HOW TO CUT - Urschel Laboratories, Inc.
Transcription
HOW TO CUT - Urschel Laboratories, Inc.
HOW TO CUT BAKERY & SNACK P r o d u c t s ® The Global Leader in Food Cutting Technology Urschel Laboratories, Inc. 1 1 2 CUTTING OVERVIEW 1. Impeller Paddle 2. Slicing Knife The Model CC can be converted to a Model CCL Lattice Slicer to produce specialty lattice slices. 1. Impeller Paddles 2. Slicing Knife 3. Adjustable Slice Gate 4. Rotating Feed Drum Potatoes Coarse Lattice Slice SPECIFICATIONS The Urschel Model CC uniformly slices, strip cuts, shreds, and granulates a wide variety of snack and bakery foods at high production capacities including potato chips, potato sticks, coconut shreds, and nut slicing and granulating. The versatile machine features interchangeable cutting heads that enable the processor to change the type of cut in just minutes. Specially designed knives do not require sharpening and are inexpensive to replace. The Model CC features continuous operation for uninterrupted production and is designed for easy cleanup and maintenance. Maximum input product size is 4" (95.3 mm) in any dimension. Measurements and weights may vary depending on machine configuration. Length: 48.03" (1220 mm), 2 or 5 HP 51.74" (1314 mm), 10 HP Width: 35.26" (896 mm) Height: 3 1.47" (799 mm), 2 or 5 HP 30.28" (769 mm), 10 HP Net Weight: 550 lb (250 kg), 2 or 5 HP 680 lb (310 kg), 10 HP Motor: 2, 5, or 10 HP (1.5, 3.7, or 7.5 kW) TYPES OF CUTS NEW! Contact your local Urschel office to verify salability. NEW! *Z-Cut Slice Slice thickness up to .325" (8.3 mm) with 2.1 corrugations per inch. Corrugation depth of .135" (3.4 mm); Centers: .394" (10 mm). *Limited availability based on customer application. Contact your local Urschel office to verify salability. V SliceS Slice thickness up to .500" (12.7 mm) .125" Slice: 8 “V’s” per inch. “V” depth of .050" (1.3 mm); Centers: .125" (3.2 mm). .212" Slice: 4.7 “V’s” per inch. “V” depth of .084" (2.1 mm); Centers: .212" (5.4 mm). standard crinkle slice Slice thickness up to .500" (12.7 mm) with 3-1/2 waves per inch. Crinkle depth of .080" (2 mm); Centers: .300" (7.6 mm). Potatoes .080" (2.0 mm) “V” Slice flat sliceS Slice thickness up to .500" (12.7 mm) NEW! FULL & REDUCED Flat-V ShredS Full Flat-V Shred: Hexagonal-shaped cross section approximately .150" (3.8 mm) on all sides. Reduced Flat-V Shred: Flattened top and bottom that form a corrugated shred. ® 5. Feed Roll 6. Circular Knives 7. Crosscut Knives 8. Stripper Plate 1 2 NEW! MODEL CC Slicer *Flat-V® Slice Slice thickness up to .180" (4.6 mm) with 2.1 corrugations per inch. Corrugation depth of .125" (3.2 mm); Centers: .473" (12 mm). *Limited availability based on customer application. 3 CUTTING OVERVIEW FULL SHREDS & REDUCED V SHREDS Full Shred: Diamond-shaped cross section available in four thicknesses: .070, .097, or .125", *285" (1.8, 2.5, 3.2, or *7.2 mm). Reduced V Shred: “V”-shaped cross section *Limited availability based on customer application. Contact your local Urschel office to verify salability. OVAL SHREDS Oval Shred: Oval-shaped cross section approximately .125" (3.2 mm) thick by .250" (6.4 mm) wide. Wide Oval Shred: .125" (3.2 mm) thick by .375" (9.5 mm) wide. 4 AFFINITY® DICER Specifications Length: 6 4.92" (1649 mm) Width: 62.52" (1588 mm) Height: 6 9.46" (1764 mm) Net Weight: 2800 lb (1270 kg) Motors: 5 HP (3.6 kW), 25 HP (18 kW) Peanuts #8 Grating Screen Almonds (Conditioned) .080" (2.0 mm) Flat & “V” Slice crescent shredS Crescent Shred: Crescent-shaped cross section. Wide Crescent Shred: Wide crescentshaped cross section. TYPES OF CUTS Slice thickness 1/8 to 3/4" (3.2 to 19.1 mm) Dices A slicing knife, circular knife spindle, and crosscut