brochure - Anco Equipment

Anco Equipment
1070 E. Glenbrook Drive
Pulaski, WI 54162
www.ancoequipment.com
Anco Batch Pasteurizer
Collection
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Anco Equipment’s
Batch Pasteurizer Collection
Table of Contents
ABOUT OUR TANKS……………….………3
TANK ACCESSORIES………………..………9
CONSTRUCTION……………….………….4
AGITATOR TYPES….………………………..10
3-A BATCH PASTEURIZER…….................5
SINGLE ZONE JACKET INSTALL……...……11
DOME TOP PASTEURIZER…….................6
TWO ZONE JACKET INSTALL…..................12
WING TOP PASTEURIZER……..................7
THREE ZONE JACKET INSTALL…................13
OPEN TOP PASTEURIZER……..…………..8
CONCLUSION………………………………14
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Anco Equipment’s
Batch Pasteurizer Collection
Learn about our tanks
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Batch pasteurizers are stainless steel, insulated and jacketed tanks.
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When used with a hot water or low-pressure/high-pressure steam boiler &
chilling system, pasteurization vats can heat and cool almost any food,
dairy, beverage or chemical products.
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Sometimes referred to as Processors or Starter Tanks. Batch Pasteurizers are
commonly used for milk pasteurization but should be used to record proper
batch pasteurization of most any product.
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The Anco Batch Pasteurizer comes in standard and custom sizes ranging
from 50 to 2,000 gallons.
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The Anco Combo Vat is designed for the small cheese maker; it allows for
milk pasteurization and cheese making in one vat. This vat is available from
50 to 200 gallons.
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Anco Equipment’s
Batch Pasteurizer Collection
Construction and Tank Options
Capacity Range:
Tank Top:
Tank Bottom:
Tank Interior Shell:
Interior Finish:
Jacket:
Insulation:
Tank Exterior Shell:
Exterior Finish:
Outlet:
Agitation:
50-2,000 gallon
Flat top with removable covers, Wing-Top, Dome Top with Manhole
Slight Slope to outlet
Cylindrical vertical, 11 gauge type 304 or 316 stainless steel
Number 4 finish food grade
(1-4 ) heating zones available, 304 full vertical side wall and bottom dimple
plate jacket, Max. 70 PSI
2" polyurethane insulation
Cylindrical vertical, 14 gauge type 304 or 316 stainless steel
Number 4 finish
1.5” or 2” Leak Detection Valve well
Food Grade Euro-Drive Gear Reducer and Wash-down Baldor Motor optional
variable speed drive. ANCO Combo Vats have Leeson motor/gear.
Ports:
1”-6” Tri-Clamp and Inlet port(s) available
Legs:
Three or Four stainless steel pipe legs with adjustable ball feet
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Anco Equipment’s
Batch Pasteurizer Collection
3-A Batch Pasteurizer
WING-TOP, DOME-TOP, AND OPEN-TOP DESIGN
Anco batch pasteurizers hold a 3-A certificate. What does this mean for you?
It means all of our designs have been inspected by a 3-A Certified Conformance Evaluator to ensure
they meet the 3-A and FDA-PMO requirements. Included in that inspection are thermo studies,
material certifications (metal and plastic materials), drawings, surface roughness testing, radius
conformance and quality control procedures for each Batch Pasteurizer we build.
3-A Setup includes: Batch Pasteurizer, Anderson Package, Air Space Heater & Leak Detection Valve.
Q&A Check List:
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Air Space Thermo Study
Product Thermo Study
Weld Inspection
Radius Inspection
Surface Roughness Test
Material Certificates
Drainage Test
Agitator Inspection
Leak Detection Well
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Anco Equipment’s
Batch Pasteurizer Collection
Dome Top Batch Pasteurizer
Dome or Conical Tops are a popular option for tanks 200 gallons and larger. These tanks come
standard with CIP (clean in place) spray-balls for easy cleaning and have many different
agitation options. They are an affordable alternative to the High Temperature Short Time
(HTST) Systems.
Standard Features:
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Euro-drive
Wash-Down Motor
Stainless Baffles
Adjustable Ball Feet
Anderson Thermowell
2” Valve Outlet
Multiple Ports
(2) Lifting Lugs
(2) CIP Spray-Balls
Accessories:
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Anderson Chart Recorder
Product & Air Space Thermometers
Electric Airspace Heater & Control
Leak Detection Valve
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Anco Equipment’s
Batch Pasteurizer Collection
Wing Top Batch Pasteurizer
Wing top doors with center bridge is offered in all sizes. This design is an excellent option when
more access is need to the product before or after pasteurization. A favorite for yogurt & ice
cream producers, the larger opening makes it easier to add cultures, mixes and flavoring.
