JXFM110 Operating Instructions - Nicks Science Supplies Nicks

JXFM110 Hammer TypeWhirlwind Milt
OperationManual
1. General Description of 0peration Principle of HammerType Whirlwind Mi11
l T h e nm a k i n gp h y s i c a l i n s p e c t i o n a n d c h e m i c a l a n a l y s i s o f t h e g r a i n q u a l i t y ,
t h e g r a i n d e p a r t m e n t sn o r m a l l y p u l v e r i z e t h e s a m p l et o b e m e a s u r e da n d d e t e c t e d .
J X F M 1 1m
0 o d e lh a m m etry p e w h i r l w i n d m i l l i s d e v e l o p e da n d p r o d u c e db y S h a n g h a i
Jiadine Cereals and 0i1 Instruments Co. Ltd. (hereinafter referred to as the
Companyu
) nder the cooperation with China National Cereals and 0i1 Quality
S u p e r v i s i o n a n d I n s p e c t i o n C e n t e r . T h e c o m p a n yh a s a b s o r b e da d v a n t a g e so f s a m e
category of foreign products, so that the product becomesa crushing equipment
which has features of smart appearance,compactstructure, convenient operation,
stable running and long service life.
The mill is suitable to be used in grain
p r o c e s s i n gi n d u s t r y f o r p u l v e r i z i n g o f i n t e r m e d i a t e a n d s m a 1 ls i z e g r a i n s , s u c h
a s w h e a ta n d r i c e w i t h w a t e r c o n t e n t t h a t m e e t n a t i o n a l s t a n d a r d s . T h e m i 1 1 h a s
following features:
1.1 It can pulverize various grains with high efficiency and high speed. The
samplegrains are pulverized by meansof high speedmi11 hammers(16800r/ntn)
i n t o f i n e a n d u n i f o r m p o w d e rw h i c h e n t e r i n t o a s t a i n l e s s s t e e l c o l l e c t o r
t h r o u g h a s o r e e n i n g p l a t e a n d t h e n i s f a b r i c a t e d i n t o a s a m p l ep o w d e r .
1.2 0n the lnner wall of the tank there stacked with a layer of donrestically
advancedsound absorbing material which makes noise to be lower than that
of the samedomestic and abroad products.
1 . 3 T h e r e i s a n e m b e d d e dt e m p e r a t u r e p r o t e c t o r w i t h l n
tfre motor. 0nce the
t e m p e r a t u r eo f m o t o r e x c e e d sa s e t t e m p e r a t u r e1 i m i t , i t w o u l d a u t o m a t i c a l l y
stop running and start again when the temperature decreases to the normal
value below the limit.
1 . 4 T h e h i g h s p e e da i r f l o w p r o d u c e dd u r i n g p u l v e r i z i n g s a m p l eg r a i n s h a s a s e l f
c l e a n i n g e f f e c t . l ' h e r : e f o r : en, c m a n u a lc l e a n i n g t h e m i l l c y l i n d e r i s r e q u i r e d
g e n e r a l l y d u r i n g t h e i n t e r v a l ' b e t w e e ns a m p l ep u l v e r i z i n g o p e r a t i o n s .
1 .5 A f t e r
going through sieves wi th different
pulverized
sample powder is
suitabl e for
scrcening hole sizes,
the
preparation
and
samples'
m e a s u r e m e nat n d a n a l y s i s o f t h e i r v a r i o u s i n d e x e s , s u c h a s w h e a t g l u t e n
quantity and qua.lity, falling
number, near infrared compositIons, grain
v i s c o s i t y a n d o t h e r f i r r e n e s sr e q u i r e n e n t l : e t c . .
1.6 For large grain sampies of irregular form (such as matze grains),
I
f
a
prelimi.nary pulverizing brymeansof laboratory pulverizing mi11 or direct
feeding pulverizing is required.
