Prehung Door Machinery

ISSUE
#1
www.norfield.com
Prehung Door Machinery
INNOVATIVE DOOR SOLUTIONS
800-824-6242
About Norfield
Since 1959, Norfield has designed, manufactured, supplied, and serviced premium prehung door machinery. Our Chico CA headquarters
houses all divisions of our family-owned company, including manufacturing, machinery field service, and Tools & Supplies. T&S complements our
machinery line by providing a one-stop resource for all types of door shop supplies such as cutters, tools, material handling equipment, safety
equipment, and replacement parts.
Our mission: continually innovate efficient equipment and methods that enable door prehangers to become more competitive and profitable.
NEW MACHINERY
NORFIELD MACHINERY
E-series Magnum
Pages 4 and 5
Process a broad variety of residential
or commercial doors with the added
efficiency of automatic faceplate routing
and quick change-overs.
Prehangers
workbench
Page 33
Everything you need to fully
machine and assemble a
prehung door unit.
Auto lock
prep allows
200+
door/shift
Low cost
entry level
prehanging
machine
1700hjr
hINGE JAMB ROUTER
Page 22
High
speed!
Auto hinge jamb router, capable of
machining up to 8 jambs per minute.
Accommodates a variety of jamb
widths and lengths.
440s
STOP STITCHER
Page 27
Manual stop stitcher for low to midvolume production of assembling stops
to jambs.
Cost
effective
solution
exterior DOOR MACHINE
Page 31
Designed for inserting door lites into doors; attaching jambs
and moulding, and assembly of door frames.
800-824-6242
.
530-879-3137
NORFIELD MACHINERY
NEW
MACHINERY
1120 TRIM SAW*
Page 32
1120 STANDARD FEATURES
• 12” saw blades for cutting material up to 4-1/2” wide
• Traditional cutting of material from top down
• Quick change for material sizes
• New positive preset stop system
• PLC controlled solenoid valves for improved
reliability and service
Shown without safety guards
1120 CAPABILITIES
Process casing, brickmould or jambs
Length
1’6” to 8’0”
Width
to 4-1/2”
Thickness
3/8” to 1-1/2”
Undercut angle
0° to 15° for square end cuts
Angle of cut
90° and 45°
Average capacity
24 cycles per minute
Top down
cutting
stroke
prevents
splintering
*Available Fall 2013
Ballcatch machine
Page 34
Low cost, stand alone solution for predrilling ballcatches.
Casing saw
Page 34
Use any casing material for miter or square cuts.
www.norfield.com
.
Innovative Door Solutions
NORFIELD MACHINERY
TABLE OF CONTENTS
DOOR PREHANGING
E-Series Magnum.............................................................................4-5
Signature Series Magnum System..........................................6-9
Eagle System................................................................................. 10-13
5000 System................................................................................. 14-17
4000 System................................................................................. 18-21
Prehangers Workbench.................................................................33
jamb preparation
1700HJR Hinge Jamb Router......................................................22
2300ASR Auto Strike Jamb Router.........................................23
250M Strike Jamb Router.............................................................24
250MX Strike Jamb Router.........................................................25
350H Hinge Router.........................................................................26
440S Stop Stitcher............................................................................27
450 Flow Thru Stop Stitcher.......................................................27
Exterior door machines
4800XY Door Lite Machine........................................................28
3800 Door Lite Machine...............................................................29
Time Fold Series Exterior Door Line....................................30
8900 Deep Lock Mortiser...........................................................31
EDM Exterior Door Machine.....................................................31
Accessory MACHINES
1020 Double End Trim Saw.........................................................32
360S Staging Table.............................................................................26
Ball Catch Machine...........................................................................34
Chop Saw Casing Cutter..............................................................34
V-Nailer Casing Assembly Machine.........................................35
Material Handling....................................................................... 36-39
Service Kits.................................................................................... 40-43
800-824-6242
.
530-879-3137
NORFIELD MACHINERY
E-SERIES MAGNUM
VERTICAL DOOR MACHINE
AUTOMATED DRILLING & FACEPLATE ROUTING
INTERIOR, EXTERIOR, & COMMERCIAL DOORS
INFINITE HINGE PATTERNS
9’0” DOOR & JAMB-READY
9'0"
5.0"
4'0"
3.5"
200+
doors/shift
3.5"
5.0"
DESCRIPTION
1'0"
4'0"
1-3/8” to 2-1/4” int/ext
PROVEN - Satisfying door shops
for decades, the Magnum has been
designed with field tested technology proven to withstand the most
demanding environments.
Process a wide variety of jamb lengths, widths and thicknesses. E-Series Magnum is fully
adjustable, does any hinge pattern, 200 doors per shift and easy change-overs.
E-SERIES MAGNUM
STANDARD FEATURES
SAFE - Intuitive and ergonomic
controls, advanced safety features, and
dust collection at all cutter locations
provides a comfortable environment
for the operator.
• Automatic face plate routing
• Quick change backset 2-3/8” & 2-3/4”
• Quick change 3-1/2 degree hinge mortise
• Bolt on wear surfaces
• Machine doors from 4’ to 9’ tall and from 1’
to 4’ wide
• Raised molding compatible
• One 8’ (for doors up to 8’) and one 9’
integrated stop systems for quick change
between pre-set hinge patterns
• Partial lock boring for door pulls
• Pneumatic jamb lift adjustment to ensure a
perfect fit
• Insert cutters for low cost cutting blade
replacement
• Self-centering butt router for easy hinge
mortising
• 3.5º beveler/sizer
• Variable speed power feed allows for soft
and hardwood doors
•Infinite door width
adjustment
• Beveler/sizer bypass
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RELIABLE - The Magnum is the
industry standard in reliability and longevity, utilizing only the highest quality
components.
FLEXIBLE - Capable of infinite
patterns, with quick change capability
between the most common using the
integrated stop system.
VERSATILE - The Magnum will machine doors with widths of 1’0” to 4’,
heights from 4’ to 9’ and 1-3/8” to 2
1/4” thick, as well as doors with raised
molding or round tops.
.
E-SERIES MAGNUM
OPTIONS
• 2nd butt router with tram rail extension
for easy switch between 1/4” and 5/8”
radius
• Scaled index bar
• Spare parts package
• Extra bit package
• Air inline screwdriver kit for quick hinge
application
• Air inline pre-drill kit for easier hinge application on hardwood doors
• 3HP vacuum for dust collection
• Auto-start for vacuum conserves energy
• 9’ Integrated stop system
• 8’ Integrated stop system
Innovative Door Solutions
NORFIELD MACHINERY
Automatic lock, latch and faceplate assembly
Flat Jamb with
stop applied
Single
Rabbeted Jamb
Double
Rabbeted Jamb
Split Jamb
Quick change backset
Bolt on wear surfaces
E-SERIES MAGNUM
SPECIFICATIONS
E-SERIES MAGNUM
INSTALLATION
Capabilities
Appx. Shipping Wt.
Floor Space
Door Width
Door Height
Door Thickness
1’0” to 4’0”
4’0” to 9’0”
1-3/8” to 2-1/4”
Jamb Width
Jamb Thickness
2-1/2” to 10-1/2”
1/2” to 1-5/8”
Hinge Size
Hinge Radius
3-1/2” to 5’0”
1/4” and 5/8”
Lock Backsets
Faceplate Routing
2-3/8” & 2-3/4”
up to 1-1/4” x 2-3/4”
Infeed Height
Outfeed Height
16” to 20”
16” to 20”
Deadbolt Bore
Deadbolt Spacing
Faceplate Mortise
Electrical
Air
4000 lbs.
5’W x 18’L
230V 3 Ph@30 Amps
220V 1 Ph@30 Amps
or 460V 3Ph@25Amps
220V 1 Ph@30Amps
2.2 CFM @ 90 PSI
8.5 CFM @ 90 PSI for manual screw
driver
10 CFM @ 90 PSI for auto screwfeed or pre-drill
Latch Bore
Lock Bore
MAG LOADER
E SERIES MAGNUM
800-824-6242
.
530-879-3137
MAG UNLOADER
NORFIELD MACHINERY
SIGNATURE SERIES
MAGNUM
SIGNATURE SERIES MAGNUM
VERTICAL DOOR MACHINE
MAGNUM LOADER
MAGNUM UN-LOADER
9'0"
4'0"
50-200
doors/shift
1'0"
4'0"
PROVEN - Satisfying door shops
for decades, the Magnum has been
designed with field tested technology proven to withstand the most
demanding environments.
RELIABLE - The Magnum is the
industry standard in reliability and longevity, utilizing only the highest quality
components from proven vendors.
FLEXIBLE - Capable of infinite
patterns, with quick change capability
between the most common using the
integrated stop system.
VERSATILE - The Magnum will machine doors with widths of 1’0” to 4’,
heights from 4’ to 9’ and 1-3/8” to 2
1/4” thick, as well as doors with raised
molding or round tops.
SAFE - Intuitive and ergonomic
controls, advanced safety features, and
dust collection at all cutter locations
provides a comfortable environment
for the operator.
MAGNUM
STANDARD FEATURES
MAGNUM
OPTIONS
• Machine doors from 4’ to 9’ tall and from 1’
to 4’ wide (1’ to 1’4” hinge only)
• Raised molding compatible
• One 8’ (for doors up to 8’) and one 9’
integrated stop system for quick change
between pre-set hinge patterns
• Partial lock boring for door pulls
• Pneumatic jamb adjustment to allow for
perfect fit
• Sealed control buttons for longer life
• 3° faceplate mortising for beveled doors
• Insert cutters for low cost cutting blade
replacements
• Single point dust collection ducting to
increase operator safety
• Self-centering butt router for easy hinge
mortising. Auto-start and power lift on
faceplate router for ease of routing
• 3.5° beveler/sizer
• 3.5° hinge mortising
• Self-centering face plate mortising
• Variable speed power feed allows for soft
and hardwood doors
• Combination door jamb stop
• Infinite door width adjustment
• Powerfeed wheel bypass
• 2nd butt router with tram rail extension
for easy switch between 1/4” and 5/8”
radius
• Extra integrated stop system for
additional preset hinge patterns
• Scaled index bar
• Spare parts package
• Extra bit package
• Air inline screwdriver kit for quick hinge
application
• Air inline pre-drill kit for easier hinge
application on hardwood doors
• 3HP vacuum for dust collection
• Auto-start for vacuum conserves energy
www.norfield.com
.
