The Importance of Traceability

OEM M�������
Volume 1, Issue 1
Wire & Cable
for OEM
Understanding the Unique
Needs of OEM page 8
Reducing
Delivery Time
Expediting Each Step
of the Process page 12
The Importance of Traceability
Solving Challenges and Adding Value in Electronics Manufacturing page 5
to Suit Your Needs
In addition to distribution of electromechanical,
electronics, and automation components, WESCO
also provides you with a strong offering of services.
Our value-added solutions are literally tailored to suit
your specific needs. Every industry is different, so our
solutions reflect that. It’s all about providing your
company with integrated solutions to meet –
and exceed – your specific expectations.
With dedicated assembly facilities in the U.S. and
Mexico, we provide outsourced assembly services that
save you time, money, and resources. In addition to
local consultative support, we offer a vast inventory of
products from more than 360 authorized suppliers. We
service a broad spectrum of end markets with an array
of products such as sensors, switches, relays, circuit
breakers, contactors, wire and cable management,
power supplies, terminal blocks, and connectors.
Visit www.wesco.com/oem to learn how WESCO
serves the OEM market.
2 Components | Volume 1, Issue 1 | www.wesco.com/components
In This Issue
The Importance of Traceability
Solving Challenges and Adding Value
in Electronics Manufacturing
5
Wire & Cable for OEM
Understanding the Unique Needs of OEM
8
Get Moving!
We have the power to meet the
demands of the people-moving industry
11
Customized to Cut Delivery Time
Eaton Helps Reduce Product Delivery
Time through Unique Solutions
12
Assembled Solutions
Design • Build • Deliver
14
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MMP-150610-OEM
©2015 WESCO Distribution, Inc. All rights reserved. Printed in the USA.
To find a WESCO branch near you, use the branch locator on www.wesco.com. 3
Nexans CORFLEX®
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Trainable
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Specialized
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• Outstanding mechanical and physical properties
• Suitable for use in Class I Division 1 environments
Nexans CORFLEX® cable
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n Installed as an external or mid-mount unit
n Utilize Nano-coated condenser coil for reduced maintenance
n Offer fast filter replacement
n Rittal’s Comfort Controller for superior information display
n Functionality and capacity tested to ensure trouble free operation
For more information visit www.rittal.us
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4 Components | Volume 1, Issue 1 | www.wesco.com/components
The Importance of Traceability
Solving Challenges and Adding Value in Electronics Manufacturing
by Rob Prosser, Global Product Manager at Brady
According to ISO 8402, traceability is the
“ability to trace the history, application or
location of an entity by means of recorded
identifications.” Traceability also has
ties to Six Sigma programs as it provides
vital tools that help improve customer
satisfaction by enhancing processes and
protocols that can reduce the liability
associated with electronics manufacturing.
A traceability system can provide clear
insight into the various steps in the
manufacturing process that impact a
finished product. That information can
then be used for a variety of purposes
including:
critical for manufacturers. The impact of
product defects and regulatory conditions
challenge all assemblers, regardless of
their size.
When it comes to establishing a traceability
system to meet customer expectations,
improve production visibility, and align
with financial needs, there are a variety of
options to consider, from simple batch or
lot information all the way up to full view of
process activities that serialize down to the
component level. This article will review
the need, benefits, and system components
of traceability and how it can be used to
achieve a variety of business goals.
• Process improvement
• Defect resolution
• Regulation compliance
• Brand integrity
• Direct and indirect cost savings
Traceability and its residual benefits within
the electronics assembly industry have
been familiar topics in research papers
over the past few years. However, the
risks associated with the increasingly
complex nature of supply chains have
made awareness on the topic more
Why is Traceability so Critical?
•Customer Expectations & Replacement
•Productivity & Lean Challenges
•Early Detection of Defects
•Regulatory Compliance
Continued on page 7
To find a WESCO branch near you, use the branch locator on www.wesco.com. 5
Why is traceability needed?
