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®
Total Metalworking Solutions
from Henkel
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18
Introduction
For more than 70 years, Henkel has
Industries Served
worked to strengthen its product
Henkel offers metalworking solutions for light-metal, steel
and cast-iron applications to a variety of industries including
aerospace, transportation and industrial.
portfolio by advancing and
developing chemical technologies.
With superior knowledge and
Aerospace:
expertise in the chemical industry,
Henkel can offer customers a full
product range of solutions to solve
multiple challenges.
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Transportation:
Engine and powertrain
Engine and transmission cutting and
grinding lubricants
Stamping and forming lubricants
Neutral cleaners for improved quality and in-process
corrosion prevention
Body/Chassis/Interior
Drawing and blankwash lubricants
Corrosion inhibitors to maintain surface integrity
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Aviation components
Coolants for engine components and
airframe manufacturing
Drawing/stamping lubricants for
structural components
Components
Drawing and hydroforming lubricants
Coolants for aluminum and steel wheels
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Industrial:
Appliance components
Drawing/stamping compounds
Coolants for motor construction
Heating, ventilation and air conditioning (HVAC)
Stamping and bending lubricants
Neutral cleaners for improved quality and in-process
corrosion prevention
Agricultural equipment
Engine and powertrain metal removal fluids
Drawing/stamping lubricants
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Benefits
Henkel’s metalworking brands –
Increased Productivity
Multan® and P3® – continue
Benefits
Case Study
to provide the aerospace,
Decreased overall
operating expenses
Increased plant
profitability
Increased operation time
Improved grinding wheel life
through a technology-based
approach for a steel bearing
manufacturer.
transportation and industrial
industries with cleaner,
Result:
25% reduction in wheel dressing
20% reduction in coolant
consumption
longer-lasting and highly
efficient products.
Improved Quality
Benefits
Case Study
Machine interiors and
tool pieces are kept clean
Reduced scrap
Improved microfinish
on final parts
Increased tool life
Provided an innovative drawing
lubricant for an automotive
component supplier.
Coolant Sump pH Stability
Result:
2% scrap reduction
Annual net savings of
more than $200,000
9.5
Safe Products for Environment/Operators
Solution pH
9
8.5
8
7.5
1
2
3
4
5
6
7
8
9 10
11
Time (Weeks)
Competitive Coolant
Competitive Biostable Coolant
Multan® B-Series
12
13 14
15 16
Benefits
Case Study
Products designed for
longer sump life
Reduced operator
exposure
Offered safer ways to use
chemistries
Converted a conventional coolant
used by an aviation engine
manufacturer to a bio-resistant
technology.
Result:
80% waste reduction
50% reduction in
coolant purchases
Global Capability
Benefits
Case Study
Regional operations work
together to serve customers
globally
Worldwide project
management
A U.S. automaker required support
for new machines being tested in
a European facility.
Result:
Henkel’s European and U.S.
groups coordinated the process
to ensure a seamless transition
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Products
Metal Removal
Henkel’s line of high-quality metal removal products for cutting and grinding are available in a variety of chemistries
including straight oils, soluble oils, semi-synthetics or synthetics.
Multan® B Series
Multan® B Series fluids are bio-resistant, semi-synthetic lubricants with extreme pressure and lubricity additives used
for light to heavy applications. Multan® B 400TM is the featured product for machining and grinding ferrous and
aluminum alloys.
Multan® CR Series
To provide a durable product for light to heavy applications, Henkel offers the Multan® CR Series of straight oil
products. The series features Multan® CR 10TM, a light viscosity oil designed for machining and grinding ferrous
and non-ferrous alloys.
Multan® Synthetics Series
Henkel offers Multan® 3105™, an oil-rejecting, synthetic fluid designed for machining, grinding and
roll-forming ferrous and non-ferrous alloys.
Metal Forming Lubricant Test
Metal Forming
350
300
Force
Henkel’s full line of quality metal forming products for stamping
and drawing are available in a variety of chemistries including
straight oils, emulsions, synthetics or dry films.
400
250
200
150
Multan® F Series
The Multan® F Series is developed with a unique composition of
corrosion inhibitors, extreme pressure (EP) and lubricity additives
which provides a durable product for drawing operations. Products
feature Multan® F 1009TM, a synthetic compound designed for
heavy drawing of ferrous, stainless and aluminum alloys.
Multan® DFL Series
100
50
0
1
16
31
46
61
76
91
106
121
136
151
166
181
196
211
226
241
256
271
286
301
316
Data Point Over Time
Wet Lubricant
Dry Lubricant
Through laboratory evaluation, we were able to test and qualify a dry
lubricant to replace the current wet lubricant. The graph above represents
how these two products (dry and wet lubricant) were comparable in
metalforming lubrication.
