PT ETI - Proposal of Waste Co Processing

Transcription

PT . ENVIROMATE TECHNOLOGY INTERNATIONAL
Wisma Gondangdia Lama Lantai 5
Jalan RP Soeroso No 25
Cikini—Jakarta Pusat
Phone: (021) 3929189
Fax: (021) 3101031
Email: [email protected]
COMPANY OVERVIEW
PT EnviroMate Technology International
PT EnviroMate Technology International (ETI) is developed on early of 2000 as a part of GROUPS focusing
activity in environmental services such as:
• Transportation of Hazardous Waste (B3) Materials.
• Hazardous Waste Management Services
• Packaging services: Drums, Jumbo Bags, Box or Containment support.
• Manufacturing and suppliers of Incinerators, dryers, WWTP Unit
• Labor support and services for industrial environmental activity
PT ETI is also known as manufacturing Wastewater Treatment units, Dust Collectors, Fume Scrubber and
material Dryer with strong brand of PT ETI is OKURA CARBONIZER, where it is developed to replace Waste
Incinerator that is widely known to be strong polluters. OKURA replaces incinerators and function better than
incinerators. Produce clean emission, lesser volume of ash and creates low operation cost of waste reduction.
The OKURA is recently used to reduce waste amounts in our existing clients such as:
• Panasonic Electronics Devices Indonesia (PEDIDA), Tambun—Bekasi
•
Yutaka Manufacturing Indonesia Plant I & II, MM2100— Bekasi
•
Chevron Texaco Indonesia (Duri Site), Pekanbaru Sumatera
•
Ford Motor Corporation, Malaysia
•
Brunei Shell Petroleum, Brunei
•
Shinetsu Corporation, Malaysia
•
Aldwich Corporation, Malaysia
One of 3R (REUSE—RECYCLE—RECOVER) Solution to Environment is ELECTROCOAGULATION UNIT, in
common wastewater treatment services—the uses of chemicals is quite often and sometimes become a must.
Electrocoagulation Unit is combining and completing the WWT Unit to enhance their effluent quality as well as
reducing their cost operation and avoid any chemicals deposited sludge. Our solution for existing WWTP:
• Reducing the chemicals consumption or even eliminate the use of chemicals.
•
Enhance effluent quality
•
Reducing cost operation of existing WWTP in terms of eliminating large deposited sludge.
•
Environmentally safe since avoid any uses of chemicals or additive to your existing WWTP.
Transportation & Waste Handling Services of PT ETI is ENVIRONMENTAL WASTE HANDLING/SERVICES
TRANSPORTER. With numerous of clients recently, PT ETI serving and placing crews and personnel to
provide Inventory Control and Waste Handling/Transporting to Reuse—Recycle—Recovery (3R) Solution to
convert waste inot Alternative Fuel & Raw Materials (AFR) cooperated with PT Rekayasa Energy Integrated,
PT Indocement Tunggal Perkasa Tbk, PT Holcim Indonesia Tbk with resources such as:
•
Waste Transporter using Flat Deck, Built Up Tronton with 24 Ton capacity.
•
Waste Collector with capacity suitable for customer waste accumulation.
•
Environmental services such as Clean Up Pit, Site Remediation and Recondition.
•
Experienced Personnel and Crew for Hazardous Waste Handling
•
Safety & Environmental Training and Courses.
OKURA CARBONIZER BACKGROUND
OKURA CARBONIZER is evaporator unit which utilizes lower temperature and negative operating pressure in order to avoid any potential harmful and danger releases material or particulates such as DIOXIN
during their evaporating system.
OKURA CARBONIZER is adapted and re-manufacturing by PT EnviroMate Technology International under OKADORA Japan Technology which is available to proceed wide range of waste:
The following are the type of
Solid Waste that is available
to proceed using OKURA
EVAPORATOR.
This OKURA machines is also
known as CARBONIZER,
where besides evaporating the
moisture content of the
waste—it is also convert all
organics content into carbon.
Converting waste to carbon
known to be resources recovery activity that the residue is
then be further proceed in Cement Co Processing or other thermal activity that requires carbon as their
main source of energy.
The liquid waste that is also available to be proceed in
OKURA is:
1. Water based/Solvent based liquid waste.
2. Oil based liquid waste.
3. Washing water
4. Acid or alkaline liquid waste
5. Chemical or polymeric based liquid waste
The following scheme is the uses of OKURA
or OKADORA Carbonizer utilizing the excessive heat from exhausted gas.
