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EARMOULD SOLUTIONS
Starkey Laboratories
Contents
Starkey Earmoulds - Experience more
3
Earmould Styles
4
Earmould Product Selector
7
Earmould Products
8
DigiMold
Laser Printed Moulds
Starlight
Soft Acrylic
Hard Acrylic
Combined Hard/Soft Acrylic
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8
9
9
10
10
Microflex
Biopor Xtreme
Biopor Xtreme Mixed Shore
Bioplast
Catamaran
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12
12
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Better Hearing Initiative History
14
Better Hearing Initiative Characters
16
Nickelodeon: Spongebob Squarepants • Dora The Explorer • Go Deigo Go!
Noddy and The Beano
BBC: Teletubbies • Tweenies • Fimbles
BBC Worldwide: Doctor Who
Mr. Men and Little Miss
Bubblegum from Carlton Cards
Football and Rugby Crests
Fantasy, History and Zodiac
Vehicles and Christmastime
Dare to be Different Teen Range
Animals
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Starkey Contacts
28
TM
2
Earmoulds: Solution Catalogue
Experience More
Your earmould requires a specialist approach…
At Starkey Laboratories, we have over 30 years experience delivering first-class earmould products.
Our core values of quality, service and innovation have earned us a reputation as the industryleaders in earmould manufacturing.
Innovation
The development of new technology never stops and neither do we. As new products enter the
market place, our dedicated product innovation team are constantly researching new products and
materials to ensure the latest solutions are always available to you.
Craftmanship
It’s crafting our earmoulds one at a time that has made us a world leading manufacturer. We
continually invest into our production processes to improve the quality of our earmould products
ever further, to deliver a precision earmould on time, every time.
Advances in earmould manufacturing - Soft SLA Projet Machine
As a global leader in earmould manufacturing, we have invested in a new infrastructure to improve
our earmould products and services. We are delighted to be the first manufacturer in Europe to have
a Soft SLA Projet Machine in our laboratory. There are significant benefits to earmoulds created
through the Projet Machine:
All orders for Biopor Xtreme will be manufactured through the new Soft SLA Projet Machine with 20,
40 or 60 shore material
Product range
At Starkey Laboratories, we are proud to offer the most extensive product range available on the
market today with an array of materials, styles, colours, logos and finishing options.
Training
Renowned throughout the industry, our earmould training programmes have now been extended
and enhanced. Our training experts can deliver seminars and training events at our headquarters in
Hazel Grove, on site, in the field or even on-line.
Customer service and technical support
Our world-class products are delivered alongside first-class service. Our highly trained customer
and technical service team will assist you through the selection and order process to ensure you get
the right result.
Pricing
At Starkey Laboratories, we base our earmould pricing on your trusts annual usage. Please contact
your Regional Account Manager to receive your individual pricing proposal.
3
Earmould Styles
The choice of earmould style is wide and varied. The degree of hearing loss, together with a number of other
equally important factors including age, dexterity, cosmetics and modification requirements, all need to be
taken into consideration as part of the selection process. The following descriptions are designed to aid your
selection process. Please contact Customer Service for any further assistance.
RIC Custom Mould
A customised mould will commonly be used to overcome retention issues or
when high in-the-ear gain is required. Starkey Laboratories conventionally
makes RIC moulds using soft materials so that a RIC receiver can be inserted
and held in place firmly by the elasticity of the mould material. The standard
format for this mould is a small and cosmetic meatal tip with a removal cord.
If you would like a canal lock or even a full shell version please request on
your order. Very large venting remains perfectly possible with this earmould.
For non-Starkey products please specify model and include an appropriate
RIC receiver with the order. Remember that Starkey also manufactures RIC
AP (Absolute Power) options where very high power receivers are permanently
integrated into a custom earmould.
Thin Tube Custom Mould
For use with all micro-bore slim tube or thin tube products when the open fit
configuration requires modification for improved gain, retention or feedback
resolution. The standard format for this mould is a small and cosmetic meatal
tip. If you would like a canal lock or even a full shell version please request on
your order. Exceptionally large venting remains possible especially with the use
of CAD designed laser printed moulds. For non-Starkey products please specify
model and include an appropriate thin tube with the order.
