H5Treatment 4H3Treatment MixedOpenForest Hardwoods(Qld,NthNSW) Qld,NSW SeeNote1 4 Blackbutt Qld,NSW SeeNote1 4 Cypress Alleasternstates SapwoodFree 4 GumForestRed Qld 4 4 GumGrey Qld,NSW 4 4 GumRiverRed Vic,NSW SeeNote1 4 GumSpotted Qld,NSW,Vic SeeNote1 4 IronbarkRedorGrey Qld,NSW,Vic 4 4 Jarrah WA,SA,Vic SeeNote1 4 Kwila(Merbau) Allstates MahoganyRed Qld,NSW SeeNote1 4 MahoganyWhite Qld,NSW 4 4 MessmateGympie Qld,NSW 4 4 Tallowwood Qld,NSW 4 4 Turpentine Qld,NSW 4 4 4 AboveGroundDurabilityClass2 Ensure timbers used for external stair construction have the required durability. AshSilvertop Vic,NSW 4 GumSouthernBlue Vic,NSW 4 GumSydneyBlue Vic,NSW 4 GumMountainGrey Vic,NSW 4 Jarrah WA,SA,Vic Kapur Allstates 4 Karri WA,SA,Vic 4 MahoganySouthern Vic,NSW 4 StringybarkBlue-Leaved NSW 4 StringybarkYellow Vic,NSW 4 SeeNote1 4 Notes: 1.Thesetimbersshouldonlybeusedforin-groundapplicationsiftheycanbeeasilyreplacedifdegradeoccurs. 2.InQueensland,timberspeciesusedinstructuralapplicationsincludingstairs,balustradesandhandrailsshall complywith‘ConstructionsTimbersinQueensland’asreferencedbytheBuildingCodeofAustralia. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 14 3.2 Timber Grade Structural members should be free of any major strength reducing features. Asstairstringers,treadsandposts,etc,arestructuralmembers,theyarerequiredtobestressgraded andshouldbefreefromanymajorstrength-reducingfeatures.Inaddition,timberforstairconstruction shouldalsobestraightgrainedandfreefromanyimperfectionsthatmaydetractfromdurabilityor serviceabilityperformancerequirements.Stringers,treadsandpostsshouldbeinaccordancewiththe followingtable. Table 3.2: Timber grade. Species AustralianStandard Grade Hardwood AS 2082 Structural Grade 1, Appearance grade Softwood (Caribbean, Radiata, Slash and imported softwood) AS 2858 Structural Grade 1, Appearance grade Hoop Pine AS 2858 F8 Appearance grade Cypress Pine AS 2858 F7 Appearance grade Note:Inaddition,finger-jointedtimbershallcomplywithAS5068–Timber–‘Fingerjointsinstructuralproducts’ andlaminatedtimbershallcomplywithAS1328–‘Gluedlaminatedstructuraltimber’. 3.3 Moisture Content Allowance should therefore be made for shrinkage in unseasoned stringers, treads and any associated newel posts, landing bearers and joists, etc. Traditionally,timberusedforexternalstairconstructionisunseasoned.Dependingonlocationand species,theamountofshrinkageoccurringinunseasonedtimberwillvary.Generally,about6% shrinkage(6mmper100mm)shouldbeexpectedforunseasonedopenforesthardwoods.Allowance shouldthereforebemadeforshrinkageinunseasonedstringers,treadsandanyassociatednewel posts,landingbearersandjoists,etc,andforthegapsthatwilldevelopbetweenjointssuchas betweenstringerhousingsandtreads. ExternalstairtimbersexposedtotheweatherwillreachEquilibriumMoistureContent(EMC)withtheir surroundingsafteraperiodof9-18months,dependinguponprevailingweather,sizeandtypeof timberused. ForcoastalAustralia,stairsthatarewellventilatedshouldreachanEMCofapproximately16%.For stairsclosetoandoverwater,EMCswillnormallybealittlehigher(18-21%)andfordryinlandareas considerablylower(10-12%). Note:Ifseasonedtimberisusedforexternalstairscoastalareas,considerationmustbegiventothe expansionofthetimberastheEMCrisesfrom12%uptoabout16%,particularlyatjoints–suchas wheretreadsarehousedintostringers–andmaycausesplitting. 3.4 Joint Priming Onecoatofawater-repellentpreservativeoranoil-basedprimerisrecommendedtobeappliedto jointsandhousings,etc,priortofabrication. 3.5 Corrosion Protection of Fasteners Except in severe environments, hot dipped galvanised fasteners will afford the necessary protection from corrosion. Havingensuredthatthemaximumservicelifewillbeachievedinthetimbercomponent,itisequally importanttomatchthiswithnails,screws,boltsandothermetalconnectorsofequivalentservicelife. Formostsituations(uptoandincludingcloseproximitytoprotectedbays/mildmarine)inexposed environments,hotdippedgalvanisedfastenerswillaffordthenecessaryprotectionfromcorrosion. Theservicelifeofhotdippedgalvanisedcoatingswillbeproportionaltotheirmass/areaorthickness ofgalvanisingandaminimumthicknessof42micronsisrecommendedforaservicelifeofaround 30years.Formoreextremecorrosiveenvironmentsorwhereotherconditionsdictatesuchasin contactwithmoistCCA/ACQ,etc,treatedtimberorincloseproximitytoswimmingpools(within 600mmofedge),guidancecanbeobtainedfromTable3.3. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 15 Table 3.3: Selecting corrosive resistant fasteners. Application/Environment FastenerMaterial Remarks Chemical,industrialand marinesurfbeachor largebays Grade316stainless steel Grade304stainlesssteelmayrequire additionalprotectivecoatingssuchas epoxypaints. Splashzonecloseto pools Monelmetal,silicon bronzeandbrass.Self drillingscrewstobe Class4finish. Monelnailsandscrewsavailable,usually usedforboatbuilding,areagoodoption closetopools.Silicabronzenailsaregood foracidicspeciessuchaswesternred cedar. Mildmarine,industrial andother Hotdippedgalvanised ormechanicallyplated, minimumthickness 42microns.Selfdrilling screwstoClass3finish. Wherehotdippedgalvanisedbolts,etc, areincontactwithmoistCCA/ACQ,etc, treatedtimber,additionalprotectionusing plasticsheaths,bituminousorepoxypaints isrequired. 3.6 Termite Protection Physicaland/orchemicalbarriersmustbeprovidedtoprotectthestairsandtoensuretermitesdonot bypassprotectionsystemstoadjacentstructures.Termitebarriersmustbedesignedsothattheycan bereadilyinspectedandmaintained. Figure 3.1: Typical termite protection methods. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 16 3.7 Slip Resistance TheBCArequiresstairtreadstohaveaslipresistantfinishorananti-skidstripnearthenoseofthe tread.Anumberofproprietary‘paints’and‘strips’areavailabletosatisfythisrequirement. 3.8 Sizes ThesizesandspansforstringersandtreadsforexternalstairsshallbeinaccordancewithTable3.4 and3.5. Table 3.4: Stair stringers (maximum stair width 1800 mm). TimberType Stringer–[Depth(mm)xThickness(mm)](1) 200x38 200x50 250x50 300x50 3600 3900 4500 3100 3400 3700 4300 2600 3000 3300 3600 4200 DouglasFir(NthAmerican) F11 2400 2700 3000 3400 3900 Radiata,Hoop,Slash,etc F8 2300 2600 2900 3200 3700 H3treatedpine F5 1600 2200 2400 2800 3400 Species/Group Grade(2) Messmate,SpottedGum, Blackbutt,Kwila,etc F27 2900 3200 VicAsh,TasOak,Jarrah F22 2800 SpottedGum,Blackbutt, Ironbark,Kwila,etc F17(3) Maximum Stringer Span 250x38 (mm)(4) Notes: 1.ThesizeofstringersgivenintheTablearenominalsizes.Designallowanceshavebeenmadefor dressing(depth10mmmax,thickness5mmmax).Allowancehasalsobeenmadefortrenchingstringersto accommodatetreads(10mmmax). 