Standard Features:
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Euro-drive
Wash-Down Motor
Stainless Baffles
Adjustable Ball Feet
Anderson Thermowell
2” Valve Outlet
Multiple Ports
(2) Lifting Lugs
(2) CIP Spray-Balls
Accessories:
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Anderson Chart Recorder
Product & Airspace Thermometer
Electric Airspace Heater & Controller
Leak Detection Valve
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Anco Equipment’s
Batch Pasteurizer Collection
Open Top Batch Pasteurizer
The removable top option is popular with our pasteurizing cheese vat. It can only be used in
tank sizes from 50-200 gallons. The cover is a split top and the agitator is completely removable.
This is designed to make cheese in the vat after pasteurization.
Standard Features:
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Leeson Motor-Gear with Controller
Removable Agitation
Adjustable Ball Feet
2” Valve Outlet
Multiple Ports
(2) CIP Spray Balls
Accessories:
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Anderson Chart Recorder
Product & Airspace Thermometers
Electric Airspace Heater & Controller
Leak Detection Valve
Whey Screen
Curd Knives/Harp
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Anco Equipment’s
Batch Pasteurizer Collection
Accessories for a Batch Pasteurizer
According to Pasteurizing Milk Ordinance (PMO) guidelines, there are a few additional accessories
needed to insure you are delivering a safe product.
The
Anderson
AJ
311
package consists of a dual
pen circular chart recorder.
This unit offers NEMA 4X washdown
protection
in
an
enclosure that is easily wall or
panel mounted. The two dual
element all stainless steel
temperature
probes
are
provided. One probe is used
for
monitoring
air-space
temperature, and the other
for
monitoring
product
temperature. Each probe has
an integral display, easily
viewable by the operator.
The Anco Electric Air-Space
Heater consists of a stainless
steel heating element that is
connected to a Rheostat. The
element connects to a 3” Triclamp port on top of a
pasteurizer. With the help of
small stainless blades at the top
of the agitator the airspace is
moved and heated to the
appropriate
temperature
needed. The element can be
cleaned by CIP spray-balls or
removed and cleaned by
hand.
A Leak Detect Valve is a
stainless steel plug valve that
is specially designed to
prevent raw milk from being
allowed back in to the
pasteurized batch. If the
valve is not closed correctly
or not working properly, the
valve will drip milk out the
bottom of the valve. This
valve is required for all legal
batch pasteurization.
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Anco Equipment’s
Batch Pasteurizer Collection
Agitator Options for Batch Pasteurizer
There are many agitation options for different product applications. Customized speeds/rpm ‘s,
horsepower, and electrical requirements are available per request. Anco typically uses Euro-drive and
Baldor motors, however we accommodate other requests.
Standard Agitation is our
most popular blade. It
allows fluid such as milk or
cream to get proper
agitation. A side baffle
also comes standard in
larger volume tanks.
Curd Blade Agitation is
the agitation you will
find in our Open-Top
Pasteurizer. The holes in
the agitator blades are
gentler on the curds
during the cheesemaking process.
Full Sweep Agitation uses
stainless blades on side
and bottom to move the
product off the interior
walls without actually
touching them. This is
helpful
if
you
are
experiencing burn-on.
Side Scrape Agitation
allows for a medium
consistency product to
be agitated properly.
These agitation options
can also be used in
process tanks for other
non-dairy products.
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Anco Equipment’s
Batch Pasteurizer Collection
Single Zone Jacket Install
Steam must always enter from the top inlet
jacket and exit from the bottom or lower
jacket port.
Water or Glycol must always enter
from the lower inlet port of the jacket
and exit from the top or higher jacket
port.
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Anco Equipment’s
Batch Pasteurizer Collection
Two Zone Jacket Install
Steam must always enter from the top inlet
jacket and exit from the bottom or lower
jacket port.
The bottom jacket ports are always
interchangeable.
Water or Glycol must always enter
from the lower inlet port of the jacket
and exit from the top or higher jacket
port.
The bottom jacket ports are always
interchangeable.
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Anco Equipment’s
Batch Pasteurizer Collection
Three Zone Jacket Install
Steam must always enter from the top
inlet jacket and exit from the bottom or
lower jacket port.
The bottom jacket ports are always
interchangeable.
Water or Glycol must always enter
from the lower inlet port of the jacket
and exit from the top or higher jacket
port.
The bottom jacket ports are always
interchangeable.
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Anco Equipment’s
Batch Pasteurizer Collection
Anco Equipment strives on 100% satisfaction on all of our equipment. For any additional
questions or information please visit our website at www.ancoequipment.com or call at
(920) 569-3530.
Anco Equipment, LLC
1070 E. Glenbrook Drive
Pulaski, WI 54162
Ph: (920) 569-3530
[email protected]
www.AncoEquipment.com
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