- Lufthansa Technik AG
Transcription
- Lufthansa Technik AG
3.2016 May/June Photos: Brandon Farris The Lufthansa Technik Group Magazine Highlights and results 2015 Prepared for the future New aircraft services VIP & Special Mission Aircraft Innovation and research Ready for the Boeing 737 MAX Upgrades from nose to tail The cabin of the future 2 | Content Lufthansa Technik Connection 3.2016 Prepared for the future In 2015, Lufthansa Technik was able to cement its position as one of the worldwide leading providers of MRO services. 6 Lufthansa Technik Group • Annual results 2015: Prepared for the future • Lufthansa Technik: Highlights 2015 • Lufthansa Technical Training: 60 years of training Employee portrait • Dr. Dagmar Elten: “Lots of communication” • Hans-Christian Lierow: Farewell to “Mr. GuideU” 12 The cabin of the future Lufthansa Technik is researching how to advance the State of the Art for the aircraft cabin of the future. Enabling more people to travel The growth of the Mexican ultra low-cost carrier Volaris is supported with a comprehensive component supply. Innovation and technology • Research and development: The cabin of the future • Rapid pressure loss: Added safety for VIP operators • Electric vehicles: Eco-company partnership of the year 7 16 10 23 12 14 26 eServices • Air Canada: Perfectly connected 17 Customer portrait • Ultra low-cost carrier Volaris: Enabling more people to travel 20 Events and exhibitions • MRO Americas: Spotlight on innovative drive • Americas Conference 2016: “Quality time with customers” • EBACE 2016: Upgrades from nose to tail • Falcon Master: For taking a heritage on board Engine services • Side-by-Side Teardown: New cost-efficient concept 20 6 18 19 24 24 27 Categories • News 3– 5 • Personalities 15 • Events 27 • Products and services 28 • Contacts 30 Upgrades from nose to tail Lufthansa Technik is offering a portfolio of innovative products to update VIP, government and corporate aircraft. 24 Lufthansa Technik Connection is a complimentary information service for Lufthansa Technik’s family and friends. Published every two months. This and earlier issues can be downloaded from our website www.lufthansa-technik.com/connection Publisher Lufthansa Technik AG Kai Raudzus · Corporate Marketing · HAM TS1/M Weg beim Jaeger 193 · 22335 Hamburg, Germany Infoline +49-40-5070-5553 · Fax +49-40-5070-8860 [email protected] · www.lufthansa-technik.com Angela Huber-Saffer · Database management Editorial production Editorial office: Flightlines, Hamburg Design: Art Works!, Hamburg Photos: Lufthansa Technik AG, Deutsche Lufthansa AG Printing: Beisner Druck GmbH & Co. KG News | 3 Photos: Brandon Farris Lufthansa Technik Connection 3.2016 can custom eri 444 t li e: 2- Ho Ready for the Boeing 737 MAX ers AO G Hotline /7 n 24 +1 - 9 5 4 - 3 0 When the new Boeing 737 MAX commences regular flight operations as planned next year, Lufthansa Technik will be well prepared to provide technical support and ensure smooth operations of the most recent member of the Boeing 737 family. B acked by its extensive expertise in the introduction of new aircraft types, Lufthansa Technik will provide a fullfeatured product portfolio for ensuring smooth operations of the Boeing 737 MAX from the very outset. This includes a broad range of maintenance services for components, from individual repair to loan and exchange parts from regional spare parts warehouses through to the most comprehensive and integrated Total Support products. Lufthansa Technik already offers an extensive range of globally available products and services for operators of the various Boeing 737 types. The spare parts warehouses for the Boeing 737 of the Classic and current Next Generation versions, which are established within easy reach of the customer, are to be extended in the process for the 737 MAX. For the operators of the new medium-haul aircraft, this means availability of material supply matching the high quality standards of Lufthansa Technik with fast response and turnaround times. The Boeing 737 MAX will be powered exclusively by CFM LEAP-1B engines, whose maintenance – as with the current CFM56 engines – will likewise be included in the Lufthansa Technik portfolio. When it comes to the Americas, which represents the largest market for the Boeing 737, Lufthansa Technik offers services specially tailored to local customer requirements. The company takes account of this market with regional customer service teams, sales offices and material pools at various locations on the continent as well as a 24/7 hotline for non-routine defects (Aircraft on Ground, AOG), which is based in Southern Florida. The MRO provider’s subsidiary Lufthansa Technik Component Services (LTCS) in Oklahoma is also well positioned in terms 4 For A m www.lufthansatechnik.com/ boeing-737 of aircraft components thanks to its broadly diversified service portfolio – in particular this also includes testing, repair and overhaul of components. The new American location for aircraft overhauls, Lufthansa Technik Puerto Rico, which commenced operation in November 2015, will also offer overhaul services for Boeing 737 aircraft to North and South American airlines from 2017 in addition to the Airbus A320 family. With the introduction of the new aircraft, Lufthansa Technik will guarantee smooth operations from day one in its role as integrator. Lufthansa Technik has already been able to demonstrate its accumulated experience and expertise in the introduction of new aircraft types on many occasions, as for example recently with the introduction of the Airbus A350 in January 2015 as well as the entry into service of the Airbus A320neo with Lufthansa in January 2016. 4 | News Lufthansa Technik Connection 3. 2016 Hamburg Amsterdam Melbourne Singapore First engine wash station in Australia Technology center opens in Hamburg TTS® for Surinam Airways Total Technical Support // Lufthansa Technik has been awarded a Total Technical Support (TTS®) contract for Surinam Airways’ Airbus A340-300 based in Amsterdam, Netherlands. The four-year contract with the flag carrier of the Republic of Suriname marks a further success in Lufthansa Technik’s efforts to strengthen its market presence in the Americas. Lufthansa Technik will provide maintenance services with Amsterdam (AMS) based technical staff as well as integrated component support (Total Component Support, TCS®), including spare parts pooling through its local warehouse at AMS. Lufthansa Technik will perform all aircraft checks at its facilities in Brussels, Belgium, and Frankfurt, Germany. Furthermore, the contract covers comprehensive engine support (Total Engine Support, TES®) including lease engine supply, wheels and brakes services as well as general engineering services. // Innovation and research // Almost 1,000 invited guests celebrated the official opening of the ZAL TechCenter, the world’s most up-to-date civilian aviation research facility, in the Hamburg borough of Finkenwerder in March. Amongst them were Hamburg’s Governing Mayor, Olaf Scholz; Germany’s Federal Parliamentary State Secretary for Aerospace Policy, Brigitte Zypries; the Chairman of the Executive Board of Airbus in Germany, Dr. Klaus Richter; and the Chairman of the Executive Board of Lufthansa Technik, Dr. Johannes Bussmann. In the future, up to 600 people will be working in the ZAL facility. The research center is a joint project of the City of Hamburg, Airbus, Lufthansa Technik, the German Aerospace Center (DLR), four universities and twelve other partners. // APU services for Tigerair Taiwan APS 3200 // Lufthansa Technik has entered into a new agreement with Taiwan-based lowcost carrier Tigerair Taiwan. According to the new contract, the MRO provider is responsible for providing maintenance services including LRU (Line Replaceable Unit) services for the Auxiliary Power Units (APU) of Tigerair Taiwan’s growing A320 fleet. The long-term contract covers APU maintenance and component overhaul as well as pooling supply of APU components via Lufthansa Technik’s warehouse in Singapore. Kwan Yue, Chief Executive Officer of Tigerair Taiwan, said: “As we expand our fleet, our priority is to ensure that our fleet is reliable and we are able to dispatch our aircraft to the high standards expected by our customers. We are pleased with our partnership with Lufthansa Technik. We are confident that with this partnership, our fleet will be well supported as we continue to grow our fleet and network.” // Cyclean® // Lufthansa Technik opened its first Australian Cyclean® Engine Wash service station in Melbourne, Australia. The Cyclean® Engine Wash facility at Melbourne Airport is mounted in a vehicle so that it can also be deployed at other nearby airports. An engine wash can be carried out as part of maintenance work, in the transit period between two flights or overnight. The system does not require external electricity or a water source, giving customers flexibility in the planning of engine washes. “We have already successfully carried out the first Cyclean® washes on the IAE V2500 engines of an Airbus A320. But, essentially, we cater for all common engine models. We are currently offering our services to various Australian airline customers for demonstration purposes,” explains Oliver C. Winter, Head of Engine Life Cycle Services at Lufthansa Technik. In the future, Cyclean® Engine Wash will also be offered to international airlines that fly in to Melbourne and have appropriate layover times. The high demand for efficient engine cleaning means that the number of stations will keep growing. Over the medium term, the service network in Australia is to be expanded with further stations at the airports in Sydney, Perth, and Brisbane. // News | 5 Lufthansa Technik Connection 3.2016 Hamburg Hamburg Alzey Ready for contract manufacturing niceview goes mobile Base Maintenance // The interior workshops of Lufthansa Technik Base Maintenance in Hamburg anticipate opportunities from entering into contract manufacturing of cabin elements for large aircraft manufacturers who are ramping up their production. The extremely flexible workshops at Lufthansa Technik can offer support through their extensive capabilities in engineering, design and production, particularly in the upcoming modification programs that run parallel to series production. Arne Bruhn, Head of Interior Workshops at Lufthansa Technik Base Maintenance: “With our longtime experience as a service provider, we possess know-how that is unrivaled in the market and the greatest possible flexibility in the modification of existing aircraft cabins. It allows us to produce anything from single prototypes up to large quantities.” In collaboration with the company’s Engineering, Original Equipment Innovation division and VIP workshops, the more than 200 person team has long provided modification services