Vibrating subsoiler engl

Operating manual
SUBSOILER
TLK 883 / TLK 884
One shank & Two shanks
Manufacturer:
Clemens & Co.GmbH
Maschinenfabrik
Rudolf-Diesel-Straße 8
54516 Wittlich / Mosel
Machine No.:
Subsoiler
-1-
List of contents :
Page:
1.
Foreword
3
2.
Machine description
4
3.
Machine operation
5
- Before initial commissioning
- Attachment to tractor
5
5
4.
Maintenance and servicing
6
5.
Notes on safety
7
6.
Technical data
8
- Meaning of the reference and warning symbols used
- Declaration of conformity
7.
9
10
11
Spare parts list
Note:
The manufacturer is not liable, or only to a limited extend, if the operating manual is not
observed or if inadmissible spare parts are used.
Furthermore, no modifications, attachments and conversions to the machine which could impair
the safety and be undertaken without the manufacturer’s consent.
Subject to technical change without notice !
© 2001 CLEMENS & Co. GmbH
All rights reserved.
Subsoiler
-2-
1. Foreword:
Dear Customer,
You have purchased a CLEMENS subsoiler with vibrating share and you have therefore
decided in favour of a good solution for the long-lasting and thorough fracturing of
compacted areas in the subsoil.
With the CLEMENS subsoiler you will achieve intensive fracturing and thus optimum
aeration. As a result the maximum water storage capacity is increased and nutrients are
made more readily available again for your plants.
In order to be able to operate the subsoiler (with one and two shares) properly, safely and
correctly, this operating manual must be read before commissioning and the instructions
provided followed conscientiously.
Please study how to use the subsoiler before putting it into operation.
General note :
- The subsoiler may only be operated when all the protective facilities and safety-related
devices are installed and operable.
- Faults which may reduce the machine safety are to be rectified without delay by
qualified staff.
Subsoiler
-3-
2. Machine description:
The CLEMENS subsoiler mainly consists of the following components:
- Frame
- Eccentric drive, for TLK-884 over angular gear
- Vibrating share
- Gauge wheel / land roller
- Jack stand
The two designs of the subsoiler (with one or two shares) are p.t.o. driven (max. 540
rpm). A vibrating share located at the lower end of the vibrating wing executes a rocking
motion while in the ground thus fracturing the soil.
The rotary motion is transmitted from the p.t.o. shaft to the vibrating wing by an angular
gearbox. The rotary motion of the cardan shaft is converted into a to-and-fro movement of
the vibrating share by means of an eccentric disc.
For parking after work, two plug-in supports are mounted on the subsoiler with one
vibrating wing.
One plug-in support is provided for the subsoiler with two vibrating wings.
Fig. TLK 1-shank
Frame
Eccentric gear
Gauge
wheel
Vibrating
share
Jack stand
Subsoiler
-4-
3. Machine operation:
All maintenance and repair work may only be performed with the cardan shaft
uncoupled.
* Before initial commissioning:
- Check to see whether the length of the cardan shaft matches your type of tractor.
- Carefully study the operating manual of the subsoiler and familiarise yourself with the
operation of the equipment.
* Attachment to the tractor:
- The subsoilers are to be installed so that the frame is aligned horizontally. You obtain
this setting by adjusting the top link.
- The p.t.o. speed must not exceed 540 rpm. This is very important, especially with
tractors which are fitted with a replaceable p.t.o. shaft, thus enabling you to operate
equipment at a speed of 1000 rpm.
The subsoilers are only rated for a speed of 540 rpm.
- The p.t.o. should not be activated until the vibrating share is already several centimetres
in the ground.
- To obtain optimum work performance, the travel speed during operations should be
max. 4 km/h.
Subsoiler
-5-
4. Maintenance and care:
The CLEMENS subsoiler is designed so that it requires a minimum of maintenance and
care.
However, the following points should be observed:
- After the first 5 hours of operation, all the screws are to be checked for a tight fit.
Afterwards check them every 10 hours of operation.
- Repair and maintenance work may only be performed when the cardan shaft is
uncoupled from the tractor.
- The subsoilers should be lubricated at regular intervals. This is primarily based on the
degree of use. If the subsoilers are used frequently and in very sandy ground, the grease
nipples should be lubricated every four hours.
A total of nine grease nipples are provided on the single-share subsoiler (TLK 883), one
of which is located on the bearing pedestal. Two grease nipples are located on the bearing
bolts. A total of five grease nipples are arranged on the eccentric and articulated joint and
one grease nipple is installed behind the guard on the eccentric drive.
- Only two hydraulic-type nipples are to be lubricated on the double-share subsoiler; they
are located on the left and right of the eccentric shaft.
- For raising the subsoiler with lifting tackle, we recommend the use of a commercially
available load belt to suit the load in question.
