DMU eVo series

www.dmgmori.com
5-axis universal machining centres
DMU 40 eVo
DMU 60 eVo
DMU 80 eVo
DMU eVo series
Applications and Parts
Machine and Technology
Control Technology
Technical Data
DMU eVo series
5-axis technology as standard, high
machining performance and precision.
The DMU 40 / 60 / 80 eVo combine the flexibility of modern universal milling machines and the
performance of vertical machining centres. Highlights such as the innovative machine concept,
the optional linear drives in the X- and Y-axes and the tried-and-tested swivelling rotary table are
features which give these machines maximised productivity and flexibility. The NC swivelling rotary
table with its wide swivel range allows 5-axis simultaneous interpolation for machining optimal
surfaces and expands the possible applications of these machines in all fields, both in the complete
machining of individual parts and in series production. Be it mechanical engineering, tool and
mould making, medical, automotive or aerospace technology, wherever precision and flexibility are
as important as time and cost savings, the machines in the DMU eVo range have the most efficient
technology for optimised production.
02
1
1: Hub, power engineering
2: Knee joint, medical technology
2
3
4
5
6
3: Face mill, tool making 4: Titanium valve block, aerospace 5: Steering knuckle support, automotive 6: Tyre mould, mould making
03
Hydraulic component,
formula 1:
The major advantage of the
DMU eVo linear lies in complete
machining of workpieces in
up to two operations, using
simultaneous 5-axis cycles.
Applications and Parts
Machine and Technology
êê Universal Milling Machines
Control Technology
Technical Data
DMU eVo series
The full DMU eVo range
from sizes 40 to 80.
The new DMU 40 / 60 / 80 eVo are world-class successors to the proven and successful DMU eVo
generation. They are fully redesigned as gantry machines, which significantlyincreases rigidity and
precision. Unlike the classic gantry design, the 'optimised gantry' provides improved accessibility,
even from the side, as well as longer travels and a larger working area in a smaller footprint. The
tried and tested swivelling rotary table concept was retained but the table load, dynamics and swivel
range have been significantly increased.
DMU 40 / 60 / 80 eVo machines with ball screws provide cost-effective entry into 5-axis machining. A dynamic package featuring linear drives in the X- and Y-axes is available for the highest
productivity. Options such as integrated turn-mill technology and a pallet changer make this range
a universal manufacturing tool.
04
1
1: Dynamic package with linear drives in the X- and Y-axes and 80 m/min rapid traverse in all axes 2: Simultaneous 5-axis machining with a powerful 20,000 rpm spindle
Highlights – DMU 40 / 60 / 80 eVo
++ The revolutionary machine concept ensures unmatched rigidity and precision,
impressive accessibility and a spacious working area in a compact footprint
++ Highly dynamic swivelling rotary table for simultaneous 5-axis machining
with a –5 to 110° swivel range and a high load capacity of up to 600 kg
++ Two drive configurations: Entry-level machine with ball screw and 50 m/min rapid traverse,
dynamic variation with two linear drives and 80 m/min rapid traverse
++ Short approach and positioning times thanks to high accelerations up to 10 m/s²
++ High-quality standard features: Tool magazine with 30 pockets, spindle rated at 20,000 rpm,
NC swivelling rotary table, direct measuring systems
++ Optional space-saving pallet changer for greater productivity
++ Optional turn-mill technology integration
++ CELOS® with 21.5" multi-touch screen and SIEMENS 840D solutionline control
2
Simultaneous
5-axis
machining
The highly dynamic rotary table
with a swivel range from –5 to
110° allows 5-axis machining of
complex workpieces weighing
up to 600 kg.
Applications and Parts
Machine and Technology
êê Gantry Design
Control Technology
Technical Data
1
2
3
4
DMU eVo series
Revolutionary working area concept
due to the optimised gantry design.
The construction of the machine with minimal axis overhangs provides unparalleled stability
and rigidity across the entire working area and delivers impressive long-term precision.