for commercial airlines directly from a single source. // Original Equipment Innovation // Presented for the first time at the Aircraft Interiors Expo in Hamburg in April, Lufthansa Technik will introduce an interactive system that lets passengers track their own flight live on their tablet or smartphone. The 3D moving map uses real satellite imagery which allows passengers to select from a variety of customizable perspectives including information on altitude, speed, travel time, etc. With niceview mobile Lufthansa Technik now can offer a mobile moving map system as part of most Inflight Entertainment Systems (IFE). niceview mobile can run on iOS and Android devices. It can be easily integrated in standard IFE systems and passengers can access it through the on-board WiFi. “Until now, this level of directly experiencing one’s own flight was only available in the cabins of VIP aircraft in certain specially equipped seats,” explains Andreas Pfister, lead project manager for the Original Equipment Innovation division at Lufthansa Technik. “Now passengers can take the fascination of flying into their own hands.” // CF34-10E overhaul for Austrian Airlines Lufthansa Technik AERO Alzey // Austrian Airlines has signed a 15-year exclusive agreement with Lufthansa Technik AERO Alzey for the provision of engine MRO services of the carrier’s current and future fleet of CF34-10Epowered Embraer 195 aircraft. “Based on the excellent performance and support on earlier CF34 models and having finally reached an ambitious and faithful agreement, we have further expanded our business with Lufthansa Technik AERO Alzey and have them selected for CF34-10E MRO services covering our entire Embraer 195 fleet. We are very confident that this will be most beneficial to our airline and will provide best service and operational stability for the Embraer 195, the new member in our fleet,” said Klaus Schludnig, acting VP Technical. “After signing the PW150A engine MRO agreement back in September, we are very proud to expand this business relationship by providing now maintenance, repair and overhaul services for Austrian Airlines’ fleet of CF34-10E engines through such a longterm agreement,” says Martin Hach, COO of Lufthansa Technik AERO Alzey. // Johannesburg TCS® for Safair Total Component Support // The South African carrier Safair has contracted Lufthansa Technik to provide comprehensive component support. The corresponding Total Component Support (TCS®) contract covers component maintenance, repair, overhaul as well as access to an adequate pool of spares. Effective from April 1, the contract comprises the support for up to five Boeing 737 Next Generation aircraft operated by Safair’s low-cost airline FlySafair. With this contract, Lufthansa Technik further strengthens its presence in the African market where airlines such as Kenya Airways, RwandAir, South African Airways and SA Express are already relying on Lufthansa Technik’s wideranging services. // Stay up to date! Customer Newsletter // Lufthansa Technik’s online customer newsletter Connection Flash supplements our popular bi-monthly Lufthansa Technik Group Magazine Connection with first-hand news on innovative technologies and developments, new services and offers, and future events. // www.lufthansa- technik.com/ customer-newsletter 6 | Lufthansa Technik Group Lufthansa Technik Connection 3.2016 Prepared for the future In 2015, the 21st year of its status as an independent company, Lufthansa Technik has done well. The company was able to take advantage of the general market growth and could cement its position as one of the worldwide leading providers of MRO services. W ith a sales revenue significantly increased by 17.6 percent to around 5.1 billion euros, Lufthansa Technik performed well in 2015. “We have stayed on our growth path and positioned Lufthansa Technik even more international and stronger within the regional markets. Our customers have honored these efforts,” said Lufthansa Technik CEO Dr. Johannes Bussmann when presenting the annual results for 2015 at the company’s headquarter in Hamburg. Dr. Johannes Bussmann, CEO of Lufthansa Technik AG A cornerstone of this positive development has been the huge investment in innovation which Lufthansa Technik started in 2014. For the time being, the company is engaged in about 250 different innovation projects to increase its competitiveness. “But it is also very clear that we act in a very challenging environment,” warns Dr. Bussmann. “I don’t remember the last time there was so much movement in the aviation industry.” He continues, saying: “New technologies and production methods are making aircraft, components and engines more reliable and less demanding in terms of maintenance. Manufacturers are strengthening their efforts in the service market as competitors. This is particularly apparent when it comes to engines.” With the changing MRO market, Lufthansa Technik’s business model is changing too, on many levels. “We have always embraced change,” says the company’s CEO. “This is one of the reasons why we became a world market leader in our industry. Now we are setting our course to make sure we remain in this position.” Prepared for the future Firstly, Lufthansa Technik must further increase its efficiency. As quality standards, MRO products and material costs in important segments are nearly the same around the world, the crucial factor to compete successfully is via production costs. For this reason, Lufthansa Technik has gone to great efforts, and continues to do so, to make production and organization processes more efficient. Cost-efficiency programs were and remain the essential basis here. Secondly, Lufthansa Technik will become even more international. “Customers expect more presence and services in their home markets,” Dr. Bussmann underscores. In addition to the foundation of Lufthansa Technik Puerto Rico and the expansion of Lufthansa Technik Philippines, the MRO Group recently founded Lufthansa Technik Middle East in Dubai to demonstrate an increased presence in this growth region. Dr. Bussmann also sees clear growth perspectives for Lufthansa Technik Shenzhen in China and Lufthansa Technik Component Services in North America. Beyond opening new facilities, Lufthansa Technik is creating an international network with unified standards. Standardized, global IT solutions for all Lufthansa Technik companies enable the MRO provider to practice global cooperation between production sites, for example, in aircraft overhaul. Lufthansa Technik Sofia produces job cards that are used in the same way at all facilities and Base Maintenance sites worldwide. Innovations and new products “The strengthening of our innovative power is another key to success. Aircraft maintenance, overhaul and modification have for a long time been a high-technology industry; it must be at the same technological level as the manufacturers are. And sometimes it has to be even further advanced. That is why we go to such great efforts – especially here in Hamburg,” says Bussmann. � Please continue on page 9 Annual Report 2015 | Lufthansa Technik Group results at a glance Revenue Result from operating activities Earnings before interest and taxes (Adjusted EBIT) Earnings before tax (EBT) Investments Depreciation on assets Balance sheet total Employees (year average) Personnel costs thousands of euros thousands of euros thousands of euros thousands of euros thousands of euros thousands of euros thousands of euros thousands of euros 2015 5,099,145 445,234 454,398 2014 4,336,848 422,780 380,157 318,580 148,421 103,035 4,454,509 20,289 1,317,095 319,925 117,644 93,218 3,897,765 20,085 1,186,142 Lufthansa Technik Connection 3.2016 Lufthansa Technik Group | 7 The company’s highlights in 2015 range from the most complex fleet modification program to the opening of new global network locations. Highlights 2015 8 | Lufthansa Technik Group Lufthansa Technik Connection 3.2016 Cabin Modification & Completion In autumn, the largest modification program to date in the history of Lufthansa Technik was brought to a successful conclusion – on time and within budget. Lufthansa Technik finished the installation of a new cabin interior and in-flight entertainment system for the long-haul fleet of Lufthansa German Airlines. 80 aircraft were modified in two-and-a-half years and almost 1.5 million working hours. In the VIP hangars in Hamburg a former VIP Airbus A310 from the Special Air Mission Wing of the German Air Force was converted for Novespace into a zero-g research aircraft. In addition, Lufthansa Technik re-delivered a VVIP Boeing 747-8 to its owner after completion. A second one followed in January 2016. Airbus A350 XWB Lufthansa Technik has taken a major step in the support of what is currently the world’s most modern aircraft, having received EASA approval as a Maintenance Organization for the Airbus A350. Approval as a Design Organization has also been attained. Material supplies for Asian and European customers are well advanced. Lufthansa Technik entered into an agreement with Honeywell for the overhaul of HGT1700 APUs for the Airbus A350. New collaborative projects with OEMs Lufthansa and GE Aviation have agreed to establish a state-of-the-art facility for the overhaul of the new GEnx-2B and GE9X engine models. The joint venture is due to commence operations in 2018. Expansion of global network Lufthansa Technik Puerto Rico was opened mid-2015 with two overhaul lines in operation up to now. This was a major step to improve Lufthansa Technik’s presence in the world’s largest MRO market. Lufthansa Technik Philippines built up additional hangar space for the overhaul of the Airbus A380 and will extend its portfolio to services for Boeing 777 aircraft. New wheels and brakes shop Investing almost 60 million euros, construction work began on a new wheels and brakes shop in Frankfurt, Germany. 