Innovative Door Solutions
NORFIELD MACHINERY
Hinge Router Carriage
Door and jamb with hinge applied
Flat Jamb with
stop applied
Single
Rabbeted Jamb
Double
Rabbeted Jamb
Split Jamb
MAGNUM
SPECIFICATIONS
MAGNUM
INSTALLATION
Capabilities
Appx. Shipping Wt.
Floor Space
3,500 lbs.
5’W x 18’L
Electrical
230V 3 Ph@30 Amps
220V 1 Ph@30 Amps
Air
2.2 CFM @ 90 PSI
8.5 CFM @ 90 PSI for manual screw
driver
10 CFM @ 90 PSI for auto screwfeed or pre-drill
Door Width
Door Height
Door Thickness
1’0” to 4’0”
4’0” to 9’0”
1-3/8” to 2-1/4”
Jamb Width
Jamb Thickness
2-1/2” to 10-1/2”
1/2” to 1-5/8”
Hinge Size
Hinge Radius
3-1/2” to 5’0” std
1/4” and 5/8”
Lock Backsets
Faceplate Routing
2-3/8” to 5”
up to 1-1/4” x 2-3/4”
Infeed Height
Outfeed Height
16” to 20”
16” to 20”
Deadbolt Bore
Deadbolt Spacing
Faceplate Mortise
Latch Bore
Lock Bore
800-824-6242
.
530-879-3137
NORFIELD MACHINERY
MAGNUM ACCESSORY MACHINES
Turn your Magnum into a production line
MAGNUM UN-LOADER
Standard Features
• Single operator operation
• Non-marking rollers
• Tilts 80° vertical to horizontal
• Foot pedal activation
MAGNUM LOADER
Standard Features
• 2,800 lb. capacity allows for stacks of the
heaviest doors
• 48” stack height (including pallet) accommodates most house jobs
• Heavy duty construction for long life
• Photo-eye automatically stages the next door
• Simple, operator friendly controls
Magnum Un-loader Option
• Turntable option
Magnum Loader Options
• Front Load Conveyor
• Side Load Conveyor
4100AC DOOR ASSEMBLY CENTER
Standard Features
• Roller systems accommodate both left- and right-hand
doors, eliminating lifting
• Multidirectional clamping to properly clamp unit for tight
fitting corners
• Vertical clamping levels the surface of the head/leg joints
• Large control knobs for ease of operation
• Rugged construction ensures reliability and long machine life
• Heavily protected proximity sensor reads the location of
each staple from manually adjusted index tabs
4100AC Options
•Strike side nail guns secure door for shipping
•Out-feed support roller to maintain production flow
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8900 DEEP LOCK MORTISER
Standard Features
•Quick setup using turret, which controls mortise width for
four settings while adjustable stop is used for fine tuning
the fit of the plate lengthwise
•Integrate into a Magnum System
•Mortiser and faceplate router dust collection
•Faceplate routing with square to face of door or on a 3º
bevel -- changeover time:15 sec
•Doors greater than 8’-0” can be processed using a layout
line system
8900 Option
• Dust collection
.
Innovative Door Solutions
NORFIELD MACHINERY
SHOP LAYOUT SUGGESTIONS WITH THE MAGNUM SYSTEM
75-200 DOORS PER SHIFT
MACHINERY
1. Magnum
2. Magnum Loader
3. Magnum Un-Loader
4. 250M/250MX
5. 450
6. 1020/1120
7. Radial Arm Saw
8. Chop Saw
9. Door Cut-Off Saw
Door machine
Loads a stack of doors
Tilts door horizontal for assembly
Strike jamb router
Stop jamb stitcher
Double-end trim saw
Cuts jamb and stop material to length
Cuts and miters custom materials
Cuts doors for custom applications
MACHINE CAPACITY RATE
Magnum = 30 doors per hour
FLOOR SPACE REQUIREMENT
4,000 Square Feet
ELECTRICAL REQUIREMENT
50 Amps @ 230V 3-Phase (Plus Vacuum Input)
MANPOWER REQUIREMENT
4 people
Operator 1
Door Machine Operator performs all machining to door and hinge
jamb, including hinge butt application.
Operator 2
Door Unit Assembler assembles the frame around the door and
applies casing to complete the door unit.
Operator 3
450 operator, applies stop to flat jambs and stocks the primary line
as well as machining the strike jambs on the 250M.
Operator 4 and 5
1020 operator and any custom jamb or door prep.
Since the stations shown are not full time jobs, operators 4 and 5
are the same person, filling into supply sub-components to the line
as needed. Usually these positions include pulling blank doors and
all sub-components.
AIR SUPPLY
30 CFM @ 90 PSI
800-824-6242
.
530-879-3137
NORFIELD MACHINERY
EAGLE SYSTEM
System Includes:
EAGLE MACHINING CENTER
530 LOADER
540 ASSEMBLY CENTER
560 SIZER/BEVELER
8'0"
6'6"
DESCRIPTION
Flexible and Fast…400+ Doors per Shift… Process wood and fiberglass doors up to 8’0”
in length. This horizontal machining center does it all. Load, size, bevel, pre-drill and mortise,
hinge and strike jamb assembly all in one smooth operation.
1'6"
3'6"
400+
doors/shift
FLEXIBLE - One touch change for
up to three hinge patterns.
VERSATILE - Will automatically
machine a huge variety of doors, in
a variety of ways, including 8’, raised
molding, door pull, and ball catch.
INTELLIGENT - Image based
touch-screen allows for intuitive
control, operation and troubleshooting.
ACCURATE - Computer controls
and precision machined parts equals
consistent, high-quality production.
10
EAGLE MC
STANDARD FEATURES
EAGLE MC
OPTIONS
• On-screen diagnostics & help screens
with pop-up messaging to greatly
increase the effectiveness of
troubleshooting
• Integrated system control
• Raised molding ready
• Auto door position & door feed
• Auto and manual width indexing
• Manual tilt for flush hinge-mortising on
double beveled doors
• Interior/exterior ready for both wood
and fiberglass
• Centrally located ergonomic controls
• Non-marking rubber rollers
• Dust collection plumbing
• Intuitive graphical user interface using a
high resolution, full color 7” touch-screen
• One touch auto change between two
different hinge patterns
• By pass lock bore machining
• Auto-start capable for dust collection
vacuum
• 3 1/2” Hinge application (pre-drills
required) includes a vacuum system for
manual screw color changes
• 4” Hinge application
• 3 1/2” Pre-drilling
• 4” Pre-drilling
• Ball catch drilling
• High resolution, full color 10” touchscreen upgrade
• A third auto position hinge pattern
• One touch, on-the-fly quick screw
change system
• Power tilt for flush hinge mortising on
double bevel doors
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.
Innovative Door Solutions
NORFIELD MACHINERY
10” Touch screen
Installs flush-mounted hinges in either square
edge OR beveled doors with 5-second
change-over time.
Latch drilling & faceplate mortising
EAGLE MC
INSTALLATION
EAGLE MC
SPECIFICATIONS
Capabilities
Deadbolt Bore
Deadbolt Spacing
Faceplate Mortise
Latch Bore
Lock Bore
Flat Jamb with
stop applied
Single
Rabbeted Jamb
Double
Rabbeted Jamb
Split Jamb
Hinge Router & predrill
Door Width
Door Height
Door Thickness
1’6” to 3’6”
6’6” to 8’0”
1-3/8” to 1-3/4”
Jamb Width
Jamb Height
Jamb Thickness
2-1/2” to 7-1/2”
6’6” to 8’0”
3/8” to 1-1/2”
Hinge Size
Hinge Radius
Hinge butts per door
3-1/2” to 4”
5/8”
2, 3, or 4
Shipping Wt.
Floor Space
Electrical
Air
6,500 lbs
10’W x 13’L x 7’6”H
208/230V 3Ph@50 Amp
50CFM @ 100 PSI
1” air supply with 3/4” air line
Lock and deadbolt bore
Diameter
Lock Height
Backset
1/2” to 2-1/8”
34-1/2” to 65-1/2”
2-3/8” and 2-3/4”
Latch bore
Diameter
Lock height
1/2” to 1-1/4”
34-1/2” to 65-1/2”
Faceplate mortise
Plate Width
Plate Length
800-824-6242
1/2” to 1-1/2”
3/4” to 2-1/2”
.
530-879-3137
11
NORFIELD MACHINERY
EAGLE ACCESSORY MACHINES
540 automatic ASSEMBLY CENTER
Standard Features
• Ergonomic operator controls
• Foot pedal operation
• Extended header clamps for secure clamping
• Auto width adjustment
• Adjustable staple patterns
• Manual sequential control allows operator to step forward &
backward through the machine cycle
• Split jamb capability
530L Single Stack Loader
Standard Features
• Safety cage for complete operator safety (not shown)
• Minimal air requirements for economical and quieter
operation
• Built in rollers for processing raised molding pre-finished
and metal doors without marking
• Electric horizontal and vertical travel for smooth and
adjustment free operation
• Infeed conveyor and pallet catch allows for staging multiple
pallets
• Integrated control using the Eagle MC touch-screen
540AC Options
• Strike side nailers
• 10’ outfeed conveyor rollers
• Outfeed support roller
• Extended conveyor
• Split jamb staplers
530L Options
• 10’ conveyor
• Extended conveyor
• Ball transfer table for angled or curved staging of pallets
• Fork lift pocket conveyors allow for directly loading onto
the conveyor
• 530LR Reverse loader option
560 SIZER/BEVELER
Standard Features
•System integration for touchscreen control from Eagle MC
•Quick change between two
undercut settings
•Raised molding
capable
•Adjustable powerfeed wheels
•Vacuum ready
•Auto width index
•Electronic calibration
12
www.norfield.com
360S material staging device
360S Standard Features
• Foot pedal activation
• Rotates 360°
• Tilts from 80° vertical to 0°
horizontal
• Will maneuver a 200lb. door easily
and smoothly
• Rollers glide material into place
• Built for years of rugged use
.