From http://www.bradyid.com/forms/custom-landing-pages/Value-of-Traceability-Infographic/index.html
SC
On average over 800 million
defect opportunities occur in a typical
full-time SMT assembly line per year
AL
E
Traceability systems have
been shown to reduce
customer returns by
84%
Cost of catching a defect
increases tenfold at each step
in the product lifecycle
EX
PO
RE
AC
H
SU
RE
39%
On average it takes 100 days before
a production defect is detected
x
x x x
Counterfeit components
x
incidents increased
x
x
241%
of firms
encounter
counterfeit
components
BR
IN
AN
TE
GR
D
ITY
Total production cost
savings with traceability
55%
Traceability can minimize
recall exposure by
of firms listed lack of
traceability procedures as
a major challenge to global
regulatory compliance
sevenfold
(5000 units down to 3)
Recalls cost the automotive industry
$9 BILLION
annually
6 Components | Volume 1, Issue 1 | www.wesco.com/components
up to
10%
Next Steps
Continued from page 5
Four Key Benefits of Traceability
As manufacturers seek out traceability
solutions, one of their primary concerns is
often the return on investment. When it
comes to value added from a traceability
program, there are four key areas where
manufacturers see the most benefits:
1.Production Efficiency
Leveraging traceability systems in Lean
manufacturing processes can help drive
significant qualitative and quantitative
improvements that impact profitability.
2.Warranty/Recall Purposes
Warranty expenses and liabilities are the
most obvious consequence of a quality
error that was not detected before enduse application. Defective components
in the automotive industry are well
documented due to the extreme cost
and extent of affected vehicles.
3.Counterfeit/Unspecified Supply Chain
A traceability system assists in managing
any inbound inspection or supplier
control protocols that support the
production environment. The ability
to track this data is vitally important to
verify that the inputs into production
are not deviating from standard
acceptance specifications.
4.Regulatory Compliance
Using manual and hard-copy
documentation to demonstrate
compliance with a myriad of
regulations is time consuming
and costly. Data from traceability
systems can simplify and reduce
errors associated with compliance
requirements.
EVALUATE
Understand your current traceability
process
AUDIT
Identify areas of improvement that are
beneficial to your business
IMPLEMENT
Design a traceability plan and execute it
Considerations for Traceability Systems
When considering a traceability
system, most manufacturers build their
functionality based on three main factors:
• The amount of data to be captured
• How long the data will be kept
• How accurately the system needs
to isolate corrupt processes or
components
The factors above help guide an
organization when determining what
investment is needed to reach the desired
traceability goal.
A Worthwhile Investment
The value gained by implementing a
traceability system, combined with the
risks and costs avoided, make it a key
mechanism for a manufacturer seeking to
improve visibility, efficiency, and product
quality. With a variety of investment levels
available, a traceability system can be
adapted to meet the scope and pricing
needs of any size or type of manufacturer.
Most common traceability systems are
implemented as a result of customer
requirements, but the benefits go well
beyond that need.
To download the complete whitepaper Traceability:
Solving Challenges & Adding Value in Electronics Manufacturing,
or to request additional information, scan the QR code here or
visit www.wesco.com/components.
To find a WESCO branch near you, use the branch locator on www.wesco.com. 7
Wire & Cable for OEM
WESCO’s dedicated professionals understand the unique needs and challenges Original
Equipment Manufacturers face. We provide our customers with product sourcing,
material management, and value-add services to reduce downtime and keep their
business operating smoothly.
Cable Constructions
• Custom Designed Cables
• Color Coding
• Shielding Types
• Jacketing Types
• Custom Configured
Cable Assemblies
• Custom Cable
Assemblies
• Connectorized Cables
• Stripped Cables
• UL Listing
Customer-Specific Inventory
• Dedicated Inventory
• Forecasting Lead-times
• Consigned Inventory Programs
• Kitting
Deliveries
• Just-in-time
• Stock Replenishment
• Same Day Shipments
• Customized Stocking Arrangements
Cable Management
• Cutting to Length
• Custom Reel Sizes and Types
• Reel Identification Programs
• Bar Coding
• Custom Wire Marking
• Striping, Dying, and
Numbering
• Custom Printing
Field / Professional Support
• Technical Expertise
• Industry Experience
• Cable Design
• Specification Assistance
• Customized Reporting
• Accurate Order and
Paperwork Processing
Request more information about Wire & Cable at www.wesco.com/components.
8 Components | Volume 1, Issue 1 | www.wesco.com/components
To find a WESCO branch near you, use the branch locator on www.wesco.com. 9
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10 Components | Volume 1, Issue 1 | www.wesco.com/components
Get Moving!
We’re the leader in a
wide range of peoplemoving support
equipment, including:
• Elevators
• Home Stairlifts
• Escalators
• Ski Lifts
We have the power to meet the demands of the people-moving industry
No One Supports Elevators
and Lifts Like We Do.