3,700 aircraft under contract In 2015, the number of aircraft supported by Lufthansa Technik under exclusive agreements rose by 12 percent to around 3,700. What’s more, the overall number of Lufthansa Technik customers rose to almost 800 worldwide. A particular focus was on contracts to support new aircraft types: A long-term component services contract Highlights 2015 was signed with Finnair, the first European operator of the new Airbus A350. The same applies to the private Spanish airline Air Europa Lineas Aéreas, which signed a comprehensive long-term contract for component services for the airline’s growing Boeing 787 fleet. Other agreements include contracts for two cabin completions for Royal Jet, engine maintenance services for Jetstar, the extension of the partnership with the low-cost carrier Wizz Air and Boeing 787 nacelle support for United. Lufthansa Technik is also welcoming completely new customers from around the world, for example Frontier Airlines (USA), Pobeda Airlines (RUS), Azul (Brazil) and Jeju Air (Korea). Lufthansa Technik Group | 9 Lufthansa Technik Connection 3.2016 The Executive Board of Lufthansa Technik (from left to right): Antonio Schulthess, Constanze Hufenbecher, Dr. Thomas Stueger and Dr. Johannes Bussmann. With its innovation center here, the establishment of a corporate innovation management and a 200 million euro innovation program to run until 2018 (plus additional public funding, for example from the Aviation Research Program of the German Federal M inistry for Economic Affairs and Technology), Lufthansa Technik is prepared to drive forward aviation technologies for the MRO industry. Examples of current R&D projects include the fault recognition and automated repair of composite materials, the automation of combustion chamber repairs, laser welding to repair engine scoops, digitalization and mobile services as well as electromobility and new logistics concepts. and 9g certification tests in 2015. Another example is Lufthansa Technik’s nice cabin management system, which is now established as standard equipment in Bombardier executive aircraft. Ready for Big Data New partnerships Manufacturers of aircraft, equipment, comDr. Bussmann points out that “Big Data ponents and engines are increasingly also will determine the future of our business. offering their own servicing and mainteOne example: Whilst an A330 processed nance products. “There can be no doubt tens of thousands parameters, the A350 that the manufacturers are changing the today is already processing hundreds of market by doing this – and that presents thousands. The challenge is to have the both for us, an opportunity and a risk,” says ability to collect the data, to evaluate them Dr. Bussmann. “For us, I see the opportuand to react accordingly. This capability will nities, because the characterize the manufacturers need successful MRO partners. And only a provider of the few independent future. And we We have positioned Lufthansa MRO providers are want to be one of Technik even more international available to bring them.” With the and stronger within the regional added value to these goal of increasing markets. Dr. Johannes Bussmann partnerships.” aircraft availability Lufthansa Technik is for its customers, Lufthansa Technik is beginning to establish one of the few providers in a position to negotiate joint projects with manufacturers purely digital services. More than 60 cuson an equal level. Both sides thus benefit tomers are already linked with the MRO from growth in aviation, and Lufthansa provider’s IT systems via B2B interfaces. Technik gains access to new technologies The strengthening of Lufthansa Technik’s and licenses. The company faced up to innovative capacity involves offering not this development early, and its joint venture only service products, but also own cabin with Rolls-Royce, N3 Engine Overhaul products. The product division Original Services, is just one example for such a Equipment Innovation is developing and successful cooperation. New cooperations producing new product ranges focused with GE and Honeywell further this market on the cabin, like chair, the new aircraft approach. seating concept, which has passed all 16g “ Dr. Johannes Bussmann comments on the annual results. 10 | Employee portrait Lufthansa Technik Connection 3.2016 “Lots of communication” As Head of Quality Management Design Organization and Intellectual Property, Dr. Dagmar Elten is responsible for organizing the Lufthansa Technik Design Organization approvals in accordance with applicable aviation legislation. A complex task, which because of its diversity, however, she sees as the best job she could imagine. “I design engineers. In addition, the IT systems t’s my job to bring people together, communicate contents and develop used by the engineers in Lufthansa Technik have to be integrated in a manner that ideas,” says Dagmar Elten as she ensures compliance with the processes. describes her job. She and her team look after obtaining, maintaining and coordinatCommunication around the clock ing the use of organization approvals for the Lufthansa Technik Design Organization “My jobs have always involved lots of coorfrom the European aviation authority EASA dination and organization,” says Dagmar and other authorities worldwide. As Head of Quality Management Design Elten as she reflects on the stages in her professional career (see info box). “And Organization and Intellectual Property (IP), this is exactly what her remit stretches now also fills the far beyond pure vast part of my coordination of We have to coordinate the working day.” She approvals under the processes and IT so as to ensure spends a lot of her relevant aviation legeverything lines up properly time in meetings islation with more in terms of time and content. and on her way to than 40 interfaces in Dr. Dagmar Elten appointments. the Lufthansa Group worldwide – as far as Manila and Australia. “That’s a lot of communication,” she says. Telephone calls with the aviation authorities Dagmar Elten also looks after the and coordination with the Office of Airwordepartment’s design organization and IP thiness are just as much part of this as processes in Lufthansa Technik’s quality team meetings and the regular Lufthansa management system IQ MOVE, manages Technik quality meeting. “I particularly audits by authorities and coordinates the audit plan, organizes trainings and keeps an enjoy making presentations at conferences and representing the interests of Lufthansa eye on qualifications and authorizations of “ Technik at these,” she says. The greatest challenge for her is to coordinate all of the sometimes very complex topics and processes at the same time. “Minor topics can develop very quickly into major ones even if it doesn’t look this way at the start,” she explains. In this context setting the right priorities is always demanding. “This makes it all the more important that I delegate tasks substantially to my employees – something that is admittedly sometimes difficult.” The workload overall is very high, “there always seems to be something to do on top of everything else,” she says. Complex topics and constant changes Changes arise all the time to which the processes have to be adapted, for example with internal reorganizations or new strategies from Lufthansa Technik and the Lufthansa Group. “The authorities also are always coming up with something new in their regulations,” says Dagmar Elten. The changes are then assessed by her and her team and incorporated accordingly if necessary in the Lufthansa Technik processes. There are likewise changes constantly in relation to the IT systems. “We have to coordinate the processes and IT so as to ensure everything lines up properly in terms of time and content.” Now and then she considers whether she should dare to seek a new challenge. “But then I look around me and realize that there couldn’t be a more exciting job for me than the one I am doing right now.” Lufthansa Technik Connection 3.2016 Employee portrait | 11 From engineering to quality management // Dr. Dagmar Elten studied electrical engineering in Berlin and received her doctorate. With an interest in moving to Hamburg, she applied to Lufthansa Technik, where she joined the company as an a vionics system engineer for the A310/A300-600. Back then she was one of the few women in engineering, in fact the only one in the area of avionics. Following a reorganization, a part of the engineering department was relocated to Frankfurt. Here, Dagmar Elten coordinated the avionics team for the Airbus fleet. She then left Lufthansa and moved to Deutsche BA in Munich as Head of Engineering. Some years later she returned to Lufthansa Technik in Frankfurt and took on the role of coordinating the engineering interface between Lufthansa German Airlines and Lufthansa Technik, whose task was to ensure the airworthiness of the Lufthansa fleet in accordance with CAMO. In mid-2001, she moved back to Hamburg. Here she looks after organizational approvals for the Lufthansa Technik Design Organization. She and her team work closely with the Design Engineering and the Office of Airworthiness, and she is directly reporting to the head of Lufthansa Technik’s Design Organization. // 12 | Innovation and technology vation b ans ni f th k Lu Designing the aircraft cabin of the future no y In © Hochschule Reutlingen/Lufthansa Technik Lufthansa Technik Connection 3.2016 a Te c h Lufthansa Technik has established a research and development project to advance the State of the Art for the aircraft cabin of the future. In cooperation with a German university new concepts are developed with a focus on topics such as personalization and privacy, sleeping in Economy Class and solutions for an aging society, among others. I n preparation for developing new aircraft cabin concepts, the question asked was how the generation of “digital natives” envisages the cabin of the future. To answer this question, a cooperation project was established with the “Transportation Interior Design” study program at the University of Reutlingen. The students, otherwise involved with the design of car cockpits, have a fresh view of aviation. They spent a semester looking at the topic of the “aircraft cabin of the future” with the objective to create a completely new inflight experience for passengers. Under the direction of the Original Equipment Innovation and Corporate Innovation Management divisions, visions of cabins were conceived stretching up to the year 2030. Backed by virtual and augmented reality, intelligent materials, a modern design language and other new technologies and innovations, passengers should be involved in events in a completely new way. The students were guided here not only by technological trends, but also by social developments. Product ideas were thus conceived that can be divided into five groups: personalization and privacy, comfortable sleeping in Economy Class, improved sense of space, gaming on board and solutions for an aging society. Each of these topics was selected on the basis of customer requirements. The products are aimed at passengers who want to enjoy their flight to the fullest and Innovation and technology | 13 Lufthansa Technik Connection 3.2016 Solutions for Economy Class passengers who want to lay down during the journey. A touchscreen that goes around the corner, oriented towards the mobile device market. Visions of cabins Lufthansa Technik is pursuing ideas and concepts not currently on the market in this form. This includes a Business Class seat that offers increased privacy despite a reduced footprint (photos above and below) or the use of clay models as they are usually deployed in automobile manufacturing (photo bottom). experience something new and out of the ordinary. The technical design