Innovative Door Solutions
NORFIELD MACHINERY
SHOP LAYOUT SUGGESTIONS WITH THE EAGLE SYSTEM
300-400 DOORS PER SHIFT
MACHINERY
1. Eagle System
2. 250M/250MX
3. Magnum Loader
4. Magnum
5. Magnum Un-Loader
6. 450
7. 1020/1120
MANPOWER REQUIREMENTS
7 people total for both lines, plus stock-puller/warehouse worker
(not shown).
Automated door machine system
Strike jamb router
Loader for stack loading of Magnum
Door machine custom, exterior units
Feeds assembly table
Stop jamb stitcher
Double-end trim saw
Operator 1
Eagle System Machining Stage Operator.
Operator 2
Eagle System Assembly Stage Operator.
Operator 3
Eagle System Casing Applicators
Operator 4
Magnum Operator - custom specials and exteriors.
Operator 5
Door Unit Assemblers - for custom, special, and exterior units;
frame assembly and casing application.
Operator 6
450 Operator - for casing and jamb preparation.
Operator 7
1020 Operator - for casing and jamb preparation. Also stocks
primary line.
MACHINE CAPACITY RATE
Eagle System
= 45 doors per hour (6’8” to 8’0”)
Magnum
= 30 doors per hour
FLOOR SPACE REQUIREMENT
6,000 Square Feet
ELECTRICAL REQUIREMENT
100 Amps @ 230V 3-Phase (Plus Vacuum Input)
AIR SUPPLY
60 CFM @ 90 PSI
800-824-6242
.
530-879-3137
13
NORFIELD MACHINERY
5000
PREHANGING
SYSTEM
The fastest pre-hanging machine in the world.
System Includes:
5000 MACHINING CENTER
530 LOADER
540 ASSEMBLY CENTER
7'0"
6'6"
1'6"
3'6"
PROVEN - Model 5000 systems
worldwide have produced millions
of doors, giving the 5000 the reputation as the highest production door
machine in the industry.
RELIABLE - Using the highest quality components and superior technology, the 5000 System is regarded as
one of the most reliable machines on
the market.
FAST - With the high-speed option
and two-bowl automatic screwfeeder,
the 5000 routinely produces over 800
doors per shift.
QUALITY - The 5000 System will
create a consistently high quality prehung unit every time.
14
Available with
automatic screwfeeding
400-800+
doors/shift
5000 MC
STANDARD FEATURES
• Automatic door width adjustment
• Automatic door feeding, and positioning
for right or left hand doors
• Automatic pre-drill for 3-1/2” hinges
• Automatic hinge application - operator
places hinges on applicators
• Automatic 2-1/8” lock bore, latch bore,
and faceplate routing
• Center mounted cycle start controls
ergonomically placed for operator
• E-stop with air dump releases pinch
points and clamps for operator safety
• Door pull boring for closet doors
• Simplified sensors ensure reliability at
higher operating speeds
• Machine clamps the door up for varying
door thickness
• Sequenced based re-positioning of door
for handling changes
• 7” operator touch-screen with graphical
interface for ease of use
• Raised molding capable
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.
TOUCHSCREEN FEATURES
• Graphic user interface for intuitive control
• Pop-up messaging for error control
• On-screen diagnostics & help screens to
greatly increase the effectiveness of trouble
shooting
5000 MC
OPTIONS
• 10” touch-screen
• Spare parts package
• Extra bit package
• One bowl automatic screwfeeder
• Two bowl automatic screwfeeder
• High speed option with two bowl automatic
screwfeeder
• Automatic screwfeeder spare parts
• 3HP vacuum with auto start
• Quick change system for fast screw color
changes
• Power tilt changeover, 0° to 3°, for hinge and
face plate
Innovative Door Solutions
NORFIELD MACHINERY
Side view of the 5000
Hinge applicator (without autoscrew feed option)
Flat Jamb with
stop applied
Single
Rabbeted Jamb
Double
Rabbeted Jamb
Split Jamb
Deadbolt Bore
Deadbolt Spacing
Faceplate Mortise
Latch Bore
5000 MC
SPECIFICATIONS
5000
INSTALLATION
Capabilities
Approx. Shipping Wt.
Floor Space
12,000 lbs.
9’W x 11’6”L x 6’H
Electrical
208/230V 3Ph@50 Amps with neutral 208/230V 3Ph 60Hz
460V 3Ph60Hz
Air
Vacuum
30 CFM @ 90 PSI
min 1900 CFM through 8” duct
Door Width
Door Height
Door Thickness
1’6” to 3’6”
6’6” to 7’0”
1-3/8” to 1-3/4”
Jamb Width
Jamb Height
Jamb Thickness
2-1/2” to 10-1/2”
6’6” to 7’0”
1/2” to 1-1/2”
Hinge Size
Hinge Radius
Pre-drill pattern
Hinge application
3-1/2” to 4” std
5/8” only
3-1/2” only
3-1/2” only
Lock Backsets
Faceplate Width
Faceplate Length
Faceplate Router
2-3/4”
2-3/8” to 2-3/4”
1” to 1-1/8”
2-1/4” to 2-3/4”
1/2” to 1-1/8” x
Raised Molding
Height
From edge of door
to 3/4”
3-1/4”
Lock Bore
800-824-6242
.
530-879-3137
15
NORFIELD MACHINERY
5000ACCESSORY MACHINES
540 ASSEMBLY automatic CENTER
Standard Features
•Ergonomic operator controls
•Foot pedal operation
•Extended header clamps for secure clamping
•Auto width adjustment
•Adjustable staple patterns
• Manual sequential control allows operator to step forward &
backward through the machine cycle
• Split jamb capability
530L Single Stack Loader
Standard Features
• Safety cage for complete operator safety (not shown)
• Minimal air requirements for less expensive and quieter
operation
• Built in rollers for processing raised moulding pre-finished
and metal doors without marking
• Electric horizontal and vertical travel for smooth and
adjustment free operation
• Infeed conveyor and pallet catch allows for staging multiple
pallets
• Integrated control using the 5000 touch-screen
540AC Options
• Strike side nailers
• 10’ outfeed conveyor rollers
• Outfeed support roller
• Extended conveyor
• Split jamb staplers
530L Options
• 10’ conveyor
• Extended conveyor
• Ball transfer table for angled or curved staging of pallets
• Fork lift pocket conveyors allow for directly loading onto
the conveyor
• 530LR Reverse loader option
360S material staging device
360S Standard Features
• Foot pedal activation
• Rotates 360°
• Tilts from 80° vertical to 0°
horizontal
• Will maneuver a 200lb. door easily
and smoothly
• Rollers glide material into place
• Built for years of rugged use
16
www.norfield.com
.
Innovative Door Solutions
NORFIELD MACHINERY
SHOP LAYOUT SUGGESTIONS WITH THE 5000 SYSTEM
400-850 DOORS PER SHIFT
MACHINERY
1. 530L Single Stack Door Loader
2. 5000 System Volume interior door line
3. 540AC Assembly Table
4. Magnum Loader Door loader for Magnum
5. Magnum Door Machine
6. Magnum Un-loader Door Un-loader for Magnum
7. 450 Stop jamb stitcher
8. 250M/250MX Strike jamb router
9. 2300ASR Automatic strike plate router
10. 1020/1120 Double-end trim saw
MACHINE CAPACITY RATE
5000 System
= 100 doors per hour
Magnum
= 30 doors per hour
FLOOR SPACE REQUIREMENT
7,700 Square Feet
MANPOWER REQUIREMENTS
10 people, 7 operators and 3 stock pullers (not shown)
Operator 1
5000 System Machining Stage Operator.
Operator 2
Assembly Stage Operator.
Operator 3
Casing Applicators
Operator 4
Magnum Operator - custom specials and exteriors.
Operator 5
Door Unit Assemblers - for custom, special, and exterior units;
frame assembly and casing application.
Operator 6
450 Operator - for casing and jamb preparation.
Operator 7
1020 Operator - for casing and jamb preparation. Also stocks
primary line.
ELECTRICAL REQUIREMENT
100 Amps @ 230V 3-Phase (Plus Vacuum Input)
AIR SUPPLY
70 CFM @ 90 PSI
800-824-6242
.
530-879-3137
17
NORFIELD MACHINERY
4000 PREHANGING SYSTEM
System Includes:
4000 MACHINING CENTER
4100 ASSEMBLY CENTER
4200 LOADER
7'0"
6'6"
100-350+
1'6"
3'6"
doors/shift
ACCURATE - Precisely accomplishes drilling and mortising operations.
4000 MC
STANDARD FEATURES
4000 MC
OPTIONS
EFFORTLESS– Automatic routing,
drilling and changeover controlled
by straightforward and easy to read
control panel.
• Bottom-up clamping system, which
accommodates both interior and
exterior doors
• Underside lock drilling enables exit
cut viewing for quality control
• Superior dust collecting system
• Chip breaker to achieve crisp
clean hinge mortising
• Automatic lock, latch and faceplate
machining
• Industrial-grade material and parts
for longevity
• Power feed automatically feeds door into
machining center
• Automatic deadbolt capability speeds up
operation
• Vacuum package facilitates safe, clean
operation
• Spare parts and extra bit package promote proactive maintenance
• Autofeed screwfeeder option makes for
consistent production
INNOVATIVE - Automatically compensates for dimensional variation in
door width and/or thickness.
ECONOMICAL - Cost effective
solution for high production shops.
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Innovative Door Solutions
NORFIELD MACHINERY
4000 MC latch and faceplate motors
Flat Jamb with
stop applied
4000 MC Hinge Router
4000 MC
SPECIFICATIONS
Single
Rabbeted Jamb
Double
Rabbeted Jamb
Split Jamb
Deadbolt Bore
Deadbolt Spacing
4100 AC Gun Assembly
Capabilities
Door Width
Door Height
Door Thickness
1’6” to 3’6”
6’6” to 7’0”
1-3/8” to 1-3/4”
Jamb Width
Jamb Height
Jamb Thickness
2-1/2” to 10-1/2”
6’6” to 7’0”
1/2” to 1-1/2”
Hinge Size
Hinge Radius
Hinge pattern
3-1/2” to 4” std
5/8” only
adjustable 29” - 33”
Lock Backsets
Faceplate Width
Faceplate Length
Faceplate Router
2-3/8” to 2-3/4”
1” to 1-1/8”
2-1/4” to 2-3/4”
4000 MC Control Panel
4000
INSTALLATION
Approx. Shipping Wt. 3,000 lbs.