1 . 7 T h e h i g h s p e e d a i r f l o w p r o d u c e dd u r i n g h a m m epr u l v e r i z i n g c o u l d r e s u l t i n
loss of water content i n samplegrains. Normai.ly, a samplegrains that contain
10 - 20%wat.er would loss 5 - l0% water content during the pulverizing
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process.
2. Technical Specification of HammerTypeW hir lwindM i11
V o l t a g e o f P o w e rS u p p l y
AC220 + l0 V, 50/60 Hz
0utput Power of Motor
750 Iry
D i a m e t e r o f , W o r k i n gC h a m b e r
1 1 0m m
R o t a t i o n a l S p e e do f M i l l H a m m e r
16800r /nin
H o l e D j a m e t e ro f S c r e e n i n gP l a t e
0 . 5 , 0 .B , 1 . 5 m m
External Sizes
530x530x650
mm
W e i g h t o f W h o l eM a c h i n e
51 kg
3 . P a c ki n gL i st
Wh e nu n p a cki n gth e b o x , pleasecheckthe box content against the pac k i ng
Iist.
Description
3 . 1 M a i n M a c h i n eo f W h i r l w i n d M i 1 l
Quantity
one (major article)
3.2 Stainless Steel Collector
one set (accessory)
3 . 3 T r a n s p a r e n t s a m p l ef e e d h o p p e r
one (accessory)
3.4 Filter
one (accessory)
bag
3 . 5 P o w e rS u p p l y C o r d o f 2 m l e n g t h
one (accessory)
3 . 6 A u t o m a t j . cf e e d i n g d e v i c e
one set (optional spare)
3.7 Driving belt
one (spare)
3 . 8 S t a i n l e s s S t e e l S c r e e n i n gP l a t e w i t h A 0 . 5 a n d A I . 5 h o l e s
one for each (spares)
3 . 9 S e a l i n g0 - r i n e o f @ 1 9 x 2 . 6 m
5m
one (spare)
3 . 1 0 M6 x1 0S o cke th e a dca p scr ews
two (spares)
3 . 1 1 M6 S o cke tH e a dS p a n n er
one (spare)
3. 12 25 mmsweepingbrush
one (spare)
3.13QualityCertificate of Product
one copy(spare)
Ham m er
T y p e W h i r l w i n dM i 1 1
l f JXFM l10
3 . 1 4 0 p e ra ti o nMa n u a o
one copy(spare)
4. Installation
Type [hirlwind
Guide of Hammer
Mill
A f t e r u n p a c k i n g ,c h e c k v a r i o u s a c c e s s o r i e sa n d s p a r e s a g a i n s t t h e p a c k i n g
list
a n d t h e a c c e s s o r i e s m u s t b e m o u n t e do n t h e m a i n m a c h i n e .
4 . I P l a c e t h e m a i n m a c h i n eo f h a m m e try p e w h i r i w i n d m i l l o n a f l a t a n d s o u n d
work stand surface.
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4.2 Carefully read the operation manual and the operation precautions
printed on both sides of the whirlwind mi11.
4 . 3 T a k e s t a i n l e s s s t e e l c o l l e c t o r ( 1 4 ) a n d u n s c r e wt h e f i x i n g s c r e w ( 1 2 ) o n t h e
upper side of discharge pipe on right side of main machine.Insert the feed
p i p e o n u p p e rp a r t o f t h e c o l l e c t o r i n t o d i s c h a r g ep i p e ( 1 3 ) , f a s t e n t h e s c r e w s
a f t e r a d j u s t m e n to f c o l l e c t o r a n g 1 e . P u t t h e a i r f i l t e r b a g ( 1 1 ) a r o u n d t h e
big pipe on upper part of the collector.