knife spindle are used for dicing. Changing the dice size is done by adjusting the slice thickness, variable frequency drive, and cutting spindles as needed. Circular Knife Spindle: 1/8 to 2" (3.2 to 50.8 mm) Crosscut Knife Spindle: 1/8 to 2" (3.2 to 50.8 mm) Strip Cuts Flat strips can be made by removing either the crosscut knife spindle or the circular knife spindle. Combinations of circular knives or crosscut knives can be used to shorten the length of the strips. STRIP CUTS Rectangular cross section. Widths: 3/32, 1/8, 3/16, 1/4, 3/8, 1/2, 9/16, and 3/4" (2.4, 3.2, 4.8, 6.4, 9.5, 12.7, 14.3, and 19 mm) grating optionS Grating heads offer cuts including powdered parmesan, coarse granules, and a variety of shreds. 5 1/8 to 2" (3.2 to 50.8 mm) in length Fresh Coconut .070" (1.8 mm) Shred 6 7 The new Affinity Dicer is the largest dicer Urschel manufactures. The machine specializes in the output of maximum capacity and the cutting of difficult-to-cut products such as candied fruits, cheese, soft meats, cold temperature applications, or products with high fat content. The machine accepts a large infeed product size of up to 10" (254 mm) in largest single product dimension. All transitional components work with the cutting elements to maintain positive advancement of the product throughout the cutting process - this is critical in difficult-to-cut applications. The rotating feed drum and feed roll are especially key in maintaining consistent, positive feeding into the dicing elements. Driven by a 25 HP gear motor with heavy duty gears and belts and equipped with a 5 HP VFD (variable frequency drive) motor on the crosscut, the Affinity excels at delivering maximum capacities. The 5 HP VFD motor allows significant savings by changing speeds instead of purchasing additional crosscut spindles. For ultimate sanitation, stainless steel contact surfaces on all components are polished to an Ra 32 finish. The Affinity delivers precise dices on products such as dried/candied fruits, bread/croutons, cheese, beef/ chicken logs, pepperoni, ham, and salami. The Affinity is manufactured in two different models — standard (shown above) and with a built-in conveyor. The built-in conveyor model offers a built-in conveyor feed chute to optimize feeding. The Affinity accepts a wide range of infeed products in different shapes and sizes. The standard Affinity accepts product infeed up to 7" (178 mm) maximum. The Affinity with conveyor feed chute accepts maximum infeed of blocks up to 7" (178 mm) or up to 10" (254 mm) maximum in largest single dimension depending on the product. Bread, 1/4 x 1/8 x 1/8" (6.4 x 3.2 x 3.2 mm) Dried Cranberries 1/8" (3.2 mm) Strips Potatoes Flat-V® Slice Cranberries Halved 2 www.urschel.com Urschel Laboratories, Inc. 3 8 (Left) Peanut Butter Cups 3/4" (19.1 mm) Granulation (Left) Sandwich Cookies 1/4" (6.4 mm) Granulation (Right) Pineapple 1/16 x 1/8 x 1/8" (1.6 x 3.2 x 3.2 mm) (Right) Chocolate Chip Cookie Dough 3/8" (9.5 mm) Dice NEW! DIVERSACUT ® SPRINT DICER DIversacut 2110A™ Dicer The largest machine in the DiversaCut® line, the ßßDiversaCut 2110A™ Dicer produces dices, strips, slices, granulations, and shreds at high production capacities. With a maximum infeed of 10" (254 mm) in any dimension, the machine offers cost-savings by eliminating the need to precut product. This new dicer promotes more precise cut tolerances with slice adjustment and lockdown features. Fine-tuning of cuts is accomplished through adjustable collars on both cutting spindles for ultimate precision. The dicer features continuous operation for high production yields, and is designed for easy cleanup and maintenance. Specifications Length: 64.07" (1627 mm) Width: *63.62" (1616 mm) Height: 68.44" (1738 mm) Net Weight: 1500 lb (680 kg) Motor: 5 HP (3.7 kW) or 10 HP (7.5 kW) TYPES OF CUTS Slices By removing the crosscut spindle and the circular knife spindle, the machine can make slices through the full range of slice thicknesses. Specifications Length: 53.81" (1367 mm) Width: 53.86" (1386 mm) Height: 65.59" (1666 mm) Net Weight: 860 lb (390 kg) Motor: 1.5 HP (1.1 kW) *Various discharge chutes are available. Machine width varies depending on style of discharge chute. Width listed is the maximum machine width available. Flat slices: 1/16 to 1" (1.6 to 25.4 mm) Crinkle slices: 1/8 to 1" (3.2 to 25.4 mm) Deep crinkle slices: 1/8 to 1/2" (3.2 to 12.7 mm) Types of Cuts Sandwich Cookies 5/16" (7.9 mm) Granulation Dices/granulations Changing the dice size is done by using the required cutting spindles and adjusting the slice thickness. Circular knife cuts: 1/8 to 3" (3.2 to 76.2 mm) Crosscut knife cuts: 1/8 to 1-1/2" (3.2 to 38.1 mm) Crosscut knife crinkle cuts: 9/32 to .583" (7.1 to 14.8 mm) Crosscut knife deep crinkle cuts: 3/8 to 1/2" (9.5 to 12.7 mm) Crosscut knife V-cuts: 5/16 to 1/2" (7.9 to 12.7 mm) Bread 1/4" (6.4 mm) Granulation Panini Bread 1 x 3/4 x 1" (25.4 x 19 x 25.4 mm) Dice CUTTING OVERVIEW Cutting Overview 1. Impeller Paddles 3. Circular Knives 2. Slicing Knife 4. Crosscut Knives 1. Slicing Knife 2. Circular Knives 3. Crosscut Knives STRIP CUTS Flat and crinkle strip cuts in a variety of widths can be made by removing either the crosscut knife spindle or the circular knife spindle assembly. 2 1 3 4 DICES A slicing knife, circular knife spindle, and crosscut knife spindle are used for dicing. Changing the dice size is done by using the required cutting spindles and adjusting the slice thickness. Graham Cracker 3/16" Granulation Circular knife cuts: 1/8 to 3" (3.2 to 76.2 mm) Crosscut knife cuts: 3/32 to 1-1/2" (2.4 to 38.1 mm) Crosscut knife crinkle cuts: 9 /32 to 9/16" (7.1 to 14.3 mm) 2 1 www.urschel.com SLICES By removing the crosscut spindle and the circular knife spindle, the machine can make slices through the full range of slice thicknesses. Flat slices: 1/16 to 1" (1.6 to 25.4 mm) Crinkle slices: 1/8 to 1" (3.2 to 25.4 mm) Minimum flat strips such as .079 x 1/8" x length of product (2 x 3.2 mm x length of product); crinkle strips such as 9/32 x 9/32" x length of product (7.1 x 7.1 mm x length of product); Maximum flat strips such as 1 x 1" x length of product (25.4 x 25.4 mm x length of product); crinkle strips such as 5/8 x 5/8" x length of product (15.9 x 15.9 mm x length of product). Candy Bar with Caramel and Nuts 1/2" (12.7 mm) Granulation 6 4 The three-dimensional DiversaCut Sprint Dicer offers assorted dices and granulations of candy, cookies, and fruit bits while taking up minimal floor space. The machine features continuous operation for uninterrupted production and is designed for easy cleanup and maintenance. Maximum input product is 6.5" (165 mm) in any dimension. 3 Kiwi Dice 3/8" (12.7 mm) Urschel Laboratories, Inc. 5 (Left to Right) Soft Tortilla Shells Model 3600 Crackers Model 3600 Sandwich Cookies Model 1700 COMITROL PROCESSORS ® SPECIFICATIONS The word “Comitrol” means controlled comminution. Comminution is the process of reducing something to a smaller size. The Comitrol uses the principle of incremental shear; the product is efficiently and uniformly reduced gradually as it continues to rotate and pass through a stationary reduction head. CUTTING OVERVIEW 1 1. Impeller 2. Horizontal Separators 3. Vertical Knives 1 2 Microcut Head Wafer Cookie Model 1700 (Precut (top) on Model RA-A) 2 MODEL 3600 SLANT Length: 35.69" (907 mm) Width: 29.21" (742 mm) Height: 38.64" (981 mm) Net Weight: 400 lb (180 kg) Motor: 1 0 HP (7.5 kW) MODEL 9300 WITH FEEDER Length: 94.06" (2389 mm) Width: 60.06" (1526 mm) Height: 88.00" (2235 mm) Net Weight: 3500 lb (1590 kg) Motor: 1 50 or 200 HP (112 or 149.1 kW) 1. Impeller 2. Knife 3 Cutting Head Jelly-Filled Cookies Model 1700 TVP Model 1700 Length: 50.69" (1288 mm) Width: 33.31" (846 mm) Height: *72.13" (1832 mm) Net Weight: 1100 lb (500 kg) Motor: 1 5, 30, or 40 HP (11.2, 22.4, or 30 kW) *Height with 40 HP motor. This height will vary depending on horse power and motor manufacturer. 