The stream of hot gases is then compressed
into outside chamber of OKURA machines
and then creates heat transfer that enable
the liquid or solid to be carbonized.
This method is has been implemented
worldwidely to enhance waste management.
The following are our records for OKURA MACHINES Installation:
• Panasonic Electronics Devices Indonesia (PEDIDA), Tambun—Bekasi
• Yutaka Manufacturing Indonesia Plant I & II, MM2100— Bekasi
• Chevron Texaco Indonesia (Duri Site), Pekanbaru Sumatera
• Ford Motor Corporation, Malaysia (PAINTWASTE—recommended by Ford Motor Australia)
• Brunei Shell Petroleum, Brunei
• Shinetsu Corporation, Malaysia
• Aldwich Corporation, Malaysia
Transporting & Labor Services
WASTE CO PROCESSING is the use of byproducts from one industrial process as fuel or raw material substitute for another process. These byproducts are referred to as alternative fuels (AF) and raw materials (ARM) or
AFR. Industries for which co-processing is applicable include:
• Cement manufacturing
• Thermal power industry
• Steel industry
• Lime production
• Ceramics, bricks, glas
Before WASTE MATERIAL can be absorbed by WASTE CO PROCESSOR, the waste shall be converted into
most homogen, consistent and consisting high content of mineral or calorific value. The facility of converting
the waste is called PLATFORM or PRE PROCESSOR.
In Indonesia PRE PROCESSOR Facility is developed early 2008 and is PT Rekayasa Energy Integrated (REI)
which is located at Kawasan Industri Sentul—Bogor. REI is capable to convert the waste into their most valuable and homogen/consistent form of Alternative Fuel Material (AFM) and Alternative Raw Material (ARM).
The products of AFM and ARM is then delivered to the industry that is able to absorb and use as their Fuels or
Raw Materials, recently Cement Factory and Large Power Plant Facilities are the type of Waste Co Processor
which having a legality based of performing such services.
Legality Reference for
3R Solution and AFR Waste Co Processing
1. UU no 23 Thn 1997 – Pengelolaan Limbah Bahan Berbahaya Beracun
2. Peraturan Pemerintahan No 18 Thn 1999 – Pengelolaan Limbah Bahan berbahaya dan Beracun
3. Peraturan Pemerintahan No 85 Thn 1999 – Pengelolaan Limbah Bahan berbahaya dan Beracun (Revisi)
4. Peraturan Presiden Republik Indonesia No 9 Thn 2005 – Fungsi, Tugas, Kedudukan dan Susunan Organisasi dan Tata Kerja Kementerian Negara Republik Indonesia
5. Peraturan Presiden Republik Indonesia No 94 Thn 2006 – Fungsi, Tugas, Kedudukan dan Susunan Organisasi dan Tata Kerja Kementerian Negara Republik Indonesia
6. Peraturan Menteri KLH No 02 Thn 2007—Pemanfaatan Limbah B3.
7. KepMen KLH No 331 Thn 2007—AFR Waste Co Processing PT Holcim Indonesia Tbk.
8. KepMen KLH No 342 Thn 2007—AFR Waste Co Processing PT Indocement Tunggal Perkasa Tbk.
9. STK Dokumen KLH No B-2409/Dep.IV/KLH/04/2008—Pengumpulan, Penyimpanan & Pengolahan Limbah
Pretreatment PT Rekayasa Energy Integrated.
10. STK Dokumen KLH No. B-6405/Dep.IV/KLH/08/2007—Pengangkutan Limbah B3 PT EnviroMate Technology International.
11. Manifest Dokument KA-XXXXXX
PT REI is responsible to pre processing waste material and convert the waste into HOMOGEN, CONSISTENT,
HIGH CALORIFIC or HIGH MINERAL so that the Waste Co Processing (Cement Factory, Power Plant, Lime
Production, Steel Processing, Ceramics Plant) are able to accept without any rejection.
This sequence of process is covered by Peraturan Menteri KLH No 02 Thn 2008—Pemanfaatan Limbah B3 as
released on 4 February 2008.
The scheme is now implemented
by KLH as authority of regulating body to encourage party for
better environmental management system in Indonesia. Many
of years, Industry do not have
any better alternative other than
waste disposal or landfill.
