Cumberland (Renmar)

THE WORLD’S LEADER
IN SIZE REDUCTION
Under-the-Press Granulators
Beside-the-Press Granulators
Central Granulators
Tangential Granulators
Thermoform Granulators
Shredders
www.cumberlandeurope.com
Auger Fed Series
T Series
U Series
Cumberland's Heavy-Duty Auger
slant chamber design provides
tangential feed from 3 plate
molds, robots/sprue pickers, or
parts separators. A full range of
options are available to meet a
variety of scrap recovery needs.
Applications for the T Series machines
include: Skeletal scrap with and
without formed parts in the web,
expanded polystyrene, high impact polystyrene, HDPE, ABS, PET,
and CPET. Can be positioned
under or in front of the trim process.
The U Series granulators offer a
wide range of capabilities and are
ideal for under-the-press or in front
of the press applications. Models
feature a horsepower range of
14.9 to 29.8 kW and throughput
capacities of 728 - 1270 kgs/hour.
• IEC motor controls installed in
ergonomic NEMA 12 enclosures
• Sequenced starting with
individual start/stop pbs with
status lights
• Auger reversing drum switch
• Hinged chamber access lid with
clear viewpoint
• Gear reducer and chain/sprocket
auger drive
• Multiply V-belt rotor drive
• Feed roll infeed (paddle optional)
for processing material in line
with a constant pulling force
adjusted to the line speed of
your thermoformer
• Infeed and maintenance access
via gas springs for cleaning and
color changes
• Pivoting screen cradle for easy
removal of screens
• Low profile, airveyor base with
casters
• 3-knife "open" Twin Shear rotor,
optional 5-blade open rotors are
available
• Bolted and doweled construction
• Pivoting screen cradle
• 2 bed knives- reversible D2
• Oversized 178mm dia. steel
knurled feed rolls, optional
paddle rolls are available
• 203mm pneumatic discharge
Model
Cutting Circle
Throughput
Motor
Auger Feed Opening*
Ship Weight
6x8
152mm
79kg/hr
2.2 - 3.7kW
178 x 356mm
295kg
8x12
203mm
113kg/hr
3.73kW, 5.59kW
254 x 610mm
590kg
12x16
305mm
204kg/hr
7.46kW, 11.18kW
381 x 686mm
1089kg
*Auger-Fed granulators must be guarded to prohibit inadvertent access to the moving auger. For outside of the press applications, the auger feed chutes dimensioned above provide minimum
operator-safe distances from point of feed. Customer furnished chutes must adhere to these minimum dimensions. For interface to conveyors, separators, or other outside of the press equipment,
consult factory for specific recommendations.
Model
Cutting Circle
Throughput
36T
200mm
363-545kg/hr
56T
200mm
454-681kg/hr
Model
Cutting Circle
Motor HP
5.6-14.9kW
Throughput
Motor
44U
725kg/hr
14.9kW
56U
907kg/hr
22.3kW
1270kg/hr
29.8kW
305mm
74U
Under-the-Press Granulators
2
Throat Size
Ship Weight
203 x 914mm
1181kg
203 x 1422mm
1305kg
Feed Height
Ship Weight
1814kg
762mm
2404kg
3629kg
S Series
Saving space and time, the S Series
screenless feature eliminates the
need to replace worn out screens.
The compact footprint allows compatibility with existing equipment
and interlocking front doors allow
quick and easy cleanout and maintenance.
• Steel damper plate is incorporated
to significantly reduce noise
• Integrated thermostat helps prevent
the motor from over heating
• 0.75kW - 2.2kW low-speed
cycloidal gear motor
• Dust tight NEMA type-12
electrical enclosure
16 Series/
16 Series Clean Room
20 Series
Providing efficient and versatile
granulation for a variety of applications, the 16 Series can be
used with robot fed, conveyor
feed or hand feed operations.
• Multi-feed hopper–top section is
reversible for easier feeding of
long runners, and is equipped
with an innovative flap assembly
• Bolted and doweled cutting
chamber assembly with outboard,
sealed-for-life bearings
• High-inertia flywheel with automatic
drive belt tensioning
The Cumberland 20 Series granulators are ideal for reject components from the injection, blow
molding, and extrusion processes.
Engineered for hand feed, robot
feed or conveyor feed, these low
speed granulators are packed full
of standard features.