The structure of the Y-axis slideway and the round enclosure offer easy access to the working
area, which can be accessed from the front even when the machine is connected to handling
systems. The favourable ergonomics of the machine are exemplified by the short working depth
from the front and the optimal loading height.
A tool magazine positioned on the left and the chain-type carrier design ensure a similar
set-up configuration for all sizes of magazine.
1
Guideways and drives
outside and above
the working area
2
Linear drives
in the X- and Y-axes
3
Magazine
for up to 210 tools
4
NC swivelling rotary table
also available with a pallet
changer or as a torque table
09
Optimised gantry design
++ Compact footprint and improved
accessibility compared to a conventional
gantry design
++ Easy operation:
tool magazine, machine and handling
system accessible from the front
++ Spacious working area and load
capacity up to 600 kg
++ Easy loading by crane from above
Applications and Parts
Machine and Technology
êê Innovations
Control Technology
Technical Data
2
1
1: Tool magazine loading during machining
2: Double gripper for quick and reliable tool transfer
3: Optional internal coolant supply
4: 20,000 rpm spindle for dynamic machining
10
3
DMU eVo series:
The innovative machine concept of the eVo range provides,
in addition to optimal access and outstanding dynamics,
exceptional machining performance and power reserve.
4
DMU eVo series
Technological advance through
innovation – high-tech down
to the smallest detail.
Perfectly coordinated high-tech features in a compact design guarantee high precision
and efficiency. For example, the tool changer with double gripper offers impressive
speed and a 5-second chip-to-chip time, while the versatile magazine options provide
flexibility for housing 30, 60, 120 or even 210 tools. The wear-free linear drives in the
X- and Y-axes of the dynamic variant boast unparalleled precision and 80 m/min rapid
traverse.
In addition to the standard 20,000 rpm speedMASTER® motor spindle, 15,000,
24,000 and 40,000 rpm spindles provide tailored solutions for all requirements.
An internal coolant supply of up to 80 bar and minimum quantity lubrication are
additional options and guarantee optimal results with excellent surface quality.
Whether as a basic or customised machine, the DMU eVo range can broaden your
machining horizons.
5: Ball screw with
50 m/min rapid traverse
and direct measurement
system as standard
6: Dynamic version with
80 m/min rapid traverse
and a linear motor with
direct measurement system
for exceptional precision
5
6
11
Applications and Parts
Machine and Technology
êê Tables
Control Technology
Technical Data
Fast and
strong for
exacting
requirements.
Knee joint, medical technology
High speeds of up to 80 rpm in
the B-axis and 150 rpm in the
C-axis, together with a machining
angle up to –20 degrees,
guarantee efficient complete
machining of single parts right
up to series production.
12
1: Turn-mill table with
Direct Drive technology
1
DMU eVo series
Table options for all applications.
Swivel range to –20 degrees.
Top options at the best price-performance ratio. The DMU 40 / 60 / 80 eVo meet these
requirements perfectly. Non-productive times are reduced and productivity is increased thanks to rapid traverse up to 60 rpm in the B-axis and the C-axis as standard.
The enormous swivel range of the B-axis generates a machining angle of up to –20
degrees and significantly increases the possibility of full 5-axis machining.
In addition to the NC swivelling rotary table, torque tables rated at 80 rpm in the
B-axis and 150 rpm in the C-axis are available, as well as a mill / turn table rated at
up to 1,200 rpm which maximises the range of components the machine can produce.
2
2 – 5: NC swivel rotary table:
large swivel range makes any
complete machining job possible
3
4
5
13
Applications and Parts
Machine and Technology
êê Pallet Changer
Control Technology
Technical Data
DMU eVo series
Maximum productivity: 5-axis machining
with a space-saving pallet changer.
The new eVo range can be equipped with a pallet changer for greater productivity.
Off-line set-up during machining and short pallet-changing times reduce downtime
and guarantee efficient machining.
The benefits of the optimised gantry design speak for themselves. The pallet changer
only slightly increases the overall footprint whilst maintaining good accessibility to the
working area.
