LAURELWOOD PLAY SYSTEM – F23260

Transcription

LAURELWOOD PLAY SYSTEM – F23260
INSTALLATION AND OPERATING INSTRUCTIONS
WARNING
18’ 8” (5.7 m)
To reduce the risk of serious injury or death, you must read and
follow these instructions. Keep and refer to these instructions
often and give them to any future owner of this play system. Manufacturer contact information provided below.
14’ 5” (4.4 m)
OBSTACLE FREE SAFETY ZONE - 29’7” x 28’ (9.0 x 8.5 m) area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 7’6” (2.3 m)
CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries,
day cares or parks
8 - 10 Hrs
Two person
assembly
Solowave Design
375 Sligo Rd. West, PO Box 10
Mount Forest, ON Canada N0G 2L1
General Inquiries:
8:00am - 4:30pm EST
Toll Free: 1-877-966-3738
[email protected]
3403260
Table of Contents
Warnings and Safe Play Instructions. . . . . . . . . . . pg. 2
Protective Surfacing Guidelines. . . . . . . . . . . . . . . pg. 3
Instructions for Proper Maintenance. . . . . . . . . . . pg. 4
About Our Wood – Limited Warranty. . . . . . . . . . . pg. 5
Keys to Assembly Success. . . . . . . . . . . . . . . . . . . pg. 6
Part ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 7
Installation of I.D./Warning Plaque. . . . . . . . . Final Step
Rev 01/20/2011
01/06/2011
Square
Assembly
Part Identification (Reduced Part Size) A1 - A21
(1) CE Floor Board 1 x 6 x 17" Nominal Size Actual Size
A1
A2
(2) Shutter 1 x 4 x 11-1/2"
3630101 Box 1
3601628 Box 1
(2) CE Access Board 1 x 6 x 19-3/4" (3) CE Rock Board 1 x 6 x 19-3/4"
A3
A4
3630606 Box 1
(2) CE Rock Board 1 x 6 x 19-3/4"
A5
3630630 Box 1
2" x 6"
2" x 4"
2" x 3"
2" x 2"
5/4" x 4"
5/4" x 5"
5/4" x 6"
1" x 6"
1" x 5"
1" x 4"
1/2" x 4"
1½" x 5⅜"
1 ⅜" x 3 ⅜"
1⅜" x 2½"
1½" x 1½"
1" x 3½"
1" x 4½"
1" x 5½"
⅝" x 5⅜"
⅝" x 4½"
⅝" x 3⅜"
7/16" x 3¼"
(2) Lower Trim 1 x 2 x 19-5/8"
A6
3630631 Box 1
3631415 Box 1
(1) Back Beam 2 x 6 x 96"
A7
3631600 Box 1
(1) Front Beam 2 x 6 x 96"
A8
3631601 Box 1
(10) Siding 3/8 x 3 1/2 x 21-3/8"
A9
A12
3631604 Box 1
(1) Back Trim 1 x 2 x 13-1/4"
A10
(2) Trim A 1 x 2 x 16-1/4"
3631605 Box 1
(4) Wall Board 1 x 5 x 36-1/4"
A11
3631631 Box 1
3631606 Box 1
(2) Tarp Front Back 1 x 4 x 47-3/4"
A13
3640357 Box 1
(2) Top Front Back 1 x 4 x 46-1/2"
A14
3640358 Box 1
(2) Gusset 5/4 x 4 x 18-1/2"
(2) Floor Gusset 2 x 3 x 11"
A15
A16
3640367 Box 1
3640403 Box 1
(2) Joist 2 x 2 x 43-1/2"
A17
3640501 Box 1
(4) Roof Brace 1 x 6 x 13"
A18
3640514 Box 1
(2) Top 1 x 6 x 13-1/2"
A19
3640515 Box 1
(2) Seat Table Support 2 x 6 x 16-3/4"
A21
3640701 Box 1
(2) Bottom Arch 1 x 6 x 24"
A20
3640516 Box 1
Part Identification (Reduced Part Size) A22 - A41
(1) SL Support 5/4 x 4 x 42-3/4"
A22
Nominal Size
3640727 Box 1
2" x 6"
2" x 4"
2" x 3"
2" x 2"
5/4" x 4"
5/4" x 5"
5/4" x 6"
1" x 6"
1" x 5"
1" x 4"
1/2" x 4"
(1) SL Upright 5/4 x 4 x 44"
A23
3640728 Box 1
(1) Floor Joist 5/4 x 4 x 46-1/2"
A24
3640790 Box 1
(1) Floor Back 5/4 x 4 x 46-3/4"
A25
3640799 Box 1
(2) Floor End 1 x 5 x 38-1/4"
(2) Porch Side 1 x 4 x 12-1/4"
A26
3641357 Box 1
A27
3641506 Box 1
3641501 Box 1
(1) SW Mount 2 x 4 x 40-3/4"
(1) Rockwall Block 2 x 3 x 4"
A28
A29
3641569 Box 1
(1) Front Divide 1 x 6 x 36-5/8"
A30
(1) Ground Brace 5/4 x 4 x 19-3/4"
A35
3641608 Box 1
(1) Front Wall 1 x 6 x 36-5/8"
A31
A36
3641609 Box 1
A32
3641614 Box 1
(1) SW Post 2 x 4 x 88-1/2"
A34
3641615 Box 1
(1) Ground Side 1 x 4 x 84-3/8"
A37
3641620 Box 1
(1) Right Access 2 x 4 x 48-13/16"
A38
3641622 Box 1
(1) Left Access 2 x 4 x 48-13/16"
A39
3641623 Box 1
(1) SW Roof Side 1 x 5 x 59-1/2"
A41
3641629 Box 1
3641617 Box 1
(3) Tread 5/4 x 4 x 14-1/8"
3641612 Box 1
(3) Post 2 x 4 x 88-1/2"
3641616 Box 1
(2) Ground Support 5/4 x 4 x 19-1/2"
(1) Top Back 1 x 5 x 46-1/2"
A33
Actual Size
1½" x 5⅜"
1 ⅜" x 3 ⅜"
1⅜" x 2½"
1½" x 1½"
1" x 3½"
1" x 4½"
1" x 5½"
⅝" x 5⅜"
⅝" x 4½"
⅝" x 3⅜"
7/16" x 3¼"
A40
3641626 Box 1
Part Identification (Reduced Part Size) A42 - B17
(1) SW Block 5/4 x 4 x 3-1/2"
(1) Ladder Gap 1 x 4 x 15 -1/2"
A42
A43
3641630 Box 1
(1) SW Rail Block 2 x 4 x 5-3/8"
A44
Nominal Size
3644909 Box 1
(2) Cupola Top 15 x 25 x 182mm
A47
3664919 Box 1
38015236 Box 1
(5) Ground Stake 1-1/4 x 1-1/2 x 14"
A45
3650318 Box 1
(2) Cupola Assembly
2" x 6"
2" x 4"
2" x 3"
2" x 2"
5/4" x 4"
5/4" x 5"
5/4" x 6"
1" x 6"
1" x 5"
1" x 4"
1/2" x 4"
Actual Size
1½" x 5⅜"
1 ⅜" x 3 ⅜"
1⅜" x 2½"
1½" x 1½"
1" x 3½"
1" x 4½"
1" x 5½"
⅝" x 5⅜"
⅝" x 4½"
⅝" x 3⅜"
7/16" x 3¼"
(4) Cupola Roof 15 x 135 x 303mm
A49
A46
38015101 Box 1
38018736 Box 1
(2) Cupola Side 15 x 120 x 182mm
A48
(2) Front Back 1 x 5 x 46-5/8"
38016036 Box 1
B12
3640351 Box 2
(26) Cedar Roofing 3/8 x 3-1/2 x 48"
B1
3630517 Box 2
(8) Cedar Floor Board 1 x 5 x 35-1/4"
B2
(1) Trim B 1 x 2-1/2 x 16-1/4"
3630621 Box 2
B7
(2) CE Table Top 1 x 6 x 34-1/4"
B3
(4) Floor Board 1 x 5 x 17"
B9
3630708 Box 2
(1) Cafe Seat 5/4 x 6 x 34-1/4"
B4
B10
3630709 Box 2
B11
(5) Siding 3/8 x 3 1/2 x 35 3/4"
B8
3631485 Box 2
(1) Lower Diagonal 2 x 3 x 37"
B13
3631603 Box 2
(2) SL Brace 2 x 2 x 12-1/2"
B14
3640369 Box 2
(1) Floor Front 2 x 3 x 46-1/4"
B15
3640791 Box 2
(1) Side Joist (2 x 2 x 43")
B16
3640795 Box 2
3640348 Box 2
(2) Rock Rail 2 x 3 x 51" 3640349 Box 2
3630710 Box 2
(2) CE Wall Board 1 x 4 x 22-3/4"
B6
3631607 Box 2
(1) SL Ground 1 x 5 x 38-1/4"
(2) Cedar Gap Board 1x 5 x 35-1/4"
B5
3631602 Box 2
(4) Roof Support 2 x 3 x 43-1/2"
B17
3640863 Box 2
3640620 Box 2
Part Identification (Reduced Part Size) B18 -B28
Nominal Size
(1) Wall Support 1 x 4 x 38-1/4"
B19
2" x 4"
2" x 3"
2" x 2"
5/4" x 4"
5/4" x 5"
1" x 5"
1" x 4"
3641502 Box 2
(2) Tarp End 2 x 2 x 26-1/2"
B27
3641625 Box 2
(4) Post 2 x 4 x 83"
B18
Actual Size
1⅜" x 3⅜"
1⅜" x 2½"
1½" x 1½"
1" x 3½"
1" x 4½"
⅝" x 4½"
⅝" x 3⅜"
3641500 Box 2
(1) SW Ground 1 x 5 x 75"
B20
3641508 Box 2
(1) SL Roof Side 1 x 4 x 59-1/2"
B21
3641610 Box 2
(1) Chalkwall Divider 1 x 5 x 31-3/4"
B22
3641613 Box 2
(2) Wall Side 1 x 5 x 19-3/4"
B24
(2) Floor Support 5/4 x 4 x 23-1/2"
B23
3641618 Box 2
(2) Ridge 2 x 2 x 23-1/2"
B26
3641619 Box 2
3641624 Box 2
(1) Ground Diagonal 2 x 3 x 58-7/8"
B25
3641621 Box 2
(2) Tarp Support 2 x 2 x 47-3/4"
B28
3641627 Box 2
1X 3533859
Glider Rope & Chain (4pk)
1X 3320401
Flower Box Set
(Green)
1X 3750260 Laurelwood Tarp Set
1X 3310101
Spiral Wave Top
