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C H RY S L E R
A604
INDEX
DESCRIPTION............................................................ .........................................................................................
4
DIAGNOSIS TESTS.................................................................. ...........................................................................
10
CLUTCH APPLICATION CHART....................................................................................................................... 11
PRESSURE CHECKS................................................................. ........................................................................... 13
OIL CIRCUIT DIAGRAMS.................................................................................................................................... 15
GENERAL DIAGNOSIS CHARTS........................................................................................................................ 30
MAINTENANCE AND ADJUSTMENTS............................................................................................................... 33
TEAR DOWN AND RE-ASSEMBLY....................................................................................................................... 35
VALVE BODY ...................................................................... ................................................................................... 41
SPECIFICATIONS.................................................................. ................................................................................ 78
BELLHOUSING I.D.................................................................... ............................................................................ 82
REPAIR PACKAGE FOR "89" MODELS.............................................................................................................. 85
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
Copyright © ATSG 2006
Updated
August, 2003
INTRODUCTION
CHRYSLER A604 (41TE)
The A604 electronic controlled automatic overdrive transaxle has some very unique features. This unit
contains no bands or freewheel devices and shifts from clutch to clutch, which requires very precise
programming of the onboard transaxle controller. The electronic system is designed to abort the transaxle to
second gear if a transaxle problem is detected, however you will still have reverse, park and neutral, which will
allow the operator to "Limp" home. Through a variety of different fault codes the technician will be able to
diagnos the cause of the malfunction, and repair the concern. This booklet is designed to provide you with the
procedures necessary to service, overhaul or repair the A604 transaxle.
Note: There have been many engineering changes in this transaxle since its introduction in 1989. ATSG
also has available an "Update Handbook" which includes the many changes and is required along with this
manual for a proper overhaul or repair.
No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
without written permission of Automatic Transmission Service Group. This includes all text illustrations,
tables and charts.
The information and part numbers contained in this booklet have
been carefully compiled from industry sources known for their
reliability, but ATSG does not guarantee its accuracy.
Copyright © ATSG 2003
DALE ENGLAND
JIM DIAL
FIELD SERVICE CONSULTANT
TECHNICAL CONSULTANT
WAYNE COLONNA
ED KRUSE
TECHNICAL SUPERVISOR
TECHNICAL CONSULTANT
PETER LUBAN
GREGORY LIPNICK
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
JON GLATSTEIN
DAVID CHALKER
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
ROLAND ALVAREZ
JERRY GOTT
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
GERALD CAMPBELL
MIKE SOUZA
TECHNICAL CONSULTANT
TECHNICAL CONSULTANT
AUTOMATIC TRANSMISSION SERVICE GROUP
18639 S.W. 107TH AVENUE
MIAMI, FLORIDA 33157
(305) 670-4161
1

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