Casaabiertaaltiempo
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Casaabiertaaltiempo
Casaabiertaaltiempo UNIVERSIDAD AlJTONOMA METROPOLITANA- IZTAPALAPA / D I S E Ñ O E I M P L E M E N T A C I O N DE UN S I S T E M A DE MONITOREO DE I N T E R C A M B I O GASEOSO E N P L A N T A S /MARTHA REFUGI / POSADAS P R O Y E C T O P r e s e n t a d o como requisito para obtener e l grado de: / L I C E N C I A T U R A E N I N G E N I E R I A BIOMEDICA Av. Michoacán y Purísima. Col. Vicentina. Iztapalapa. D.F. C.P. 09340. Tel. 686-03-22 I E s t e p r o y e c t o f u e r e a l i z a d o en e l L a b o r a t o r i o d e F i s i o t e c n i a en e l Centro d e G e n é t i c a d e l C o l e g i o d e P o s t g r a d u a d o s b a j o l a d i r e c c i ó n d e l D r . V e c t o r A . González Hernández, acept a d o como r e q u i s i t o p a r a l a o b t e n c i ó n d e l g r a d o d e : LICENCIATURA EN I N G E N I E R I A BIOMEDICA A S E S O R I N T E R N O (UAM): A S E S O R EXTERNO ( C P ) : Chapingo, M.C. MA. ESTHER D I A Z T R E V I R O D R . V I C T O R A . G O N Z A L E Z HERNANDEZ México, Septiembre de 1988. 882155 A G R A D E C I M I E N T O A todas aquellas personas que estuvieron cerca d e m i y que de alguna u otra m a n e r a contribuyeron e n este trabajo. CONTENIDO Pág. . INDICE DE FIGURAS . . INDICE DE ANEXOS. I. INTRODUCCION. . 1.1 EL INTERCAMBIO GASEOSO . Conceptos Generales. . . INDICE DE CUADROS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sistemas de análisis de gases. ....... ....... ....... ....... ....... ....... ....... Unidad de suministro y acondicionamiento de aire ................. Cámara de asimilación . . . . . . . . . . Sistema de muestre0 del gas . . . . . . . Configuraciones de sistemas de análisis de gases. - 1.2 ................... Sistema cerrado . . . . . . . . . . . . . Sistema abierto . . . . . . . . . . . . . LA FOTOSINTESIS Y TRANSPIRACION COMO PROCESOS DIFUSIVOS. .. . ....... Capa frontera . . . . . . . . . . . . . . Estomática. . . . . . . . . . . . . . . . Naturaleza de las resistencias 1.3 METODOS DE MEDICION DE COZ Y VAPOR DE AGUA . .............. Analizador de gases de rayos infrarrojos (IRGA). . . . . . . . . . . . . . . . . . Principio. . . . . . . . . . . . . . . Construcción . . . . . . . . . . . . . Calibración. . . . . . . . . . . . . . Medición del COZ i iv vi viii 1 3 3 4 4 4 7 8 8 11 12 14 14 15 16 16 16 16 18 20 Pág. Calibración absoluta ....... . Medición del vapor de agua . . . . . . . Física del vapor de agua. . . . . . Temperatura de punto de roclo. . Calibración diferencial. Déficit de saturación. . . . . . . . . . . . . . . . . ......... ............ Sensores de humedad . . . . . . . . . . . . Psicrometrla de bulbo hGmedo y seco. . . Sensores de humedad relativa . . . . . . Higrometría de punto de rocío. . . . . . Humedad relativa 11. DISEfJO E IMPLEMENTACION DEL SISTEMA DE MEDICION .................... Características del sistema. . . . . . . . . . . Determinación de l a tasa fotosintética (FC02). . Determinación de la tasa transpiratoria (TT) . . Descripción del sistema. . . . . . . . . . . . . Sensores de COZ y vapor de agua . . . . . . Sensor de COS. . . . . . . . . . . . . . Sensor de humedad. . . . . . . . . . . . Sistema de muestre0 del gas . . . . . . . . Sistema de acondicionamiento del aire . . . Cámara de asimilación . . . . . . . . . . . 1II.PRUEBA DEL SISTEMA . . . . . . . . . . . . . . . Evaluación de la cámara sin planta . . . . . . . DE GASES Mediciones hechas en planta de maíz y cártamo. . Evaluación experimental de la resistencia de capa frontera (ra). ................. -I --? --"-- _ I - 20 21 22 22 22 22 23 24 24 26 27 28 28 28 30 30 30 30 32 32 33 34 36 36 38 43 Pág. Cálculo d e l a r e s i s t e n c i a e s t o m a t a l 50 M e d i c i ó n d e tasa t r a n s p i r a t o r i a y o t r o s parámetros c o n b a s e e n porometría. ............. 52 Cálculo d e l a r e s i s t e n c i a e s t o m a t a l (rs) con b a s e en porometría 54 IV. CONCLUSIONES. V. ....... BIBLIOGRAFIA. .................. .................. .................. 57 58 I N D I C E DE CUADROS Cuadro 1 Pág. M e d i c i o n e s h e c h a s a l a cámara d e a s i m i l a ción s i n planta. 37 E v a l u a c i ó n d e l a cámara s i n p l a n t a . 38 M e d i c i o n e s h e c h a s a una p l a n t a d e m a í z . 39 M e d i c i o n e s h e c h a s a una p l a n t a d e c á r t a m o . 40 Tasas t r a n s p i r a t o r i a s (TT) promedio a d i s - t i n t o s f l u j o s d e a i r e a t r a v é s d e l a cámara - d e a s i m i l a c i ó n e n una p l a n t a d e m a í z y c á r - 41 tamo. 6 M e d i c i o n e s h e c h a s a un s í m i l d e p l a n t a d e 45 maíz de papel f i l t r o . 7 M e d i c i o n e s h e c h a s a un s í m i l d e p l a n t a d e cártamo de p a p e l f i l t r o . 8 Tasa d e e v a p o r a c i ó n (TE) 46 a distintos flujos d e a i r e a t r a v é s d e l a cámara d e a s i m i l a c i ó n e n un s i m i l d e p l a n t a h e c h o c o n p a p e l f i l t r o . 47 iv Cuadro 9 Pág. R e s i s t e n c i a d e l a c a p a f r o n t e r a (ra) a distintos flujos a través d e la cámara de* a s i m i l a c i ó n e n u n s í m i l d e planta d e m a í z y cártamo h e c h o s c o n papel filtro. 48 10 R e s i s t e n c i a e s t o m a t a l (r ) . 51 11 V a l o r e s o b t e n i d o s d e TT y o t r o s parámetros S c o n b a s e e n porometría. 12 53 R e s i s t e n c i a e s t o m a t a l (r ) c o n b a s e e n S 54 porometría. - V I N D I C E DE F I G U R A S Figura Pág. 1 Sistema de análisis de gases. 2 Diagramas de las dos configuraciones 5 más usuales para los sistemas de aná- 9 lisis de gases. 3 Modelo eléctrico de la hoja que ilustra el proceso difusivo del C02. 13 Construcción de un analizador de gases 4 - de rayos infrarrojos ( I R G A ) con cámaras de absorción en paralelo. 5 19 Carta psicrométrica ilustrando las relaciones entre temperatura de bulbo seco y temperatura de bulbo húmedo, humedad relativa (RH), razón de humedad y presión de vapor. 25 . 6 Diagrama de bloques. 31 7 Cámara de asimilación. 35 vi Figura 8 PSg. Tasa t r a n s p i r a t o r i a (TT) a distintos flu- j o s d e a i r e a t r a v é s d e l a cámara d e asim& l a c i ó n en una p l a n t a d e m a í z y c á r t a m o . 9 Tasa de evaporación (TE) l a capa f r o n t e r a ( r a ) . 42 / R e s i s t e n c i a de 49 I N D I C E DE ANEXOS Anexo 1 Tabla meteorológica Smithsoniana No. 108. 2 Información técnica del analizador de gases de rayos infrarrojos marca Beckman, Modelo 865. 3 Información tdcnica del higrómetro de punto - de rocío marca EGG Environmental Equipment, Modelo 660. 4 Manual de operaciones e instrucciones de man tenimiento de las bombas de vacío marca Felisa, Modelos 1500 y 1600. 5 Manual de instrucciones de instalación y operación de l o s flujómetros marca Dwyer, series RMC y V F B . viii 1 1 I. INTRODUCCION Las plantas constituyen los elementos fundamentales para la transformación de la energía radiante a energía qufmica a través de la fotosíntesis, que es la base del proceso productivo en la agricultura. La eficiencia en la producción de un cultivo depende de cuanta energía química se elabora y que proporción de esa energía se transforma en productos de impof tancia económica para el productor, lo cual a su vez, es función del genotipo y de la disponibilidad de factores ambientales en cuanto a cantidad, calidad y oportunidad. Ortiz e$ al. (1985). - Estos mismo autores señalan que durante el desarrollo de una planta, existen numerosos pasos bioquímicos y físicos-químicos que se integran a través de esquemas complejos que originan procesos fisiológicos, como son la fotosíntesis, la respiración, la absorción y el transporte de minerales, la transpiración, la floración y otros muchos. L a obtención de altos rendimientos económicos requiere de la optimización de dichos procesos, cuya expresión es determinada genéticamente y modificada por los factores ambientales. Estos Cltimos pueden ser manipulados por el hombre a través de las prácticas culturales (fertilización, control de plagas, riego, etc.) afectando de esta manera al microclima en el sistema agrícola bajo producción; es decir se afecta l a circulación de C o p , la humedad relativa y la temperatura; se modifica la penetración de energía 2 radiante, tética. alterándose l a e f i c i e n c i a de l a actividad fotosin- De e s t a f o r m a , pueden a p r e c i a r s e l a s abundantes re- l a c i o n e s e n t r e los p r o c e s o s f i s i o l ó g i c o s y los f a c t o r e s ambientales. En l a a c t u a l i d a d e x i s t e i n s t r u m e n t a c i ó n y m é t o d o s q u e b a j o c o n d i c i o n e s a m b i e n t a l e s c o n t r o l a d a s s o n c a p a c e s d e monit o r e a r p r o c e s o s como l o s a n t e s d e s c r i t o s , dentro de los cuales s e d e b e o p t a r p o r a q u e l l o s q u e además d e ser p r e c i s o s , r e s u l t e n á g i l e s y p e r m i t a n l a e v a l u a c i ó n d e un número d e p l a n t a s q u e r e p r e s e n t e n a l a s p o b l a c i o n e s q u e se r e q u i e r e n a n a l i z a r . Por l o anterior, e 1 , o b j e t i v o de este proyecto c o n s i s t i ó e n d i s e ñ a r e i m p l e m e n t a r un s i s t e m a p r e c i s o y á g i l p a r a m e d i r el i n t e r c a m b i o g a s e o s o e n p l a n t a s ; e s d e c i r , l a m e d i c i ó n d e l f l u j o gaseoso entre l a planta y l a atmósfera, - producido a t r a vés d e l a f o t o s í n t e s i s ( f i j a c i ó n C o n ) y l a t r a n s p i r a c i ó n (péf d i d a d e agua en forma d e v a p o r ) ; l o q u e p e r m i t e t e n e r una es- t i m a c i ó n d i r e c t a d e l a m a g n i t u d y e f i c i e n c i a d e ambos p r o c e - sos. 3 1.1 EL I N T E R C A M B I O G A S E O S O Conceptos Generales E l intercambio de gas f o t o s i n t s t i c o (C02), se r e f i e r e a l f l u j o de gas e n t r e l a p l a n t a y l a atmósfera producido a 'través d e l a f o t o s í n t e s i s , l o q u e p r o p o r c i o n a una m e d i d a d i r e c t a de e s t e proceso. S i m u l t á n e a m e n t e se pueden h a c e r m e d i c i o n e s d e l v a p o r d e agua y 02, l o s c u a l e s también son parámetros que proporcionan información sobre l a s limitaciones d e l proceso fotosintético. En l a a c t u a l i d a d e x i s t e n m é t o d o s e i n s t r u m e n t a c i ó n q u e p e r m i t e n m o n i t o r e a r c a m b i o s muy p e q u e ñ o s e n l a c o n c e n t r a c i ó n - d e C O Z p r o d u c i d o s e n una a t m ó s f e r a d a d a p o r una p l a n t a c o m p l e ta, una h o j a o un s e g m e n t o d e h o j a . E s t a s m e t o d o l o g i a s pue- den s e r usadas p a r a e s t u d i a r l a c o n t r i b u c i ó n f o t o s i n t é t i c a d e l a p l a n t a o d e Ó r g a n o s d e l a misma ( e n d i f e r e n t e s e t a p a s d e su d e s a r r o l l o o b a j o d i f e r e n t e s c o n d i c i o n e s a m b i e n t a l e s ) a l a productividad, e n d i v e r s o s campos o a m b i e n t e s c o n t r o l a d o s en e l L a b o r a t o r i o . E l m é t o d o más p r e c i s o p a r a m e d i r e l i n t e r c a m b i o d e CO,, e s m e d i a n t e e l uso d e un a n a l i z a d o r d e g a s d e r a y o s i n f r a r r o jos (IRGA: I n f r a Red Gas A n a l i z e r ) . La c a n t i d a d de C O P asimk l a d o p o r l a p l a n t a p u e d e s e r m e d i d o s i S s t a s e a i s l a e n una L@" I Z T P P A L A P d SERYlCtOS DOCUMErCrMEQ 4 cámara, haciendo pasar un flujo de aire y detectando el cambio de concentración de C O Z en la atmósfera de la misma. Long (1982). Sistemas de Análisis de Gases Los sistemas abiertos de análisis de gases, y l o s sistemas cerrados de flujo circulante, consisten de cuatro partes fundamentalmente: una unidad de suministro y acondicionamien to de aire, una cámara de asimilación, la red de tuberías para gas y el sensor del gas a medir (COZ y/o vapor de agua), (Figura 1 ) . Unídad de suministro y acondicionamiento de aire. -El aire que circula a través de la cámara de asimilación puede ser tratado previamente para tener l o s niveles de concentración de CO y en algunos casos de O , humedad y tempera tura previamente determinados, puede ser aire natural homogeneizado. En ambos casos, se requiere conocer con la mayor precisión tales características para asegurarse que el ambieo te dentro de la cámara de asimilación es adecuado. Esta uni- dad incluye bombas de presión-vacío, tubería, flujómetros y el equipo acondicionador u homogeneizador del aire. CImara de Asimilación. Una cámara de asimilación, no es más que un recinto ais- lado y transparente donde se introduce la planta completa o 5 @ VOOI0 \ L A M b I L N T a t! FIGURA I . Slstemo de A&lisk de 008m8, I- .I . ’. . ,.I , .< ~ , 6 p a r t e d e e l l a para o b t e n e r i n f o r m a c i ó n acerca d e l a s tasas d e i n t e r c a m b i o g a s e o s o , ya sea f o t o s í n t e s i s o t r a n s p i r a c i ó n . Es - t a s cámaras s o n u t i l i z a d a s e n d o s f o r m a s p r i n c i p a l m e n t e : En e l l a b o r a t o r i o , l a s p l a n t a s s e a i s l a n e n d i c h a s cáma- r a s para i n v e s t i g a r l o s n i v e l e s d e e s o s p r o c e s o s f i s i o l ó g i cos, mediante l a observación de l a respuesta de s u intercamb i o g a s e o s o y e l b a l a n c e d e e n e r g í a e n un a m b i e n t e " c o n t r o l a en f u n c i ó n d e l o s cambios que se produzcan en e l ambien- do"; te externo a l a planta (radiación, t e m p e r a t u r a , humedad, con- c e n t r a c i o n e s d e C O Z y 0 2 ) o e l a m b i e n t e i n t e r n o d e l a misma (contenido de sal y azúcar, n i v e l hormonal, estado h í d r i c o de l a planta, etc.). En e l c a m p o , l a s p l a n t a s s o n a i s l a d a s e n cámaras p o r t á t i l e s p a r a p r u e b a s donde se d e s c r i b e n c o m p o r t a m i e n t o s f i s i o - l ó g i c o s generalmente en respuesta a variaciones naturales d e l ambiente, E l o b j e t i v o . d e t a l e s e x p e r i m e n t o s es p o d e r d i l u c i d a r c i e r t o s p r o c e s o s e n c o n d i c i o n e s que s i m u l e n l a s n a t u r a l e s , p e r o q u e p u e d e n s e r t a n a r t i f i c i a l e s como e l i n v e s t i g a d o r l o desee. L a s c o n d i c i o n e s a m b i e n t a l e s d e n t r o d e l a cámara, p a r - t i c u l a r m e n t e e l movimiento d e l aire y e l f l u j o de r a d i a c i ó n (de onda c o r t a y l a r g a ) , nunca podrán ser i d é n t i c a s a l a s na- t u r a l e s ; s i n e m b a r g o , p u e d e n s i m u l a r s e e n f o r m a muy p a r e c i d a . A 7 El diseño de una cámara de asimilación dependerá del tamaño y forma del material vegetal a investigar, y del grado de control deseado en factores como la concentración de C o p y vapor de agua, la temperatura y la energía radiante, todos ellos en relación con el movimiento de aire a través de la C& mara de asimilación. A s í pues, es deseable que las condiciones ambientales que estén afectando a la fotosíntesis y la transpiración, y por ende a la planta, sean conocidas y de preferencia estén bajo el control del investigador. incluyen: Estas condiciones ambientales - la densidad de flujo de la radiación fotosintgtica mente activa(que es aquella que tiene una longitud de onda en- tre 4 0 0 a 700 rim), incidente sobre la hoja de todas las dire2 cienes, temperatura de la hoja, concentración de C 0 2 , 02, vapor de agua, y presión y flujo del aire en la cámara. Adicio - nalmente, es conveniente lograr una distribución homogénea del aire circulante dentro de la cámara para evitar gradientes indeseables. Sistema de muestreo del g a s . Muestras del aire circulante deben ser transferidas al sensor de C 0 2 o de vapor de agua en el estado requerido; es decir, con la cantidad, temperatura, presión, humedad y pureza adecuadas. El sistema de muestreo puede variar considera- blemente en estructura. Generalmente cuando se usa en la me- , 8 dición del intercambio d e C 0 2 en plantas, este sistema está compuesto por: tubería, hiombas de presión-vacío, flujómetros, reguladores de presión y dispositivo de secado de aire con filtro y, válvulas; para medición de transpiración se pueden usar además filtros para impurezas. Configuraciones de sistemas de anslisis de gases Existen varias configuraciones para la implementación de un sistema de an’álisis de gases. Dos de ellas son las más usuales: sistema cerrado y sistema abierto. S i s t e m a cerrado. Este sistema descrito por Long (1982) es el más simple y el más apropiado para trabajos de laboratorio con bajo costo, sin requerir mucha especialización en técnicas de análisis de gases; también trabaja con la menor sensibilidad del sensor del gas a medir ( C o p o VA). En un sistema cerrado, el aire fluye de la cámara de asimilación hacis el sistema de tubería del sen s o r ; después el aire es reciclado del sensor nuevamente hacia la cámara, lo que implica que el aire no entra ni sale del sig tema, Gnicamente se está reciclando internamente (Figura 2a). Si la hoja aislada en la cámara está fotosintetizando, entonces la concentración de C o p en el sistema tendrá un decremento, que continuará hasta que el punto de compensación‘ r A T M O 8 r I R A 10 de COZ d e f o t o s í n t e s i s sea a l c a n z a d o , Por e l contrario, s i l a p l a n t a u h o j a e s t á t r a n s p i r a n d o , l a c o n c e n t r a c i ó n d e VA a s mentará progresivamente h a s t a provocar cierre estomatal o l a saturación del aire interno. t é t i c a para C O Z La tasa de a s i m i l a c i ó n f o t o s i n - ( F C 0 2 ) p u e d e s e r c a l c u l a d a c o n la s i g u i e n t e ecuación : FC02= ' t*A ' donde: A C a = Cambio d e c o n c e n t r a c i ó n d e C o p e n un i n t e r v a l o de tiempo, - V = Volumen d e l sistema (cámara d e a s i m i l a ción). t = I n t e r v a l o de tiempo e n que s e tomaron l o s cambios en l a concent r a c i ó n d e COZ. A = Area f o l i a r . A s í p u e s , s e t i e n e q u e l a t r a n s p i r a c i ó n e s la p é r d i d a d e agua d e l a s p l a n t a s en forma de v a p o r , donde: Tasa t r a n s p i r a t o r i a = T r a n s p i r a c i ó n p o r u n i d a d d e t i e m p o y p o r unidad de área f o l i a r . P F AVA AF F = Flujo de aire. AVA = D i f e r e n c i a d e c o n c e n t r a c i ó n de VA a n t e s y d e s p u é s d e pasar p o r l a cámara. AF = A r e a f o l i a r . A 11 Adicionalmente, debe mencionarse que tanto para fotoslfr tesis como para transpiración los sistemas deben contar con una fuente de luz de intensidad y calidad adecuadas, puesto que los estomas generalmente se cierran en la obscuridad. Sistema a b i e r t o . En un sistema de este tipo, fluye aire a través de la c& mara de asimilación donde se encuentra la planta con una concentración de mados de l a COZ y vapor de agua conocidos, generalmente to- atmósfera. El aire se hace circular por la cáma- ra para posteriormente salir; el sensor medirá entonces, la diferencia de concentración de C o p o de VA contenidos en mueg tras de aire, antes y después de haber circulado por la cámara (Figura 2b), Long (1982). -- .I* 12 1.2. LA FOTOSINTESIS Y TRANSPIBBCION COHO PROCESOS DIFUSIVOS. Por analogía con la Ley de Ohm, tanto fotosíntesis (Fs) como transpiración (Tr) se pueden considerar como procesos directamente relacionados con los gradientes de concentración del gas que difunde (GO2 o vapor de agua) entre la hoja y la atmósfera, e inversamente proporcionales a la resistencia total que deben vencer para difundir. Como ambos procesos ocu- rren a través de los estomas, pueden visualizarse como sigue: Durante la fotosíntesis, entra el C02 a la hoja a través de los estomas debido a la existencia de un gradiente de difu- sión entre las células del mesófilo de la hoja que están foto- - sintetizando y la atmósfera. La tasa de fotosíntesis, conside rada como un flujo de C o p , está dada por la magnitud del gradiente, y la resistencia total a la difusión del C o p a lo largo del gradiente. El flujo de gases entre regiones de concentraciones diferentes, e s análogo al flujo de electricidad a través de un cog ductor eléctrico. Haciendo una analogía a la Ley de Ohm, se tiene: FC02 = AC Ir donde: FC02 = bC Tasa fotosintética. = Gradiente de concentración de COZ Cr = entre la hoja y el aire. Resistencia total de la hoja a difusión de C 0 2 . Modelo el8ctrico da la hoja quo fiwtro 01 FIGURA 3 el proceso dlfusivo del COO Gaastra (1959) consideró que la vía de difusión para el Cop entre la atmósfera y el punto de carboxilación consistía de tres resistencias en serie: la resistencia de l a capa la resistencia estomatal (r S ) y la resistencia frontera (r,), del mesófilo (rm) (Figura 3 ) . Por expansión de la ecuación anterior: - FC02 -i Ca r ra+rs+rm , donde Ca = Concentración de COZ en la atmósfera. L a concentración d e C02 en el sitio de carboxilación es desconocida, pero es asumida en el modelo de Gaastra como cero. En modelos posteriores el punto de compensación de Cop de fotoslntesis (r) ha sido considerado como una mejor esti- ción de la concentración dentro d e la hoja. .14 Similarmente, para tasa de t r a n s p i r a c i ó n , q u e es l a p é r d i d a d e v a p o r d e a g u a d e l a h o j a a t r a v é s d e los e s t o m a s : TT = - VAhoja VAaire r + r a S Note que e l v a p o r d e agua p e r d i d o p o r t r a n s p i r a c i ó n es e l evaporado en l a s s u p e r f i c i e s de c é l u l a s d e l m e s ó f i l o , por l o q u e l a s r e s i s t e n c i a s a l a d i f u s i ó n s o n sólo l a s d e l e s t o m a (r ) y d e l a capa f r o n t e r a (ra). S Naturaleza de las resistencias Capa frontera Cuando e v a p o r a una s u p e r f i c i e ( t a l como una h o j a ) , se f o r m a una p e q u e ñ a c a p a d e m o l é c u l a s d e a i r e y d e v a p o r d e agua a d y a c e n t e a e s t a s u p e r f i c i e , frontera. l a c u a l s e c o n o c e como c a p a La profundidad depende d e l a geometría de l a s u p e r f i c i e , de l a v e l o c i d a d de evaporación y de l a v e l o c i d a d d e l viento. Cuando l a c a p a e s p r o f u n d a , e n una g r a n s u p e r f i c i e o en a i r e e s t á t i c o , mayor l a r e s i s t e n c i a a l a d i f u s i ó n d e gas es Long (1982). E l l o i m p l i c a que l a r e s i s t e n c i a d e capa f r o n t e r a (ra) puede d i s m i n u i r s e m e d i a n t e el i n c r e m e n t o d e l f l u j o d e a i r e s o b r e l a p l a n t a y p o r l a disminución del á r e a f o l i a r . 4 15 Los valores d e r 3 0 sm-l, a o s c i l a n n o r m a l m e n t e e n e l r a n g o 10 a y p u e d e n s e r una f r a c c i ó n p e q u e ñ a o g r a n d e d e l a resistencia total. Estomática L a o t r a r e s i s t e n c i a a l a c u a l se e n f r e n t a e l p r o c e s o d e d i f u s i ó n d e l vapor está causada p o r e l g r a d o d e a p e r t u r a o c i e r r e d e l o s estomas, l o q u e r e p r e s e n t a una r e s i s t e n c i a v a - riable. Los p o r o s d e l o s e s t o m a s p u e d e n ser c o n s i d e r a d o s como p u e r t o s de i n t e r c a m b i o e n t r e e l medio e x t e r n o y e l i n t e r i o r de l a hoja; por e l l o , l o s f a c t o r e s f í s i c o s que i n f l u y e n so- b r e l a d i f u s i ó n d e v a p o r de agua a t r a v é s d e d i c h o s p o r o s son importantes en e l e s t u d i o de l a t r a n s p i r a c i ó n (1982). Long 16 1.3 METODOS DE MEDICION DE COZ Y VAPOW DE AGUA M e d i c i ó n d e l COZ A n a l i z a d o r d e gases d e r a y o s i n f r a r r o j o s (IRGA). Principio E l p r i n c i p i o e n e l q u e se b a s a n l o s a n a l i z a d o r e s d e g a s e s d e r a y o s i n f r a r r o j o s y que a c o n t i n u a c i ó n se i n d i c a , e l que s e ñ a l a Long (1982): es E l a n á l i s i s de substancias en e l - e s p e c t r o d e l a r e g i ó n i n f r a r r o j a e s uno d e los m é t o d o s más c o munes b a s a d o e n l a i n t e r a c c i ó n d e l a m a t e r i a y l a r a d i a c i ó n electromagnética. E s t a e s una r e l a c i ó n d i r e c t a e n t r e l a ab- s o r c -i ó n d e l a s u b s t a n c i a e n e l e s p e c t r o i n f r a r r o j o y s u estructura molecular, l a c u a l e s t á determinada por e l tiempo, e l número y l a masa d e á t o m o s , l a s f u e r z a s mutuas d e f r o n t e - r a y l a simetría de l a molécula (diferentes moléculas tienen diferente espectro). G a s e s y v a p o r e s q u e u s u a l m e n t e e x h i b e n e s p e c t r o s muy comp l e j o s son e s p e c i a l m e n t e adecuados para e l a n á l i s i s i n f r a r r o jo. L a llamada r e g i ó n i n t e r m e d i a i n f r a r r o j a d e l e s p e c t r o , e n c u e n t r a e n t r e 2.5 se y 2 5 um y e s u s a d a e n d i c h o a n á l i s i s . La vibracíón y rotación d e l espectro de l a s moléculas, c o n s i m i l i t u d e s y d i f e r e n c i a s e n t r e e l l a s p e r m i t i e n d o l a me- 17 diciÓn s e l e c t i v a de mezclas de gases, gitud. - caen d e n t r o d e e s t a l o n En p r e s i o n e s y t e m p e r a t u r a s n o r m a l e s , estos e s p e c t r o s e s t á n c a r a c t e r i z a d o s p o r e s t r u c t u r a s muy f i n a s d e m o l é c u l a s i n d i v i d u a l e s formando bandas d e a b s o r c i ó n con l í n e a s c a r a c t e rzaticas, d e forma que son r e g i s t r a d a s p o r e s p e c t r o s c o p i o s de r e s o l u c i ó n moderada, l o q u e a s e g u r a una b u e n a s e l e c t i v i d a d e n l a medición de mezclas. HCN, "3, CS2, L o s g a s e s C O Z , H 2 0 , C O , S 0 2 , NO, N20, CH4 y t o d o s l o s h i d r o c a r b o n o s a l t o s e s t á n e n t r e l o s c o m p o n e n t e s más comunes c o n a b s o r c i ó n e n l a r e g i ó n i n f r a - rroja. Por o t r o lado, i g u a l e s (02, N2, He, m o l é c u l a s c o n s t i t u i d a s p o r d o s átomos etc.) y g a s e s q u e no e x h i b e n momento d i - p o l a r , no absorben r a d i a c i ó n i n f r a r r o j a . E l d i ó x i d o d e c a r b o n o e s uno d e l o s g a s e s c o n m a y o r i n t e n sidad de absorción y por l o tanto, p a r t i c u l a r m e n t e adecuado p a r a l a d e t e r m i n a c i ó n d e c o n c e n t r a c i o n e s muy p e q u e ñ a s p o r anl i s i s infrarrojo. L a b a n d a d e m a y o r a b s o r c i ó n d e l COZ e s e n h = 4.25 pm c o n p i c o s s e c u n d a r i o s e n X = 2 . 6 6 , 2.77 y 1 4 . 