2X 3724939
Long Belt Swing
Yellow
1X 9201543
Cupola Bracket
(2 Pck w/ Hardware)
1X 3320356
Big Backyard I.D
Plaque w hardware
2X 3320172
2 person
Glider End
1X 3320700
Weather Vane
1X 3320392
Arch Top Window
Burgundy (1Pk)
2X 9201500
Spiral Wave
Bracket
1X 3200184
Triangle Plate (4pk)
Green
1X 3320273
2 person
Glider Seat
Yellow
1X 3320178 Rocks (5pk)
1-Green 2-Yellow
2-Burgundy
1X 3200202
Glider Hanger (2pk)
1X 3310103
Spiral Wave
Bottom
1X 3310140
Slide 40" High Rail -Green
Hardware Identification (Actual Size)
PB2
H2
(21) Hex Bolt 1/4 x 2" (9277220)
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut
H1
(2) Pan Bolt 1/4 x 1 1/4"
1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut (9274211)
GL8
(1) Hex Bolt 1/4 x 1 1/2" (9277212)
1/4" Lock Washer -1/4" Flat Washer - 1/4" T-Nut
H3
(9) Hex Bolt 1/4 x 2 1/2" (9277222)
H4
(6) Hex Bolt 1/4 x 4" (9277240)
H5
(4) Hex Bolt 1/4 x 4 1/2" (9277242)
H6
(6) Hex Bolt 1/4 x 4 3/4 (9277243)
H7
(4) Hex Bolt 1/4 x 5 1/2" (9277252)
H8
(1) Hex Bolt 1/4 x 4 1/4" (9277241)
H13
(2) Hex Bolt 1/4 x 3 1/2" (9277232)
GL7
(4) Hex Bolt 5/16 x 5 1/2" (9277352)
(2) - 5/16" Flat Washer, 5/16" Lock Nut
G4
(3) Hex Bolt 5/16 x 4" (9277340)
G5
(2) Hex Bolt 5/16 x 4 1/2" (9277342)
(2) Hex Bolt 5/16 x 2" 9277320
(2) 5/16" Flat Washer - 5/16" Lock Nut
Hardware Identification (Actual Size)
Z
(2) Hex Bolt 5/16 x 6" Zinc -(2) 5/16" Flat Washer & Lock Nut (9277360)
LS1
LS3
(22) Lag Screw 1/4 x 3" -1/4" Flat Washer(9262230)
(8) Lag Screw 1/4 x 1 1/2"
1/4" Flat Washer
(9262212)
G1
(4) Hex Bolt 5/16 x 1 1/2" (9277312)
S1
(9290514)
(45) Flat Head Screw #8 x 1 1/8"
LS2
(2) Lag Screw 1/4 x 2 1/2"
1/4" Flat Washer (9262222)
S2
(9260512)
(169) Flat Head Screw #8 x 1 1/2'
S3
(32) Flat Head Screw #8 x 2 1/2" (9260522)
S4
(22) Flat Head Screw #8 x 3" (9290530)
(9264603)
S5
(9264504)
(22) Pan Screw #8 x 1/2"
S6
(2 pk of 2)
Corner Brace
w/screws (9201100)
S8
(3) Pan Screw #12 x 3/4"
(9264610)
(9224911)
TS
(5) Pan Screw #12 x 1"
(12) Trim Screw #6 x 30mm
S7
(12)
5/16" Lock Nut
(9283300)
(24) Pan Screw #12 x 2" (9264620)
S0
(9229505)
(123) Truss Screw #8 x 7/8"
(22)
#8 Flat Washer
(9251500)
(9)
5/16" Lock Washer
(9253300)
(18)
3/16" Flat Washer
(9251100)
(1 pk of 4)
Bolt Thru Swing
Hangers
(3202000)
(56)
1/4" T-Nut
(9285200)
(9)
5/16" T-Nut
(9285300)
(56)
(87)
(33)
5/16" Flat Washer 1/4" Flat Washer 1/4" Lock Washer
(9253200)
(9251200)
(9251300)
PRODUCT NUMBER: F23260
CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1)
Step 1: Rock Wall Assembly
Fig. 1.1
S2
A3
x 24
A4
A5
A4
A4
A5
B11
Note: The holes
in the rock boards
must orient to the
top of the boards.
Note: Gaps between boards 2-1/8”,
not to exceed 2-3/8”
A: Lay 2 (B11) Rock Rails down, side by side with angled edges facing down. (fig. 1.1)
B: Place (A3) CE Access Board on the bottom of each (B11) Rock Rail as shown in fig. 1.1. Make sure (A3)
CE Access Board is flush to the outside and bottom edges of each (B11). Attach using 4 (S2) #8 x 1-1/2” Wood
Screws.
C: 8-1/8” down from the top of both (B11) Rock Rails place 1 (A4) CE Rock Board, making sure the sides are flush
to the outside edges of each (B11) Rock Rail. Attach using 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 1.1)
D: In between the (A3) CE Access Board and (A4) CE Rock Board stagger 2 (A5) and 2 (A4) CE Rock Boards
using 4 (S2) #8 x 1-1/2” Wood Screws per board. Placing them as shown in fig. 1.1, this will prevent rocks from
forming a straight line. Make sure the boards are evenly spaced and do not exceed 2-3/8” between boards.
Fig. 1.2
Pan Bolt
Lock Washer
Flat
Washer
Wood Screw
E: Place 1 rock on each (A4) and (A5) CE Rock Board
(fig. 1.2) and attach using included hardware. The
screw must be in the hole directly under the Pan Bolt, it
will stop the rock from spinning. (fig. 1.3)
Rock
Fig. 1.3
Hardware
Wood Parts
1x
A3
CE Access Board 1 x 6 x 19-3/4”
3x
A4
CE Rock Board 1 x 6 x 19-3/4”
2x
A5
CE Rock Board 1 x 6 x 19-3/4”
2x
B11
Rock Rail 2 x 3 x 51”
24 x
S2
#8 x 1-1/2” Wood Screw
14
Barrel Nut
Other Parts
5 x Rocks (with hardware)
Step 2: Swing Beam Assembly
Fig. 2.2
Hex Bolt Assembly
Lock
Washer
Flat
Washer
Warning: For your childs safety,
orientate the swing hangers as
shown to ensure your swing will
have proper swing motion when
installed. Failure to do so could
result in premature failure of the
swing hanger or swing chain.
T- Nut
He x
Bolt
Make sure triangle is
tight against beam
A: In the middle holes of (A7) Back
Beam install 2 Bolt-Thru Swing Hangers
(fig. 2.1) making sure the swing hangers
are oriented in the direction shown in fig.
2.2 to maintain proper swing motion.
B: In the end holes of (A8) Front Beam,
which are 13-1/8” from the end of the
beam, install 2 Bolt-Thru Swing Hangers
(fig. 2.1) making sure the swing hangers
are oriented in the direction shown in
fig. 2.2 to maintain proper swing motion.
Bolt thru Hangers
A7
Fig. 2.1
Bolt thru Hangers
13-1/8”
A8
A8
Fig. 2.3
G1
H7
A7
G1
H7
C: Attach 1 Triangle Plate to the ends of each (A8) Front Beam and (A7) Back
Beam using 1 (G1) 5/16 x 1-1/2” Hex Bolt (with lock washer, flat washer and
t-nut) in the hole indicated in fig. 2.3 and 2.4. Correct hole usage is very
important.
D: Attach 1 (H7) 1/4 x 5-1/2” Hex Bolt (with lock washer, flat washer and t-nut)
to the ends of each (A8) Front Beam and (A7) Back Beam. The bolts do not
attach to anything, but MUST be installed to the beams to prevent splitting and
checking of wood. (fig. 2.3 & 2.4)
G1
Triangle Plate
H7
Fig. 2.4
Wood Parts
1x
1x
A8
A7
Front Beam 2 x 6 x 96”
Back Beam 2 x 6 x 96”
Other Parts
Hardware
4x
H7
1/4 x 5-1/2” Hex Bolt
(1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
4x
G1
5/16 x 1-1/2” Hex Bolt
15
1 x Bolt-Thru Swing Hangers (pkg of 4)
1 x Triangle Plate (pkg of 4)
Step 2: Swing Beam Assembly cont.
Hex Bolt Assembly
Lock
Washer
Flat
Washer
T- Nut
He x
Bolt
E: Place (A44) SW Rail Block in the centre between (A8) Front Beam and (A7) Back Beam and attach with 1 (H8)
1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 2.5 & 2.6)
F: Attach 2 Glider Hangers to the Swing Beam Assembly using 2 (GL7) 5/16 x 5-1/2” Hex Bolt (with 2 flat washers
& lock nut) per Glider Hanger. (fig. 2.5 & 2.6)
Fig. 2.5
A8
GL7
Warning: Glider Hangers
must be tight and secure
to Swing Beams.