Full Shell
The full shell mould is exceptionally sturdy, filling the entire concha of the ear
for maximum seal. It can be slightly shelled out for better appearance and
is appropriate for fitting moderate and severe hearing losses and provides
effective sealing to reduce feedback.
Carved Shell
The interior of the mould is carved out resulting in an ultra lightweight and ultra
soft mould offering superb sealing properties even in deformed ears where
retention is a problem. This type of mould is suitable for severe to profound
losses, great for paediatrics and highly recommended for pronounced TemporoMandibular Joint (TMJ) movements.
Skeleton
The skeleton mould is inconspicuous and allows ventilation of the concha area.
It is suitable for mild to moderate hearing losses.
Deluxe Sculptured Skeleton
Similar to the carved shell but in a skeletal form. This style offers superb
sealing properties for severe to profound losses and is great for paediatrics.
4
Earmoulds: Solution Catalogue
Half Phantom
A skeleton mould with the
centre section of the band
removed.
This may ease insertion and
removal, may be preferred as
being less conspicuous or if
there is deformity in the concha
area.
Half Shell
The half shell mould is
comfortable with a minimum of
bulk. The helix area is removed
for ease of insertion and
removal. This style may be
chosen if there is difficulty
inserting the mould or in the
case of a very narrow helix,
deformity in the helix area or for
cosmetic reasons.
Canal Mould
The canal mould is the smallest
possible. It is comfortable and
cosmetically appealing. This
type of style requires good
in-canal retention features
otherwise it may be difficult to
retain in the ear. This is suitable
for mild to moderate losses and
for patients with a deformed
pinna.
Canal Lock
The canal lock is similar to the
canal mould but with a spur
along the anti-tragal area to
help anchor the mould in place.
It is designed to be small and
inconspicuous like the canal
style but with superior
retention.
Janssen Mould
Provides an open fitting with
minimal contact in the canal
area.
Solid Receiver (Body Worn)
These will be used with body
worn hearing aids and some
types of FM radio hearing aids
with an external receiver button
which snaps into the mould.
This mould is recommended for
severe and profound hearing
loss.
Open Moulds
These come in a variety of
types and are suitable for
high frequency hearing losses
where the low frequency
hearing is normal.
There are 3 different types of
custom open moulds, D, E and
F available in ring, gap or claw
retention styles (the choice
between ring, gap or claw or
ring being largely patient
preference).
The acoustic changes that an
open mould fitting can achieve
will be influenced by the type
of vent style that D, E or F
carry.
D (Half the meatus is cut
away)
This consists of a canal portion
which just covers the sound
tube. A very large vent which
will reduce low frequency
amplification whilst allowing
low frequencies to pass
through to the ear drum
naturally.
E (No modification to the
Meatus)
There is no outward
modification to the meatal
portion but this option has the
largest possible vent parallel
to the sound bore.It has a
similar effect to the type D
open mould in reducing the
low frequencies, perhaps to
a lesser degree than types D
or F.
F (Meatus removed to concha
level)
F has a similar vent opening
to type D but consists of a very
short canal portion trimmed
to concha level. The effect of a
short tip may mean retention
of the mould is more difficult.
It should reduce the low
frequency amplification to the
greatest possible extent and a
short canal will also enhance
the passage of high frequency
sound. This is suitable for
CROS (Contralateral Routing
of Sound Signals) fittings.
5
Broadcasting Moulds
The skeleton style
earmould is used
extensively by reporters,
broadcast professionals
and law enforcement
agencies. A canal style is
also available. A vent is
standard with a curly tube
over-the-ear and a female
adaptor.
iPod/MP3 Mould
Custom made earmoulds to fit
the standard size earbud
with a select-a-vent for
acoustic tuning in a
comfortable fit. The earmould
has an external adaptor to fit
the bud by slightly turning and
pushing at the same time.
Pilots Headset Mould
A thick shell or receiver
style designed to
accommodate a boom
to support the boom
mic attachment of the
headset.
Custom Earphone Mould
Custom Earphone moulds are
perfect for most mobile phone
and Bluetooth headsets
requiring a mini style adaptor.
These are ideal for most
brands of earphones where
the sound fidelity of the music
is important to the listener.
Listening Piece Test
Mould
A shell or skeleton style
earmould with a tubing
attachment for listening
to ITE/ITC/ CIC/RIC style
and BTE hearing aids for
listen check.