14
DMU 60 eVo
with pallet changer:
Stable, compact machine
with a small footprint.
Optimal for flexible, precise
and efficient production.
1
2
1 – 2: Quick pallet change
Highlights
++ Quick pallet changer to reduce non-productive times
++ Compact design, small footprint
++ Good accessibility to the set-up station and working areas
15
Applications and Parts
Machine and Technology
Control Technology
êê CELOS®
Technical Data
Simplified machine operation.
Seamless integration of machine
and company.
Like on a smartphone, the
operator has direct access
to all available applications
through the APP MENU.
16
ERGOline® Control with
21.5" multi-touchscreen
and SIEMENS control.
Simple
User-friendly machine operation for all
new high-tech machines from DMG MORI.
Consistent
Consistent administration, docu­mentation
and visualisation of order, process and
machine data.
Compatible
Compatible with PPS and ERP systems.
Can be networked with CAD / CAM products.
Open to trendsetting CELOS® APP
extensions.
SMARTkey®
Customised user authorisation. Individually adapted
access privileges to the control
system and the machine.
DMU eVo series
– From the idea
to the finished product.
CELOS® features a standard user interface for all new high-tech machines from
DMG MORI. CELOS® APPs facilitate the consistent management, documentation
and visualisation of order, process and machine data on a unique 21.5" multi-touch
screen. They also simplify, standardise and automate operation of the machine.
16 standard APPs help the operator prepare, optimise and systematically execute
production jobs.
CELOS® APPs – 3 examples:
JOB MANAGER
Systematic planning, administration
and preparation of work orders.
++ Machine related creation and configuration
of new work orders
++ Structured storage of all production related
data and documents
++ Easy visualisation of orders, including NC program,
equipment, etc.
JOB ASSISTANT
Define and process jobs.
++ Menu guided set-up of the machine and
conversational processing of production orders
++ Reliable error prevention thanks to windows­based guidance with a mandatory acknowledgement
function
TOOL HANDLING
Shorter set-up times by assessing the suitability
of the tooling in the magazine for subsequent orders.
++ D
isplay of all tools required for a job, including
automatic generation of a loading list
++ G
eneration of an unloading list through
automatic detection of all tools not required for
subsequent jobs
17
Applications and Parts
Machine and Technology
Control Technology
êê ERGOline® Control
Technical Data
Exclusive, optionally available DMG MORI technology cycles.
STANDARD
MPC – Machine Protection Control
ATC – Application Tuning Cycle
3D quickSET®
Machine protection with an
emergency shut-off function
Process optimisation at the touch
of a button
Quick and easy for high precision
Vibration sensors on the
milling spindle
Process-oriented feed drive tuning
Emergency shut-off function with
teach function
Process monitoring by
means of a bar graph display
18
Milling spindle bearing diagnostics
CELOS® with 21.5" screen:
The control system features 3D simulation,
large memory capacities, extremely powerful
processors and a simple user interface.
Faster machining and maximum
component quality, irrespective of
workpiece weight
Toolkit for checking and correcting
the kinematic precision of 4- and
5-axis machine configurations
All head variants and all table axes
SIEMENS
840D solutionline
++ New SINUMERIK Operate
user interface
++ 3D simulation
++ Quick network connection
++ 2 GB user memory
HEIDENHAIN
TNC 640
++ Conversational or DIN-ISO programming
++ 3D simulation
++ Graphical programming
++ Coordinates transformation
++ Fast editing of large programs
++ Rapid creation of cutting cycles with
on-screen programming
++ Simple, graphically supported set-up
++ Comprehensive cycles
++ Comprehensive tool management
++ 19" monitor
Advantages
++ The simplest interactive
programming
++ Programming without additional
documentation
Advantages
++ Familiar and proven HEIDENHAIN
programming interface
++ For the fastest programming
++ Graphic programming support
++ Convenient to use thanks to the
comprehensive selection of cycles
++ Wide range of cycles
++ Reliability through pre-production
simulations
++ Efficient tool handling
ERGOline® Control
High-end CNCs for reliable machining
and maximum precision.