Carlton-Bates, a subsidiary of WESCO
Distribution, is a leading distributor
of electrical and electromechanical
components for OEM and MRO
organizations. With more than 50 years
of experience in sales and product
distribution, our associates understand
the unique needs of purchasing, design
engineering, and people-moving operations.
We Know Components
and How They Work Together.
Sometimes the solution isn’t a single
component, but multiple ones, working
together. Our experts can figure out the
solution you need and what components
it will take to make it happen. Whether
it’s a harness, enclosure, or HMI, we will
utilize our vast supply of products and
years of experience to ensure that your
needs are met.
That’s why we offer in-house engineers
and product manufacturer consultation
to solve your people-moving application
issues and carry a large inventory of areaapproved instrumentation and equipment.
The components you need are never more
than a phone call or click away.
The demand for precise-build
components applies to all aspects of your
industry. Carlton-Bates understands these
demands. That’s why we offer:
Carlton-Bates provides comprehensive
solutions for the people-moving industry,
including:
• Assembled Solutions
• Inventory Management
• eCommerce
• Engineering Support
Member
• Wire Harnesses
• Connectors
• Switches
• Relays
• Terminal Blocks
• Resistors
• Filters
• Cable
• Sensors
• Measurement
Components
• Uninterruptable
Power Supplies
• Batteries
• Isolation
Transformers
For additional information, fill out the
form at www.wesco.com/components.
To find a WESCO branch near you, use the branch locator on www.wesco.com. 11
Customized to Cut Delivery Time
Eaton Helps Reduce Product Delivery Time through Unique Solutions
Eaton has worked with an industrial
vacuum manufacturer to develop motor
starter control cabinets since 2013.
Recently, the company began developing
the next generation of enclosed control
panels for their industrial vacuum
systems, providing the engineering,
electrical components, and assembly to
reduce engineering and delivery time
by nearly 50 percent. Through Eaton’s
unique approach, the company can
quickly configure panel equipment and
keep costs in line. This is accomplished
through a proprietary software solution
that simplifies the ordering process and
helps expedite the design, engineering,
drawings, and delivery of the control
cabinet.
According to the vacuum manufacturer’s
president, “Eaton’s engineering approach
and equipment reduced the time it takes
to configure and build our control panels
from eight weeks to four weeks or less,
giving us a powerful business advantage
and addressing a critical customer need.”
control and automation solutions that
meet specific commercial or industrial
application requirements. Eaton provides
pre-engineering support and a flexible
design process that addresses customer
requirements and production time,
and facilitates engineering drawings to
expedite the overall process. Assemblies
are designed to meet National
Electric Code (NEC) or International
Electrotechnical Commission (IEC)
standards.
Eaton works with original equipment
manufacturers globally to simplify and
expedite solutions. The collaboration
demonstrates Eaton’s commitment
to helping customers globalize their
businesses, from concept to delivery.
To request more info about Eaton
products that can expedite your
processes, visit www.wesco.com/
components.
The manufacturer’s customized control
cabinets incorporate Eaton components,
including contactors, starters, soft
starters, programmable relays, and other
12 Components | Volume 1, Issue 1 | www.wesco.com/components
New Series
of
Pneumatic OEM Crimping Tools
Designed specifically for the OEM industry, the new BURNDY® Y6NCP
series of pneumatic crimping tools includes two options:
• The Y6NCP1 offers an extended wire range (from #22 to #4 AWG)
while still boasting pull-out forces that exceed military/SAE
specifications.
• The Y6NCP1-SD offers an industry-standard die envelope capable
of crimping #22 to #10 AWG insulated and uninsulated terminals and
splices. This tool comes with two accompanying die sets.
Both Y6NCP pneumatic tools are
designed for medium-volume
OEM production and provide
UL Listed connections.
To find a WESCO branch near you, use the branch locator on www.wesco.com. 13
Assembled
Solutions
Design • Build • Deliver
We not only build products;
we can design them for you, too.
A highly flexible, customizable approach
to meet any challenge
Assembled Solutions is a unique set
of customized services from CarltonBates Company, a subsidiary of WESCO
Distribution. It’s a specialized way to address
your problem and find the perfect answer
on an individual, case-by-case basis. Our
engineers research your needs, budget, and
timeframe, then create the best solution.
We determine the components needed,
find them at a lower cost, and assemble
them at our facilities in the United States
or Mexico. We’ve worked with almost
every type of product, from deep fryers
and elevators to oil drillers, electric
car charging stations, conveyors, and
cranes. It’s all about meeting your needs,
whatever they may be.