A44
Glider Hanger
A7
Fig. 2.6
H8
Hardware
Wood Parts
1x
A44
SW Rail Block 2 x 4 x 5-3/8”
1 x H8
1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
4x
5/16 x 5-1/2” Hex Bolt (5/16” flat washer x2, lock nut)
GL7
16
Other Parts
2 x Glider Hangers
Step 3: Access Ladder Assembly
Pre-drill all pilot holes using a 1/8” drill bit before installing wood screws.
A: Place (A39) Left Access and (A38) Right Access on the ground with angle facing up and with the grooves facing
in as shown in fig. 3.1.
B: Fit 3 (A40) Treads into the grooves on both (A38) & (A39) Access rails, make sure the top edge of the treads are
flush to the front of the rails. (fig. 3.2)
C: Attach the rails and treads together using 2 (S3) #8 x 2-1/2” Wood Screws per side per tread. (fig. 3.1)
D: Place (A42) Ladder Gap on the top of each (A38) & (A39) Access rail so there is a 2” gap between (A42) Ladder
Gap and the bottom of the angle on each Access Rail. Attach with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 3.1)
A42
S3 x 4
Fig. 3.1
A39
S3 x 6
2”
A40
A38
A40
S3 x 6
A40
Fig. 3.2
Edge flush to front
of each rail
Wood Parts
1x
1x
3x
1x
A39
A38
A40
A42
Left Access 2 x 4 x 48-13/16”
Right Access 2 x 4 x 48-13/16”
Tread 5/4 x 4 x 14-1/8”
Ladder Gap 1 x 4 x 15-1/2”
Hardware
16 x
S3
17
Step 4: Roof Support Assembly
A: Attach 1 (B17) Roof Support to another at the peak using 1 (S4) #8 x 3” Wood Screw. Do this twice so you
have 2 Roof Support Assemblies. (fig. 4.1 & 4.2)
B: Attach 1 (A17) Joist to another at the peak using 1 (S4) #8 x 3” Wood Screw. (fig. 4.1)
C: Place the Roof Sides and Roof Joist Assemblies in the pattern shown in fig. 4.1
Fig. 4.2
S4
Fig. 4.1
S4
B17
A17
B17
Wood Parts
4x
2x
B17
A17
Roof Support 2 x 3 x 43-1/2”
Joist 2 x 2 x 43-1/2”
Hardware
3x
S4
#8 x 3” Wood Screw
18
Step 5: Roof Assembly
A: Starting at the top of the Roof Support Assembly and working down attach 3 (B1) Cedar Roofing on one side to
the (B17) Roof Supports and (A17) Joist with 3 (S0) #8 x 7/8” Truss Screws per board. (fig. 5.1 & 5.3) Be sure to
overlap the Cedar Roofing as shown in fig. 5.2.
B: Repeat Step A for the other side of the Roof Support Assembly.
C: Drill a hole 1-1/4” above the factory drilled holes in 2 (B1) Cedar Roofing. Attach 1 (B1) Cedar Roofing at the
bottom of the Roof Support Assembly on each side, making sure they are flush to each (B17) Roof Support with 3
(S0) #8 x 7/8” Truss Screws. (fig. 5.1)
D: Evenly space and attach the remaining (B1) Cedar Roofing, leaving no gaps, with 3 (S0) #8 x 7/8” Truss
Screws per board. There should be 13 (B1) Cedar Roofing per side. (fig. 5.1)
S0 x 39
Overlap cedar roofing
Fig. 5.1
S0 x 39
B17
B17
B1
Fig. 5.2
A17
1-1/4”
Roof Supports
removed for
clarity
Fig. 5.3
B17
B1
Flush to edge
Hardware
Wood Parts
26 x
B1
Cedar Roofing 3/8 x 3-1/2 x 48”
78 x
S0
#8 x 7/8” Truss Screw
19
Step 6: Cupola Assembly
A: Attach 1 (A48) Cupola Side to 2 (A49) Cupola Assemblies with 4 (TS) #6 x 30mm Trim Screws. Make sure the
bottom tip of (A48) Cupola Side is flush to the bottom inside face of each (A49) Cupola Assembly. (fig. 6.1)
B: Attach 1 (A47) Cupola Top flush to the top of each (A49) Cupola Assembly with 2 (TS) #6 x 30 mm Trim
Screws. (fig. 6.1)
C: Repeat Steps A and B for the other side. (fig. 6.2)
D: Using the hardware provided, attach the Weather Vane Base to the top the Roof Mount as shown in fig. 6.3
E: Place 4 (A46) Cupola Roof Green around the Roof Mount so the tops are tight to the Weather Vane Base and
then tape the (A46) Cupola Roof Green together as shown in fig. 6.4..
A47
A47
A49
TS
x6
Fig. 6.1
A48
Flush
A48
A49
TS x 6
Fig. 6.2
Weather Vane Base
Weather Vane Base
Roof Mount
A46
Tape roof sections together
with tape 4 places
Weather Vane Screws
Fig. 6.4
Fig. 6.3
Wood Parts
4x
2x
2x
2x
A46
A47
A48
A49
Cupola Roof Green 15 x 135 x 303 mm
Cupola Top 15 x 25 x 182 mm
Cupola Side 15 x 120 x 182 mm
Cupola Assembly
Hardware
12 x
TS
#6 x 30 mm Trim Screw
Other Parts
1 x Weather Vane Base (with hardware)
1 x Roof Mount (with hardware)
20
Step 6: Cupola Assembly cont.
F: Turn the Roof Assembly over and using the screws provided attach the (A46) Cupola Roof Green sections to
the Roof Mount. (fig. 6.6)
G: Attach the Weather Vane parts together making sure to align the notch properly so you get the correct NorthEast-West-South alignment. (fig. 6.5)
H: Attach the assembled Weather Vane to the Cupola Roof Assembly. (fig. 6.6)
I: Place the Cupola Roof Assembly on the Cupola Assembly and then attach with hardware provided. (fig. 6.7)
Fig. 6.5
Weather Vane
Cupola Roof Assembly
Weather
Vane
Screws
Cupola Roof
Weather
Vane
Screws
Fig. 6.6
Weather Vane Screws
Cupola Assembly
Fig. 6.7
Other Parts
1x
21
Weather Vane with hardware
Step 7: Attach Cupola to Roof
A: Centre Cupola Assembly on top of the Roof Assembly from Step 5 and then attach with 1 Cupola Bracket with
hardware provided per side as shown in fig. 7.1.
Fig. 7.1
Cupola Bracket
Other Parts
2 x Cupola Bracket (with hardware)
22
Step 8: Playdeck Swing Wall Assembly
Predrill Pilot Holes for Lag Screw
Note: Pre-drill all holes using a 1/8” drill
bit before installing the lag screws.
Hex Bolt Assembly
Lock
Washer
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Flat
Washer
T- Nut
He x
Bolt
A: Attach 1 (A37) Ground Side to 1 (A33) Post and 1 (A34) SW Post with 2 (H4) 1/4 x 4” Hex Bolts (with lock
washer, flat washer and t-nut). Notice the shorter extension of (A37) Ground Side is on the (A33) Post side. (fig.
8.1)
B: On the opposite side of the assembly attach 1 (B24) Wall Side to (A33) Post and (A34) SW Post with 2 (H4)
1/4 x 4” Hex Bolts (with lock washer, flat washer and t-nut) in the top holes of the board. (fig. 8.1)
C: Attach 1 (B28) Tarp Support to (A33) Post and (A34) SW Post with 2 (H6) 1/4 x 4-3/4” Hex Bolts (with lock
washer, flat washer and t-nut) on the same side as (B24) Wall Side. (fig. 8.1)
D: Make sure assembly is square and then fasten (B24) Wall Side to (A33) Post and (A34) SW Post in the bottom
holes using 2 (LS1) 1/4 x 1-1/2” Lag Screws (with flat washer). (fig. 8.1)
A34
A33
Fig 8.1
B28
H6
Post Side
H4
H4
Swing Post Side
LS1
LS1
B24
H4
A37
Wood Parts
1x
1x
1x
1x
1x
A33
A34
B28
B24
A37
Post 2 x 4 x 88-1/2”
SW Post 2 x 4 x 88-1/2”
Tarp Support 2 x 2 x 47-3/4”
Wall Side 1 x 5 x 19-3/4”
Ground Side 1 x 4 x 84-3/8”
Hardware
4 x H4
1/4 x 4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)
2 x H6
2x
1/4 x 1-1/2” Lag Screw (1/4” flat washer)
LS1
23
Step 9: Playdeck Outside Wall Assembly
Hex Bolt Assembly
Lock
Washer
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Flat
Washer
T- Nut
He x
Bolt
A: To 2 (A33) Posts attach 1 (A35) Ground Brace with 2 (H5) 1/4 x 4-1/2” Hex Bolts (with lock washer, flat washer
and t-nut); 1 (B24) Wall Side with 2 (H4) 1/4 x 4” Hex Bolts (with lock washer, flat washer and t-nut) and 1 (B28)
Tarp Support with 2 (H6) 1/4 x 4-3/4” Hex Bolts (with lock washer, flat washer and t-nut). Bolts holes of (B24) Wall
Side are at the top of the board. (fig. 9.1)
B: Make sure assembly is square and then fasten (B24) Wall Side to each (A33) Post in the bottom holes using 2
(LS1) 1/4 x 1-1/2” Lag Screws (with flat washer). (fig. 9.1)
A33
H6
A33
H6
B28
Fig 9.1
H4
B24
H4
LS1
LS1
H5
H5
A35
Wood Parts
1x
1x
1x
2x
A35
B24
B28
A33
Ground Brace 5/4 x 4 x 19-3/4”
Wall Side 1 x 5 x 19-3/4”
Tarp Support 2 x 2 x 47-3/4”
Post 2 x 4 x 88-1/2”
Hardware
2 x H4
2 x H5
2x
LS1
2 x H6
24
Step 10: Playdeck Front & Back Assembly
Hex Bolt Assembly
Lock
Washer
Flat
Washer
T- Nut
He x
Bolt
A: Attach 1 (B23) Floor Support to 1 (A33) Post on the Outside Wall side and to (A34) SW Post on Swing Wall
side with 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 10.1)
B: Attach a second (B23) Floor Support to the remaining (A33) Posts with 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock
washer, flat washer and t-nut). (fig. 10.1)
C: Attach 1 (A36) Ground Support to inside of both (A33) Posts on the Outside Wall side with 2 (H3) 1/4 x 2-1/2”
Hex Bolts (with lock washer, flat washer and t-nut). (fig. 10.1)
D: On the inside of both (A33) Post and (A34) SW Post, on the Swing Wall side, attach (A37) Ground Side to
each (A36) Ground Support with 2 (S3) #8 x 2-1/2” Wood Screws per support. (fig. 10.1)
Outside wall side
Fig 10.1
A33
H3
B23
B23
H3
H3
A34
A36
H3
A36
Swing wall side
S3
A33
Wood Parts
2x
2x
A36
B23
Ground Support 5/4 x 4 x 19-1/2”
Floor Support 5/4 x 4 x 23-1/2”
A37
Hardware
6 x H3
4x
S3
25
Step 11: Playdeck Roof Assembly and Ground Diagonal
A: Attach 1 (B26) Ridge to the tops of (A33) Posts on the Outside Wall Side with 2 (S4) #8 x 3” Wood Screws.
