the teknek dcr rollers and pads

THE TEKNEK
DCR ROLLERS AND PADS
THE TEKNEK
DCR ROLLERS
AND PADS
The powerful combination of Teknek polymer rollers and Teknek adhesive
Pads combine to create the Worlds most efficient hand operated contact
cleaning system. Use them and experience immediate yield improvements
in your manufacturing process.
Teknek rollers are currently used in the manufacturing of :- PCB’s, flexible
circuits, LCD’s, touch panels, medical packaging, surface mount assembly,
laminated glass and more.
The polymer rollers (manufactured by Teknek) have been engineered to remove dry unattached particles from any dry
flat surface. Small particles down to 2 micron are gently removed by the roller and then transferred to the special
adhesive pad. The adhesive on the pad has been carefully designed to ensure compatibility with the Teknek hand rollers,
ensuring no cross contamination to the work piece.
FEATURES
BENEFITS
Different “power levels” of cleaning
A roller and pad to suit every application
Light weight ergonomic design
Easy to use for long periods
Dust is trapped in the adhesive pad
It can be analysed to find the root cause or source
Roller and adhesive are both highly engineered
compatible products.
No cross contamination to the substrate being cleaned
Simple snap fit roller construction
Cleaning of the handle is simple - easy replacement of roller
“Wet out” of the polymer roller on the substrate
Ensures intimate contact, gently removing the contamination
Thick, even coat of adhesive on the pad
Holds large particles and lasts longer
Rollers and Pads manufactured by Teknek
Proven reliable technology that is available worldwide
TECHNICAL SPECIFICATION
Widths
6” / 150mm and 12” / 300mm
Roller types
Panel, Film, F3 and ESD
Pad dimensions
331mm x 240 mm
CE compliant
Product specification subject to change.
WORLD LEADER IN CONTACT CLEANING
Teknek Head Office
River Drive
Inchinnan Business Park
Renfrewshire, PA4 9RT
Scotland, UK
Teknek Japan Ltd
Meiji-Yasuda Seimei Building,
6-83 Onoe-cho, Nakaku
Yokohama City
Japan 231-0015
Teknek China Ltd
Unit 4, 14/F., Block C1,
Hang Wai Industrial Centre,
6 Kin Tai Street, Tuen Mun,
N.T., Hong Kong
T: +44 (0)141 568 8100
F: +44 (0)141 568 8101
T: +81 (0)45 640 0670
F: +81 (0)45 640 0671
T: +852 2468 3160
F: +852 2462 3036
www.teknek.com
SD9138
THE TEKNEK
FASTPAD
THE TEKNEK
FASTPAD
Leading edge ergonomic design combined with Teknek’s
TM
innovative Nanocleen cleaning core has created the first
Silicone Free semi automatic contact cleaning work station.
BENEFITS
+ Increased operator output – 25% or higher
Using the FastPad Nanocleen™ will remove unnecessary operations during the cleaning process.
Cleaning process becomes much quicker to complete.
+ Increased benefits with no extra cost
The FastPad is 50% more efficient than other systems. The cost of ownership is the same as an average pad system.
+ Cleaning assurance, peace of mind
Simple to set up-no operator training required-roller always clean and ready to be used at maximum efficiency.
+ Cleans what others leave behind
The Nanocleen™ cleaning core improves the cleaning efficiency of the FastPad compared to other roller and pad systems.
It removes the debris that others leave behind.
+ Leaves no Trace
Nanocleen™ cleaning core (roller and adhesive) is the only silicone free manual cleaning solution available:N.B. All pads are constructed using a silicone release liner.
+ Anti Static Work Station
The FastPad Nanocleen™ roller and handle assembly is static dissipating and subjects parts to
10 times less static than traditional hand rollers.
+ Cleanroom Compatible
Silicone free cleaning core with filmic based adhesive making
the FastPad the only system suitable for use inside a cleanroom.
FASTPAD WORKSTATION
TM
1- Sheeted Nanocleen Adhesive
1- Fast Pad Station
1- Hand Roller
Available in 300mm/12” or 150mm/6” widthsWorks with all Teknek hand rollers.
Universal power supply/ 12V DC.
WORLD LEADER IN CONTAC T CLEANING
Teknek Head Office
River Drive
Inchinnan Business Park
Renfrewshire, PA4 9RT
Scotland, UK
Teknek Japan Ltd
Meiji-Yasuda Seimei Building,
6-83 Onoe-cho,Nakaku
Yokohama City
Japan 231-0015
Teknek China Ltd
14/F, Block C,
Hang Wai Industrial Estate
6 Kin Tai Street
TuenMun, HongKong
T: +44 (0)141 568 8100
F: +44 (0)141 568 8101
www.teknek.com
T: +81 (0)45 640 0670
F: +81 (0)45 640 0671
T: +852 2468 3160
F: +852 2462 3036
ADHESIVE ROLLS
Not all Contact Cleaning Adhesives are the same.
Cheaper Adhesive rolls mean higher cost
cleaning solutions.
