blower technology guide

Compressed Air & Power Solutions
BLOWER TECHNOLOGY GUIDE
More Options, Better Solutions
PERTH
SYDNEY
MELBOURNE
BRISBANE
ADELAIDE
NEWCASTLE DARWIN
MACKAY
KALGOORLIE
2
LOW PRESSURE AIR SOLUTIONS
POSITIVE DISPLACEMENT BLOWERS
Positive Displacement Blowers
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Robuschi ROBOX EVOLUTION Packages - Capacity from 100-10,500 m/hr
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RBS bare shaft for pressure up to 100 kpa and vacuum up to 50%
•
RB-DV bare shaft / TRB-DV packages for truck vacuum up to 90%
•
RBS Bio-gas for pressure up to 100 kpa
Standard Features & Benefits
Manufactured by one of the world’s leading blower manufacturers, the ROBOX EVOLUTION packages are
well engineered with unique features such as:
•
Automatic belt tensioning
Applications:
•
Ventilation fan for reliable operation even in hot Australian
•
Water & waste water treatment
•
Mineral processing
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Pneumatic conveying
•
Truck vacuum
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Biogas/digester gas/Landfill gas
summer
LOW PRESSURE AIR SOLUTIONS
CAPS, your one-stop source for any low pressure air requirements.
CAPS Australia is a market leader in low pressure air solutions,
With such a wide range of technologies, CAPS is able to provide
and has the widest range of products and blower technologies.
the most optimum blower selection for any low pressure air
We are an independent, 100% Australian owned company with
application. In addition, CAPS engineering facility in Perth has
national distributorship for some of the world’s leading blower
the capability to design, fabricate and assemble custom-made
manufacturers such as Robuschi, HSI, Kawasaki and Ingersoll
blower packages including control systems for any application.
Rand.
Also, with our trained technicians and national parts group
We offer conventional positive displacement (lobe) type blowers,
spread strategically across our nine branches throughout
single & multi stage centrifugal blowers, new generation high
Australia, we will always have the right aftermarket solution to
speed turbo blowers, as well as rotary screw technologies to
suit your needs, including 24/7 emergency breakdown, service,
provide energy efficient and environment friendly systems.
repair and auditing services just to name a few.
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Low noise enclosure
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Compact dimensions suitable for side-by-side mounting
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Easy access for maintenance from the front and top
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Complete package with check valve, pulsation damper,
pressure relief valve mounted inside the enclosure
3
4
ROTARY SCREW BLOWERS
HIGH SPEED TURBO BLOWERS
High Speed Turbo Blowers
Neuros range of blowers with advanced turbo technology
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NX series for capacity up to 15,000 m3/hr and pressure up to 100 kpa
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NC series for capacity up to 7,000 m3/hr and pressure up to 250 kpa
Standard Features and Benefits
•
20% to 40% more energy efficient compared to conventional
blowers with payback on investment within 2 years
•
High speed Permanent Magnet Synchronous Motor for
high efficiency and small size
•
Integrated VSD drive
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Trouble free, non contact air foil bearings for reliable and
Rotary Screw Blowers
Robuschi new generation screw design for energy efficient operation
simple operation without any need for complicated control
systems
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Only routine maintenance required is change of inlet filters,
reducing maintenance costs by 90% as compared to other
technologies.
•
RSW range with capacity from 770- 10,000 m /hr and pressure up to 250 kpa
3
•
Clever controls with 3 different operating modes and
communication capability with various plant PLC/DCS
Standard Features and Benefits
•
Energy savings of 30-40% compared to other conventional blowers with unique
air end rotor profile(patent pending)
•
“Best-in-class” control with SENTINEL-PRO option for remote control and
monitoring, plant PLC/MODBUS interface, GSM connection for dial in supervision
of operating parameters including VFD inverter when fitted
•
Lowest noise level of 70 dbA
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Simple construction for easy maintenance
•
Compact dimensions for smaller foot print and savings in installation costs
•
Flexibility with belt drive operation
Applications
•
Water and waste water treatment
•
Pneumatic conveying for dense phase
•
Mineral processing including detox, CIL, flotation cell
•
Compact foot print for space savings
•
Very quiet( 70 to 80 dbA) and vibration free
Applications
•
Waste water treatment
•
Pneumatic conveying
•
Various Industrial applications including
fermentation, Air knife, galvanisation,
oxidation, Fluidising, flue gas
desulphurisation.