Floor Space
6’6”W x 9’0”L x 6’H
Electrical
230V 1 Ph
208/230V or,
460V 3Ph
Air
Vacuum
15 CFM @ 90 PSI
1900 CFM @ 8” duct
1/2” to 1-1/8” x 2-3/4”
Faceplate Mortise
Latch Bore
Lock Bore
800-824-6242
.
530-879-3137
19
NORFIELD MACHINERY
4000ACCESSORY MACHINES
4100AC ASSEMBLY CENTER
Standard Features
• Roller systems accommodate both left and right hand
doors, eliminating lifting.
• Multi directional clamping to properly clamp unit for
tight fitting corners.
• Vertical clamping levels the surface of the head/leg
joints for stapling.
• Large control knobs for ease of operation
• Rugged construction insures reliability and long
machine life
• Heavily protected proximity sensor reads the location
of each staple from manually adjusted index tabs
4100AC Options
• Strike side nail guns secure door for shipping
• Out-feed support roller to maintain
production flow
• 10’ out-feed conveyor rollers
4200L LOADER
Standard Features
• Automatic vertical
indexing to position door
at proper work height,
eliminating adjustments
• Infinitely adjustable for
stacking, de-stacking, loading
and unloading of materials.
4200L Options
• Pneumatic feed
• End load conveyor
• Side load conveyor
360S material
staging device
360S Standard Features
• Foot pedal activation
• Rotates 360°
• Tilts from 80° vertical to
0° horizontal
• Will maneuver a 200lb.
door easily and smoothly
• Rollers glide material into
place
• Built for years of rugged
use
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DOOR HAND
All doors are denoted by the direction of their swing,
or their “hand.” Before a door can be hung, its swing
must be known.
Currently, there are two methods used to determine
the hand of a door. The first method, the one most
straightforward and commonly used, designates the
door simply as Right Hand (RH) or Left Hand (LH).
To determine the swing of the door, simply face the
hinge pin side of the door and note the location of
the door knob. If the knob is to the left, it is a Left
Hand door. If the knob is to the right, it is a Right
Hand door.
The other method currently in use designates the
door as either Right Hand Reverse (RHR) or Left
Hand Reverse (LHR). To determine the swing of the
door in this method, face the outside of the door.
The outside is the street side of an entrance door,
the corridor (hall) side of a room door, or the side
opposite the hinge pins on a communicating door (a
door that connects two rooms). If the door opens
toward you and the hinges are on the left, it is a Left
Hand Reverse. If the hinges are on the right, it is a
Right Hand Reverse.
Although both methods are equally accurate and
achieve the required results, the first system is preferred. Before hanging a door, make sure that all concerned agree on the method that will be used. This
will prevent confusion down the line when the prehung doors are actually being installed.
Innovative Door Solutions
NORFIELD MACHINERY
SHOP LAYOUT SUGGESTIONS WITH THE 4000 SYSTEM
300-400 DOORS PER SHIFT
MACHINERY
1. 4000 System
2. 250M/250MX
3. Magnum Loader
5. Magnum
6. Magnum Un-Loader
7. 450
8. 1020/1120
MANPOWER REQUIREMENTS
7 people total for both lines, plus stock-puller/warehouse worker
(not shown).
Automated door machine system
Strike jamb router
Loader for stack loading of 4. Magnum
Door machine custom, exterior units
Feeds assembly table
Stop jamb stitcher
Double-end trim saw
Operator 1
4000 System Machining Stage Operator.
Operator 2
4000 System Assembly Stage Operator.
Operator 3
4000 System Casing Applicators
Operator 4
Magnum Operator - custom specials and exteriors.
Operator 5
Door Unit Assemblers - for custom, special, and exterior units;
frame assembly and casing application.
Operator 6
450 Operator - for casing and jamb preparation.
Operator 7
1020 Operator - for casing and jamb preparation. Also stocks
primary line.
MACHINE CAPACITY RATE
4000 System
= 45 doors per hour
Magnum
= 30 doors per hour
FLOOR SPACE REQUIREMENT
6,000 Square Feet
ELECTRICAL REQUIREMENT
100 Amps @ 230V 3-Phase (Plus Vacuum Input)
AIR SUPPLY
60 CFM @ 90 PSI
800-824-6242
.
530-879-3137
21
NORFIELD MACHINERY
1700HJR Hinge Jamb Router
CAPABLE OF 1/4” OR 5/8”
RADIUS HINGE MORTISING
8
Units/min.
FAST - Capable of machining up to 8
jambs per minute.
1700 STANDARD FEATURES
• Quick change hinge locations
• Accommodates a variety of jamb widths and lengths
• Foot pedal operation for ease of use
• Dust collection ready for operator safety
• Mortise hinges from 3” to 4-1/2”
EASY TO OPERATE - Foot pedal
operation (hands free).
DURABLE - Designed for use in the
toughest environments.
AUTOMATED - Mortise 3-4 hinges
simultaneously.
Quickly change location of hinge mortise
without tools.
Turret stop for
various hinge reveals
and widths.
1700 OPTION
• Available in 3 and 4 router versions
• 1200 CFM vacuum (manual start)
• Set up bars
1700 CAPABILITIES
Hinge Specs
3” - 4-1/2”
Jamb length 70" to 96"
Jamb width
2-1/2" to 10-1/2”
Jamb thickness 1/2” - 1-5/8”
Electrical115V @ 50 Amps
Pneumatic
3 CFM @ 90 psi
Floor Space req. (min.)
12’ x 3’
Approx. Shipping Wt
1100lbs
Vacuum connection
4” duct
1/4” or 5/8” radius
Dust collection ready
to help eliminate air
borne particles.
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Innovative Door Solutions
NORFIELD MACHINERY
2300ASR
AUTOMATIC STRIKE ROUTER
WILL MEET THE NEEDS OF THE HIGHEST
VOLUME DOOR SHOP
FAST - Will machine jambs to meet highspeed horizontal system cycle times.
2300 STANDARD FEATURES
• Infinitely adjustable jamb stops
• Accommodates a variety of jamb widths and lengths
• Foot pedal operation for ease of use
• Dust collection ready for operator safety
• Adjustable strike plate sizes from 2-1/4” to 3”
EASY TO OPERATE - Foot pedal
operation (hands free).
DURABLE - PLC controls increase reliability and provide simple troubleshooting.
2300 OPTION
• 1200 CFM vacuum (manual start)
AUTOMATED -Allows operator to
multi-task.
2300 CAPABILITIES
Single or double rabbeted jambs
Strike plate type
Full lip only
Strike plate sizes
2-1/4” to 3”
Jamb length
70” to 96”
Jamb width
2-1/2” to 10-1/2”
Jamb thickness
3/8” to 1-1/2””
Average capacity
up to 5 cycles per minute
Quick change jamb stops
allow easy adjustments for
varying jobs.
Easy to use control panel
utilizes pictorial symbols to
help eliminate language
barriers.
The Allen Bradley programmable logic control (PLC)
provides increased reliability
and simple trouble shooting.
800-824-6242
.
530-879-3137
23
NORFIELD MACHINERY
250M
STRIKE/JAMB ROUTER
VERSATILE
SAFETY FEATURES
9-FOOT JAMB READY
FAST - Quick-change templates and
stop system reduce setup time.
EFFICIENT - Mortises for plate
and bolt relief in one continuous operation to increase production rate.
QUALITY - Machined jamb retains
greater strength and more professional appearance compared to those
produced on other machines.
VERSATILE - Ability to process a
wide range of jamb types and sizes
accommodates a wide variety of sku’s.
Dead bolt stop
retracted
Dead bolt engaged
5-10
jambs/min.
250M Strike Jamb Router TEMPLATES
Full Lip Strike Template
T’ Strike Template
No Lip Deadbolt Template
Order No
Size
Radius
MFG9210
2-1/5”
1/4”
MFG9201
2-1/4”
5/8”
MFG9202
2-1/”
1/4”
MFG92021
Steel 2-1/4”
1/4”
Order No
Size
Radius Lip
MFG9204
1-1/8” x 2-3/4”
1/4”
1-1/2”
MFG9205** 1-1/4” x 4-7/8”
1/4”
3-3/8”
MFG9230
1” x 2-1/4”
1/4”
.95”
Order No
Size
Radius
MFG9206
1” x 2-1/4”
1/4”
MFG9206-S
Steel 1” x 2-1/4” 1/4”
MFG9219** 1-1/8” x 2-3/4”
1/4”
MFG9233** 1-1/4” x 3-5/8”
1/4”
**These templates are for 1-3/4" doors only
Custom Templates - $75.00 each. A sample piece of hardware or
manufacturer's template drawing will be required. Allow 4 weeks
for delivery.
250M STANDARD FEATURES
• Processes more than 75 types of strike
plates with quick change template system
• Adjustable deadbolt stop system to accurately place the deadbolt bore
• Processes any strike up to 4-7/8” long,
including T-strike
• Includes 2-1/4” - 1/4R full lip template and
2-3/4” - 1/4R deadbolt template
250M OPTIONS
• Dust collection with vacuum
• Dust collection without vacuum
• Head stops for ball catch mortise
• Custom templates
250M CAPABILITIES
Material
• Width
no limit
• Length
up to 9’0”
• Thickness
to 1-5/8”
• Process any strike up to 4-7/8”
long, including T-strike
250M Crutch Tips (optional)
MFG16
1/2"
MFG17
5/8"
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Innovative Door Solutions
NORFIELD MACHINERY
250MX
INTERIOR/EXTERIOR STRIKE
JAMB ROUTER
ERGONOMICALLY ENHANCED
QUICK CHANGE FOR LENGTHS
FAST - Quick-change templates and
stop system reduce setup time.
EFFICIENT - Mortises for plate
and bolt relief in one continuous operation to increase production rate.
QUALITY - Machined jamb retains
greater strength and more professional appearance compared to those
produced on other machines.
DESCRIPTION
250 units per shift. Mortise for standard strike & deadbolt without repositioning!
Process exterior jambs with less set up time.
VERSATILE - Ability to process a
wide range of jamb types and sizes
accommodates a wide variety of sku’s.
250MX STANDARD FEATURES
• Can machine a two feature combination, up to 6-1/2” centers,
using a single template
• All existing 250M templates can be used on the 250MX.