• Pivoting hopper, drop-down
removable screen cradle and
machined, bolted cutting chamber
simplifies cleaning and maintenance
• Low profile, sound-attenuated
infeed system for robot, hand or
conveyor feed applications
Model
Chamber Size
Throughput
Motor HP
Feed Height
Ship Weight
S1010
1254 x 268mm
14kg/hr
0.75kW
1321mm
180kg
S1213
292 x 343mm
18kg/hr
1.5kW
1524mm
275kg
S1616
407 x 407mm
23kg/hr
2.2kW
1600mm
450kg
Model
Cutting Circle
1620
1630
Throughput
165mm
1640
91kg/hr
68kg/hr
Model
160mm
3.7kW
1300mm
Cutting Circle
Throughput
58kg/hr
2035
78 kg/hr
210mm
Ship Weight
240kg
250kg
91kg/hr
2025
2045
Feed Height
230kg
68kg/hr
1630CR
1640CR
Motor
45kg/hr
3.7kW
1626mm
Motor
Feed Height
476kg
513kg
Ship Weight
553kg
7.5kW
100 kg/hr
1207mm
635kg
730kg
3
Beside-the-Press Granulators
25 Series
30 Series
40 Series
Cumberland's 25 Series granulators
run quietly and are extremely
versatile·they can be used with
robot feed, conveyor feed or hand
feed applications. All models provide excellent quality regrind with
the added advantage of reduced
maintenance costs.
Cumberland's 30 Series Beside-thePress granulators offer a wide
range of capabilities to handle the
most demanding injection molding,
blow molding and extrusion
requirements. A large infeed makes
hand-feeding and conveyor-feeding
easy.
Cumberland's 40 Series beside-thepress granulators are ideal for all
of your specific needs. The 40 Series
provide excellent quality regrind
and quiet operation,approximately
85 dba for most applications.
• Pivoting hopper, drop-down
removable screen cradle and
machined, bolted cutting chamber
simplifies cleaning and maintenance
• Low-profile, sound-attenuated
infeed systems for robot, hand or
conveyor feed applications
• Three-knife, open rotor with
scooped wings and slant-cut
knives combined with counterslanted stationary knives provide
true "scissor" cutting action
.
• Pivoting hopper, drop-down
removable screen cradle and
machined, bolted cutting chamber
simplifies cleaning and maintenance
• Low-profile, sound-attenuated
infeed systems for robot, hand or
conveyor feed applications
• Three-knife, open rotor with
scooped wings and slant-cut
knives combined with counterslanted stationary knives provide
true scissor cutting action
Model
2530
2545
Model
Cutting Circle
254mm
Cutting Circle
3030
3045
305mm
3060
Model
Cutting Circle
Throughput
• Pivoting hopper, drop-down
removable screen cradle and
machined, bolted cutting chamber
simplifies cleaning and maintenance
• Low-profile, sound-attenuated
infeed systems for robot, hand or
conveyor feed applications
• Three-knife, open rotor with
scooped wings and slant-cut
knives combined with counterslanted stationary knives provide
true scissor cutting action
Motor
Feed Height
3.7-11.2kW
1256mm
Throughput
Motor
Feed Height
Ship Weight
227kg/hr
5.5-14.9kW
318kg/hr
5.5-18.6kW
1346mm
1043kg
408kg/hr
7-18.6kW
203kg/hr
248kg/hr
Ship Weight
579kg
655kg
794kg
1292kg
Throughput
Motor
Feed Height
Ship Weight
4050
408.2kg/hr
14.9-29.8kW
1372kg
4070
680.4kg/hr
14.9-29.8kW
1429mm
1542.3kg
818kg/hr
22.3-29.8kW
420.1mm
40100
Beside-the-Press Granulators
4
1818kg
CT500 Series
Large Tangential Series
The CT500 Series encompasses the design elements for
the widest variety of application needs. A side mount
motor design permits drive motor to be right-hand or
left-hand positioned and completely open rear service
area for maintenance and cleanout.
The Large Tangential Series granulators feature a
tangential feed cutting chamber, which allows for
better ingestion of feedstock.
