docInnovation helps to Innovation helps to save nature and cost….
download 
Report Transcription
Innovation helps to Innovation helps to save nature and cost….
Innovation helps to save nature and cost…. Aruna Wickramarachchi 300ml C k Coke for Rs. 25/50 02 years MBA in O year of an One Implementation and 8 Inkk Saving i months Solution l i at Kottawa to Saving Saving...!!Galle 01 WijCost N Wijeya Newspapers hour journey in 51 minutes i t 19:28 15% About the Company Started operations in 1979 Moved to periodicals, d il and daily d weekend k d National Newspapers and magazines magazines. Most prominent private i sector newspaper publisher Undisputed Market leader About the Company 19:28 Our Publications Newspapers The Sundayy Times,, Dailyy Mirror Irida Lankadeepa, Lankadepa , Ada Tabloids Sirikatha , Tharunaya Wijeya - children children’ss educational magazine Magzaines g Wijeya Pariganaka Lanka Woman, Hi, GO And...Host of online publications 19:28 About the Company Journey of Excellence Collate 2010 –Best Produced Newspaper • Gold (DailyFT) • Merit (Tharunaya) Awards of Excellence - Best Designed Newspaper (Sri Lanka Press Institute) 19:28 About the Company Journey of Excellence - Hokandara Factory 19:28 National Cleaner Production Awards-2009 Silver Award – (Small & Medium Organization) Special recognition – material/water efficiency in manufacturing Taiki Akimoto 5S Awards 2009 National Quality Circle Awards – 2009 National Productivity Awards 2009 – Production (Medium Scale) -3rd Place in Western Province Global Chemical Leasing Award 2010 National Cleaner Production Awards-2013 ((Small & Medium Organization) g ) Special recognition – material/water efficiency in manufacturing Strategic Nature... Demand for our Products Circulation 50% Strategic • SLD Now: Main (28P), Thaksalawa (28P), Sandella Nature... (16P) Nimthera (16P), (12P) Rasawitha (12P), (12P), (12P) Lahipita Percentage Growth against 2006 40%Number of Sections 45% 35% 30% 25% 20% 15% (3 sections), Employment (12P), Diyatha (16P), 5%Number b off Editions d 10% 0% 2007 19:28 2008 2009 2010 2011 2012 2013 2014 Strategic Nature... Growth of our Production Capacity 140 Total number of Pages 120 100 80 Colour Pages 60 40 20 0 19:28 1996 2000 2009 2011 2014 Strategic Nature... Demand D d ffor more P Pages and more Colour Colour... 19:28 19:28 Opportunity for Innovation Cost of Consumables 3 75 Plates 3.75 Opportunity 0.77 for 0 77 Others Innovation Inks 11.32 Newsprint p 19:28 84% Opportunity for Innovation L k att our Inks... Look I k Cyan M j t Majenta Yellow 19:28 Chromatic Inks (Expensive) Black l k (Not Expensive) Opportunity for Innovation P ibl SSolutions Possible l ti Using GCR with Low TAC Usingg FM Screeningg Using special Dot Shapes Using ICC profiles (ICONS Profile) Using Device Link Technology 19:28 (IFRA) Selecting a Solution... Replacing R l i CMY gray with i h Bl Black k i is Cyan a well known fact fact... Yellow Selecting a Solution... CMY Gray 19:28 Magenta Selecting a Solution... Availability l b l off many solutions l We considered payback y of 6 months (at 15%) The p Software Interface The idea of Fogra 39 standard Long term relationship with Local Solution Partner 19:28 19:28 19:28 19:28 Expected Benefits Projected P j tExpected d ink cost reduction 15% Benefits Less Less inks used Environmental friendly 19:28 Expected Benefits Easy press control Increased Q Qualityy and Productivityy • Faster make ready and shorter drying time • Less see-through and set-off • Reduced R d dC Color l variations i ti • Stabilized ggrayy balance Less Waste 19:28 Implementation... Cross-functional Cross functional Team approach Dealing with technical and occupational fears... Training Initially tested few Titles/inside sections Later brought the rest to the line. 19:28 Results... Goal of 2500015%? Averaging is too complex 20000 Installing 15000g Flow Meters Results... 2010 10000 2014 5000 0 C 19:28 M Y K Calculator Result 19:28 Teething Problems Colour C l P fili - a continuous Profiling ti improvement project Standardised Press and Pre-Press Conditions vital Accurate and convenient Measuring Equipments 19:28 Summary Good Payback y important p long term considerations on tech partner Summary Cross functional teams Training G d l iimplementation Gradual l i Missed: sound system to evaluate results 19:28 Th k YYou... Thank [email protected] 19:28 19:28