9 9 pm. Es i m p o r t a n t e h a c e r n o t a r q u e e l Ú n i c o g a s p r e s e n t e normalment e e n e l a i r e c o n un e s p e c t r o d e a b s o r c i ó n q u e s e e x t i e n d e sob r e e l e s p e c t r o d e l C O 2 es e l v a p o r d e agua, diación i n f r a r r o j a en l a región 2.7 pm. que a b s o r b e r a - E l v a p o r d e agua se p r e s e n t a u s u a l m e n t e e n e l a i r e e n c o n c e n t r a c i o n e s mucho mayores que e l COZ. significativo; E s t a i n t e r f e r e n c i a r e p r e s e n t a un p r o b l e m a s i n embargo, s e puede v e n c e r h a c i e n d o e l s e c a - do d e l a i r e que v a a s e r examinado o b i e n , - filtrando l a radia c i d n e n l a l o n g i t u d d e onda donde l a a b s o r c i ó n d e los d o s ga- ses coincide. Construcción E l a n a l i z a d o r d e g a s e s d e r a y o s i n f r a r r o j o s con- siste de t r e s partes básicas: l a fuente de rayos i n f r a r r o j o s , l a s cámaras d e muestre0 y e l d e t e c t o r . La Figura 4 i l u s t r a l a c o n s t r u c c i ó n d e un I R G A c o n d o s c á m a r a s d e t e c t o r a s d e abs o r c i ó n en p a r a l e l o ; e s t e e s e l t i p o d e c o n s t r u c c i ó n más c o - múnmente u s a d o J a n a c e t uk?. ( 1 9 7 1 ) l a d e s c r i b e n : Dos e s p i r a l e s d e n i c r o m i o ( o uno c o n e l r a y o d i v i d i d o p o r e s p e j o s ) c a l e n t a d o s p o r una c o r r i e n t e d e b a j o v o l t a j e a una t e m p e r a t u r a d e 600-800°C ( r o j o v i v o ) , d e r a d i a c i ó n (1,2). s i r v e como f u e n t e L a r a d i a c i ó n d e un c a l e n t a d o r a t r a v é s d e l tubo de muestra (4), (2) c o n t e n i e n d o e l a i r e que v a a s e r a n a l i z a d o y e n t r a a una c á m a r a d e a b s o r c i ó n ( 6 ) . d i a c i ó n d e l o t r o c a l e n t a d o r (1) pasa L a rg p a s a a t r a v é s d e l t u b o d e re- f e r e n c i a ( 3 ) , l l e n a d o con n i t r ó g e n o o con a i r e l i b r e de COZ y H20 y e n t r a e n o t r a cámara ( 5 ) . das d e l d e t e c t o r (7) cidn de aluminio) Las d o s cámaras e s t á n s e p a r a p o r una membrana f i n a ( h e c h a d e 5 a 1 0 pm d e e s p e s o r , c o n una a l e = l a c u a l f o r m a uno d e l o s e l e c t r o d o s d e l condensador d e l diafragma. Las v f a s de r a d i a c i ó n s o n i n t e r r u m p i d a s p o r . un o b t u r a d o r r o t a c i o n a l (10) q u e t i e n e una f r e c u e n c i a c o n s t a n t e e n t r e 2 y 20 Hz, c a u s a n d o cambios d e p r e s i ó n p e r í o d i c a en e l d e t e c t o q c o n v i b r a c i o n e s s i m u l t á n e a m e n t e d e l a membrana. 19 a n FIGURA an parotelo. Im 8 Puontam da Radia& 4 . -e> 20 La amplitud de l a v i b r a c i ó n está determinada por l a d i f e r e n c i a d e p r e s i ó n e n t r e l a s d o s cámaras, l a cual está deter- minada p o r l a d i f e r e n c i a d e c o n c e n t r a c i ó n d e COZ e n t r e l o s t u bos de a n á l i s i s y de r e f e r e n c i a . E l cambio en l a amplitud de l a v i b r a c i ó n d e l a membrana p r o d u c e un c a m b i o e n l a c a p a c i d a d d e l condensador e l c u a l e s i n v e r s a m e n t e p r o p o r c i o n a l a l cambio de v o l t a j e a t r a v é s d e l condensador. Calibración Aunque l a c o n s t r u c c i ó n d e l IRGA d e s c r i t o t i e n e a l t a s e n s i b i l i d a d y capacidad de monitoreo continuo de concentrac i ó n d e CO2, c a r e c e d e e s t a b i l i d a d en su c a l i b r a c i ó n p o r l a r - gos p e r í o d o s de tiempo. Para cualquier trabajo e s esencial calibrar e l analizador diariamente. E l r e q u e r i m i e n t o mínimo p a r a una b u e n a c a l i b r a c i ó n e s una f u e n t e d e g a s l i b r e d e C O Z ( g e n e r a l m e n t e Ne) y una f u e n t e d e a i r e q u e c o n t e n g a una c o n c e n t r a c i ó n c o n o c i d a d e C02 e n e l r a n g o a s e r a n a l i z a d o y c o g t e n i d o p r e f e r i b l e m e n t e e n un c i l i n d r o d e a l u m i n i o ( é s t e no d e b e a b s o r b e r C O Z e n s u s p a r e d e s como l o h a r í a un c i l i n d r o d e acero). 1. E x i s t e n d o s f o r m a s d e c a l i b r a r e l IRGA: Calibración absoluta. Cuando e l a n a l i z a d o r v a y a a s e r usado p a r a d e t e r m i n a r l a c o n c e n t r a c i ó n e x a c t a d e CO2 en una m u e s t r a d e a i r e , absoluto; es d e c i r , b r e d e C02. é s t e d e b e s e r c a l i b r a d o e n e l modo l a m u e s t r a es c o m p a r a d a c o n g a s li- Para dicha calibración, e l g a s l i b r e d e C02 21 es pasado a través de ambos tubos, (el de referencia y el de análisis), haciendo el ajuste del cero en el galvanómetro. Posteriormente, muestras de aire con conceo tración de COZ conocidas también se pasan a través de ambos tubos y la deflexión de la aguja en el galvanómetro deberá ajustarse con la ganancia de amplificación. 2. Calibración diferencial. Cuando el analizador vaya a ser usado para determinar un cambio en la concentración de C02; por ejemplo, la diferencia de concentración de COZ en una corriente de aire antes y después de haber pasado sobre una hoja, el analizador deberá ser calibra do en modo diferencial. En este modo es posible detec- tar cambios muy pequeños de concentración de C02 (por d e ~ algunos modelos). -bajo de 100 ~ g m -con Para una Cali- bración precisa se requiere que los tubos de análisis y referencia sean llenados con un mismo aire de una conce2 tración conocida de COZ; el cero es entonces ajustado en el galvanómetro Long (1982). Posteriormente se hace pasar un flujo igual de aire pero con mayor concentración (conocida también) de C02 por el tubo de referencia, al mismo tiempo que el otro gas de menor concentración de C O Z pasa por el tubo de análisis; en estas condiciones se ajusta la ganancia deseada en el galvanómetro. Este tipo de calibración permite versati- lidad en la precisión de la calibración. 22 M e d i c i ó n d e l v a p o r d e agua L o s c o n c e p t o s s o b r e l a s c a r a c t e r í s t i c a s f í s i c a s d e l vap o r d e agua que s e i n d i c a n a c o n t i n u a c i ó n , s o n l o s que s e ñ a l a Ludlow (1982) : F í s i c a d e l v a p o r d e agua. E l v a p o r d e a g u a e s un g a s q u e e j e r c e una p r e s i ó n p a r c i a l en e l a i r e . Esta presión en a i r e saturado (Presión de vapor saturada), e x p r e s a d a e n k i l o p a s c a l e s (1 KPa = 75 mmHg a 0°C = 1 0 mbar) se i n c r e m e n t a c o n l a temperatura. bargo, S i n em- e l a i r e generalmente no está saturado y l a p r e s i ó n de v a p o r es menor q u e l a p r e s i ó n d e v a p o r s a t u r a d o . Temperatura de punto d e r o c í o Es l a t e m p e r a t u r a a l a c u a l l a p r e s i ó n d e v a p o r i g u a l a l a presión de vapor saturada, s i e l a i r e es e n f r i a d o s i n ga- n a r o p e r d e r agua. Deficit de saturación Es l a d i f e r e n c i a e n t r e l a p r e s Ón d e v a p o r y l a p r e s i ó n de vapor saturada a l a temperatura d e l a i r e . bras, En o t r a s p a l a - e l d é f i c i t d e s a t u r a c i ó n es un í n d i c e d e l p o d e r d e se- cado d e l a i r e ; sa de evaporación. es l a misma, - e n t r e mas a l t o e l d é f i c i t más g r a n d e es l a t a Si l a temperatura d e l a i r e y de l a h o j a e l d é f i c i t d e s a t u r a c i ó n es e q u i v a l e n t e a l a d i - - 4 23 ferencia de presiones de vapor de aire y de la hoja (e -e h a y está directamente relacionado con la tasa de transpiración TT : TT = eh - e a r + r a s , donde r a y rs = son respectivamente la resistencia de la capa frontera y la resistencia estomatal a la transferencia de vapor de agua. Humedad relativa Es la razón de la'presión de vapor y la presión de vapor saturada a la temperatura del aire (e/eo) y se expresa como un porcentaje. La humedad relativa se usa principalmente p a ra describir el contenido de humedad en el aire, y como no tiene influencia directa en ningún proceso biológico,es preferible que en su lugar se usen uno metros descritos anteriormente. o mls de los otros pará- Un error comGn en estudios de ambiente controlado es el de mantener constante la humedad relativa con el fin de mantener constante la tasa de evaporación mientras se varía la temperatura experimentalmente. Es- to da como resultado un déficit de saturación, y por lo tanto la tasa de evaporacibn se incrementa con la temperatura. Todos estos parámetros, que describen el contenido de vapor de agua en el aire, están estrechamente interrelaciona dos, de tal forma que si se conoce la temperatura del aire (del bulbo seco) pueden conocerse cualquiera de ellos. Estas 24 interrelaciones se muestran en la carta psicrométrica de la Figura 5; por ejemplo, si las temperaturas de bulbo húmedo y seco son 1 0 y 2 0 ° C respectivamente, la humedad relativa es 5 0 % , la tasa de humedad es 7 . 5 g agua kg-I y la presión de vapor es 8.5 mmHg. Sensores d e humedad Los sensores de humedad trabajan sobre uno de tres pri; cipios: de presión de bulbo húmedo, humedad relativa o tempe - ratura de punto de rocío. Psicrometrfa d e b u l b o húmedo y seco. - Un psicrómetro de este tipo consiste de d o s sensores de temperatura, uno de los cuales está cubierto con muselina que se humedece. La evaporación enfría el sensor humedecido a la temperatura de bulbo húmedo. La presión de vapor de agua (e) es calculada por la siguiente fórmula: donde T 1 y T son, respectivamente, las temperaturas de bulbo húmedo y seco; e S (TI) es la presión de vapor saturada a la temperatura de bulbo húmedo, y y es la constante psicrométrica, valor del cual depende que elpsicrómetro sea ventilado no. Los valores obtenidos con psicrómetros ventilados son o 4 25 +amporo+uro do bulbo 8080 PC) - Carta PaIcromÓtrica iiustrarndo las rela cionea entre tempuaturu da bulbo seco y tuno peratura de bulbo húmedo, hummdod r e l a t i vo ( RH l. rozón de humedad y- prm8iÓn d e vo- - por. * 26 g e n e r a l m e n t e más p r e c i s o s q u e c o n l o s d e l t i p o n o v e n t i l a d o s . L o s p s i c r ó m e t r o s d e b u l b o húmedo y s e c o s o n r e l a t i v a m e n t e b a - ratos y simples. S e n s o r e s d e humedad r e l a t i v a . E s t o s v a r í a n d e s d e l o s s i m p l e s d i s p o s i t i v o s d o n d e l a humedad r e l a t i v a i n f l u y e e n l a s p r o p i e d a d e s m e c á n i c a s d e l m a t e r i a l , h a s t a l o s más c o m p l e j o s d o n d e l a humedad a f e c t a l a s p r o - piedades e l é c t r i c a s de l o s sensores. E l s e n s o r d e c l o r u r o d e l i t i o es e l t i p o más común d e s e n s o r e l é c t r i c o y es r e l a t i v a m e n t e b a r a t o . E l cloruro de l i t i o e s h i g r o s c ó p i c o y e l c o n t e n i d o d e humedad d e l a i r e d e t e r m i n a cuanta agua a b s o r b e , c i a AC d e l s e n s o r . l o c u a l i n f l u y e en l a r e s i s t e n - E s t e t i p o d e s e n s o r es s e n s i b l e a c o n t a - minación por polvo y o t r a s p a r t í c u l a s higroscópicas. Todos l o s s e n s o r e s e l é c t r i c o s s o n s e n s i b l e s a ' c a m b i o s e n l a temperatura, p o r l o c u a l d e b e h a c e r s e una c o r r e c c i ó n y a s e a e l é c - tricamente o por cálculo. Otro método s i m p l e y b a r a t o está basado en e l c o l o r d e l c l o r u r o d e c o b a l t o impregnado en p a p e l , e l c u a l cambia a a z u l p a r a humedad r e l a t i v a b a j a y d e l i l a a r o s a p a r a humedad r e l a tiva alta. E s t o s i n d i c a d o r e s son u s a d o s c o m e r c i a l m e n t e p a r a c u b r i r v a r i a c i o n e s d e l 10 a l 1 0 0 % d e humedad r e l a t i v a . J 27 Higrometría de punto d e rocío. Existen básicamente dos tipos de sensores de punto de rocío: de sal saturada e higrométro de condensación. Los del tipo de sal saturada son ampliamente usados por su bajo costo y simplicidad; además de no ser afectados por iones contaminantes. Su mayor limitación es una baja respues ta en tiempo e incapacidad de medir humedad relativa menor a 10%. Los del tipo de condensación operan en una amplia gama de puntos de rocío y son más rspídos, precisos y confiables, por lo que son más costosos y complejos. El aire que va a ser medido, se circula a través del apa rato, el cual lo enfría hasta que el rocío empieza a tomar forma; este es detectado Óptica o eléctricamente, haciendo ce - sar el enfriamiento; cuando el rocío se está evaporando, el enfriamiento recomíenza. El equilibrio de temperatura a la cual justamente el rocío se está formando y evaporando es la temperatura de punto de rocío, y es a esta temperatura a la cual el sistema deberá estar calibrado antes de iniciar las mediciones. 28 XI. DISEBO E IMPLEHENTACION DEL S I S T E M A DE M E D I C I O N DE G A S E S C a r a c t e r í s t i c a s d e l sistema L a c o n f i g u r a c i ó n usada p a r a e s t e p r o y e c t o fue l a d e l s i c tema a b i e r t o ; en e l cual, como y a s e d e s c r i b i ó , se s u m i n i s t r a a i r e d e l a a t m ó s f e r a c o n c o n c e n t r a c i ó n d e C02 y v a p o r d e a g u a conocidas, a t r a v é s d e una c á m a r a d e a s i m i l a c i ó n d o n d e s e en- cuentra e l material v e g e t a l . diseño fueron: Los sensores u t i l i z a d o s en este un a n a l i z a d o r d e g a s e s d e r a y o s i n f r a r r o j o s p a r a e l C O Z y un h i g r ó m e t r o d e p u n t o d e r o c í o d e l t i p o c o n d e n s a c i ó n p a r a e l v a p o r de agua. L o s s i s t e m a s a b i e r t o s p u e d e n ser d i s e ñ a d o s e n d i v e r s o s tamaños, como e l d e B e a d l e uno p a r a h o j a s s o l a s . e t al. ( 1 9 7 4 ) quienes diseñaron E s t o s a u t o r e s t a m b i é n a f i r m a n que l o s h i g r ó m e t r o s de punto d e r o c í o s o n i n s t r u m e n t o s p r e c i s o s y c o n f i a b l e s para medir f l u j o s de gases. Determinación d e l a tasa f o t o s i n t é t i c a (FC02) A l m e d i r FC02 una m u e s t r a d e l a i r e q u e e n t r a a l a cámar a pasa a t r a v é s d e l tubo d e r e f e r e n c i a y o t r a muestra d e l a i r e que s a l e d e l a cámara es p a s a d o a t r a v é s d e l t u b o d e análisis. tenído.de E l I R G A m o n i t o r e a e n t o n c e s l a d i f e r e n c i a d e l conCOZ e n e l a i r e a n t e s y l a cámara d e a s i m i l a c i ó n . después d e haber entrado a 29 Para calcular la tasa fotosintética FC02 se tiene la siguiente relación: FC02 = F hCa A donde: F = flujo del aire a través de la cámara. ACa = diferencia de concentración de C 0 2 antes y después de pasar por la cámara. A = Area foliar. Para determinar FC02 en un sistema abierto los requerimientos son: que el IRGA pueda ser calibrado en modo diferen cial; que el flujo del aire a través de la cámara sea constan te y conocido en forma precisa y que el área foliar sea determinada también en forma precisa. L a s ventajas en el uso de un sistema abierto son: 1. Se puede determinar simultáneamente la concentración de C02 en un número n de cámaras de asimilación, mediante el uso de un interruptor. 2. Mediante el acoplamiento de otros instrumentos, es posible medir otros procesos en forma simultánea, como la transpiración. 30 D e t e r m i n a c i a n d e l a t a s a t r a n s p i r a t o r i a (TT) Con e l s i s t e m a d e s c r i t o a n t e r i o r m e n t e e s p o s i b l e c a l c u l a r también l a t a s a de t r a n s p i r a c i ó n d e l a s p l a n t a s . Así, temperatura o b t e n i d a con e l h í g r ó m e t r o d e punto d e r o c í o , t o a l a e n t r a d a como a l a s a l i d a d e l a c á m a r a , marse a densidad d e v a p o r d e agua, v a p o r d e a g u a (CVA) es d e c i r , la tag debe t r a n s f o r - concentración de u t i l i z a n d o l a s T a b l a s M e t e o r o l ó g i c a s Smith- s o n i a n a s ( T a b l a s No. 108) A n e x o 1. Una v e z o b t e n i d o s e s t o s d a t o s se c a l c u l a en forma d i r e c t a l a t a s a t r a n s p i r a t o r i a : F l u j o x AVA TT = Area f o l i a r donde AVA = CVA s a l i d a CVA e n t r a d a Descripción d e l sistema A c o n t i n u a c i ó n s e p r e s e n t a e l diagrama d e b l o q u e s (Figur a 6), e n e l c u a l se m u e s t r a n e n f o r m a e s q u e m á t i c a a t o d o s los c o n s t i t u y e n t e s d e l s i s t e m a , a s í como l a s r e l a c i o n e s ent r e e l l o s y e l f l u j o que e l p r o c e s o d e m e d i c i ó n d e g a s e s tie n e e n e l mismo. Sensores d e C O Z y v a p o r d e a g u a . Sensor d e C02 Se p r e t e n d . i Ó u t i l i z a r un a n a l i z a d o r d e g a s e s d e r a y o s infrarrojos (IRGA) m a r c a Beckman M o d e l o 8 6 5 ( A n e x o 21, e l 31 ISTLMA ATMO8tLRA DL O821 55 D I A G R A M A A - ROTAMETRO f DE ASIMILACION n HIOROMETRO D E R PUNTO G D E ROCIO A B* L O E S T R . Q U E S I .a R O> TAMETRO ( i (AMslENTe) FIGURA 6 : n i 4 32 cual determina continuamente la concentración de C O Z en una mezcla de gases. El análisis está basado en una medición diferencial de la absorción de energía infrarroja. Para convertir las lecturas en valores de concentración, es necesario utilizar una curva de calibración, elaborada en el mismo instrumento y por investigador en función de los objetivos del experimento con base en gases de concentración conocida de C o p con precisión. Sensor de humedad Se utilizó un higrómetro de punto de rocko del tipo condensación, con detector Óptico, marca EGG Environmental Equipment Modelo 660 (Anexo 3 ) , cuyo sensor consiste de un espejo capaz de detectar temperaturas de punto de rocío en el rango - 4 0 ° C a +lOO°C. Similarmente, como en el caso de las concentraciones de C o p , las temperaturas obtenidas deben transformarse a vapor de agua, es decir, concentración de vapor de agua (CVA), y una vez obtenidos estos datos, se calcula en forma directa la tasa transpiratoria. Sistema de muestre0 del g a s . Para este sistema s e utilizaron básicamente tres elementos: bombas de presibn-vacío, flujómetros y tubería. 33 I L a s bombas d e v a c í o f u e r o n F E L I S A M o d e l o s FE 1 5 0 0 ( c a p a c i d a d 50 l / m i n ) y FE 1 6 0 0 ( c a p a c i d a d 80 i / m i n ) , modelo (Anexo 4 ) . dos de cada L a s d e mayor c a p a c i d a d se e m p l e a r o n p a r a suministrar e l a i r e de l a atmósfera hacia e l sistema y l a s d e menor p a r a m u e s t r e a r e l a i r e d e l a cámara q u e s e r í a a n a l & z a d o p o r e l IRGA o s e n s o r d e VA a una t a s a d e 1 l / m i n p a r a e l p r i m e r o , y d e 1.8 l / m i n para e l segundo s e n s o r . L o s rotámetros u t i l i z a d o s , d e marca Dwyer, t a m b i é n fuel / m i n ) y s e r i e VFB r o n d e d o s c a p a c i d a d e s : s e r i e RMC (30-300 (0-10 i/min) (Anexo 5) para m o n i t o r e a r e l f l u j o s u m i n i s t r a d o d e l a a t m ó s f e r a y e l m u e s t r e a d o d e l a cámara, En r e l a c i ó n a l a t u b e r í a , (material se u t i l i z ó : respectivamente. tubería de cobre i m p e r m e a b l e a l C o p ) y t u b e r í a f l e x i b l e (manguera) d e d i v e r s o s tamaños d e p e n d i e n d o d e l a n e c e s i d a d d e l f l u j o d e aire. Sistema d e acondicionamiento d e l a i r e . E s t e s i s t e m a c o n s i s t i ó d e un c i l i n d r o d e m e t a l c o n c a p a c i d a d d e 200 I t , a l c u a l s e l e i n s e r t a r o n e n l a t a p a s u p e r i o r 4 t u b o s d e 1 . 5 cm d e d i á m e t r o ; d o s d e e l l o s e r a n p a r a e l i n greso d e l a i r e de l a atmósfera hacia e l i n t e r i o r d e l c i l i n d r o c o n e l o b j e t o d e h o m o g e n e i z a r l o , y l o s o t r o s t r e s e r a n salidas, d o s d e l o s c u a l e s s e c o n e c t a r o n d i r e c t a m e n t e a l a cámara y a l s e n s o r d e C o p o d e VA (IRGA o HPR) ner l a referencia d e l a i r e atmosférico. con e l o b j e t o d e te- 34 Cámara de a s i m i l a c i ó n . P a r a e l d i s e ñ o d e l a cámara d e a s i m i l a c i ó n , se tomaron en cuenta básicamente tres a s p e c t o s : m a t e r i a l , tamaño d e l a muestra a i n t r o d u c i r y c i r c u l a c i ó n d e l a i r e . Dado q u e l o s e l e m e n t o s a a n a l i z a r s e e r a n e l C 0 2 y e l VA, e l m a t e r i a l d e b l a ser impermeable a e l l o s , p o r l o que se u t i - t r a n s p a r e n t e d e 5 mm d e e s p e s o r , l i z ó acr'ilico u n i d o s c o n pe- g a c r i l y s e l l a d o s con s i l i c ó n . L a cámara s e d i s e ñ ó e n p r i n c i p i o p a r a p l a n t a s d e m a í z y s o r g o d e s d e a p r o x i m a d a m e n t e 4 a 8 semanas d e e d a d . mismo, Por l o s e c o n s i d e r ó l a a l t u r a y nGmero d e h o j a s c o m p l e t a m e n - t e d- e s a r r o l l a d a s d e m a t e r i a l e s d e e s t a e d a d . Así, l a cámara d e b e r í a ser d e l a s s i g u i e n t e s d i m e n s i o n e s aproximadamente 7 0 x 7 0 ~ 2 0cm ( F i g u r a Además, 7). como e n e s t o s e s t u d i o s e s n e c e s a r i o g a r a n t i z a r e l c o n t a c t o uniforme y constante d e l a i r e con l a s u p e r f i c i e foliar, s e d e b í a p r o c u r a r una b u e n a c i r c u l a c i ó n d e l a i r e d e 2 t r o d e l a cámara; con t a l o b j e t i v o , á n g u l o s d e 90" s e c o n s i d e r ó e l i m i n a r los e n l a p a r t e s u p e r i o r d e l a misma, c i d n d e un v e n t i l a d o r (marca SF, M o d e l o CK-120, l a instala- 178 m3/hora) en l a p a r t e i n f e r i o r para impulsar l a c o r r i e n t e d e a i r e que ingresaba, y t e n e r una s a l i d a d e a i r e d e l a c á m a r a d e l d o b l e d i á m e t r o que l a d e l i n g r e s o . 35 CAMARA DE ASIMILACION vol (opro%j S S t . 6 Ita. FtGURA 7 111. PRUEBA DEL SISTEMA La prueba del sistema se llevó a cabo para el proceso de transpiración, mediante tres mediciones: de una planta de maíz, de una de cártamo y una sin planta. Esta Última sirvió para detectar posibles fugas as€ como para estimar la precisión del sistema . Se colocó la muestra en la cámara de asimilación y hacieg do circular por ésta un determinado flujo de aire, se cuantificó la temperatura de punto de rocío del aire que entró y salió a través de la cámara, mediante el empleo del higrómetro de punto de rocío. - Estas temperaturas se transformaron a concentraciones de vapor de agua ( C V A ) utilizando las tablas meteorológicas Smith sonianas (Tabla No. lo$), para finalmente calcular en forma directa la tasa transpiratoria (TT): flujo TT = AVA Area foliar donde, CVA salida= CVA entrada. Evaluación d e la cámara sin planta Para esta primera prueba se tomaron 15 lecturas (Cuadro 1) a un flujo de aire constante d e 7 8 . 2 l/min, obteniéndose los resultados que se presentan en el Cuadro 2 . C u a d r o 1. Mediciones Temperatura Entrada Salida ("CI ("C 1 hechas a l a c á m a r a d e a s i m i l a c i ó n s i n planta. Concentración de vapor de agua Salida ACVA Entrada (9 m-7 Flujo: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7.1 7.0 7.0 6.9 6.9 7.1 7.2 7 .O 7.1 7.0 7.0 7.0 7.0 6.9 6.9 7.1 7.1 7 .O 7.0 7.1 7.2 7.2 7 .O 7.1 7 .O 7 .O 7 .O 7 .O 6.9 6.9 7.801 7.750 7.750 7.699 7.699 7.801 7.851 7.750 7.801 7.750 7.750 7.750 -7.750 7.699 7.699 (h-9 (9i - . , 'Tl-11 ()lg an-2s-1) 1 78.2 l/min 7.801 7.801 7.750 7.750 7.801 7.851 7.851 7.750 7.801 7.750 7.750 7.750 7.750 7.699 7.699 o. o51 0.051 0.102 0.050 - O O O O O D O o . O -0 O O . 38 Cuadro 2 . E v a l u a c i ó n d e l a cámara s i n p l a n t a . (LPM) CVA (entrada) gm-3 CVA ( s a l i d a ) -3 gm 78.2 7.753 7.770 Flujo f 0.045 f 0.046 CVA 0.017 f 0.03 -. Como s e p u e d e o b s e r v a r , l a d i f e r e n c i a de concentra- c i d n d e v a p o r e n t r e l a e n t r a d a y s a l i d a f u e mucho menor que l a d e s v i a c i ó n e s t á n d a r d d e l a s mismas, l o que i m p l i c a que e l e r r o r d e d i s e ñ o o c o n s t r u c c i ó n de l a cámara e s menor a l e r r o r e x p e r i m e n t a l y p o r t a n t o s e p u e d e c o n s i d e r a r como una cámara e f i c i e n t e y p r e c i s a en c u a n t o a f u g a s d e l s i s t e m a . dos p o s i b l e s f u e n t e s de e r r o r , De e s t a s s e c o n s i d e r a que l a c o n s t r u c - c i d n e s p r á c t i c a m e n t e l a d e mayor i n f l u e n c i a . M e d i c i o n e s h e c h a s en p l a n t ; a a . d e ma42 y . c b r t a m o - - - - En e s t a s d o s p r u e b a s s e tomaron 1 0 l e c t u r a s p a r a t r e s flujos distintos (Cuadros 3 y 4 ) con l a s c u a l e s s e c a l c u l a r o n l a s t a s a s t r a n s p i r a t o r i a s a d i f e r e n t e s f l u j o s que s e p r e s e n t a n en e l C u a d r o 5 y s e i l u s t r a n g r á f i c a m e n t e en l a F i g u r a 8 . Se p u e d e n o t a r que e l s i s t e m a e s s u f i c i e n t e m e n t e s e n s i b l e p a r a d i f e r e n c i a r t a s a s d e t r a n s p i r a c i ó n b a j a s como l a d e l maíz y más e l e v a d a s como l a d e c á r t a m o y aún m á s i m p o r t a n t e s e puede a p r e c i a r que l a t a s a t r a n s p i r a t o r i a (TT) en ambas p l a n t a s tuvo cambios s i g n i f i c a t i v o s conforme s e v a r i ó e l f l u - _- , 39 Mediaianes .hechas a una p l a n t a d e m a í z . C u a d r o 3. A r e a Foliar: 1 5 6 5 em2. Temperatura Entrada Sal ida ("C 1 ("C) Entrada (9m- Concentración de vapor de agua ACVA Salida (sm- 9 (h3' , Flujo: 118.2 l / m i n 1 2 3 4 5 6 7 8 9 10 6.3 6.3 6.6 7.1 7.0 7.0 6.4 6.7 6.4 5.8 7.2 7.2 7.3 7.7 7.4 7.7 6.4 7.3 6.9 6.7 7.404 7.404 7.550 7.801 7.750 7.750 7.452 7.600 7.452 7.165 7.851 7.851 7.902 8.110 7.954 8.110 7.699 7.902 7.699 7.600 0.447 0.447 0.352 O. 309 O. 204 O. 360 O. 247 0.302 O. 247 0.435 O. 563 O. 563 0.445 O .389 0.257 O .453 0.31 1 O. 380 0.311 O. 547 O. 305 O. 253 0.354 O. 302 0.302 0.402 0.453. 0.354. o.354 0.354 O. 254 0.211 O. 235 O. 251 O. 251 O. 334 O. 377 O. 295 O. 295 O. 295 0.36 0.621 0.514 O. 357 0.413 O. 621 O. 567 0.517 O. 464 0.517 O. 204 0.352 O. 291 o. 202 O. 234 0.352 0.321 O. 293 O. 267 O. 293 Flujo: 78.2 i / m i n 1 2 3 4 5 6 7 8 9 10 6.8 6.8 6.7 6.7 6.7 6.5 6.5 6.7 6.7 6.7 7.4 7.3 7.4 7.3 7.3 7.3 7.4 7.4 7.4 7.4 7.649 7.649 7.600 7.600 7.600 7.501 7.501 7.600 7.600 7.600 7.954 7.902 7.954 7.902 7.902 7.902 7.954 7.954 7.954 7.954 . Flujo: 53.2 l/min 1 2 3 4 5 6 7 8 9 10 7 .O 6.8 6.8 6.9 7.0 6.8 6.8 6.9 6.9 6.9 7.7 8.0 7.8 7.5 7.8 8.0 7.9 7.9 7.8 7.9 7.75 7.649 7.649 7.699 7.75 7.649 7.649 7.699 7.699 7.699 8.11 8.27 8.163 8.006 8.163 8.27 8.216 8.216 8.163 8.216 40 2uadro 4 . M e d i c i o n e s h e c h a s a una p l a n t a d e c á r t a m o . Temperatura Entrada Salida ("C) ("C) Entrada (9m- 3, Area F o l i a r : 1181 c m 2 Concentraci6n de vapor de agua 1qq-t' Salida ACVA (b (9m(yg cm-'s-') F l u j o : 118.2 l/min 1 2 3 4 5 6 7 8 9 10 7 .O 7.2 7.2 7.2 7.3 7.3 7.0 7.1 7.3 7.1 10.6 1 1 .o 1o.a 10.9 10.6 10.7 10.5 10.5 9.8 9.9 7.750 7.801 7.851 7.851 7.902 7.902 7.750 7.801 7.902 7 .SO1 9.763 10.01 9.887 4.949 9.763 9.825 9.702 9.702 9.280 9.339 2.013 2.204 2.036 2.098 1.861 1.923 1.952 1 .go1 1.378 1.538 3.36 3.68 3.40 3.50 3.10 3.21 3.26 3.17 2.30 2.56 1.378 1.548 1.557 1.608 1.668 1.640 1.690 1.690 2.053 1.76 1.48 1.66 1.67 1.73 1.79 1.76 1.82 1.82 2.19 1.89 2.390 2.501 2.580 2.710 2.580 2.549 2.789 2.831 2.840 2.941 1.79 1.88 1.94 2.03 1.94 1.91 2.10 2.13 2.13 2.21 F l u j o : 76.2 i/min 1 2 3 4 5 6 7 8 9 10 7.3 7.2 7.3 7.2 7.2 6.96.8 6.8 6.8 6.9 9.8 10.0 10.1 10.1 10.2 9.9 Y .9 9.9 10.5 10.1 7.902 7.851 7.902 7.851 7.851 7.699 7.649 7.649 7.649 7.699 9.280 9.399 9.459 9.459 9.519 9.339 9.339 9.339 9.702 9.459 Flujo: 53.2 l / m i n 1 2 3 4 5 6 7 8 9 10 7 .O 6.9 7.0 7.0 7 .O 7.2 7.1 6.9 7 .O 6.8 11.2 11.3 11.5 11.7 tl.5 11.6 11.9 11.8 11.9 11.9 7.750 7.699 7.750 7.750 7.750 7.851 7.801 7.699 7.750 7.649 10.14 10.20 10.33 10.46 10.33 10.40 10.59 10.53 10.59 10.59 Cuadro 5. F l u j o (LPM) Tasas t r a n s p i r a t o r i a s (TT) promedio a d i s t i n t o s f l u j o s d e a i r e a t r a v é s d e l a cámara d e a s i m i l a c i ó n e n una p l a n t a d e m a í z y c á r t a m o . CVA ( e n t r a d a ) gm -3 TT l.ig cm - 2 s - 1 Rango C A R T A M O 53.2 7.7420.05 2.0020.13 1.87-2.13 76.2 7.7720.11 1.7820. 