We have the expertise:
• Dedicated electrical, mechanical, and
industrial engineers
• ATEX certified
• ISO 9001:2000-certified
• UR-certified
• UL 508 registration
• In-house technical and sales support
• CAD and tooling capabilities
8
We help manufacturers:
• Reduce lead times with
production schedules measured in
days, not weeks.
• Save money by using our buying
power to reduce the cost of parts
and lower the cost of production
and manufacturing.
• Reduce labor costs through
the elimination of purchasing,
receiving, transporting, and
assembling.
• Add capacity to meet demand
without increasing fixed costs by
utilizing the flexibility that comes
with outsourcing.
• Manage logistics through VMI,
consignment, or consolidated
shipping through our DCs,
including another 485 locations
across the WESCO family.
• Make products better by using
our engineers’ expertise to
improve products and services.
• Create value by reducing
waste throughout
the supply chain.
Scan this QR code to see
Assembled Solutions in action.
14 Components | Volume 1, Issue 1 | www.wesco.com/components
SUCCESS STORY
A Win-Win for Miller Industries
Miller Industries is the world leader in the
manufacturing of towing and recovery
equipment. Over the years, Miller
has acquired additional brand names,
expanding their industry presence.
Miller wanted to overhaul their cable
assemblies on the large wrecker side. Don
Murphy, a CBC Field Sales Rep, was
introduced to Mark Dyer, Miller Industries
Engineering Manager. Dyer was using
an outside resource for custom cable
assemblies but also engineering some inhouse and wasn’t looking to make a change.
“We decided to revamp our cable
assemblies,” said Dyer. “Honestly, I
was introduced to Don and I was not
interested in changing, but I listened and
I was impressed.”
Cost Challenges
It had become a challenge to find the
most economical way to obtain the cable
harnesses they needed. Maintaining
the design consistency their customers
required was not cost effective. Murphy
understood the challenge and quickly
turned to the Carlton-Bates Assembled
Solutions team. CBC offered Miller a
competitively priced, high quality custom
cable harnesses assembly solution
that met Miller’s customers’ specific
requirements. Eventually, Miller stopped
producing cable harnesses altogether
and shifted all the work to CBC.
“The Carlton-Bates cable harnesses
were a much higher quality,” said Dyer.
“Everything was labeled and marked.
Plus, it was cheaper. As time has gone by,
we’ve opened the door a little more, and
a little more.”
Cable Inventory Management Challenges
Even as the leader in their industry, the
demand for Miller’s products can change
significantly. These cable inventory
management challenges make it
problematic to maintain large volumes
of inventory. And while Miller Industries
wanted to maintain certain levels, they
were concerned about bringing in
more product than necessary. Murphy
suggested using a combination of KanBan
and blanket orders as a cable inventory
management solution. The Miller
assembly and procurement teams could
easily project what they needed a few
months out and then send orders to CBC.
The inventory came to them just-in-time,
exactly when they needed it.
In just a few months, Murphy built a
strong rapport with Miller’s buyers,
engineers, and manufacturing team.
In a visit to the Miller facility, an
engineer on the assembly line shared
an installation frustration with Murphy.
They were able to determine a relatively
simple fix for the problem and saved
a sizable amount of time. For Murphy,
spending time with the Miller team
and getting to know all the aspects of
its business proved to be an essential
ingredient in this successful partnership.
“This has been a win-win for us. We have
a better product now. Don and CarltonBates come in, they solve our problems,
and they listen,” said Dyer.
Visit our Assembled Solutions page at carltonbates.com/services/assembled-solutions
To find a WESCO branch near you, use the branch locator on www.wesco.com. 15
225 W. Station Square Dr.
Suite 700
Pittsburgh, PA 15219
www.wesco.com
Drivers, Start
Your Engines!
NASCAR XFINITY Series 2015 Schedule (remainder of year)
Date
August 29
September 26
October 9
November 14
Track
Road America
Kentucky Speedway
Charlotte Motor Speedway
Phoenix International Raceway
State
Wisconsin
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Arizona
WESCOInternational, TyDillonMotorsports, RichardChildressRacing
@WESCODist, @tydillon, @RCR3TDillon, @RCRracing
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WESCO is proud to continue its partnership with Richard Childress Racing (RCR) and
the #3 Chevrolet Camaro, driven by Ty Dillon, in the 2015 NASCAR XFINITY Series.