• Tangential feed cutting chamber
• Large diameter cutting circle for positive ingestion
of bulky feedstock
• Integral full machine sound enclosures
• Front access doors with safety interlocks
• External mounted pillow block style bearings to
eliminate grease contamination to material or
material contamination to bearings
• Cutting chamber geometries are available for
tangential, offset, and 3-bed knife orientations
• Innovative design creates enlarged screen area via
segmented swing-down reversible screens which
provides optimized accessibility, increased throughput
and minimal clean out
Model
Cutting Chamber
Throughput
Motor
CT-5070
508 x 712mm
900kg/hr
30kW std.,
37-75kW optional
CT-5090
508 x 915mm
1350kg/hr
37kW std.,
45-75kW optional
CT-50120
508 x 1220mm
1575kg/hr
55kW std.,
75kW optional
Feed Height
Ship Weight
3175kg
461mm
3629kg
4082kg
Model
Cutting Chamber
Throughput
Motor
Feed Height
Ship Weight
2045TF
2508 x 1143mm
998kg/hr
29.8–55.5kW
1676mm
3401kg
3030TF
762 x 762mm
1088kg/hr
37.2–111.8kW
2438mm
3275kg
3045TF
762 x 1143mm
1270kg/hr
74.5–111.8kW
3175mm
3729kg
5
Tangential Granulators
X Series
C Series
3200 Series
The X Series also features low-heat
granulation made possible through
its unique rotor and cutting chamber
design that prevents polymer "meltdown" and virtually eliminates
"endplate smearing".
The C Series also features include
low-heat granulation made possible
through its unique rotor and
cutting chamber design that prevents
polymer "melt-down" and virtually
eliminates "endplate smearing".
• 3 blade open Twinshear® rotor
with rotating end discs
• Conveyor feed, double wall
sound absorbing hopper
• Electro-mechanical screw jag
hopper and screen cradle opening
• Easy access to both the rotor and
screen areas, saving valuable time
spent when changing colors or
during routine maintenance
• 3 blade open "Chevron" rotor
with rotating end discs
• Conveyor feed, double wall
sound absorbing hopper
• Electro-mechanical screw jag
hopper and screen cradle opening
• Easy access to both the rotor and
screen areas, saving valuable
time spent when changing colors
or during routine maintenance
• Dual flywheels increasing cutting
torque during granulation
Cumberland's 3200 Series
granulators cover a wide range
of applications including heavy
extruder purgings, blow molded
flashings, thick sheet, pipe, large
blow-molded parts (automotive,
appliance, furniture), and large
capacity post consumer products.
Model
Cutting Circle
X700
X1000
600mm
X1400
Model
C1000
C1400
Model
3263
3284
Cutting Circle
460mm
Cutting Circle
914mm
Central Granulators
• Hydraulic actuation system for
hopper and cradle that simplify
access for service and maintenance
making clean-out quick and easy,
saving valuable time
• Multiple rotor configurations
available with replaceable rotorknife seats
• Precise control for tight tolerance
applications, critical for
high-capacity bulk film
Throughput
Motor
Throat Size
Ship Weight
820kg/hr
37.2-111.8kW
600 x 700 mm
4575 kg
1200 kg/hr
174.5-111.8kW
600 x 1000 mm
5560 kg
1600 kg/hr
89.5-111.8kW
600 x 1400 mm
7279 kg
Throughput
Motor
Throat Size
Ship Weight
1134kg/hr
74.5-149.1kW
520 x 1000mm
6360kg
1600kg/hr
111.8-149.1kW
520 x 1400mm
7730kg
Throughput
Motor
Throat Size
Ship Weight
4536 kg/hr
149.1-447.4kW
813 x 1600mm
18181 kg
5400 kg/hr
223.7-447.4kW
813 x 2134mm
22679 kg
6
CLS Series
CMS Series
CXS Series
The CLS Series light duty shredder
is designed for processing injection
and extrusion mold startup purge. It
reduces material to approximately
25mm to 101mm when combined
with a Cumberland granulator
(stacked 2 stage or in-line with conveyors) and output material sizes
can range from 3mm to 13mm.
The CMS Series Shredder features
a rugged self-aligning gearbox,
that is able to transmit the heavy
shock loads encountered while
shredding heavy material.
Designed for processing plastic
waste for reclamation and recycling,
large extruder purgings, large reject
parts, trim scraps, baled or loose
film, synthetic fiber, wood processing scrap, medical waste, cardboard, paper and carpet.