4 . 4 0 p e nt h e f r o n t d o o r ( 7 ) , l o o s e n t h e c i r c u l a r c o n n e c t i n g n u t ( 3 ) o n t h e u p p e r
of rubber sealing sleeve which locates on the upper part of mi11cylinder and
butterfly nuts at right side (16). 0pen the front cover (O) ofmi11 cylinder
a n d c h e c k i f t h e m i l l h a m m e ri s l o o s e . T h e n p u l 1
a n d h o l d o u t e r s i d e o f b l a d e s o f m i 1 l h a m m ew
r ith left handand fasten M16
stainless steel
n u t o n t h e c e n t e r s h a f t c l o c k w i s e b y m e a n so f a s p a n n e rw i t h
r i g h t h a n d . C h e c kt h e s i z e o f s c r e e n i n g p l a t e ( a s c r e e n i n g p l a t e w i t h h o l e
s i z e a 0 . 8 m m i s m o u n t e dw h e n d e l i v e r e d ) . c l o s e t h e f r o n t c a p ( 6 ) o f m i l l
cylinder and fasten butterfly nut (16) ana circular nuts (3), then close the
front door Q).
4.5 Check if the voltage of power supply meets requirement and then connect the
plug with power supply socket.
4 . 6 C h e c ki f t h e r o t a t i o n a l d i r e c t i o n o f m i 1 1 h a m m eirs i n c o i n c i d e n c ew i t h t h a t
pointed out by arrow on the front cover of mi11cylinder (counter clockwise).
4 . 7 P u I l d o w nt h e s p r i n g c l a m p ( t S ) o f t h e c o l l e c t o r w i t h l e f t h a n da n d t a k e o u t
the sample cup on lower part of stainless steel collector with right hand.
Thenpour out the foreign object in the cup and lightly rotate it several times
leftwards and rightwards after replacing it
back to prevent leakage.
4.8 Install
the transparent feed hopper into feeding head (10) and press it
s o u n d l y . T o t a l l y o p e na d j u s t m e n tp l a t e ( Z ) o f s t a i n l e s s s t e e l t h r o t t l e v a l v e .
4.9 Press the green start button (B) on lower left side. For the first time
application, let the motor running idly for 2 to 3 minutes.
4. 10 Press the red stop button (9) to stop the machine.
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1. FeedHopper;
2. Throttle AdjustmentPlate;
3. ConnectingNut;
5. Fixing Screwof ScreeningPlate;
7. Front Door;
9. Stop Button;
11. Filter bag;
4. ConnectingSealing 0-ring;
6. Front cover of Mi1l Cylinder;
B. Start Button;
10. Feedinghead;
12. Fix screw;
1 3 . C o n n e ctj .nSgl e e veo f D i schar gePipe;
1 5 . St r i n g C l a mp ;
14. Collector;
16. Butter fly Nut;
, , I,,1'- ''.],',,,"',:,r"11,,:,'''
5. 0perational Guide of Hamer Type thirlwind Mill
5 . 1 B e f oreo p e ra ti o no f h a mm er
type whir lwindm i11, it shouldbe confir m edthat
the operation voltage i s AC 220 t 10 V with frequency50 Hz. The current
capacity of powersupply socket should be equal to or greater than 10 A.
5.2 Before putting samplegrains into feed hopper, it should be confirmedthat
-Aa
t h e r e i s n o s m a l l m e t a l p i e c e s o r o t h e r h a r d o b j e c t w i t h i n t h e s a m p l eg r a i n s .
5 . 3 T h e h a m m e rt y p e w h i r l w i n d m i 1 1 s h o u l d b e p l a c e d o n c l e a n , d r y , w e l l
v e n t i l a t i n g , l e v e l , a n d s o u n ds t a n d t o e n s u r e n o r m a l r u n n i n g o f t h e e q u i p m e n t .
5.4 After connecting to power supply, the start button should be pressedonly
after having adjusted the throttle
valve on feeding head to the maximum
p o s i t i o n . A f t e r n o r m a l o p e r a t i o n o f t h e w h i r l w i n d m i 1 1 , p o u r t h e s a m p l eg r a i n
into feed hopperand then adjust the throttle
v a l v e t o l e t t h e s a m p l eg r a i n
gradually enter into mi11 cylinder. The entering speedof grain should not
b e t o o f a s t , t o a v o i d t h e b l o c k i n g ' .o p e r a t i o n .