Teknek Adhesive Rolls are engineered components, designed to operate in the critical application of
contact cleaning. Teknek are the only supplier who use a proprietary adhesive formulation
specifically designed for this application.
The performance of an adhesive is determined by its ability to pick up and hold the maximum number
of particles; without allowing these particles, or the adhesive, to transfer back onto the substrate.
The Cleaning Performance Index - CPI
Through extensive research, Teknek has built a model that gives a cleaning rating for any adhesive,
based on its key characteristics. This rating, called the Cleaning Performance Index, allows direct
comparison of the cleaning performance of different adhesives.
Dashboard
Teknek
Competitor A
RHP
x
TF x CWF x PF
=
CPI
Relative Holding x Tack x Coatweight x Peel = Cleaning Performance
Power
Factor
Factor
Factor
Index
This CPI Dashboard displays the critical parameters that determine overall cleaning performance
of the adhesive, and maps these parameters to the overall CPI rating. This clearly demonstrates
Teknek’s superior performance against a major competitor.
Sheeted Adhesive
Teknek have developed the worlds only pre-sheeted adhesive roll. Our engineering teams have
designed and built manufacturing equipment which is used to create a perfectly wound, pre-sheeted
adhesive product.
• No need for a sharp knife during purging
• No scrap adhesive when excess is removed by mistake
• No more damaged blue rollers
Why Trust Teknek?
Does your existing supplier give you:PROPRIETARY ADHESIVE FORMULATION?
•
•
•
•
Specified cleaning performance index
100% pure acrylic water based adhesive
No solvents or additives to migrate on to the material being cleaned
Stable over temperatures and humidity
Teknek does
SPECIFIED, GUARANTEED ADHESIVE COATWEIGHT?
• High thickness specification that gives greater contamination
holding capacity
• Guaranteed thickness specification measured to FINAT standards
• Tight tolerances on surface smoothness and coatweight that ensures
even removal of particles from the polymer roller
• Consistent wind quality of roll
Contamination
Adhesive
Base Paper
Teknek does
✘
✔
✘
SPECIFIED GUARANTEED TACK LEVEL WITHOUT THE NEED FOR ADDITIVES IN THE ADHESIVE?
• High Tack specification that ensures maximum particle pick up
• Guaranteed Tack level measured to FINAT standards
• Tack level also ensures adhesive roll will not stick to polymer roller
Teknek does
Low
Tack
Correct
Tack
Excessive
Tack
BARRIER LAYER BETWEEN PAPER AND RELEASE COATING?
Contamination
Adhesive
Paper
Barrier
Release Coating
• Improves bond of release coating to the paper, ensuring no transfer of
release coating to the material being cleaned
• Ensures no release coating is absorbed into the paper, guaranteeing
consistent release of the adhesive
• Creates a flat consistent surface that the release coating is applied to,
improving wind quality of roll
Teknek does
PROPRIETARY BASE PAPER DESIGNED FOR CONTACT CLEANING?
• Base paper exhibits superior smoothness and strength
• Maximises consistency of coating – providing even pick up of contamination
• Allows good moisture and humidity stability
Teknek does
www.teknek.com/adhesiverolls
ADHESIVE ROLLS
Investment in R&D and manufacturing technology
To guarantee the performance and reliability of our products, Teknek manufacture the entire product
range that we supply. Our continuing investment in machinery, people and materials ensures we can
guarantee our products always ship to our high specifications. Our in house laboratories monitor the
quality and performance of everything we ship, while driving our efforts on product innovation and
added value.
Ongoing investment in R&D allows us to continually drive up performance standards in the contact
cleaning industry, setting the benchmarks that our competitors endeavour to follow.
The ”Teknek Cleaning Engine”
The combined performance of the Adhesive Roll and the Rubber Roller is the Cleaning Engine of any
contact cleaning machine. Between them they determine the cleaning performance achieved.
However, these key components are being asked to “adhere to a particle but not to each other”:
that is, to perform two operations that are in conflict to each other. This is a delicate balancing act,
and one in which Teknek has invested significant engineering resources. As a result, Teknek has
developed Adhesive Rolls and Rubber Rollers that work in perfect combination, delivering the
maximum contact cleaning performance in the industry.
The Range
The Teknek range of paper based adhesive rolls is available in three different core diameters. The Teknek adhesive rolls are easily identifiable due to the distinctive
logo printed on the base paper.