18 1.60 1.96 118.2 7.8320.59 3.1520.42 2.73 3.57 M A 1 2 53.2 7.6920 .O4 O . 2820.05 O . 23-0.33 76.2 7.5920.05 O . 2820.05 O . 23-0.33 118.2 7 .5320.20 O .42+0.11 O . 31-0.53 j o de aire, l o c u a l p u d i e r a d e b e r s e a l a s v a r i a c i o n e s en l a r e s i s t e n c i a d e l a c a p a f r o n t e r a a s o c i a d a s c o n l o s aumentos d e l f l u j o de a i r e , y a que n o se d e t e c t a r o n c a m b i o s e n l a con- c e n t r a c i ó n d e v a p o r d e agua en e l a i r e c i r c u l a n t e . G o n z á l e z (1982) e m p l e a n d o una c á m a r a d e f l u j o a b i e r t o p a r a p l a n t a s c o m p l e t a s d e 200 dm3 d e c a p a c i d a d y un h i g r ó m e t r o d e p u n t o d e r o c í o como s e n s o r d e humedad, d e t r a n s p i r a c i ó n d e 0.9 g o a 3OoC y 800 pEm-2s'1. a 1.3 p g cm-2s'1 encontró tasas para plantas de sor- Las d i f e r e n c i a s c o n l a s d e l p r e - s e n t e t r a b a j o pueden d e b e r s e a l a e s p e c i e , a l a temperatura y sobre todo a l a radiación fotosintéticamente activa. I 42 1.0 F I G U R A 8 . T a s o Trancrpiratorio (TT) de aire a través de a di8tintOS flujos la cámara de asimilación en uno planta de m a k y córtame. & I Z T A P A L A P ~ ' &RVlCiQ QOCUMENiALQ J 43 Con una c á m a r a d e 760 dm de capacidad recubierta de l i e t i l e n o y p a r a f i l m L i v e r a (1985) plantas completas de sorgo, 0.09 pg c m - l C 2 e n PO- midió transpiración de encontrando v a l o r e s de 0.01 a donde e l á r e a c o r r e s p o n d e a l s u e l o donde estaban l a s plantas. A c e r c a d e e s t a t é c n i c a c o n c l u y e que, d e s s i b i e n pueden r e p r o d u c i r r te natural, ción, r S , a e s t a s cámaras g r a n d i s t i n t a s a l a s d e l ambien- dan r e s u l t a d o s e x c e l e n t e s p a r a m e d i r t r a n s p i r a - f o t o s í n t e s i s y r e s p i r a c i ó n d e l o s c u l t i v o s en e l campo; a g r e g a q u e e s t a t é c n i c a d e b e s e r Ú t i l p a r a g e n o t i p o s a d i f e r e n t e s n i v e l e s d e agua y temperatura. Por o t r o lado, c o n una c á m a r a d e a s i m i l a c i ó n d e 1 dm a p l i i a d a en h o j a s s o l a s , e s t e mismo a u t o r d e t e c t ó d i f e r e n c i a s s i g n i f i c a t i v a s e n t r e g e n o t i p o s d e s o r g o y m a í z p a r a T T que v a r i a r o n d e 0.06 rencias en r S a 0 . 1 0 v g cm'1s'2, d e 2.4 a 4.3 asimismo e n c o n t r ó d i f e - s cm-l. E v a l u a c i ó n e x p e r i m e n t a l d e la r e s i s t e n c i a d e c a p a f r o n t e r a ( r a ) Considerando que l a s v a r i a c i o n e s o b t e n i d a s en l a t a s a d e t r a n s p i r a c i ó n d e l a s p l a n t a s d e maíz y cártamo pudieron deber- se a l a d i s m i n u c i ó n d e l a r e s i s t e n c i a d e c a p a f r o n t e r a p o r e l h e c h o d e h a b e r v a r i a d o l o s f l u j o s d e l a i r e a t r a v é s d e l a cá- - mara d e a s i m i l a c i ó n , s e p r o c e d i ó a e v a l u a r e n f o r m a e x p e r i m e n t a l esta resistencia. 44 Con un slmil de cada planta de área conocida, hechos a - base de papel filtro humedecido, se procedió de la misma for ma que con las plantas naturales; se introdujo en la cámara, se circuló aire con distintos flujos a través de ésta y se tomaron lecturas de temperatura de punto de rocío en la entrada y salida (Cuadros 6 y 7 ) . Con el uso de papel filtro humedecido s e elimina la rs (la resistencia estomatal) y se logra una tasa de evaporación (TE), de tal forma que a partir de la ecuación para calcular transpiración como proceso difusivo, se pudiera calcular la r a de la cámara diseñada: TE5r si r S = O, entonces TE = Y ra = a AVA + r 6 AVA ra AVA TE Note que AVA corresponde al gradiente de concentración de vapor de agua entre la salida y entrada de la cámara de asimilación al medirse el símil de papel filtro, y que TE - equivale a la "transpiración" de dicho símil estimada median te la expresión: TT = VA flujo área foliar 45 Cuadro 6 . M e d i c i o n e s h e c h a s a un símil d e p l a n t a d e m a í z d e p a p e l filtro. Area F o l i a r : 1 6 6 9 cm2. Temperatura Entrada Salida ("C) ("C) Concentración de vapor de agua Ehtrada Salida ACYA (9i3) (Sm-9 1 < t p i (pg Qn-2S-l) Flujo: 128.2 i/min 1 2 3 4 5 6 7 8 9 10 -3.7 -3.4 -3.8 -3.4 -3.6 -3.3 -3.2 -3.5 -3.3 -3.4 -1.6 -1.6 -1.6 -1.7 - 1 .5 -1.7 -1.9 -2.1 -2.0 -1.8 3.740 3.820 3.713 3.820 3.766 3.847 3.875 3.793 32 4 7 3.820 4.337 4.337 4.337 4.307 4.368 4.307 4.247 4.188 4.217 4.277 O . 597 0.517 O. 624 O. 487 0.602 0.460 0.372 O . 395 0.370 O .457 O. 764 O ,662 O. 799 O . 624 0.77i O. 589 0.476 O . 506 0.474 O. 585 O. 690 O . 694 O. 631 O. 664 O . 546 0.631 O .499 O . 759 O .668 O . 550 0.470 O. 473 0.430 0.452 0.372 O. 430 O. 340 0.517 0.455 O. 375 O . 585 O. 582 o. 551 O. 605 O .609 0.530 O. 554 0.521 O . 554 O . 582 0.281 O. 280 0. 265 O . 291 O. 293 o. 255 O. 266 o. 251 O. 266 O. 280 Flujo: 68.2 Urnin 1 2 3 4 5 6 7 8 9 10 -4.4 -4.3 -4.4 -4.3 -4.3 -4.4 -4.0 -4.2 -4.2 -4.2 -1.9 -1.8 -2.1 -1.9 -2.3 -2.1 -2.2 -1.5 -1.8 -2.2 3.557 3.583 3.557 3.583 3.588 3.557 3.660 3.609 3.609 3.609 4.247 4.277 4.188 4.247 4.129 4.188 4.159 4.368 4.277 4.159 Flujo: 48.2 l h i n 1 2 3 4 5 6 7 8 -3.2 -3.3 -3.3 -3.5 -3.4 -3.0 -3.2 -3.3 -1.2 -1.3 -1.4 -1.4 -1.3 -1.2 -1.3 -1.5 10 -3.3 -1.3 9 -3.2 -1.3 3.875 3.847 3.847 3.793 3,820 3.930 3.875 3.847 3.875 3.847 4.460 4.429 4.398 4.398 4.429 4.460 4.429 4.368 4.429 4.429 46 uadro 7 . M e a i c i o n e s h e c h a s a un s í m i l d e p l a n t a d e cártamo d e p a p e l filtro. Area F o l i a r : 1 6 2 5 cm2. Temperatura Entrada Salida ("C) Entrada 1 ("C) Concentración de vapor de agua Salida ACVA In" (9m-3> ('3 m m 3 ) (Jig Qn-'2s-') Flujo: 128.2 Urnin 1 2 3 4 5 6 7 8 9 10 -3.5 -3.2 -3.3 -3.3 -3.3 -3.2 -3.1 -3.2 -3.1 -3.0 -2.1 -1.8 -1.9 -1.8 -1.8 -1.6 -1.6 -1.7 -1.4 -1.5 3.793 3.¿75 3.847 3.847 3.847 3.875 3.902 3.875 3.902 3.930 4.188 4.277 J . 247 4.277 4.277 4.337 4.337 4.307 4.398 4.368 O. 395 O. 402 O. 400 O. 430 0.430 O. 462 0.435 0.432 0.496 O. 438 0.519 O. 529 O. 526 O. 565 O. 565 O. GO7 0.572 O. 568 O. 652 O. 576 O. 609 o. 551 O. 609 O. 554 0.613 O. 609 O. 493 O. 609 O. 605 0.613 0.426 O. 385 0.426 0.387 O .429 G.426 0.345 0.426 0.423 0.429 O. 554 O. 624 O. 585 O. 624 O. 648 O. 624 O. 593 O. 561 O. 621 O. 624 O. 274 O. 308 O. 289 0.308 0.320 0.308 O. 253 a. 277 O. 307 O. 308 m Flujo : 68.2 l/min 1 2 3 4 5 6 7 8 9 10 -3.4 -3.3 -3.4 -3.2 -3.3 -3.4 -3.2' -3.4 -3.5 -3.3 -1.3 -1.4 -1.3 -1.3 -1.2 -1.3 -1.5 -1.3 -1.4 -1.2 3.820 3.847 3.820 3.¿375 3.847 3.820 3.875 3.820 3.793 3.847 4.429 4.398 4.429 4.429 4.460 4.429 4.368 4.429 4.398 4.460 0.586 Flujo: 48.2 l/min 1 2 3 4 5 6 7 8 9 10 -3.2 -3.O -3.2 -3.0 -3.2 -3.0 -3.0 -3o. -3.1 -3.0 -1.3 -0.9 -1.2 -0.9 -1.o -0.9 -1.o -1.1 -1.o -0.9 3.875 3.930 3.875 3.930 3.875 3.930 3.930 3.930 3.902 3.930 4.429 4.554 4.460 4.554 4.523 4.554 4.523 4.491 4.523 4.554 m 47 donde e l á r e a f o l i a r s e r í a e n e s t e c a s o , l a s u p e r f i c i e e v a p o r a t i v a d e l papel f i l t r o . L a t a s a de e v a p o r a c i ó n c a l c u l a d a a d i s t i n t o s f l u j o s de a i r e s e m u e s t r a n en los C u a d r o s 8 y 9 y s e i l u s t r a n en l a F i g . 9 . Cuadro 8, Tasa de e v a p o r a c i ó n (TE) a d i s t i n t o s f l u j o s de a i r e a t r a v é s d e l a c á m a r a d e a s i m i l a c i ó n e n un s í m i l d e p l a n t a h e c h o con p a p e l f i l t r o . CVA ( e n t r a d a ) Flujo (LPM) TE -2s-1) (ilg cm ígm-3) 48.2 3.9120.03 68.2 128.2 CARTAMO Rango O . 3020 . O 1 O . 29-0.31 3.8320.03 0.4120 . O 3 O. 39-0.44 3.7820.04 O . 5720.04 0.53-0.61 3.8620.03 0.2720.01 O . 26-0.28 68.2 3.5920 . O 3 0.4320.05 0.38-0.48 128.2 3.8050.05 O .6220.12 O . 50-0.74 MAIZ L o s d a t o s a n o t a d o s e n e l C u a d r o 8 c o n f i r m a n que una sup e r f i c i e e v a p o r a n t e s i n e s t o m a s y b a j o un f l u j o d e a i r e con c i e r t a c o n c e n t r a c i ó n d e v a p o r d e a g u a , aumenta s u t a s a d e e v z p o r a c i ó n a l e l e v a r e l f l u j o de a i r e c i r c u l a n t e a t r a v é s de l a cámara. Dado que e s t a e v a p o r a c i ó n sólo e n c u e n t r a l a r a , e s e v i d e n t e que l o s aumentos e n f l u j o d e b e n o c a s i o n a r una d i s m i nución en r a . J 48 Cuadro 9. Resistencia de la capa frontera (ra) a distintos flujos a través de la cámara de asimilación en un símil de planta'de maíz y cártamo hechos con papel filtro. Flujo (LPM) Resistencia de la capa frontera (ra ) (s cm-1) M a í z C á r t a m o 48.2 2.10 2.02 68.2 1.47 1.43 0.79 0.76 128.2 Como se observa en el Cuadro .9, efectivamente la ra disminuyó conforme se incrementó el flujo de aire a través de la cámara de asimilación conteniendo la muestra de papel filtro. En cónsecuencia, el sistema diseñado es capaz de reproducir diferentes condiciones ambientales en cuanto a velocidad del viento y la correspondiente r a para cada especie. Bell e t d. (1973) encontraron una r de 0.14+0.02 s cm-l a en un sistema portátil que diseñaron para medir fotosíntesis y rs de la hoja para hojas anfiestomáticas. Otros autores (Parkinson e2 a e . , 1980) obtuvieron una ra de 0.15 a 0.31 para otro sistema portátil, valores que consideraron aceptablemente pequeños, aunque reconocieron que variaban dentro de la cámara, dependiendo de la distancia entre el ventilador y la muestra. Estos autores tampoco controla- 49 Ccm 8-1) ro 2 .o I .o Tasa de Evapomcidn (TE) - 50 ron la temperatura de la hoja, pues consideraron que el diseño y selección de los materiales a medir, permanecieran muy cercanos al de aquellas hojas no encerradas en la cámara. En el sistema aquí diseñado se hace la misma consideracibn, pues aunque no se controló la temperatura foliar, el aire circulante a través de la muestra era previamente homogeneizado en un tanque de 200 1 y obtenido del ambiente externo a unos 5 m de altura. CBilculo de la resistencia estomatal (ra) Dado que el flujo transpiratorio en plantas pasa por dos resistencias, la ra y la r s , con los datos anteriore.8 (Cuadro - 9) surge la pregunta si el’ flujo circulante en-la cámara de . . asimilación también ocasiona camb-ios en-r 8 . Por lo anterior, una vez obtenida la resistencia de capa frontera (ra), se procedib a calcular r 8 , a partir de la ecua ción para TT considerada como proceso difusivo: TT = -r AVA a despejando rs: rS = + r AVA TT S - ra Los valores estimados de rs se anotan en el CuadroLO. I 3 51 Cuadro 1 0 . Resistencia estomatal (rs). Resistencia estomatal (rs) (scm-l Flujo (LPM) Maíz Cártamo 48.2 -o. 3 2 b -0.698 68.2 -0.244 -0.498 0.013 128.2 -0.160 Bajo las condiciones experimentales del presente trabajo, se encontró que las r S de maíz y cártamo fueron muy peque ñas e incluso la mayoría de ellas con valores negativos; magnitudes negativas para r S en este caso se interpretan como cero, ya que no s e consideran factibles las r S negativas. - Es - to implica que para este sistema de gases, el cambio de flujo a través de la cámara, no produce modificaciones en la rs de las plantas. Beadle d. ( 1 9 7 3 ) midieron intercambio de gases en hg jas solas de maíz y de sorgo a diferentes intensidades lumino sas y 2 8 ° C con una cámara de asimilación pequeña, encontrando TT a 260 pEm-2s'1 de 0 . 0 2 1 mg rnm2s'l y una r total de la hoja + rS ) de aproximadamente 6 5 cm-l en ambas especies, en dona'( de r = 0.05 scm-l bajo el diseño de los autores. Nótese que a con este sistema, si bien la ra es miniiscula, la rS en cambio aumenta considerablemente. 52 e n c o n t r ó T T d e 5 a 6 Vg cm-2s-1 Con g i r a s o l A s t o n ( 1 9 7 6 ) y una r t o t a l a l a d i f u s i ó n (ra + r ) e s t i m a d a d e 2 a 4 scm-l S m e d i a n t e e l uso d e una c á m a r a d e a s i m i l a c i ó n c o n s t r u i d a e n a c r l l i c o c o n 216 dm3 d e c a p a c i d a d y e m p l e a n d o un p s i c r ó m e t r o d i f e r e n c i a l p a r a r e g i s t r a r l a humedad d e l a i r e a l a e n t r a d a y a l a s a l i d a d e la c á m a r a , y una r a d e 4 . 3 a 5 scm-l. Medición d e t a s a t r a n s p i r a t o r i a y o t r o s p a r á m e t r o s c o n b a s e e n porometría Con e l f i n d e c o m p a r a r l o s r e s u l t a d o s o b t e n i d o s c o n e l s i s t e m a d i s e ñ a d o c o n t r a o t r o método c o n o c i d o y aceptado, se midió l a TT y algunos otros parámetros con base en porometría. - Este método c o n s i s t i ó en tomar l e c t u r a s d e h o j a s ubica- d a s e n d i s t i n t o s n i v e l e s d e l a p l a n t a c o n un p o r ó m e t r o m a r c a LI-COR, INC. Modelo LI-1600, e l c u a l m i d e r s , humedad r e l a ti v a (€IR), t e m p e r a t u r a d e a i r e ( T a i r e ) una p e q u e ñ a s u p e r f i c i e f o l i a r e l envéz. planta y transpiración (TT) ( 2 cm2), en y a sea e n e l h a z o e n Con t a l p o r ó m e t r o se t o m a r o n t r e s m u e s t r a s e n c a d a (de maíz y d e cártamo): una h o j a d e l e s t r a t o s u p e r i o r , o t r a d e l medio y o t r a d e l e s t r a t o i n f e r i o r , estimándose l o s v a l o r e s para e l haz y e l envéz en cada e s p e c i e , en condicio- nes de laboratorio. L o s r e s u l t a d o s o b t e n i d o s s e a n o t a n e n e l C u a d r o 11. 53 9 c4 oou 4 4 N m-40 m m m m m m m m m ... 9 0 0 0 ... . .o. m m w ... UN00 hlmm (d \rl L.4 U aJ a O L.4 O ... a 4-44 o 999 4-4l-l 9) al rn (d P fi O O u c rn O & u N aJ a \(d 4 ... ... O 0 0 O 0 0 NNN NUQ) Ei m u u H ... O 0 0 NNN m h l h & PG (d a rn O kl 4 c u U O h E-c m m \ E-c 0) a O a 4 9-l o II Q) s .... m m rn u a m m m m m m m m u m u 00 .... N m m m 00u4-c cv m o o d 4thQ)cv O 900U9 0 0 9 9 - h rn O 0 0 0 O 0 0 0 O .... .... + aJ L.4 O r l -4 9 (d 3 O 4 A 4 IX O a (d 3 U - N w U n IX W 4 b O s ... O 0 0 u m m h .... -4ou00 Nmmcv m m u 1 54 C á l c u l o d e l a r e s i s t e n c i a e s t o m a t a l (r S ) con b a s e en p o r o m e t r f a P a r t i e n d o de l o s v a l o r e s d e r e s i s t e n c i a a l a d i f u s i ó n d e v a p o r d e c a d a l a d o d e l a h o j a , e s t i m a d o s con e l p o r ó m e t r o , c a l c u l ó l a r e s i s t e n c i a estornatal p a r a cada e s p e c i e , se ( r s ) d e l a h o j a (ambas c a r a s ) , a saber: 1 r 1 a S r + haz 1 r envéz Tomando l o s v a l o r e s m e d i o s s e o b t u v i e r o n l o s d a t o s anot a d o s en e l C u a d r o 12. Cuadro 1 2 . Resistencia estomatal - r S (haz) ( s cm-1) (r ) con b a s e e n P o r o m e t r í a . S r (envéz) S ( s cm-1) r S (hoja) ( s cm-1) ~~ ~ a í z 3.92 5.28 2.45 3.18 1.75 N ó t e s e en e l C u a d r o 13 q u e e n g e n e r a l l a t a s a t r a n s p i r a t o r i a d e c á r t a m o e s mayor q u e l a d e m a í z , como t a m b i é n s e ha- b r í a d e t e c t a d o con e l s i s t e m a a q u í d i s e ñ a d o ; s i n embargo, las magnitudes de d i c h a s t a s a s son c o n s i d e r a b l e m e n t e mayores con il 55 el método porométrico; estas diferencias se atribuyen a varias razones: En porometría se mide una superficie foliar de sólo 2 cm y de un solo lado de la hoja con una r a hoja de 0.2 s cm- ; mientras que en el sistema aquí diseñado se mide la planta completa (ambas caras de l a hoja) que representa una superficie foliar mucho mayor y con una r a variable según el flujo del aire circulante. A g í , con el método porométrico, si bien se pueden detec - tar diferencias transpiratorias entre diferentes hojas y aún entre diferentes posiciones de la hoja, difícilme: te se puede estimar la transpiración promedio d e l a p l a n -ta. Por el contrario, con la cámara y sistema diseñados, la transpiración promedio por unidad de área foliar resulta la Única medición directa, de la cual no se pueden inferir las diferencias entre hojas y entre sitios. Por otro lado, el porómetro empleado también da información sobre temperaturas de la hoja y del aire, así como la humedad relativa y la densidad de fotones fotosintsticamente activa, Estas también podrían ser obtenidas con la cámara de flujo abierto mediante la implementación de l o s sensores respectivos. Sobre la rs de la hoja, cabe mencionar que ésta siempre es menor que la rs de cada una de sus superficies, por lo que 56 - l a comparación d e l a p o r o m e t r í a con e l o t r o método debe h a c e r se c o n l a r Turner dad, S de l a hoja. (1969) observó r s e n m a í z d e muy a m p l i a d i v e r s i - dependiendo de l a p o s i c i ó n de l a h o j a en l a planta. una h o j a s u p e r i o r u b i c a d a a 2 . 5 0 m d e a l t u r a , l a r S En era casi c e r o ; m i e n t r a s q u e e n l a b a s e d e l a p l a n t a a u n o s 3 0 cm d e altura, l a rs e r a mayor a 1 0 0 m e d i a n t e e l u s o d e un poróme- tro. IZTAPALAP-A SERVICIOS DOCUMENTALQ, IV. De l o a n t e r i o r m e n t e , 1. CONCLUSIONES podemos c o n c l u i r l o s i g u i e n t e : Se c o n s i d e r a q u e e l m é t o d o d e s c r i t o e s d e a l t a p r e c i s i ó n , y a que los e r r o r e s e x p e r i m e n t a l e s que se o b t i e n e n s o n p r á c t i c a m e n t e i r r e l e v a n t e s y p u e d e n ser d e b i d o s a l a s c a r a c t e r í s t i c a s d e d i s e ñ o y c o n s t r u c c i ó n d e l a cámara d e a s i m i l a c i ó n usada. 2. Es un m é t o d o c a p a z d e m e d i r t a s a s t r a n s p i r a t o r i a s muy r e ducidas, p o r l o q u e p u e d e t r a b a j a r s e c o n p l a n t a s más p e - queñas que l a s u t i l i z a d a s e n e s t e e x p e r i m e n t o . 3. P o r l a s d i m e n s i o n e s d e l a cámara d e a s i m i l a c i ó n , e s po- s i b l e t r a b a j a r con p l a n t a s d e maíz, cártamo y e s p e c i e s si m i l a r e s a é s t a s h a s t a d e 6 5 cm d e l o n g i t u d d e l t a l l o c o n entrenudos con h o j a s a c t i v a s . 4. E l m é t o d o p e r m i t e s i m u l a r una a m p l i a gama d e c o n d i c i o nes n a t u r a l e s en cuanto a v i e n t o e iluminación. 5. E l m é t o d o además p r o p o r c i o n a m e d i c i o n e s d e l g a s t o t o t a l d e agua d e l a p l a n t a o p o r unidad d e á r e a f o l i a r . 58 BIBL IOGRAF IA ASTON, M.J. (1976). Variation of stomatal diffusive resistance with ambient humidity in sunflower. Aust. J. Plant Physiol. 3:489-501. BEADLE, C.L., Stevenson, K.R., Newmann, H.H., Thurtell, G.W. and King, K.M. (1973). Diffusive resistance, transpiration and photosynthesis in single leaves of corn and sorghum in relation to leaf water potencial. Can J. Plant Sci. 53:573-544. BEADLE, C.L., Stevenson, K.R., Thurtell, G.W. and Dub6 P.A. (1974). An open system for plant gas-exchange analysis. Can J. Plant Sci. 54:161-165. BELL, C.J. and Incoll, L.D. (1981). A handpiece for the simultaneous measurement of photosynthetic rate and leaf diffusive conductance. J. Exp. Bot. 32:1125-1134. DEVUN, R.M. (1970). Fisiología Vegetal (0mega:Barcelona). GONZALEZ, H.V. (1982). Sorghum responses to high temperature and water stress imposed during panicle development. Ph.D. Dissertation. JANAC, J. (1971). Construction of infrared Cop analysers. En: Plant phosotynthetic production. Manual of methods (Eds. Z. Sestak, J. Catsky y P.G. Jarvis), pp. 118,119. (Zuid-Nederlandsche Drukkerij N.V., s-Hertogenbosch). LIVERA, M.M. (1985). Physiological responses of sorghum to its environment. I. Long threm effects of suboptimal temperatures on development. 11. Measuring conductance and water vapor en Cop exchange canopies. LONG, S.P. (1982) Measurement of photosynthetic gas exchange. En: Techniques in bioproductivity and photosynthesis (Eds. J. Coombs y D.O. Hall). pp. 25-34 (Pergamon Press: Inglaterra). LUDLOW, M.M. (1982). Measurement of solar radiation, temperature and humidity. En: Techniques in bioproductivity and photosynthesis (Eds. J. Coombs y D.O. Hall), pp. 5-16. (Pergamon Press: Inglaterra). ORTIZ C.,J.,Mendoza O . , L. y Gonzáiez H., V. (1984). tecnia en la formaci6n de arquetipos vegetales. y Desarrollo 60:-15-124 (CONACYT). La FisioCiencia PARKINSON, K.J., Day, W. and Leach, J.E. (1980). A portable system for measuring the photosynthesis and transpiration of graminaceous leaves. J. Exp. Botany. 31:1441-1453. 1 i 59 TURNER, N.C. (1969). S t o m a t a l r e s i s t a n c e t o t r a n s p i r a t i o n in t h r e e c o n t r a s t i n g canopies. C r o p Sci. 9: 303-307. A N E X O S ANEXO 1 __ ._ - - __ -- - .__ - DENSITY OF PURE WATER VAPOR Ai' SATURATION OVER WATER TUTI. Perr. ture .#- Ir. 10 . g.ma g.a.4 .4 .5 .6 6.rn.a 5.m.J g.m.4 t~~.~gg.m-' 7J65 7212 7.649 7.699 8163 8216 8.7% 8362 9280 9.339 9.459 9.519 10.08 10.14 10.73 10.79 11.42 11.49 12.14 12.22 9.579 10.20 10.86 11.56 12.29 9.641 10.27 10.93 11.63 12.37 17 18 19 12.83 13.63 14.48 15.37 16.31 12.91 13.72 14.57 15.46 16.41 12.99 1380 14.65 15.55 16.50 13.07 13.88 14.74 15.65 16.60 13.14 13.97 i4.B 15.74 16.70 1323 14.05 14.92 15.83 16.80 13.31 14.14 15.01 15.93 16.90 13.39 13.47 1422 14.31 15.10 15.19 16.02 16.12 17.00 17.10 20 21 22 23 24 17.30 18.34 19.43 20.58 21.78 17.40 18.44 19.54 20.70 21.91 1750 18.55 19.65 20.81 17.60 18.66 19.77 20.93 22.16 17.71 18.77 19.88 21.05 2228 17.81 18.88 20.00 21.17 22.41 17.91 18.99 20.11 2129 18.02 19.10 20.23 21.42 18.12 1823 1921 19.32 20.34 20.46 25 26 27 28 29 23.05 24.38 25.78 2724 28.78 23.18 24.52 2592 27.39 28.93 2331 24.66 26.06 2754 23.44 24.79 26.21 27.69 29.25 23.58 24.93 2635 27.85 29.41 23.71 25.07 23.84 2521 2665 28.15 29.73 23.97 2535 26.79 28.31 24.11 25.49 26.94 29.89 28.46 30.05 24.24 25.63 27.09 2862 3022 30 31 32 30.55 32.24 34.01 3587 37.81 30.7l 32.41 34.19 38.01 31.05 32.76 34.38 34.56 3 6 ~3 6 . ~ 3821 38.41 3122 32.94 34.74 36a 38.61 31.38 33 34 30.38 32.07 33.83 35.68 37.61 31.55 3329 35.11 37.02 39.01 31.72 33.47 3530 37.22 39.22 31.89 33.65 35.49 37.41 39.42 35 36 37 38 39 39.63 41.75 43.96 46.245 48.67 39.84 41.% 44.18 46.50 48.92 40.05 42.18 44.41 46.74 49.17 4026 42.40 44.64 46.97 49.42 40.47 42.62 44.87 4721 49.66 42.84 45.09 47.45 49.92 40.68 40.89 43.06 41.10 4338 45.56 47.94 50.42 41.31 43.50 45.79 48.18 50.67 41.53 43.73 46.02 48.42 50.93 40 41 42 43 51.45 51.70 54.36 57.12 60.00 51.96 54.63 57.40 52.49 55.17 57.97 60.88 63.92 52.75 53.01 55.44 -55.72 5825 58.54 61.18 61.48 64.23 64.55 53.54 63.M 63.31 5222 54.90 57.68 60.59 63.62 5328 56.00 58.83 44 51.19 53.82 56.56 59.41 62.39 45 46 47 48 49 65.50 68.73 72.10 75.61 79.26 66.13 6939 72.79 76.33 80.01 66.45 69.73 73.13 76.ó9 67.10 70.40 73.04 77.41 81.14 67.42 70.73 74.18 7737 81.52 68.07 71.41 74.89 7851 82.28 68.40 71.75 75.25 80.38 66.77 70.06 73.49 77.05 80.76 50 a.06 83.4s ma 84.62 85.41 85.81 8620 w.60 89-45 89.86 9om 90.69 9323 93.66 94.09 94.52 94.95 97.59 98.03 98.47 98.92 9937 102.1 102.6 103.0 103.5 104.0 1OS.9 106.3 1112 116.2 1215 126.9 106.8 111.7 116.8 122.0 si 52 53 54 55 56 54.09 56.84 59.70 62.70 65.81 69.06 72.45 75.96 79.63 22.03 29.09 3606 a.w 87a2 30.88 32.59 60.29 87.01 87.41 8822 88.63 91.12 91.54 91.96 92.38 92.80 9539 95.83 96.27 96.71 97.14 99.83 100.3 100.7 1012 101.7 104.4 1092 57 58 59 114.2 119.4 124.7 60 130.3 104.9 109.7 114.7 119.9 1253 105.4 110.2 115.2 120.4 125.8 110.7 115.7 121.0 126.4 SYITHSONIAR YmOROLOGICAL TABLES 26.50 28.m 29.57 8.058 22.54 33.11 34.93 s.83 38.81 45.33 47.69 50.17 7.118 7.0 8.110 8.W 9.221 9.825 9 9.399 10.01 10.66 11.35 12.07 9.016 7.071 7.550 s 8.595 9,163 9.702 9.763 10.33 10.40 11.00 11.07 11.70. 11.77 12.44 12.52 8.485 7.025 7.501 8.006 8.540 9.104 3 6.979 7.452 7.954 . 6.832 7.307 7.801 8.321 8.875 .3 6.933 7.404 7.902 8.431 8.989 15 . . g.m.4 2 6.887 7.355 7.851 8.377 8.932 15 . g.m.2 6.797 7.260 7.750 8.270 8.819 13 14 - .1 5 6 7 8 9 11 12 .. .O 10.46 11.14 11s 12.60 22.66 67.74 71.07 74.53 78.14 81.90 9.887 9949 1053 fOS9 1121 1127 11.92 11.99 12.67 E 7 5 21.54 w 9 61.78 64.86 1355 14-39 15.28 1621 17.20 21.66 22.92 5627 59.12 62.08 65.17 78.88 82.67 85.01 69.04 127.5 107.3 1122 117.3 1226 128.0 107.8 112.7 117.8 123.1 U8.6 I 1082 1132 118.3 123.6 129.1 108.7 113.7 118.8 124.2 129.7 I i .' , . . - DENSITY O F P U R E WATER V A P O R A T S A T U R A T I O N O V E R WATER Tem- Pen- ture 'C. -50 -49 -18 -47 -46 -45 -44 .l 2 g.m.4 g.m.a g.m.4 0.06171 .3 g.m.-' .4 .5 .G .7 .8 g.m.2 g.m.4 g.m.-' g.m.4 9.m." 0.06886 0.06812 0.06738 0.06664 0.06592 -43 -42 -41 -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -18 -1 7 -16 -15 -14 -13 -12 -11 -10 -- 98 -- .O 7 6 5 4 - 23 -1 - OO 1 2 3 4 0.07675 "0.07592 0.08544 0.08453 0.09501 0.09402 0.1055 0.1044 0.1172 0.1160 0.1298 0.1285 0.1438 0.1424 0.1590 0.1574 0.1757 0.1740 0.1940 0.1922 0.2141 02119 0.2359 0.2336 0.2597 022372 0.2856 02829 0.3138 o3108 0.3445 0.3413 0.3779 0.3744 0.4141 0.4104 0.4534 0,4493 0.4960 0.4916 0.5422 0.5374 05922 05871 0.6463 0.6407 0.7047 0.6986 0.7678 0.7612 0.8359 0.5289 0.9093 0.9017 0.9884 0.9802 1.O74 1.065 1.165 1.156 1.264 1.253 1.369 1.359 1.483 1.471 1.605 1.592 1.736 1.722 1.876 1.861 2.026 2.010 2.186 2.170 2358 2.340 2.541 2.522 2.737 2.717 2.946 2.925 3.169 3.146 3.407 3.383 3.660 3.634 3.930 3.902 4217 4.188 4.523 4.491 4.847 4.814 4.847 4.881 5.192 5.228 5.559 5.597 -5.947 5.987 6.250 6.402 0.07510 0.08364 0.09303 0.1033 0.1148 0.1272 0.1409 0.1559 0.1723 0.1902 02099 0.2314 0.2548 02802 0.3080 0.3382 0.3710 0.4067 0.4453 0.4872 0.5327 0.5820 0.6351 0.6927 0.7548 0.8218 0.8941 0.9720 1.056 1.146 . 