5 . 5 A f t e r h a v i n g p u l v e r i z e d t h e s a m p l eg r a i n , l e t t h e m i 1 1 o p e r a t e w i t h t i m e
d e l a y e d f o r 4 0 t o 6 0 s e c o n d st o c l e a n t h e m i 1 l c y l i n d e r a u t o m a t i c a l l y , a n d
then press the red stop button to stop the mill.
'sample
grain for each time is 200 to 300 g.
5.6 The quantity of pulverized
5 . 7 T h e f e e d s p e e dc o u l d b e a d j u s t e d b y t h e a d j u s t m e n t p l a t e o f t h r o t t l e v a l v e
on the feeding head. The feed speeddependson water content within the sample
grain. The greater the water content in the sample grain is, the slower the
feed speed should be. For 300 g of wheat grain with standard water content,
the normai pulverizing
time is about 90 seconds. If there
is abnormal sound from the motor, it meansthe feed speed is too high.
5 . 8 F o r s a m p l eg r a i n w i t h h i g h w a t e r c o n t e n t , t h e f e e d s p e e ds h o u l d b e v e r y l o w .
0therwise, the dough would be burnt due to high temperature within mill
cylinder. If this phenomena
has happened,the mill cylinder and whole powder
discharge duct should be cleaned immediately.
5.9 If an automatic feeding device is used, the feed quantity of sample grain
c o u l d b e a d j u s t e d b y t h e s p e e dr e g u l a t o r , s o t h a t t h e n e c e s s i t y o f c o n t r o l l i n g
feed quantity of samplegrain by meansof manualadjustment of throttle
could be totally
5. l0 After finishing
valve
excluded.
pulverizing of sample grain, the upper part of collector
must be beaten several times with a small woodstick. Then take out the sample
grain cup and screening and weighing as required.
5.11 If falling
n u m b e ro r t h e i n d e x i n r e l a t i o n t o w a t e r c o n t e n t i s m e a s u r e d ,
the weight measuredby meansof scale must be corrected to that at the standard
water content.
-5-
[hirlwind
6. Description of Circumstances where the Hammer
Mi11 is not Applicable
6 . I T h e h a m m e try p e w h i r l w i n d m i l i i s n o t s u i t a b l e t o b e a p p l i e d t o p u l v e r i z e
s a m p l eg r a i n s w i t h h i g h w a t e r c o n t e n t , h i g h v i s c o s i t y , h i g h o i 1 c o n t e n t a n d
high ce1lulose. 0therwise, not only the pulverizing effect would be not
and evenmotor
s a t i s f a c t o r y , b u t a l s o t h e m a c h i n ew o u l d p o s s i b l y b e d a m a g e d
could be burnt out.
6 . 2 A s i n g l e p h a s ec a p a c i t o r s t a r t e d m o t o r i s u s e d o n t h e h a m m etry p e w h i r l w i n d
mill and its output poweris 750 W. It cannot be used to start with load and
for long time ful1 load running. 0therwise, the temperaturewithin mi11
c y l i n d e r w o u l d r i s e r a p i d l y , o r t h e m o t o r w o u l d b e d a m a g eddu e t o o v e r l o a d i n g .
6 . 3 T h e h a m m e tr y p e w h i r l w i n d m i 1 1 i s n o t a p p l i c a b l e t o p u l v e r i z e t h e s a m p l e
g r a i n s w i t h h i g h h a r d n e s s , l a r g e s i z e o r i r r e g u l a r f o r m . I f s u c h s a m p l eg r a i n s
must be pulverized with the whirlwind mi11, they should be first
processed
by preliminary pulverizing and then pulverized by the whirlwind mi11.
of HammerWhirlwindMill
7. TroubleShootingof CommonFailures,Serviceand Maintenance
7.1 Cleaning
If abnormal sound or low powder output efficiency
(powderoutput lasts
for long time) is heard or observedduring the application process, it meansthat
the machine should be stopped for cleaning. The cleaning should be done as
f o l l o w in g :
1) Disconnect power supply and take away the sample cup. Loosen the fix screw
(12) on the connecting sleeve (13) of discharge pipe, and then turn the
collector 90 degree forward. Wipe and clean internal chamberof collector;
2) Removethe collector and poke and stir the discharge duct with a smal1 stick;
3) Removefilter
bag and clean it;
4) Adjust proper tension of driving belt as described in section 7.4;
5) If the whirlwind mi1l is continuously used for a long period, it should be
cleaned everyday.