is implemented primarily from an emotional perspective. The prospective interior designers therefore consistently followed the holistic approach of combining the latest technology with the most modern design. On-board toilets and control panels, multifunctional seating and cabin layouts were developed, for example with functional baggage compartments, or multimedia wall coverings in modern color and material mixes. Improving the sense of comfort The results should serve primarily as inspiration for Lufthansa Technik’s new research and development project. The objective of the new products is to improve the sense of comfort as well as to positively change the passengers’ perception of space and self-awareness during the flight in order to bring about a paradigm shift in terms of comfort on board and to make air travel as pleasant as possible in the future. Moreover, attention is also being focused specifically on how to involve industrial designers in early phases of development in the future so as to design products that customers can relate to optimally. An initial, quickly produced clay prototype (industrial plasticine), as typical in the area of car manufacturing, or an illustrative outline could make it much easier to obtain customer feedback in the aviation sector also. Sven Taubert Phone +49-40-5050-67177 [email protected] www.lufthansa-technik. com/cabin-design 14 | Innovation and technology vation b ans ni f th k Lu Added safety for VIP operators no y In Lufthansa Technik Connection 3.2016 a Te c h The possible – albeit highly unlikely – effects of a sudden loss in pressure on the structure of a VIP cabin can be reduced significantly. Thanks to Lufthansa Technik’s patented and visually concealed technology any potentially serious damages arising as a result of large pressure differences between the different cabin areas is prevented. A t a typical flying altitude of 10,000 meters or more, the air pressure and therefore the oxygen partial pressure is only a fraction of the value on the earth’s surface. Aircraft are therefore fitted with a pressure cabin so that people can fly at this altitude. Automated climate and pressure regulating systems ensure pleasant conditions in modern aircraft. With a sudden drop in pressure – for example in case of damage to the cabin wall – passengers are supplied with air via oxygen masks. VIP cabins are different In a VIP aircraft the conditions in the cabin are quite different to those in normal passenger aircraft. As a VIP cabin generally consists of a number of smaller compartments with low individual volume, a sudden loss of pressure causes significant pressure differences between these com- partments. Without a large number of flaps which were installed in such cabins in the past, walls, ceilings and floors would rupture, causing severe consequential damage. As it is rather difficult to integrate these flaps into the cabin design, interior designers are also none too pleased about this solution. Lufthansa Technik has therefore developed a solution to counter the – albeit highly unlikely – situation of a sudden drop in pressure in the cabin, which further increases safety and also no longer detracts from the design. The core of the invention is a visually concealed rupture wall installed between the side wall of the aircraft and the passenger compartment, which opens out a pressure equalization chamber toward the crown volume. Damage to the side wall of the aircraft generally also leads to Rupture wall damage to the rupture wall, thus forming a connection between the passenger compartment and the crown volume. This connection between the passenger compartment and the crown volume considerably reduces the differential pressure affecting the walls and floor of the passenger compartment and even allows differential pressure affecting the ceiling of the passenger compartment to be avoided, thereby considerably increasing safety in the event of sudden decompression. Because the passenger compartment is secluded visually with respect to the side wall of the aircraft via the rupture wall, the interior usage and design concept of the passenger compartment is not adversely affected in any way. Numerous national and international patents have already been applied for, and in some cases granted, both with respect to the rupture wall and also for Fuselage cross section Pressure equalization chamber Crown volume Hole Ceiling Wall Pressure equalization area Passenger compartment Predetermined breaking line Floor level Floor Personalities | 15 Lufthansa Technik Connection 3.2016 PEK ICN NRT, HND DEL SZX BLR Based on the new development, Lufthansa Technik converted an Airbus to a unique hospital aircraft where even in case of a loss of cabin pressure, no germs can escape from the contaminated area. some special solutions for implementing the flaps for equalizing pressure during sudden decompression. Guaranteeing safety on board Backed by the new development, Lufthansa Technik was able to convert an Airbus A340-300 to a totally unique hospital aircraft for Ebola patients. Even in case of a loss of cabin pressure, no germs can escape from the contaminated area and the patient can continue to receive intensive medical care. Another example of the expertise of Lufthansa Technik in this area is the conversion of an Airbus A310 to a parabolic aircraft for the French company Novespace. As safety also had to be guaranteed in this case for the test personnel on board during a sudden decompression, flow surfaces were integrated in the ceiling and walls of the test chamber. Dr. Kai-Christoph Pfingsten Phone +49-40-5070-60746 [email protected] Increased presence for VIP & Special Mission customers in Asia Pacific HKT KUL HKG BKK MNL CRK CEB SIN MEL L ufthansa Technik is extending its sales presence for customers of the VIP & Special Mission Aircraft Services product division in Asia Pacific. This customer segment will be supported with immediate effect by two new sales offices in Hong Kong and Singapore. Stelios Panitsas will fill this role from Singapore, whereas Jan Grube will take care of the Hong Kong office, as well as he is heading Lufthansa Technik’s sales team for VIP & Special Mission Aircraft for Asia Pacific. The enhanced presence is a further step in the expansion of the Lufthansa Technik sales organization in the regions in general. Stelios Panitsas came to Lufthansa Technik in Hamburg in 2006, joining sales for VIP & Government customers initially as a Sales Executive and then as Senior Sales Manager in the area of Sales VIP & Government. Jan G rube began his career with Lufthansa Technik as an aircraft engineer in 1990. Following different other functions Grube has been focusing as a Sales Director on the needs of the Asian market since 2009, and has been heading the Asia Pacific sales team since 2014. Thomas Rueckert has been appointed head of aircraft overhaul services at Lufthansa Technik. The 45-year-old industrial engineer succeeds Soeren Stark, who has been appointed to the Executive Board of Lufthansa Cargo as COO. In his new function Thomas Rueckert will lead the international overhaul network of Lufthansa Technik with eight sites in Europe, Asia Pacific and the Americas. Prior to his latest promotion, Thomas Rueckert was Vice President of the overhaul services production network. Since joining Lufthansa Technik in Frankfurt in 1997, Rueckert has had various responsible positions, including Vice President Aircraft Maintenance at Lufthansa Technik Philippines and CEO at Shannon Aerospace. Thomas Rueckert holds a degree in Industrial Engineering from the Technical University in Darmstadt. // www.lufthansa-technik. com/rapid-decompression 16 | Lufthansa Technik Group Lufthansa Technik Connection 3.2016 60 years of training Nowhere else in Lufthansa Technik were and are values shaped so profoundly as by the trainers at Lufthansa Technical Training. Since the first apprentices commenced their vocational training in the company in Hamburg on April 1, 1956, more than 9,000 young people have embarked on their new careers at Lufthansa Technik. L ufthansa Technik celebrated an unusual anniversary at the start of April. 60 years ago on April 1, 1956, the company took its first steps in vocational training in Hamburg. From modest beginnings, Lufthansa Technical Training has grown in its training role to become an independent company in the Lufthansa Technik Group in 1995. Even though the boundary conditions were somewhat restricted initially, the goals set back then were already ambitious. Nowhere else in Lufthansa Technik were and are values shaped so profoundly as by the trainers at Lufthansa Technical Training. Cultivating a good Lufthansa spirit is one of the most important foundations for a future career. This spirit combined with rigorous specialist training must act as the guarantee of social skills and professional qualities. Precision, specialist expertise, reliability and awareness of responsibility combined with pride in one’s own work in the team – these principles remain unchanged some 60 years on. Supporting pillars “Young people never undergo such change again in their lives as they do during their time in vocational training,” says trainer Stefan Ehlers knowingly. The 55-year-old aircraft builder moved to Lufthansa Technik in 1985 following an apprenticeship with MBB (now Airbus). After 15 years on the job in the area of overhaul he switched to training at the turn of the millennium. In his role as a tutor here he currently supervises 30 apprentices specializing in manufacturing technology. These are the people who will safeguard the future of Lufthansa Technik, including its values, in the coming years. Former trainees of the technical training can be found today in virtually all areas of the company. Thanks to their know-how and experience, these colleagues are a supporting pillar for the development and success of the company. Safeguarding the future 9,000 apprentices and trainees have already passed through the top training courses under the wings of Lufthansa, with a large part of the training being performed in the product divisions of Lufthansa Technik. While scarcely any of them may still remember the name of the first Technik boss at Lufthansa, Professor Gerhard Hoeltje, his timeless values remain the bedrock of safe and efficient flight operations for everyone at Lufthansa Technik – a good foundation for the future. www.ltt.aero As part of an event during the celebration of “60 years of training” at Lufthansa Technik in Hamburg, Antonio Schulthess, Member of the Executive Board of Lufthansa Technik for Human Resources, changes the wheels of an aircraft. Technical Training | 17 Lufthansa Technik Connection 3.2016 Perfectly connected As the first customer, Air Canada is optimally connected to Lufthansa Technik via all modules of Aeroxchange, an