1243 1.348 1.460 1.580 1.709 1.847 1.995 2.153 0.07430 0.08274 0.09205 0.1022 0.1136 0.1258 0.1395 0.1543 0.1706 0.1884 02079 O2291 0.2523 02776 0.3050 0.3350 0.3675 0.4029 0.4413 0.4829 0.5280 0.5768 0.62% 0.6867 0.7483 0.07350 0.08187 0.09107 0.1011 0.1124 4.1246 0.1380 0.1528 0.1640 0.1866 02058 02269 02499 02750 03022 0.3320 0.3642 0.3992 0.4373 0.4785 0.5234 0.5718 0.6242 0.6808 0.7420 0.8081 0.8792 0.9560 1.O39 1.128 1.223 1.326 1.437 1555 1.682 1.819 1.965 2.121 2288 2.466 2.657 2.8ól 3.078 3310 3.557 0.8150 0.8867 0.9640 1.O47 1.137 1233 1.337 1.448 1568 1.696 1.833 1.980 2.137 2.323 2.305 2.504 2.485 2.697 2.677 2.903 2.882 3.123 3.101 3.358 3.334 3.609 3.583 3.875 3.847 3.820 4.159 4.129 4.100 4.460 4.429 4.398 4.781 4.748 4.715 4.915 4.948 4.983 5264 5.300 5.336 5.635 5.673 5.711 6.028 6.068 6.109 6.445 6.488 6.531 0.06520 0.07270 0.08099 0.09011 0.1001 0.1112 0.1233 0.1367 0.1512 3.1673 0.1847 0.2038 02247 02475 02723 OB3 0.3289 03608 039% 0.4334 0.4743 0.5187 0.5668 0.6187 0.6749 0.7357 0.8012 0.8719 0.9481 1.030 1.119 1214 1.316 1.425 1.543 1.669 1ms 1.949 2.105 2271 2.448 2.638 2.840 3.056 3286 3.532 3.793 4.072 4.368 4.683 5.017 5.373 5.750 6.150 6.575 [Contmcrd) SYITHSORIAH METEOROLOGICAL TABLES .9 g.m.4 0.06449 0.06378 0.06309 O.Oú240 0.07191 0.071 15 0.07035 0.06961 0.08013 0.07927 0.07842 0.07758 0.08915 0.08822 0.08728 0.08635 0.09912 0.1101 0.1220 0.1353 0.1497 0.1656 0.1829 02019 0.2225 02451 02697 029ó6 0.3258 03574 0.3920 0.4295 0.4700 0.5141 0.5618 0.6133 0.6691 0.7294 0.7944 0.8645 09402 0.03812 0.1090 0.1208 0.1339 0.1482 0.1640 0.1811 0.1998 0.09702 0.1078 0.1196 0.1325 0.1468 0.1623 0.1793 0.1979 0.2204 0.2183 0.2428 02405 02672 0.2647 0.2938 02910 O3228 0.3198 03542 0.3510 0.3884 0.4256 0.4659 0.5096 0.5568 0.6079 0.6633 0.7232 0.7877 0.8573 09323 1.022 1.013 1.109 1.100 1204 1.194 1.305 1.295 1.414 1.403 1.531 1.519 1.656 1A43 1.791 1.777 1.93 1.920 2.089 2.073 2254 2.237 2.430 2.412 2.618 2.599 2.819 2.798 3.034 3.012 3263 3.239 3.507 3.481 3.766 3.740 4.043 4.015 4.337 4.307 4.650 4.618 5.052 5m7 5.409 5.446 5.789 5.828 6.192 6233 6.619 6.663 02883 0.6576 0.7170 0.7810 0.85C1 0.9246 1.005 1.091 1.184 1284 1.392 0.6519 0.7108 0.7743 0.8429 0.9170 1.507 1.630 1.7ó3 1.905 2.057 2220 2.394 2.579 2.778 2.990 3.216 1.495 1618 1.749 1.890 2.041 2203 2376 2.560 2.758 2.968 3.193 3.713 3.986 4 q 4.586 5.122 5.483 5.868 6275 6.707 . OW . GO1 0.1066 0.1183 0.1312 0.1452 0.16% 0.1775 0.1960 02162 02382 0.2621 03167 0.3477 0.3849 0.3814 0.4218 0.4179 0.4617 0.4575 0.5050 0.5006 0.5519 0.5470 0.6026 0.5974 3.456 . ! .. .7 z 0.9966 1.082 1.175 1274 1.381 3.432 3.687 3358 4247 4.554 5.157 5521 5.901 6.317 6.752 F; < T 1 I , ,. .' J INSTRUCTIONS O15-556872-A J MODELS 864 AND 865 NON-DISPERSIVE INFRARED ANALYZERS THIS INSTRUCTION MANUAL IS APPLICABLE TO THE FOLLOWING INSTRUMENTS: MODEL 864 INFRARED ANALYZERS 1. Instruments with serial numbers of 194500-0101167 and above. 2. Lower-numbered instruments which have been updated through installation of the 637134 Gain-ZeroKit. This kit, installed by a Beckman Industrial Corporation Service Representative, includes: 638490 D.C. Amplifier Board, replacing original 633030 Amplifier Board; 633290A Filter/RectifierBoard, replacing original 633290 Filter/Rectifier Board; and, GAIN Dual Potentiometer R4A-R4B,replacing original GAIN Single Potentiometer R4. MODEL 865 INFRARED ANALYZERS 1.General-Purpose Analyzers 194501 Analyzers with serial numbers of 194501-011503 and above. 194503 Analyzers with serial numbers of 194503-1 O00144 and above. Also, lower-numbered instrumentswhich have been updatedthrough installationof the 637134 Gain-ZeroKit. This kit, installed by a Beckman Industrial Corporation Service Representative, includes: 638490 D.C. Amplifier Board, replacing original 633030 Amplifier Board; new-type633290 Filter/RectifierBoard, replacingoriginal 633290 FilteríRectifier Board; and, GAIN Dual Potentiometer R4A-R4B,replacing original GAIN Single Potentiometer R4. 2. Explosion-Proof Analyzers 194502 Analyzers with serial numbers of 194502-0100080 and above. Also, lower-numbered instruments which have been updated through installation of the following components: 638490 D.C. Amplifier Board, replacing original 633030 Amplifier Board; 635785 FilterlRectifier Board, repiacingoriginal 633290 Filter/Rectifier Board; and, GAIN Dual Potentiometer R4A-R4B, replacing original GAIN Single Potentiometer R4. 01985 Beckman Industrial Corporation A Subsidiary of Emerson Electric Co. . . I - PROCESS INSTRUMENTS DIVISION 0 BECKMAN INDUSTRIAL CORPORATION FULLERTON, CALIFORNIA 92634 March 1985 840206 015556872 Printed in U.S.A. t -: . . DANGER POSSIBLE EXPLOSION HAZARD This analyzer is of the type frequently utilized for the analysis of explosive gases. If used for such gases, Beckman Industrial Corporation recommends that it be contained in an explosion-proof housing. NFPA 496, ISA S12-4 and other similar United States and international standards relating to purging are directed only to the invasion of explosive gases into the analyzer housing from the outside atmosphere. These standards do not address the abnormal release of explosive gases intentionally introduced into the analyzer housing. There are no recognized standards addressing such potential hazard. If explosive gases are introduced into this analyzer, whether or not it is contained within the explosion-proof housing, Beckman Industrial Corporation recommends that the sample containment system be carefully leak-checked upon installation and before initial startup, during routine maintenance and any time the integrity of the sample containment system is broken to ensure the system is in leak-proof condition. Leak-check instructions are provided in Paragraph 2.4.1. DANGER ELECTRICAL SHOCK HAZARD Disconnect power before servicing. WARNING Tampering or unauthorized substitution of components may adversely affect electrical safety of this product. Use only factory-documented components for repair. FORWARD By purchasing from Beckman Industrial Corporation, you have procured one of the finest instruments available for your particular application. Experience indicates that its performance is directly related to the quality of installationand the knowledge of the user in operating and maintaining the instrument. Therefore, we suggest that this manual be read thoroughly before proceeding with installation and commissioning. If this is the first instrument of this model or application in your facility, we also suggest that you purchase training and fieM technical support from Beckman Industrial Corporation. This will ensure that your instrument is installed and commissioned correctly and that your personnel are properly trained to operate and maintain it at top performance. The trouble/diagnosis section in this manual is designed to aid in isolation of an operating problem to a specific area-sample conditioning, readout device, or analyzer. To aid in isolating malfunctions and in minimizing down time, it is recommended that the spare parts listed in this manual be maintained in your stock. This product is covered by the factory warranty found on the inside back cover of this instruction manual. Defective items that fail within the warranty period may be returned by requesting a Return Goods Authorization (RGA)from a Beckman Industrial Corporation field or factory service center. E- ~ Z T A P A L A P - ~ SERYLCIOS DOCUMENTALES :ONTEhTS ECTlON d TITLE PAGE 10DEL 864/865 ORDERlNG CODE . . . . . .. . . ... ,i ,PECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . ii 'ONDENSED STARTUP AND ;TANDARDlZATlON PROCEDURE )NE . . . . .. . . . . . INTRODUCTION . . . . . . . . . . . . . . . . . . . . rwo . INSTALLATION . . . . . . . . . . . . . . . . . . . Facility Preparation . . . . . . . . . . . . . . . . . . . Outline and Mounting Dimensions . . . . . . . Electrical Input/Output Connections . . . .. Location . . . . . . . . . . . . . . . . . . . . . . . . . .. Utility Specifications . . . . . . . . . . . . . . . . Sample Inlet and Outlet Connections . . . . . Calibration Gas Requirements . . . . . . . . . Sample Handling . . . . . . . . . . . . . . . . . . . . . Leak Test for Applications Involving Explosive Gas Samples . . . . . . . . . . . . . Sample Flow Rate . . . . . . . . . . . .. . . . . . 2.4.2 Stacked Sample Cells . . . . . . . . . . . .. . . . . 2.5 Differential Analysis with Flow-Through 2.6 Reference Cell . . . . . . . . . . . . . . .. .. . .. Liquid Sample Cells... .. .. . .. . . . . . . .. 2.7 Electronic Response Time Selection . . .. . . 2.8 Recorder Cable Connections . . .. . . . 2.9 646093 Range I.D. Cable Assembly 2.10 (Optional) .......................... 646095 Remote Range Kit (Optional) . . . . 2.11 Purge Connections and Requirements for 2.12 General-Pürpose Model 864/865 . . .. . Optional Purge Kit for 2.13 Explosion-Proof Model 865 . . . . . . . . . Electrical Power Connection .. . . . . . .. 2.14 2.14.1 Model 864 and General-Purpose Model 865 2.14.2 Explosion-Proof Model 865 . . . . . . . . . . . . 1.1 2.1.1 2.1.2 2.1.3 2.1.4 2.2 2.3 2.4 2.4.1 . . . . . 3.1 3.2 1 2 2 2 2 2 5 5 5 6 . . . 6 7 7 . . . .. . 8 8 9 9 .. THREE iü . . . .. . STARTUP . . . . . . . . . . .. .. . . . . . . . . .. . . Detailed Startup and Calibration Procedure .. . . . .. . . . .. . . . .. .. . . . .. Checking interfering Components of the Sample Stream .. . . . .. .. . . ... .. .. . .. 9 9 9 10 10 10 10 11 11 16 FOUR 17 OPERATION ....................... Routine Operation . . . . . .. .. . .. . . . 17 Recommended Calibration Frequency . . .. 17 Shutdown . . . . . . . . . . .. . . . . . . . . . . 17 FIVE 5.1 5.2 5.2.1 INSTRUMENT THEORY Detection System . . . . .. .. .. . .. .. ... .. Electronic Circuitry . .. .. . . . .. . . .. ... .. 633296 Oscillator Circuit Board and Associated Elements of AmplitudeModulation Circuit .. . . ... . ... . ... .. 633290 or 635785 FilterIRectifier Board and Associated Elements . . . .. . . .. . . 638490 D.C. Amplifier Board and Associated Circuitry . . . . . . .. ... 630153 Current Output Board (Optional) 633756 Voltage iinearizer Board (Optional 616443 Voltage Linearizer Kit) . . . . ... . 4.1 4.2 4.3 5.2.2 . 5.2.3 5.2.4 5.2.5 .. . . . .. . . . .. . ..... .. . . . . . . .. .. .. 18 18 18 18 19 22 23 23 SECTION 5.2.6 TITLE PAGE 638436 mA Linearizer Board (Optional . 616442 mA Linearizer Kit) . . . . . . . . . . 5.2.7 633842 t15.5 Volt/-15 Volt Power Supply ...................... 637861 or 637862 Regulated A.C. Source 5.2.8 Power Supply, Front-Panel SOURCE BALANCE Adjustment, Outsf-Phase Adjustment, and Optical Shutters . . . . . . 631688 Detector Temperature Control 5.2.9 Board and Associated Elements . .. 5.2.10 635883 Case Temperature Control Board and Associated Elements (Model 865 Only) . . . . . . . . . . . . . . . . . , 5.2.11 633920 Calibration Power Supply and Associated Elements of Optional Gasiess Calibration Accessory . .. . . . .. .. . 5.2.12 646093 Range I.D. Cable Assembly (Optional) ........................ 5.2.13 646095 Remote Range Kit (Optional) . . . . .. . . . . .. .. . 23 23 23 25 25 25 25 25 * M O D E L 864/865 ORDERING CODE The Model 864/865 is ordered by a code number consisting of the model number, the appropriate application number, and the option number(s),as shown below. Applications utilizing cells with length of five inches ( 1 28 mm) or less are available in both Models 864 and 865. Applications utilizing cells with length of greater than five inches (128 mm) are available only in the Model 865, as indicated by an asterisk (*I following the application number. ~ 864 OR 865 MODEL 8641865 ANALYZER RANGE CONFIGURATIONS (SELECT ONE ONLY) iPTION UMBER ~~ DESCRIPTION ~ 'PLICATION NUMBER 10 11 12 13 14' 15* 16* 18 19' 21 22 23 24. 25* 26 27* 31 32 33 34 35 36 38 39 PARAMETER RANGE O t o 1% and O t o 5% 0 to 1000p1106and 0 t o 5000 pi106 and O t o 5% Oto 1 % O to 10% and O t o 100% O to 100 pi106 and O t o 1000 pi106 O to 50 PI106 O to 2OOp1106 and 0 t o lOOOpl106 O to 2% and O t o 10% O to 50 ~1106 O to 500 ~ 1 1 0 6and 0 t o 2500 pIlO6 O to 0.5% and 0 t o 2.5% O to 5% and O t o 20% 0 to 100 PI106 and O t o 500 pi106 250 to 350 PI106 and O t o 600 ~ 1 1 0 6 0 to 20% and O t o 100% O t o 10 PI106 and 0 t o 100 PI106 O t o 2000 ~ 1 1 0 and 6 0 t o 10 000 pi106 0 t o 2% and 0 t o 10% O t o 10% and O t o 50% 0 to 20% and 0 t o 100% 0 t o l%,Oto 5% and 0 t o 15%. 0 to 20% 0 t o 5000 pi1Q6and 0 t o 5000 pi1@ 0 t o 2% and 0 t o 6% 0 t o 5% and 0 t o 20% - 41 42 43 44* O t o 1000 PI106 and 0 t o 5000 p l l @ O to 1% and 0 t o 5% 54* 55* 0 t o 2000 PI106 and 0 to 1 O 000 p/106 0 to 2% and 0 to 10% O to 500 ~ 1 1 0 6and 0 to1 2000 p1106 0 to 10% and 0 t o 30% Oto2000pi106andO t o 10000p/lOf 0 to 1% and 0 t o 5% 0 to 500 pi106 and 0 t o 2000 p l l @ O to 0.5% and 0 t o 2% 0 to 200 pi106 and 0 to lo00 ~ 1 1 0 ~ 56* 63 64* 65* 66* 71 72* 81 82 83* 84* 85* 91* 92* 95* SPECIAL 20 0 t o 2% and 0 t o 10% 0 t o 2% and 0 t o 10% 0 t o 2000 pIl06 and 0 t o 10 000 p/10( 0 t o 2% and 0 t o 10% (SELECT FROM € l i H € R A CURRENT OR VOLTAGE OUTPUT OPTION, PLUS ANY REMAINING OPTIONS.) 1 Linearirer Circuit (Voltage Output Uncalibrated): Provides linear output for one range. Meter is also linear with concentration when this accessory i s used. 2 Linearizr Circuit ( V o l ~ Output, p Calibrated): Same as Option 1 except board i s adjusted t o instrument output fineludes calibration curve). 3 Internal Span Calibrator: Permits spanning of analyzers without use of calibration gas. 4 Calibration Curve: One per range, if other than standard ranges. 5 Current Output Borrd: Supplies 4 t o 20 mA and 10 t o 50 mA D.C. signal for current-type recorders. 6 Bench Mounting Kit: Includes four enclosure feet isupplied loose). 8 Type 2 Air Purge Kit:** For generalpurpose case. Complies with NFPA AUTOMOTIVEAPPLICATIONS a 2 0 t o 5% and O t o 20% j 496-1974. 9 1 11 Voltage Output Board O t o 1 VDC. j 12 Linurirer Circuit (Current Output, Unulibmted): Provilinearized 4 t o 20 m A or 10 t o 50 mA D.C. output for one range. Meter is also linear with concentratim. ! 13 0to2000p/1@and0to10000p/10' 0 t o 2% and 0 t o 10% 0 to 300 pi106 and 0 t o 1500 PI106 0 to 3000 p I 1 O 6 a n d 0 t o 1.5% 0 t o 5% 0 to 0.2% and 0 t o 0.5% I Explosion-Proof Cur: FM-approved for Class I, Groups B, C, and D, Division 1 , hazardous locations (Model 865 only). I i Linwiru Circuit (Current Output, Calibmtod): Same as Option 12 except board is adjusted t o instrument output ! fincludes tmlibntion curte). 1s 16 17 Rang. Id.ntifiation: Identifies rang. t o a remote data acquisition device. Remote Range 'Switching: ranges. For three I I! Single Range Switch I I *Configuration available only in Model 865. **Type X Purge Kit also available for general purposecese. Complies with NFPA 496-1974 and CENELEC Standard EN 50 016 (1977).- Order separately by the appropriate part number: 115 Volt PIN 645434 220 Volt PIN 646655 ! * i I I I i S PECIF ICATI O N S MODEL 864 MODEL 865 Precision 1% of fullscale Noise Zero Drift ** Span Drift ** Response Time (Electronic) 1% of fullscale 1% of fullscale +1%of fiillscale per 24 hours +1%of fullscale per 24 hours Variable, 90% in 0.5-second to 26 seconds, field-selectable I 1 % of fullscale per 24 hours 21% of fullscale per 24 hours Variable, 90% in 0.5-second to 26 seconds, field-selectable Maximum Sensitivity 500 p/106 fullscale carbon monoxide 50 p/106 fullscale carbon monoxide 1% of fullscale (pressurizedcell) 350 p/106 fullscale carbon dioxide 10 p/106 fullscale carbon dioxide (pressurizedcell) Materials in Contact with Sample: windom cells Tubing Sapphire, quartz, irtran ' Stainless steel, gold-plated stainless steel FEP Teflon. I Fittings O-Ring> 316 Stainless steel Viton-A* Sample Flow Rate Sample Pressure Nominal 500 to lo00 cc/min Maximum 15 psig (103 kPa) Ambient Temperature Range** 30°F to 120OF (-1OC t o +49OC) Analoa Output: StarKlard ipotentiomatric) ~~ Optional (Current) Optional (Linear Potentiometric) O p t i o ~(Linen i Current) Power Reauirements Enclosure - Overall Dimensions (Higherpressures used in pressurized cell aDDlicationsl .. Sapphire, quartz, irtran Stainless steel,gold-plated stainless steel F EP Teflon* (generalpurpose) 316 Stainless steel (explosionproof) 316 Stainless steel Viton?A* Nominal 500 to 1000 cclmin Maximum 15 psig (103 kPa) (Higher pressures used in pressurized I cell aodications .. 30°F to 12OoF (-1OC to +49OC) O to 10 mV, O to 100 mV, O to 1 V, O t o 5 VDC (field sel6ctable) 4 to 20 mA, 10 to 50 mADC (fieldselectable) O to 10 mV, O to 100 mV, O to 1 V, O to 5 VDC (fieldselucmble) 4 to 20 mA, 10 to 50 mADC (fieldselectable) 115 215V rms 50/60 20.5 Hz 115 k15V rms, 50/60 tO.5 Hz. 230 watts 200 watts average, 500 watts maximum General purpose for installation in 194501 General purpose for installaweather-protected area tion in weather-protected area. 194502 Explosion-proof, Class I, Groups B. C. and D, Division 1. 8-11/16 inches (220 mm) H 134501 8-11/16 inches (220 mm) H 13-1/8 inches (333 mm) W 13-1/8 inches (333 mm) W 22-3/8 inches (569 mm) D 27-3/8 inches (696 mm) D 194502 See Figure 2 3 50 pounds (23 kg) 194501 61 pounds (28 kg) - - - instrument Weight Shipping Weight - 65 pounds (29 kg) 194502 194501 194502 *Tiadamarkof E. I. du Pont d. Namoun & Co. **Prformanasp.sifiutiona b m d on ambient tamwritura a h i h of lesa than 2OoF I1l°C) n d to r.ca1ibr.t.. - 155 Pounds (70 kg) - 81 pounds (37 kg) - 185 prnindr (83kg) at a maximum rata of ZO°F I11 OC) par hours. without COMPLIANCES: The general purpose Models 864 and 865 are constructed to meet the applicable requirements of the Ocarpat i m a l Safety and Health Act of 1970 if installed in accordance with t h e requirements of the National Electrical Code (NEC) in non-hazardousareas and operated and maintained in the recommended manner. T k Model 864 i s certified by Canadian Standards Association (CSA) as complying with the applicable standards for protection against electrical shock and fire hazards in non-hazardous (ordinary) locations. The air purge accessory for the Models 864 and 865 is designed for application with user-suppliedcomponents to comply wiU~ National Fire Protection Association (NFPA) 496-1974? to reduce the classification within an enclosure from Division 2, normally non-hazardous, to non-hazardous. This principle i s recognized in the National Electrical Code (NEC)-1981in articles 500-1 and 501-3 (a). The explosion-proof Model 865 is approved by Factory Mutual Research (FM) for use in Class I Groups B, C, and D, Division 1 hazardous locations and will be deemed "approved" within the meaning of the U.S. Occupational Safety and Health of 1970, if installed in accordance with the requirements of the National Electrical Code (NEC) for such locations and operated and maintained in t h e recommended manner. *The standard la not applicabla to applications involving tha introductionof flamrnabla umpln into tha ancloaura. S a DANGER noticm on irnida front covar. ODELS 8634 AND 865 NON-DISPERSIVE INFRARED ANALYZERS Condensed Startup and Standardization Procedure CA U T I 0N DO NOT OPERATE MODEL 865 EXPLOSION-PROOF ANALYZER WITHOUT LENS COVER AND DOOR I N PLACE WITH ALL BOLTS SECURED, UNLESS LOCATION HAS BEEN DETERMINED TO BE /\ION-HAZARDOUS 4 .-' Prior to shipment, this instrument was subjected to extensive factory performance testing, du necessary optical and electrical adjustments were made. The following instructions are recommended for initial startup and subsequent standardizati Model 864/865. In most cases, these simple instructions are sufficient for operation of the an detailed instructions giyen in Section Three are n ed only if the optical bench alignme disturbed, as could possibly occur during shipment. NO TE The following instructions contain several refe This range is calibrated in most of the instruments shipped. in a few instruments, however, Range 1 is poJ calibrated. With an instrument of this type, d SECTION ONE INTRODUCTION A Model 864 or Model 865 Non-Dispersive infrared Analyzer continuously determines the concentration of a particular component o f interest in a flowing mixture. The analysis is based on a differential measurement of the absorption o f infrared energy. The instrument has a wide range of applications, subject only to the limitation that the analysis involve the determination o f a single component, which must absorb infrared energy. The Model 864, Figure 1-1,is provided in a generalpurpose enclosure. The Model 865 is available in either of two enclosures: general-purpose, Figure 1-2;or explosionproof, Figure 1-3. All three versions are functionally identical. Within the analyzer, two equalenergy infrared beams are directed through two optical cells; a flowthrough sample cell; and, a sealed reference cell. Solid-state electronic circuitry continuously measures the difference between the amounts of infrared energy absorbed in the two cells. This difference is a measure o f the concentration of the component o f interest in the sample. Readout is on a frontpanel meter with O-to-100 scale. In addition, a fieldselectable output for a potentiometric (voltage) recorder is provided as standard. A field-selectable output for a current-type recorder or controller is obtainable through use of an optical plug-in circuit board. A calibration curve can be used to convert meter or recorder readings into concentration values. Alternatively, the analyzer may utilize an optional plug-in linearizer circuit board to equip a given operating range for linear readout of concentration values on the meter and on a recorder. The linearizer board is available in both voltage output and current output versions. For convenient routine upscale calibration, the analyzer may incorporate an optional gasless calibration accessory. Depression o f a pushbutton inserts a neutral density fiter into the sample beam. The filter absorbs a fured amount of infrared energy out of the beam, to simulate a specific concentration of the measured component. Figure 1-1. Model 864 Non-Dispersive Infrared Analyzer As an option, the analyzer may be equipped for remote selection of ranges. The electronic circuitry utiüzes plug-in printed circuit boards with solid-state components. This feature provides the ultimate in reliability, facilitates servicing, and permits the inclusion o f various options, such as current output, by addition of the appropriate boards. e C ..) I. Figure 1-2. General-Purpose Model 865 Non-Dispersive Infrared A naly zer 3gure 13. ExplosionProof Model 8 6 5 Non-Dispersive Infrared Analyzer 1 +f SECTION TVVO INSTALLATION 2.1.3 2.1 FAClLlTY PREPARATION 2.1.I OUTLINE AND MOUNTING DIMENSIONS For mounting dimensions, refer t o Figure 2-1,Model 864; Figure 2-2, General-Purpose Model 865; or Figure 2-3, Explosion-Proof Model 865. 2.1.2 ELECTRICAL INPUT/OUTPUT CONNECTlONS For electrical inputloutput connections, refer to Figure 24, Model 864 and General-Purpose Model 865; or, Figure 2-5, Explosion-Proof Model 865. LOCATION Analyzer Preferably, the analyzer should be mounted near the sample stream, to minimize sample-transport time. Of two or more alternative installation sites, select the one least subject to vibration. A thermistorcontrolled heating circuit holds internal temperature o f the analyzer t o the correct operating level for ambient temperatures in the range of +30°F to +1 20°F (OOC to 49OC). Temperatures outside these limits necessitate use of customer-supplied temperaturetontrolling equipment or environmental protection. DWG 630838 A. B. C. D. E. F. G. Bracket L hardware f o r panel mounting supplied by Beckman. Recorder cable, 10 f t . long supplied by BECICMAN I N D W f A L Coup. Sample i n l e t (Bulkhead f i t t l n g f o r 1/4 (6 mn) O.U. TUbing.1 120 VAC input (supplied by W K M A N IN DLJSWIALCORP,), Sample o u t l e t (Bulkhead f i t t i n g f o r 1/4 (6 mn) 0.0. Tubing.) Source voltage adjustment. Bumpers supplied f o r bench mount appltcation. Optional purge k l t (1/4-18 FPT). ti L. M. 1. 2. 3. 4. 5. 6. ' I A l l dimensions i n inches W 1 6 , millimeters 11.5 mn. Recomnended panel cutcut 12 1/4 (311 mn) wide x 8 1/4 (209.5 m)hlgh. 5/8 (16 mn) max. panel thickness.) Allow clearance i n r e a r f o r infrequent mi ntenance. Unit not weatherproof. Weight approx: 46 l b t . (21 KG). 120 VAC 50760 Hz. Figure 2-1. Outline and Mounting Dimensions of Model 864 2 Optional Range 1.0. Optional Remote Range Selection. I n l e t (Bulkhead f i t t i n g f o r 1/4 (6m) 0.0. tublng) as ordered. Outlet (Bulkhead f i t t i n g for 1/4 (bmn) O.D. tubing) as ordered. Purge I n l e t (Bulkead f i t t i n g f o r 1/8 (3m) O.D. tubing) as ordered. í. 4 u I z I- z 8u. I e . i r----1 7 0 -I L - / % ¡ S f, -4 f L O .-g KE i5 -c c E 8 5 ?a .-Emc 8 2 a ir 3 d DWG 635325 ALL F L A ñ E A R R E S I O R A S S f ~ B l l Í SP R O P E R L ? I R S I A L L E D I R SA1PLE. R t F E R t R C t A I D P U R 6 f I l L E T S A I D O O l L E I S ( I f USED) AID A L L U l U S E D O P E R l R C S PLUCCED Y I l R F A C ? O R i IRSIALLED 1ñRÍADED PLilCS.PROPERLI StCURED I R PLLCE. LEñS COVER FULLY ERCACED. * Figure 2 3 . Outline and Mounting Dimensions of ExploUonProof Madel 865 4 3 Power Consumption Average, 200 watts; maximum, 5 0 0 watts. Recorder Preferably, the recorder should be near enough to the analyzer and so oriented, that the operator can easily observe the response to adjustment of the controls. A 10-foot (3 m) recorder output cable is provided as standard. Recorder connections are diagrammed in Figures 2-4 and 2-5, and are explained in Paragraph 2-9. 2.2 SAMPLE INLET AND OUTLET CONNECTIONS Sample inlet and outlet connections are shown in Figures 2-1 through 2-3 and are labeled on the anaiyzer enclosure. NOTE 2.3 CALIBRATION GAS REQUIREMENTS Analyzer calibration consists of setting a zero point and one or more upscale points, depending on the number of operating ranges used. Aii applications require a zero standard gas to set the zero point on the meter scale or recorder chart. if the factory Calibration and Data Sheet specifies the background gas, use it as the zero gas. If background gas is not specified, use dry nitrogen for the zero gas. Combined resistance of a current-type recorder and associated iriterconnection cable must not exceed 2000 ohms for 4 to 20 m A output, or 700 ohms for 10 to 50 mA ourput. I 2.1.4 UTILITY SPECIFICATIONS Electrical power requirements are: Voltage 115 +15volts rms. Frequency Either 50 kO.5 Hz or 60 f l . 5 Hz. Standard Recordrr Output Connections Recorder Connections for Instrument With Optional 619458 Iroiitrd Current O u t m o r i d Voltage Output (+) WHT Voltage Output 645689 Five-Conduaor Shielded Recorder Cable I 115 115'V rrns 50160 f 0 . 5 Hz - $ 1-1 v BLK (SH) Isolated i "m 4 N 2 N I Figure 2-4. Electrical Input/OutPut Connections for Model 864 and Generd-Purpou, Model 865 5 Standard Recorder Output Connections Current Output (-) Recorder Connections for Instrument With Optional 619458 Isolated Current Output Board ij Voltage Output ( + ) WHT -+ Voltage Output í-) BLK Current Output (+I RED I 1 Voltage Output ( - ) BLK v BLK ISH) - v i + k GRN 0 4 ' 0 I NOTE Electrical installation must comply with requirements of Nationel Electrical Code (NEC) for Class I , Groups B. C, and D. Division 1 Hazardous Locations, especially Sections 501.4 (a) and 501-5(a). For convenience of operation, adjustment, and maintenance, power should be connected through a separate, dedicated switch approved for the location. GRN Power Cable 115 1 1 5 V rms 50160 +0.5 HZ CAUTION Do not operate without lens cover and door securely in place with all bolts secured, unless area has been determined to be nonhazardous. HOT i 1 Figure 2-5. Electrical Inputloutput Connections for Explosion-Proof Model 865. 