1 Slicing Head Coconut Shreds Model 1700 (Precut (top) on Model RA-A) 3 1 MODEL 1700 The Comitrol® Processor is widely used throughout the world as an effective solution for a multitude of dry, paste, and liquid size reduction applications. Several different models are available to accommodate different applications. Comitrol Processors vary in feed/discharge configurations, cutting head and impeller options, and horsepower. Every model features continuous operation for high capacity throughputs and simple cleanup. Standard operations include: granulating, flaking, slicing, milling, shredding, liquefying, pureeing, and dispersing. 1. Impeller 2. Cutting Blades Peanut Butter Model 9300 2 2 Uniformly Mill, Granulate, Flake Cut, or Puree at High Throughputs Model 1700 [ 1 ] Model 3600 [ 2 ] Model 9300 [ 3 ] The Comitrol Processor Model 1700 is the most versatile machine in the Comitrol line. Model 1700’s wide range of applications include peanut butter, coconut for cream or shreds, cereal products, bread crumbs/flakes, corn masa, granulated toppings/coatings, biscuit/cookie rework, various nuts, and fruits for fillings, pastes, sauces, juices, and more. The compact size of the Comitrol Processor Model 3600 makes it ideal for small volume to high capacity production and is universally accepted for difficult rework applications. Bakery products high in fat and moisture, fruits with high sugar content, and other products are cleanly cut into precise, free-flowing granulations at high capacities. Rework pretzels, pastas, pastries, cookies, granola, sandwich crackers/cookies, and many others. The Comitrol Processor Model 9300 is the largest in the Comitrol series. The machine is designed for onepass particle size reduction when the final product will be a slurry, paste, liquid, or powder. ® The Model 1700 accommodates all three types of 6" (152.4 mm) diameter reduction heads — cutting heads, slicing heads, and microcut heads. The standard two-piece enclosure simplifies disassembly and cleaning. Optional parts available assist processors in creating a sealed enclosure to deter escape of dust, vapor, and liquid when installed with a collection system. Maximum infeed dimension varies depending on the type of head and impeller used. TYPES OF CUTS • Variety of 6" Cutting Heads offer sizes from about .010 up to 1.5" (.254 up to 38.1 mm) • Variety of 6" Slicing Heads offer thicknesses from about .020 up to .060" (.5 up to 1.5 mm) • Variety of 6" Microcut Heads offer the smallest particle sizes from about .0012 up to .0237" (.03 up to .6 mm) The Model 3600 accommodates 6" (152.4 mm) diameter cutting heads. Maximum product infeed is 2.5" (63.5 mm) in any dimension. TYPES OF CUTS Variety of 6" Cutting Heads offer sizes from approximately .010 up to 1.5" (.254 up to 38.1 mm). he Model T 3600 is also available with a suitable feeder, manufactured and installed by a third party. The large machine also features a larger 12" (304.8 mm) microcut head and impeller, twice the size of microcut head assemblies found on the Model 1700. This makes it possible to achieve smaller particle sizes with greater efficiency. By using as much as 200 