• 305mm diameter drum style
rotor provides efficient cutting
of various process scrap
• Low speed rotor (72 rpm) transmits
high cutting torque for tough
applications
• Double wall manual feed hopper
than can be positioned for feeding
through front, back, or side of
machine
Model
Feed Opening
CLS 600+
CLS 850+
Model
• Amperage control ram regulates
material feed and ram pressure
• Multiple rotor styles for a variety
of applications including film and
bulky parts
• Dual rows of bed knives
• CMS 850, 1200, 1500 and 2000
• 37kW through 110kW
• Large Diameter Rotor with "Swing
Style" Ram with Serrated Front
Surface
• Two Stage Hydraulics with Air
Cooler For Long Life
• Sturdy "swing-style" ram minimizes
space and allows product to fall
into the rotor
• Square cutters that are reversible
for quick changes
• Large 750mm diameter rotor for
positive ingestion
Motor
Rotor Diameter
Total Weight
550 x 490mm
11kW
310mm
5513kg
580 x 560mm
16.6kW
310mm
2386kg
Feed Opening
Motor
Rotor Diameter
Total Weight
CMS 850
838 x 1346mm
37kW
387mm
14800kg
CMS 1200
(1118 x 1575mm
55kW
457mm
6500kg
CMS 1500
1397 x 1575mm
75kW
457mm
8000kg
CMS 2000
1956 x 1575mm
2 x 55kW
457mm
9500kg
Model
Cutting Chamber
Hopper Feed Opening
Motor
Total Weight
CXS 1500
1499 x 1473mm
2540 x 1600mm
2 x 74.5kW
15,500kg
CXS 2000
2540 x 2007mm
2540 x 2007mm
2 x 74.5kW
18,000kg
CXS 3000
2540 x 2819mm
2540 x 2819mm
2 x 111.8kW
20,500 kg
7
Shredders
CPS Series
The CPS Series shredders have been developed for the
size reduction of pipes up to 1,300mm diameter from
materials such as UPVC, PE and PP.
• 990mm or 1422mm diameter drum style rotor provides
efficient cutting of thick wall pipe
• The low speed cutting action provides smooth operation
when processing the heavy wall or solid pipe and
reduces noise levels that typically occur when processing
long lengths of heavy material
• Feed trough that processes up to 7.5 meter long full
length pipe horizontally – allows the heavy pipe to be
fed at a comfortable height by fork lift or crane
Easy horizontal loading arms allow pipe to be placed
via a fork llift or crane at an operator-friendly height
Complete Pipe Shredding System includes:
• Fully enclosed trough with safety curtains
• Hydraulic ram and powerpack
• Controls to interface with downstream
granulator and pneumatic evacuation systems
• Optional discharge conveyor shown
Reclaim new or used pipe in a safe, efficient manner.
Pipe or profile can be nested as shown to increase output and minimize labor needed to feed the machine.
Model
Feed Opening
Motor
Rotor Diameter
Total Weight
CPS 800
3860 x 700mm
2 x 37kW
852mm
11,000kg
CPS 1000
6420 x 840mm
2 x 45kW
980mm
16,000kg
CPS 1500
6420 x 1300mm
2 x 55kW
1430mm
25,000kg
Shredders
8
Recycling Systems
We have a full line of products for complete recycling
systems including shredders, granulators, material
handling equipment, wash lines, metal detection
and separation including ferrous and non ferrous
metals.
In wash line markets we currently have supplied equipment in the following industries:
Agricultural Film:
Large granulators and shredders to process dirty film
for reclamation from farms. Process LDPE, LLDPE, PE
and PVC
Post Consumer PET Recycling:
Wash lines, shredders, and granulators
Chemical Drum Processing:
HDPE multiple layer polymer
Wash Lines:
• Agricultural Film
• Post Consumer Plastics Recycling
• Irrigation Tubing
Municipal Waste:
•Landfills
•Stores
• Recycling Centers
9
Recycling Systems
Film Reclaim Systems for
Blown and Cast Film
Cumberland has supplied innovative
scrap handling and reclaim
systems for over 35 years. The
following equipment and services
are available:
•Complete material handling systems
•Gravimetric batch and
continuous blenders
•Film reclaim systems, including
grinders, fluff re-feed machines
and conveying equipment
•Drying systems
•Process cooling equipment
•Installation, start-up and
training services
The Advantage of Scrap
Recycling with a Fluff Feed
Hopper:
•Patented dual-stage feed system
includes two separate augers
to improve consistency and
processability of the fluff and
pellet mix
•Reduction of process orientation,
by minimizing inconsistent
surging normally encountered
when trying to feed materials
with varying bulk densities
•Reduced material usage as a
result of a steadier process,
resulting in lower scrap generation
•Significant cost savings from
reduced material consumption
Typical Return on Investment
A line producing 907,184 kgs/year has a
yield of 852,753 kgs/year. At $0.60 per
pound, the 54,431 kilograms of trim scrap
represents $72,000, not including disposal
costs. Feeding this material directly back
into the process is like putting money in
your pocket!