In several countries, Landfill is
limited since creates problems
when the landfill is full. Monitoring of gas deposit (Flammable
and toxic Methane Gas) and
monitoring of leachate pollutant
from rain fall is a must. For
many of countries in the world,
Landfill was initially picked up
as solution to environment when
industry did not know where to
throw or even recovery their
waste materials.
Reuse—Recycle—Recovery (3R)
Solution is widely used for most
Environmentally advanced Modern Nation and Country.
The reason of implementation of 3R Solution for Waste Management is to implementing their Community
Development, Clean Development Program as well as Sustainable Development Program. The picture is
showing how 3R Solution for used Tyre plays important role in destroying used tyres in Japan. Used Tyres
contains high calorific value that can replaced coal as main fossil fuels. PT Rekayasa Energy Integrated
(REI) and PT ETI work together to provide solution for industrial waste management to convert waste into
their consistent, homogen and valuable form in order to be used as Alternative Fuel Material and or Alternative Raw Materials.
Raw
Material
Material
Processing
RECYCLE
Manufacturing
RECOVERY
Use
REUSE
PT REKAYASA ENERGY INTEGRATED
Waste
Management
WASTE CO PROCESSING PROGRAM
FROM DISPOSAL TO RECOVERY
COMPARISON TABLE
3R (Reuse-Recycle-Recovery) Solution VS Landfil
POINT OF REVIEW
LANDFILLING
Waste Conversion
Waste Life Cycle
No Further Process after Landfill.
The waste is disposed as it is.
Infinity. Once the waste is disposed
in Landfill it will be saved forever as
it is.
From cradle to grave. Waste Generator still has liability on their disposed waste materials.
Relatively high since Landfill shall
consider its long period of monitoring and closure funds.
Landfill risk shall consider leaching
monitoring, emission, gas deposits,
area instability.
Waste Liability
Costing
Environmental
Risk
3R SOLUTION & CO PROCESSING
Convert into products
Short
None. Waste is transformed into products that different from its original
Small
Low
Waste Management Hierarchy
Avoidance or prevention of waste is the ideal solution. This
can be achieved only through a strict product policy that ensures that certain materials do not appear as residues at all.
Minimization or reduction of waste, in particular by the application of the cleaner production concept or changes in consumer habits related to packaging.
Recovery of waste material by means of direct recycling and
reuse of primary materials (metal to metal or paper to paper).
It also includes other technologies like composting or anaerobic digestion.
Co-processing – recovery of energy and materials from waste
as a substitute for fossil energy and virgin raw materials.
Incineration is primarily a disposal technology and employed
to reduce waste volumes. It can also recover some energy, but
not material.
Chemical-physical pre-treatment is a procedure to stabilize
waste materials before final disposal.
Controlled landfilling is the common method for the final disposal of non-recyclable waste.
Uncontrolled burning and dumping, often accompanied by open burning or uncontrolled dumping, is still the
most common method of waste disposal in developing countries, where it poses a major threat to natural resources and human health. This form of waste disposal should be avoided.
Any waste management scheme or concept should consider this waste hierarchy. Whenever possible, waste
should be avoided or used for energy and material recovery, as from the ecological and economical point of view
this is the most appropriate solution for any kind of industry.
TRANSPORTING & LABOR SERVICES
PT. EnviroMate Technology Internationals Legal Aspects as Legal Waste Collector:
• Transportation Permit and Recommendation from KLH as attached
Scope of Work on Waste Co Processing with PT. ETI
ETI personnel with suitable PPE place
services to:
a. Prepare for waste packaging, take
the full and placed the empty
packaging to the box.
b. Collect the waste material from the
sources
c. Prepare packaging for waste
packing
d. Put symbol and labeling waste
stating type of waste, date, source
and amount.
e. Calculate the weigh of waste by
using ETI portable weighing
devices.
f.
Prepare the data recording for
reporting
g. Maintain
safety
level,
housekeeping
and
inventory
control.
MOST PREFERABLE
NOT PREFERABLE (LANDFILL)
ETI prepare and scheduled:
a. The permitted trucking vehicles to
collect the waste materials.
b. The truck is completed with SPILL
KIT, FIRE EXT. and FIRST AID
Box, Legal Documents of route.
c. ETI
provide
MANIFEST
Waste Co Processingdocuments, data records and
acceptance from the Waste Co
Processor.
d. ETI help and assist customer for
witnessing the disposal and
Cement
Power
destruction of waste materials.