2.TimbergradingshouldbeinaccordancewiththeappropriateAustralianStandardformilledproducts(i.e.AS 2792andAS4785).ThestressgradesusedfordesigninaccordancewiththeloadingrequirementsoftheBCA areasindicatedandcanbedeterminedforAS2082andAS2858asappropriate. 3.TheF17gradeincludedintheTableisintendedforunseasonedhardwood,tobeusedforexternalstairsonly. 4.Stringerspanisthecentrelinelengthofthestringer. Table 3.5: Stair treads (with open flights). Stringer span is the centre line length of the stringer TimberType StairWidth[Treadspan](mm) 750 1000 1500 1800 38 48 58 34 40 50 60 28 36 42 53 65 DouglasFir(NthAmerican) F11 31 40 46 58 70 Radiata,Hoop,Slash,etc F8 32 42 50 62 73 H3treatedpine F5 40 46 54 70 N/A Species/Group Grade(2) Messmate,SpottedGum, Blackbutt,Kwila,etc F27 26 32 VicAsh,TasOak,Jarrah F22 28 SpottedGum,Kwila, Ironbark,etc F17(3) 1200 Minimum Thickness of Tread (mm)(1) Notes: 1.ThethicknessesintheTableareminimumdesignthicknessesandmaynotrepresentcommerciallyavailable thicknesses. 2.TimbergradingshouldbeinaccordancewiththeappropriateAustralianStandardformilledproducts(ieAS 2792andAS4785).ThestressgradesusedfordesigninaccordancewiththeloadingrequirementsoftheBCA areasindicatedandcanbedeterminedforAS2082andAS2858asappropriate. 3.TheF17gradeincludedintheTableisintendedforunseasonedhardwood,tobeusedforexternalstairsonly. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 17 4 Materials for Internal Stairs – With and Without Riser Boards (Open and Closed Stairs) Interiorstaircaseworkisconsideredtobeaspecialisedsectionofcarpentryandjoinery. Flightsareoftenpreparedinaworkshopmakingfulluseofavailablemachinesand equipment.Interiorstairsdifferconsiderablyindesign,fromsimplestraightflights, commonlyusedindomesticwork,tomoreelaboratestairsconstructedpurposelyasan attractivefeatureinpublicandcommercialbuildingsandineleganthomes. Manyinteriorstairsarebuiltfromjoineryqualitytimbercutandseasonedspeciallyforstairs. Thespecifiedfinishisoftenclearpolish/polyurethane,etc,thereforebothmaterialand workmanshipshouldbeoftheveryhigheststandard. 4.1 Timber Durability and Species Hardness may need to be considered for uncovered treads. Forinternaluse,timberofanydurabilityclassissuitable,howeverhardnessmayneedtobe consideredforuncoveredtreads. Thespecieschosenwillgenerallydeterminetheoverallcolourofthestairs.Asaguide,Table4.1 indicatestherangeofcoloursthatmaybeexpected.Thesapwoodofmanyhardwoodscanbemuch lighterthanadjacentheartwoodandsometreads,risers,strings,etc,maycontainbothlightanddark colours. The selection of a hard timber species ensures improved resistance to indentation and abrasion. Lyctidsusceptiblesapwoodofsomehardwoodspeciese.g.SpottedGumisrequiredbysomestate legislation,includingQueenslandandNewSouthWales,tobepreservativetreated.Sometreatments mayimpartabrownorgreen-greytingetosapwood,whileboronpreservativeisnon-colouring.LOSP treatmentisalsoused.InthisinstanceaH3treatmentmaybeusedinlieuofH2treatmenttoavoidthe colourfromdyesoftenusedwithH2LOSPtreatments. Hardnessindicatesaspeciesresistancetoindentationandabrasion.Damagetotimberstairsmay occurduetoheavyfoottrafficandinparticular‘stiletto-heel’typeloading.Theselectionofahard timberspeciesensuresimprovedresistancetoindentationandabrasion.Softtimberspecies,ifused forsteptreads,canbeexpectedtoindent. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 18 Table 4.1: Species guide. Species Availability Colour Hardness Blackbutt Qld, NSW golden yellow to pale brown very hard Brushbox Qld, NSW mid brown even colour hard Forest Red Gum Qld, NSW dark brown or dark red brown very hard Ironbark Qld, NSW, Vic dark brown or dark red brown very hard Jarrah WA, SA, Vic dark red brown hard Karri WA, SA rich reddish-browns to pale pinks hard Manna/Ribbon Gum Vic pale straw pinks moderately hard Messmate Vic pale yellow to pale brown moderately hard New England Blackbutt Qld, NSW straw to pale brown very hard Rose Gum Qld, NSW straw pink to light red hard Southern Blue Gum NSW pale brown with some pink hard Spotted Gum Qld, NSW brown, dark brown, light sapwood very hard Stringybark Qld, NSW, Vic yellow brown with pink tinge hard Sydney Blue Gum Qld, NSW pink to dark red hard Tallowwood Qld, NSW pale straw to light brown hard Tasmanian Oak All states pale straw to light brown, pink moderately hard Victorian Ash All states pale straw to light brown, pink moderately hard Kwila / Merbau All states dark brown hard Northern Box Qld, NSW mid brown even colour hard Cypress All Eastern states straw sapwood, dark brown heartwood moderately hard Hoop Pine (Araucaria) All states straw soft Radiata All states white to straw soft Australian Hardwood Imported Hardwood Softwoods 4.2 Timber Grade Asstairstringers,treadsandposts,etc,arestructuralmembers,theyarerequiredtobestressgraded andshouldbefreefromanymajorstrength-reducingfeatures.Inaddition,timberforstairconstruction shouldalsobeseasoned,straightgrainedandfreefromanyimperfectionsthatmaydetractfrom serviceabilityperformancerequirements.Forinternalstairs,stringers,treadsandpostsshouldbein accordancewithAS2792,AS4785andthefollowing: Table 4.2: Timber Grade Type Australian Standard Grade Hardwood AS 2082 Structural Grade 1, seasoned, Appearance grade Softwood (Caribbean, Radiata, Slash and imported softwood) AS 2858 Structural Grade 1, seasoned, Appearance grade Hoop Pine AS 2858 F7 seasoned, Appearance grade Cypress Pine AS 2858 F7 seasoned, Appearance grade Note:Inaddition,fingerjointedtimbershallcomplywithAS5068–Timber–‘Fingerjointsinstructuralproducts’ andlaminatedtimbershallcomplywithAS1328–‘Gluedlaminatedstructuraltimber’. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 19 4.3 Moisture Content All components of internal stairs should be seasoned. Unless the staircase is in a permanently controlled environment, the timber will always move in response to changing environmental conditions. Unlessotherwisespecified,allcomponentsofinternalstairsshouldbeseasoned.Seasonedtimberis usuallysuppliedatanaveragemoisturecontentbetween11%and13%.Whereconditionsaredrieror inair-conditionedbuildings,moisturecontentoftimbermayvaryfrom7%to12%.Inthesesituations thetimbermayneedtobeacclimatisedon-sitepriortofabrication. Timberisanaturalproductthatrespondstochangesinweatherconditions.Duringperiodsofhigh humiditytimberwillabsorbmoisturefromtheaircausingittoswellorincreaseinsize.Conversely, duringdriertimeswhenhumiditiesarelow,timberwillshrink,reducinginsize.Unlessthestaircase isinapermanentlycontrolledenvironment,thetimberwillalwaysmoveinresponsetochanging environmentalconditions.Gapsbetweentreadsandhousings,treadsandriserboards,etc,can beexpectedasthetimberaccommodatesseasonalchanges.Additionalshrinkagetothatnormally expectedmayalsooccurwhenastaircaseisexposedtoheatsourcessuchasfireplacesorsunlight throughlargedoorsorwindows. Asmallamountofnoisecanbeexpectedfrommosttimberstairswhenwalkedon.Noisescanoccur frommovementoftreadsinhousings,treadsagainstariserboardorfromtreads,risers,etc,moving onnails. 