Henkel provides the dry film Multan® DFL Series of products for
heavy drawing applications. Products feature Multan® DFL-55HSTM,
an organic coating that can be mill applied to ferrous and
non-ferrous substrates to replace mill oils, prelubes and drawing compounds.
Multan® PL Series
Henkel offers the Multan® PL Series for a variety of stamping operations where a straight oil is required.
These products feature Multan® PL-101TM, which acts as a light stamping product with multiple automaker approvals
and also operates as an extended corrosion preventative.
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Complementary Solutions
Henkel’s line of complementary
P3®
products includes neutral cleaners,
corrosion preventatives, gear
The P3® Neutracare Series includes P3® Neutracare 5088™, a
neutral-based, in-process cleaner with corrosion inhibitors designed
for short-term corrosion protection of ferrous and aluminum alloys.
Its unique composition provides a durable, hard-water-stable product
for cleaning and protection.
marking and maintenance cleaners.
The full line of quality products
includes the P3® Neutracare Series,
the P3® Prevox Series, the Multan®
Gear Mark Series and P3® Multan® S.
P3® Neutracare Series of neutral cleaners with
corrosion protection
P3® Prevox Series of corrosion preventatives
The P3® Prevox Series includes P3® Prevox 505™, a synthetic corrosion
inhibitor designed for short-term corrosion protection on ferrous
alloys. Its unique composition provides a durable, low-foaming
product for moderate-duty corrosion protection.
Integrated Equipment Solutions™
To optimize the metalworking process and drive down overall operating
costs, Henkel offers integrated equipment solutions for every need.
Our line of integrated equipment solutions features:
Simple refractometers to online auto titrators
pH monitoring to whole system data acquisition
Proportioners and oil-removal devices
TM
The choice for
water-based cleaning
for over 75 years.
Technical Service
®
From analyzing customer production practices to utilizing service
labs, Henkel offers a variety of technical service solutions for various
needs. Additionally, by partnering and combining resources with
customers, Henkel provides a seamless approach to solving challenges.
Worldwide Support
A worldwide Henkel network for engineering support and services
provides leading edge technologies applied to the most innovative and
practical applications. By working closely with customers’ application
and design engineers, our research, development and engineering
specialists craft smarter and more effective solutions around
the world.
Chemical Management
Henkel's broad-based programs are designed to respond to clients'
unique requirements and deliver the best mix of technology and
products to reduce costs while improving quality and assisting in
environmental compliance.
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Sustainability – The Foundation of Henkel
Henkel is founded on a deep commitment
to deliver services and chemical products
that consistently exceed customer expectations.
The guiding principles of Henkel inspire long-term
customer relationships based on reliability, credibility
and mutual trust. This trust is earned by the continued
practice of putting the customer first and working
to discover new, more effective solutions every day.
With more than 50,000 employees, including
3,000 chemists and engineers, Henkel
continues to expand its diversified range
of products and services. Facilities in over
80 countries help ensure Henkel remains
a global market leader.
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18 3/4"
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Henkel Henkel —
Your worldwide partner
Your worldwide partner
USA
Mexico
Henkel Corporation
32100 Stephenson Highway
Madison Heights, Michigan 48071
Tel. (248) 583.9300
Fax (248) 583.2976
Henkel Capital,
S.A. de C.V.
Calz. De la Viga s/n,
Fracc. Los Laureles 55090
Ecatepec, Edo. de México
Tel. +52 (55) 5836.1338
Fax +52 (55) 5787.9004
Canada
Other Locations
Henkel Canada Corporation
165 Rexdale Blvd.
Etobicoke, Ontario, M9W 1P7 Canada
Tel. (416) 743.8817
Fax (416) 745.8085
Europe
Henkel Canada Corporation
2225 Meadowpine Blvd.
Mississauga, Ontario, L5N 7P2 Canada
Tel. (905) 814.6511
Henkel KGaA
Henkelstraße 67
40191 Düsseldorf, Germany
Tel. +49.211.797.0
Fax +49.211.798.2358
www.henkel-technologies.com
Asia
Henkel Singapore Pte Ltd
19 Jurong Port Road
Singapore 619093
Tel: +65.6266.0100
Fax: +65.6266.1161
Henkel Corporation
Madison Heights, MI
U.S.A.
www.henkel.us
[email protected]
® and ™ designate trademarks of Henkel Corporation or its affiliates. ® = registered in the U.S. and elsewhere.
© Henkel Corporation, 2005. All rights reserved. 3028/LT-4265 (11/05)
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