HP (149 kW), much larger throughputs are possible. Standard soft start gradually powers up the machine by creating a reduced inrush current allowing more efficient utility management. Maximum product infeed is 3/8" (9.5 mm) TYPES OF CUTS Variety of 12" Microcut Heads. Approximate size range from micro-dimensions up to .0420" (1.1 mm). Peanut Butter Crackers Model 3600 Soy Milk Model 9300 Deli Mustard Model 9300 6 www.urschel.com Urschel Laboratories, Inc. 7 Sweet Potatoes .060" (1.5 mm) Flat Slice, MicroSlice Wheel E TRANSLICER® CUTTER The E TranSlicer is ideally suited for elongated products such as cassava, plantain, taro root, potatoes, and bread sticks. A variety of interchangeable stainless steel cutting wheels offers maximum versatility including the slicing wheel and ¥patented MicroSlice® wheel. The machine features continuous operation for uninterrupted production. The E TranSlicer accepts firm products up to 4" (101.6 mm) in diameter and flexible, compressible products up to 6" (152.4 mm) in diameter. Cassava .030" (.8 mm) Flat Slice MicroSlice Wheel 1 Bread 1/4" (6.4 mm) Bias Crinkle Slice Types of Cuts Specifications Taro Root .060" (1.5 mm) Flat Slice, MicroSlice Wheel Bread Sticks, 3/16" (4.8 mm) Flat Slices, Slicing Wheel Microslice Wheel Flat slices: .020 to .240" (.5 to 6.4 mm) Crinkle slices: .069" (1.8 mm) Model m6 Dicer (TOP) Beef Jerky 3/4 x 1-1/4" (19.1 x 31.8 mm) Specifications Length: 143.34" (3641 mm) Width: 31.96" (812 mm) Height: 44.92" (1141 mm) Net Weight: 884 lb (400 kg) Motor: 2 HP (1.5 kW) Feed Belt Motor: 3/4 HP (.56 kW) 8 www.urschel.com (BOTTOM) Gourmet Croutons 1" (25.4 mm) Dice SPECIFICATIONS Length: 119.03" (3023 mm) Width: 33.48" (850 mm) Height: 50.37" (1280 mm) Net Weight: 1600 lb (700 kg) Motors: 5 HP (3.7 kW) or 7.5 HP (5.6 kW) CUTTING OVERVIEW CUTTING OVERVIEW 1. Infeed Belt 1. Drive Roll 2. Feed Roll 3. Feed Drum bias Flat when equipped with miCrosliCe® wheel .030 to .120" (.8 to 3 mm). Consult factory. Requires certified print. Plantain, .060" (1.5 mm) Bias Flat Slice CUTTING OVERVIEW Plantain .080" (2.0 mm) Flat Slice MicroSlice Wheel Slicing Wheel Flat or crinkle slices: 1/32 to 3" (.8 to 76.2 mm) Length: 1 00.78" (2560 mm) 117.26" (2978 mm) with prep table Width: 35.31" (897 mm) Height: 61.79" (1569 mm) 66.36" (1686 mm) with prep table Net Weight: 1328 lb (600 kg) Motor: 3 HP (2.2 kW) Feed Belt Motor: 1 HP (.75 kW) Types of Cuts BIAS FLAT & BIAS CRINKLE SLICES Wide range from 1/16 to 1-3/4" (1.6 to 44.5 mm) 3 1. Feed Belt 2. Slicing Wheel 3. Slicing Knives MODEL OC SLICER The Urschel Model OC features a wide selection of bias slices. The bias appearance is popular in the production of plantain, cassava, and bread slicing. The machine features continuous operation for uninterrupted production. Maximum input product size of 2.5" (63.5 mm) in width or diameter. 2 2. Slicing Wheel 3. Cutting Knives 4. Circular Knives 5. Crosscut Knives 2 1 2 3 1 The ßßModel M6 two-dimensional cutter uniformly dices and strip cuts bread, meat snacks, extruded dough, brownie sheets, and other products. The machine features continuous operation for uninterrupted production and is designed for easy cleanup and maintenance. Maximum infeed thickness up to 1" (25.4 mm). TYPES OF CUTS DICES Many sizes of cuts are possible by combining the various selections of circular knife spacings with different crosscut knife spindles. Circular knives: 3/16 to 1-1/2" (4.8 to 38 mm) Crosscut knives: 1/8 to 3" (3.2 to 76.2 mm) standard sizes, up Pork Skins 1 x 1-1/2" (25.4 x 38.1 mm) to 5.66" (144 mm) available with alternate gearing. STRIP CUTS Strip cuts can be made by removing the crosscut knife spindle from the machine. The length and