4.4 Termite Protection BecausetermiteprotectionofthehouseisrequiredundertheBCAinareaswheretermitesare present,thereisnospecificrequirementforindividualtermiteprotectionofinternalstairsunlessthe onlymethodoftermiteprotectionforthehouseistheuseoftermiteresistantmaterial.Inthiscase, termiteresistanttimbershouldbealsochosenforthestairs.RefertoAS3660.1. 4.5 Slip Resistance TheBCAperformancerequirementsstatethatstairtreadsornearthenosingshallbeslipresistant.A numberofproprietary‘paints’and‘strips’areavailabletosatisfythisrequirement. 4.6 Span Tables For feature stairs, 30 mm is suggested as a minimum thickness for all treads, irrespective of stair width. Thesizesandspansforstringersforinternalstairswithandwithoutriserboardsshallbethesameas forexternalstairs(Table3.4). Note:Forinternalstringersandtreads,seasonedtimberonlyshouldbeused. Thesizeoftreadsforinternalstairswithoutriserboardsshallbethesameasforexternalstairs(Table3.5). Thesizeoftreadsforinternalstairsfullysupportedbyriserboardsshouldbeaminimumof19mm thickforstairsupto1000mmwideand30mmfor1000-1800mmwide. Note:Forfeaturestairs,30mmissuggestedasaminimumthicknessforalltreadsirrespective ofstairwidth. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 20 5 Stair Construction Procedure Beforecommencingthemarkoutforstairs,thecalculationsforgoingandrisecanbe determined(seeAppendixB).Fromthese,makeamargintemplateandpitchboardorsetup asteelsquarewithclampsreadytomarkoutstrings. 5.1 Margin Template and Pitch Board 5.1.1 Pitch Board Usingapieceofplywood,masonite(suchasplyormasonitebracing)orsimilar,markoutandcuta pitchboardusingthegoingandrisecalculated(Figure5.1). Figure 5.1: Pitch board. 5.1.2 Margin Template Beforethemargintemplatecanbeprepared,thewidthofthemargin(X)mustbeknown.Themethod offindingthemarginwidthisasfollows(Figure5.2): i) Placethepitchboardonthestring,withthehypotenuseofthepitchboardflushwiththestring edge. ii) Useoff-cutpiecesoftreadandriserboardtodrawintothistrialposition,thetread,andalsoriser andwedgesifused. Note:Forstairswithriserboards,placetheoff-cutpieceoftreadupsidedownandalignthefrontedge oftheriserhousingwiththeedgeofthestringasshowninFigure5.2. iii)Drawalinejustbelowthetread(orwedgesifused)andparalleltothestringedge. iv)ThedistanceXisthewidthrequiredforthemargintemplate. Figure 5.2: Determination of margin line. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 21 Asuitablemargintemplatecannowbeconstructedusingoff-cutsfrommouldings(Figure5.3). Figure 5.3: Margin template. Note:Thismethodmaybefollowedtodeterminethewidthoftimberrequiredforstrings. 5.1.3 Steel Square Anylargemetalsquaresuchasaroofingsquarecanbeusedasanalternativetoapitchboardand margintemplate,butanunderstandingoftheproceedingmethodsisnecessarytobeabletosetthe squareupcorrectly. Usethesteelsquareandmetalstopstofindthemarginlineasper5.1.2andFigure5.4. Figure 5.4: Using steel square to determine margin line. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 22 Resetmetalstopsonsteelsquareincorporatingmarginline(Figure5.5). Figure 5.5: Using steel square as combined margin template and pitch board. 5.2 Marking Out Strings A good practice is to always mark out the same hand string first. Whenmarkingoutstairstringsaroutinewillpreventmistakesandthewastingoftime.Agoodpractice istoalwaysmarkoutthesamehandstringfirst. Thispracticeshoulddevelopaclearerrecognitionofthecorrectpositioningofmembers. Note:Theacceptedpracticeofmarkingrighthandorlefthandstringfirstvariesfromstatetostate andregiontoregion.Theprocedurebelowisbaseduponmarkingthelefthandstringfirst. Step1 Thestringhandingisdeterminedbylookinguptheflightorattheflightfromthebottom.Thestringto theleftistheleft-handstring.Thetwostringsinoneflightareapair;oneleftandoneright-handstring. Step2 Placestringsinpairsonsawtoolsandmarkinsidefaceandtopedges–considertheeffectofany springorbow.Forshortflightswithonestepbolt,placethehollowofthebowinandforlongerflights withtwostepboltsplacethehollowofthebowout.Stringedgesshouldberoundsup(springup) (Figure5.6). Figure 5.6: Pairing strings. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 23 Step3 Havingpairedthestringsbyfaceandedgemarkingthem,commencemarkingouttheleft-hand string.Drawthemarginlinewiththemargintemplate,thenusingthepitchboard,startatthebottomof theflightandmarkthepositionofthefloor,thefirstriseandgoing(Figure5.6). Beforecontinuingtomarkthestring,apairofwingdividerssettodistance‘H’inFigure5.6shouldbe usedtomarkalongthemarginline,thenumberofremainingstepsintheflight.Thisactionwillserveto equalisesuccessivemarkingwiththepitchboardandavoidpossiblelossorgain. Step4 Aftercompletingthemarkingofthefirststring,placebothstringstogetherasapairandsquarethe pointsonthemarginlineacrossfromonetotheother.Thismethodwillpreventlengthdifferences betweenthetwostrings(Figure5.7andFigure5.8). Figure 5.7: Marking out left string. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 24 Figure 5.8: Marking out right string. Gauge depth = tread thickness minus housing depth. Step5 Whensatisfiedthattheinitialmarking,asinFigure5.8,iscorrect,proceedtocompletethemarking forthehousings.Numbereachtreadandriser.Selecttreadsandrisers(ifused)innumericalorder andscribethicknessandshapeontostrings.Usingagauge,markthehousingdepth(15mm)onto thebackedgeofthestring.Alwaysgaugefromtheoutsideofthetread.Thiswillaccountforany differencesinthicknessofthetreadparticularlywhenusingunseasonedroughsawntimber. Note:Gaugedepth=treadthicknessminushousingdepth(Figure5.9). Figure 5.9: String marked out for housings. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 25 5.3 Housing Strings Theactualhousingoutofthestringscanbeachievedbyseveraldifferentmethods. Thesimplestmethod,suitableforexternalstairsusingroughsawntimber,istouseapowersawtocut alongthelinesmarkedforthetreads. Setthedepthofthesawtothehousingdepth,15mm.Runthesawanumberoftimesbetweenthese cutsandthenuseamallet/hammerandchiseltoremovetheremainingmaterial(Figures5.10 and5.11). Figure 5.10: Housing strings. Arouterwithatemplateguidefittedcanbeusedandispossiblythebestandneatestmethodfor housingstringsonsite(Figure5.11). Figure 5.11: Housing string practices. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 26 5.4 String End Joints The joint used will depend on the type of stair and the structure it is being attached to. Themarkingfortheappropriatejointsattheendsofthestringscannowalsobecompleted. Thejointusedwilldependonthetypeofstairandthestructuretowhichitisbeingattached.For example,forasimpleexternalflightthestringisgenerallynotchedoverthebearer(orlandingplate)or tenonedintoanewelpostatthetopandbirdsmouthedoverthebottomtread(Figure5.12). Figure 5.12: Supporting stringers. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 27 Wherenewelpostsareused,tenonsarecutontheendofthestringsandthenewelsmorticedtosuit (Figures5.13and5.14). Stringers lift and separate! Figure 5.13: Tenons at ends of stringer. Insomecases(usuallyinternalstairsonly)thefacesofthefirstandlastrisersshouldbeinthecentre ofthenewelposts. Figure 5.14: Fixing strings to landing newels. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 28 Cuttreadsandriserstolengthandnumberfrombottomtotop–makeallowanceforextralengthon bottomtreadifspecified–removearrises(edges)asrequired.Ifrisersarebeingusedandthetreads arenotpre-grooved,groovethetreadsforrisers. 5.5 Step Bolts (Tie Bolts) Unless the stairs fit between two walls, step bolts will be needed. Unlessthestairsfitbetweentwowalls,stepboltswillbeneeded.Borethestringerstotake12mm stepboltsatamaximumof1350mmcentres.Positionthemtocoincideascloselyaspossibletothe centrelineofthestringerandundersideofatread,leavingagapbetweentheundersideofthetread andthebolt(Figure5.15). Figure 5.15: Position of step bolt. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 29 5.6 Assembly Beforestartingtoassembleexternalstairs,primepaintoroilalljointsandsurfacesthatwillbe concealed,enclosedorunabletobepaintedafterassemblyincludingthenewels,bearerorjoist wherethestairsaretobefixed. Apracticalwaytofindthepositionofthestumpsunderthebottomtread–ratherthanbycalculation– istotakeoneofthecutstrings,placeitinpositionandthenlevelthetreadhousingswithaspiritlevel (Figure5.16).Makeanyadjustmentsnecessarybypackingunderthelowerendofthestring.Usepilot pegstolocatethecentreandtopofthestumpsasshowninFigure5.16. Figure 5.16: Finding position of stumps. When using unseasoned timber it is good practice to temporarily nail treads and risers. After allowing as much time as possible for shrinkage to take place, withdraw the nails, close the joints then complete nailing and punching. Fittopandbottom(orsecondbottom)treadsand,forflightswithrisers,thebottomriseronlyto stringsandnailtogether.Nailtogetherwiththree100x4.5mmnailsperjoint.Pre-drillifnecessary.For externalstairs,allnailsusedshouldbehotdippedgalvanised. Fitandlooselytightenstepboltsifrequired. Liftthispartlyassembledjobintopositionfitthestringerstothenewels,bearersorjoistsasrequired. Fittheremainderofthetreadsandriserswhereusedandnailwiththreenailsperhousing. Tightenthestepbolts. Note:Whenusingunseasonedtimberitisgoodpracticetotemporarilynailtreadsandrisers.After allowingasmuchtimeaspossibleforshrinkagetotakeplace,withdrawthenails,closethejointsthen completenailingandpunching. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 30 6 Balustrades and Handrails ForallClassesofbuilding,balustradesandhandrailsarerequiredtocomplywiththe BuildingCodeofAustralia(BCA).TheBCArequirementsincludedesignandconstruction provisionsforthevariouscomponentsincludingcompliancewiththeloadingprovisionsof AS1170.1‘StructuraldesignactionsPart1:Permanent,imposedandotheractions’. Forbalustradesandhandrails,theBCAisprimarilyconcernedwiththesafetyofbuilding usersandoccupants.Designandconstructionmustthereforetakeintoconsideration boththestrengthanddurabilityofmaterialsandcomponentsaswellasthe‘geometric’ constraints. SeeSection2forguidanceonBCArequirements,includingthoseforwherethefloor surfaceismorethan4mabovethefloor/groundbelow. 6.1 Loads Balustrades and railings must resist 0.9 kN inward, outward and downward load at any point. AS1170.1requiresbalustradesandrailingstogetherwithmembersandconnectionswhichprovide structuralsupporttobeabletoresistthefollowingfactoredlimitstateloads–0.9kNinward, outwardanddownwardloadatanypoint.Italsorequiresbalustradesandhandrailstobeableto resistafactoredhorizontalorverticalloadof0.53kN/mforallareaswithinorservicingexclusively onedwellingincludingstairsandlandingsexcludingexternalbalconies,and1.13kN/mforexternal balconiesindomesticandotherresidentialbuildings.Infill,includingbalusters,shouldbecapableof resisting0.75kNinanydirection. 6.2 Materials 6.2.1 Durability Inweather-exposed,above-groundapplicationsorwheresubjectedtoothersourcesofmoisture, stringers,treads,risers,handrails,posts,newels,balustersandinfillshouldbe: Use Above Ground Durability Class 1 or H3 treated pine species for weather exposed applications. (i)Warm,humidtropicalnorthernclimates:eitherAboveGroundDurabilityClass1specieswithany sapwoodpresenttreatedtoH3(orhigher)orH3(orhigher)treatedsoftwoodsuchasSlash,Hoop orRadiataPine.PreservativetreatmentshallcomplywithAS1604. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 31 (ii)Temperate,coolsouthernclimates:eitherAboveGroundDurabilityClass2orbetterspecies withanysapwoodpresenttreatedtoH3(orhigher)orH3(orhigher)treatedsoftwoodsuchas Slash,HooporRadiataPine.PreservativetreatmentshallcomplywithAS1604.Lowerdurability speciescanalsobeutilisedalthoughcarefuldetailingofjointswithapplicationandmaintenanceof protectivecoatings(paints,stains)and/orinstallationofprotectiveshielding(e.g.malthoid)ontop ofexposedtimberedgesneedstobeutilised. SuitablespeciesarelistedinTable3.1. Careshouldbetakentoensurethatwaterisnottrappedbyendgrainabuttinghorizontalsurfaces (i.e.slopeendgraincutstopandbottomofbalustersandbottomrailswherebalustersabut,provide drainageholes,etc). Forinternaluse,timberofanydurabilityclassissuitable. 6.2.2 Timber Grade Thetimbershouldbefreefromanymajorstrength-reducingfeatures,bestraightgrainedandbein accordancewiththefollowing: Table 6.1: Timber grade. Type Australian Standard Description Grade Hardwood (IncludingMeranti) AS2796 Sawnandmilled products Clearorselectgrade Softwood(Including importedsoftwood) AS1786 Joinerytimbermilled fromAustraliangrown conifers Cleargrade Inaddition,fingerjointedtimbershallcomplywithAS5068–Timber–‘Fingerjointsinstructural products’andlaminatedtimbershallcomplywithAS1328–‘Gluedlaminatedstructuraltimber’. Notes: 1.MaterialsusedinaccordancewiththefollowinginformationmustsatisfyrelevantAustralianStandardsandhave therelevantminimummechanicalpropertiesincludingthefollowing: Hardwood –StressGradeF22,(characteristicbendingstrengthf’b=65MPa,ModulusofelasticityE=16,000 MPa)andJointGroupJD2.Examples–SpottedGum,Ironbark,Blackbutt,KwilaandMerbau. Meranti and Australian Softwood – (characteristicbendingstrengthf’b=25MPa,ModulusofelasticityE= 9100MPa)andJointGroupJD4.Examples–Radiata,HoopandSlashPineandMeranti. Imported Softwood – (characteristicbendingstrengthf’b=25MPa,ModulusofelasticityE=6,900MPa)and JointGroupJD4.Examples–NewZealandRadiataPine. 