TECHNICAL SPECIFICATION
CORE
DIAMETER
NUMBER
OF SHEETS
LENGTH OF
ADHESIVE
MAR
38mm/1.5”
50
10m/33ft
The maximum width available is 1500 mm
AR
76mm/3”
60
20m/66ft
A well established fulfilment chain ensures that a quick delivery is guaranteed anywhere
around the world. To find out more register online www.teknek.com
XAR
152 mm/6”
60
40m/132ft
WORLD LEADER IN CONTACT CLEANING
Teknek Head Office
River Drive
Inchinnan Business Park
Renfrewshire, PA4 9RT
Scotland, UK
Teknek Japan Ltd
Meiji-Yasuda Seimei Building,
6-83 Onoe-cho, Nakaku
Yokohama City
Japan 231-0015
Teknek China Ltd
Unit 4, 14/F., Block C1,
Hang Wai Industrial Centre,
6 Kin Tai Street, Tuen Mun,
N.T., Hong Kong
T: +44 (0)141 568 8100
F: +44 (0)141 568 8101
T: +81 (0)45 640 0670
F: +81 (0)45 640 0671
T: +852 2468 3160
F: +852 2462 3036
www.teknek.com
SD9334
THE TEKNEK
DCR HAND
ROLLER RANGE
TEKNEK ERGONOMIC
DCR HAND ROLLERS
Teknek, the world leader in contact cleaning, has now revolutionised their
hand held product range. Leading edge ergonomic design combined with
the latest advances in cleaning core technologies makes improving your
yields simple and reliable.
TEKNEK CLEANING CORE - made in Teknek
The combination of our elastomer rubber and engineered adhesive rolls result
in the unique, high performance Teknek Cleaning Core. Now Eco friendly.
Knowledge - global experience - multiple industry sectors
Innovation - proprietary technology - scientifically proven
Value - unrivalled cleaning performance - highest yield improvement
Without the “core” it’s only a conveyor
Teknek cleaning cores
Traditional
Nanocleen
Ultracleen
Range of handle designs
Ergonomic straight - ES
Ergonomic “V” - EV
Ergonomic extension - EX
Range of adhesive delivery systems
Adhesive pads and holders
- (Film and panel rollers)
Adhesive rolls and FastPad
- (Ultracleen and Nanocleen)
TECHNICAL SPECIFICATION
Roller Widths
6” / 150mm and 12” / 300mm
Roller types
Panel, Ultracleen and Nanocleen
Pad Sizes Available
331mm x 240mm
Fastpad Sizes Available
6” / 150mm and 12” / 300mm
Note :- Do not use pads with Ultracleen or Nanocleen rollers
WORLD LEADER IN CONTACT CLEANING
Teknek Head Office
River Drive
Inchinnan Business Park
Renfrewshire, PA4 9RT
Scotland, UK
Teknek Japan Ltd
1-2-4, Minatojima-Nakamachi,
Chuo-ku,
Kobe 650-0046
Japan
Teknek China Ltd
1505 Haitong Security Building
No. 689 Guangdong Road,
Huangpu Area, Shanghai
China 200001
Teknek (Simco-Ion)
2257 North Penn Road
Hatfield,
PA 19440
USA
T: +44 (0)141 568 8100
F: +44 (0)141 568 8101
T: +81 (0)78 304 5780
F: +81 (0)78 304 5781
T: +86 (0)21 3311 0329
F: +86 (0)21 3311 0330
T: +1 215 822 6401
E: [email protected]
www.teknek.com
Manufacturer reserves the right to change the machine specification without notice
SD9926
THE TEKNEK
TEKWIPES
THE TEKNEK
TEKWIPES
Tekwipes are used to keep Teknek contact cleaning rollers operating at peak
efficiency, ensuring the high yield improvements they bring to a process.
Simply wipe down the rollers each day with a Teknek Tekwipe and the world
beating cleaning performance of the Teknek polymer roller is maintained.
The lint free wipe is pre-saturated in an Isopropyl alcohol (I.P.A.) and water solution. It comes in a secure dispensing
container which can be stored at the workplace. The cleanroom grade wipe is also suitable for wiping down work
surfaces, leaving a clean sterile area.
FEATURES
BENEFITS
Lint free cloth
No residual fibres to contaminate the work piece
Pre-soaked wipe
No spillage of solvent into the machine
IPA and De-ionised water solution
Fast, safe flash-off ensures minimum machine downtime
Secure cleanroom grade container with closure system
Wipes dispensed one at a time – they will not dry up
Strong fibre construction
Wipe will not break up during use
IPA kills bacteria
Leaves a sterile surface after cleaning
TECHNICAL SPECIFICATION
Wipe size
190mm x 200mm
Solution
70% Isopropyl alcohol B.P. 30% water
CE compliant
Product available in tubs of 100 wipes or 200 wipes.
Product specification subject to change.
WORLD LEADER IN CONTACT CLEANING
Teknek Head Office
River Drive
Inchinnan Business Park
Renfrewshire, PA4 9RT
Scotland, UK
Teknek Japan Ltd
Meiji-Yasuda Seimei Building,
6-83 Onoe-cho, Nakaku
Yokohama City
Japan 231-0015
Teknek China Ltd
Unit 4, 14/F., Block C1,
Hang Wai Industrial Centre,
6 Kin Tai Street, Tuen Mun,
N.T., Hong Kong
T: +44 (0)141 568 8100
F: +44 (0)141 568 8101
T: +81 (0)45 640 0670
F: +81 (0)45 640 0671
T: +852 2468 3160
F: +852 2462 3036
www.teknek.com
SD9188