Intelligent control systems are indispensable when it comes to converting
­engineering ideas into maximum machining efficiency, at the same time
ensuring the highest precision and optimal user-friendliness. DECKEL MAHO
looks to the global market leaders SIEMENS and HEIDENHAIN for these
qualities and supplements their technology with its own software ­solutions
such as DMG MORI Virtual Machine and the DMG MORI Process Chain.
19
Applications and Parts
Machine and Technology
Control Technology
Technical Data
êê Floor Plans
DMU eVo series
Floor Plans
DMU 40 eVo
DMU 60 eVo
Front view
Front view
2230
2880
1010
1630
2745
1598
1615
1010
1600
2445
2640
2050
2916
2793
3543
3420
DMU 40 eVo
DMU 60 eVo
Plan view
745
745
1313
1370
Plan view
2894
2230
3560
3741
2710
2050
20
2815
2953
4141
869
4197
5010
889
5086
DMU 40 eVo
DMU 60 eVo
with pallet changer
with pallet changer
620
3045
3240
879
4398
5277
4565
5459
894
2909
2437
3700
2720
3452
2192
1255
1392
620
DMU 80 eVo
Front view
1630
1015
1603
2925
3045
2440
3078
3705
DMU 80 eVo
745
1265
Plan view
3950
2440
21
3351
4470
894
5364
DMU 80 eVo
620
2612
342
3752
3674
ca. 5049
ca. 5943 max.
894
3080
ca. 1334
with pallet changer
Applications and Parts
Machine and Technology
Control Technology
Technical Data
êê Power Charts
DMU eVo series
Torque / Power Charts
20.000 rpm speedMASTER® (Standard)
Torque
(Nm)
Power
(kW)
320
35 kW 40%
160
25 kW 100%
130 Nm 40%
30
15
7.5
80
86 Nm 100%
3.8
40
1.9
0.9
20
20,000
5,700
0.2
0.1
10,000
2,800
5,000
1,100
1,250
Speed
(rpm)
20
5
2,500
0.5
10
15.000 rpm* speedMASTER®
18.000 rpm* (only in conjunction with FD technology)
Torque
(Nm)
320
200 Nm 40%
25
15
30 kW 100%
160
7.5
130 Nm 100%
80
Torque
(Nm)
1,000
315
1.9
20
0.9
35 kW 40%
Power
(kW)
40
25 kW 100%
20
10
130 Nm 40%
125
3.7
40
87 Nm 100%
50
5
25
2
8
1
0.2
7,760
9,830
15,000
18,000
6,300
2,500
1,000
400
160
40.000 rpm*
Torque
(Nm)
630
Power
(kW)
40
24 kW 40%
315
20
16 kW 100%
Torque
(Nm)
20
67 Nm 100%
25
20,000
16,000
100 Nm 40%
12 kW 40%
5,000
2,300
5
6.4 Nm 100%
5
1
5
10
10 kW 100%
7.6 Nm 40%
5
2
10
Power
(kW)
20
10
10
125
80
20
Speed
(rpm)
24.000 rpm*
63
0.1
15,000
10,000
2,500
1,250
Speed
(rpm)
20
5
5,000
2,200
2,800
10
4,300
0.5
2
2
1
1
* Optional
40,000
15,000
6,300
2,500
1,000
400
160
63
20
Speed
(rpm)
18,000
24,000
12,000
6,300
2,500
400
1,000
160
63
0.6
20
Speed
(rpm)
22
Power
(kW)
46 kW 40%
Energy efficiency with DMG MORI machines
Save up to 30 %
energy
As a co-founder of the Blue Competence
Initiative, sustainable manufacturing technology
and resource-saving machine tool designs have
already become the standard at DMG MORI.
Thanks to intelligent technology, the energy
consumption of our machines has fallen on
average by 20 % over the entire life cycle.