2.4 SAMPLE HANDLING Many different sample-handling systems are available. The type used depends on the requirements of the particular application and the preferences of the individual user. Typically, the sample-handling system incorporates such components as the following: pump; valves to permit selection of sample, zero standard, or upscale standard gas; needle valve in sample-inlet line, for flow adjustment; flow-meter, for flow measurement and/or indication of flow stoppage; and filter@). to remove particulate matter. On order, Beckman Industrial Corp., will supply either an assembly drawing and the set of loose sampling-handling components required, or a completely assembled system. 2.4.1 LEAK TEST FOR APPLICATIONS INVOLVING EXPLOSIVE GAS SAMPLES DANGER POSSIBLE EXPLOSION HAZARD If explosive gas samples are introduced into this analyzer. Beckman Industrial Corporation recommends that sample containment system fittings and components be thoroughly leak-checked prior-to initial application of electrical power. routinely on a periodic basis thereafter. and afier any maintenance which entails breaking the integrity of the sample containment system. Leakage of flammable samples could result in an explosion. 8 Use the leak check procedure appropriate to the specified pressure limitation of the particular analyzer. 6 Leak Test for Sample Pressures up to 10 psig (69 kPa) Supply air or inert gas such as nitrogen, at 10 p i g (69 e a ) , to analyzer via a flow indicator with range of O to 250 cc/min. Set flow at 125 cc/min. I N2 10 psig (69 k h ) Hug sample outlet; flow reading should drop to zero. if not, system is leaking. Leakage mmt be corrected before introduction of flammable sample and/or appiication of electrical power. Liberaiiy cover ail fittings, seals, and other possible sources of leakage with suitable leak test liquid such as SNOOP*(Part 837801). Bubbling or foaming indicates leakage. Checking for bubbles will locate most leaks but could miss some,as some areas are inaccessible to appiication of SNOOP. For positive assurance that system is leak-free, use the flow stoppage test. Leak Test for Sample Pressures over 10 psig (69 @a) Pressurize the system with air or inert gas such as nitrogen, making sure not to exceed specified pressure limitation. Liberally cover all fittings, seals, and other possible sources of leakage with suitable leak test liquid such as SNOOP* ( Part 837801).Bubbling or foaming indicates leakage, which must be corrected before introduction of flammable sample and/or application of electrical power. T r a d e m a r k of NUPRO Co.. Willoughby, OH. J 2.4.2 SAMPLE FLOW RATE temperature. At extremely high flow rates this may not br true, but no such effect has been noted up to 18 CFH (9 L/min). Flow Rate for Gaseous Samples For best results, sample flow rate must be in the range of 500 to 1000 cc/min (approximately 1 to 2 SCFH). A subnormal flow rate will result in undesirable time lag. Assuming that two cell volumes are required to flush any cell, the table at right indicates approximate flushing time at atmospheric sampling pressure, i.e., the outlet o f the cell venting to atmosphere. General-purpose and explosionproof housings have different inlet tube volumes; thus the corresponding total volumes and flushing times are tabulated separately. Flushing time is inversely proportional to flow rate and directly proportional to sample cell pressure. At elevated sample pressure, recommended flow rate is increased. For example, at 200 psig (1380 kPa) sampling pressure, recommended flow rate is 18 CFH (9 L/min). The primary effect of flow rate other than flushing time is cell pressure. Due to the restriction of the exit tubulation, increasing flow rate increases sample pressure in the cell. For a 13?4-inch (343 mm) cell venting to atmosphere, the cell pressure rises from O psig (O kpa) at no flow, essentially linearity, by 1 mm Hg per CFH flow up to at least 20 CFH (10 L/min). At 7.5 to 8.0 CFH (3.8 to 4 L/min), therefore, the pressure is increased by about 1% and the output signal is thereby increased by about the same 1% over static conditions. In a i l cases, the effect of pressure on readout is eliminated if the same flow rate is used for the measured sample as for the standard gas. It should be noted that at higher flow rate, because of increase in sample -cell-pressure, the nonlinearity o f the calibration curve increases. “lierefore, if higher flow rates are required, the calibration curve should be redrawn at these same flow rates. At 2 CFH (1 L/min) gaseous sample temperatures are equilibrated to instrument temperature regardless of stream I CELL LENGTH mm .O39 2.5 STACKED SAhlPLE CELLS For applications where the concentration of the measured component varies greatly, necessitating greater instrument rangeability, the analyzer may incorporate fwo sample ccb, one short and the other long. These are “stacked” in series, forming two analysis chambers separated by an optical window as shown in Figure 26. The short cell is used for :malysis of the higher concentration ranges; the long cell is used for analysis of the low concentration ranges. The two cells cannot be used for simultaneous analysis of the high and low ranges. U W e one cell is being used for analysis and is therefore receiving a flow of sample or calibration gas, the unused cell must be purged with nitrogen or other (appropriatebackground gas. MAMPLE The following ranges can be combined in one analyzer by stacking a 13ih-inch (343 mrn) cell and a 4 mm cell: O to 200 parts-per-millionCO by volume in the 13%-inch (343 mm) cell; and O to 15% CO by volume in the 4 mm cell. The recommended flow system is shown in Figure 24. TOTAL VOLUME (CELL+ INLET TUBE) CELL VOLUME IN a (Without lnla Tube) GENERAL PURPOSE EXPLOSION PROOF IINCHES I 1 I I Flow Rate for Liquid Samples If liquid sample temperature is much higher or much lower than sample cell temperature, a maximum recommended flow rate is 15 cc/min. If on the other hand, sample temperature is controlled close to instrument temperature before entering, flow may be increased to 150 to 200 cc/min. In the former case, with a 1 mrn thick sample cell, flushing takes approximately sixty seconds, wliiie in the latter case it takes only about five seconds. I 0.28 1 I 12 cc 1 I I 4cc I TIME FOR TWO VOLUMES AT 2 SCFH (1 L h i n i 8t 760 mmHg (101 kPd GENERAL PURPOSE I 2 sec ] EXPLOSION PROOF I i 3 .118 O .85 12 cc 4cc 2 sec 0.5 sac 4 .157 1.14 12 cc 4 cc 2 sec 0.5 sec 8 .315 2.28 13cc 5 cc 2 sec la 16 .630 4.56 16 cc 8 cc 2% 1 sec 9.12 2occ 12cc 3 sec 2sM 18.24 25 cc 21 cc 3% 3 SO(: 5.03 36.48 44 cc 40 cc 6 MC 5 sac 69 cc 9 sec 9SOC 32 1.25 64 I 128 2.52 I 9.13 66.12 73 cc 343 13.50 97.76 105 cc 101 u: 13 ME 13sec 381 15.00 108.60 116cc 112cc 15 KC 14 sec 232 h I 0.5 wc I ~ . * 7 J m -- N2 Purge Optical Window Sample 1 Sample 2 A * Long Sample Cell E = Short Sample Cell VI FI1 FI2 v2,3,4,5 = Four-Way Valve = Flow Control Valve = Flow Control Valve = Shutoff Valves Upscale 1 Upscale 2 Figure 2-6. Typical Flow Diagram for Stacked Cell Configuration 2.6 DIFFERENTIAL ANALYSIS WITH FLOWTHROUGH REFERENCE CELL In some applications, the analyzer is used to measure the difference between the concentration of the component of interest in two sample streams. If so, the reference side of the analyzer, as well as the sample side, utilizes a flowthrough cell. The sample cell receives the sample stream which contains the higher concentration of the component of interest. The reference cell receives the stream containing the lower concentration of this component. The ceil spacing is factory-set for the particular appiication. Typical settings range from 0.005-inch (0.127 mm) to 0.025-inch (0.635 mm). Cell spacing is adjusted with a special wrench provided. First, the barrel is rotated clockwise into the body until the stop is reached. 2.7 LIQUID SAMPLE CELLS If ordered for analysis of liquid samples, the analyzer incorporates the 641488 Variable Pathlength Liquid C d Assembly, which provides micrometer adjustment of cell spacing or pathiength. Construction of this special cell assembly is shown in a drawing included in the Parts Est, Section Eight. Basically, the sample cell consists of body and barrel sections, each containing optical windows at the ends of the cell. Within the stationary body section, the barrel section' can be rotated by means of micrometer-guided threading. One full turn advances the barrel 0.025-inch (0.635 mm). The cell barrel is notched in five parts to obtain accurate increments of 0.005-inch (0.127 mm). At the stop position, cell spacing is essentially zero. One full turn counterclockwise from this position creates a ceii spacing of 0.025-inch (0.635 mm). 8 C4 KUON Do nor exerr force at rhe srop position as this could cause damage to the optics. Applications , Typical applications are: Water in Acetone, O to 1% up to O to 20%. Water in Methanol, O to 1% up to O to 20%. Water in Ethanol, O to 1% up to O to 20%. Oil in Carbon Tetrachloride arid Freon 113, up to O to 10 parts-per-miilion. Acetic Acid in Acetic Anhydride. Water in Dimethyl Formamide. NOTE The tnusiriiurn floiv rate tlirnicgh the sample cell is 20 cdrnin. This ir! order to obtuiri fust response, the rnujor portiori of the suriiple should be bypassed. Paragraphs 2.8 through 2.12, following, cover features which may be selected for your particular needs and applications. 2.8 ELECTRONIC RESPONSE TIME SELECTION The desired electronic response time is selected on the 638490 D.C. Amplifier Boqrd as shown in Figure 3-3. Standard factory setting is one second. 2.9 RECORDER CABLE CONNECTIONS If a recorder, controller, or other output device is used, connect it to the analyzer with the shielded threeconductor cable provided. See Figure 2-4 or Figure 2-5. If the analyzer provides a voltage output, connect the white (t) and black (-)leads to the output device. If the analyzer provides a current output, connect the red (+) and white (-) leads to the output device. Combined resistance of a current-type recorder and associated interconnection cable must not exceed 2000 ohms for 4 to 20 mA output, or 700 ohms for 20 to 50 mA output. 2.1 2 PURGE CONNECTIONS AND REQUIRMENTS FOR GENERALPURPOSE MODEL 864/865 If required for safety, the General-Purpose Model 864/865 may be equipped for purging through installation of the 630951 Purge Kit, consisting of a purge fitting plus associated gasket, screws, and washers. The analyzer may then be purged with clean, dry air or suitable inert gas. The kit, when installed dong with user-provided pressure or flow indicator, is designed to meet National Fue Protection Association (NFPA) Standard 496-1974 for Type Z air purge. The kit, instailed as described in the instructions, is designed to reduce the classification within the enclosure f r o m Division 2 (normally non-hazardous) to nonhazardous. Refer to Instructions 015482307, provided. Also, see CAUTION note Paragraph 2.13.1 If the original cable is replaced with a different cable, connect the replacement cable to TBl as shown in Figure 2-4or Figure 2-5. DANGER POSSIBLE EXPLOSION HAZARD NOTE 2.10 646093 RANGE I.D. CABLE ASSEMBLY (Optional) The 656093 Range I.D. Cable Assembly provides contact closure signals that enable a computer or other external device to determine the range manually selected with front-panel RANGE Switch SWl . The cable is connected to RANGE Switch SW1 and extends to connector J10, mounted on the rear of the case. The pin-out connections of J10 are as follows: P i n A ..................................... TUNE PinB ................................... Range1 PinC ................................... Range2 Pin D ................................... Range3 Pin E ..................... COMMON (Switch Wiper) 1 the addition of a relay board with its own power supply connected to the Range Switch (Sl) and extending t o the rear of the case to connector (Jll). The pin-out connections of J11 are as follows: P i n A ................................... Range1 PinB ................................... Range2 PinC ................................... Range3 Pin E .................... .Extemal Voltage Available (+12 VDC at 100 mA) PinF ............................ CommonGround This system is set up for ground closure switching between Pin F and the appropriate pin of A through C. 2.1 1 646095 REMOTE RANGE KIT (Optional) The 646095 Remote Range Kit permits the remote selection o f operating range via contact closure signals applied by the computer or other device. This is accomplished by This analyzer is the typefrequently utilizedfor the analysis of explosive gases. If used for such gases, Beckman Industrial Cop. recommends that it be contained in an explosion-proof housing. NFPA 496, ISA S12-4 and other similar United States and international standords rehting to purging are directed only to the invasion of explosive gases into the analyzer housing from the outside atmosphere. These standards do not address the abnormal release of explosive gases intentionally introduced into the analyzer housing. There are no recognized stan&& addressing such potential hazard. If explosive gases are introduced into this anakyzer, whether or not it is contained within the explosion-proof housing, Beckman Industrial Cop. recommends that the - carefully leak-checked sample containment system k upon installation and before initial startup, during routine maintenance and any time the integrity of the sample containment system is broken to ensure the system is in leak-proof condition. Leak-check instructions are provided in Paragraph 2.4.1. 9 ' 2.13 OPTIONAL PURGE KIT FOR EXPLOSION-PROOF MODEL 865 Purging of the enclosure of the Explosion-Proof Model 865 with air or inert gas may be recommended in some applications to provide a corrosion-free or spectrally-constant internal atmosphere. The purge is not intended to provide explosion hazard protection. Both the purge inlet and outlet fittings must be equipped with 638426 Flame Arrestor Assemblies. 2.14 ELECTRICAL POWER CONNECTION 2.14.1 MODEL 864 AND GENERALPURPOSE MODEL 865 Connect analyzer power cord to a grounded a.c. source of 115 +15 V mis, 50/60 kO.5 Hz. See Figure 2-4. if power receptacle does not have third (ground) contact, use an adapter to provide proper grounding. C4 üTiON I Cc E t c G i f analyzer is equipped with Type Z air purge per NFPA 496-19 74 (see Paragraph 2.12) and is insralled in a class I, Division 2, location, and the power cord is not replaced by conduit wiring, the following precautions must be taken: 1. Replace power cord with a locking andgrounding type Plug. 2. Permanently mark lockiiig and grounding type recep tacle as follows: “WARNING: DO NOT CONNECT OR DlSCVNNEíT ANALYZER UNDER LOAD UNLESSARU IS KNOWN TO BE NON-HAZARDOUS. ’* 3. Rovide power isolation switch, suitably protected for the location. Purge Outlet Fining Accepts 1 /4-inch (6.35 mm)O.D. Tube Figure 2-7. Air Purge Installation for Explosion-Proof Model 865 htailation and Operation Connect inlet to a supply of clean, dry, air or suitable inert gas as shown in Figure 2-7. Recommended supply pressure is 5 psig (34.5 e a ) . This provides a flow rate of approximately 20 cubic feet-perhour (approximately 10 liters-perminute) and an internal case pressure of approximately 8 inches of water (approximately 2 Ha). With a flow of 20 scfh (10 liters/minute), approximately 4 case volumes of purge gas flow through the case in thirty minutes. A 1/4-inch (6.35 mm) 0.d. tube, maximum length 15 feet (4.5 m), may be connected to the purge outlet if required. See Figure 2-3 for additional details and for precautions to observe in installation and operation of explosion-proof enclosure. 10 2.14.2 EXPLOSION-PROOF MODEL 865 The Explosion-Proof Model 865 must be wired to a source of 115 115 V rms,50/60 kO.5 Hz power in accordance with the requirements of National Electrical Code, Sections 501-4 (a) and 501-5 (a) by way of an approved switch dedicated to the Model 865. See Figure 2-5. 4 SECTION THREE STARTUP DANGER POSSIBLE EXPLOSION HAZARD If explosive gas saniples are introduced into this analyzer, Reckman Industrial Corporation recommends that snmple contairimrnt system fittings and components be thoroughly leak-checked prior to initial application of electrical power, routinely on a periodic basis thereafter, and after any maintenutice mhich entails breaking the integrity of the sample coníainment system. Leakage offlammable samples could resuii in an explosion. Refer to Paragraph 2.4.1 Figures 3-1 and 3-2 give locations and brief descriptions of analyzer controls and adjustments. Figures 3-3,34, and 3-5 provide similar information for controls and adjustments on the 638490 D.C. Amplifier Board, the optional 630153 Current Output Board, and the optional 619458 Isolated Current Output Board, respectively. Preparatory to startup and operation, a thorough familiarization with these figures is recommended. For more detailed information on control functions, refer to Section Five. 3.1 DETAILED STARTUP AND CALIBRATION PROCEDURE During final factory checkout before shipment, analyzer adjustment settings were properly established. Preparatory to initial operation, the analyzer will normally require only a check of zero and gain settings per the CONDENSED STARTUP AND STANDARDIZATION PROCEDURE at the front of the manual. It should then provide satisfactory operation. If operatian is iinsatisfactoy, alignment of the optical bench has probably been disturbed, necessitating use o f the following detailed calibration procedure. 1. With power off, or meter shorted, verify that front-panel meter reads zero. If not, adjust Meter Mechanical Zero Screw for zero reading. 2. Apply power or remove short from meter. Turn RANGE Switch to position 1.Allow analyzer to warm up for at least one hour, and preferably for eight hours. Instrument is operable immediately after connection to a.c. power, but drifts at f m t and requires one hour to equilibrate. if instrument is used sooner, readings must be taken immediately after the initial calibration, and recalibration is recommended immediately before subsequent additional readings. 3. Check oscillator tuning: a. Turn RANGE Switch to TUNE. b. If instrument has been in routine operation, compare present meter reading with previous readings obtained in TUNE mode. Present and past readings should agree to within a few of the smallest scale divisions; if so, oscillator is properly tuned; review Figures 3-1 through 3 4 , then proceed directly to Step 4. If analyzer her not yet been in operation, or if reading in TUNE mode is not within the acceptable limits, tune oscillator per Steps 3c through 3e, following. C. Insert a thin-bladed screwdriver through the hole marked OSC TUNE, through the cardboard guide tube, and into the slot o f the adjustment screw. Adjust screw for peak reading on meter. NOTE Certain high-sensitivity iiisttuments, such m O to 50 or O to 100 ppm CO, do not utilize screwdriver adjustment of oscillator tuning, even though the hole marked OSC TUNE is present in the front panel. In these instruments, the oscillator tuning adjmtment shaft has a small knob, accessible to the fingers by reaching behind the front panel. in these instruments, the entire optical system is slightly elevated on a shock-mounted plate to minimize response to vibration; thus the oscillator tuning shaft is positioned slightly above the OSC TUNE hole. d. Turn OSC TUNE Adjustment counterclockwise untii meter reading decreases to between 70% and 75% of the maximum obtainable value noted in Step 3c. Oscillator is now properly tuned. e. Return RANGE Switch to position 1. 4. Turn on recorder, if provided. It wiii yield better accuracy than the *l% of fullscale obtainable with the front-panel meter. Recorder, if available, should therefore be used for all readings during subsequent calibration and analysis. 5. Check Bias Adjustment: . NOTE Component electronic offsets will shift slightly as the interior temperature of the instrument changes. For this reason it is recommended that, immediately prior to adjustment of the Bias Controls, the instrument be allowed to run with cabinet closed for at least several hours (or long enough for the instrument to reach its regulated operatiw temperature). If subsequently bias level drifrs siightly, comer instrument operation and readings Win still be obtained The only effect will be the introduction of a small interaction between the ZERO and C A N Controls. a. Set CAiN Control at counterclockwise limit to remove ail signal from input of amplifier circuitry. In the General-Purpose Model 864/865,the Duodial on the GAIN Control wili read 0.00 at this setting. b. Set ZERO Control at clockwise limit to remove aü compensation for n o d optical offset signai. in the General-Purpose Model 864/865,the Duodiai on the ZERO Control wili read 10.00 at this setting. C. Set Switch SW3 on 638490 D.C. Amplifier Board, Figure 3-3,t o RUN. d. Set RANGE Switch to the highest sensitivity ranp that w i l lbe used during operation. e. Adjust Coarse Bias Control R33 on 638490 D.C. Amplifer Board until meter or recorder reads 50%of fullscale, or, if this is unobtainable, until maximum reading is obtained. 11 e aa I . .-I a Y z _- d $1 i uuum!w c 1 Motor/Source 2. Source 1. Optical Shutters Assembly Vertical 3. MotorlSource Assembly Mounting Screw Long Cell Hold-Down Screw I B Reference Cell* Detector GENERALPURPOSE MODEL 864/865 i / / , I - MotorlSource Assembly 1. Optical Shutters Source Voltage Adjustment 3. MotorlSource Assembly Mounting Screw Long Cell Hold-Dow Detector EXPLOSIONPROOF MODEL 866 *ifoptical pathlength i s less than 32 mm, sample and reference cells consist of a single cell block with two prallel holes bored through. **Reference cell should be rotated so orientation of desiccant holder i s appropriate to type of desiccant. With Cardoxide (COZ measurement), holder should be vertical. With all other desiccants, holder should slant downward below the horizontal. FUNCTION ADJUSTMENT Provide coarse optical balance adjustment, used if acceptable balance is unobtainable with frontpanel SOURCE BALANCE Adjustment, or is obtained near the clockwise limit of this control. Shutters are sliding metal plates attached to entrance ends of sample and reference cells, permitting partial blocking of either beam, as required t o obtain balance. 2. Source Assembly Vertical Positioning Adjustment (Outof-Phase Adjustment) Refer to Paragraph 3.1, , Step 6. 3. MotorlSource Assembly Mounting Screws Used for optical alignment of source assembly, t o minimize outofphase Signal. With sample and reference beams clear, Vertical Positioning Screw is rotated t o move source assembly up or down, as required t o minimize the meter reading. If Vertical Positioning Screw is difficult t o rotate, very slightly loosen the two retaining screws. After adjustment of Vertical Positioning Screw, retighten retaining screws t o secure sources t o MotorlSource Assembly. Chassis has several alternative sets of tapped holes to receive these mounting screws. This arrangement permits moving the Motor/Source Assembly backward or forward toaccommodate cells of various lengths. Used t o set the voltage applied t o the two sources. Nominal setting ir 30 volts a.c. NOTE: In General-Purpose Model 864/865,Source Voltage Adjustment i s external; see Figure 3-1. 1; Figure 3-2. Internal Adjustments of Model 864/865 13 3. Slide Switch SW3 I 2. Jumper which Bypasses R23 I 1 . Switch SWl (Electronic Response Time Selection Function) Meter Calibration Adjustment Potentiometer R15 Range 2 Gain Adjustment Potentiometer R 9 Range 3 Gain Adjustment Potentiometer R13 Coarse Bias Adjustment Potentiometer R33 Fine Bias Adjustment Potentiometer R34 Voltage Output Jumper 1 I ...... ' Connect Voltmeter from this Point t o Ground t o Meaaure Output from AR2 Pin 6 L 5. Slide Switch SW2 4. Switch SWl (Voltage Output Selection Function) 1 I FUNCTION CONTROL ~~~~~~ 1.Switch SW1 (Electronic Response Time Selection Function) - 2. Jumper which Bypasses R23. ~~ - -he desired electronic response time is obtained by selection of the appropriate combination of settings on he specified switch contacts,as given in the following table. IOTE: Time values (1,3,and 9) are number of seconds t o 90% of final reading. Used to select desired sensitivity for frontpanel ZERO Control. With jumper clipped out, control of ZERO ir five times finer than when jumper is connected. Removal of the jumper wi!l necessitate readjustment of Bias Potentiometers R33 and R34. Items 8 and 7. ~~ 3. Slide Switch SW3 RUN is normal operating position. CAL position is used only during calibration of the optional 633756 Linearizer Board. Selection of CAL position grounds the input t o the DC Amplifier Board, and reverses the Dolaritv of the front-panel ZERO Control. 4. Switch SW1 (Voltage The desired voltage output is obtained by placing the corresponding one of four switch contacts in ON position. The other three contacts must be in OFF position. Outputs provided are .OlV, .1V, and 5V. output Selection Functionl 5. Slide Switch SW2 6. Voltage Output Jumper These two items used in combination to provide the internal signal routing appropriate to the desired type of output. For standard, non-linearized. potentiometeric output, place SW2 at position "€.I" and verify that jumper is connected. For current output, if analyzer is so equipped, place sW2 at "E.1" and clip jumper, if present. For optional linearized potentiometric output, if analyzer is so equipped, place SW2 at " L I N and verify that jumper has been removed. 7. Fine Bias Adjustment Potentiometer R34 Used in combination t o null out component electronic offsets. With GAIN Control at counterclockwise limit, ZERO Control at clockwise limit, and RANGE Switch at position 3 , R33 is adjusted t o center the span of R34 near the required near-ground d.c. level. Then, R33 is adjusted for approximate zero reading on meter or recorder. Finally, R34 ir adjusted for exact zero reading. ~~ 8. Coarse Bias Adjustment Potentiometer R33 9. Ranga 3 Gain Adjustment Potentiometer R13 Used t o set upscale calibration point for Range 3 (after Range 1 calibration completed, with analyzer now receiving an upscale standard gas appropriate t o Range 311 Range 3 gain i s adjustable from 2X t o 1OX tho Ranae 1 -in. 10. Range 2 Gain Adjustmen Used t o set upscale calibration point for Range 2 (after Range 1 calibration completed, with analyzer nom receiving an upscale standard gas appropriate t o Range 21. Range 2 gain is adjustable from 1X to 3.5X tha Ran- 1 aain. Potentiometer R 9 ~~ 11. Meter Calibration Adjust ment Potentiometer R15 ~~ Used t o make meter agree with recorder. With recorder reading 100%. R 15 is adjusted so meter reads 1 OO. Figure 3 3 . Controls and Adjustments on D.C. Amplifier Boerd 14 f. Adjust Fine Bias Control R34 on 638490 D.C. Amplifier Board back and forth to find extremes to which meter or recorder can be varied with R34. (If meter goes offscale, consider end o f scale to be the extreme.) Then, set R34 so meter reads approximately midway between these extremes. g. Readjust Coarse Bias Control R33 until meter reads approximately zero. Readjust Fine Bias Control R34 so meter or recorder reads exactly zero. h. Turn RANGE Switch back and forth between position used above and position 1. When instrument is properly biased, meter or recorder reading will not change when RANGE is changed. I 1. M A OUTPUT Selector Switch I 2. Zero Current Adjustment Potentiometer 3. SPAN Adjustment R30 1 . Switch SW1 I 2. ZERO Adjustment R19 I 4-20 10-50 M.A. OUTPUT 1 R4 I - -~ ~ ~ CONTROL FUNCTION 1. Switch SW1 NORM Position. Used for instrumen without 619452 Linearizer Board. LIN Position. Used for instrumentwitl one or more 619452 Linearize Boards. 