2.Unlesscertifiedbythesuppliertoidentifythatitis‘AustralianGrown’softwood,handrail(balustrades)spans shallbedeterminedfromthe‘ImportedSoftwood’spansgiveninTable6.2. 6.3 Member Sizes 6.3.1 Handrails HandrailsizesandspansshallbeinaccordancewithTable6.2. 6.3.2 Posts/Newel Posts PostsandnewelpostsshallhaveaminimumstressgradeofF5.Wheresupportinghandrails/ balustradesonly,theminimumsizeofpostsandnewelpostsshallbe80x80mm(maximumpost spacing3600mmandheightof2700mm).Wheresupportingroofandorfloorloads,refertoAS1684 todetermineminimumsize,butshallbenotlessthan80x80mm. 6.3.3 Infill/Balusters Theminimumsizeofinfill/balustersshouldbeasfollows: Hardwood–19x19mmor21mmdiameter Softwood–19x42,32x32or25mmdiameter. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 32 Table 6.2: Handrail sizes. Timber Hardwood Merantiand Australian Grown Softwood Softwood Imported orUnknown Origin Size/Description MaximumspanofHandrail(mm) (mmxmm) Withinorexclusively OtherareasinResidential servicingoneDwelling Buildings(includingexternal (excludingexternalbalconies) balconies) 65x65(profiled) 3000 3000 3000 3000 42x65(profiled) 2200 2700 2200 2700 42x85(profiled) 2400 3400 2400 3400 35x70 2100 3000 2100 3000 35x90 2200 3600 2200 3600 35x120 2400 3600 2400 3600 45x70 2500 3200 2500 3200 45x90 2700 3600 2700 3600 45x120 2900 3600 2900 3600 70x70 3500 3500 3500 3500 70x90 3600 3600 3600 3600 65x65(profiled) 2700 2700 2200 2200 42x65(profiled) 1400 2000 1400 1800 42x85(profiled) 1800 3000 1700 2400 35x70 1200 2400 1200 2000 35x90 1600 3200 1600 2500 35x120 2100 3600 1800 3400 45x70 2000 2800 1800 2200 45x90 2400 3400 2000 2900 45x120 2600 3600 2400 3600 70x70 3200 3200 2800 2800 70x90 3400 3600 3200 3600 65x65(profiled) 2400 2400 2200 2200 42x65(profiled) 1400 2000 1400 1800 42x85(profiled) 1800 2700 1700 2400 35x70 1200 2400 1200 2000 35x90 1600 2900 1600 2500 35x120 1900 3600 1800 3400 45x70 2000 2600 1800 2200 45x90 2200 3100 2000 2900 45x120 2300 3600 2300 3600 70x70 2900 2900 2800 2800 70x90 3000 3400 3000 3400 Notes: 1.Handrailswithnointermediateverticalsupportsmaybeusedonflatoronedge(Figure6.2). 2.Handrailswithintermediateverticalsupportsshallbeinstalledonflatwithintermediateverticalsupports spacednotgreaterthantheallowablespansgivenforthesamehandrailwithnointermediateverticalsupports (Figure6.2andNote:ForTypeEconnectionsrefertomanufacturers’specifications). 3.Figure6.4. 4.Whereatoprail(minimumsize42x65)iswithin150mmofthemainhandrailandisrigidlyfixedtoit(using blocks,orbalustersordowelsthatpassthroughthemidrailandarefixedtothetoprail)atleastonceatmid span,theallowablespanofthehandrailmaybeincreasedby300mm. 5.Handrailspanshavebeenlimitedto3600mmmaximum. 6.Profiledsectionstypicallyincludebreadloaf,ladieswaistandcolonialprofiles. 7.Thereisnonegativetolerancepermittedonthebreadthordepthdimensions(overalloutsidedimensionsof profiledshapes)givenintheaboveTable. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 33 Figure 6.1: Intermediate vertical support. Figure 6.2: Handrails – on flat and on edge. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 34 6.4 Connections 6.4.1 Posts Postsandnewelpostsshouldbeconnectedtofloorframing/stringersinaccordancewithFigure6.3. Figure 6.3 (a): Posts and newel posts. Figure 6.3(b) #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 35 Figure 6.3(c) 6.4.2 Handrails Table 6.3: Loads on handrails. Span Type Handrail Span (mm) HandrailConnectionLoads(kN) Withinor exclusively servicingone Dwelling (exc.external balconies) OtherAreas inResidential Buildings (inc.external balconies) Single Span 1800 0.90 1.0 2100 0.90 1.2 2400 0.90 1.4 2700 0.90 1.5 3000 0.90 1.7 3300 0.99 1.9 3600 1.1 2.0 Continuous 1800 Span 2100 1.1 2.0 1.3 2.4 2400 1.4 2.7 2700 1.6 3.0 3000 1.8 3.4 3300 2.0 3.7 3600 2.2 4.1 ExampleOfDetermining HandrailConnection TheshadedareasinTables 6-3and6-4provideaguideto theselectionofanappropriate connectionforacontinuousspan softwoodhandrailspan of2400mm. Step1.FromTable6-3determine theloadonthehandrail=2.7kN Step2FromTable6.4andFigure 6.4,determineaconnectionwith thecapacitytoresist2.7kN. Step3Acceptablesolutions determinedfromTable6-4are:TypeAconnection,1M10boltor TypeBconnection,2No10 screwsor TypeDconnection,2No10 screwsperlegofbracket. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 36 Table 6.4: Capacity of handrail connections. Timber Hardwood (JD2) Softwood andMeranti (JD4) CapacityofConnections(kN) TypeA TypeB TypeC No. Bolts No. ScrewSize Screws (Type17) Screws BoltSize (Cuphead) M10 M12 1 13 14 2 26 1 2 TypeD Nails 2/Screws perlegof bracket No10 No14 2/ 2/ 2/3.15 2/3.75 No10 No10 No14 dia dia No14 1 3.4 4.4 28 2 6.8 8.8 8 9 1 2.0 2.6 16 18 2 4.0 5.2 1.9 2.3 1.6 1.8 4.9 7.6 1.1 1.3 0.9 1.0 2.8 4.3 Notes: 1.ForTypeAconnectionsquantitiesaregivenforbothfacemountedhandrails(worstcase)andhandrailsflush fullorhalfcheckedtopost. 2.ForTypeBconnections,minimumscrewpenetrationintopostis38mmandhandrailsflushfullorhalfchecked topost. 3.ForTypeCconnectionstheminimumscrewpenetrationintopostis40mmandtheminimumnailpenetration intopostis38mm. 4.Midrailsandbottomrailsshallbefixedwithaminimumof2/3.15dia.skewnails. Figure 6.4: Handrail connections. Note:ForTypeEconnectionsrefertomanufacturers’specifications. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 37 7 Application and maintenance of finishes should not be considered as a substitute for ensuring that the inherent durability of the underlying timber is appropriate to the service life required. Weathering, Finishes and Maintenance Thelong-termdurabilityandvisualappealandaestheticsofbothinternalandexternalstairs andbalustradescanbegreatlyenhancedbyapplicationandmaintenanceofsuitableand appropriatefinishes. 7.1 External Stairs and Balustrades Otherthanforaestheticreasons,themainobjectiveofapplyingandmaintainingfinishes(paintsand stains)ontimberusedinexternalapplicationsistominimisetheeffectsofweatheringandtherefore tomaximisetheservicelifeofthetimber.Exposuretosunandrainleadstowettinganddryingand subsequentchecking,splittinganddistortion. Applicationandmaintenanceoffinishesshouldnotbeconsideredasasubstituteforensuringthatthe inherentdurability(naturalorbytreatment)oftheunderlyingtimberisappropriatetotheservicelife requiredfortheapplicablehazardlevel. 