Racing Receiver Mould
Racing moulds are
used by amateur and
professional drivers who
demand quality one-way
listening communication.
The custom design allows
maximum comfort
and durability and
provides excellent sound
suppression underneath
any racing helmet.
Available in full shell and
half shell styles and are
standard with 18 inch
cord length on a mono 1/8
inch jack plug. Stereo jack
plugs also available upon
request.
6
Solid Earplug
Custom fit earplugs provide
outstanding noise protection
for a variety of recreational and
occupational environments.
The corded earplug option
allows the wearer to place the
plugs around their necks when
not in use. Also available in
filtered style. 5 different
acousticfilters are available,
offering a range from low to
very high attenuation with only
the harmful level filtered out,
while ambient noise and
speech level remain clearly
audible.
Floatable Swim Plug
Floatable swim plugs
are made of super soft
hydrophobic silicone
material wthat can be
made to glow in the
dark.
Earmoulds: Solution Catalogue
Biopor XTREME
Mixed Shore
Bioplast
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Biopor XTREME
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Half Shell
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Skeleton
Deluxe Sculptured
Skeleton
Half Phantom
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Open
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Canal
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Canal Lock
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Custom Tips
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Swim
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Speciality
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Noise
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Surface Finish
Options
Tube Lock
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Elbow
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Starquick
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Select-a-vent
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Libby Horn
Accoustically
Modified Tube
Cord
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Polished
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Lacquered
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Matt
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Colours
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Pale Green
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Black
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Red
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White
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Dark Blue
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Azure Blue
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Fuchsia Pink
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Orange
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Violet
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Translucent Pink
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Glitter
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Clear
Transparent Colours*
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Red Glitter
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Blue Glitter
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Green Glitter
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Silver Glitter
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Gold Glitter
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Purple Glitter
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Pink Glitter
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Mother of Pearl Glitter
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Multi-Coloured Glitter
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BHI Transfers Logos
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Fluorescent
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*Transparent Colours:
Purple, Reddish, Yellow, Red, Sterling, Green, Tan, Blue, Onyx Black, Pink,
Light Brown, Medium Brown, White, Champagne, Slate, Orange
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Pink Flesh Tone Only
Style
Solid
Colours
Catamaran
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DigiMold™
FlexSil
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Microflex
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Combined
Hard/Soft Acrylic
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Soft Acrylic
Carved Shell
Hard Acrylic
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Starlight
Shell
Material
Laser Printed
Earmould Product Selector
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7
Earmould Products
DigiMoldTM
Blending supreme comfort and superior acoustic coupling qualities, DigiMoldTM
is a digital friendly family of earmould styles made from the state-of-the-art
non-allergenic material FlexSil. The physical styles available are suitable for mild/
moderate as well as severe/profound hearing losses.
Carved and Deluxe Sculptured FlexSil DigiMoldTM are ideal for jaw movement
problems, soft fleshy ears, allergy problems, malformed ears and great for
paediatrics. Styles available include: Soft Shell, Carved Shell and Deluxe
Sculptured Skeleton.
All Silicone FlexSil moulds are available in 13 different colours - Clear,
Translucent Pink, Yellow, Dark Green, Light Green, Black, White, Red, Royal Blue,
Azure Blue, Fuchsia, Violet and Orange.
EM3146
NB: No glitter or logo’s can be inserted into DigiMoldTM
NB: Audiogram must accompany all DigiMoldTM orders
Description
Code
Full Shell - FlexSil
Carved Shell - FlexSil
Deluxe Sculptured Skeleton - FlexSil
EM3108
EM3145
EM3146
Laser Printed Moulds
A state-of-the-art light curing non-allergenic material specifically developed
for Starkey’s Ear Imaging Viper SLATM fabrication process. This revolutionary
approach to earmould fabrication utilises advanced CAD modelling software and
hardware within the manufacturing process, providing styling and vent options
previously considered impossible.