thickness of the strips will depend upon the size of the original product. Brownies 1/2" (12.7 mm) Dice 4 5 3 Urschel Laboratories, Inc. 9 Model ra-a DICER Model CD-A DICER The three-dimensional Model RA-A is capable of producing dices, strip cuts, or slices from a variety of products such as fruits, vegetables, nuts, and processed meats. Interchangeable drive parts provide maximum versatility and optimum results in the small to intermediate size range. Features continuous operation, and is designed for easy cleanup and maintenance. Maximum input product size is 3-1/2" (88.9) mm in any dimension. The two-dimensional Model CD-A uniformly dices and strip cuts in the small to intermediate size range. The Model CD-A cuts raw or brined citrus peel, nuts, dried prunes, and raisins. The machine features continuous operation, and is designed for easy cleanup and maintenance. Maximum input product thickness is 3/8" (9.5 mm). Types of Cuts slices/diCes/granulations Slice thickness: 1/16 to 3/8" (1.6 to 9.5 mm) Circular knife cuts: 1/8 to 1" (3.2 to 25.4 mm) Crosscut knife cuts: .050 to 3" (1.3 to 76.2 mm) STRIP CUTS: Removal of the crosscut knife spindle will produce strips of different lengths depending on input product size. A circular spindle change may also be necessary. Strawberries 1/4” (6.4 mm) Dice Corn Tortilla Chips 1/4” (6.4 mm) Dice Sandwich Cookies 3/4" (19 mm) Granulation Cream Filled Wafer Cookies 1/4" (6.4 mm) Granulation Peanut Butter Cups 3/4" (19 mm) Granulation Chocolate Covered Toffee Bars 3/16" (4.8 mm) Granulation Specifications Specifications Length: 46.11" (1171 mm) Width: 36.93" (938 mm) Height: 71.39" (1833 mm) Net Weight: 700 lb (320 kg) Motor: 5 HP (3.7 kW) Length: 41.37" (1051 mm) Width: 38.60" (981 mm) Height: 49.21" (1250 mm) Net Weight: 556 lb (250 kg) Motor: 2 HP (1.5 kW) 1 CUTTING OVERVIEW CUTTING OVERVIEW 2 2 1. Impeller 2. Slicing Knife 3. Feed Roll 4. Feed Spindle 5. Circular Knives 6. Crosscut Knives 4 6 MODEL N GRANULATOR 1 3 3 5 1. Feed Drum 2. Feed Spindle 3. Circular Knives 4.Crosscut Knives 4 Specifications Pitted Dried Dates 3/8" (9.5 mm) Dice Length: 39.96" (1015 mm) Width: 26.67" (677 mm) Height: 30.08" (764 mm) Net Weight: 450 lb (200 kg) Motor: .75 HP (.56 kW) Types of Cuts Graham Crackers 3/16" (4.8 mm) Granulation 10 www.urschel.com Specifications Length: 67.28" (1709 mm) Width: 38.04" (966 mm) Height: 59.58" (1513 mm) Net Weight: 630 lb (290 kg) Motor: 2 HP (1.5 kW) 1 CUTTING OVERVIEW 1. Adjustable Gate 2. Vibratory Feeder 3. Adjustable Feed Roll 4. Adjustable Stripper Plate 5. Circular Knives 4 3 2 diCes/granulations Circular knife cuts: 1/8 to 1" (3.2 to 25.4 mm) Crosscut knife cuts: 1/16 to 3" (1.6 to 76.2 mm) STRIP CUTS Removal of the crosscut knife spindle will produce strips of different lengths depending on input product size. The two-dimensional Model L-A uniformly dices and strip cuts dried and dehydrated fruits for trail mixes, bakery ingredients, and toppings. The machine features continuous operation, and is designed for easy cleanup and maintenance. Maximum input product size is 1/2" (12.7 mm) in thickness or diameter. The Model N granulates nuts, cookies, and crackers, and scarifies frozen or dehydrated fruits. An adjustable gate, feed roll, and stripper plate accommodate changes in graded product size. By cutting the product, instead of hammering or chopping, fewer fines are produced and tighter product specifications are achieved. GRANULATIONS 3/32 to 3/8" (2.4 to 9.6 mm) circular knife spindle spacing. Pecans Granulation MODEL L-A DICER Walnuts 1/4" (6.4 mm) Granulation The Model N features simplified operation for uninterrupted production, and is designed for easy cleanup and maintenance. Readjusting