23
Intelligent control technology:
++ DMG AUTOshutdown:
Intelligent standby controls to avoid unnecessary
energy consumption when idle
++ DMG GREENmode:
Faster processing and greater energy savings
through intelligent feed regulation
++ Simulation with DMG MORI Virtual Machine:
Quick setup and reduced downtime with pre-production
simulation
Unique
flexibility
Intelligent electronics and drive technology:
++ Optimal drive design
++ Regulated motors
++ Regenerative drives
Optimised mechanics:
++ Reduced moving masses and optimal weight
counterbalancing
++ Minimised friction
The revolutionary working
area concept of the new eVo
range with optimised gantry
design provides maximum
flexibility and efficiency during
5-axis simultaneous machining
of workpieces weighing up to
600 kg.
Applications and Parts
Machine and Technology
Control Technology
Technical Data
êê Options
DMU eVo series
Technical Data
DMU 40 eVo
Working area
X- / Y- / Z-axes
mm
400 / 400 / 375
Distance from spindle nose to table
mm
125 – 500
Main drive
24
Motor spindle SK40 / HSK-A63*
rpm
20,000
Drive power (40 / 100 % DC)
kW
35 / 25
Torque (40 / 100 % DC)
Nm
130 / 86
Motor spindle SK40* / HSK-A63*
rpm
15,000
Drive power (40 / 100 % DC)
kW
46 / 30
Torque (40 / 100 % DC)
Nm
200 / 130
Motor spindle SK40* / HSK-A63
rpm
18,000
Drive power (40 / 100 % DC)
kW
35 / 25
Torque (40 / 100 % DC)
Nm
130 / 87
Motor spindle HSK-A63*
rpm
24,000
Drive power (40 / 100 % DC)
kW
24 / 16
Torque (40 / 100 % DC)
Nm
100 / 67
Motor spindle HSK-E50*
rpm
40,000
Drive power (40 / 100 % DC)
kW
12 / 10
Torque (40 / 100 % DC)
Nm
7.6 / 6.4
Feed drives
Standard X / Y / Z configuration
m/min
50
Dynamic X / Y / Z* configuration
m/min
80
NC swivelling rotary table
Clamping area
mm × mm
Table load
kg
450 × 400
B-axis swivel range
degrees
C-axis rotation
degrees
B- / C-axis speed
rpm
60 / 60
B- / C-axis speed on torque table
rpm
80 / 150
Turn-mill table speed
rpm
Tool magazine
pockets
250
–5 / +110
360
1,200
30 (60, 120, 210)
Dimensions
Footprint (without an electric cabinet cooler)
mm × mm
Height
mm
2,050 × 2,815
2,530
Controls
CELOS® with 21,5" multi-touch-screen
SIEMENS 840D solutionline
•
ERGOline® Control with 19" monitor
SIEMENS 840D solutionline
•
ERGOline® Control with 19" monitor
HEIDENHAIN TNC 640
•
* Optional
** with mill-turn option only
Options
DMU 40 eVo
DMU 60 eVo
DMU 80 eVo
Tool magazine with 60 / 120 / 210 pockets
•
•
•
Internal coolant supply, 40 bar
•
•
•
Internal coolant supply, 40 / 80 bar switchable
•
•
•
Oil mist and emulsion separator
•
•
•
Pallet changer (pallets with hole matrix)
•
•
•
Mill-turn table (star grooves and 18,000 rpm -rated spindle)
•
•
•
DMU 60 eVo
DMU 80 eVo
600 / 500 / 500
800 / 650 / 550
125 – 625
150 – 700
20,000
20,000
35 / 25
35 / 25
130 / 86
130 / 86
15,000
15,000
46 / 30
46 / 30
200 / 130