8
Description
Code
Thin Tube Custom Tip
Full Shell
Half Shell
Skeleton
Half Phantom
Canal Mould
Canal Lock
Open Mould D Ring
Open Mould D Gap
Open Mould D Claw
Open Mould E Ring
Open Mould E Gap
Open Mould E Claw
Open Mould F Ring
Open Mould F Claw
Janssen Open Mould
EM4114TT
EM4106
EM4124
EM4107
EM4117
EM4114
EM4114L
EM4122D1
EM4122D3
EM4122D2
EM4122E1
EM4122E3
EM4122E2
EM4122F1
EM4122F2
EM4122J
EM4106
(with Power Vent)
Earmoulds: Solution Catalogue
Starlight
This is a hard Ultra Violet light cured non-allergenic material with the same
cosmetic appeal as hard acrylic. Available in Clear.
Description
Code
Thin Tube Custom Tip
Full Shell
Half Shell
Skeleton
Half Phantom
Canal Mould
Canal Lock
Solid Mould (with ring and spring)
Open Mould D Ring
Open Mould D Gap
Open Mould D Claw
Open Mould E Ring
Open Mould E Gap
Open Mould E Claw
Open Mould F Ring
Open Mould F Gap
Open Mould F Claw
Broadcasting Mould
EM2114STT
EM2106S
EM2124S
EM2107S
EM2117S
EM2114S
EM2114LS
EM2101S
EM2122D1S
EM2122DS
EM2122D2S
EM2122ES
EM2122E1S
EM2122E2S
EM2122F2S
EM2122F1S
EM2122FS
EM2127S
EM2122D1S
Soft Acrylic
This material is thermoelastic, softens with body temperature and is available in
a range of colours. It is cosmetically appealing and can be easily modified. It is
recommended for fitting moderate to severe hearing losses.
Description
Code
Thin Tube Custom Tip
RIC Custom Tip
Full Shell
Carved Shell
Half Shell
Skeleton
Canal Mould
Canal Lock
Solid Mould (with ring and spring)
EM2116TT
EM2116RIC
EM2112
EM2112HLW
EM2126
EM2121
EM2116
EM2116L
EM2113
EM2121
9
Hard Acrylic
Acrylic is the most commonly used earmould material as it is
cosmetically appealing and can be easily modified. Fine grade
dental acrylic available in a wide range of colours and tints,
exact shades may vary.
Description
Code
Thin Tube Custom Tip
Full Shell
Carved Shell
Half Shell
Skeleton
Half Phantom
Canal Mould
Canal Lock
Solid Mould (with ring and spring)
Open Mould D Ring
Open Mould D Gap
Open Mould D Claw
Open Mould E Ring
Open Mould E Gap
Open Mould E Claw
Open Mould F Ring
Open Mould F Gap
Open Mould F Claw
Broadcasting Mould
Custom Earphone Mould
Police Radio Link Mould
EM2114TT
EM2106
EM2106CS
EM2124
EM2107
EM2117
EM2114
EM2114L
EM2101
EM2122D1
EM2122D
EM2122D2
EM2122E
EM2122E1
EM2122E2
EM2122F2
EM2122F1
EM2122F
EM2127
EM9403
EM9425
EM2114TT
Combined Hard/Soft Acrylic (Soft Tip)
This combination gives the cosmetic and convenience properties of hard
acrylic but with the additional comfort and sealing properties of soft acrylic
with the addition of a soft tip.
10
Description
Code
Full Shell
Half Shell
Skeleton
Half Phantom
Canal Mould
Canal Lock
Solid Mould (with ring and spring)
EM2110
EM2125
EM2111
EM2118
EM2115
EM2115L
EM2104
EM2115
Earmoulds: Solution Catalogue
Microflex
Microflex is a soft (30 shore A), durable and non-allergenic silicone material
available in a wide variety of colours. Silicones offer superior acoustic sealing
properties and are suitable for severe to profound hearing losses. Silicone
materials offer minimum risk of allergy or skin sensitivity.
Description
Code
Thin Tube Custom Tip
RIC Custom Tip
Full Shell
Carved Shell
Half Shell
Skeleton
Canal Mould
Solid Mould (with receiver clip)
Custom Earphone Mould
EM2129BTT
EM2129BRIC
EM2108B
EM2108CS
EM2134B
EM2109B
EM2129B
EM2102B
EM9399
EM2108B
Biopor Xtreme
This is a two-component addition-vulcanising silicone available in different
shore ratings of 25, 40 and 70. Biopor Xtreme is an extremely tear resistant and
soft-flexible material with high wearing comfort. All shore ratings are suitable
for severe and profound losses. Available in a variety of colours.