• Operator has router power control through a dual thumb-switch
setup mounted in the router handle. Both switches need to be
pressed for the router to run
• Can rout features in mull posts up to 2-1/2” thick overall and 11/2” on the face to be routed
• Quick change stop position to go from 6’8” to 8’0” jambs without
using tools
• Frame legs are adjustable for different height operators
• Depth adjustment is more accurate with quick change capability.
• Adjustable deadbolt stop system to accurately place the deadbolt
bore
250MX OPTIONS
• Dust collection with vacuum
• Head stops for ball catch mortise
• Custom templates
• Overhead material rack
250MX CAPABILITIES
Material
• Width
no limit
• Length
up to 9’0”
• Thickness
to 1-5/8”
• Process any strike up to 12” long, including T-strike
Router power control with dual thumb switch Close up of the stop system.
800-824-6242
.
530-879-3137
25
NORFIELD MACHINERY
350H
HINGE ROUTING STATION
PROCESS DOOR AND JAMB FOR HINGES IN ONE PASS
350H STANDARD FEATURES
• Magnum-style hinge jamb routing
• Index bar with stop system for different hinge patterns
• Quick-change setup for different hinge sizes
• Pneumatic jamb adjustment to ensure a perfect fit
• Single point dust collection plumbing
• Self-centering butt router for easy hinge mortising
• Cycle time varies with material type - typical cycle
time is 30 seconds
350H OPTIONS
• Extra bit and spare parts packages
• Dust collection system
• Door routing capability with quick-change width index
• Additional index bars
• 2nd butt router for mortise radius changeover
• Air inline screwdriver
• Air inline pre-drill
• Lock side door clamp
350H CAPABILITIES
Door
Width
1’0” to 3’6”
Height
up to 8’0”
Thickness
1-3/8” to 1-3/4”
Hinge
Hinge Size
Radius
Jamb
Width
Length
Thickness
Types
3-1/2” to 5”
1/4” or 5/8”
2-1/2” to 10-1/2”
up to 8’0”
3/8” to 1-1/2”
Flat with stop applied
Flat without stop applied
Split jamb/Rabbeted jambs
Interior or Exterior
360S
MATERIAL STAGING DEVICE
DOOR OR WINDOW PRODUCTION LINES
ROTATE MATERIAL 360°
SWITCH MATERIAL FROM HORIZONTAL TO NEAR VERTICAL POSITION
360S STANDARD FEATURES
• Foot pedal activation
• Rotates 360°
• Tilts from 80° vertical to 0° horizontal
• Will maneuver a 200lb. door easily and smoothly
• Rollers glide material into place
• Built for years of rugged use
Pneumatics do the work for you. Lower the unit to a near vertical position
to offload for packing or shipping, or to
perform any finish work.
360S TIP:
To complete your production line, consider material handling
product, Tilting Door Cart, that tilts toward unit that is in the
vertical position, enabling you to offload unit with ease.
Foot lever can be placed anywhere you
want to keep operator out of field of
movement. Operator moves the product to a position suited to him instead of
having to walk around his work.
360S CAPABILITIES
Door height
up to 8,0”
Door width
1’0” to 3’6”
Jamb thickness
up to 8’0”
Support unit weight
200lbs
Infeed height at horizontal position 40”
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Innovative Door Solutions
NORFIELD MACHINERY
450
THE ORIGINAL FLOW THRU STOP STITCHER
VERSATILE
SAFE FEATURES
9-FOOT JAMB READY
FAST - Processes up to 12 pieces/minute.
12
SIMPLE - Auto length and width detection
minimize set-up and change over time.
pieces/minute
VERSATILE - Handles a wide variety of
jamb lengths, widths, and thicknesses; square
cut or mitred stops.
450 STANDARD FEATURES
• Foot pedal activation
• Mounts for standard capacity guns
• Non-marking rubber power-feed wheels
• Quick change material stop
450 OPTIONS
• Heavy duty mounts for high capacity guns
• Different reveal spacers
450 CAPABILITIES
Jamb width
3-1/2” to 8”
Jamb thickness 7/16” to 7/8”
Stop width
1” to 2”
Stop thickness 1/4” to 5/8”
Reveal
1-7/16” & 1-13/16”
(1-1/2” optional)
Staple spacing: 2” from top and 3” from bottom of stop with 10-1/4”
between staples or finish nails in standard mode. Adjustable
mode allows for custom staple spacing.
Average capacity:12 cycles per minute (indicates consideration for operator
and material handling efficiency per 8-hour day)
440S
Manual Stop Stitcher
Cost-effective solution for low to
mid-volume production of
assembling stops to jambs
440S FEATURES
• Foot pedal activated clamps to hold
material in place
• Adjustable gun mount for left or
right-handed operator
• Easily adjustable reference stops.
• Includes Bostitch BT1855 brad
nailer or Bostitch SX1838 staple gun
800-824-6242
.
440S SPECS
Jamb width Jamb length
Jamb thickness
Stop width Stop length
Stop thickness
Reveal choices
530-879-3137
Pneumatic
3-1/2” to 10”
up to 100”
3/8” to 3/4”
1” to 2”
up to 100”
1/4 to 3/8”
1-7/16”
1-13/16”
2.8 CFM @
90PSI
Floor space req. (min)
2’-3”W x 9’6”L x 5’4”W
Shipping Wt.
350lbs
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NORFIELD MACHINERY
4800XY
HIGE PRODUCTION DOOR LITE CUTTER
ENGINEERED FOR YEARS OF USE
INTERCHANGEABLE INDEX BARS
AUTOMATED EDGE PREPARATION
4800XY STANDARD FEATURES
• XY controls eliminate the need for templates
when cutting square or rectangle door lites
• Template holder for round or oval door lites
• Adjustable RPM speed control accommodates
both wood/fiberglass and metal cutting
• Oscillating quill for greater bit life
Removable index bars allow
quick change between door lite
sizes and design.
Cut non-rectangular door lites by
using removable templates.
4800XY OPTIONS
• Automated edge preparation
• Waste bin
• Dust collection systems
• Spare parts and extra bit packages
• Additional index bars
4800XY CAPABILITIES
Door width 10” to 4’0”
Door Height
up to 8’0”
Door thickness
1-3/8” to 2-1/4”
Lock bore sizes 1-1/2” to 2-1/8”
Lock backset
2-3/8” to 2-3/4”
Faceplate Width
up to 1-1/8”
Faceplate Length
up to 2-3/4”
Electrical
208V 60Hz
230V 60Hz
Pneumatic
5CFM @ 90 psi
Shipping Wt.
3000lbs.
QUALITY - Designed to with stand the
most demanding shop environment.
VERSATILE - The 4800XY will machine
doors and side lites with widths of 10” to
4’0” heights up to 8’0” and 1-3/8” to 2-1/4”
hinge.
FLEXIBLE - Able to process square,
rectangle, round and oval door lites.
Automated edge prep. The optional
edge prep (latch drilling and face plate
mortising) is performed automatically
when initiated on the control panel.
Oscillating quill. Extend the life of
your door lite bits by utilizing this standard feature.
Door infeed. The 4800XY is capable
of feeding doors from the left or right.
Infeed height is set at the factory at
either 33” or 40”.
Side lites. The 4800XY can process
side lites without lock prep. Cut up to a
6” lite in a 10” panel.
XY axis locks simplify’s lite cutting
for square or rectangular door
lites.
Optional Waste bin
28
ACCURATE – Interchangeable index bars
allows operator to change door lite design
precisely.
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Innovative Door Solutions
NORFIELD MACHINERY
3800
DOOR LITE MACHINE
ENGINEERED FOR YEARS OF USE
EFFICIENT - Process multiple doors with
no handling of template; switch between
several popular lite shapes with instant
change-over.
VERSATILE – Process an infinite variety
of lite shapes in doors up to 8-0 without
programming or adjusting machine.
SPACE-SAVING - Small footprint; load
doors from either end, or from the front.
3800 STANDARD FEATURES
• Eight location clamping system grips door
firmly
• Adjustable RPM speed control accommodates
both wood and metal cutting
• Industrial air filter, lubricator, and regulator for
long life
• Three location clamping actuation
• Neoprene clamp pads protect material from
marring
• Quick-change for 2-3/8” to 2-3/4” backsets
3800 OPTIONS
• Overhead template system with clamps for
quick change between light styles
• Oscillating quill for cutting with a greater area
of the bit and longer bit life
• Faceplate routing with latch drilling
• Automatic pop-up roller system for door
transfer
• Portable waste bin on wheels
• Dust collection systems
• Spare parts and bit packages
• Industrial air filter, dryer and regulator
3800 CAPABILITIES
Door height
Door thickness
Door width
Lock bore sizes
Lock backset
Faceplate width
Faceplate length
up to 8’0”
1-3/4”
up to 4’0”
1-1/2” to 2-1/8”
2-3/8” to 2-3/4”
Adjustable to 1-1/8”
Adjustable to 2-1/2”
ERGONOMIC - Controls are on the
front of the machine, easily accessible by the
operator.
Clamping. The 3800 uses 9 clamps
during lite cutting and standard lock and
latch boring (4 at each end plus lock
template clamp).
Multi point clamp system to ensure precise machining of doors.
Safety. During lite or lock cutting, the
3800 operator keeps both hands on the
control handles.
8-ft Capable. Standard on the 3800.
Change-over for doors from 6’6” to
8’0” requires no tools on the 3800. Left
hand clamp arm moves freely in and out
on linear bearings when clamps are not
engaged.
Reference stops position the door
to rout the faceplate, and to drill
the lock, latch, and the deadbolt.
Centralized control panel allows
the operator to perform multiple
functions including latch, faceplate
and lock prep.
800-824-6242
.
530-879-3137
Power edge prep. 3800 edge prep
(latch drilling and faceplate mortising) is
powered and controlled from panel on
the lite cutter head.
Door cut-off. The 3800 may also be
used to cut down the height of a door
by positioning the end of the door
beyond the frame of the machine. Use
the template clamps to clamp a straight
edge (such as the end of a lite template)
to the surface of the door. Then draw
the lite cutter-head around the clamp
arm to the “outside” of the machine and
cut off the door.
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NORFIELD MACHINERY
TIME
FOLD
SERIES
Exterior Door Assembly Line
ASSEMBLY MASTER
TILT MASTER
EFFICIENT- Designed
to “fold time” and reduce
costs by balancing labor
and movement across
entire assembly process.