(B26) Ridge should be flush to the ends of each post. (fig. 11.1)
B: Attach 1 (B26) Ridge to the tops of the remaining (A33) Post and (A34) SW Post with 2 (S4) #8 x 3” Wood
Screws. (B26) should be flush to the ends of each post. (fig. 11.1)
C: Attach 1 (B27) Ridge Tarp End to both ends of each (B28) Tarp Support using 2 (S4) #8 x 3” Wood Screws per
end. (fig. 11.1)
D: Attach (B25) Ground Diagonal to the longer extension of (A37) Ground Side with 1 (H2) 1/4 x 2” Hex Bolt (with
lock washer, flat washer and t-nut) and to (B23) Floor Support with 1 (H3) 1/4 x 2-1/2” Hex Bolt (with lock washer,
flat washer and t-nut). (fig. 11.1)
Hex Bolt Assembly
Lock
Washer
Swing Wall Side
Flat
Washer
S4
B28
T- Nut
He x
Bolt
B26
S4
S4
B27
A33
A33
B28
A34
B27
S4
H3
B23
Fig 11.1
B25
H2
Outside Wall Side
A37
Wood Parts
1x
2x
2x
B25
B27
B26
Ground Diagonal 2 x 3 x 58-7/8”
Tarp End 2 x 2 x 26-1/2”
Ridge 2 x 2 x 23-1/2”
Hardware
1 x H3
8x
S4
1 x H2
26
Step 12: Attach Playdeck Floor
A: Starting on the Outside Wall side at the (B24) Wall Side attach 1 (A2) CE Floor Board followed by 4 (B9) Floor
Boards to each (B23) Floor Support with 4 (S2) #8 x 1-1/2” Wood Screws per board. Make sure all boards are
evenly spaced and tight to each (B24) Wall Side. (fig. 12.1)
Outside Wall Side
Fig. 12.1
S2 x 20
B24
A2
B9
B23
B24
Swing Wall Side
Hardware
Wood Parts
1x
4x
A2
B9
CE Floor Board 1 x 6 x 17”
Floor Board 1 x 5 x 17”
20 x
S2
27
Step 13: Attach Playdeck Wall Boards
A: Attach 2 (A11) Wall Boards to each (B28) Tarp Support using 2 (S2) #8 x 1-1/2” Wood Screws per board (fig
13.2) and to each (B24) Wall Side using 2 (S1) #8 x 1-1/8” Wood Screws per board (fig. 13.3), with bevelled edges
facing out and at top of boards. Make sure the bottom of the boards are tight to (B9) Floor Board on the Swing
Wall side and to (A2) CE Floor Board on the Outside Wall side and the gaps between boards are 2-11/16”, but do
not exceed 2-15/16”.
Note: Gaps between boards
2-11/16”, not to exceed 2-15/16”
Fig. 13.1
B28
A11
B28
Note: Bevelled
edges towards top
and facing out
Fig. 13.2
B28
Swing Wall side
A11
B24
B24
A11
S2
B9
A2
A11
B24
Fig. 13.3
Outside Wall Side
Hardware
Wood Parts
4x
A11
Wall Board 1 x 5 x 36-1/4”
8x
S2
8x
S1
28
S1
Step 14: Attach Playdeck Tarp
A: Place Tarp over each (B26) Ridge making sure the bottom edges of the Tarp are even on both sides of the
assembly. (fig. 14.1)
B: Secure one side of the Tarp to 1 (B27) Tarp End using 3 (S5) #8 x 1/2” Pan Screws (with #8 flat washer). (fig.
14.1)
C: Make sure the Tarp is taut and then secure opposite end to the other (B27) Tarp End using 3 (S5) #8 x 1/2”
Pan Screws (with #8 flat washer). (fig. 14.1)
D: Attach Tarp to each end of each (B26) Ridge using 2 (S5) #8 x 1/2” Pan Screws (with #8 flat washer) per
ridge. (fig. 14.1)
S5
B27
B27
B26
S5
Fig. 14.1
Hardware
10 x
S5
#8 x 1/2” Pan Screw (with #8 flat washer)
29
Other Parts
1x
Tarp
Step 15: Swing Wall Assembly
Hex Bolt Assembly
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Lock
Washer
Flat
Washer
T- Nut
He x
Bolt
A: To 2 (B18) Posts attach (B20) SW Ground using 4 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and
t-nut); in the bottom holes of (A27) Floor End using 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and
t-nut); and in the top holes of (A41) SW Roof Side using 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer
and t-nut). Make sure (A41) SW Roof Side is positioned so it overhangs (B18) Post on the Right Side by 9-1/2”.
(fig. 15.1) Keep bolts loose.
Notice the hole locations of (A27) Floor End.
B: Attach 1 (A29) SW Mount to (A41) SW Roof Side and (A27) Floor End with 2 (G4) 5/16 x 4” Hex Bolts (with
lock washer, flat washer and t-nut). Notice the holes on (A29) are at the top of the board. (fig. 15.1)
C: Make sure assembly is square and then fasten (A27) Floor End to (B18) Posts in the top holes using 2 (LS1)
1/4 x 1-1/2” Lag Screws (with flat washer) and (A41) SW Roof Side to (B18) Posts with 2 (S2) #8 x 1-1/2” Wood
Screws in the bottom holes. (fig. 15.1)
D: Attach (B13) Lower Diagonal to (B20) SW Ground on the left side as indicated in fig. 15.1 with 1 (H2) 1/4 x
2” Hex Bolt (with lock washer, flat washer and t-nut) and to (B18) Post using 1 (LS3) 1/4 x 3” Lag Screw (with flat
washer). (fig. 15.1) Tighten all bolts.
H2
Fig. 15.1
S2
9-1/2”
LS1
G4
H2
H2
A29
Notice hole orientation
A41
H2
B18
A27
LS1
B20
H2
LS3
B13
Hardware
Wood Parts
2x
1x
1x
1x
1x
B18
B20
A27
A41
B13
1 x A29 SW Mount 2 x 4 x 40-3/4”
Post 2 x 4 x 83”
SW Ground 1 x 5 x 75”
Floor End 1 x 5 x 38 1/4”
SW Roof Side 1 x 5 x 59-1/2”
Lower Diagonal 2 x 3 x 37”
9x
H2
1x
LS3
1/4 x 3” Lag Screw (1/4” flat washer)
2x
LS1
2x
G4
30
2x
S2
Step 15: Swing Wall Assembly cont.
E: Attach 1 (A12) Trim A to (B18) Post on the right side of the assembly, tight to the top of (A27) Floor End and flush
to the outside of (B18) Post with 3 (S2) #8 x 1-1/2” Wood Screws. (fig. 15.3)
F: Under (A29) SW Mount, tight to the top of (A27) Floor End and tight to (A12) Trim A, attach 1 (B8) Siding to each
(B18) Post with 2 (S0) #8 x 7/8” Truss Screws. Lower bolt in (A29) SW Mount may have to be loosened to attach
(B8) Siding. (fig. 15.2)
G: Attach 4 more (B8) Siding to both (B18) Posts, tight to (A12) Trim A, and overlapping each other using 2 (S0) #8
x 7/8” Truss Screws per siding. There should be no gaps between boards. (fig. 15.2)
H: To the top of the last (B8) Siding, attach 1 (B19) Wall Support to each (B18) Post with 2 (H2) 1/4 x 2” Hex Bolts
(with lock washer, flat washer and t-nut). (fig. 15.2)
I: Attach (B7) Trim B to (B18) Post, in between (A27) Floor End and (B19) Wall Support and tight to the (B8) Siding,
with 3 (S2) #8 x 1-1/2” Wood Screws. Note that (B7) Trim B will overhang (B18) Post. (fig. 15.2)
J: From the outside of the fort attach (A29) SW Mount to (B19) Wall Support with 1 (G4) 5/16 x 4” Hex Bolt (with
lock washer, flat washer and t-nut). Be sure all bolts are tight. (fig. 15.2)
K: From the inside of the fort attach (B8) Siding to (A29) SW Mount with 1 (S0) #8 x 7/8” Truss Screw per siding.