1. MA OUTPUT Selector Switch Provides selectable output oí 4 to 2C or 10 to 50 milliamperes for a current type output device. 2. Zero Adjustment R19 3.SPAN Adjustment R30 Figure 3-4.Controls and Adjustments on 630153 Current Output Board (Optional) io establish lower Ima of cur rent output at 4 mA. Used I Used to establish upper limit of cur rent output at 20 mA. Figure 36. Controls and Adjustments of 619458 Isolated Current Output Board (Optional 619454 Isolated Current Ourput Kit) --- - x d 1 6. SOURCE BALANCE Adjustment: a. Warm up analyzer for at least one hour, and preferably for 24 hours. b. With RANGE Switch at TUNE,adjust OSC TUNE for peak reading on front-panel meter. Then, turn counterclockwise until meter reading decreases to 75% of peak value. c. Pass nitrogen or selected zero standard gas through the analyzer. (If analyzer is used for differential analysis, and is therefore equipped with a j i o w through reference cell, the sample and reference celis must now receive the same standard gas. d. Set RANGE Switch at position 3. e. Turn GAIN Control to counterclockwise h i t . f. Turn ZERO Control to clockwise limit. Meter should now read zero; if not, check bias adjustment (R33 and R34). g. Turn SOURCE BALANCE Control to counterclockwise limit. h. Move RANGE Switch to position 1. i. Move both optical shutters, Figure 3-2, completely out of the associated beams. j. increase setting on GAIN Control until meter or recorder reads between 50% and 100%of fullscale. k. Determine which of the two optical shutters causes a downscale deflection when moved into the associated beam. 1. Adjust the selected shutter for minimum obtainable reading on meter or recorder. Leave the other shutter completely out of the associated beam. m. Rotate Vertical Positioning Screw on top of Motor/ Source Assembly to minimize reading of meter or recorder. NOTE If Vertical Positioning Screw is difficult to rotate, very slightly loosen source retaining screws, Figure 3-2. In some instruments, an offset screwdriver will be required. After completing adjustment of Vertical Position Screw, retighten retaining screws so sources are secure to MotorlSource Assembly. A loose source assembly will cause electronic noise. Repeat Steps 61 and 6m with GAIN Control set at 500 or higher. if it appears that the final operating gain required for a fillscale deflection w i l lbe much greater than 5 0 0 , repeat Steps 6j and 6k at the actual operating gain setting. 16 n. Turn SOURCE BALANCE Adjustment 1/2 to 3/4 of a turn clockwise. O. As a final check, very slowly insert a card into the sample beam, taking care not to drive the meter offscale. As this is done, the reading on the meter or recorder should move continuously upscale. Next, very slowly insert the card into the refererlce beam. The reading should first move slightly downscale, and should then move upscale. 3.2 CHECKING INTERFERING COMPONENTS OF THE SAMPLE STREAM Some sample streams contain, in addition to the component of interest, various other infrared-absorbing substances. To minimize interference in such applications, the instrument may incorporate an optical fdter and also, if necessary, a sealed filter cell containing an appropriate gas charge, as noted in the Factory Calibration and Data Sheet. WAW I N G Certain applications use a special high-pressure gas filter cell, permanently sealed, and bearing a label that warns against opening. Do not attempt to recharge these cells. If so ordered, the Infrared Analyzer and associated sample-handling system are factory-assembled on the basis of customer-supplied information entered on a standard Beckman Industrial Corp. Application Data Analysis form, available on request. Data requested include a complete analysis of the sample stream, and the normal range of concentration for each component. If the instrument functions properly with the zero and upscale standard gases but not with the sample stream, first check the composition of the stream and review any other suspected sampling problems. For applications involving interfering components, the Factory Calibration and Data Sheet may indicate the interference factors. If a check on interference effects is desired, admit to the instrument a series of test samples, each containing the maximum expected concentration of a particular interfering component. Be sure that the test samples do not contain any of the measured component; e.g., CO in a stream being analyzed for CO. Compare the readings thus obtained with the corresponding values from the Factory Calibration and Data Sheet. Failure of the experimentally obtained readings t o agree with the listed values may be indicative of a leaky detector, faulty optical filter, or trace amounts of the measured component in the interferent test blend. SECTION FOUR OPERATION 4.1 ROUTINE OPERATION First perform CONDENSED STARTUP AND STANDARD lZATION PROCEDURE given at the front o f manual. Tlien, set RANGE Switch for desired operating range: 1,2, or 3. Pass sample gas through instrument; it will now automatically and continuously analyze the sample stream. With standard (non-linearized) potentiometric output, or optional current output, use calibration curve at rear of this manual to convert meter or recorder readings into concentrations o f the measured component. However, i f the analyzer is equipped with a linearizer circuit board adjusted for the particular operating range, the calibration curve is not required. As a check on instrumént performance, it is recommended that the operator keep a daily log o f the CAIN Control setting. Refer to Paragraph 6.2 4.2 RECOMMENDED CALIBRATION FREQUENCY For optimum accuracy, the instrument must be calibrated frequently. Maximum permissible interval between calibrations depends on the analytical accuracy required, and cannot therefore be specified. It is recommended that initially the instrument be calibrated once every eight (8) hours, and that this practice be continued until experience indicates that some other interval is more appropdate. If routine upscale calibration is performed with the optional Gasless Calibrator Accessory, note that the simulated concentration value used for the optical window is valid only for operation at a particular atmospheric pressure. A change in pressure o f 1inch of mercury (3.38 kPa) d result in a readout error o f approximately 3% o f fullscale. Therefore, i f barometric pressure changes significantly it is advisable to recheck the calibration against an upscale standard gas. 4.3 SHUTDOWN Normally, instrument power is left on at aíi times except during a prolonged shutdown. Following shutdown, repeat CONDENSED STARTUP AND STANDARDIZATION PROCEDURE to restore instrument to service. S E CTION FIVE I N S T R U M E N T THEORY Paragraph 5.1 explains the functioning of the detection system. Paragraph 5.2 describes the electronic circuitry. Infrared Source 5.1 DETECTION SYSTEM As shown in Figure 5-1, the analyzer produces infrared radiation from two separate energy sources. Once produced, this radiation is beamed separately through a chopper which interrupts it at 10 Hz. Depending on the application, the radiation may then pass through optical fifters to reduce background interference from other infrared-absorbingcomponents. The infrared beams pass through two cells; one a reference ceil containing a nonbabsorbing background gas, the other a sample cell containing a continuous flowing sample. During operation, a portion o f the infrared radiation is absorbed by the component o f interest in the sample, with the percentage of infrared radiation absorbed being proportional to the component concentration. The detector is a “gas microphone” on the Luft principle. It converts the difference in energy between sample and reference cells to a capacitance change. lliis capacitance change, equivalent to component concentration, is amplified and indicated on a meter, and if desired, used to drive a recorder and/or controller. 5.2 ELECTRONIC CIRCUITRY The block diagram of Figure 5-2 traces the signal through the electronic circuitry and depicts the various waveforms involved. For a more detailed picture of the circuitry, refer to schematic wiring diagram of Figure 9-1,and to appropriate pictorial wiring diagram: Figure 9-2,Model 864; Figure 9-3,General-F’urpose Model 865; or Figure 9-4, Explosion-Proof Model 865. Details of plug-in circuit boards and other individual circuits are shown in separate schematic diagrams, as referenced in Figures 9-1 through 9-4. 5.2.1 633296 OSCILLATOR CIRCUIT BOARD AND ASSOCIATED ELEMENTS OF AMPLITUDE-MODULATION CIRCUIT in the 633296 Oscillator Circuit Board, Figure 9-5,the 10 MHz carrier wave is generated by a crystalcontrolled radio-frequency oscillator using crystal Y1 and transistors Ql andQ2. The modulation circuit is driven by the detector, the sensing element of the analyzer. Mechanical functioning of the detector is explained in Paragraph 5.1. Considered electronically, the detector is a two-plate variable capacitor. The modulator is coupled inductively, through one winding of inductance L1, to the osciüator. Amplitude of the 10 MHz carrier thus varies with the 10-Hz modulating signal. Detector Recorder Signal Circuitry Component of Interest 0 Other Molrcules Figure 5-1. Functional Diagram of Detection System The following paragraphs consider functioning of the modulation circuit in greater detail. As shown in Figure 5-3, A, the detector and one winding of inductance L1 constitute a tank circuit. Both circuit elements are variable: 1. During tuning, inductance is changed by manual rotation of the OSC TUNE! Adjustment, which moves a metallic slug in the core of Ll. 2. During operation, capacitance of the detector changes continuously as the diaphragm is displaced. The resultant variations in capacitative and inductive reactance change the impedance of the tank circuit with respect to the fured-frequency carrier wave. Resonant frequency = for the tank circuit 1 2~~ Where L = inductance of the winding on L1 C = capacitance of the detector c 18 I A P A LA d p‘ $ERVIClOS DOCUMENTALES zT Functioning of hlodulation System in TUNE Mode Preparatory to oscillator tuning, the RANGE Switch is placed in TUNE position, to connect the electronic circuitry in a configuration shown in the functional diagram o f Figure 5.3, A. In this mode, the meter indicates the rms value of the halfwave-rectified carrier. Tlie tank circuit is now adjusted in the following two-step sequence. Tttning: Initially, the OSC TUNE Adjustment is set somewhat counterclockwise from its correct setting. Then, it is rotated clockwise to move the slug into the core, thus iwreasirig inductance and decreasing resonant frequency. The adjustment is set for maximum obtainable meter reading. At this setting, tankcircuit resonant frequency is the same a s oscillator frequency (i.e., nominal 10 MHz). See Resonance Curve Number 1, Figure 5-3, B. L, . Defrtning: By counterclockwise rotation of the OSC TUNE Adjustment, the slug is partially withdrawn from the core, thus decreasirig inductance and increasing resonant frequency. The adjustment is set so meter reading decreases to between 70% and 75% of the maximum obtainable value noted in Step 1, above. See Resonance Curve Number 2, Figure 5-3, B. This curve has the same shape as that obtained in Step 1,immediately preceding, but is displaced to the right. Functioning of Modulation Sjwem in Operating Mode )+ After tuning is completed, the RANGE Switch should be moved to position 1 to place the zero and calibration circuitry in operation. In this mode, the meter indicates the amplitude of the IO-Hz detector-output signaL Overall sensitivity of the analyzer system may now be checked by blocking the sample beam to simulate total absorption of sample-beam energy and thus provide the maximum obtainable IO-Hz detector-output signal. During that portion of the chopping cycle while the chopper is unblocking the sample and reference beams, the diaphragm distends away: from the metal button, thus decreasing detector capacitance and shifting the tankcircuit resonance curve to the right. At the moment the diaphragm reaches maximum distention, the curve reaches the position of Curve 3, Figure 5-3, B. Assume that the analyzer is now placed in normal operation by removing the blockage from the sample beam and passing sample gas through the sample cell. The diaphragm now pulses cyclically, causing the resonance curve to move continuously back and forth within the limits defined by Curves 2 and 3 of Figure 5-3,B. Carrier amplitude decreases as the curve moves to the right, and increases as it moves to the left. Thus, the response characteristics of the system depend on the location of Curve 2. Position of this curve depends on the degree of tank-circuit detuning used. Advantages o f operating on the portion of ihe curve obtained by detuning to 70% to 75% of the maximum obtainable carrier amplitude are: maximum slope yields highest sensitivity; minimum curvature provides best linearity. Radio-Frequency Demodulator The amplitude-modulated 10 MHz carrier from the detector/oscillator circuit is applied to the radio-frequency demodulator. T h i s circuit is a voltage-doubler type rectifier utilizing diodes C R l , CR2, CR3, and CR4; and capacitor C7. The circuit gives approximately double the output voltage o f a conventional halfwave rectifier. This result is obtained by charging a capacitor during the normally wasted Iialf-cycle, and then discharging it in series with the output voltage during the next half-cycle. 5.2.2 633290 or 635785 FILTER/RECiiFIER BOARD AND ASSOCIATED ELEMENTS The Filter/Rectifier Board is supplied under two Part Numbers: 633290. for General-Purpose Model 864/865. and. 635785, for Explosion-Proof Model 865. Electronically, the two boards are identical; physically. they differ only in the orientation of trimming potentiometers R i 6. RZ 1 , and R30. In the General-Purpose Model 864’865. these potentiometers are accessible from the side. I n the Explosion-Proof Model 865, they are accessible from the top. Within the Filter/Rectifier Board. Figure 9-6 or 9-7. the signal passes in turn through the following stages: 1. Buffer Ampfifier. The signal from the detector/ oscillator combination is applied to a buffer amplifier utilizing transistors 43 and Q4.The output signal from the buffer amplifier is applied to front-panel GAIN Control R4. This potentiometer changes the gain of the overail system by adjustable attenuation o f the signal applied to the 10 Hz bandpass filter, item 2. 2. IO Hz Bundpas F17ter. This active filter, utilizing operational amplifier A R I , discriminates against all frequencies other than the IO Hz chopping frequency. The resultant clean 10 Hz signal, with undesired frequencies filtered out, is observable by connecting an oscilioscope to TP2 YFiL Filter Pass Adjustment potentiometer R16 is adjusted for maximum amplitude of the 10 Hz signai. 3. Fullwvrve Rectifier Cfrcuit. This circuit provides fuiiwave rectification of the 10 Hz signal. Filter Balance potentiometer R21 is used to equaiize peak heights of adjacent haifwave pulses. Filter Rectifier potentiometer R30 is used to adjust the rectification level of the rectifier to the D.C. offset voltage level of the fiter ampiiñer. 19 .---- 1 I t I I__-_-/- rI I ?Es - - -I- -- J 5.2.3 638390 D.C. AhlPLlFlER BOARD AND ASSOCIATED CI RCUlTRY In the 638490 D.C. Amplifier Board, Figure 9-8, the fullwave rectified signal from the Filter/Rectifier Board is conditioned by the following circuitry. 1. Response Time Selection Function of Switch SWI. The first five contacts of Switch SW1 determine the electronic response time. The fastest available response, 0.5-second to 90% of the final reading, is obtained by opening the contacts designated 1, 3, and 9 on the board; and closing the two contacts designated 1T. Longer response times are obtainable by appropriate combination of switching settings. a. Basic response time is selected by closing one or more of the three contacts designated 1, 3, and 9. The designations indicate time, in seconds, for 90% of fiillscale response. Values thus selected are additive. b. The two contacts designated 1 T provide an optionaí multiplication factor of 2X. With these contacts in clded position (marked lT), effective response time is the sum of the values selected with the contacts marked 1,3, and 9. With contacts in open position (designated 2T in Figure 9-8), but not marked on the board), effective response is mice the sum of the values selected with the contacts marked 1,3, and 9. NOTE guzriging the response time will necessitate readjustment of Bias Adjust Potentiometers R33 and R34, item 4. I I 2. Low-Pass Filter. This active füter utilizes operational amplifier ARl to smooth the fullwave-rectified signal. 3. D.C Amplifier and Associated Feedback Divider (Range Resistor Network). The output signal from the low-pass fdter circuit is applied t o an operational amplifier circuit. It consists o f high-gain D.C. amplifier AR2, connected in an operational amplifier configuration. The feedback divider associated with AR2 provides the capability of varying the D.C. gain, to permit use of different operating ranges. The feedback signal is applied to input 2 of AR2 via one deck o f the front-panel RANGE Switch. With RANGE Switch at position 1, overall gain of the syktem is adjustable with the front-panel GAIN Control (Paragraph 5.2.2.). With RANGE Switch at position 2, the gain of AR2 may be adjusted with trimming potentiometer R9. Range 2 gain is adjustable from 1X to 3.5X the Range 1 gain. With RANGE Switch at position 3, the gain of AR2 may be adjusted with trimming potentiometer R15. Range 3 gain is adjustable from 2X to IOX the Range 1 gain. 4. B h Adjustment Potentiometers R33 and R34. These controls apply an adjustable zero-biasing signal to the 22 input of the D.C. Amplifier, to null out instrument component electronic offsets. Electronic zero may be established as follows: a. With RANGE Switch set for highest-sensitivity range that wili be used in operation, G A I N Control is set at counterclockwise limit to remove all signal from input of amplifier circuitry, and ZERO Control is set at clockwise limit to remove all compensation for normal optical offset signals. b. Coarse Bias Adjustment R33 is adjusted so meter or recorder reads 50% of fullscale or, if this is unobtainable, until maximum reading is obtained. c. Fine Bias Adjustment R34 is adjusted back and forth to find the extremes to which meter or recorder can be varied with R34. "hen, R34 is adjusted so meter reads approximately midway between these extremes. d. Coarse Bias Adjustment R33 is adjusted so meter reads approximately zero. ?hen, R34 is adjusted for exact zero reading. 5. Front-Panel Zero Control. This control applies an additional zero-biasing signal to the input of the D.C. Amplifier, to null out the normal optical offset signal. With zero standard gas (normally, dry Nz) passed through the analyzer, the input signal to the amplification circuitry, and therefore the meter reading should ideally be zero. Ordinarily, however, a small input signal is present. This is due to slight inequality between intensities of the two sources, differences between transmission characteristics o f the sample and reference cells, out-of-phase signal, etc. This residual imbalance signal is minimized with the SOURCE BALANCE Adjustment, Source Alignment Adjustment (Vertical Positioning Screw), and, if necessary, by an adjustable optical shutter on the sample and/or reference celis, as required. (Refer to Paragraph 5.2.8.) After the best possible minimum has been achieved, the SOURCE BALANCE Control is offset, by an amount determined by the size of the residual imbalance, to bias the optical system into linearity. It is the electronic signai induced by this normai optical offset which is nulled out, i.e., compensated, with the ZERO Control. With the zero standard gas stili flowing through the analyzer, the final zero adjustment is made by stting the front-panel ZERO Control for zero reading on meter or recorder. After the ZERO Control has been set as directed in Paragraph 3.1, the amount of compensating signal fed into the zero-biasing input of the D.C. Amplifier is automatically adjusted in proportion to changes in setting of the GAIN Control, thus ensuring proper compensation independent of G A I N setting: On instruments operated at high-sensitivitysettings of the RANGE Control, finer adjustment of the ZERO Control may be desired, and is obtainable by dipping the jumper that normaily bypasses R30. Removal of the jumper will necessitate readjustment of Coarse Bias potentiometer R33, and repetition of the Bias and ZERO Adjustment steps. 6. Slide Switch SW2 and Voltage Output Jumper. These two items control routing of the output signal from D.C. amplifier AR2. Slide Switch SW2 is set at the position marked “E,I” to -obtain either the standard (non-linearized) voltage output or the optional current output, and at “UN” to obtain the linearized voltage output provided by the optional 633756 Linearizer Circuit Board. If a jumper is connected between the points marked STRAP FOR E OUTPUT, the output signal is routed to ground via a voltage divider associated with SW1 (item 6) to provide a selectable voltage output. The jumper is not used if the signal is to be routed through the optional 630153 Current Output Board or the optional 633756 Linearizer Board. 7. Potentiometric Output Selection Function of Switch SWI. The desired potentiometric output is obtained by closing the corresponding contact on Switch SW1, thus selecting the appropriate tap on the voltage divider mentioned in item 6. Contacts are marked: ‘D.OlV,” “OO.1V,”“lV,” and “5V.” 8. Meter Sensitivity Adjustment Potentiometer R15. Potentiometer R15 permits adjusting the fullscale sensitivity of the meter so that meter readout agrees with recorder readout. 5.2.4 6301 53 CURRENT OUTPUT BOARD (Optional) The 630153 Current Output Board, Figure 9-9, includes the following circuits acd components: 1. An Emitter-Follower Stage. It uses transistors Q3 and Q l to convert the signal from the 638490 D.C. Amplifier Board paragraph 5.2.3) into an output suitable for driving a current-actuated recorder or other output device. Transistor 4 2 prevents Q1 from being turned on by leakage currents. 2. Diode Rectifiers C R l and CR2, and Filter Capacitor C1. These elements, together with the 90-volt center-tapped secondary of transformer T I on the 633842 +15.5 Volt/-15 Volt Power Supply. Paragraph 5.2.7, constitute a floating power supply for the emitter-follower stage. 3. Milliampere Output Switch. This slide switch provides a choice of two outputs, to permit use o f a current recorder with a fullscale span of either 4 to 20 m A or 10 to 50 mA. Circuit parameters are such that, with the switch in position appropriate to íhe particular recorder, a signaí-voltage level of -5 volts at pin C of the current output board results in a fullscale recorder reading. . 5.2.5 633756 VOLTAGE LINEARlZER BOARD (OPTIONAL 6i6443 VOLTAGE LINEARIZER KIT) The output signal from the 638490 D.C. Amplifier Board, Paragraph 5.23, is proportional to absorption of optical energy in the sample cell, and is therefore not linear with respect to the concentration o f the measured component. If desired, however, the 633756 Voltage Iinearizer Board, Figure 9-10, may be used to equip a given operating range for linear readout of concentration on the meter and on a potentiometric recorder. Straightening of the absorbance-versusconcentration curve is accomplished by sequential adjustment of eight odd-numbered trimming potentiometers designated R19 through R33. Each controls the gain of an associated operational amplifier. Setup and calibration of the board are explained in Paragraph 7.2. 5.2.6 638436 mA LlNEARlZER BOARD (OPTIONAL 616442 m A LINEARIZER KIT) The 638436 m A Linearizer Board, Figure 9-1 1, equips the analyzer for linear readout on the desired one of three operating ranges: 1, 2, or 3. The board provides a switchselectable output of 4 to 20 m A or 10 to 50 mA. Setup and calibration of the board are explained in Paragraph 7.3. 5.2.7 633842 +15.5 VOLT/-lS VOLT POWER SUPPLY The 633842 t 15.5 Volt/- 15 Volt Power Supply, Figure 9-1 2, consists o f 1. Two identical, regulated adjustable power supplies. Each supply utiiizes one 19.6-volt secondary of power transformer TI to drive a fullwave. rectifier circuit consisting o f diode bridge and filter capacitor. A senes-type integratedcircuit voltage regulator holds the output constant. Output voltage is adjustable via a trimming potentiometer: R4 for the -15 volt supply; R5 for the t15.5 volt supply. Negative output of the t15.5 volt supply and positive output o f the -15 volt supply are connected to circuit ground at test point TE. The +15.5 volt and -15 volt outputs are used for individual amplifiers on the various circuit boards, and for the zero-biasing circuit associated with the frontpanel ZERO Control (Paragraph 5.2.3). 2. A 90-volt center-tapped secondary of transformer T1. This secondary drives a rectifier circuit on the optional 630153 Current Output Board. The transfomr winding and the associated circuit constitute a floating power supply for the emitter-foiiower stage. Refer to Paragraph 5.2.4. 5.2.8 637861 OR 637862 REGULATED A.C. SOURCE POWER SUPPLY, FRONT-PANEL SOURCE BALANCE ADJUSTMENT, OUT-OFPHASE ADJUSTMENT, AND OPTICAL SHUTTERS The Regulated A.C. Source Power Supply is provided under two Part Numbers: 637861. for Explosion-Proof Model 865; and, 637862, for Generai-Purpose Model 864/865. The power supply provides a regulated, adjustable a.c. output to drive the dual infrared sources. Output voltage is adjustable via dual potentiometer R7. See Figure 9-13. Recommended setting for most applications is 28.5 to 29.5 volts a.c. However. a setting of 3I .O to 32.0 volts a.c. 23 J is recommended for high-sensirii*i@applications such as: I . 