gate, stripper plate, and feed roll for additional Almonds passes to obtain smaller particle sizes is easily accomplished 1/8" (3.2 mm) Granulation depending on desired end product dimension. Types of Cuts 3 5 4 CUTTING OVERVIEW 1 2 1. Feed Roll 2. Feed Drum 3. Circular Knives 4. Crosscut Knives Types of Cuts DICES Circular knife cuts: 1/8 to 2" (3.2 to 50.8 mm) Crosscut knife cuts: 1/8 to 3" (3.2 to 76.2 mm) STRIP CUTS Removal of the crosscut knife spindle will produce strips of different lengths depending on input product size. Dried Cranberries 5/32" (4.0 mm) Strip Cut Urschel Laboratories, Inc. 11 Apple 3/8" (9.5 mm) Dice Model G-A DICER Specifications Bread 1/2" (12.7 mm) Dice The Urschel three-dimensional Model G-A Dicer uniformly slices, strip cuts, and dices a variety of products including fruits and breads. The machine features continuous operation, and is designed for easy cleanup and maintenance. Maximum product input is 5-1/2" (140 mm) in any dimension. Length: 73.73" (1873 mm) Width: 45.94" (1167 mm) Height: 49.25" (1251 mm) Net Weight: 740 lb (340 kg) Motor: 2 HP (1.5 kW) Types of Cuts Cutting Overview SLICES 1/16 to 3/4" (1.6 to 19.1 mm) 1. Slicing Knife 2. Crosscut Knives 3. Circular Knives DICES Many sizes of cuts are possible by combining the various selections of circular knife spacings with different crosscut knife spindles. Circular knives: 3/32 to 3" (2.4 to 76.2 mm Crosscut knives: 9/32 to 7/8" (7.1 to 22.2 mm) 3 STRIP CUTS Strip cuts can be made by removing the crosscut knife spindle from the machine. The length and thickness of the strips will depend upon the size of the original product. 2 1 MODEL J9-A DICER The Model J9-A two-dimensional cutter uniformly dices and strip cuts bread, meat snacks, tortillas, and other products. The machine features continuous operation for uninterrupted production and is designed for easy cleanup and maintenance. Maximum product input thickness is 3/8" (9.5 mm) with standard parts, 1/2" (12.7 mm) with optional feed roll. Types of Cuts DICES Many sizes of cuts are possible by combining the various selections of circular knife spacings with different crosscut knife spindles. Circular and Crosscut knives: 3/16 to 3" (4.8 to 76.2 mm) Specifications Length: 99.08" (2517 mm) Net Weight: Width: 44.34" (1126 mm) 930 lb (420 kg) Height: 61.92" (1573mm) Motor: 5 HP (3.7 kW) CUTTING OVERVIEW 1. Feed Roll 2. Circular Knives 3. Crosscut Knives STRIP CUTS Strip cuts can be made by removing the crosscut knife spindle from the machine. The length and thickness of the strips will depend upon the size of the original product. 1 Flour Tortillas 1/4" (6.4 mm) Strips 1 x 1" (25.4 x 25.4 mm) Squares 2 3 Pita Chips 2 x 2" (50.8 x 50.8 mm) ® The Global Leader in Food Cutting Technology www.urschel.com | * [email protected] You are invited to test cut your product Urschel has a complete network of test facilities and experienced service and sales representatives around the world ready to work for you on any size reduction application. Contact your local Urschel representative to schedule a comprehensive, no-obligation test cut today at www.urschel.com. Urschel, Flat-V, Affinity, DiversaCut, DiversaCut Sprint, Comitrol, TranSlicer, and MicroSlice are registered trademarks of Urschel. ™ DiversaCut 2110A pending. The Model M6 may contain parts protected by U.S. Patent No. 6148709. †† Julienne knife is protected by U.S. Patent nos. 5896801 and 6460444. Shear edge is protected by U.S. Patent nos., 6792841, 6920813. MicroSlice is protected by U.S. Patents nos. 5992284, 6148702, 6148709, 7178440, 7721637, and EP1042107. ® ßß L2683 | AUGUST 2014 | (s.s. L2561)
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