7.1.1 Unprimed Timber Nailholesshouldbestoppedwithanexteriorgradewoodfiller.Dirtoranyloosematerialshouldbe removedpriortocoating.Allsurfaces,endsandjointsshouldbeprimedpriortoassemblywitha qualitysolvent-basedalkydprimerorstain,inaccordancewiththemanufacturers’recommendations. Finaltopcoatsofexteriorpaintorstainshouldthenbeappliedinaccordancewiththemanufacturers’ recommendations. 7.1.2 Pre-primed LOSP Treated Timber Pinkpre-coatedhandrailandbalustradecomponentsshouldbesandedbackanddustedoffto removeanylooseorpowderycoatingspriortofinishing.Nailholesshouldbestoppedwithanexterior gradewoodfiller. Allsurfaces,endsandjointsshouldbeprimedpriortoassemblywithaquality,solventbased alkydprimer.Whentheprimerhasdriedinaccordancewiththemanufacturersrecommendations, applytwofullcoatsofpremium100%acrylicexteriortopcoatinaccordancewithmanufacturers recommendations. Darkcolouredpaintsandstainsshouldbeavoidedastheyheattimbertoelevatedtemperatures whichcausegreaterlossofmoistureandsubsequentshrinkageandchecking.Decayisalsomore activeathighertemperatures. 7.2 Internal Stairs Thefinishforinteriorstairsisoftenclearpolish,lacquer,etc,thereforebothmaterialandworkmanship shouldbeoftheveryhigheststandard. Ifclearfinishesaretobeused,extracareshouldbetakenwhenmarkingoutthatpencilmarks,etc, arekeptlightanddonotleaveanindentationinthetimber. Anynailsshouldbepunchedaminimumof3mmbelowthesurfaceoftheboards.Thepunchednail holescanthenbefilledwitheitheroilornon-oilbasedfiller.Oil-basedfillersmaybleedoilintothe timberandaffectthecolourofthewoodsurroundingthenailhole,ormaynotbecompatiblewith variouscoatingproducts. Thecolourofthefillershouldbecarefullyselectedtominimiseanyvisualimpactofthefiller.Many oftheseproductsaresoldincolourspre-matchedtospecificspecies.Generallyallfillersareslightly darkerandthisallowsfortheboardstodeepenincolourfollowingfinishingandUVexposure. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 38 Table 7.1: Clear finishes for stairs. OilbasedAlkyds Tung oil Generally all fillers are slightly darker and this allows for the boards to deepen in colour following finishing and UV exposure. Linseed oilbased varnishes Composite Solventbased Oil modified Urethanes (OMU) Waterbased Urethane 2pack Singlepack oil/alkyd ‘Tung Polyurethane Polyurethane oil’ (moisture cured) Lesswearresistantfinishrequiringmore Highwearresistantfinish frequentmaintenance Polyurethane 6-24hourdryingbysolventevaporation 1-4hourdryingbychemical reaction 2-4hourdryingbyevaporation andreaction Sometolerancetowaxes Nottoleranttowaxes Nottoleranttowaxes Moderatetostrongodouronapplication Strongodouronapplication Minimalodouronapplication Avoidinhalationandcontact Avoidinhalationandcontact Avoidinhalingcross-linkersand hardeners Matttoglosslevels Matttoveryhighglosslevels Matttoglosslevels Darkenswithage Darkenswithage Lessdarkeningwithage Generallyreadyforuse2-5daysfrom completion* Generallyreadyforuse2-3 daysfromcompletion* Generallyreadyforuse2days fromcompletion* Acrylic Singleand twopack Moderatetohighwearresistant finishes *Varieswithweatherconditionsandproduct.Fullcuringmaytakealongertime. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 39 A Appendix A – Glossary RefertoFiguresA1andA2forillustrationsofmostterms. A1 General Stair,Stairs:Anassemblyofstepsorflightsincludingallnecessarylandings,balustrades,etc, constructedfortheeasy,convenientandsafepassagefromonefloortoanother. Staircase:Meansthesameasstairorstairsbutincludesthatpartofthebuildingenclosingthestairs. Stairway:Generallymeansthespaceprovidedforthestairsincludingtheopeninginthefloor. Stairwellorwellhole(theopeningintheupperfloorforthestairs):Theverticalspaceseendown betweentheouterstringsofstairshavingoneormorereturnflights. Step:Acombinationofatreadandriser.Oneunitinstairs. Flight:Thatportionofstairsthathasacontinuousseriesofrisers,includingrisersofwinders,not interruptedbyalandingorfloor. Riser:Theheightbetweenconsecutivetreads(topoftreadtotopofnexttread). Totalrise(Riseofflight,Riseofstair):Theverticalmeasurementfromthetopofthefirst(lowest)floor orgroundtothetopofthelast(highest)floorregardlessofthenumberofflightsinthestair. Going:Thehorizontaldimensionfromthefronttothebackofatreadlessanyoverhangfromthenext treadabove(frontofariserlinetofrontofthenextriserline). Totalgoing(Goingofflight,Goingofstair):Thehorizontaldistancemeasuredinonedirectionover oneormoreflights,includingintermediatelandings,andtakenfromthefrontedgeofthefirstor bottomtreadinthelowerflighttothefrontedgeofthefloororlandingatthetopofthestairs.Again,if risersarefitted,thehorizontalmeasurementfromthefaceofthefirstorlowestrisertothefaceofthe lastortopriserinthestairs. Stairwidth:Theunobstructedwidthmeasurementbetweentheinsidefaceofthehandrails,orthe stringersiftherearenohandrails.(Note:TheBCAdoesnotprescribeaminimumwidthforstairs.) A2 Members in a Staircase String,stringersorstringboards(sidesofthestair):Theinclinedmembersinastairwhichusually actasabeamandwhichspanfrombottomtotopofeachflightandsupporttheendsofthetreads andrisers. Treads:Thehorizontalmembersinaflightonwhichthefootisplacedwhenascendingordescending theflight. Stepbolt(tiebolt):Ahorizontalthreadedrodcommonlyusedtotiethestringerstogetherinexternal openflightstairs. Riserboards:Theverticalboardsfixedbetweensuccessivetreads.Theirpurposeistoclosethe openingsbetweenandhelptosupportandstiffenthetreads. Nosing:Thefrontedgeofatreadthatmayormaynotbeprojectingovertheriser.Itisusually rounded. Scotia:Asmallmouldinghavingaconcaveface.Itmaybefittedagainstthetopfaceoftheriserand underthenosingofsomeboxedstairs(rarelyusedthesedays). Newels:Thepostsatthetopandbottomofflightstowhichstringsandbalustradesarefixed.Newels mayalsosupportlandingsandformpartofbalustrades. Landing:Anarea(floororrestingplace)atthetoporbottomofaflightorbetweentwoflights. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 40 A3 Members in a Balustrade Balustrade:Acopingorhandrailwithsupportingbalusters.Anopenbalustradecomprisesbalusters, handrail,bottomrailorstringcapping.Asolidbalustrademayhavepanelling,glassorperspex insteadofbalusters. Balusters:Verticalmemberswhichinfillthespacebeneathandsupportthehandrail. Handrail:Thesupportforthehandsatthesideofthestairsorlandings/decks,etc. Bottomrail(string):Thelowesthorizontalmemberinabalustradethatsupportsthebalusters. Midrail:Arailparalleltoandbetweenahandrailandbottomrailorstring. Handrailsupport:Averticalpieceoftimberfixedbetweenthestringandhandrailtostrengthenthe handrailandmidrail. Stringcapping:Atimbermemberfixedtothetopedgeofthestringtoreceivethebalusters. Falsetenon:Apieceofhardwoodinsertedintoamorticeinthenewelpostandamorticeorgroovein thehandrailandnailedinposition.Thistypeofjointallowseasyassemblyofrailstonewelposts. A4 Construction Terms Goingrod:Arodonwhichismarkedthegoingofeachstep,thegoingandthepositionofthe landingsi.e.thelengthoftheflight. Heightrod:(storeyrod)Arodonwhichismarkedtheriseofflightsandtheriseofeachtread. Pitchboard:Atriangulartemplate,usuallymadeofgalvanisedironorplywood,oneofitssidesequal tothegoing,asideatrightanglestothegoingequaltotheriser.