(fig. 15.3)
G4
Hex Bolt Assembly
H2
A29
Lock
Washer
S0 X 5 per side
T- Nut
Flat
Washer
He x
Bolt
A29
A12
H2
B19
Right Side
B8
S2
x 3 per side
A27
B8
x5
S0
B7
x5
B18
Left Side
Fig. 15.2
Fig. 15.3
Wood Parts
1x
5x
1x
1x
B19
B8
B7
A12
Wall Support 1 x 4 x 38-1/4”
Siding 3/8 x 3-1/2 x 35-3/4”
Trim B 1 x 2-1/2 x 16-1/4”
Trim A 1 x 2 x 16-1/4”
Hardware
6x
S2
10 x
S0
2x
H2
1/4 x 2” Hex Bolt (1/4 flat washer, 1/4 lock washer, 1/4 t-nut)
1x
G4
31
Step 16: Slide Wall Assembly
Hex Bolt Assembly
Lock
Washer
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Flat
Washer
T- Nut
He x
Bolt
A: To the 2 remaining (B18) Posts attach (B10) SL Ground using 4 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat
washer and t-nut); (A27) Floor End using 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut) in the
top holes; and (B21) SL Roof Side using 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut). Make
sure (B21) SL Roof Side is positioned so it overhangs (B18) Post on the Left Side by 9-1/2”. (fig. 16.1) Keep bolts
loose.
Notice the hole locations of (A27) Floor End.
B: Make sure assembly is square and then in the bottom holes of the (A27) Floor End fasten to (B18) Posts using
2 (LS1) 1/4 x 1-1/2” Lag Screws (with flat washer). (fig. 16.1) Tighten all bolts.
H2
9-1/2”
H2
Fig. 16.1
B21
LS1
H2
B18
H2
H2
A27
Notice hole
orientation
H2
LS1
B10
Hardware
Wood Parts
1x
1x
1x
2x
B10
A27
B21
B18
SL Ground 1 x 5 x 38-1/4”
Floor End 1 x 5 x 38-1/4”
SL Roof Side 1 x 4 x 59-1/2”
Post 2 x 4 x 83”
8x
H2
2x
LS1
1/4 x 2” Hex Bolt
1/4 x 1-1/2” Lag Screw
(1/4” flat washer)
32
Step 17: Front Wall Assembly
Hex Bolt Assembly
Pre-drill all pilot holes using a 1/8” drill
Lock
Washer
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Flat
Washer
T- Nut
He x
Bolt
A: From inside the assembly attach 1 (B15) Floor Front between Slide Wall Assembly and the Swing Wall Assembly to both (B18) Posts with 2 (H6) 1/4 x 4-3/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 17.1 &
17.2) Notice hole location at bottom of board.
B: Make sure assembly is square and then attach 1 (B12) Front Back to the bottom of (B18) Posts with 2 (LS3)
1/4 x 3” Lag Screws (with flat washer) in the top pre-drilled holes and 2 (S7) #12 x 2” Pan Screws (with 3/16” flat
washer) in the bottom holes as shown in fig.17.1 & 17.3.
Slide Wall Side
Fig. 17.2
Fig. 17.1
H6
B15
B15
B18
B18
Notice hole at
bottom of board
B18
B12
Swing Wall Side
B12
LS3
B18
Fig. 17.3
S7
Hardware
Wood Parts
1x
1x
B12
B15
Front Back 1 x 5 x 46 5/8”
Floor Front 2 x 3 x 46-1/4”
2x
S7
2 x H6
2x
LS3
#12 x 2” Pan Screw (with 3/16” flat washer)
1/4 x 4-3/4” Hex Bolt
1/4 x 3” Lag Screw
33
Step 17: Front Wall Assembly cont.
Hex Bolt Assembly
Lock
Washer
Flat
Washer
T- Nut
He x
Bolt
C: Notice orientation of bolts and screws prior to attaching. Attach (A30) Front Divide to (B15) Floor Front
with 1 (H2) 1/4 x 2” Hex Bolt (with lock washer, flat washer and t-nut) from the inside of the fort and to (A14) Top
Front Back using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and t-nut). Make sure (A30) Front
Divide is flush to the bottom of (B15) Floor Front. Keep bolts loose. (fig. 17.1 & 17.4)
D: Level (A14) Top Front Back and then attach to both (B18) Posts using 4 (S7) #12 x 2” Pan Screws (with 3/16”
flat washers). Tighten all bolts from Step C. (fig. 17.1 & 17.2)
E: Attach (A30) Front Divide to (A14) Top Front Back with 1 (S1) #8 x 1-1/8” Wood Screw and to (B15) Floor Front
with 1 (S2) #8 x 1-1/2” Wood Screw. (fig. 17.6)
Fig. 17.5
Fig. 17.4
S7
x 2 per side
A14
A14
B18
A14
A30
A30
S1
B15
PB2
B18
B18
B12
B15
A30
Fig. 17.6
H2
S2
Notice orientation of bolts and screws
Hardware
Wood Parts
1x
1x
A14
A30
Top Front Back 1 x 4 x 46-1/2”
Front Divide 1 x 6 x 36-5/8”
1x
S1
1x
S2
1x
H2
4x
S7
1 x PB2 1/4 x 1-1/4” Pan Bolt (1/4 flat washer, 1/4 lock washer, 1/4 t-nut)
34
Step 18: Back Wall Assembly
Hex Bolt Assembly
Lock
Washer
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Flat
Washer
T- Nut
He x
Bolt
A: On the opposite side of the assembly, attach (A25) Floor Back to both (B18) Posts using 2 (H5) 1/4 x 4-1/2”
Hex Bolts (with lock washer, flat washer and t-nut). (fig. 18.1) Notice hole orientation.
B: Make sure the assembly is square and then attach 1 (B12) Front Back to the bottom of (B18) Posts with 2
(LS3) 1/4 x 3” Lag Screws (with flat washer) in the top pre-drilled holes and 2 (S7) #12 x 2” Pan Screws (with
3/16” flat washers) in the bottom holes as shown in fig. 18.1.
Fig. 18.1
A25
H5
B18
Notice hole
orientation
H5
B18
S7
LS3
B12
LS3
S7
Hardware
Wood Parts
1x
1x
A25
B12
Floor Back 5/4 x 4 x 46 3/4”
Front Back 1 x 5 x 46 5/8”
2x
S7
#12 x 2” Pan Screw (3/16” flat washer)
2x
H5
2x
LS3
1/4 x 4-1/2” Hex Bolt
35
Step 19: Attach Gussets & Side Joist
Hex Bolt Assembly
Lock
Washer
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Flat
Washer
T- Nut
He x
Bolt
A: From inside the assembly attach (B16) Side Joist to (A25) Floor Back using 2 (H3) 1/4 x 2-1/2” Hex Bolts (with
lock washer, flat washer and t-nut) and 2 (S7) #12 X 2” Pan Screws (with 3/16” flat washer). Bolts and screws to be
installed from the outside of the assembly. (fig. 19.1)
B: Make sure the assembly is square and then attach 1 (A16) Gusset to the (B18) Post on the Front Wall side from
the inside of the assembly with 1 (LS3) 1/4 x 3” Lag Screw (with flat washer). (fig. 19.1)
C: Attach the other side of (A16) Gusset to (B15) Floor Front using 1 (LS3) 1/4 x 3” Lag Screw (with flat washer).
(fig. 19.1)
D: Check to make sure the assembly is square again and then attach a second (A16) Gusset to the (B18) Post on
the Back Wall side from the outside of the assembly with 1 (LS3) 1/4 x 3” Lag Screw (with flat washer). (fig. 19.1 &
19.2)
E: Attach the other side of the (A16) Gusset to (A25) Floor Back using 1 (LS3) 1/4 x 3” Lag Screw (with flat washer).
(fig. 19.1 & 19.2)
A25
Fig. 19.1
Front Wall
B15
B16
A16
H3
B18
A16
LS3
LS3
B18
H3
LS3
LS3
Fig. 19.2
S7
LS3
B16
B18
H3
S7
A25
Back Wall
Hardware
Wood Parts
1x
2x
B16
A16
Side Joist 2 x 2 x 43”
Gusset 5/4 x 4 x 18-1/2”
2x
S7
2x
H3
1/4 x 2-1/2” Hex Bolt
4x
LS3
36
Step 20: Floor Frame Assembly
A: From inside of the assembly, measure 5/8” down from top of (A27) Floor End on the Slide Wall side (fig. 20.2)
and 2-1/8” down from (A27) Floor End on the Swing Wall side and then attach (A24) Floor Joist with 2 (S4) #8 x 3”
Wood Screws per end. (fig. 20.1)
Fig. 20.1
Slide Wall
A27
Swing Wall
S4
A24
S4
A27
Fig. 20.2
A27
2-1/8”
5/8”
Fig. 20.3
S4
A24
A24
A27
Hardware
Wood Parts
1x
A24
Floor Joist 5/4 x 4 x 46 1/2”
4x
S4
37
Step 21: Attach Floor and Gap Boards
A: Place 1 (B5) Cedar Gap Board on each end of the assembly tight to both (A27) Floor Ends and tight to (A25)
Floor Back, attach to (B15) Floor Front, (A24) Floor Joist and (B16) Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws
per board. (fig. 21.1)
B: In between both (B5) Cedar Gap Boards place 8 (B2) Cedar Floor Boards making sure all boards are evenly
spaced. Attach to (B15) Floor Front, (A24) Floor Joist and (B16) Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws
per board. (fig. 21.1)
Swing Wall
Fig. 21.1
B2 x 8
A27
A27
S2 x 50
B5
A25
Slide Wall
Hardware
Wood Parts
8x
2x
B2
B5
Cedar Floor Board 1 x 5 x 35 1/4”
Cedar Gap Board 1 x 5 x 35 1/4”
50 x
S2
38
Step 22: Attach Floor Gussets
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
Fig. 22.1
A: Attach 1 (A15) Floor Gusset to each (B18) Post 4” from bottom of
(A27) Floor End using 1 (LS3) 1/4 x 3” Lag Screw (with flat washer) per
gusset in the pre-drilled holes as shown in fig. 22.2 and 22.3.