eCommerce platform specifically designed to support the aviation industry supply chain. E exchanges, advanced exchanges and asy and direct IT access meeting all out-of-contract parts. At the same time it the customers’ needs – Lufthansa keeps track of all part requests, contract Technik has always been eager to quantities, shipment information and offer its customers a wide range of IT systems and interfaces, supporting them to fulfill returns of core units. This pool solution therefore enables a customer to control their role as an operator. Since May 2014, his entire contracted services with an MRO customers can connect to Lufthansa Technik company via the eCommerce platform. using the eCommerce platform Aero“This is a prexchange. The cormiere for all parties responding interinvolved: Air Canada faces ensure that Lufthansa Technik is the only is the first user of all relevant data MRO supplier connected to the the new module generated by the new AeroComponent module. AeroComponent, customer are diand at the same rectly transferred Christoph Ruhe time it is launching i n t o Lu f t h a n s a customer for our unique interface. Finally, Technik’s IT system and vice versa. The to this day, Lufthansa Technik is the only solution includes services for customers MRO supplier connected to the new Aerowith pooling agreements, component Component module,” states Christoph MRO processes and material sale. Ruhe, IT project leader of the integration Air Canada is the first Lufthansa Technik at Lufthansa Technik. Total Component Support (TCS®) cus Air Canada now manages its complete tomer which uses all three Aeroxchange material processes – including material modules: AeroBuy, AeroRepair and the new module AeroComponent. The latter is purchases, tracking and tracing of material deliveries as well as shipments and reAeroxchange’s pool solution managing all component support transactions, including shipments – via the eCommerce platform. “ The interface is live since the beginning of December 2015 and has been operating on a very stable level. Today, the Canadian airline places an average of 60 material orders per week to Lufthansa Technik using Aeroxchange. “Our customer’s wishes and desires are top priority when establishing new IT interfaces. With this all-encompassing interface selection between Lufthansa Technik and Aeroxchange our customers will profit from an even greater variety of IT solutions,” underlines Torsten Zeller, Project Manager for Customer Solutions at Lufthansa Technik. “Many customers are already interested in this kind of setup and will surely follow soon.” Christoph Ruhe Phone +49-40-5070-64099 [email protected] Torsten Zeller Phone +49-40-5070-1947 [email protected] 18 | Events and exhibitions Lufthansa Technik Connection 3.2016 Spotlight on innovative drive Lufthansa Technik used the occasion of the MRO Americas to highlight its innovative drive. Under the slogan “tailored innovation for your business”, several presentations on current and future developments were given, including such hot topics as the optimum use of Big Data to put the concept of predictive maintenance closer to reality. T he largest MRO trade show in the world, which took place in Dallas, Texas, in April, once again drew a substantial crowd with nearly 13,000 professionals attending. Lufthansa Technik’s booth and the presentations given focused on the solutions the leading MRO provider offers in the realm of tailored innovations. so-called shark skin coating promises to reduce fuel consumption by more than one percent. Lufthansa Technik currently develops an automated device to apply riblets on large surfaces of commercial aircraft. The first test aircraft is expected to be available by the end of 2017. Big Data supporting MRO Innovative approach Big Data, a buzzword in the IT world, was also often heard at this year’s MRO Americas. Lufthansa Technik Dr. Helge Sachs, Head of Corporate Innovation Manhas a number of projects running intended to make agement & Product Development, demonstrated numerous aspects of the Lufthansa T echnik approach the most of the new possibilities. By collecting and merging all available data on aircraft, engines and comin his presentation. “Aircraft upgrade” for example ponents and using the latest methods of predictive seeks the usability of retrofit technologies for aircraft analytics, new insights will be fleets with high market penetraavailable. As the entire maintetion and technological maturity. nance process will be much Technologies which were not We are growing our MRO more targeted, customers will available at the time of the specapabilities in the Americas to benefit from improved aircraft cific aircraft phase-in are used better serve our customers. availability and a reduction in to reduce the operating costs, Frank Berweger total MRO effort. e.g. by weight or drag reductions. Original Equipment Innovation, Making entry into service easy managed by the identically named product division, stands for successful OEM cabin products made by Lufthansa Technik – for commercial aviation Frank Berweger, Senior Vice President Corporate Sales Americas, talked about the planning techniques as well as VIP and business aircraft. and strategies airlines and MRO providers should The development of an automated device to apply consider for entry into service of new types. Using the riblets on commercial aircraft was an example for a examples Boeing 787 and Airbus A350, Berweger radical innovation. By influencing turbulent flow the demonstrated Lufthansa Technik’s success in supporting the critical entry into service process for these aircraft and the ongoing preparations for the 737 MAX. Adding a friendly and pleasurable accent to the Frank Berweger, Senior professional show, MRO Americas was rounded off by Vice President Corporate the Lufthansa Technik customer event in downtown Sales Americas. Dallas, where several hundred guests enjoyed a barbecue and live music. “ Events and exhibitions | 19 Lufthansa Technik Connection 3.2016 “Quality time with our customers” Customers at the Lufthansa Technik Americas Conference 2016 were provided with firsthand information about Lufthansa Technik’s services in the region and given the opportunity to engage in lively discussions on issues of current interest. I n early March, airlines and leasing companies from North America took up Lufthansa Technik’s invitation to attend the Americas Conference 2016 in Miami Beach, Florida. Various speakers gave presentations on developments at Lufthansa Technik and provided information on new products through workshops and a marketplace. “Having the opportunity to showcase our wide range of services, as well as sharing our innovative ideas, was highly received by customers,” said Frank Berweger, Senior Vice President Corporate Sales Americas. To begin the conference, Mr. Berweger provided an overview of the offers from Lufthansa Technik for the American aviation market. He then went on to detail Lufthansa Technik’s expansion of component services in the region and the new facility in Puerto Rico. “We are growing our MRO capabilities in the Americas to better serve our customers,” stressed Mr. Berweger. As the conference progressed, Lufthansa Technik introduced products and services tailored specifically to the needs of regional customers. In-depth discussion amongst the participants was sparked by topics such as “Mobile Engine Services, onwing and on-site” from guest speaker Dimitrios Ladas, Manager Maintenance Planning from Air Canada, and “Smart Engine Solutions for Lessors”. “The enthusiasm from participating airlines and leasing companies was amazing,” said Frank Berweger. Other focal points of the event included technological innovations at Lufthansa Technik and services for new aircraft types. The conference attendees were able to explore these topics by visiting a number of different booths within the conference’s exhibition area. Customer feedback on the Lufthansa Technik Americas Conference 2016 was overwhelmingly positive: “Venue and content excellent” and “excellently planned and highly illustrative” were just some of the comments of the attendees. Sufficient room for personal exchanges was a welcome opportunity for customers, as stressed by one attendee: “Job well-done. Well organized and tastefully executed. The interesting content and the lessors’ presence allowed for a great discussion.” 20 | Customer portrait Lufthansa Technik Connection 3.2016 Enabling more people to travel Lufthansa Technik supports the growth of the Mexican ultra low-cost carrier Volaris with comprehensive component supply that is perfectly tuned to this successful airline’s special needs. V olaris recently celebrated a special anniversary: In just one decade, this ultra low-cost carrier has developed into Mexico’s second largest airline. Its success rests on a special concept: The Volaris route network includes flights that link more than 60 destinations in Mexico, Central America and the U.S., focusing on cities where many Mexicans and Hispanics live. To ensure that flying is a serious alternative to train or bus travel for this customer group, the airline keeps its ticket prices as low as possible – in keeping with the company’s philosophy. “With the best team and our low-cost and clean fares we enable people to travel more and more,” says José Luis Suárez, Chief Operating Officer of Volaris. As part of their tenth anniversary, Volaris celebrated with its most valuable element, the customers. With the launching of new routes in Mexico and the USA, a skytyping acitivity on the Los Angeles horizon and really impressive discounts, among other actions, the company reassured its clients of its commitment to them: offering more connectivity options while keeping low costs and a great service. Carefree component support Lufthansa Technik has been supporting Volaris’ special market concept since 2012 with comprehensive, tailored component supply. As part of a Total Component Support (TCS®) contract, Lufthansa Technik Customer portrait | 21 Lufthansa Technik Connection 2.2016 is responsible for repairing and overhauling components for the entire Volaris fleet as well as for pooling and engineering support. The company also manages component stocking at Volaris’ home base. Lufthansa Technik thus ensures reliable, optimal material supply and frees up valuable time that the airline can use to concentrate on its flight operations. In addition, Lufthansa Technik plays a decisive role in organizing on-site logistics: Two Lufthansa Technik representatives monitor component movements every day together with their counterparts at Volaris, taking receipt of removed components and sending them to the Lufthansa Technik workshops in Hamburg or Tulsa for repair or overhaul. This process relieves Volaris of additional work, helps avoid delays in