0 to 50 or O to 100 ~1106CO in air; 2. O to 100 p/106 COZ,where the Model 865 constitutes a component unit of a Model 9 15A Total Organic Carbon Analyzer; and 3. differential analysis, A COZ 50 P/106, wing Model 865 equipped with flow-through reference cell. Note that a.c. voltage regulation is accomplished by clipping the waveform; thus the regulated output is nor a true sine wave, and wiU iiof give a true a.c. reading on most commonly used multimeter% e.g., Simpson, Triplett. At normal operating levels of the output voltage, a multimeter will read one to two volts higher than the true a.c. value. Front-Panel SOURCE BALANCE Adjustment As shown in Figure 9-1,the Rower supply output is applied to the sources via a resistor bridge that includes the frontpanel SOURCE BALANCE Adjustment. This potentiometer adjusts the relative intensities o f sample and reference sources, to compensate for slight inequality in characteristics of the two sources, differences between transmission characteristics o f sample and reference cells, etc. ideal response of the meter or recorder to manipulation of the SOURCE BALANCE Adjustment is exemplified by the curve of Figure 54, A. Assume that initially, the SOURCE BALANCE Adjustment is at its counterclockwise limit. intensity of the sample beam is now considerably greater than that of the reference beam, resulting in an appreciable upscale reading on the meter or recorder. Clockwise rotation of the SOURCE BALANCE Adjustment will decrease tlie relative intensity of the sample beam, and w i l ltherefore decrease the meter or recorder reading. When the SOURCE BALANCE Adjustment reaches its midrange point, sample and reference beams w i l lbe o f equal intensity; therefore, the meter or recorder will read zero (or near-zero value). Further clockwise rotation o f the SOURCE BALAKCE Adjustment beyond the midrange setting will decrease the intensity o f the sample beam to a value less than that of the reference beam. Consequently, the reading wvüi rise above zero, or above the near-zero minimum previously obtained, and will continue t o rise until the SOURCE BALANCE Adjustment reaches its clockwise limit. Effect o f out-of Phase Signal Component Ideally, the meter or recorder reading shouid be reducible t o zero via the SOURCE BALANCE Adjustment, as described above and as shown in Figure 54, A. In practice, however, a zero reading may be unobtainable. If so, the probable cause of the residual signal imbalance is excessive out-of-phase signal component due to misalignment of the optical system. The result is that the Characteristic curve for the SOURCE BALANCE Adjustment has the shape shown in Figure 54,B. This curve is similar t o the ideal curve of Figure 54,A. except that, at the null setting of the SOURCE BALANCE Adjustment, where beam intensities are equal, the meter or recorder reading is an upscale value instead o f zero. To correct this condition, the Vertical Positioning Screw on the Motor/Source Assembly, Figure 3-2,is used to move the sources up or down, as required to minimize the reading. Sample Beam Totally Blocked Referance Beam Totally Blocked I 1- SOURCE BALANCE Adjustment Range I Sample Beam Totally Blocked Reference Beam Totally Blocked I -1 A. IDEAL RELATIONSHIP: NO OUT-OF-PHASE COMPONENT, CURVE SY MMETRICAL , Figure 5-4. Response of Meter or Recorder t o SOURCE BALANCE Adjustment 24 '-SOURCE BALANCE Adjustment Range -' B. NON-IDEALRELATIONSHIP APPRECIABLE OUT-OF-PHASECOMPONENT Normal Operating Setting of SOURCE BALANCE Adjustment Sarmal operating setting for the SOURCE BALANCE Adjustment is clockwise from null point, causing intensity of the sample beam to be slightly less than that of the reference beam. Otherwise, if the SOURCE BALANCE Adjustment were set exactly at the null point, subsequent slight drift of the sources might cause the intensity of the sample beam to become digllrly greater than that of the reference beam. Sample monitoring under these conditions would result in anomalous meter response at the lowconcentration end of the readout range; i.e., in this region the meter would drive downscale when it should give a small upscale reading. In addition, adjustment of the SOURCE BALANCE away from the null point is necessary in order to bias the optical system into the linear regions of Figure 5-4, B. Checking Status of SOURCE BALANCE Adjustment Before íriitial zero and upscale calibration of the analyzer, the SOURCE BALANCE Adjustment must be set as previously described. However, preparatory to subsequent routine zero and upscale calibrations, it is desirable to check the status of the SOURCE BALANCE Adjustment without disturbing its setting unless necessary. This check is made by noting response of the meter or recorder to insertion of the card into each beam in turn: 1. Set ZERO Control to clockwise limit. 2. Set RANGE Switch for the highest-sensitivity range that will be used in operation, with GAIN Control at normal operating setting. 3. Very slowiy insert card into the sample beam. As this is done, the reading on the meter or recorder should move continuously upscale, and should go offscale or reach a maximum when beam is totally blocked. Next, very sZowly insert the card into the reference beam. The reading should first move downscale to a minimum, which is at least three times smailer than the original signal, sliould then move upscale, and should go offscale or reach a maximum when beam is totally blocked. If response is as described, the SOURCE BALANCE Adjustment is correctly set. If response is incorrect the SOURCE BALANCE Adjustment must be reset by the specified procedure. 5.2.9 63 1688 DETECTOR TEMPERATURE CONTROL BOARD AND ASSOCIATED ELEMENTS The 631688 Detector Temperature Control Board, Figure 9-14, utilizes temperature sensor RT1, a thermistor mounted adjacent to the detector. See Figure 9-1. The circuit board controls application of electrical power to 125-watt resistive heating element R10, thus maintainiig temperature at the sensor poinr at approximately 140'F (6OOC). When the circuit is in control, the light on the board will blink at intervals of approximately one second. 5.2.10 635883 CASE TEMPERATURE CONTROL BOARD AND ASSOCIATED ELEMENTS (MODEL 865 ONLY) The 635883 Case Temperature Control Board, Figure 9-1 5, utilizes temperature sensor RT2. See Figure 9-1. The circuit board controls application of electrical power to 1SO-watt resistive heating element HRl 1, thus maintaining temperature at the sensor poitit at approximately 120°F (49OC). Blower fan B2 provides air circulation throughout the analyzer case. The Model 864 uses fan B2 only, without the temperature-control circuit. 5.2.11 633920 CALIBRATION POWER SUPPLY AND ASSOCIATED ELEMENTS OF OPTIONAL GASLESS CALIBRATION ACCESSORY As shown in Figure 9-1, the optional gasless calibration circuit consists of the 633920 Calibration Power Supply, the front-panel CALIBRATE Pushbutton, and rotary solenoid K1. Depression of the CALlBRATE Pushbutton actuates the solenoid. causing it to insert a neutral density filter into the sample beam. The fdter simulates a specific concentration of the measured component. Note that the simulated concentration value is valid only for operation at a particular ambient pressure. A change of pressure of 1inch of mercury (3.38 kPa) will result in a readout error of 3% of fullscale. Therefore, if barometric pressure changes significantly it is advisable to recheck calibration against an upscale standard gas. Within the 633920 Calibration Power Suppiy, Figure 9-15, transformer TI provides 24 volts a.c. to drive a fullwave rectifier consisting of diode bridge CRl and filter elements R1 and C1. 5.2.12 646093 RANGE I.D. CABLE ASSEMBLY (Optionai) The 646093 Range I.D. Cable Assembly provides contact closure signals that enable a computer or other external device t o determine the range m a n d y selected with front-panel RANGE Switch SW1. The cable is connected to RANGE Switch SWl and extends to connector JIO, mounted on the rear of the case. 5.2.13 646095 REMOTE RANGE KIT (Optiond) The 646095 Remote Range Kit permits remote selection of operating range by a computer or other device. This feature is accomplished by the addition of the 646004 Range Board, Figure 9-17. This relay board contains its own power supply, and is connected to the RANGE Switch and to connector J11 at the rear of the case. 25 ANEXO 3 . 8-4489 Model 660 Dew Point Hygrometer System TM 77-260 EG&G Environmental Equipment Division 151 Bear Hill Road Waitham, Massachuam 02154 617/890-3710 NOTE: This instrument is designed to operate on either 115 or 230 VAC. Read the “Preparatiop for Operation” section on page 61 of this manual before plugging instrument into a source of AC power. AUGUST 1980 SPECIFlCATlONS FOR MODEL 660 DEW POINT HYGROMETER Dew Point Range Dew Point Accuracy. -50°C to + 100°C t0.3"C ( 054°F) nominal at 0°C Depression 60°C (108°F) nominal at ambient temperature of 25°C (77°F) Depression Slew Rate 2°C (4°F) second maximum Dew Point Sensit ¡vity i: 0.06"C Sample Flow Rate 0.25-2.5 literslminute (0.5-5.0 scfh) Sample Pressure 0-21 Kglcm2 (0-300 psia)-Standard Housing 0-3 Kg/cm2 (0-40 psia)-Mirror Microscope Housing Ambient Temperature Range -40°C to + 100°C (-40°F to + 212°F)- Sensor 0°C to + 50°C (32°F to + 12O"F)-Control Unit Auxiliary Coolant Water (or other)-2 literslminute (0.5 gallonIminute) at 100 psig maximum, to augment cooling capability of Sensor when necessary. Dew Point Temperature Sensor 3-wire platinum resistance thermometer (PRT) 100 ohms, nominal at 0°C. Dew Point Outputs(s) Standard: (1) -5 to + 10 VDC over range -50°C to + 100'C. (2) 100 ohms nominal (Cannot be used with above analog output.) Optional: (1) 3 112 digit 8-4-2-1 parallel BCD digital data. T2L compatible. (2) 4-20 M A DC - ( 0.1"F) + 100°C, Display 3 112 digit digital data display, -5OoC to resolution 0.1 "C Alarm DPDT contact closure rated at 3 amps at 28 VDC or 115 VAC with resistive load. Adjustable over entire range. Remote Sensor Up to 150 meters (500 feet). Sensor Materials Gold mirror, glass, epoxy, anodized aluminum. Balance Automatic self-standardization at 6,12, or 24 hours. Factory set at 6 hours for 1.4-minute duration (both adjustable). Power Requirements 1151230VAC Weight 6.8 K g (15 pounds) lo%, 50-60 Hz, 60 watts max. O 'A detailed error analysis discussing the nature and relative magnitude of errors is available on request. I ii V J N B '5 a s c PART 111 - TECHNICAL INFORMATION This part of the manual contains the principles of operation for each of the major circuit areas of the Model 660 Dew Point Hygrometer. Figure H1 serves as a block diagram for all circuit discussions. Section H - THERMOELECTRIC DEW POINT TEMPERA TURE CONTROL CIRCUlTS The thermoelectric dew point temperature control circuit, described in Figure H1, serves the purpose of heating and cooling the mirror surface of the dew point Sensor to the temperature necessary to have a layer of dew on the mirror that is in equilibrium with the moisture in the sample gas in the Sensor, and to maintain that equilibrium condition even though the temperature necessary to do so may vary. To accomplish this, an LED light source shining on the mirror surface of the Sensor is driven from a Constant Current Source. This circuit maintains the LED current constant regardless of changes in cable resistance, cable length, temperature, etc. The light reflected from the mirror surface in the Sensor is detected by a direct phototransistor. A separate LED and phototransistor are also located in the Sensor and serve as bias controls on the effects of temperature changes on the LED output intensity and phototransistor gain. The combined outputs of the direct and bias phototransistors are used to drive the Control Amplifier Circuit. if the mirror surface is dry, this Control Amplifier Circuit instructs the CoollHeat Power Amp to cool the mirror surface. When too much dew forms on the mirror surface, the Cool/heat Amp is instructed to reduce the cooling level or even be instructed to heat the mirror surface, if necessary. This circuitry, ¡.e., the phototransistor sensing the reflectivity of the Sensor mirror surface, the Control Amplifier Circuit, and the Cool/Heat Amp, are connected together to form a servo controlled loop. When operating, i t adjusts itself automatically to control the Sensor mirror surface at the temperature required to maintain a layer of dew on the mirror surface in equllibrium with the gas sample around it. When the Model 660 is in the self-standardization cycle mode, the servo loop described above is interrupted, and the Cool/Heat Amp is forced to heat the mirror surface to evaporate any dew or frost present so that the circuitry may automatically compensate for any changes in mirror reflectivity, should they occur for any reason. Once this compensation has been achieved, the loop is reconnected together and allowed to control on the dew point temperature once more. H1 1 I I Section J - SENSOR PRT RESISTANCE TO VOLTAGE CON VERTER The temperature of the mirror surface is measured by means of a Platinum Resistance Thermometer (PRT) embedded beneath the mirror surface. The resistance of the PRT device varies almost linearly with change in tempera- ture. The circuitry in this section interfaces with the PRT with adjustmens for ZERO, SPAN, and LINEARITY. The output is an analog voltage of -5 VOC to + í O VDC that varies with temperature over the range of -5O'C to + 1OO'C. Section K - AUTOMATIC SELF-STANDARDIZA TION (BALANCE) CIRCUITS' The Model 660 automatically verifies its own performance on a timed sequential basis by means of an automatic self-standardization circuit. This circuit adjusts for changes in the condition of the mirror surface, or for changes in any of the circuitry associated with the Sensor optical system and control loop. Automatic selfstandardization is initiated upon instrument turn-on. In addition, the self-standardization cycle can be initiated automatically at 6,12-, or 24-hour intervals, user selectable. Model 660 Control Units are shipped prepared to initiate an automatic self-standardization cycle every 6 hours. complete the cycle. The bulk of the cycle time is made up of a period of time when the dew point sensor mirror surface isbeing heated above the ambient temperature to remove any condensate on it, either dew or frost. This heat time period is adjustable to 1.4 minutes, 2.8 minutes, or 5.6 minutes. Model 660 Control Units are set to 1.4 minutes at the factory. When operating at-dew point temperatures greater than lO'C, short heat time periods still allow all condensate to be evaporated from the mirror surface prior to allowing the adjustment circuitry to compensate for the mirror surface condition and any component changes. Longer heat times.are required when operating at lower dew point temperatures. At the end of the selected time period, the circuit will automatically balance the optical bridge and control loop and return to normal operat ion. + An automatic self-standardization cycle may also be initiated manually at any time by depressing the MANUAL BALANCE INITIATE pushbutton on the Control Unit, or remotely by momentacily shorting Pins X and 20 of the Output Data connector. I t should be noted that whenever an automatic self-standardization cycle is initiated either manually by the pushbutton provided, or remotely by means of the Output Data connector, the internal timer for the interval selected is reset and the selected internal period, either 6, 12, or 24 hours, will elapse before another self-standardization cycle is automatically initiated. Logic level signals are made available at the Output Data connector for remote indication of the operation of the Control Unit. The BALANCE MODE digital output signal on Pin R of J1 is normally high or + 15 volts DC when the Model 660 is operating and is not In the aut* matic self-standardization mode. When an automatic self-standardization cycle is initiated from any source, the signal out on Pin R of J1 will go low or very close to O volts DC.This Signal will remain low as long as thecontrol Unit ¡S in the automatic self-standardization cycle. Associated with the automatic selfstandardization cycle is the time required to *Patented K1 Section L - ALARMSETAND PROTECTION CIRCUITS With the Model 660 electronics, it is possible to use the DPM to establish a set point for operation of an alarm relay. Once the set point has been established, between -5O'C and + 100°C, the alarm relay remains de-energized as long as the actual dew point is below the alarm set point, and energizes as soon as the actual dew point increases to and above the alarm set point. the Sensor to shut down Sensor thermoelectric current in the event that the Sensor base temperature exceeds +105'C. Since the Sensor is designed to operate in ambient temperatures to +lOO°C, it is possible, if attempting to read very low dew points under these conditions, that the energy dissipated in the thermoelectric cooler can raise the temperature of the Sensor base above + lOO'C, if it is not attached properly to a sufficient heat sink. i f this should occur, the thermostat in the Sensor base will open rather than risk damaging the Sensor. The outputs of the alarm relay, a set of double pole, double throw (DPDT) contacts, are all brought to the output data connector for use in customer provided alarm indicator circuits. The analog temperature input signals to the alarm set point circuitry are obtain'ed from the output of the Track and Hold circuitry to prevent false alarms from possibly occurring during automatic self-standardization cycles as the mirror temperature is increased above the actual dew point. The second of these protectiondrcuits also relates to the high temperature operation for which the Model 660 has been designed. This protection circuitry monitors the Sensor Mirror tem perature cont inuousiy and automat ¡cally shuts off any current flow to the Sensor thermoelectrics should the mirror temperature exceed 1 W'C. The possibility of this occurring is primarily when the Sensor is at a high ambient temperature, +5O'C to +lOO'C, and an automatic self-standardization cycle is initiated which heats the mirror surface. This heating could cause the mirror temperature to exceed +lOO°C and damage the Sensor, but this clrcuitry protects against this possibility. + Inclbded in this section is a description of the protection circuits that have been incorporated into the Model 660 electronics to prevent damage to the Sensor from over-heating caused by normal circuit operations. The first of these circuits is a thermostat installed in the base of L1 Section M - DISPLAY CIRCUITRY ing the Model 660 dew point temperature in engineering units. The Model 660 is equipped with a Fairchild Model 70 Digital Panel Meter (DPM). This meter has been modified to move the decimal point from its normal position to one located one place to the right. This modification allows the DPM to display a -5 VDC to 10 VDC input as a -5O.O"C to + 100.O'C output, thereby . .. . present: All technical data concerning the Fairchild DPM are contained in the DPM Manual, which is shipped as part of the Model 660 data package. + M1 -- Section N - TRACK AND HOLD CIRCUITRY The purpose of the Track and Hold Circuitry is (1) to provide an analog dew point temperature output that is identical to the direct dew point temperature output as long as the system is controlling on the actual dew point temperature, and (2)to provide a steady output corresponding to the actual dew point value just prior to an automatic self-standardization (balance) cycle, during the entire cycle. The time when the two outputs are identical is called the Track mode, and the time spent during the self-standardization cycle is called the Hold mode. By attaching process control instrumentation to the output of the Track and Hold circuitry, rather than to the direct output of the Sensor mirror PRT readout circuitry, the mirror temperature increase and decrease that occur during the self-standardization cycle can be effectively “masked” during this period. A single-pole, Form B relay is used to disconnect the input to the Track and Hold circuitry during the self-standardization cycle. Previous information of analog dew point temperature is “remembered” during thls time by a large, low leakage capacitor. This capacitor Is buffered by an amplifier to isolate the capacitor from the output. During the self-standardization cycle initiated automatically at power turn on, the output of the Track and Hold circuitry should be ignored since there was no previous dew point data to be retained. N1 Section P - D E W POINT DATA SHEETS AND INFORMATION EG&G Dew Point Hygrometer Sampling Systems Basic Hurn ¡dity Definitions Model 660 Simplified Schematic P1 ---__..------ -- ~ EG&G DEW POINT HYGROMETER SAMPLING SYSTEMS ~NERAL Of all the factors considered in huidity measurement. One Of the ImSt aportant. and that which most Often is ven the least attention, is the sampling ,Stem. Considerations of leakage, presire and temperature gradients. and j oisture absorpti on/desorption characzristics are often overlooked. The problem of leakage is relative; e., if the dew point being measured is lose to the ambient room dew point, zakage into the system may not bias the eading substantially. If the system is ressurized above atmospheric so as to reate a leakage out of, rather than into, he system, the error introduced will be ess. The degree to which leakage can be olerated also depends heavily on the ictual dew point being measured. As an !xample, when measuring a dew point of 100°F with a sample flow rate of 4 ICFH. at an ambient or surrounding dew >oint of SOOF, a leakage in flow of 5 x 10-5 SCFH will cause an error of l 0 F . However, at a measured dew point of +lOO°F the same leakage rate would The :Buse an error of only O.OOOOl°F. area of leakage becomes significantly more important and the error becomes much larger in systems-operating below ambient pressure. Pro-Heating If the dew point of the gas under measurement is above the ambient temperature of the installation and the sampling lines, both the lines and the sensor must be heated with some type of heater tape, or the line must be steamtraced in the usual fashion. The approach used will vary widely with the specific nature of the installation. and the user must use his own ingenuity to assure that none of the sampling components be at a temperature lower than the highest dew point anticipated. If electrical heater lines are used, it is desirable to connect these to a variable transformer to adjust the heatinir the sample lines are long, it may be necessary to wrap them in insulating cloth to minimize the amount of heat required to do the preheating. The line should be heated well above the dew point and should not exceed the temperature rating of the sensor. A maximum of 2000F is usually recommended. Heating above the dew point does not change the dew point of the sample. Selection of Sampling Components MATERIAL MOISTURE PROPERTIES Of equal importance is the effect that material absorption/desorption characteristics have on overall system response. Although not true of all applications, stainless steel, glass and nickel alloy tubing are the best possible nonhygroscopic materials and should be used for low dew point applications (OOF to -100OF). Teflon is also satisfactory, but begins reducing system response due to desorption at the lower dew points. Copper and aluminum alloys, as well as stabilized polypropylene tubing, are acceptable above -200F dew point. Most plastic and rubber tubing is unacceptable in all ranges. Unless attacked by the sample, the effect of the more hygroscopic materials is not of a contaminating nature, but actually one of introducing severe lag into the system during the establishment of an equiiibrium condition. For example. plastics such as nylon cannot be used at low dew points simply because the equilibrium condition may actually take days to stabilize. The actual selection of the sample line material should be based on the degree of permanency of the installation, with a minimum of joints, fittings, and other plumbing prior to the hygrometer. Generally, stainless steel is preferred for permanent installations operating at low dew points. On stainless steel lines. either swage or flaretype fittings can be used. All materials will absorb moisture to some extent. The curves relate typical desorption properties of common sampling line materials after being exposed to a "wet" gas such as the ambient atmosphere. The curves illustrate the difficulty of obtaining a fast system response when switching fkom a high dew point sample to a low dew point sample. Even if the instrument responds instantly, the sampling lines dictate the overall response. There are three types of pumps generally suitable for hygrometric work. For installations where the sample is not to be returned to the process. the Cast Manufacturing Co. vane pump is acceptable. This pump offers a reasonably high degree of reliability, and can handle large volumes of air. The vane type of pump does tend to contaminate the sample with minute amounts of p u m p wear products (iron. carbon). therefore, it should be downstream of the hygrometer. The dew point temperature of a gas is a measure of the absolute moisture content of the gas. regardless of the temperature and pressure of the gas. Most conversion tables for dew point (or frost point), to parts-per-million, grainsper-pound. etc., are made at atmospheric pressure (14.7 psia); therefore, if a c c v rate absolute moisture content measurements are to be converted to a t m e spheric-pressurereferenced values, the pressure must be known. A pressure tap after the hygrometer sensor can be fitted with an appropriate pressure gauge. Basic Humidity Definitions are explained in Bulletin 3-050. For general purpose use or for closed loop sampling at atmospheric pressure, any one of several types of diaphragm pumps, such as the Neptune Dynapump, can be used. The Dynepump utilizes a neoprene diaphragm, and the pump housing is aluminum. For most closed loop sampling where leak tightness is essential. the welded bellows types such as the Metal Bellows MB-21 can be used. PRESSURE MEASUREMENTS CLEANING SAMPLING SYSTEMS Most types of metal tubing contain oil deposits on the interior walls due to the manufacturing process. This residue must be removed before putting the lines into service in a gas sampling system. Trichloroethylene or a similar solvent can be used to clean individual lines and . __ - components before assembly, with a f h l flushing after assembly. The lines should be purged dry with air or nitrogen before being placed i n t o Service. I n addition to the i n i t i a l installation, the process itself may constitute a source of contamination and i n many applications these are volatile hydrocarbons. An excellent f l u i d for purging and cleaning the instrument and/or the sample i s Freon 114. This i s a & & ;e solvent since it is capable of holding many hydrocarbons i n solution, it is highly volatile, non-toxic, non-explosive, readily available, and w i l l not attack common sampling l i n e materials. EG&G Dew Point Hygrometers are provided with Type A or Type B Cleaning Solution for use in cleaning and conditioning the sensor mirror. Type A i s a general purpose cleaner f o r most applications. Type B is a special purpose cleaner recommended f o r Heat Treating, or similar