7 . 2 R e p l a c e m e not f S c r e e n i n g P l a t e
1) Disconnect power supply and open the front cover (6) of mill
d e s c r i b e di n s e c t i o n 4 . 4 :
2) Unscrewboth M4 nuts (5) on left
cylinder as
and right of external side on fix pressing
plates of the screening plate;
3) Loosenboth M4 screws on left and right from inner side with a screw driver;
4) Pul1 out original screening plate and insert new screening plate;
5) The procedureof locking up pressing plate is just opposite to the steps
mentioned above for removing.
-6-
7 . 3 R e p l a c e m e not f M i 1 1 H a m m e r
I f t h e m i 1 1 h a m m e irs w o r n o u t s e r i o u s l y o r d e f o r m e du n d e r t h e e f f e c t o f
a force, it should be replaced according to following procedure:
b
1 ) B u y a n e w m i l l h a m m e br y m a i l ;
2) Disconnectpower supply and open the front cover (6) of mill cylinder as
d e s c r i b e di n s e c t i o n 4 . 4 ;
3 ) T h e n p u 1 1 a n d h o l d o u t e r s i d e o f b l a d e s o f m i 1 l h a m m ew
r ith left
hand and
u n s c r e wM 1 6s t a i n l e s s s t e e l h e x a g o nn u t o n t h e c e n t e r s h a f t c o u n t e r c l o c k w i s e
with rieht hand;
4) Remove
the nut and mounta newmi11 hammer,then fasten as described in section
4.4;
5) Whenmounting the newmill hammer,it is prohibited to beat on newmill hammer.
0therwise, it
could result
in deformation of mill
h a m m e ra n d e f f e c t t h e
q u a li t y .
7 . 4 L o c k i n g u p a n d R e p l a c e m e not f D r i v i n g B e l t
A f t e r I o n g t e r m o p e r a t i o n o f h a m m etry p e w h i r l w i n d m i 1 1 , t h e d r i v i n g b e l t
woulddeflnitely elongate and be worn out, resulting in slipping of belt or low
w o r k i n g e f f i c i e n c y . A t t h i s t i m e , i t i s n e c e s s a r yt o a d j u s t b e l t t e n s i o n o r t o
replace the driving belt as following:
1 ) D i s c o n n e c tp o w e r s u p p l y a n d u n s c r e w6 M 5 s c r e w s o n t h e b a c k s e a l i n g p l a t e ,
r e m o v et h e b a c k s e a l i n g p l a t e ;
2) Adjust both upper and lower nuts of bolts fixing the motor to makethe driving
belt tensionedtishtly;
3 ) l { h e nr e p l a c i n g d r i v i n g b e l t , f i r s t
u n s c r e wb o l t s f i x i n g m o t o r a n d l i f t
the
m o t o r o n o n e s i d e . R e p l a c et h e d r i v i n g b e l t b e t w e e nt h e p u 1 1 e yo f m o t o r a n d
spindle of mill cylinder, and then re-tension the new belt.
4) Mount the back sealing plate.
7.5 Start failure
1) Disconnect power supply;
2) Tip the whole machine 90 degree from front backwards:
3) Remove4 M5 screws on cover of electric
box on base surface. and remove the
contactors of heat relay from the cover;
4) Press the reset switch of heat protector;
5) Mountthe cover of electric box in procedure opposite to that steps mentioned
above and start again.
7.6 Tripping of internal heat protector within motor due to overheating of
the motor
-7-
Wait for some time and restart
the motor after i t i s c o o l e d d o w n .