B: Make sure assembly is square and then attach each (A15) Floor
Gusset to (A27) Floor End using 2 (S2) #8 x 1-1/2” Wood Screws per
gusset. (fig. 22.2 & 22.3)
Fig. 22.2
Swing Side
A27
4”
S2
LS3
Fig. 22.3
4”
S2
A15
A27
LS3
A15
B18
B18
S2
B18
A15
LS3
Hardware
Wood Parts
2x
A15
Floor Gusset 2 x 3 x 11”
4x
S2
2x
LS3
39
Step 23: Roof Frame Assembly
A: Pre-drill pilot holes for the screws using a 1/8” drill bit and then attach 1 (A13) Tarp Front Back to each end of
(A41) SW Roof Side and (B21) SL Roof Side, making sure the pilot holes are centred on the end of each roof side,
with 4 (S2) #8 x 1-1/2” Wood Screws per (A13) Tarp Front Back. Make sure the top of (A13) is flush to the top of
both (A41) SW Roof Side and (B21) SL Roof Side. (fig. 23.1)
B: At all 4 corners attach 1 Corner Brace using the hardware provided as shown in fig. 23.1 & 23.2.
S2
Corner Brace x 4
Fig. 23.1
S2
A13
B21
B21 & A41
S2
A13
Fig. 23.2
A41
S2
A13
S2
Wood Parts
2x
A13
Tarp Front Back 1 x 4 x 47 3/4”
Hardware
8x
S2
40
Other Parts
2 x Corner Braces with hardware (pkg of 2)
Step 24: Chalkwall Assembly
A: On the Back Wall of the assembly, place (A14) Top Front Back tight to the top of (A25) Floor Back and attach
to both (B18) Posts using 4 (S7) #12 x 2” Pan Screws (with 3/16” flat washer). Keep the 2 screws loose on the
Slide Wall side. (fig. 24.1)
B: Attach (B22) Chalkwall Divider to (A14) Top Front Back with 1 (H1) 1/4 x 1-1/2” Hex Bolt (with lock washer, flat
washer x 2 and t-nut). Keep this bolt loose. (fig. 24.1 & 24.2)
C: Attach (B22) Chalkwall Divider to (A32) Top Back with 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat
washer and t-nut) Keep this bolt loose. (fig. 24.1 & 24.2)
D: Make sure (A32) Top Back is level and then attach to each (B18) Post with 4 (S7) #12 x 2” Pan Screws (with
3/16” flat washer). Keep the 2 screws loose on the Slide Wall side. (fig. 24.1 & 24.2)
E: Place the Chalkwall Tarp in between (A32) Top Back, (A14) Top Front Back and (B22) Chalkwall Divider and
then tighten the bolts from Steps B & C. (fig. 24.1 & 24.2)
F: Place Chalkwall Tarp in between (A32) Top Back and (B18) Post and in between (A14) Top Front Back and
(B18) Post and then tighten all 4 screws from Steps A and D. (fig. 24.1 & 24.2)
Hex Bolt Assembly
Lock
Washer
A32
Flat
Washer
T- Nut
He x
Bolt
Notice board
orientation
Fig. 24.1
A32
PB2
S7
S7
A25
x 2 per side
B22
Fig. 24.2
A14
H1 x 2 flat washers
S7
B22
B18
A14
Slide wall side
Back wall
Outside view
Wood Parts
1x
1x
1x
A14
A32
B22
Top Front Back 1 x 4 x 46-1/2”
Top Back 1 x 5 x 46-1/2”
Chalkwall Divider 1 x 5 x 31-3/4”
Hardware
8x
S7
Other Parts
#12 x 2” Pan Screw (3/16” flat washer)
1 x PB2 1/4 x 1-1/4” Pan Bolt
1 x H1
1/4 x 1-1/2” Hex Bolt
(1/4” lock washer, 1/4” flat washer x 2, 1/4” t-nut)
41
1x
Chalkwall Tarp
Step 24: Chalkwall Assembly cont.
G: At (B18) Post remove bottom (S7) #12 x 2” Pan Screw (with 3/16” flat washer) from (A32) Top Back and top
(S7) #12 x 2” Pan Screw (with 3/16” flat washer) from (A14) Top Front Back, then attach Chalkwall Tarp to (A14)
Top Front Back and (A32) Top Back from the inside of the assembly and to (B18) Post and (B22) Chalkwall Divider
from the outside of the assembly using 12 (S5) #8 x 1/2” Pan Screws (with #8 flat washer) as shown in fig. 24.3
and 24.4. Re-attach both (S7) #12 x 2” Pan Screws (with 3/16” flat washer).
Fig. 24.4
A32
Fig. 24.3
A32
S5 x 6
B18
S7
Remove then reattach this screw
B22
S5
x 3 per side
B18
A14
S7
A14
Remove then reattach this screw
Inside View
Hardware
12 x
S5
#8 x 1/2” Pan Screw (with #8 flat washer)
42
Outside View
Step 24: Chalkwall Assembly cont.
H: Tight to the top of (A14) Top Front Back and tight to (B7) Trim B on (B18) Post, attach 1 (A9) Siding to (B18)
Post and (B22) Chalkwall Divider with 2 (S0) #8 x 7/8” Truss Screws. (fig. 24.5 & 25.6)
I: Attach 3 more (A9) Siding to (B18) Post and (B22) Chalkwall Divider with 2 (S0) #8 x 7/8” Truss Screws per
board, tight to (B7) Trim B, and overlapping each other. There should be no gaps between boards. (fig. 24.6)
J: Attach 1 (A10) Back Trim to (B22) Chalkwall Divider tight to each (A9) Siding and tight to the top of (A14)
Top Front Back with 3 (S1) #8 x 1-1/8” Wood Screws. (fig. 24.6)
K: Tight to the top of (A9) Siding attach 1 (B6) Cedar Wall Board to (B18) Post with 2 (S2) #8 x 1-1/2” Wood
Screws and to (B22) Chalkwall Divider with 2 (S1) #8 x 1-1/8” Wood Screws. (fig. 25.6)
L: From the inside of the assembly place 1 (A12) Trim A centred over the pilot holes in each (A9) Siding and
attach to (B6) Cedar Wall Board and (A14) Top Front Back with 2 (S1) #8 x 1-1/8” Wood Screws. (fig. 24.8)
M: From the outside of the assembly attach (A9) Siding to (A12) Trim A with 1 (S0) #8 x 7/8” Truss Screw per
siding. (fig. 24.6)
B6
B18
S2
B22
A9
S1
Fig. 24.5
S0 x 12
x5
B7
Fig. 24.6
A14
A10
A12
S1 x 2
B6
Fig. 24.7
Fig. 24.8
Wood Parts
1x
1x
4x
1x
A10
B6
A9
A12
Back Trim 1x 2 x 13-1/4”
Cedar Wall Board 1 x 4 x 22-3/4”
Siding 3/8 x 3-1/2 x 21-3/8”
Trim A 1 x 2 x 16-1/4”
A14
Hardware
12 x
7x
2x
S0
S1
S2
43
Step 25: Front Window Wall Assembly
A: Attach (A31) Front Wall to (B15) Floor Front with 2 (S2) #8 x 1-1/2” Wood Screws and to (A14) Top Front Back
using 2 (S1) #8 x 1-1/8” Wood Screws. Make sure (A31) Front Wall is flush to the bottom of (B15) Floor Front and
tight to the (B18) Post. (fig. 25.1)
B: In between (A30) Front Divide and (A31) Front Wall attach 1 (A26) Porch Side flush to top of (A14) Top Front
Back with 4 (S1) #8 x 1-1/8” Wood Screws. (fig. 25.1)
C: Measure 10-1/4” down from the bottom of (A14) Top Front Back and then attach 1 (B6) CE Wall Board to (A30)
Front Divide and (A31) Front Wall with 4 (S1) #8 x 1-1/8” Wood Screws. Make sure (B6) CE Wall Board is tight to
(B18) Post. (fig. 25.1)
D: From the inside of the assembly measure 7/8” up from the bottom of (B6) CE Wall Board and then attach 1
(A26) Porch Side to (B6) CE Wall Board using 2 (S1) #8 x 1-1/8” Wood Screws. (fig. 25.2)
A26
S1 x 6
A14
A13 board removed for clarity
10-1/4”
S1 x 4
A31
Fig. 25.1
B6
Fig. 25.2
S2
B15
A30
B18
A31
A26
7/8”
S1
x2
Wood Parts
1x
1x
2x
A31
B6
A26
Front Wall 1 x 6 x 36-5/8”
CE Wall Board 1 x 4 x 22-3/4”
Porch Side 1 x 4 x 12-1/4”
Hardware
2x
12 x
S2
S1
44
B6
A30
Step 25: Front Window Wall Assembly cont.