the return of components, and thus also prevents bottlenecks in supply to the fleet. Close cooperation “We have had good contacts to Volaris since the airline began flight operations,” says Walter Mueller, Regional Sales Manager Latin America and Caribbean at Lufthansa Technik. “But it wasn’t until the beginning of 2012 that we had the opportunity to support the airline on a larger scale. With our complete package of services from a single source and the good contacts we already had, we were able to convince Volaris that we are the right partner for the airline’s component supply.” Since then, the local Lufthansa Technik representatives are in daily contact with the specialists from Volaris, who work in the � Please continue on page 22 “Efficient operation and partnering with experts” Connection talked to Enrique Beltranena, Chief Executive Officer of Volaris, about the airline’s growth and the support by Lufthansa Technik. Volaris recently celebrated its tenth anniversary. How have you experienced the airline’s development over this decade? Enrique Beltranena: It has been a very exciting decade. Our business model broke traditional concepts and gave our customers an unbundled fare. They have the power to decide what services they need and never have to pay for something they do not want. For this model to be successful, Volaris needs to keep its costs low, ultra-low. We do this by having an efficient operation and partnering with experts like Lufthansa Technik. What special technical support r equirements does your airline have? We require a partner that can source components on site at the right time and at low costs. These components need to comply with international regulations and best practices, reliability, documents and traceability. What are the special objectives of Volaris’ flight operations today? Our company success is based on three important pillars: safety, customer service and sustained profitability. Thus, every aspect of our operation is closely related to one or more of them. We focus on our costs and the efficient use of our assets, which results in having the lowest cost per available seat mile (CASM) in the Americas. We closely monitor our on-time performance, which allows our resources to be well coordinated and our customers to be happy as they arrive on time. We use technology to automate as many processes as possible and make the customer experience fast and easy. What are your experiences with component supply from Lufthansa Technik? Lufthansa Technik has proven to be able to deliver on their service levels for normal maintenance and AOGs. This helps us keep the planes on service without delays. Since the beginning, it has been a relationship where we, both, have been growing, always looking ahead and facing challenges together. We expect to continue with a close dialog that helps both parties to develop a relationship that adapts to the ever changing market conditions. We believe that we can continue to foster this partnership and maintain a commercial relationship based on continuous improvement. What were the main reasons for contracting Lufthansa Technik? Lufthansa Technik is a partner that has the experience, coverage, inventory and technical expertise that Volaris requires and can deliver at the right cost for us. 22 | Customer portrait Lufthansa Technik Connection 3.2016 About Volaris Since 2012, L ufthansa Technik has been supporting the Mexican ultra low-cost airline Volaris with a tailored material supply. same warehouse, as well as in other relevant levels when needed. “Volaris is a very important customer for Lufthansa Technik in Latin America and a figurehead for our integrated component supply,” emphasizes Joerg Femerling, Vice President Corporate Sales Latin America and Caribbean at Lufthansa Technik. From the very beginning, Lufthansa Technik met Volaris’ special requirements and supported the airline’s growth plans. “Before we took over component supply, Volaris had a lot of components in its warehouse. We used our experience to identify remaining parts and took over the surplus. Then we set up a pooling concept that enabled Volaris to reduce its total warehouse inventory and thus its costs for material supply,” explains Walter Mueller. In the process, support from Lufthansa Technik is tied to a service level guarantee. “Our concept is reliable, uses less material, and allows us to support the airline’s growth plans optimally.” Growth – with a concept In 2012, Volaris had around 40 aircraft from the A320 family – a figure that is expected to rise to 68 aircraft by the end of 2016. At the same time, it is expected that Volaris expands its flight operations into Central and South America using the same approach of point-to-point model applied in the USA. With its reliable material supply, Lufthansa Technik will make an important contribution to this successful growth. // Controladora Vuela Compañía de Aviación, S.A.B. de C.V. (“Volaris”; NYSE: VLRS and BMV: VOLAR), led by Enrique Beltranena, is an ultra low-cost carrier with point-to-point operations, serving Mexico, the United States and Central America. Volaris offers low base fares to build its market, providing quality service and extensive customer choice. Since beginning operations in March 2006, Volaris has increased its routes from five to more than 145 and its fleet from four to 58 aircraft. Volaris offers more than 270 daily flight segments on routes that connect 40 destinations in Mexico, 23 destinations in the United States and two in Central America with the youngest aircraft fleet in Mexico. Volaris has received the ESR Award for Social Corporate Responsibility for six consecutive years. // www.volaris.com Innovation window for Asia Pacific Singapore Airshow // At the largest Asian aerospace event, Lufthansa Technik presented its strengths for the Asia Pacific region, the world region with the largest growth in commercial aviation. Combining its reputation as reliable partner with a significantly increased local presence and a bandwidth of innovative products, the leading MRO provider offers nearly its entire product range through five production sites in the Philippines, China, India and Malaysia. In view of the ever-increasing demands on energy efficiency, emissions, individual customer wishes and aircraft availability, Lufthansa Technik presented its innovative drive at the Singapore Airshow. Both new technologies and the customer-specific bundling of individual measures from an extensive innovation portfolio were on display. Vistors to Lufthansa Technik’s booth had the chance to examine eleven innovation projects in personal, ranging from the engine wash system Cyclean® to the latest At Singapore Airshow, Lufthansa Technik showcased its inno vative products and services for the largest growth region in commercial aviation. niceview version to 3D shop planning, a program supporting customers and cooperation p artners in setting up their own shop using state-of-the-art methods and processes. // Employee Portrait | 23 Lufthansa Technik Connection 3.2016 Farewell to “Mr. GuideU” GuideU, the non-electric floor path marking system from Lufthansa Technik, has long played a big role in Hans-Christian Lierow’s professional life. Now that he’s retiring, “Mr. GuideU”, as his colleagues often call him, has handed the reins to his successor, Torben Biehl. “C ustomers notice when you present a product that you yourself stand behind,” says Lierow, looking back at his tenure as the person responsible for sales of GuideU, the non-electric floor path marking system. For nearly twenty years, Lierow supported and drove forward the development of the system, and its current success is in part proof of his dedication. Hans-Christian Lierow spent nearly his entire professional life at Lufthansa. After qualifying as an airframe mechanic, he studied aeronautical engineering in Hamburg. Initially he worked for eighteen months on the Airbus seat specification, but in 1986 he returned to Lufthansa in Hamburg, where he was responsible for the design and procurement of tooling and operating resources in Engine Services. Four years later, he moved on to technical customer service. In 1998, Lierow became a team leader in Mechanical Components and Flight Controls. Lierow took over the management of Guideline in 2004. He believed in the potential of the product and continued to develop it. Guideline ColourFit, which was launched on the market in 2005, was only half as thick as its forerunner, narrower, lighter and available in colors. It became a sales hit, winning the Crystal Cabin Award 2011. But Lierow and his team did not put their feet up; instead, they continued to develop the system. The renamed GuideU 1000 series was a lot lighter than its predecessor and reduced the part numbers to just two. And with the ColourCurve option, the photoluminescent strips can be offered in any shape. Recently, another option was added: Custom- Goodbye at Aircraft Interiors Expo: Hans-Christian Lierow with his successor Torben Biehl. Fit integrates the structural design of the chosen carpet into the surface of the photoluminescent strip, making the strip virtually disappear under standard lighting conditions. Always focussing and creative solutions For Hans-Christian Lierow, customer desires and creative solutions are the focal points of his work: “It’s particularly important to listen to what customers say and what they’re asking for,” he comments. Now on the verge of retirement, he can look back on GuideU as a success. “On more and more flights, the flight attendants point to ‘my’ system and tell the passengers that the light strips will guide them to the exit in an emergency. That in itself is a wonderful thought,” he says. Recently, Hans-Christian Lierow and his team celebrated GuideU’s twentieth birthday. Now “Mr. GuideU” has handed the reins to Torben Biehl, who will go on developing the system and take it to new success. Torben Biehl Phone +49-40-5070-66623 [email protected] 24 | Events and exhibitions Lufthansa Technik Connection 3.2016 Upgrades from nose to tail 24 - Design standards and technologies for the cabin often change faster than aircraft generations change. Showcased at the upcoming European Business Aviation Convention & Exhibition (EBACE 2016) in Geneva, Lufthansa Technik is offering a portfolio of innovative cabin products and services to individually upgrade VIP, ay 2016 government and corporate aircraft. So if customer needs or business models M 26 are changing, but the flying asset is not, then Lufthansa Technik is the first address to bring out the best in any customized aircraft. For taking a heritage on board CE E B Ath L089 Falcon Master // Passion, attention to detail and determination: With those same qualities that make a great falconer, Lufthansa Technik has created the Falcon Master. The patented