Industry
Plant
e. ETI will prepare the Certificate of
(AFR)
(AF)
Waste Co Processing issued by
Waste Co Processor.
f.
ETI
provide
safety
during
transferring and confidentiality of
transporting materials.
g. Emergency response for the
activity and contingency plan for
accident.
WASTE HANDLING & TRANSPORTING SERICES
FOTO KENDARAAN PT EnviroMate Technology Internationals
MOST PREFERABLE
Waste Co Processing
NOT PREFERABLE (LANDFILL)
Cement
Industry
(AFR)
Power
Plant
(AF)
PT. EnviroMate Technology Internationals Legal Aspects as Legal Waste Collector:
•
Transportation Permit and Recommendation from KLH as attached.
•
Manifest Registration under license of No KA 00XXXX
•
Cooperation with:
A. PT Holcim Indonesia Tbk; KepMenLH No 331 Thn 2007 (AFR Waste Co Processing)
B. PT Indocement Tunggal Perkasa: KepMenLH No 342 Thn 2007 (AFR Waste Co Processing)
C. PT Rekayasa Energy Integrated (REI)
CUSTOMER PT ENVIROMATE TECHNOLOGY INTERNATIONAL
Limbah B3—Padat/Cair/Sludge
1.
2.
3.
4.
5.
6.
7.
Toyota Motor Manufacturing Indonesia (Sunter Plant 1 & 2, Karawang Plant)
Yamaha Indonesia Motor Mfg (Pulogadung Plant)
Yamaha Indonesia
Unilever Indonesia (East Java Plant)
Astra Honda Motor (Sunter Plant, Pegangsaan, Bekasi Plant)
Kao Indonesia Chemicals (Bekasi)
Astra Daihatsu Motor Indonesia (Sunter Plant)
Limbah Kawasan Industry—Padat/Cair/Sludge
1.
2.
Lippo Cikarang—Bekasi
East Jakarta Industrial Park—Bekasi
Limbah Non B3—Padat/Produk Reject
1.
2.
3.
4.
5.
6.
Perfetti Van Melle Indonesia—Bogor
Nike Indonesia—Tangerang/Bandung/Serang
HM Sampoerna—Bekasi/Kawarang
Sara Lee Consumer Products—Jakarta
Johnson & Johnson—Jakarta
Epson Indonesia—Jakarta
Limbah Cair
1.
2.
Showa Indonesia Manufacturing—Bekasi
SKF Indonesia—Pulogadung
Limbah Dengan Kandungan Logam:
1.
2.
3.
Karya Yasantara Cakti—Karawang
Kyosha Indonesia—Cikarang
Maruhachi Indonesia—Cikarang
LAMPIRAN PROPOSAL
• Perizinan PT EnviroMate Technology International (ETI)
•
Perizinan PT Rekayasa Energy Integrated (REI)
•
PermenKLH No 02 Thn 2008
I. DISPOSAL OF CASTING SAND / SLUDGE DRYER—PT TOYOTA MOTOR MFG INDONESIA (TMMIN)
Toyota Motor Mfg Indonesia is the manufacturer of automobile is
generating the waste of casting (CASTING SAND) as and exceed of
casting activity.
After benchmarking and long evaluation, TMMIN decided for treating and disposing the waste—using AFR Co Processing due to their
Corporate Policy for Zero Direct Landfill.
The waste amount is about 150-180 ton permonth including the exceed of waste from Karawang and Sunter 1 Plant of their WWT Plant
Unit.
With ETI the waste is directly delivered to PT Holcim Indonesia Tbk
as well as PT Indocement Tunggal Perkasa Tbk under PerMenKLH
No 02 Thn 2008..
II. DISPOSAL OF CANDY / CONFECTIONARY—PT PERFETTI VAN MELLE INDONESIA
The waste from PT Perfetti Van Melle is not
Hazardous Waste or B3 waste. The waste from
PVM is the product that is expired or rejected
from the market. The AFR solution gives insurance of the complete disposal of this rejected
products.
The customer can directly see and watch how
their waste products is inserted into the system
that directly burn and destroy the material made
from plastics and organics sugar, milk, chocolates etc. This method has been applied within
years.
III. DISPOSAL OF PCB SCRAP—PT HITACHI CHEMICALS (KYOSHA INDONESIA)
PCB or printed circuit board frame is by products
from PCB Manufacturing company.
PCB is made from the laminated paper and
pressed.