7.7 Burning out of Motor due to 0verloading
Removethe motor and send it
to the Companyfor repair.
8. Three Guarantees Services Provided to You (domestic custoners only)
B.i Period of three guaranteesservice
the machine part
1) If
(non-vulnerable part)
damagesduring normal use in
accordanceto this manualand these damagesor failures are really caused by
defects in manufacturing or quality that does not meet the required technical
specification within one year from the buying date of customer, the Company
has responsibility
of three guarantees, i. e. of repair, exchangeand returning
back of defect product for.replacement free of charge with the copy of buying
invoice as the evidence;
2) The customersof the Company's products enjoy repai.r and service in the whole
life
of the products;
8 . 2 E s t a b l i s h m e n t o f c u s t o m e ra r c h i v e s
Whenyou have bought the equipment,please fill
as required and send it
facilitate
out folLowing archives card
back to development departnent of the Companyto
maintaining contact to and providing technical service to you.
CustomerArchives Card of JXFM110
Hammer
Type Whirlwind Mill
Nameof Customer
Detailed address
Nameof Contacted
Person
Nameof Equipment
Telephone
Number
Delivery Date or
Series Number
Your 0pinions
Date of start use (buying)
i
I
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Zip Code
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OPERATION
INSTRUCTION
- JXFMAutomotic FeedingMochine of Hommer Cyclone Miiling
Compony Address: No.l2,Lone 2402 Huoncheng Rood,Jioding
District,ShongHoi
SolesHot-Line: 021-39527301 O21-39986220
After-SoleServiceLine' 02l -39527303
PostCode: 20i800 Website: wwwjdliongyi.com
a)
On the boseof hommercyclonemilldevelopment.
our compony
hos furtherdevelopedo motchingoutomotic feeding mochine to ensuremore smoothond
stoblefeedingby the cyclone mill,which could then ovoid overloodmolfunctionof the moin
motor coused by unsteodyfeeding.The feeding mochine is composed by feeding device,
feeding impeller.speed odjustingmofqr,step-less
speed odjustingcontrollerof 0-50r/m ond
reloted.lt iseosyunderstoodin both construction
ond operotion.
ApplicolionScope
Theoutomoticfeedingmochinecould be opplied in feeding of grindedgroinsompleswhich
ore below stondordwoter content,suchos oll kindsof wheot, rice (polishedrice,row rice ond
othersimilorplont groins).Somplesof big groins(suchos corn) would be only put into feeding
mochineoftergrindingprocessing.
Operotionlnstruction
l. Turnthe connectingnut of the cyclonemill{3),releosethe M5x3internolhexogonbollswifhin
the flot flongeringon the box, then toke out the feedingheod (10).(Referto fhe diogromfor
FeedingMochineof HommerCycloneMilling)
INSTRUCTION:
JXFM-Automotic
OPERATION
ond fix the outomoticfeedingmochinebody, tightenthe connectingnut {3),then
2. Assemble
put on the feedinghopper(l).
3. Connectthe odjustingmotorond the odjustingcontrollerond turn the odjustingknob of fhe
controllerto "0" position.Plugin fhe powersupply,octivotethe cyclone mill,turnon lhe power
on odjustingcontrollerond then pourin somplesto be grinded.
directionto occelerolethe impeller
4. Adjustlhe knobon the odjusiingcontrollerin fullclockwise
feeding or deceleroteby odjustingin oppositedirection.The usershollodjusfto best speed
occordingto specificopplicotion
5. Afterlhe somplesfullyfoll inlo the cyclonechomberof the outomoticfeedingmochine,turn
off the powerio stopfeeding.
Notes
l. Theworkingvoltogeof the oulomoticfeedingmochineisAC220tl0V.
2. Whenodjusiingthe feedingspeedknob,pleosemoke it slowly.
3. Thefeedingmochineshollbe kept dry ond cleon.Whenshutdown, ii shollbe keptwilh good
ventilotionto ovoiddomoge by humidity.
4. The three wononty servicesore offered to the outomotic feeding mochine.The ofter-sole
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