bird stand enables VIPs to bring their falcons on board while keeping them nearby in the cabin during flight. The Falcon Master is an innovative solution for the safe and hassle-free transport of falcons in an aircraft cabin environment. It provides the birds with a secure perch during all phases of flight, ensuring maximum hygiene in addition to protecting seats, wall panels and carpets from possible damage. The large tray at the base of the device has a removable rubber mat for easy cleaning or replacement. The transparent walls prevent the soiling of the surrounding cabin. If desired, accessories such as a bird feeder and cleaning material are also available. The Falcon Master is an easyto-install kit. It can be fixed above folded seats on standard seat tracks. As the legs are adjustable in height, width and depth, the Falcon Master fits the seat tracks used in Boeing, Airbus and other aircraft. When not in use, the platform can be quickly disassembled in three parts and stowed in lightweight containers which can be transported like a trolley. // Boo a G enev DishwashAir Washing dishes on board, fulfilling even the demands of catering professionals: DishwashAir is the fast, efficient dishwasher for use on board passenger aircraft. Aircraft performance Cabin equipment Patient transport solutions Leadership Select The fast track to individuality: A competitive cabin completion package with an attractive price, Leadership Select allows the customer to combine a multitude of different cabin elements to create an almost completely individualized cabin layout. Media Trolley Serving IFE tablets like a meal: The Media Trolley is the perfect solution for the on-board storage, charging and data synchronizing of mobile in-flight entertainment devices. Events and exhibitions | 25 Lufthansa Technik Connection 3.2016 Connectivity Ka-band connectivity Faster than swift: Lufthansa Technik today is the first choice for installing the new Ka-band satellite communication technology for VIP aircraft cabin applications. nice HD Infotainment dreams in high definition: Access to all cabin, communications and entertainment devices on board with your smartphone or tablet computer. Cabin management & IFE Customized interiors chair Comfort at the highest level: Spacesaving, modern, lightweight and individually adaptable in design, chair offers virtually unlimited freedom in adapting the cabin seating and floorplan to the real needs of passengers. Two-In-One-Solution – TIOS Savings on top: The Two-In-One- Solution is a radome mounted on the vertical stabilizer. Its aerodynamically optimized configuration saves weight and electrical power, and it reduces drag and operational costs. and more... Operational support Patient Transport Unit NG The medical solution to fly: Part of an integrated approach to in-flight medical solutions, the Patient Transport Unit Next Generation (PTU NG) presents the optimum basis for the transport of patients and for medical evacuation missions. Split Scimitar Winglets Saving fuel and increasing the range: Lufthansa Technik is the first maintenance provider in Europe to install Split Scimitar Winglets on a Boeing Business Jet (BBJ). Engineering/CAMO Making the best of your time: Tailored to a customer’s individual operational demands, Lufthansa Technik ensures that not only the legal requirements are met, but also the safety and availability of the aircraft are taken care of seriously. www.lufthansa-technik. com/vip-services-details 26 | Innovation and technology vation b ans ni f th k Lu Eco-company partnership of the year no y In Lufthansa Technik Connection 3.2016 a Te c h The US industry magazine “Air Transport World” acknowledges the pioneering role and commitment to promoting greater use of electric vehicles on the ground. The “Eco-company partnership of the year” award was conferred at the 42nd Annual Airline Industry Achievement Awards in Singapore. L ufthansa Group and airport operator Fraport in Frankfurt are working hand-in-hand on the initiative E-PORT AN in order to introduce more electric vehicles into the aircraft handling process, thereby making these processes less harmful to the environment. The renowned US aviation industry magazine Air Transport World (ATW) has now acknowledged this commitment with the “Eco-company partnership of the year” award. “Lufthansa Group and Fraport demonstrate how working together can be a win-win for both companies as well as for the environment. I sincerely congratulate them for this initiative and their achievements,” said ATW’s Editor-in-Chief Karen Walker. Aircraft handling can involve up to 20 different vehicles. The step-by-step replacement of individual handling processes by electrically-driven platforms does not just reduce the carbon footprint, but also leads to improved working conditions on the ground. There are currently three hybrid aircraft tugs – known as TaxiBots – at Lufthansa LEOS, the ground support equipment specialist and 100-percent subsidiary of Lufthansa Technik. TaxiBot Aircraft move around on the ground more than one would think, often taxiing many kilometers to their take-off positions. They do so with the help of their own engines, releasing considerable amounts of CO2. That is why Lufthansa LEOS worked with manufacturer Israel Aerospace Industries (IAI) to develop a hybrid-powered tug, the TaxiBot, which can tow the Boeing 737 ircraft deployed here, using the power of a its electric motors to move aircraft to the runway. Pilots can use “Pilot Control Mode” to taxi their planes to the runway in line with the regulations without having to use the jet engines. At a position close to the runway the TaxiBot is disconnected and its driver can drive it in “Driver Control Mode” to the next mission. This reduces kerosene consumption and CO2 emissions. Another bonus: TaxiBot makes working on the apron much quieter. In addition, Lufthansa LEOS is finalizing certification tests on an eTug, the first vehicle in the world being able to maneuver aircraft up to the size of an Airbus A380 entirely under electrical power. In doing so, its hybrid engine is significantly more ecofriendly than conventional diesel-powered tugs. CO2 emissions are reduced by over 70 percent. At the same time, energy costs are expected to be cut by over 60 percent while maintenance costs should be halved. The electric trend Electric vehicles are especially suited for use at airports, where the majority of trips are short. Around ten percent of Fraport’s 3,000+ motorized vehicles are electricallypowered. This includes vehicles used in aircraft handling such as conveyor belt vehicles, pallet loaders and small baggage tractors for example. Moreover, electric cars and minibuses are not just used by ground crews – they also find use in employees’ carpools. www.e-port-an.com Events and exhibitions | 27 Lufthansa Technik Connection 3.2016 Meet us at... May 24 – 26, 2016 | Geneva EBACE Side-by-Side Teardown www.lufthansatechnik.com/lifecycle-services The European Business Aviation Convention & Exhibition is the annual meeting place for the European business aviation community, bringing together business leaders and all manner of people involved in nearly every aspect of business aviation. June 1 – 4, 2016 | Berlin The illustration shows how the Side-by-Side Teardown of two unserviceable engines allows to build up one serviceable engine. Cost-efficiency for phase-out With its Side-by-Side Teardown concept, Lufthansa Technik offers a new and very cost-efficient overhaul process developed for mature engines during their remaining time of operation. T he operational period prior to the phase-out of an engine brings new challenges and new opportunities. As part of its smart.life product for engine phase-out optimization, Lufthansa Technik has developed the Side-by-Side Teardown concept. Covering the complete spectrum from single shop events to entire fleet programs, the solution precisely meets the customers’ technical and commercial needs in this period. In conjunction with a reduction of an aircraft fleet size, the new concept is a superior tool for reducing the costs associated with shop visits. Instead of selling or scrapping them, Lufthansa Technik will tear down engines destined for phase-out. Parts are carefully analyzed and evaluated, differentiating between serviceable parts, repairable parts and scrap. The repairable and serviceable parts are then utilized for ongoing or following shop visits by the respective customers, drastically reducing their costs for material replacement. The principle of smart workscoping is Lufthansa Technik’s adaptive approach ILA The Berlin Air Show ILA is an international aerospace trade show and pan-European marketing platform. Lufthansa Technik will participate with a booth which will be organized in cooperation with the BDLI (German Aerospace Industries Association). Clear focus of Lufthansa Technik’s presence will be on VIP & Special Mission Aircraft Services. June 8 – 9, 2016 | Prague MRO BEER to engine overhaul. Depending on the customers’ technical and financial limitations, the residual requirements of each engine are determined and the overhaul work scopes tailored accordingly. Workscoping takes into account the usable parts of the teardown engines. Due to the risk reduction arising from selling an engine below value, a substantial benefit is achievable from the donor engine. At the same time the cost of shop visits of other engines is reduced. In addition, the MRO-related operating costs can be reduced significantly. The smart.life product itself offers a wide range of solutions for optimizing an engine’s life. From birth until teardown/ disassembly, a multitude of tools ensures that reliability and cost efficiency are smoothly maintained at the highest level. Using this advanced product, operators receive a truly dependable engine service built on the competence of an experienced airline shop. Soeren Lehmitz Phone +49-40-5070-61490 [email protected] MRO Baltics, Eastern Europe and Russia (BEER) offers attendees the opportunity to build new relationships and forge stronger partnerships to ensure short- and longterm success. September 27 – 29, 2016 | Singapore MRO Asia-Pacific MRO Asia-Pacific is the largest conference and exhibition in the region dedicated to the aircraft maintenance, repair and overhaul (MRO) market. Follow this link to find out more about Lufthansa Technik’s participation and presentations at upcoming fairs and conferences. lufthansa-technik.com/events 28 | Products and services Lufthansa Technik Connection 3.2016 Airbus World of services Our range of products and services can be tailored for commercial and private fleets of every mix, kind and age. A300/A310 Line Maintenance Base Maintenance Component Services Engine Services: JT9D, PW4000-94, GE CF6-80C2 Total Support Services Total Support Services