E: Tight to the bottom of (B6) CE Wall Board and tight to (B18) Post, attach 1 (A9) Siding to (A30) Front Divide
and (A31) Front Wall with 2 (S0) #8 x 7/8” Truss Screws. (fig. 25.3 & 25.4)
F: Attach 5 more (A9) Siding to (A30) Front Divide and (A31) Front Wall with 2 (S0) #8 x 7/8” Truss Screws per
board, tight to (B18) Post, and overlapping each other. There should be no gaps between boards. (fig. 25.3 &
25.4)
G: Attach 1 (A6) Lower Trim to (A30) Front Divide tight to each (A9) Siding and tight to the bottom of (B6) CE Wall
Board with 3 (S1) #8 x 1-1/8” Wood Screws. (fig. 25.3 & 25.4)
H: From the inside of the assembly place 1 (A6) Lower Trim centred over the pilot holes in between (A30) Front
Divide and (A31) Front Wall, flush to the bottom of (A9) Siding and attach from the outside of the assembly to each
(A9) Siding with 1 (S0) #8 x 7/8” Truss Screw per siding. (fig. 25.5 & 25.3)
B6
A30
A31
A6
A9
A30
B6
A9
S1
S0 x 18
S0 x 18
A6
B15
A30
A31
A6 flush to bottom
of A9 Siding
B18
A9
Fig. 25.3
Fig. 25.5
Inside view
Wood Parts
6x
2x
A9
A6
Siding 3/8 x 3-1/2 x 21-3/8”
Lower Trim 1 x 2 x 19-5/8”
Hardware
18 x
3x
Fig. 25.4
S0
S1
45
Step 26: Attach Window and Flower Box
A: Centre the Arch Top Window in the space between (A30) Front Divide and (A31) Front Wall and attach to (A26)
Porch Side, (A30) Front Divide and (A31) Front Wall using the hardware included with the window. (fig. 26.1 & 26.2)
B: Tight to each side of the Arch Top Window attach 1 (A1) Shutter - Green to (A30) Front Divide and 1 to (A31)
Front Wall with 2 (S1) #8 x 1-1/8” Wood Screws per shutter. (fig. 26.2 & 26.3) Screws are installed from the inside
of the fort and 2” from the inside edge of (A31) Front Wall and (A30) Front Divide. See fig. 26.3 for complete and
accurate measurements.
C: On (B6) CE Wall Board centre the Flower Box directly under the Window and attach with the hardware provided.
(fig. 26.2)
A26
A30
A31
A1
B6
Fig. 26.2
2”
2”
1”
1”
7” both sides
S1 x 2 per side
Fig. 26.1
A30
A31
A14
Hardware
Wood Parts
2x
A1
Shutter - Green 1 x 4 x 11-1/2”
4x
S1
46
Fig. 26.3
Other Parts
1 x Arch Top Window (with hardware)
1 x Flower Box (with hardware)
Step 27: Attach Roof
A: With two helpers place the Roof Assembly from Step 5 on the fort as shown in fig. 27.1. The roof should be
centred on the assembly and (B17) Roof Support should be flush to the inside of the fort and resting on (A41) SW
Roof Side and (B21) SL Roof Side.
B: Attach 1 (A18) Roof Brace to each (B17) Roof Support so it is tight against the angled edge of (B17) using 2
(S2) #8 x 1-1/2” Wood Screws per brace. (fig. 27.1 & 27.2)
C: Attach the (A18) Roof Braces to (A41) SW Roof Side and (B21) SL Roof Side using 2 (S1) #8 x 1-1/8” Wood
Screws per brace. (fig. 27.1 & 27.2)
D: Predrill and attach (A13) Tarp Front Back to the (A17) Joist using 1 (S1) #8 x 1-1/8” Wood Screw per side.
S2
A17
B17
S2
x8
A18
B21
A18
B17
A13
S1 1 x per side
A13
A41
Post
S1 x 8
S1
Fig. 27.2
Fig. 27.1
Hardware
Wood Parts
4x
A18
Roof Brace 1 x 6 x 13”
8x
10 x
S2
S1
47
Step 28: Attach Roof Arches
A: From inside the Roof Assembly, on each opening, place 1 (A19) Top tight to the top of each (B17) Roof Support
using 4 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 28.1 & 28.2)
B: Tight to the bottom of each (A19) Top attach 1 (A20) Bottom Arch to each (B17) Roof Support using 4 (S2) #8 x
1-1/2” Wood Screws per board. (fig. 28.1 & 28.2)
Fig. 28.2
A19
A20
S2
x8
B17
A20
A19
Fig. 28.1
S2 x 8
Hardware
Wood Parts
2x
2x
A19
A20
Top 1 x 6 x 13-1/2”
Bottom Arch 1 x 6 x 24”
16 x
S2
48
Step 29: Cafe Table Assembly
Pre-drill all pilot holes using a 1/8” drill bit
before installing the lag screws.
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
A: Attach 1 (A21) Seat Table Support to the inside of each (B18) Post on the Slide Wall side through the middle
hole using 1 (LS3) 1/4 x 3” Lag Screw (with flat washer) per board. The distance from bottom of the (B18) Post to
the middle hole should measure 18”. (fig. 29.1 & 29.2)
B: Attach (B4) Cafe Seat to the shorter end of (A21) Seat Table Supports using 4 (LS3) 1/4 x 3” Lag Screws (with
flat washers). (fig. 29.1 & 29.2)
Fig. 29.1
B18
Fig. 29.2
B4
LS3
B18
18”
LS3
both sides
A21
B18
A21
B4
B18
Hardware
Wood Parts
2x
1x
A21
B4
Seat Table Support 2 x 6 x 16-3/4”
Cafe Seat 5/4 x 6 x 34-1/4”
6x
LS3
49
A21
Step 29: Cafe Table Assembly cont.
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
C: Spin the Cafe Table Assembly so (B4) Cafe Seat is on the bottom and level. Attach both (A21) Seat Table
Supports to both (B18) Posts in the remaining holes using 2 (LS3) 1/4 x 3” Lag Screws (with flat washers) per
board. (fig. 29.3 & 29.4)
D: Attach 2 (B3) CE Table Tops to the tops of (A21) Seat Table Supports using 4 (S2) #8 x 1-1/2” Wood Screws
per board. (fig. 29.4) Make sure (B3) CE Table Top is flush to the front edge of (A21) Seat Table Supports. (fig.
29.5)
B3
Flush to edge
Fig. 29.3
A21
Fig. 29.5
B18
S2
Fig. 29.4
4 per side
B18
B3
A21
LS3
x 2 per side
B4
Wood Parts
2x
B3
CE Table Top 1 x 6 x 34-1/4”
Hardware
4x
LS3
8x
S2
50
A21
Step 30: Attach Fort Ground Stakes
MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE ON LEVEL GROUND
A: Drive 2 (A45) Ground Stakes 10-1/2” into the ground; 1 from the inside of the fort at the (B18) Post by the
Cafe Table and 1 at (B13) Lower Diagonal as shown in fig. 30.1. Predrill and attach using 2 (S3) #8 x 2-1/2”
Wood Screws per ground stake. (fig. 30.2)
Warning! To prevent tipping and avoid potential injury, stakes
must be driven 10-1/2” into ground. Digging or driving stakes
can be dangerous if you do not check first for underground
wiring, cables or gas lines.
Fig. 30.1
B18
Fig. 30.2
S3
B18
10-1/2”
B13
A45
A45
B20
Hardware
Wood Parts
2x
A45
Ground Stake 1-1/4 x 1-1/2 x 14”
4x
S3
51
A45
Step 31: Attach Rock Wall to Fort
A: Attach (A28) Rock Wall Block to bottom of Rock Wall Assembly from Step 1 using 1 (S4) #8 x 3” Wood Screw.
The block should be flush to the front and bottom faces of (A3) CE Access Board (fig. 31.2).
B: Place Rock Wall Assembly against fort between (B18) Post and (A30) Front Divide making sure it is tight
against (B18) (fig. 31.3) and inside top angled edges of (B11) Rock Rails are flush to the top of the (B15) Floor
Front as shown in fig. 31.4. Attach to (B15) Floor Front with 2 (S2) #8 x 1-1/2” Wood Screws per (B11) Rock Rail.
(fig. 31.3)
Fig. 31.2
A28
Fig. 31.1
A3
S4
A12 flush to access board
front faces and bottom
A30
S2
B18
B15
S2
Flush to top of B15
(Floor Front)
B11
B15
Fig. 31.3
Fig. 31.4
Hardware
Wood Parts
1x
A28
Rock Wall Block 2 x 3 x 4”
4x
S2
1x
S4
52
Step 31: Attach Rock Wall to Fort cont.
C: Attach (B20) SW Ground to (A28) Rock Wall Block using 2 (S4) #8 x 3” Wood Screws. (fig. 31.5)
D: Attach remaining (A3) CE Access Board to top of Rock Wall Assembly using 4 (S2) #8 x 1-1/2” Wood Screws,
making sure the top of the board is flush to tops of (B11) Rock Rails. (fig. 31.6)
E: From inside of the fort measure 1” up from the bottom of (B15) Floor Front and install 2 (S3) #8 x 2-1/2” Wood
Screws through (B15) Floor Front and into each (B11) Rock Rail. The distance between the middle of each screw
should be 17”. (fig. 31.7)
Fig. 31.5
B20
S4
A28
Flush to Rock Rails
Fig. 31.6
Fig. 31.7
17”
S2
B15
1”
A3
S3
S3
B11
B11
S2
Under Rock Wall View
Hardware
Wood Parts
1x
A3
CE Access Board 1 x 6 x 19-3/4”
2x
S3
4x
S2
#8 x 1-1/2 Wood Screw
2x
S4
53
Fig. 31.7
Step 32: Attach Rock Wall Ground Stake
A: Drive 1 (A45) Ground Stake 10-1/2” into the ground at the Rock Wall Assembly at (B20) SW Ground and
(B11) Rock Rail. Pre-drill and attach using 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 32.1 & 32.2).