applications. where o i l vapors are present. This cleaner tends t o make the sensor less sensitive t o o i l vapor condensation. CONTAMINATION EFFECTS System contamination and i t s effect on dew point measurement can be subdivided i n t o two categories condensibles and noncondensibles. Before p r e ceeding. it i s important that one understands that the optical dew point analyzer measures the dew point. hence, the vapor pressure, of any substance that condenses on the mirror surface. Conversely, regardless of concentration, contamination constituents in a sample w i l l not condense on the mirror wless i t s dew point temperature i s reached. - Condensibler level of iO%476 mm Hg), i t s dew point would be -35OC. Since this i s below the water vapor dew point, it w i l l not condense on the sensor mirror. However, this means that there would be interference i f the water vapor dew point was below -35OC. I f the contaminant is, i n addition. soluble i n the constituent being measured, i t w i l l modify the vapor pressure and, hence, the dew point of the sample. The overall effect w i l l depend on the degree of solubility. Noncondensibier The second category of contaminants i s the noncondensibles, which can again be subdivided into solubles, primarily salts, and insolubles, consisting of particulate matter. The soluble contaminant similarly w i l l modify the partial pressure, or dew point, being measured. This type of contaminant affects a l l types o f humidity instruments and necessitates frequent cleaning of the dew point mirror, since heating the mirror w i l l not remove the salts. lnsoluble matter i s most easily avoided through sample l i n e filtration. SAM PLiNG CONFIGURATIONS A suggested sampling system for use with EG&G Dew Point Hygrometers would be one where a portion of the gas line to be sampled is brought t o the hygrometer location from a pressure tap either b y using a suitably designed vacuum pump, or by expanding the sample t o a lower pressure. The flow rate through this main sampling l i n e - ___)) Condensibles can be further subdivided i n t o soluble and insoluble condensibles. If insoluble, and i t s dew point i s at or above that of the constituent being measured, the relative concentration level w i l l mainly determine the effect on the measured dew point. If the concentration level of the contaminant i s low, ¡.e., i t has a low partial pressure compared t o the water vapor, then the e f f e c t of i t s presence can be standardized periodically before it degrades the primary measurement. This is done by heating the mirror surface t o remove the condensate and rebalancing the optical detection system. A t high concentration levels the dew point analyzer may measure the dew point of the contaminant rather than the water vapor dew point. This problem i s lessened due to the high attenuation characteristics of dew or frost compared t o many of the common contaminants. For example: i f a water vapor dew point of O°C was being measured at atmospheric pressure (760 mm Hg) and the ethylene oxide were present as a contaminant at a concentration - NOTE: Considerable cost savings can sometimes be made by recognizing that the sample exhaust lines and related components need not be as high a quality and as non-hygroscopic as those prior t o the hygrometer. PROCESSBEING SAMPLED FLOW CONTROL HEATED SAMPLE (0.5-5 SCFH) PRESSURE REGULATOR (IF REQ'DI 11 II FLOW CONTROL lo1 ' BYPASS FLOW (IF REQ'D) INCREASED TOTAL SAMWE FLOW FOR FASTER RESPONSE C3 VACUUM PUMP (IFREQ'D) EXHAUZI P3 I 1 should be sufficient t o ensure continuous flushing of the lines, i n order to provide R fast response time for the sampling system. Usually. the flow r a t e of 2-4 SCFH i n a 1/4" line is adequate; however, this number must be adjusted with the length of the line. the level of absolute moisture content of the sample, and the desired response t i m e of the sampling system. A bypass l i n e may be used t o increase the main sampling line velocity and improve the overall response time. It is necessary that the sampling l i n e be equipped with a valve f o r adjusting the sample flow rate. The sample for the hygrometer is obtained from the pressure drop across the bypass as shown. It is desirable t o provide the hygrometer input w i t h a f i l t e r , especially i f the gas under study contains particulat e contam inants. Several sintered stainless steel f i l t e r s are available which are suitable. It must be remembered that the f i l t e r element i s considered a hygroscopic item, which w i l l contribute A some l a g t o the sampling system. rule-of-thumb i n the design of hygrometer sampling systems i s t o minimize the number of components, such as valves, tees, and f i l t e r s prior t o the hygrometer input. The hygrometer output is connected t o a flowmeter and valve for adjustirg the flow r a t e t o the recommended range of 2-4 SCFH. _ . I I I] c BASIC HUMIDITY DEFINITIONS RELATIVE HUMIDITY DALTON'S LAW Relative Humidity i s the ratio of the acJohn Dalton was the first to surmise that the total pressure, Pm, exerted by a tual vapor pressure (as defined by the Tables) in the mixture to the saturation mixture of gases or vapors is the sum of the pressures of each gas if it were to oc- vapor pressure, with respect to water, a t cupy the same volume by itself. The the prevailing dry bulb temperature. pressure which each gas component of a multiple constituent gas (such as air) ex- Example 1. (Metric Units) erts is called i t s partial pressure. if px, I f dew point = lO'C and dry bulb = 25'C: p , and pz represent the respective parY. RH- = Vapor Pressure at ~O'C tial pressures of gases X, Y , and Z in a mixture, Dalton's Law states: Vapor Pressure a t 25% =4( +R/ + & + . .. . Elementary as i t may seem, the concept of Dalton's Law is often overlooked in considering problems in humidity, because one forgets that the "water" in a gas i s actually a gas itself and must be treated in accordance with the gas laws. Air must be considered a mixture of gases oxygen, nitrogen, and water vapor (neglecting the minor Constituents). All discussions of humidity can then be reduced to discussions of water vapor pressure, and all definitions encountered in humidity can be expressed in terms of vapor pressure. - = 12.272 mb 31.671 mb ~ Dew Point is that unique temperature to which the air (or any gas) must be cooled in order that i t shall be saturated with respect to water. FROST POINT Frost Point i s that unique temperature to which the air (or any gas) must be cooled in order that it shall be saturated with respect to ice. The dew point or frost point DEFINES the partial pressure of the water vapor in the gas, from the Smithsonian Meteorological Tables. Parts per million (PPM) by volume i s the ratio of the partial pressure of the water vapor to the partial pressure of the dry gas. Example 1. (Metric Units) I f frost point = - 60'C and system total pressure is 1013 mb (14.7 PSIA) Parts PPMV = M X 38.7% s I f frost point = - 4 5 ' ~ and dry bulb = - 40°C: - RH = Vapor Pressure at - 45'C (Actual) Vapor Pressure at - 40°C (with respect to water) - Vapor Pressure at SO'C Total Pressure Water.Vapor Pressure at SO'C - 10.80 x -1 O- 3mb x (1013- 1 0 . 8 0 ~lO-3)mb los = 10.7PPM(by volume) Example 2. (English Units) I f frost point = - 70°F and system total pressure is 14.7 PSIA (29.92'"g): Example 2. (English Units) Ifdew point = 50'F and dry bulb = 9O'F: RH = Vapor Pressure at 50'F Vapor Pressure at 9OOF DEW POINT PPM B Y VOLUME PPM, = Million -- - = Vapor Pressure at 70'F l+ Total Pressure Water Vapor Pressure at 7OUF = 4.974X10-4..Hg (29.92 I f frost point = -50°F and dry bulb = - 4O'F: = 17PPM (by volume) RH = Vapor Pressure at - 50'F (Actual) Vapor Pressure at - 40°F (with respect to water) = 1 99OX 1O- 3"H 5.584X 1O- = 35.7% NOTE: RH is arbitrarily defined with respect to water even though it seems that it should be with respect to ice at - 40'C (- 40'F). - .004974)"Hg I I I 1 I I I 1 1 1 1 I I I1 1 i I P4 _- - I -- -r---- --- PPM BY WEIGHT DEW POINTFROST POINT RELATIONSHIPS p p by ~ weight of dry gas is identical to p p by ~ volume except that the weight ratio changes with the molecular weight of the carrier gas. Below 0.C (32"F),dew point hygrometers measure the frost point temperature rather than the dew point. The tables below permit conversion from dew to frost point. For a more accurate conversion, consult Table 102 of Smithsonian Meteorological Tables, Example t . (Metric Units) f frost point = Metric Units YC) - SO'C, system total ressure is 1013 mb, and the carrier gas IS F.P. hydrogen: O - 1 - 2 - 3 - 4 5 -6 - 7 - 8 -9 -10 -11 PPM, =PPM, X Mol. wt. of H20 Mol. wt of carrier gas = 10.7 X 18 = 96.3PPM - - (byweight) Example 2. (English Units) - If frost point = 70'F, system total pressure is 14.7 PSIA, and the carrier gas is hydrogen: (by weight) F.P. MOLECULAR WEIGHT OF COMMON GASES 26 29 17 40 co 44 28 Ethylene 28 Helium Hydrogen Methane Nitrogen Oxygen Sulfur Dioxide Water o -1.2 -2.3 -3.4 -4.5 5.6 - 6.8 -7.9 -9.0 -10.1 -11.2 -12.3 - I PPM, =PPM, X Mol. wt. of H20 Acetylene Air Ammonia Argon co2 D.P. - 4 2 16 28 32 64 18 1 + 32 + 31 + 30 +29 + 28 + 27 + 26 + 25 + 24 + 23 + 22 + 21 + 20 + 19 + 18 + 17 + 16 + 15 + 14 + 13 +12 +11 - 12 - 13 - 14 - 15 - 16 - 17 - 18 - 19 - 20 - 21 - 22 - 23 D.P. + 32 + 30.8 + 29.7 + 28.6 + 27.5 + 26.4 + 25.2 +24.1 + 22.9 +21.8 +20.7 + 19.6 + 18.5 + 17.4 + 16.2 + 15.1 + 14.0 + 12.9 + 11.8 + 10.7 + 9.6 + 8.5 - 13.4 - 14.5 - 15.6 - 16.7 - 17.8 - 18.9 - 20.0 -21.1 22.2 - 23.3 - 24.4 25.5 - - F.P. t 10 + + + + + + + + + 9 8 7 6 5 4 3 2 1 O - 1 - 2 - 3 - 4 - 5 - 6 - 7 - 8 - 9 -10 -1 1 F.P. D.P. F.P. -24 -25 -26 -27 -28 -29 -30 - 31 -32 -33 -34 - 35 + + + + + 7.4 6.3 5.2 4.1 2.9 1.8 0.7 - 0.4 - 1.5 2.6 3.7 - 4.8 - 5.8 - 6.9 - 8.0 - 9.1 -10.2 -11.3 -12.4 - 13.5 14.6 - 15.6 - - D.P. - 12 - 16.7 - 13 - 17.8 - 14 - 18.9 - 15 - 16 - 17 - 18 - 19 - 20 -21 22 - 23 - 24 - 25 - 26 - 27 - 28 29 30 -31 - 32 33 - - I ~ -26.6 -27.7 -28.8 -29.9 -30.9 -32.0 -33.0 -34.1 -35.2 -36.2 -37.3 -38.4 F.P. D.P. + + D.P. - 20.0 -21.1 - 22.2 - 23.3, - 24.3 - 25.4 -26.4 27.5 -28.6 29.6 30.6 -31.7 -32.8 -33.9 -35.0 -36.1 -37.2 -38.2 -39.3 - F.P. -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 O.P. - 39.4 - 40.5 - 41.6 - 42.6 - 43.7 - 44.7 - 45.8 - 46.8 - 47.9 - 49.0 - 50.0 D.P. F.P. - 34 - 35 - 36 - 37 - 38 - 39 - 40 - 41 - 42 - 43 - 44 - 45 - 46 - 47 - 48 - 49 - 50 -51 - 52 - 53 -40.3 -41.4 -42.4 -43.5 44.5 -45.6 - 46.6 -47.7 48.7 - 49.8 -50.8 -51.9 52.9 -54.0 -55.0 -56.1 -57.1 -58.2 - 59.2 -60.3 - - - REFERENCE: Smithsonian Meteorological Tables, Sixth Revised Edition, List, Roben J., Publication No. 4014, Smithsonian Institution. Washington, 0.C PRESSURE CONVERSION AS the torid pressure of a gas sample changes, all of the partial pressures comprising the total pressure change in the same ratio. Example 1. (Metric Units) If frost point = - 60% and system total PreWre is 1013 mb ( 1 .O33 kg/cm2), what is the dew point at 21 kg/cm2? Vapor Pressure at - 60% = Vapor Pressure a t New Dew Point 1.O33 kg/cm2 21 kg/cm2 Vapor Pressure at New Dew Point = 10.80 X 10-3mb X 1 .o33 = .2195 mb partial pressure From the Vapor Pressure Tables (over ice), the Frost Point = - 35.2'C Example 2. (English Units) I f frost point = -7O'F and system total pressure is 14.7 PSIA, what isthe dew point a t 70 B I G (84.7 PSIA)? Vapor Pressure at - 70'F 14.7 PSIA = Vapor Pressure at New Dew Point 84.7 PSIA Vapor Pressure at New Dew Point = 4.974 X Hg X From the Vapor Pressure Tables (Over ice), the Frost Point DEW POINT/PRESSURE CONVERSION CHART 100 90 80 70 -80 50 U) 30 k Lym a s 10 I- [ O Ly -10 -m -30 -40 -50 -60 -70 -80 -90 -100 84.7 = 2.87 14.7 = - 44.5'F X Hg partial p r m n PSYCH ROMET R IC CHART (BAROMETRIC PRESSURE 29.92" Hg) 0 a > a o 8 o z oa 3 W o W a 2 U O 10 D R Y BULB TEMPERATURE I - DEGREES F P7 v) t 8 MANUAL DE OPERACIONES E INSTRUCCIONES DE MANTENIMIENTO ~ - Para Bombas de Vacio FE4600 -- FE-I700 FABRICANTES DE EQUIPO PARA LABORATORIO E INDUSTRIA, S. A. PROL. PASEO LOMAS ALTAS No. 330 FRACC. LOMAS DEL VALLE c TELS. 414148 41-18-87 GUADALAJARA, JA L. MEX IC0 _r - PRECAUCION: Nunca lubrique este tipo de bombas, pues sus alabes de carbón y los rodamientos sellados del m o t o r no requieren aceite o grasa. CONSTRUCCION: L a mayor parte de los componentes de estas bombas son de fierro vaciado. Por lo tanto cualquier 'humedad que se acumule e n la bomba tenderá a oxidar y corroer el interior cuando esté parada. Los alabes están fabricados de carbón duro y rectificados, su duración aproximada es de 4,000 a 7,500 horas dependiendo de las condiciones de vacío o presión a que la bomba se trabaje. ARRANQUE: L a bomba debe instalarse preferentemente en un lugar limpio y ventilado y localizadas lo más p r ó x i m o al sistema para ser aprovechadas efícienternente. Antes de conectar la bomba asegúrese que su fuente de energía coincida c o n el mismo voltaje. fases y frecuencia del motor. Todos los motores tienen garantía y servicio otorgado por el fabricante, usualmente tienen protector térmico contra sobrecargas. Antes de conectar su bomba c o n un sistema es recomendable familiarizarse con el funcionamiento de la misma. L a mejor eficiencia se obtiene después de un lapso de tiempo cuando la bomba ha alcanzado su temperatura de operación. MANTENIMIENTO: Los cuatro alabes pueden ser cambiados fácilmente quitando la tapa frontal. es necesario sopletear con aire a presión y limpiar la cámara antes de instalar los alabes nuevos. No quite nunca el rotor ni afloje o quite los tornillos que sujetan el anillo con el cuerpo pues se modificarían las tolerancias reduciendo la eficiencia de la bomba. LIMPIEZA: Si se permite que la bomba trabaje c o n los filtros sucios o sin los filtros, suciedad excesiva. partículas extrañas, humedad y muchas otras cosas pueden acumularse en la cámara. Cualquiera de esto ocasiona que los alabes trabajen forzados pudiendo atazcarce o romperce. Para solucionar esto lave la bomba, retire los filtros y c o n la bomba funcionando ponga pequeñas cantidades de solvente* en la succión en repetidas ocasiones cuando todo el solvente haya salido de la bomba ponga los filtros nue vamente. Para limpiar los filtros cepille el exceso de'mugre .. * y lave c o n solvente. Seque bien antes de instalar. *Recomendamos tener mucha precaución al 'usar solvente, use alcohol, carbón Zetracloruro. No use keroseno. GARANTIA: Todos los productos FELI, están garantizados contra cualquier defecto de fabricación (excepto piezas de desgaste normal) por un periodo de un año. L a garantía no será efectiva si la bomba ha sido desarmada o reparada y en especial si algún elemento extraño o liquido entró a l a csmara de la bomba. PELIGRO: No se use el equipo para bombear combustibles líquidos o vapores porque puede ocurrir una explosión. ANEXO 5 VISI-FLOAT"FLOWMETER Installation and Operating Instructions 'L DIMENSIONS 7 - IN INCHES - B I E -----I I n Figure1 .-- Dwyer Visi-Float@ Series Flouemeters are furnished in two models (see Figure 1 ) each available in a broad choice of flow ranges with direct reading scales for air, gas or water. Installation, operation and maintenance are very simple and only a k... ,=" cüixmcn sense precautions must be observed to assure long, trouble-free service. CAliBRATlON Each Dwyer flowmeter is calibrated at the factory. If at any time during the meter's life, you wish to recheck its calibration, do so only with devices of certified accuracy. DO N O T attempt to check the Dwyer Visi-Float@ Flowmeter with a similar flowmeter as seemingly unimportant variations in piping and back pressure may cauae noticeable differences in the indicated reading. If in doubt, retÚrn your Dwyer flowmeter to the factory. It will be calibration checked for you at no charge. Before proceeding with the installation of your Dwyer Visi-Float@ Flowmeter. check to be sure you have the model and flow range you require. LOCATION TEMPERATURE, PRESSURE, ATMOSPHERE, A N D VIB R A T I O N : Visi-Float@ Acrylic Flowmeters are exceptionally tough and strong. They are designed for use at pressures up to 100 PSI and temperatures up to 150deg. F. DO N O T EXCEED THESE LIMITS! The installation should not be erposed to strong chlorine atmospheres or solvents such as 8 . R n A INSTRUMENT . \.-- _sax 373 _MICHIGAN -_ CITY. INDIANA benzene, acetone, carbon tetrachloride, etc. The mounting panel should be free of excessive vibration since it may prevent the unit from operating properly. I N L E T PIPING RUN: It is good practice to approach the nowmeter inlet with as few elbows and restrictions as possible. In every case the inlet piping should be at least as large as the connection to the flowmeter Le. I/8" Iron Pipe Size. Length of inlet piping makes little difference for normal pressure fed flowmeters. For flowmeters on vacuum air service the inlet piping should be as short and open as possible. This will allow operation near atmospheric pressure and thereby insure the accuracy of the device. (Note that for vacuum air service the flow control valve if any, should be on the discharge side of the flowmeter. Either the T M V unit or a separate in line valve may be applied. ) DISCHARGE PIPING: As on the inlet, discharge piping should be at least as large as the nowmeter connection. In addition, for pressure fed flowmeters on air or gas service the discharge piping should be as short and open as posiibie. This will allow operation of the now tube at near atmospheric pressure and insure the accuracy of the device. This is of less importance on water or liquid flowmeters since the flowing medium is generally incompressible and moderate back pressure will not affect the accuracy of the instrument as calibrated. BULLETIN F.33 PAGE 2 FLOWMETER Instructions VISI-FLOAT @ ~- Series VF VISI-FLOAT' Models and Ranges - 2" Seale Model VFA Range SCFH Air .l-1.0 Range LPM Air ing NO. 1 .06-.5 ing N O . 21 22 2 1 .6-5.0 3 1 1.0-10 4 1 .CS 23 2.0-20 5 1 1.0-10 24 4.0-30 .-. 6 1 5.0.50 7 1 3.025 25 .15-1.0 I Cal. Water per hour - -- 6-Yl I 32 ._ 33 I I I .6-5 - 4" SC8le Order- SCFH Air 1 I I I 1 I per min. 10-100 Range I I I CC water I Model VFB Order- .22.0 ~~ 8 Order- ing NO. 50 Sl 3-3.0 1.10 2-20 51 4-40 Y 10-100 15-154 53 20.200 55 54 CC Air per min. 2-10 41 a2 840 44 . I loQlO00 I I I 60 LPM Air 1-10 I - - 6 6 1 1 CC Water per min. Gal. Water per hour .5-12 POSITION AND MOUNTING CAUTION 111 Visi-Float* Flowmeters must be mounted in a vertical position vith the inlet connection at the bottom and outlet at the top. Do not completely unscrew valve stem unbsr flowmeter Is unpressurized and drained of any liquid. Removal while in service will allow gas or liquidto flow out front of valve body and could result in serious personal injury. - ;URFACE MOUNTING: Drill appropriate holes in panel using .he dimensions shown in Figure 1. Hold the flowmeter in position n front of the panel and instafl the mounting screws through the ,anel from the rear. Pipe iip inlet.and dischargeusing R T V silicone ;ealant or Teflon@ tape on pipe threads to insure against leakage. SURFACE M O U N T I N G O N P I P I N G ONLY: An alternate method of surface mounting omitting the mounting screws and supporting the Visi-Floate Flowmeter on the connecting piping mly is possible. For this method extra long or straight pipe threads should be used so that nuts may be run onto the pipe and later tightened against the back of the panel to retain the unit in proper position. Use the appropriate hole layout information from Figure 1, but omit the small holes. M O U N T I N G O N P I P I N G ONLY W I T H O U T P A N E L : For a temporary or laboratory type installation, the panel may be omitted altogether and the flowmeter installed directly in rigid piping. Its light weight permits this without difficulty. OPERATION To start system, open the valve slowly to avoid possible damage. Rate of flow is read at the point of maximum width of indicator float. Control valves on B V and SSV models are turned clockwise to reduce flow, counter clockwiseto increase flow. A nylon insert i s provided in the threaded section of the valve stem to give a firm touch to the valve and to prevent change of setting due to vibration. Litho in U.S.A. 10f03 52t4024100 0 Copyright 1983 Dwyer Instruments Inc. . - MAINTENANCE The only maintenance normally required is occasional cleaning to assure reliable operation and good float visibility. DISASSEMBLY: The flowmeter can be disassembled for cleaning by simply disconnecting the piping, dismounting the unit from the panel and removing the top-plug-bd stop. Take out the ball or float by inverting the body and d o w i n g the float to f d into your hand. (Note: It is best to cover the discharge port to avoid losing the float through that opening.) C L E A N I N G : The flow tube and flowmeter body can beat be cleaned with a little pure soap and water. Use of a bottle brush or other soft brush will aid the deaning. Avoid benzene, acetone. carbon tetrachloride, alkaiine detergents, caustic soda, liquid soaps (which may contain chlorinated solvents). etc. and avoid _ prolonged immersion. .. REASSEMBLY: Reistall the float. remount, connect and place the unit back in service. A little stop cock grease or petroleum jeiiy on the "O" rings will help maintain a good seal as well as facilitate --. assembly. No other special care is required. ADDITIONAL INFORMATION For additional flowmeter application information, conversion curves, factors and other data covering the entire line of Dwyer Visi-Float' Flowmeters. send for Bulletin F-41. 4. BULLETIN F 4 3 RATEMASTER@FLOWMETER DIMENSIONS 8 MOUNTING INFORMATION DIMENSIONS - IN INCHES 15-111 / CUY? MOUNTING ClAM9 PANEL CUT OUT (FOR FLUSH MOUNTINGI n; 4 S/I DE 111 I )/I6 14/16 15.1/16 2 l/lC PANEL HOLE SIZES (FOR SURFACE MOUNTING] WE 011 1/16 II4 511 Y112 noin \ 1 11/11 11/12 ,--- ]I 7 t---- - I -1 C Figuro 2 1 i I N L E T PIPING R U N : I t is good practice to approach the flowmeter inlet with as few elbows and restrictions as possible. In every case the inlet piping should be at least as large as the connection to the flowmeter Le. 1/8" lron Pipe Size for RMA, 1/4" IPS for RMB and 1/2" IPS for RMC. Length of inlet piping makes little difference for normal pressure fed nowmeters. satisfactory long term service when used with air, water, or other compatible media. Refer to factory for information on questionable gases or liquids. Caustic soiutions, anti-freeze (ethylene glycol) and aromatic solvents should definitely not be used. For flowmeters on vacuum air service the inlet piping should be as short and open as possible. This will allow operation near atmospheric pressure and thereby insure íhe accuracy of the device. (Note that for vacuum air service the flow control valve iI any. should be on the discharge side of the flowmeíer. Either the T M V unit or a separate in line valve may be , r?:' . applied.) DISCHARGE PIPING: As on the inlet, discharge piping should be at least as large as the flowmeter connecíion. In addition, for pressure fed flowmeters on air or gas service the discharge piping should be as short and open a5 possible Thlr will allow operation of the flow tube at near atmospheric pressure and insure the accuracy of the device. This ir of less importance on water or liquid flowmeters since the flowing medium is generally incompressible and moderate back pressure will ." not affect the accuracy of the instrument as calibrated. , ... . . POSITION AND MOUNTING All Rate-Master Flowmeters must be mounted in a vertical position with the inlet connection at the bottom mar and outlet at e---- top rear. TEMPERATURE, PRESSURE, ATMOSPHERE, ANDVIBRATION: Rate-hlaster Polycarbonate Flowmeters are exceptionally tough and strong. They are designed for use at pressures up to 100 PSI ( R Y B units 70 PSI. RhlC 35 PSI) and temperatures up to 130 deg. F. DO NOT EXCEED THESE LIMITS! The installation should not be exposed to strong chlorine atmospheres or solvents such as benzene, acetone. carbon tetrachloride, etc. The mounting panel should be free of excessive vibration since it may prevent the unit from operating properly. BEZEL OR THROUGH PANEL MOUNTING: Make &e panel cutout using the appropriate dimensions from Figure 1. Flowmeter must fit into the panel freely without force or squeeze. Insert the Rate-Master Flowmeter from the front of the panel and install the mounting clamps from the rear, insert and tighten the clamp bolts in the locations shown in Figure 2. Make connections to inlet and outlet ports using small amount of RTV sealant or 'Ikflon8 thread tape to avoid leakage. Avoid exeeul torque which may damage flowmeter body. - . BULLETIN F-43 RATEMASTER" FLOWMETER Instructkps - Figure 3 Figure 4 PAGE 2 Figure 6 Figure 5 Figure 7 - 1. Remove valve knob from RMB or RMC B V or SSV units by pulling the knob forward. It is retained by rpring pressure on the stem half-shaft so that a gentle pull will remove it. On RMA-BV or SSV models, turn the valve knob counter-clockwise until the threads are disengaged. Then withdraw the stem from the valve by gently pulling on the knob. 2. Remove the four mounting bracket screwr located in the sides of the flowmeter. See Figure 3. Pull the flowmeter body gently forward away from the back plate and pipe thread connections. Kecp the body parallel with the back plate to avoid undue strain on the body. Lkave the piping connections intact There ir no need to disturb them. See Figure 4. :r . 3. Remove the slip cap with a push on a screwdriver as rhown in Figure 5. Remove the plug-ball stop as shown in Figure 6 using allen wrench skgr as followr: Model RWA 1/4', Model ---.RMB 1/2", and Model R M C 3/4. 4. Take out the ball or float by inverting the body aiid allowing the float to fall into your hand as shown in F l g u n 7. (Note: It la beat to cover the discharge port i o avoid loshg A -?..A< . the float through that opening.) " . .,, - - - ----------- ~ 8 DO noi completely unscrew valve stem uniest iiowrneter i r unpressurized and drained of any IlquM. Removal while in service will allow gas or liquid to flow wt lront d valve body and could result in serious personal injury. ' C L E A N I N G : The how tube and flowmeier body can beat be cleaned with a little pure soap and water.. Use of a bottle brush or other soft brush rill aid the cleaning Avoid benzene, acetone. carbon tetrachloride, alkaline detergent., caurtlc roda, liquid soaps (which may contain chlorinated rolvmta). dc and avoid prolonged immersion which may harm o * . scale. REASSEMBLY: Simply reverse Steps SA, 1 through 4 and place back in service A little stop cock grease or petroleum jelly on the "O" rings will help maintain a good seal ar well as facilitate assembly. N o other special care ir rquired. A?, 1. Y. .' A D D I T I O N A L INFORMATI For additional flowmeter application information, c&&jon curves, factorr and other data covering the entire line of Dnyer RateMaster Flowmetus, send for Bulletin F-41. 56- 440197- 00 u t h o g r m in U.8.A 6/84