FORD AX4S

FORD AX4S
INDEX
DESCRIPTION & OPERATION.......................................... ...............................................................................
4
DIAGNOSIS & TESTING (COMPUTER) .........................................................................................................
5
DIAGNOSIS & TESTING (HYDRAULIC)........................................................................................................... 31
OIL PRESSURE CHECKS....................................................... ............................................................................. 41
DISASSEMBLY........................................... ............................................................................................................ 42
ASSEMBLY....................................................................... ...................................................................................... 57
PUMP & CHECKBALL LOCATIONS................................................................................................................... 79
DRUM COMPONENTS........................................................ ......... ......................................................................... 83
GEAR SETS.............................................................. ................................................................................................ 87
THRUST WASHER LOCATIONS.......................................................................................................................... 101
SPECIFICATIONS.................................................................. ................................................................................ 111
INTERNAL WIRE HARNESS................................................................................................................................ 113
VALVE BODY....................................................................... ................................................................................... 114
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
Copyright © ATSG 2006
2
Updated
October, 2003
INTRODUCTION
FORD AXODE/AX4S
This booklet contains the general description, diagnosis charts, and the procedures necessary to overhaul, repair
or service the Ford Motor Company AXODE/AX4S four speed automatic overdrive transaxle. This
information will assist you in training your technicians to provide your customers with the best possible
transmission service that is available.
We wish to thank Ford Motor Company
for the information and illustrations
that have made this booklet possible.
No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
without written permission of Automatic Transmission Service Group. This includes all text illustrations,
tables and charts.
The information and part numbers contained in this booklet have
been carefully compiled from industry sources known for their
reliability, but ATSG does not guarantee its accuracy.
Copyright © ATSG 2003
DALE ENGLAND
JIM DIAL
FIELD SERVICE CONSULTANT
TECHNICAL CONSULTANT
WAYNE COLONNA
ED KRUSE
TECHNICAL SUPERVISOR
TECHNICAL CONSULTANT
PETER LUBAN
GREGORY LIPNICK
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
JON GLATSTEIN
DAVID CHALKER
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
ROLAND ALVAREZ
JERRY GOTT
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
GERALD CAMPBELL
MIKE SOUZA
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 SW 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
1
Technical Service Information
48. Lubricate and install cast iron sealing ring and scarf
cut Teflon sealing ring onto the input shaft.
GROOVE FOR
CAST IRON RING
GROOVE FOR
SCARF CUT TEFLON
SEALING RING
SCARF CUT TEFLON
SEALING RING
AUTOMATIC TRANSMISSION SERVICE GROUP
68