(Aroofsquareplusfencewouldbe analternative). Marginline:Alinemarkedontheinsidefaceofthestring38to50mmparalleltothetopedge.From thislinethehousingsareusuallypositioned. Margintemplate:Agaugeusedagainstthetopedgeofthestringtomarkthemarginline.Itisused inconjunctionwiththepitchboardtomarkoutthelocationsofthetreadsandrisers. Lineofnosingornosingline:Alinetouchingthefronttopedgeofallthetreads,landingand/or floor.Itisaseparatelinetothemarginlinewhenthenosingofthetreadprojectsinfrontofthefaceof theriserboard. Landingjoist:Abeamthatrunsbetweenlandingtrimmerstosupporttheflooringordecking. Landingtrimmer:Abeamatthefrontofalandingwhichsupportsthelandingjoists,newelpostsand topofeachflight. Undercarriageorcarriagepiece:Anadditionalheavytimbersupportsystemfittedbeneathwide stairs. Spandrelframing:Verticalframingandpanelswhichmayinfillthetriangularspacebetweenthe undersideoftheouterstringandthefloor. Stairsoffit:Plywoodorplasterboardlining,etc,usedtocovertheundersideofthestairs. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 41 Figure A1: Terminology – Stairs and landings. Figure A2: Terminology – Balastrades and handrails. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 42 B Appendix B – Stair Calculations B1 General Toobtainthefactsrequiredtobeabletosetout,ordermaterialandbuildstairs,somedetailed measuringandcalculatingisnecessary. Tosuitthestockwidthofmaterialavailable,stairsareusuallybuiltwitha240to250mmgoinganda risefrom160to180mm.SeeSection2. Therisecanonlybecalculatedfromthetotalrise.Thetotalriseshouldbemeasuredwithatapefrom thelowerfloorleveltotheupperfloorlevel.Thetotalrisefoundmaynowbeappliedtoacalculation (seeB2). Todeterminethetotalriseforexternalstairswherethegroundisnotlevelandeitherslopestowardor awayfromthebuilding,refertoAppendixC. Thefollowingproblemsareexamplesofhowtofindtheunknownsuchasrise,going,numberofrises andgoingsfromtheknownfacts,i.e.totalriseandasinsomecasestherestrictedspaceavailablefor thetotalgoingofastairaswellasheadroom. #08 • Stairs, Balustrades and Handrails Class 1 Buildings – Construction Page 43 B2 Example 1 Straightflightofexternalstairswiththetotalrise=2665mm.Thetotalgoingisunrestrictedandthe proposedtreadswillbe250x38mmunseasonedhardwood. Calculaterise: Dividetheriseoftheflightbyatrialriseof170mm(forexternalstairstheriseisgenerallyabout180 mmandforinternalabout175mm)toobtaintheapproximatenumberofrises. 2665÷170mm=15.67.Thisgives15risersat170mmandoneat115mm.(2665–(170x15)) Althoughitisallowabletohaveadifferentriseatthebottomofexternalstairs,thisshouldbeavoided wherepossible,soroundofftothenearestwholenumber=15. Rise=(2665÷15)=177mm Note:Theresultoftheabovecalculationis177.66butwecanrounddownupordowntothenearest wholenumber.Ifroundeddown,theresultisthattheriseoftheflightwillbe10mmlessthanthetotal riseof2665.However,whenthestairsarebuilttothisandputinplace,thetreadswillhaveaslight slopetothefront,inthiscasejustlessthan1mmpertread.Thisisacceptableandforexternalstairs canassistwatertorunoffthetreads. Calculategoing: Thetreadwidthis250mmsothiscanbeourgoing.(Whereanoverhangonthetreadisprovided, thegoingwillneedtobeadjustedaccordingly.) Calculatetotalgoing: Thereisalwaysonelesstreadthanthenumberofriserssothegoingoftheflightwillbe: 250mm(thetreadwidth)x14(15risers-1)=3500mm. CheckresultswithBCArequirements: Rise:177mmiswithintherangeof115to190mm. Going:250mmiswithintherangeof240to355mm. Sloperelationship:177x2+250(risemultipliedby2+thegoing)=604iswithintherangeof 700to550mm. AnotherrequirementoftheBCA,thata125mmspheremustnotpassthroughtreads,shouldalso bechecked.Therise,177mm,lessthetreadthickness,38mm,mustbelessthan125mm. 177–38=137.Thisismorethan125andsoisnotwithintheBCArequirement. Acleatcouldbefixedunderthetreadabovetocloseupthespacetocomply. Figure B1 #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 44 B3 Example 2 Aninternalstairinastraightflighthasatotalriseof2500andthetotalgoingoftheflightis3200. Inthisinstance,wehaveasingleflightwithboththegoingandtheriseoftheflightgiven.The procedureismuchthesameasinthelastproblem. Calculaterise: Dividetheriseoftheflightbyatrialriseof170mmtoobtaintheapproximatenumberofrises: 2500÷170mm=14.70.Thisgives14risersat170mmandoneat120mm.(2500–(170x14)) Itisnotallowabletohaveadifferentriseatthebottomofinternalstairssoroundofftothenearest wholenumber=14. Rise=2500÷14=178mm Note:Theresultoftheabovecalculationis178.57butwecanrounddowntothenearestwhole number.Theresultisthattheriseoftheflightwillbe8mmlessthanthetotalriseof2500.However whenthestairsarebuilttothisandputinplace,thetreadswillhaveaslightslopetothefront,inthis caseabout0.5mmpertread.Thisisacceptable.Wheretheslopetothefrontwouldexceedthis, roundingupwillbeabetteralternativeastreadswillthen‘slopein’andbesafer. Calculategoing: Inthisexample,thetotalgoingoftheflightis3200.Dividethisbythenumberoftreads (onelesstreadthanthenumberofrisers). Going=3200÷13=246mm. CheckresultswithBCArequirements: Rise:178mmiswithintherangeof115to190mm. Going:246mmiswithintherangeof240to355mm. Numberoftreadsisgreaterthan3andlessthan18. Sloperelationship:178x2+246(risemultipliedby2+thegoing)=602iswithintherange of700to550mm. TheotherBCArequirement,thata125mmspheremustnotpassthroughtreads,shouldalsobe checked.Therise,178mm,lessthetreadthickness,38mm,mustbelessthan125mm. 178–38=140.Thisismorethan125andsoisnotwithintheBCArequirement.Addacleatunder thetreadtocloseupthespace. Figure B2 #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 45 B4 Example 3 Straightflightofexternalstairswiththetotalrise=3600mm.Thetotalgoingisunrestrictedandthe proposedtreadswillbe250x50mmunseasonedhardwood. Calculaterise: Dividetheriseoftheflightbyatrialriseof170mm(170isanaverageriseforstairs)toobtainthe approximatenumberofrises. 