are the first choice for any customer wanting to enjoy cost-efficient and reliable flight operations and focus on his core business at the same time. • Total Operational Support (TOS®) • Total Technical Support (TTS®) • Total Base Maintenance Support (TBS™) • Total Material Operations (TMO®) • Total Component Support (TCS®) • Total Engine Support (TES®) • Total Landing Gear Support (TLS™) • Aircraft Leasing & Trading Support (ALTS®) A318 A300 A319 A318 Single Services Single services and shop load events such as letter checks, engine overhauls or repairs of single components are at the core of a unique assembly of products and services. • Aircraft Services • Component Services • Engine Services • Landing Gear Services • VIP & Special Mission Aircraft Services A320/neo A319 A321 A320neo H otl i ne A321 49 - 4 0 - 5 0 70 Hotline 24/7 k AOG des 308 Please follow this link for the complete MRO service portfolio and more details about Lufthansa Technik’s solutions for fleets of any size. www.lufthansa-technik.com/services A330 -4 eServices Lufthansa Technik’s Technical Operations Websuite manage/m® allows operators to manage their technical operations via a web-based system. + Special Services Lufthansa Technik offers a product portfolio reaching beyond traditional MRO services from the manual. • Composite Repairs (ARC®) • Engine Parts & Accessories Repair (EPAR) • Maintenance Management Services (MMS) • Logistics and training • AOG services • Surface treatment Original Equipment Innovation – OEI Lufthansa Technik has successfully established a line of cabin products. • Cabin management & IFE systems • Aircraft and cabin equipment • Connectivity • Patient transport solutions Airbus A300/A310 A340 A330 Airbus A318 Line Maintenance Base Maintenance Component Services Engine Services: CFM56 Completion Airbus A319 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, V2500-A5 Completion Airbus A320/neo Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, V2500-A5 Completion Airbus A321 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, V2500-A5 Completion Airbus A330 Line Maintenance Base Maintenance Component Services Engine Services: CF6-80, PW4000-100, Trent 700 Completion Airbus A340 Line Maintenance Base Maintenance Component Services Engine Services: CFM56-5, Trent 500 Completion A350 A340-300 Airbus A350 Line Maintenance, Component Services, Engine Services: Trent XWB A380 Airbus A380 Line Maintenance Base Maintenance Component Services Engine Services: Trent 900 Completion Products and services | 29 Lufthansa Technik Connection 3.2016 Boeing 737 CL/NG Regionals Boeing 737 CL/NG Line Maintenance Base Maintenance Component Services Engine Services: CFM56-3, CFM56-7B Completion 737 MAX 737NG/MAX Boeing 737 MAX Q-Series Bombardier Q400 Line Maintenance Base Maintenance Component Services Engine Services: PW100, PW150 Q-Series CRJ Bombardier CRJ Line Maintenance Base Maintenance Component Services Engine Services: GE CF34 Component Services Further services in preparation CRJ 700 747 737MAX 757 747-8 Boeing 747 Line Maintenance Base Maintenance Component Services Engine Services: JT9D, PW4000, CF6-80C2 Completion ERJ/E-Jets ERJ 190 Embraer 135/145, 170/175, 190/195 Line Maintenance Base Maintenance Component Services Engine Services: GE CF34 Boeing 757 Line Maintenance Base Maintenance Component Services Engine Services: RB211-535 Completion 757 767 Boeing 767 Line Maintenance Base Maintenance Component Services Engine Services: PW4000-94, CF6-80C2 Completion 767 777 Boeing 777-9X vorläufige Zeichnung 777 777X Boeing 777 Business Jets Airbus Corporate Jets Line Maintenance Base Maintenance Component Services Completion ACJ Line Maintenance Base Maintenance Component Services Engine Services: CFM56, V2500-A5 Completion Boeing 777X Boeing Business Jet in preparation Airbus Corporate Jetliner Line Maintenance BBJ Base Maintenance Component Services Engine Services: CFM56-7B Completion 787 Boeing 787 Line Maintenance Component Services Engine Services* Completion Bombardier Challenger, Learjet, Global Express. Line Maintenance Base Maintenance Component Services Engine Services: CF34 *schedule to be defined 787 MD-11 MD-11 Line Maintenance Base Maintenance Component Services Engine Services: CF6-80C2, PW4000-94 Bombardier Boeing Business Jet (BBJ) Challenger Family Embraer Embrear Executive Jets Embraer Legacy, Lineage. Line Maintenance Base Maintenance Component Services Engine Services: CF34 30 | Contacts Lufthansa Technik Connection 3.2016 Senior Vice President Corporate Sales EUMEA Senior Vice President Corporate Sales Americas Robert Gaag p +49-40-5070-68406 [email protected] Frank Berweger p +1-305-379-1222 [email protected] Let’s talk about solutions Vice President Corporate Sales Eastern Europe and CIS Dmitri Zaitsev Vice President Corporate Sales Europe Sahib Ajjam p+1-305-677-5199 [email protected] Georgios Ouzounidis p+49-40-5070-5295 [email protected] Vice President Corporate Sales Middle East and Africa Vice President Corporate Sales Latin America and Caribbean www.lufthansatechnik.com/sales p+49-40-5070-5404 [email protected] Vice President Corporate Sales USA and Canada Jörg Femerling p +1-305-379-2604 [email protected] America and Canada Canada Dan Hepworth p +1-514-245-0143 daniel.hepworth@ lht.dlh.de Lessors North America Lydia Martin p +1-818-232-5956 lydia.martin@ lht.dlh.de Richard Haas p+49-40-5070-3053 [email protected] Europe, Middle East and Africa Chile Carlos Sotomayor p +56-2-2573-7770 carlos.sotomayor@ lht.dlh.de BeNeLux Rudi Preud’homme p +32-2-752-8690 rudi.preudhomme@ lht.dlh.de Dubai Italy Emanuela Marabese p +39-02-58571483 emanuela.marabese@ lht.dlh.de Turkey Ziad Al Hazmi p +971-4-4057-557 ziad.al-hazmi@lht. dlh.de Fulya Türköz p +90-212-465 55 57 fulya.tuerkoez@ lht.dlh.de Contacts | 31 Lufthansa Technik Connection 3.2016 Senior Vice President Corporate Sales Asia Pacific Gerald Steinhoff p +65-6733-5539 [email protected] Vice President Corporate Sales VIP & Special Mission Vice President Corporate Sales Lessors & Banks Line Maintenance Worldwide Wieland Timm p +49-40-5070-2548 [email protected] Andreas Kehl p +49-40-5070-4780 [email protected] Michael Struck p +49-69-696-69660 [email protected] Affiliates & Corporations Lufthansa Technik AERO Alzey Phone+49-6731-497-0 Fax +49-6731-497-197 [email protected] www.lhaero.com Lufthansa Technik Brussels Phone +32-2-752-8660 Fax +32-2-752-8673 [email protected] www.lufthansa-technik.com/ brussels Vice President Corporate Sales North East Asia Benjamin Scheidel p+852-2846-6370 [email protected] Lufthansa Technik Budapest Phone +36-1-296-3000 Fax +36-1-296-3001 [email protected] www.lht-budapest.com Lufthansa Technik Component Services Phone +1-954-440-7014 Fax +1-954-302-3925 [email protected] www.lht-componentservices.com Lufthansa Technik Intercoat Phone +49-4191-809-100 Fax +49-4191-2826 [email protected] www.lht-intercoat.de Vice President Corporate Sales South East Asia and Australia Zang Thio p +65-6733-9081 [email protected] Lufthansa Technik Landing Gear Services UK Phone+44-20-8589-1941 Fax +44-20-8589-1901 [email protected] www.lht-landinggear-uk.com Lufthansa Technik Logistik Services Phone+49-40-5070-5331 Fax +49-40-5070-8667 [email protected] www.ltls.aero Asia and Australia Australia & Pacific China Joseph Giarrusso p +61-3-9551-9064 joseph.giarrusso@ lht.dlh.de Steven Wang p +86-10-6465-1593 steven.wang@ lht.dlh.de India Japan Reshma Singh p +91-11-2568-7713 reshma.singh@ lht-services-india.com Hidenori Sato p +81-45-309-2777 hidenori.sato@ lht.dlh.de Lufthansa Technik Maintenance International Phone+49-69-696-141910 Fax +49-69-696-90942 [email protected] www.lufthansa-technik. com/ltmi Lufthansa Technik Malta Phone+356-2560-4000 Fax +356-2560-4190 [email protected] www.lht-malta.com Lufthansa Technik Middle East Phone+971-4-299-4443 Fax +971-4-25176-55 [email protected] www.lufthansa-technik.com/ lht-middle-east Lufthansa Technik Milan Phone+39-02-585714-24 Fax +39-02-748-64924 [email protected] www.lht-milan.com Lufthansa Technik Philippines Phone +63-2-855-9311 Fax +63-2-855-9309 [email protected] www.lht-philippines.com Lufthansa Technik Puerto Rico Phone +1-787-230-7700 [email protected] www.lht-puertorico.com Lufthansa Technik Services India Phone+91-22-935-37409 Fax +91-99-5800-5695 [email protected] www.lufthansa-technik.com/ india Lufthansa Technik Shannon Phone +353-61-370-000 Fax +353-61-361-100 [email protected] www.lufthansa-technik.com/ lht-shannon Lufthansa Technik Shenzhen Phone+86-755-2777-5925 Fax +86-755-2750-0269 [email protected] www.lht-shenzhen.com Lufthansa Technik Sofia Phone+359-2-4601-777 Fax +359-2-4601-251 [email protected] www.lht-sofia.com Lufthansa Technik Turbine Shannon Phone+353-61-365-512 Fax +353-61-360-513 [email protected] | www.ltts.ie Lufthansa Technik Vostok Services Phone+7-495-981-5850 Fax +7-495-981-5852 [email protected] www.lufthansa-technik.com/ vostok Lufthansa Technical Training Phone+49-69-696-2751 Fax +49-69-696-6384 [email protected] | www.ltt.aero Lufthansa Bombardier Aviation Services Phone+49-30-8875-4600 Fax +49-30-8875-4511 [email protected] | www.lbas.de Lufthansa LEOS Phone+49-69-696-8222 Fax +49-69-696-93888 [email protected] www.lufthansa-leos.com Airfoil Services Phone +603-6145-3612 Fax +603-6141-6810 [email protected] www.airfoilservices.com Ameco Beijing Phone +86-10-6456-1122 ext 4100/4101 Fax +86-10-6456-1823 [email protected] www.ameco.com.cn BizJet International Phone +1-918-832-7733 Fax +1-918-832-8627 [email protected] | www.bizjet.com Hawker Pacific Aerospace Phone+1-818-765-6201 Fax +1-818-765-5759 [email protected] www.hawker.com Heico Aerospace Phone +1-954-961-9800 Fax +1-954-987-7585 [email protected] | www.heico.com IDAIR Phone+49-40-5070-69416 Fax +49-40-5070-64144 [email protected] | www.idair.aero INAIRVATION Phone +43-2644-21111 [email protected] www.inairvation.aero lumics Phone+49-40-5070-61361 [email protected] www.lumics-consulting.de N3 Engine Overhaul Services Phone+49-3628-5811-0 Fax +49-3628-5811-8240 [email protected] www.n3eos.com Spairliners Phone +49-40-5070-66499 Fax +49-40-5070-66742 [email protected] www.spairliners.com You’ve got A350 reasons to trust us. Airlines know what airlines need. That’s why we’re the best choice for the support of your A350 from day one. We’re ready for all the maintenance, repair and overhaul services it will need – even before its entry into service. We have the technology and the equipment, but what’s more, we know how to keep airlines’ most valuable assets where they belong – in the air. And thanks to our decades of experience, we can integrate new aircraft types quickly and cost-effectively into existing fleets. That makes us the ideal partner for the A350 anywhere in the world. Lufthansa Technik AG, [email protected] Call us: +49-40-5070-5553 www.lufthansa-technik.com/a350