200 / 130
18,000
18,000
35 / 25
35 / 25
130 / 87
130 / 87
24,000
24,000
24 / 16
24 / 16
100 / 67
100 / 67
40,000
40,000
12 / 10
12 / 10
7.6 / 6.4
7.6 / 6.4
50
50
80
80
600 × 500
800 × 700
400
600
–5 / +110
–5 / +110
360
360
60 / 60
50 / 50
80 / 150
80 / 150
1,200
900
30 (60, 120, 210)
30 (60, 120, 210)
2,230 × 2,960
2,440 × 3,350
2,865
3,050
•
•
•
•
•
•
25
DMU 40 eVo
DMU 60 eVo
DMU 80 eVo
Infra-red measuring sensor
•
•
•
Laser measurement of tools
•
•
•
Minimum quantity lubrication
•
•
•
Air blast through the spindle
•
•
•
Hydraulic workpiece clamping
•
•
•
www.dmgmori.com
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RO-110180 Pitesti
Tel.: +40 248 610 408
Fax: +40 248 610 409
DMG MORI Russia
ul. Novohohlovskaya 23 / 1
RU-109 052 Moscow
Tel.: +7 495 225 49 60
Fax: +7 495 225 49 61
Service Hotline: +7 495 912 50 09
_ Jekaterinburg
ul. Sofi Kowalewskoj 4, litera Z
RUS-620049 Jekaterinburg
Tel.: +7 343 379 04 73
Fax: +7 343 379 04 74
DMG MORI Europe AG
Sulzer-Allee 70, CH-8404 Winterthur
Tel.: +41 (0) 58 / 611 5000, Fax: +41 (0) 58 / 611 5001
[email protected], www.dmgmori.com
_ St. Petersburg
pr. Obuhovskoy Oborony 271, litera A
RUS-192012 St. Petersburg
Tel.: +7 812 313 80 71
Fax: +7 812 313 80 71
DMG MORI Scandinavia
_ DMG MORI Finland & Baltics
Jasperintie 310
FI-33960 Pirkkala
Tel.: +358 10 271 4450
Service Hotline: +358 10 271 4460
_ DMG MORI Sweden
E A Rosengrens gata 5
SE-421 31 Västra Frölunda
Tel.: +46 (0) 771 364 6674
Fax: +46 (0) 31 476 351
Service Hotline: +46 (0) 771 365 724
_ DMG MORI Denmark
Robert Jacobsens Vej 60, 2.tv
DK-2300 København S
Tel.: +45 70 21 11 11
Fax: +45 49 17 77 00
Service Hotline: +45 70 21 11 12
_ Norway
Bergsli Metallmaskiner AS
Bedriftsveien 64
NO-3735 Skien
Tel.: +47 35 50 35 00
Fax: +47 35 50 35 70
DMG MORI Schweiz
Sulzer-Allee 70
CH-8404 Winterthur
Tel.: +41 (0) 58 / 611 5000
Fax: +41 (0) 58 / 611 5001
Service Direct Line: +41 (0) 58 / 611 5555
Service Hotline: +41 (0) 446 545 670
DMG MORI South East Europe
Ag. Georgiou 5 – Patriarchiko
Pylaias, Cosmos Offices, PO 60233
GR-57001 Thessaloniki
Tel.: +30 2310 474486
Fax: +30 2310 474487
DMG MORI Turkey
Ferhatpaşa Mah. Gazipaşa Cad. No: 11
TR-34885 Ataşehir · İstanbul
Tel.: +90 216 471 66 36
Fax: +90 216 471 80 30
Service Hotline: +90 216 47 16 636
DMG MORI UK
4030 Siskin Parkway East
Middlemarch Business Park
Coventry CV3 4PE · GB
Tel.: +44 (0) 2476 516 120
Fax: +44 (0) 2476 516 136
Service Direct Line: +44 (0) 2476 516 130
Service Hotline: +44 (0) 20 30241514
DMG MORI Africa
Representative
WIN-TECH Machinery & Tooling
90 El Thawra Street
El Golf Area Heliopolise
11341 Cairo, Egypt
Tel.: +202 2 690 36 08
Fax: +202 2 690 36 09
PRO.D6934_0416UK
PRO.Dxxxx_xxxxUK Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives.
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