ERGONOMIC– Tool
and material bins are
placed where workers are
placed.
Up to eight people can work side by side.
“The Time Fold Series is configured so that up to
eight people can work the assembly line to produce
up to 300 doors per day. Two people at each
station team up to create an efficient work flow
throughout the prehanging process as the door unit
moves down the line.”
SAFE– Air cylinders on
the Tilt Master make the
job of lifting doors safe,
without operator fatigue.
TIME FOLD SERIES
CAPABILITIES
Door Width
2’6” to 3’0”
Door Height
6’8” to 7’0”
Lock Bore Sizes
1-1/2” to 2-1/8”
Door thickness, casing, brick molding, jamb width,
height, and thickness are supported.
ASSEMBLY PROCESS FOR A
3-STATION SYSTEM
Station A
• Pull door from stack/cart and place on
station
• Pull hinge, jamb and sweep
• Install hinges to door and jamb
• Install shipping clips to lock side door
• Install sweep
Station B
• Pull head and strike jamb and sill
• Staple side jambs to head jamb
• Caulk side jambs for sill
• Position sill and clamp
• Staple side jamb to sill
• Screw shipping clip to jamb
Station C
• Pull brick mold
• Install brick mold
• Install shipping brace to bottom of sill
• Install instruction and product labels
• Mark customer identification data
• Place completed unit in shipping area
or cart
30
TIME FOLD SERIES
OPTIONS
• Lite insertion module includes a padded table that
easily lifts the light into the door cutout for assembly
• Head/sill clamp module holds sill tightly for accurate
side jamb stapling
• Jamb supports hold jamb, improving installation of
hinges to door and jamb (set of 4)
• Air hose assemblies lets you add air tools as needed.
• Connector brackets protect air connection to adjacent work stations
• Hardware trays hold hinges, screws, etc., for easy access (set of 2)
Lite Insertion Module
Typical 3-Station System
www.norfield.com
Air manifold and conveyor
wheel
.
Innovative Door Solutions
NORFIELD MACHINERY
EDM
EXTERIOR DOOR MACHINE
DESIGNED FOR EXTERIOR DOOR ASSEMBLY
Arm holds the
jamb in place to
easily secured
the jamb to the
door.
EDM STANDARD FEATURES
• Inserts door lites into doors
• Attaches jambs and moulding
• Used to assembles door frames
• Tool trays surrounding the under edges of
the EDM conveniently hold hardware and
supplies
• Raises and flips door to attach exterior
jambs and assemble the door frame
• Tilt arm raises door to vertical position for
easy off loading
EDM CAPABILITIES
Door width 2’6” to 3’0”
Door Height
6’8” to 8’0”
Door thickness
1-3/4”
Electrical
Pneumatic
Floor space
110V
5CFM @ 90 psi
48” x 224”.
EDM effortlessly raises and
flips the door in
place.
8900
8900 STANDARD FEATURES
• Quick setup using turret, which controls
width for four settings while adjustable stop
is used for fine tuning the fit of the plate
• Will integrate into a Magnum System
• Mortiser and faceplate router dust collection
• Faceplate routing with square to face of
door or on a 3° bevel — changeover time:
15 sec
• Doors greater than 8’0” can be processed
using a layout line system
DEEP POCKET MORTISING WITHOUT TEMPLATES
EXTENDED FACEPLATE ROUTING
RAISED MOLDING COMPATIBLE
HIGH VOLUME
WILL INTEGRATE INTO A MAGNUM SYSTEM
8900 CAPABILITIES
Door
Height
6’4” to 9’0”
Thickness
1-3/8” to 21/4”
Width
no limit
Pocket
Length
Depth
Width
1” to 8”
up to 6”
3/4” to 1-1/4”
Faceplate
Length
Depth
Width
1/2” to 8’12”
up to 3/8”
1” to 1-1/4”
800-824-6242
.
530-879-3137
Stop assembly is easily
adjusted and scaled for
quick set-ups. Setting
up the centerline for
mortises is easy.
Faceplate
mortiser
doesn’t require the use
of templates.To change
the length of the faceplate mortise, simply
adjust the lever to your
preference.
31
NORFIELD MACHINERY
1120 Double End Trim Saw*
1120 STANDARD FEATURES
• 12” saw blades for cutting material up to 4-1/2” wide
• Traditional cutting of material from top down
• Quick change for material sizes
• New positive preset stop system
• PLC controlled solenoid valves for improved
reliability and service
Shown without safety guards
DIFFERENCES FROM THE 1020
•12” saw blades for cutting material up to 4-1/2”
wide
• Traditional cutting of material from top down
• Quick change for material sizes
• New positive preset stop system
• Improved dust collection
• PLC controlled solenoid valves for improved
reliability and service
24+
Cycles/min.
1120 CAPABILITIES
Casing jamb and Brick Mold
Length
1’6” to 8’0”
Width
to 4-1/2”
Thickness
3/8” to 1-1/2”
Undercut angle
0° to 15° for square end cuts
Angle of cut
90° and 45°
Average capacity
24 cycles per minute
*Available Fall 2013
1020 Double End Trim Saw
THE CLASSIC DOUBLE-END TRIM SAW
SAFE - Safe operation as blades cycle
up from inside the machine.
EFFICIENT - Working height optimizes work flow and maximizes piece
count before receiving cart is full.
VERSATILE - Cuts (miter or
square) can be compound/beveled up
to 10° providing a snug fit for casing
and drywall.
20+
COST EFFECTIVE - Process 20+
pieces per minutecutting reduces
labor cost.
Cycles/min.
1020 STANDARD FEATURES
• Hopper feeding for ease of use
• Compound angle adjustments for variety of cuts
•Industrial-quality 60-tooth carbide-tipped 10” saw blade
• Adjustment switch for changing from 45° to 90° with
ease
1020 OPTIONS
• Kerfing of casing
• Spare parts package
• Dust collection system with vacuum
32
1020 CAPABILITIES
Casing jamb and Brick Mold
Length
1’6” to 8’0”
Width
to 3-1/2”
Thickness
3/8” to 1-1/2”
Undercut angle
0° to 15° for square end cuts
0° to 1° for miter cuts
Angle of cut
90° and 45°
Average capacity
24 cycles per minute
www.norfield.com
.
Innovative Door Solutions
NORFIELD MACHINERY
Prehangers Workbench
Everything you need to fully
machine and assemble a pre-hung
door unit.
WORKBENCH STANDARD FEATURES
• Tilting table top
• Easily adjustable
• Processes both interior and exterior doors and jambs
• Hinge mortising and application,
• Drilling of lock and latch hole
• Faceplate mortise
• Clamping of unit for squaring and stapling of door frames
Ergonomic tilting table top with clamps
to hold doors and
jambs in place.
WORKBENCH CAPABILITIES
Door Width
1’0” - 4’0”
Door Height
6’8” to 8’0”
Door Thickness 1-3/8” to 2-1/4”
Jamb Width
Up to 10-1/2”
Jamb Thickness 1/2” to 1-5/8”
Hinge Size
3-1/2” to 5”
Hinge Radius
1/4” to 5/8”
Lockbore Backset2-3/4” and 5”
Faceplate Router
Up to 1-1/4” x 2-3/4”
Air
2CFM @ 90PSI
Floor Space
5’W X 18’L
Electrical Req
115V 60Hz @ 20AMP
Approx Weight 260bs
Includes adjustable
fixtures to ensure
perfect and repeatable hinge mortises
and spacing.
Completely
assembles a prehung
door easily on the
prehangers workbench.
800-824-6242
.
530-879-3137
33
NORFIELD MACHINERY
Ballcatch Machine
Low cost, stand alone solution
for predrilling ballcatches
FAST - Process 2 doors a minute.
SIMPLE - Minimal footprint only requires
110v and 3/8” air line.
9'0"
2'0"
2+
doors/minute
BALLCATCH STANDARD FEATURES
• Quick change drill locator
(no tools required)
• Pneumatic door clamping w/ foot valve
• Self centering drill guide (1-3/8” & 1-3/4”)
BALLCATCH CAPABILITIES
Door width 1’0” to 4’0”
Door Height
2’0” to 9’0”
Door thickness 1-3/8” to 1-3/4”
Ball catch drill dia 3/4”, 7/8”, 15/16”, 1”
(Includes one bit)
BALLCATCH OPTIONS
• 650 CFM Vacuum
•Extra bits
1'-0"
4'0"
Electrical115V 60hz
@20 Amps
Pneumatic
less than 1.0CFM
Floor space req. (min)
3’x8’
Shipping Wt.
300lbs.
Vacuum connection
2”
Chop Saw
cost effective and versatile
solution for miter or square cuts
for any casing material
SAW STANDARD FEATURES
•Infinitely adjustable stop block up to
100” in length
• Dust collection ready for operator
safety
• Simultaneous cutting of left and
right-hand casing, as well as head
casing
• Easily broken down into smaller
components for ease in shipping
(Can ship UPS)
34
SAW CAPABILITIES
Trim Length
Up to 100”
Trim Width
Up to 6”
Trim Thickness Up to 2”
Floor Space
3’W X 10’L
Electrical Req 120V 60Hz @ 15A
Approx Weight 200lbs
www.norfield.com
.
Innovative Door Solutions
CASING ASSEMBLY
MACHINES
NORFIELD MACHINERY
CASING ASSEMBLY MACHINES
V-Nailer
Five separate channels
for five different nail
sizes.
USE FIVE DIFFERENT V-NAIL
SIZES WITHOUT CHANGING
THE DRIVER HEAD!
Mitre-Mite VN4+MP
efficiency by pre-assembling door casing.
This machine has been designed
for door production shops with
frequent changeovers. Its memory program technology is state-ofthe-art, allowing profile data for
up to 1400 frames to be entered or
downloaded from your computer.
Adjustments are made automatically so production can resume immediately. V-nails can
be driven or stacked in up to 10
positions per corner and will easily drive all types of wood, plastic
or MDF.
ITWVN4MP
Backnail frame casing with
speed and precision, while
adding support!
The most reliable way to backnail
frame casing is with a V-nailer! The
unique shape of the V-Nail will actually pull the joint together, increasing
the support. And these V-Nailers will
speed-nail with greater precision
than even the best operator can!