Warning! To prevent tipping and avoid potential injury,
stakes must be driven 10-1/2” into ground. Digging or
driving stakes can be dangerous if you do not check first
for underground wiring, cables or gas lines.
Fig. 32.2
B11
B20
S3
Fig. 32.1
A45
B20
Hardware
Wood Parts
1x
A45
2x
S3
54
Step 33: Attach Swing Beam Assembly to Fort and Playdeck
Hex Bolt Assembly
Lock
Washer
Flat
Washer
T- Nut
He x
Bolt
A: Attach Swing Beam Assembly from Step 2 to (A29) SW Mount with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock
washer, flat washer and t-nut) and 1 (GL8) 5/16 x 2” Hex Bolt (with 2 flat washers and 1 lock nut) as shown in fig.
33.1 & 33.2.
B: Attach other end of the Swing Beam Assembly to (A34) SW Post with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock
washer, flat washer and t-nut) and 1 (GL8) 5/16 x 2” Hex Bolt (with 2 flat washers and 1 lock nut) as shown in fig.
33.1 & 33.3.
Fig. 33.2
G5
GL8
A29
Fig. 33.1
G5
A34
GL8
Fig. 33.3
Hardware
2x
G5
5/16 x 4-1/2” Hex Bolt
2 x GL8 5/16 x 2” Hex Bolt
(5/16” flat washer x 2, 5/16” lock nut)
55
Step 34: Attach Access Ladder to Playdeck
Hex Bolt Assembly
Lock
Washer
Flat
Washer
T- Nut
He x
Bolt
A: Place Access Ladder from Step 3 in the centre between (A33) Posts on back of the Playdeck, making sure it
sits flat against (B23) Floor Support. Attach with 2 (H13) 1/4 x 3-1/2” Hex Bolts (with lock washer, flat washer and
t-nut) (fig. 34.1)
B: Attach (A37) Ground Side to (A39) Left Access with 2 (S2) #8 x 1-1/2” Wood Screws as shown in fig. 34.1.
Front
A33
B23
H13
Fig. 34.1
Back
A33
A39
A37
S2
Hardware
2x
S2
2 x H13 1/4 x 3-1/2” Hex Bolt
56
Step 35: Attach Playdeck Ground Stakes
A: Drive 1 (A45) Ground Stake 10-1/2” into the ground at the end of (A37) Ground Side at (A39) Left Access
and 1 Ground Stake at the (B25) Ground Diagonal. Predrill and attach with 2 (S3) #8 x 2-1/2” Wood Screws per
ground stake as shown in fig. 35.1
Fig. 35.1
A37
B25
S3
A45
A39
S3
A45
Hardware
Wood Parts
2x
A45
4x
S3
57
Step 36: Attach Slide to Playdeck
A: Place Slide in the centre between (A33) Post and (A34) SW Post on the front of the Playdeck. (fig. 36.1)
B: Predrill and attach slide to fort through the (B9) Floor Boards and into (B23) Floor Support using 2 (S7) #12 x 2”
Pan Screw. (fig. 36.1)
A34
Fig. 36.1
B9
S7
B23
Slide Side View
A33
B9
S7
B23
Hardware
2x
S7
#12 x 2” Pan Screw
58
Other Parts
1 x Slide
Step 37: Assemble Spiral Wave Slide
A: Assemble the top and bottom sections using the tongue and groove as a guide. Push together until snaps
engage. (fig. 37.1 & 37.3)
B: Complete subassembly by securing sections with 2 (S8) #12 x 3/4” Pan Screws per section in the middle holes
and 2 (S6) #12 x 1” Pan Screws per section in the outside holes. See fig. 37.3 for accurate screw placement.
Fig. 37.1
Top Section
Bottom Section
Fig. 37.2
Fig. 37.3
S6
snaps
S8
Hardware
2x
S6
2x
S8
#12 x 3/4” Pan Screw
59
Other Parts
1 x Top Section
1 x Bottom Section
Step 38: Assemble Slide Supports
A: Attach (A43) SW Block to (A23) SL Upright using 2 (S4) #8 x 3” Wood Screws. (fig. 38.1)
B: Attach (A22) SL Support to (A23) SL Upright with 2 (S4) #8 x 3” Wood Screws. (fig. 38.1)
A22
S4
A23
Fig. 38.1
A43
S4
Top View
Fig. 38.2
Wood Parts
1x
1x
1x
A22
A23
A43
SL Support 5/4 x 4 x 42-3/4”
SL Upright 5/4 x 4 x 44”
SW Block 5/4 x 4 x 3-1/2”
Hardware
4x
S4
60
Step 38: Assemble Slide Supports cont.
Lag
Screw
Predrill 1/8”
pilot hole
Flat
Washer
Use factory drilled
hole as a guide
C: Dig a flat bottom, 8” wide by 6-1/2” deep hole, 41” away from the fort as shown in fig. 38.5. Place Slide Support Assembly in the hole, making sure that it is level and plumb with (B18) Post. Drill 1/8” pilot hole and attach to
fort with 1 (LS3) 1/4 x 3” Lag Screw (with flat washer). (fig. 38.4)
D: Refill the hole halfway with soil and compact making sure (A22) SL Support stays level and plumb with fort.
Finish filling and compacting. (fig. 38.5)
B18
A22
41”
6-1/2”
Fig. 38.5
8”
Fig. 38.3
LS3
Fig. 38.4
Hardware
1x
LS3
61
Step 39: Attach Slide to Fort and Supports
Pre-drill all pilot holes using a 1/8” drill bit before installing pan screws.
A: Place Slide in the centre between (B18) Posts on the Slide Wall side opening and pre-drill 1/8” pilot holes
through the (B5) Cedar Gap Board using the slide holes as a guide.. (fig. 39.1)
B: Attach Slide to (B5) Cedar Gap Board and to 2 (B14) SL Braces with 4 (S7) #12 x 2” Pan Screws (2 per brace)
as shown in fig. 39.2.
Fig. 39.1
S7
Fig. 39.2
B5
B18
B14
B18
Hardware
Wood Parts
2x
B14
SL Brace 2 x 2 x 12-1/2”
4x
S7
62
Step 39: Attach Slide to Fort and Supports cont.
C: Align (A23) SL Upright between holes on underside of slide and attach to slide using 1 Spiral Wave Bracket
with 2 (S6) #12 x 1” Pan Screws as shown in fig. 39.3 & 39.5.
D: Attach (A22) SL Support to slide using 1 Spiral Wave Bracket with 1 (S6) #12 x 1” Pan Screw and 1 S8 #12 x
3/4” Pan Screw into the slide as shown in fig. 39.3 & 39.4.
B18
B18
Figure A
F
A22
A22
Fig. 39.4
Fig. 39.3
S8
A23
S6
S6
Spiral Wave Bracket
Fig. 39.5
Hardware
3x
S6
1x
S8
#12 x 3/4” Pan Screw
63
Other Parts
2 x Spiral Wave Bracket
Step 40: Assemble Glider
A: Attach 1 Glider End to the Glider Seat using 1 (Z) 5/16 x 6” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat
for the second Glider End. (fig. 40.1)
B: Install 2 Glider Rope with Chains into each Glider End using 2 5/16” Flat Washers and 1 Lock Nut per rope. (fig.
40.1)
Glider Rope
and Chain
Fig. 40.1
5/16 Flat
Washer-Zinc
5/16 x 6” Hex
Bolt
5/16 Lock
Nuts
5/16 Flat
Washers
Glider Seat
Glider End
Warning! Bolt must not exceed
1/2 thread past the nut
Hardware
2x
Z
5/16 x 6” Hex Bolt
(5/16” flat washer x 2, 5/16” lock nut)
8 x 5/16” Flat Washer
4 x 5/16” Lock Nut
64
Other Parts
2 x Glider Ends
1 x Glider Seat
1 x Glider Rope and Chain (pkg of 4)
Step 41: Attach Glider and Swings
Warning! Check entire play centre for
bolts protruding beyond T-Nuts. Use
extra washers to eliminate this condition.
If Bolt protrudes
beyond T-Nut
Use an extra
Flat W asher
A: Connect the assembled Glider Swing to the Glider Hangers previously installed. (fig. 41.1)
B: Attach 2 Belt Swings to the Bolt-Thru Swing Hangers. (fig. 41.1)
Fig. 41.1
Belt Swings
Glider
Other Parts
2 x Belt Swings
65
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66
NOTES
67
BIG BACKYARD
Consumer Registration Card
First Name
Initial
Last Name
Street
Apt. No.
City
State/Province ZIP/Postal Code
Country
Telephone Number
E-Mail Address
Model Name
Model Number
(Box Labels)
Serial Number (on ID Plaque)
Date Purchase
Purchased From
MM / DD / YY
How would you rate this product for quality?
Very Good
Excellent Average
Below Average
Poor
How would you rate this product for ease of assembly?
Very Good
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Excellent Below Average
Poor
How would you rate our instructions?
Very Good
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How would you rate the quality of packaging?
Very Good
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Would you recommend the purchase of our products to friends and family?
Yes
No
MAIL TO:
Solowave DesignTM
375 Sligo Road W.
Mount Forest, Ontario, Canada
N0G 2L1
Attention: Customer Service
REVISION: 12/01/09
Fill out your registration card online at
www.bigbackyard.com/ownerslounge
Big Backyard would like to say Thank You for
your time and feedback.
CUT ALONG LINE
Comments:

LAURELWOOD PLAY SYSTEM – F23260

Transcription

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