J00353 KI 90mm Premium GB

Front lighting
FACT SHEET
90 mm premium LED modules
Mono and Bi-LED module with low
and high beam
Mono LED module with low beam
New: Bi-LED module with low and high beam
Maintenance free
Combines with other modules in the 90 mm series
PRODUCT FEATURES
90 mm cover lens
Made of plastic – particularly resistant to stone chipping.
Non-patterned lens.
Free-form reflector
Free-form plastic reflector calculated by a computer to focus
the light through the precision lens.
70 mm lens
Non-patterned, made from glass, emits the light from the
reflector in exactly the desired direction.
Excellent luminous power and extremely homogeneous
illumination with very little diffused light.
Light source
Mono LED module: 3 white high-power LEDs
Bi-LED module: 6 high-power LEDs
Expected to last for more than 15,000 hours
Design
Fits HELLA'S 90 mm module series.
A kit that allows all front lighting functions to be built as 90 mm
lights. Dimensions: 185 mm x 144 mm
Carrier frame dimensions: 85 x 85 mm
Mounting
Easy installation using the four pre-assembled adjusting
screws on the vehicle body or using a separate optional
carrier frame (accessory).
FURTHER PRODUCT BENEFITS
Millions of 90 mm module headlights prove their worth daily under
tough conditions. Our range currently includes
4 series with an extraordinary number of varieties (Classic,
Performance, Premium and Premium LED). The new 90 mm
Premium LED product group gives designers new degrees of
freedom. The two LED modules (mono-LED and Bi-LED) are an
ideal solution because they are a direct replacement of previous 90
mm halogen and xenon modules.*
The LED module requires no maintenance and provides excellent
lighting performance. Since LEDs are expected to last for more
than 15,000 real operating hours (in an ambient temperature of
around 50°C), they will help to save tremendous costs compared to
the standard servicing and garage fees incurred by other lighting
systems.
Drive 20 times around the world without needing to replace the
bulb.
Bulb replacement has become a thing of the past.
Requires no maintenance due to passive cooling.
No moving parts (e.g. fans) required
Low fuel consumption and reduced CO2 emissions due to the
low power consumption of just 35 Watt per function.
10,000 operating hours saves around 370 litres of fuel
(compared to a 24 V halogen headlight)
LED headlights improve safety. The light colour is similar to
daylight, improving vision and ease of driving (drivers do not
tire as quickly)
No headlight power wash system required
Multi-voltage (12 V, 24 V)
ECE type-tested
* Countries required to comply with ECE R48 must, by law, guarantee a failure control of
LED headlights through appropriate measures in the vehicle electric system.
Further details of the failure control system for the 90 mm Premium LED headlight are
provided in the "Highlights" section of the following website:
http://www.hella.com/bus
Mono LED module
Low beam illumination
Bi-LED module
+
High beam illumination
Lux is the unit used to measure light.. It provides the luminous flux which hits a certain surface from the light source. For example; an office workplace should be illuminated with
at least 500 Lux and the human eye can still read a newspaper without any problems at 1 Lux. The values under the Lux axis show where the respective illumination intensities are
achieved in the light distribution diagrams.
TECHNICAL DRAWINGS
Standard carrier frame (cars, caravans, trams and buses)
Heavy duty carrier frame (trucks)
INSTALLATION AND THERMAL CONDITIONS
Ø 110 mm
Ø 90 mm
10 mm *
20 mm *
Recommended installation
10 mm *
20 mm *
* Minimum installation distance from vehicle body:
1) 10 mm all round (at the lens)
2) 20 mm all round (at the housing)
The modules are designed to work without a fan since
passive cooling and adherence to the minimum installation
distances ensures perfect thermal conditions for operation.
20 mm
Thermal conditions
Maximum cooling body temperature during operation:
Mono LED module: 63℃
Bi-LED module: 69℃
BI-LIGHTING TECHNOLOGY
Hella is an innovation leader in the field of automotive original
equipment and as such it sets standards by supplying
integrative lighting technology
A single module covers both low beam and high beam
headlights:
Instead of separate reflectors for low beam and high beam, a
single projection module with one light source (LED) is sufficient
on each side of the vehicle.
Simple extension of illumination:
When the driver switches to high beam, the light distribution and
brightness of the low beam setting remain unchanged - high beam
illumination extends the existing beam. Constant close-range
illumination results in a very comfortable extension/reduction of
the visual range for the human eye when switching between low
beam and high beam.
Low beam and high beam headlights from two light sources
but with no moving parts:
A second reflector supplements the low beam illumination with
high beam when the headlights are switched over. No mechanical
parts are moved to achieve this.
Halogen
Xenon
APPLICATION EXAMPLE
LED
LED MODULE / BI-LED MODULE SCOPE OF SUPPLY
90 mm cover lens
Free-form reflector
70 mm lens
High-power LEDs
90 mm LED module (with adjusting screws)
Connector cable
Installation instructions
90 MM LED MODULE
90 MM BI-LED MODULE*
Lighting function
Vehicle electrical system voltage
Low beam
Multi-voltage
Lighting function
Vehicle electrical system voltage
Low beam and high beam
Multi-voltage
Right-hand traffic
1BL 010 820-001
Right-hand traffic
1AL 010 820-021
Left-hand traffic
1ML 010 820-011
Left-hand traffic
1LL 010 820-031
Type approval ECE ES
3159 and ECE LES
3160
Type approval ECE
* Available from December 2011
ACCESSORIES
Premium carrier frame
Standard (passenger cars, caravans, trams and
buses)
9AH 169 580-011
Heavy duty (trucks)
9AH 185 978-011
Headlight levelling system
Adjuster, 12 V
Adjuster, 24 V
6NM 007 282-221
6NM 008 299-501
Bracket for right-hand installation of adjuster
Bracket for left-hand installation of adjuster
8HG 138 619-007
8HG 138 620-007
LED AMP Superseal jack, 3-pole
Plug housing, 10 units
Female contact, 50 units
For harness 1.0 – 1.5 mm²
Single strand seal, 50 units
Optional
LED headlight
Function monitoring
8JA 746 184-032
8KW 744 837-002
9GD 746 185-002
Available soon
CARRIER FRAME INSERT
DETAILS AVAILABLE ON THE INTERNET AT:
www.hella.com/bus
www.hella.com/soe/caravan
www.hella.com/soe/truck
Heavy duty (trucks)
© HELLA KGaA Hueck & Co., Lippstadt Stand Oktober 2011 KB/xx.11/x.x Printed in Germany
Standard (passenger cars, caravans and trams)