5
6
MULTI STAGE CENTRIFUGAL
SINGLE STAGE CENTRIFUGAL BLOWERS
7
Multi stage Centrifugal Blowers
HSI innovative multi stage centrifugal blowers
•
Various models with capacity range 200- 68,000 m3/hr
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Pressure up to 170 kpa and vacuum up to 60%
Standard Features
Applications
•
•
Waste water treatment
•
Pulp and Paper
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Landfill gas/Digester gas
•
Coal Gasification
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State-of-the-art engineering & manufacturing of rotating
assemblies for high efficiency and reliability
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Testing facility to ASME PTC-10 standards
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Latest design tools including 3D modelling, computational
fluid dynamics and finite element analysis
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Various control and interface systems, including standard
controls, VFD and system controller
Single Stage Centrifugal Blowers
Kawasaki single stage centrifugal
Ingersoll Rand single stage CENTAC
Fermentation
Various models with capacity range 500-90,000 m3/hr and
pressure up to 170 kpa
Models CH4.5 and 6- capacity up to 9,600 m3/hr and pressure
up to 250 kpa
•
Vacuum systems
Standard features
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Mineral processing
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Model 2CII(double flow)- capacity up to 15,000 m3/hr and
pressure up to 250 kpa
Exclusive mixed flow impeller design for reduced
turbulence during compression for energy savings
•
Smaller impeller ( 30-40%) as compared to other
centrifugal blowers, resulting in reduction of thrust loads
and package sizes
•
Low noise and low vibration levels, due to high precision
balance and light weight of rotors
•
Inlet guide vanes integral to the compressor volute and
positioned close to the impeller for maximum performance.
•
Easy maintenance due to absence of sliding parts, simple
construction and light weight rotor
•
Rugged, proven and reliable performance even for arduous
mining environment
Standard features and Benefits
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100% oil-free air compliance to ISO 8573-1:2001 Class 0
specification
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Simple design with few moving parts
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Very low maintenance requirements
•
State-of-the art control systems - Constant pressure control
for stable system pressure, high efficiency at part load
•
Low cost installation with single point connection for air
and water
•
Silenced package option for noise level 75 dbA
Applications
Applications
•
BIOX process in mineral processing
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Various process air in Chemical, Oil, Steel manufacturing
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Various mineral processing in nickel, zinc, copper and gold
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Circulation of various gases, such as CO2, Natural gas,
Coke oven gas, NH3 etc.
•
Various process air in chemical, oil, steel manufacturing
•
Fermentation air
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BIOX process in mineral processing
•
Waste Water treatment
•
Various mineral processing in nickel, zinc, copper and gold
Darwin
Mackay
Brisbane
Kalgoorlie
Perth
Newcastle
Adelaide
Sydney
Melbourne
NEW SOUTH WALES
WESTERN AUSTRALIA
QUEENSLAND
SYDNEY
68 Long Street, Smithfield
NSW 2164
Tel: (02) 9725 1577
Fax: (02) 9725 2802
PERTH
185 Planet Street, Welshpool
WA 6106
Tel: (08) 6250 9800
Fax: (08) 6250 9850
BRISBANE
62 Westgate Street, Wacol
QLD 4076
Tel: (07) 3879 3409
Fax: (07) 3879 3443
NEWCASTLE
133 Tomago Road, Tomago
NSW 2322
Tel: (02) 4964 0000
Fax: (02) 4964 9653
KALGOORLIE
1/2 Clements Way, Boulder
WA 6432
Tel: (08) 9093 1488
Fax: (08) 9093 1901
MACKAY
Lot 600, 11-13 Titanium Drive
Paget, QLD 4740
Tel: (07) 4952 6996
Fax: (07) 4998 5395
VICTORIA
NORTHERN TERRITORY
SOUTH AUSTRALIA
MELBOURNE
18-20 Stamford Road, Oakleigh
VIC 3166
Tel: (03) 8527 6800
Fax: (03) 8527 6822
DARWIN
16 Graffin Crescent
Winnellie NT 0820
Tel: (08) 8947 0336
Fax: (08) 8947 0338
ADELAIDE
1 Streiff Road, Wingfield
SA 5013
Tel: (08) 8262 6666
Fax: (08) 8162 9253
Compressed Air & Power Solutions
SALES: 1800 800 878
SERVICE & HIRE: 1800 802 697
EMAIL: [email protected]
www.capsaustralia.com.au
BTS260810