With this new multichannel V-nailer,
you can use five different V-nail sizes
(5mm, 7mm, 10mm, 12mm, 15mm
only) in as many as ten different
positions along the casing joint. This
is especially ideal in working with
wide moldings and height variations. And, the MP Multichannel has
a memory programmable capability that stores data for up to 1400
profiles. Automatically adjust for
changes, then the precise production
command will restart immediately.
You’ll be able to join all types of
wood, plastic, fiberglass, and MDF/
HDF easily and with precision every
time.
Mitre-Mite
Increase production
Shipping: 300 lbs.
“Pulling
Power” Vnails actually pull
the corner joints
together and make it
stronger.
V-nailer Extension Arms
24-003 V-shaped nails
pull the joint
tighter and are
almost invisible!
Mitre-Mite VN4E-3L
• Bar code scanner for next frame
identification
• Support table
This heavy-duty machine is
designed to withstand years
of use in a high production environment. It has a reinforced
nail drive offering troublefree cycling, and heavy-duty
air cylinders that keep your
production line humming
along with little or no maintenance. V-nails can be driven
or stacked in up to three positions per corner. Clamping
fixtures fit most profiles. Long
stroke nail drive (5”) for assembling larger frames
ITWVN4MPMC ITWVN4E3L CUSTOMER PREFERRED OPTIONS
Ask your Customer Service Rep for
more information about these options:
Shipping: 300 lbs.
V-nailer Extension Arms
24-003
VN4+MP
VN4E-3L
Shipping: 300 lbs.
V-nailer heads (l. to r.): 15mm, 10mm, 7mm.
V-nailer Extension Arms
24-003 Need a mobile base for your V-Nailer?
This heavy-duty mobile base is designed to remain stable while you move your machines or heavy
loads from point to point. The lockable swivel casters are arranged on outriggers that allow the
machine to sit as low as possible. Capacity: 1,300 lbs.
WOO2058 Shipping: 49 lbs.
800-824-6242
.
530-879-3137
35
MATERIAL HANDLING
tilting door cart
inline DOOR
accumulator
Maneuver heavy or awkward double
doors with side lites or transoms
with ease. Able to support even a 500
lbs. door unit. All four casters on the
tilting door cart are on the ground for
work; tilt forward on front caster to
off-load the door unit.
You won’t have to lift and filp the unit
to work on both sides. Simply lean
it against the cart to get at the other
side. Sturdy, well poistioned handle
makes it easy to tilt.
Keep doors safe and at-hand
during the assembly process!
Most shops will place it at the
end of the Magnum line in
preparation for moving onto
the Assembly table when it is
ready. Call your rep now!
dimensions: 37”L x
31.75”W x 66”H
dimensions:
60”W x 87.5”H x 26”D
Adjustable height to 110”
500-201
Shipping: 54 lbs.
(Because of drop ship status this product
does not ship free freight)
6450-900
Shipping: 120 lbs.
(Because of drop ship status this product does
not ship free freight)
large door cart
• Six wheels, giving you more control of the
cart
• Heavy duty base, long lasting
• Base top made of 3/4” plywood secured with
heavy duty bolts.
• Removable handle slips into square holes
and are firmly bolted into place.
• Transfers interior or exterior doors
• Supports up to 3600 lbs.
dimensions: 8’ L x 3’ W x 10.5” H
Base with one handle:
500-103
Additional handle:
500-109
door/window
assembly table
Shipping: 200 lbs.
(Because of drop ship status this product does not ship
free freight)
This rugged assembly bench is known for its stamina
under years of use. The bench comes fully assembled
with a work platform and shelf below. You’ll never need
to buy another bench again!
dimensions: 7’L x 37”H x 44”W
500-501
Shipping: 310 lbs.
(Because of drop ship status this product does not ship free freight)
FOR HARD-WORKING SHOPS
Need a floor truck that can withstand years of heavyduty use? These trucks are built tough enough to move
2500 lbs. of material with ease. Solid hardwood construction and heavy-guage steel work together as a force
to reckon with! Phenolic wheels resist shock, are nonsparking, and will not degrade from contact with floor
grease or oil. Swivel wheels operate continuously from
-50 degrees to 260 degrees for making tight aisle turns.
36
www.norfield.com
Order the Floor Truck (left) or the Swivel Truck (right) with either 36” or 42” removable corner supports (6” of which nest in the corner brackets). Swivel Truck castors are
precision built with two perfectly aligned swivel raceways. Base units in larger sizes can
be special ordered.
dimensions
Shippping
AMIC2748
AMIC3248
AMIB2748
AMIB3248
27” x 48”
32” x 48” 27” x 48”
32” x 48” 104 lbs
122 lbs
104 lbs
122 lbs
.
Floor Truck
Floor Truck
Swivel Truck
Swivel Truck
Innovative Door Solutions
4 Corner Supports
AMIS36 36” high
AMIS48 48” high
MATERIAL HANDLING
5-in-1 material handling system
Get your material handling issues under control the easy way. Order as many bases as you need to cover every station, then custom
configure them by slipping handles, rails, racks or a cage into the slots and quickly securing them with bolts.
Each finished base comes with four heavy-duty ball-bearing castors chosen for their ability to glide smoothly even over rough flooring. If you
prefer a six-wheel base, specify that option when you order.
Handles turn the base into a general handling cart. But any other finish option can be added for more specific applications. Whether you
grab your jamb and casing stock vertically or horizontally, you can design a rack to simplify the process and keep the stock organized.
Second shift grabs stock another way? Your operators will appreciate being able to work in the way that is most comfortable for them. And
you’ll reduce operator fatigue and injury.
With the stock cage, shorty stock for headers, sills and head casings can be organized to the nth degree. Workers can pull the stock they’re
looking for from either side of the cage…order a single cage for two operators!
We put the same engineering into these racks as we do all our machinery components. That’s why you won’t find miters or ground welds
that can be a source of weakness and potential failure. In fact, some may say these carts are overbuilt. But we know you are expecting years
of hard use on all your material handling equipment, and now you can get it.
Call us today to order a fleet of Universal Carts! You’ll see an improvement in your workflow and the bottom line!
as shown above
DUAL SIDE RAILS only:
500-106
Universal Base with
Single Handle
Height from base: 42”
Shipping: 56 lbs.
(Because of drop ship status this product does not ship free freight)
as shown above
VERTICAL STOCK RACK only:
500-105
Height from base: 54”
Shipping: 76 lbs.
(Because of drop ship status this product does not ship free freight)
AS SHOWN ONLY
4-WHEEL UNIVERSAL BASE
500-101
Shipping: 142 lbs.
6-WHEEL UNIVERSAL BASE
500-102
Shipping: 142 lbs.
SINGLE HANDLE
500-108
Height from base: 48”
Shipping: 33 lbs.
UNIVERSAL BASE SPECS
36” w. x 72” l. x 12” h.
Load rating: 600 lbs. per wheel
Castors: 2” w. x 6” dia., ball-bearing
(Because of drop ship status this product does not ship free freight)
as shown above
as shown above
HORIZONTAL STOCK RACK only
500-104
STOCK CAGE only
500-107
Height from base: 60”
Shipping: 103 lbs.
(Because of drop ship status this product does not ship free freight)
800-824-6242
.
530-879-3137
Height from base: 54”
Shipping: 160 lbs.
(Because of drop ship status this product does not ship free freight)
37
MATERIAL HANDLING
Door Tote
Safely move extra tall doors!
Handle expands to accommodate tall doors!
Save time, money, and accidents by moving doors with
the use of our door tote. The Door Tote will accommodate doors up to 1 3/4” wide. Equipped with
pneumatic wheels for easy mobility. Holder
portion is carpet lined to protect door, and
the handle breaks down into three pieces for
easy storage and transportation.
maj100
Masterline “Door Dolly”
An economical reason to stop lifting doors
by hand!
Make life easier for yourself. You’ll avoid damaging your doors and
you’ll be making every effort to save your employees’ backs. And,
the more you buy, the more you save!
• Maximum door thickness 1-3/4”
• Use as a horizontal or vertical door stand
• 200 lb. capacity
Lower it to the ground to finish work on the door.
MFG76410
Shipping: 35 lbs.
Masterline
“Door Dude”
• For pre-hung doors with or without brick mould
installed.
• Maximum jamb width 6-9/16".
• 200 lb. capacity
• Great for shop or job site.
MFG7705
Because of drop ship status, this product does not ship free freight.
Shipping: 42 lbs.
Masterline DOUBLE CLAMP Door Holder
You can’t find a tougher door holder
than this!
Made of welded tube steel, this is the most heavy duty holder on the
market. Firmly supports heavy doors for mortising, drilling, planing, and other processes. Holds doors up to 2-1/4” thick with a simple one-foot pedal operation, which activates clamping mechanisms
on both sides, leaving your hands free for working.
Shipping: 33 lbs.
Mfg200
Assembly Required.
38
www.norfield.com
.
Innovative Door Solutions
MATERIAL HANDLING
The Door Dolly
Hang doors in half the time...by
yourself!
This exciting and versatile new tool prevails over any other tool existing in the
construction market, and is perfect for either new construction or extensive restoration projects.
Hang 1 or 100 doors in half the time, and move granite or 4X8 plywood by
yourself. No need for a crew, when one man can now do the job. No need
for an extra pair of hands. Finally a low cost device which makes transporting and installing doors easier.
The Door Dolly will hold a door securely in a horizontal position while hinges are mortised and installed. Then, it allows you to swing the door up to a
vertical position while hinge pins are installed on the door jamb. Afterwards,
simply roll the door into place for a final installation and adjustment.
Heavy gauge aluminum construction and easy clamping devices protect the
door from damage while holding it securely in place. Easy, quick release
feature when done.
The Door Dolly rolls into vertical position without unclasping to
install hinge pins on the jamb.
• Constructed of heavy gauge aluminum, durable and sturdy
enough to install even the heaviest metal fire doors.
• Securely supports the door horizontally while hinges are
mortised and installed.
•Easy clamping devices with a quick-release feature hold the
door for you. No need for an extra pair of hands.
• Protective rubberized padding on clamping devices protect
even the most expensive solid wood doors from damage.
•The Door Dolly handle telescopes and collapses for installation
support and easy storage.