Description
Code
Thin Tube Custom Tip
RIC Custom Tip
Full Shell
Half Shell
Skeleton
Half Phantom
Canal Mould
Canal Lock
Solid Mould (with receiver clip)
EM2116BPTT
EM2116BPRIC
EM2112BP
EM2126BP
EM2121BP
EM2133BP
EM2116BP
EM2116LBP
EM2113BP
EM2113BP
11
Biopor Xtreme Mixed Shore
A shore rating can be combined allowing a very soft meatal portion that can
be chemically bonded to a less flexible concha area to create a ‘soft-tip’ effect.
Available in a variety of colours.
Description
Code
Full Shell
Half Shell
Skeleton
Half Phantom
Canal Mould
Canal Lock
Solid Mould (with receiver clip)
EM2110BP
EM2125BP
EM2111BP
EM2118BP
EM2115BP
EM2115LBP
EM2104BP
EM2118BP
Bioplast
Semi-rigid and opaque material with a limited range of colour options,
available in 40 shore. This material is ideal for dexterityproblem cases
where a skeleton silicone is required.
Description
Code
Thin Tube Custom Tip
RIC Custom Tip
Full Shell
Half Shell
Skeleton
Canal Mould
Canal Lock
Solid Mould (with receiver clip)
EM2129CTT
EM2129CRIC
EM2108C
EM2134C
EM2109C
EM2129C
EM2126CL
EM2102C
EM2134C
Catamaran - Swim Mould
Just like Microflex, but has the ability to float in water and therefore ideal
for swim plugs. Also available in a wide variety of colours.
Description
Swim Moulds
Removal Handle for Swim Moulds
Swim Mould Cord (17”)
Code
per pair
EM2119
ENG40-044
EM2119
12
Earmoulds: Solution Catalogue
It’s crafting our
earmoulds one at a
time that has made
us a world leading
manufacturer.
13
The Better Hearing Initiative
Assisting Children Since
2000 to Wear Their Hearing
Aids with Pride.
A hearing problem can have a very significant effect
on a child’s educational development and language
skills. Sometimes it is not possible to medically treat
the cause of the hearing loss and the solution to
better hearing comes with the fitting of appropriate
hearing aids.
A key element of the hearing aid fitting is the custom
made earmould that couples the hearing aid to the
ear.
It is not uncommon for children with permanent
hearing loss to be a little self-conscious,
embarrassed or thinks they may be teased about
wearing their hearing aids, especially with their
peer group. Any steps that can be taken
to encourage hearing aid use are to be
welcomed and applauded.
With this in mind, Starkey Laboratories
Limited and Arlington Laboratories
Limited set out to devise a technique
to insert a picture into the earmould at
the development stage. This technique
became revolutionary within the
hearing aid industry and, as this became
more popular, children began to request
more personal inserts - many of which
being the Manchester United Football Club logo.
In May of 2000, Starkey approached Manchester
United Football Club, requesting the use of their
logo. To Starkey’s delight, Manchester United
agreed and gave their 100% support to encourage
youngsters who were Manchester United FC
supporters to wear their hearing aids with pride.
Added to this, specially developed coloured tubing
could also fit into the earmould, in this case red,
giving the final touch of customisation and class for
a true Red Devil supporter!
The reactions of the hearing impaired youngsters
who were the first to receive their Manchester United
customised earmoulds were absolutely incredible.
Not only were these children over the moon with
their new prized possession, but they were the
envy of all their school’s MUFC supporters. Starkey
Laboratories were delighted and overwhelmed with
this positive feedback from the children.
Though, not satisfied to stand still, Starkey set out on
a quest to gain more support from other local teams
which could be added to their pioneering non-profit
making procedure . . . and so, the Better Hearing
Initiative (BHI) was born.
14
Since 2000, the BHI have worked hard to offer
children Premiership Football team crests, Rugby
Union and League crests as well as National Teams
such as England, Wales, Scotland and Ireland.
But what happens if you’re not a football fan?
Over the next 7 years the BHI were excited to offer
children the Bubblegum character range courtesy
of Carlton Cards and fortunate to be granted
permission to use all of the Mr. Men and Little Miss
characters courtesy of Mrs. Roger Hargreaves. The
response to the Mr. Men and Little Miss characters
was phenomenal, so much so that Starkey and
Arlington Laboratories have a designated Paediatric
Fast Track Team to deal with all the BHI requests!