3600÷170mm=21.17–roundedofftothenearestwholenumber=21. Rise=3600÷21=171mm(Roundeddownaspertheaboveexamples) However,thenumberofrisersexceedsthatallowedbytheBCAinasingleflight(notmorethan18)so alandingwillneedtobeincorporated. Calculategoing: Thetreadwidthis250mmsothiscanbeourGoing. Calculatetotalgoing: Flight1–250mm=9x250=2250mmplusFlight2–250mm=10x250=2500mmplusthe landingwidth900mm=5650mm. CheckresultswithBCArequirements: Rise:171mmiswithintherangeof115to190mm. Going:250mmiswithintherangeof240to355mm Wehavealreadyestablishedthenumberoftreadsisgreaterthan18andalandingneedstobe incorporated. SlopeRelationship:171x2+250(risemultipliedby2+thegoing)=592,withintherangeof550 to700mm. TheotherBCArequirement,thata125mmspheremustnotpassthroughtreads,shouldalsobe checked.Therise,171mm,lessthetreadthickness,50mm,mustbelessthan125mm.171–50= 121.Thisislessthan125andsoiswithintheBCArequirement. Figure B3 Sloperelationshipcalculations: Thecalculationstodeterminethesloperelationshipintheaboveexamplesworkedouttobewithinthe BCArequirement. Ifthegoingplustwicetheriseworkedouttolessthan550thiswouldindicatethatthestepwastoo smallandthesolutionwouldbetoleaveoutonestepanddothecalculationalloveragain. If,ontheotherhand,thefirsttrialriseandgoingcausedthesteptobetoolarge(i.e.ifthegoingplus twicetheriseworkedouttolargerthan700)thesolutionwouldbetoaddanotherstep. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 46 B5 Headroom for Stairs The BCA minimum is 2000 mm, but 2100 mm is preferred. Headroomorheadway:Provisionshouldalwaysbemadeforsufficientheightsothattheheadof anyonewillnotstrikeagainsttheedgeofthelandingorsoffitabove.Thisverticalheightorspaceis called‘headroom’anditshouldnotbelessthan2000mm.(TheBCAminimumis2000mm,but2100 mmispreferred). TheheadroominthestairshowninFigureB4wouldbefoundbytakingthenumberofrisers containedwithintheopeningofthefloor(14),multiplyingitbytheriseandsubtractingthedepthofthe floor.Notealsothatthelengthoftheopeninghasthesamenumberoftreads(14)astherearerisersin theheadroom. AssumingthestairinFigureB4tohaveariseof177mmandthedepthofthefloor260mm,the methodoffindingtheheadroomwouldbe: Risexnumberofrisersintheheadroomportionofthestairminusthedepthofthefloor. Headroom=177x14–260 =2478–260 =2218mm Figure B4 Forstairsintwoflights,themethodoffindingtheheadroomisobtainedbystudyingFigureB5.Note thattheheadroomistakenfromtheundersideoftheceiling,atthecornerofthetrimmer,vertically downtothenosingline. Counttherisersfromthetopofthestairsdowntothelowerarrowpointmarkingtheheadroom.There are8risersfromthetopofthestairtothetopofthelanding,andfromthetopofthelandingtothetop ofthetread(indicatedbythearrowpoint)thereare7risers(onelessthanintheupperflight)making 15inall. Assumingariseof156mm,taketheheightofthese15risers: 156x15=2340 Nowsubtractthethicknessofthe225mmupperfloor: =2340–225–Headroom=2115mm Inotherwords,tofindtheheadroomdoublethenumberofrisersintheupperflight,subtractone, multiplybytherisethensubtractthethicknessoftheupperfloor(FigureB5).Apartfromtheflight showninFigureB5,thisappliestoanyflightwithalandingincludingastraightstair,dog-legflight,etc. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 47 Thismaybewrittenasaformulaas:HeadroomRx(Ux2–1)–T,where: R=rise U=numberofrisersInupperflight T=thicknessofupperfloor Thepreviousexamplecanbecalculatedthus: Headroom=Rx(Ux2–1)–T =156x(8x2–1)–225 =156x1.5–225 =2340–225 =2115 Figure B5 Note:AstudyofFigureB6willshowclearlytheaffectonheadroombytakingonerisefromthetop flightandsoaddingonetothebottomflight;theresultisareducedheadroombytworises (e.g.2115mm–(156x2)=headroomof1803mmwhichwouldnotbesuitable). Figure B6 #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 48 B6 Practical Method for Calculating Number of Rises and the Rise Aftermarkingthetotalriseontoastoreyrod,apairofcarpenter’swingdividersshouldbesettoatrial rise(165to170mm)andthensteppedalongthestoreyrodtofinishwithinthetotalrise.Whiledoing this,thenumberofspacesshouldbecountedandrecorded(FigureB7). Figure B7 Thedistancebetweenthelastdividermarkandthetotalrisemarkonthestoreyrod(X)isnowdivided bythenumberofspacescountedandtheresultaddedtothefirstsettingofthedividers. IfX=60mmthen60÷12=5 Trialrise170mm+5mm Rise=175mm Restepthedividersalongthestoreyrodasacheck,butnowthelaststepshouldfinishexactlyonthe totalrisemarkandthenumberofspacesorrisesshouldbeasbefore(FigureB8). Figure B8 Youshouldnowhavethenumberofrisesandtheexactriseandconsequentlythenumberofgoings whichisalwaysonelessthanthenumberofrises.Rememberthatalandingiscountedasagoing sothatwhenalandingisrequiredinastairtherewillbetwoflightsandthenumberoftreadsinboth flightswillbetwolessthanthetotalnumberofrisesinthestair. B7 Quantity Calculations B7.1 String Length Required Thisisnormallydeterminedbymeasurementfromafullsizesetoutofasectionthroughtheflight, showingthetreatmentofthestringatbothends;howeverfororderingpurposes,applicationofthe rule‘numberoftreadsintheflightx300mm+500mm’shouldprovidesufficientmaterial. Note:The500mmallowsforvariationsoftreatmentattopandbottomofthestring. UsingExample1above: No.oftreadsintheflightx300mm+500mm 15x300mm+500mm 4500mm+500mm Stringlength=5000mm Twostringsof5000mmarerequired.(i.e.order2of5.1m) #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 49 B7.2 Number of Treads FromthepreviouscalculationsinExamples1,2and3,thenumberoftreadsisknown. Thelengthofeachtreadwilldependonthewidthofthestairs. UsingExample1aboveandwidthofflight=900mm: No.oftreadsintheflight=15 Treadlength=900mm 15treads@900mm. Iftheseareorderedas15individualpieces,thisdoesnotallowverymuchmarginforerrororany endsplitsthatmayneedtobecutoff.Ordering5pieces3000mmlongwillallowasuitableamount withoutbeinguneconomical. B7.3 Tread Cutting Length Thecuttinglengthofatreadwillbetheoverallwidthofthestairminustwicethegaugedepth(Figure B9). Example: Widthofstair=900mm Housingdepth=15mm Stringthickness=50mm Treadcuttinglength=900–(2x(50–15)) =900–70 =830mm Figure B9: Tread cutting length. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 50 C These methods have generally been replaced by the use of laser levels, etc. Appendix C – Total Rise Calculations – Sloping Ground C1 Determining Total Rise on Sloping Ground Thefollowingguidancecanbeusedtodeterminethetotalriseforexternalstairswherethegroundis notlevelandeitherslopestowardorawayfromthebuilding. Note:Thesemethodshavegenerallybeenreplacedbytheuseoflaserlevels,etc. Figure C1: Stairs without landing – Land sloping towards building. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 51 Figure C2: Stairs with landing – Land sloping towards building. Figure C3: Stairs without landing – Land sloping away from building. Note:thissituationtobeavoidedwhereverpossibleasitaddstothenumberoftreadsrequired. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 52 Figure C4: Stairs with landing – Land sloping away from building. Note:thissituationtobeavoidedwherverpossibleasitaddstothenumberoftreadsrequired. #08 • Stairs, Balustrades and Handrails Class 1 Buildings - Construction Page 53