PCB with its construction is currently has a large
heat value (GCV) between 5000—6000 Kcal/Kg
or close to the heat of coal.
With the operational pre treatment performed by
PT Rekayasa Energy Integrated the material is
shredded and crushed into smallest piece that is
enable fire to burn directly and complete destruction as Alternative Fuel Materials. This PCB Boards is outside list of waste
material regulated under KepMen KLH 331 and 342 Thn 2008 so the application is no longer directly delivered to Cement
Factory or other facility but always using PT REI services.
List of Waste Material under KepMen KLH No 331 and 342 Thn 2007 are:
FLY ASH, BOTTOM ASH, WET FLY ASH, ASH VALLEY (from coal incineration)
DUST EAF, IRON SCALE, IRON CONCENTRATE, IRON SLAG, COPPER SLAG (Metal Processing)
OIL SLUDGE, SLOPE OIL (Oil Related Process)
SLUDGE WWTP Industrial Estate, SLUDGE IPAL Pulp & Paper Industry
ALL THIS WASTE MATERIAL CAN BE DIRECTLY DELIVERED TO CEMENT FACTORY
IV. DISPOSAL OF IRON SLUDGE/WWT SLUDGE—PT MUSASHI AUTOPARTS INDONESIA
V. DISPOSAL OF FORGING DUST —PT KOMATSU INDONESIA
VI. DISPOSAL OF WWT SLUDGE—PT. SANYO INDONESIA
Jakarta, 4 Maret 2008
Ref: 20/SP-REI/IV/2008
Kepada Yth.
Bapak Suriyanto B.COM MTM
President Direktur
Wisma Gondangdia Lama Lt. V
Jln RP Soeroso No 25 Cikini – Jakarta Pusat
Telp/Fax: (021) 3929189/3101031
HAL: Surat Konfirmasi atas Kerjasama Waste Transporter dan Waste Handling untuk Pengolahan Limbah B3 Pretreatment
Dengan hormat,
Merujuk pada surat saudara dengan No Ref: 031/MKT/ETI/II/2008 tertanggal 28 February 2008
yang berkaitan mengenai permohonan kerjasama jasa transportasi limbah B3 dan kerjasama
untuk jasa penanganan limbah dengan proses 3R (Reuse – Recycle – Recovery), berikut ini
adalah keputusan dari Perusahaan kami, PT Rekayasa Energy Integrated:
1. Setelah melakukan evaluasi terhadap kelengkapan perizinan transportasi limbah B3, baik
dari rute, jenis, masa berlaku, kapasitas kendaraan, jumlah kendaraan, evaluasi personnel,
dan tingkat kecakapan operator yang dimiliki oleh perusahaan saudara, kami memutuskan untuk menyetujui surat permohonan kerjasama dengan PT EnviroMate Technology
International sebagai rekanan Transporter dan Waste Handling PT Rekayasa Energy Integrated.
2. Evaluasi juga kami lakukan untuk jumlah dan jenis industry yang menjadi referensi dan sudah menjadi pelanggan / customer dari PT EnviroMate Technology International antara
lain:
Astra Group (Astra Honda Motor, Astra Daihatsu Motor, Toyota Motor, Komatsu, Astra Otoparts, dsb)
Yamaha Group (Yamaha Indonesia Motor, Yamaha Music, Yamaha Indonesia dsb)
Kao Indonesia Chemicals, Indo Toray Synthetics, Chandra Asri Petrochemicals dsb.
Serta industry yang lainnya dalam penanganan PT EnviroMate Technology International.
dan berharap kerjasama ini bisa terus mendukung program pengelolaan limbah B3 secara 3R
sebagaimana diterangkan dalam PerMen KLH No 02 Thn 2008
Kami berharap surat konfirmasi atas permohonan saudara dapat digunakan sebagaimana
mestinya dan dapat dijadikan referensi sebagaimana diperlukan untuk mendukung pelayanan dan jasa PT Rekayasa Energy Intergated dan PT EnviroMate Technology Inernational
dalam hal Pengolahan Limbah B3 Pretreatment.
Hormat kami,
PT REKAYASA ENERGY INTEGRATED (REI)
Bogor Cemerlang Industrial Estate –
Kawasan Industri Sentul
Jln. Olympic Raya Blok A 12 –
Sentul – Bogor
Jawa Barat - Indonesia
Phone:
Fax:
021– 87920413
021– 87920414

PT ETI - Proposal of Waste Co Processing

Transcription

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