• Use the Door Dolly to transport and support drywall, 4X8
plywood, even granite.
• The Door Dolly is affordably priced, a one time investment for
many years of use.
WDG-2
Clamping device has
quick-release feature
Protective padding
Shipping: 24 lbs.
The Door Bench
Stand comes with center tool box.
Great for your shop or in the field!
Here’s a super product that our customers just can’t seem
to live without. Although it weighs only 32 lbs., the Door
Bench supports the weight of your tools, and a door, without
shifting bending or buckling. It is ideal for edge finishing,
routing and hardware installation.
RUS01
Tools sold separately. Because of drop ship status, this product does not ship free
freight.
Shipping: 57 lbs.
Holds door in
place for routing
and installation of
hardware.
800-824-6242
.
530-879-3137
39
MACHINE UPGRADE KITS
MACHINE UPGRADE KITS
FOR OLDER NORFIELD MACHINERY
450
450 QUICK CHANGE MATERIAL STOP KIT
This kit improves the strength, reliability, and functionality
of the 450 stop system. It virtually eliminates breakage
due to repeated impact. It makes it possible to accurately
position mitered stop on heads. This system also incorporates a quick change arm that makes it possible for the
operator to change the setup of the machine in under a
minute. This kit also makes it easy to run multiple types of
jamb and stop combinations with a minimum of change
over time.
26-5804-00
450 SIDE JAMB REFERENCE KIT
The 450 holds the stop a fixed distance from the edge of
the jamb as the jamb is processed through the machine.
The jamb and the stop are held only in a short area near
the nailer. This is to allow for some curvature of the jamb
without effecting the position of the stop. As a result it
is easy for the operator to position the jamb incorrectly.
This kit gives the operator a positive location to locate
the edge of the jamb that is farther from the nailer. This
helps the operator correctly position the jamb, and then
when the cycle is started the side stop is retracted allowing for the curvature of the jamb.
26-5805-00
250M
250M DEWALT DW616 ROUTER UPGRADE
The early 250M used a Black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt is longer and will not fit the
machine as built. This kit converts the early 250M strike
routers to use the DeWalt DW616 router motor.
26-0206-00SR-2102M & Below
26-0206-01SR-2103M & Above
4000/5000 MC
4000/5000 DEWALT 616 BUTT
ROUTER UPGRADE
The early 4000 and 5000 machines used a black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt has a different
depth adjustment and will not work properly is these machines as built. This kit converts the early 4000 and 5000
machines to use the DeWalt DW616 router motor.
26-5009-00
40
www.norfield.com
.
Innovative Door Solutions
MACHINE UPGRADE KITS
MAGNUM
MAGNUM DEWALT 616 ROUTER UPGRADE
The early Magnum machines used a Black & Decker or DeWalt motor
that is no longer available. The motor that is currently available from DeWalt has a different depth adjustment and will not work properly in these
machines as built. This kit converts the early Magnum and Pro butt router
assemblies to use the DeWalt DW616 router motor.
26-0036-00
Revisions 0-6
26-0036-01
Revision 7
For all Magnum95/Signature Series through Serial Number DJ2516-95
26-6811-00
SN DJ2001 to DJ2516
MAGNUM SCALED INDEX BAR
This kit is for Magnums serial number DJ2001 and above. When machining doors to match an existing frame the most time consuming part of
the job is laying out the locations for the lock height and the hinges. The
scaled index bar allows for direct reading of the lock height and hinge
locations by utilizing three scales. One scale for the lock location and two
scales for the hinge locations. There is no longer any need to layout the
door. The operator only needs to know the distance from the top of the
door to the top of each hinge location. The scaled index bar fits in the
same location as the standard quick change index bar. This bar can be
installed and removed as easily as any other index bar.
26-6804-00
without 9’0” extensions
26-6808-00
with 9’0” extensions
MAGNUM UN-LOADER TURNTABLE KIT
This information refers to the installation and setup of the Norfield Magnum Door Un-loader Turntable option. When the door has been tilted to
the horizontal position the turntable allows the door to be turned around
for handling, or it can be fed off in a different direction.
26-6806-00
MAGNUM LATCH DRILL CYLINDER UPGRADE KIT
This kit addresses reliability issues with the latch drill cylinders installed on
machines from serial number DJ2201-95 through DJ2540-95. The new
cylinder improves the drill feed speed adjustment accuracy and ensures
consistent operation.
26-6810-00
MAGNUM BACKSET CRANK UPGRADE KIT
This kit is for magnums serial number DJ2001-95 through DJ2853-95.
The backset adjuster on this series Magnum was designed to be used
“Occasionally”. I.E. Once or twice a month. When the backset crank is
used “Occasionally” it will last a very long time. Some customers need
to adjust the backset several times a day. When it is used this often the
threads on the backset crank will wear out prematurely. This kit upgrades
the backset crank assembly so that it will handle the rigors of daily adjustment.
26-6814-00
800-824-6242
.
530-879-3137
41
SAFETY KITS
SAFETY KITS
250M
250M DUST COLLECTION KIT WITHOUT VACUUM
This kit is for all 250M with serial number SR-1850 and above.
The cutting bit on a 250M is fairly exposed. This kit, even though it
was intended to add vacuum to the machine, provides additional
guarding around the bit.
26-0203-00
1020 DOUBLE END TRIM SAW
1020 FILTER, REGULATOR, LUBRICATOR
WITH LOCK OUT VALVE
This kit is for all 1020s that do not already have a lockout valve.
Many of the early 1020s were built before the shut off lock out
valve was required on the incoming air line. The lock out valve not
only blocks all incoming air it also drains all the air from the system.
This relieves all stored energy from the air system. This kit will
upgrade the air preparation system on the 1020 to include a lock
out device and the necessary filtration and lubrication to maintain
the air quality within the 1020.
26-0611-00
1020 SAW GUARD KIT
This kit is for all 1020s serial number TS-1778 and below. This
series saw did not have a guard on the bottom of the blade. It is
possible, when the machine is not cutting trim, to touch the blade
with your hand. This kit provides a set of guards that cover that
access point and make it very difficult to reach the blade.
26-0615-00
3800
3800 FILTER, REGULATOR, LUBRICATOR WITH LOCK
OUT VALVE
This kit is for all 3800s that do not already have a lockout valve.
Many of the early 3800s were built before the shut off lock out
valve was required on the incoming air line. The lock out valve not
only blocks all incoming air it also drains all the air from the system.
This relieves all stored energy from the air system. This kit will
upgrade the air preparation system on the 3800 to include a lock
out device and the necessary filtration and lubrication to maintain
the air quality within the 3800.
26-3807-00
5200
5200 CHAIN SLACK DETECTION
This kit is for 5200s serial number LM-5228 through LM-5272.
The 5200 feed table and de-stacker table assemblies can sometimes get hung up and the drive would continue to feed the drive
chains over the top. The chains could get slack by as much as 6’ before the assembly would come loose and fall. With serial number
LM-5273 a system was added that would shut down the machine
if the chains became slack. This kit adds this functionality to the
machines in the affected serial number range.
26-5209-00
42
www.norfield.com
.
Innovative Door Solutions
SERVICE KITS
MAGNUM
PRE-95 MAGNUM FLITER, REGULATOR, LUBRICATOR
WITH LOCK OUT VALVE
This kit is for all Magnum and Pro models with a serial number of DJ1999 and lower. Many of the early Magnums were built before the
shut off lock out valve was required on the incoming air line. The lock
out valve not only blocks all incoming air it also drains all the air from
the system. This relieves all stored energy from the air system. This kit
will upgrade the air preparation system on the Magnum to include a
lock out device and the necessary filtration and lubrication to maintain
the air quality within the Magnum.
26-0008-01
PRE-95 MAGNUM CUTTER HEAD GUARD
This kit is for all Magnum and Pro models with serial number of DJ1999 and lower. The guarding on this series Magnum left the top of
the cutter head exposed. This made it possible to drop things into the
rotating cutter head. This kit provides a hinged guard above the cutter
head that drastically reduces the risk of objects falling into it.
26-0032-00
PRE-95 MAGNUM ELEVATOR MOTOR UPGRADE KIT
This kit is for all Magnum and Pro models with a serial number of
DJ-1999 and lower. The elevator motor used on this series Magnum
was changed by the manufacturer about 10 years ago. The new style
motor is not strong enough to support the top section of a Magnum.
When the new style motor is used as an elevator motor for a Magnum, the top section will fall. This kit contains a larger motor that will
support the top section of a Magnum. Because the motor is longer it
must be mounted differently.
26-0033-00
95 MAGNUM CUTTER HEAD GUARD
This kit is for all Magnum models with a serial number of DJ-2001
through DJ-2199. The guarding on this series Magnum left the top of
the cutter head exposed. This made it possible to drop things into the
rotating cutter head. This kit provides a hinged guard above the cutter head that drastically reduces the risk of objects falling into it. This
guard is standard on the Signature Series Magnum.
26-6802-00
95/SIGNATURE MAGNUM KEYED
E-STOP REPLACEMENT KIT
This kit is for all Magnum models with a serial number of DJ-2001
through DJ-2673. The Machines in the affected serial number range
used a keyed e-stop switch. These switches were either the S&S or
the AB E-series. Both of these have been discontinued by the manufacturer. With serial number DJ-2674 the control panel was changed
and the keyed e-stop was no longer required. This kit replaces the
e-stop switch with the AB F-series keyed switch.
26-6816-00
800-824-6242
.
530-879-3137
43
Need bits or parts for your machine?
Call Norfield Tools and Supply at
1-800-824-6242
or visit the website at
www.norfield.com
PRESORTED STANDARD
US POSTAGE
PAID
KENT OH
PERMIT 15
725 Entler Ave, Chico CA 95928
CUSTOMER SERVICE NUMBERS
Machine Sales Fax
(530) 879-3141
Call Toll-Free
(800) 824-6242
Or (530) 879-3137
Technical Service Fax
(530) 879-3191
Repairs/Returns Address
725 Entler Ave, Chico, CA 95928
Service E-Mail
[email protected]
Mailing Address
P.O. Box 459, Chico, CA 95927
General Inquiries E-Mail
[email protected]
Manufacturing Address
725 Entler, Chico, CA 95928
Tools & Supplies Sales Fax
(530) 879-3140
Web
www.norfield.com