Film Scrap Reclaim Systems
10
Special Advantages Over
Repelletizing:
•Scrap is restored to its original
feedstock value
•No additional heat history is
added to the material
•Less risk of contamination
•Less handling of the material
results in reduced labor cost
•Scrap inventory is reduced
or eliminated
•Improved finished product quality
•High return on investment
•Elimination of repelletizing cost,
often $0.15-$0.25 per kilogram
Fluff Feed System
Cumberland fluff feed hoppers
are designed to feed a percentage
of the fluff directly back into the
extruder throat. The unique dualstage design ensures that the fluff
is mixed with the virgin material
above the extruder throat. Each
auger is independently adjustable
and can be set to follow the extruder screw speed by monitoring
a tachometer signal from the
extruder.
The TE unit is designed to re-feed
edge trim only. The TFH will handle up to 30% of the edge trim
and/or scrap. The TFH-HP is
designed for those applications
where scrap re-feed greater than
30% is common.
TE and TFH Systems for Efficient Edge Trim and Roll
Stock Recycling
High-Performance
TFH-HP Models Handle the
Toughest Film
Scrap Conditions
•Metering and mixing is slaved
to the extruder via signal
isolation circuitry
•Independently adjustable
horizontal and vertical drives
precisely control fluff metering
and homogeneous mixing of
the pellet/fluff mixture at the
extruder throat
•Exclusive vertical auger design
provides thorough mixing to
assure constant extruder screw
pressure and improved gauge
control, resulting in better product
•TE units equipped with DC
motors and TFH units equipped
with inverter duty AC motors
•High-performance vertical feed
auger incorporates vertical
compaction and mixing to allow
the maximum fluff re-feed
percentages possible
•Heavy-duty re-feed pedestal
•Brushless AC flux vector drive
motors
•150% torque rating, full torque
@ 0 RPM
•Adjustable acceleration and
deceleration
•Programmable auto restart
Sight Glass
Brushless AC flux
vector motors
Purge Port
Drain Port
Access Door
= Fluff
Patented Dual Stage Fluff Feed
System provides for optimum feed
control of light, fluffy film reclaim
Cleanout Door
(with safety interlock)
= Virgin Pellets
= Virgin Pellets
= Additive Pellets
11
Film Scrap Reclaim Systems
THE WORLD’S LEADER
IN SIZE REDUCTION
CORPORATE HEADQUARTERS
2900 S 160th Street
New Berlin, WI 53151
TEL: +1 (262) 641-3885
FAX: +1 (262) 641-8653
ACS Distribution and Service Center
ul. Działkowa 115
02-234 Warszawa
TEL: + 48 22 390 9720
+ 48 22 390 9721
+ 48 22 390 9722
FAX: + 48 22 390 9724
REGIONAL SERVICE CENTERS
1-800-229-2919
ACS Tech Center
4100 Market Place
Flint, MI 48507
TEL: +1 (810) 720-7300
FAX: +1 (810) 720-2598
About Us
Since 1939, Cumberland has remained a recognized leader in the supply
of size reduction technology to the ever changing polymeric industries.
Holding true to our roots, we continually strive to bring the best products
and solutions to the marketplace, while retaining a focus on safety, quality,
and value. By remaining dedicated to innovative techniques and manufacturing technology, we bring the finest products to an industry that places
demands, for solutions and directions, that lead to the next challenge and
more innovations. We also offer many specialized products and
solutions for additional industries, including scrap reclaim and recycling.
• Over 70 models designed to meet your application needs
• Innovative features designed to maximize efficiency and profitability
• Modular designs that allow the machine to change as the
process changes
www.cumberlandeurope.com
Represented by:
© 2010 Cumberland
ALL DATA SUBJECT TO CHANGE WITHOUT NOTICE
Renmar Limited
Building 5, Hendrickson Site
Sywell Aerodrome, Wellingborough Road
Sywell, Northampton NN6 0BN
P: 01604 646837 | F: 01604 493814
E: [email protected]
www.renmarltd.com
Bulletin CGA-110