During this time, Starkey and Arlington Laboratories
pioneered yet another technique of adding glitter
into the earmoulds, to give the Bubblegum and Little
Miss range of characters an added dimension.
2004 brought with it another great addition to the
BHI; welcoming the much loved BBC children’s
characters Tweenies, Teletubbies and
Fimbles in an agreement with BBC
Worldwide. Shortly after the BBC
Worldwide also granted permission to
use the Doctor Who characters Dalek,
Cyberman, K9 and the Tardis; which
again was met with enormous success.
In early 2006, a request for Noddy prompted
further growth for the BHI. Approaching Chorion,
who holds the Enid Blyton License, they were
delighted to support the BHI and thus Noddy, Big
ears and friends arrived.
More recently, Nickelodeon happily agreed to allow
the BHI to use their extremely popular characters
SpongeBob Squarepants and friends, Dora the
Explorer and Go Diego Go as part of their expanding
initiative.
Early in 2012, once again Starkey and Arlington
Laboratories are on the forefront of innovation within
their earmould departments and have successfully
created a technique to print all the characters
and crests available on acetate with a white spot
background which allows the image to appear
clearer and brighter within the earmould.
Better hearing means better quality of life. The
Better Hearing Initiative compliments all of their
supporters in their commitment to hearing impaired
children.
The BHI will continue striving to offer children (and
adults) the logos they request and look forward to
encouraging more hearing impaired children to be
BRAVE and SMART in wearing their hearing aids
with PRIDE.
Earmoulds: Solution Catalogue
Important Notice: all logos shown in this
brochure are copyright protected and CANNOT
under any circumstances be reproduced, as only
Starkey Laboratories Limited and Arlington
Laboratories Limited are licensed by the
copyright holders to use the characters, logos
and images shown within this brochure. All logos
and images are approved prior to use by the
copyright holders.
15
Nickelodeon
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Earmoulds: Solution Catalogue
Noddy and The Beano
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BBC Childrens
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Earmoulds: Solution Catalogue
BBC Doctor Who
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Mr. Men and Little Miss
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Earmoulds: Solution Catalogue
Noddy and The Beano
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Carlton Cards Bubblegum
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Earmoulds: Solution Catalogue
Football and Rugby
Dundee
Dundee
United
23
Fantasy & Zodiac
24
Earmoulds: Solution Catalogue
Christmastime and Vehicles
25
Dare to be Different Teen Range
26
Earmoulds: Solution Catalogue
Animals
27
Contact Information
Scotland and Northern England
Margaret Black
Mobile: 07894 608 206
Email: [email protected]
Yorkshire
Eileen Dissington
Mobile: 07855 343 910
Email: [email protected]
North West, Midlands and Wales
Trevor Bridge
Mobile: 07968 108 768
Email: [email protected]
Northamptonshire, Leicestershire,
Lincolnshire
Stephen Wright
Mobile: 07879 553 500
Email: [email protected]
South Wales
Paul Lamb
Mobile: 07711 151 230
Email: [email protected]
South East
Julie Scott
Mobile: 07879 553 496
Email: [email protected]
South West
Lorraine Morley
Mobile: 07894 608 286
Email: [email protected]
Customer Services Manager
Mike Hughes
Freephone: 0500 262 136
Government Contracts Manager
Lesley Holland
Freephone: 0500 262 131
Technical Support
Russell Nancollis
James Brigstock
Freephone: 0500 262 231
Training
Paul Lamb - Technical Director
Mobile: 07711 151 230
Sue Falkingham - Audiologist
Mobile: 07879 553 499
Sharon Charnock
Mobile: 07793 437 572
Tony Gunnell
Mobile: 07879 553 497
Sales and Marketing Director
Neil O. Pottinger
Office: 0161 483 2200
Sales Manager
Eileen Dissington
Mobile: 07855 343 910
A global company headquartered in Eden Prairie, Minnesota, USA.
Starkey Laboratories Ltd. William F. Austin House, Bramhall Technology Park,
Pepper Road, Hazel Grove, Stockport, SK7 5BX
T: 0500 262 136
F: 0500 262 330
W: www.starkey.co.uk / www.starkey-pro.co.uk
14.048_NHS © 2014 Starkey Laboratories Ltd.