This load belt should be attached to the top link bolt and to the rear tie-bar. In the case of
the double-share subsoiler the load belt must not be slung around the two plastic guards
on the drive shafts as this could cause damage.
- The vibrating share and the point mount brackets of the subsoiler are replaceable. Care
should be taken to ensure that the points are replaced in good time so that the bearing
components are not exposed to wear. The special protective sleeves around the bearing
bolts should be replaced when a small amount of play occurs.
- The oil in the angular gearbox on the subsoiler TLK 884 is to be changed after about 200
hours of operation. (For oil designation and quantity, see section 6: “Technical data and
connections”)
- During cleaning with a high-pressure cleaner care should be taken to ensure that, if
possible, the high-pressure jet may not be aimed at the bearings or shaft seals of the
angular gearbox as this may result in damage and thus shorten the service life of your
subsoiler.
-
Subsoiler
For repairs to your subsoiler, you should go to a specialised workshop or contact the
CLEMENS customer service.
-6-
5. : Notes on safety:
When working with the subsoiler, special requirements are to be placed on the
driver as regards safety aspects:
- Never allow the subsoiler to be used by anyone who is unfamiliar with the notes on
safety.
- No one may remain on the subsoiler during work or transport; this also applies to short
distances.
- During travel on public roads correct lighting of the subsoiler must be ensured in
accordance with the German Regulations Authorising the Use of Vehicles for Road
Traffic [StVZO] (especially at night). (Recommendation: Use light fittings which can be
removed!).
- Never crawl under the raised subsoiler!
- Repair work may only be performed when the cardan shaft is uncoupled from the
tractor.
- During work no one may remain within a radius of about 10 metres from the subsoiler.
- When the subsoiler is parked after work, it must be ensured that the support(s) is(are)
inserted and secured with locking pins. Moreover, the subsoiler may only be parked on
flat firm ground.
- The accident prevention regulations of the employers’ liability insurance association
must be observed!
Subsoiler
-7-
6. Technical data and connections :
TLK 883
TLK 884
Working depth
max. 600 mm
max. 600 mm
Horsepower requirement
approx. 40 hp
approx. 80 hp
Approx. weight
260 kg
610 kg
Max. p.t.o. speed
540 rpm
540 rpm
Overall width
670 mm
1480 mm
Vibrating share width
360 mm
360 mm
Gear oil
-------------------
SAE 90 / 0.85 litres
- Distance between shares on the TLK 884 : 1450 mm and 1150 mm
- Overall width of the TLK 884 (measured from outer edge of vibrating share): 1810
mm
Subsoiler
-8-
* Meaning of the instructions and warning symbols used on the
Subsoiler
Manufacture in accordance with the
European standards and directives
With CE-Number
Max. p.t.o. speed
must not exceed 540 rpm.
Warning!
Beware of danger
Subsoiler
-9-
EC Declaration of Conformity
In line with the EC Directive 89/392/EEC „Machines“, Annex II AC
Manufacturer :
CLEMENS & Co. GmbH
Maschinenfabrik
Rudolf - Diesel - Straße 8
54516 Wittlich / Mosel
Germany
We herewith declare that the design of
Machine type :
single-share subsoiler (TLK 883)
single-share subsoiler (TLK 884)
complies with the following relevant provisions (Directives):
Machinery Directive
Amendment Directives
89/392/EEC
AB1.EC No. L 183/9
91/368/EEC
93/44/EEC
93/68EEC
The following harmonised standards were applied:
DIN EN 292-Part 1
DIN EN 292-Part 2
The following national technical standards and specifications were applied:
DIN v 8418
pr DIN EN 708
DIN 11001-Part 6
Details on the authorised signatory:
Name, forename:
Clemens, Bernd
Position:
Managing director
Wittlich, 19.06.2006
City, Date
Subsoiler
____________________________
legally binding signature
- 10 -
7. Spare parts list:
Customer service address:
Clemens & Co. GmbH
Maschinenfabrik
Rudolf - Diesel - Straße 8
54516 Wittlich
Tel.: 06571 / 929 - 00
Fax.: 06571 / 929 - 192
Subsoiler
- 11 -
Spare parts list
Swing bearing, TLK 1shank
1
7
Pos.
3
2
6
6
Specification
Measurements
7
5
Quantity
4
Article No.
1
Rocker
1
CL 883.034100
2
Socket Pin
2
CL 883.034200
3
Distance plate
4
CW007.003800
4
Hexagon screw
galv.
M 8x16 DIN 933
2
093308016
5
Washer
galv.
Ø 8,4 DIN 125
2
012508
6
Bushing
2525 P20
2
CW550.007700
7
Disk
2
CW007.007600
Subsoiler
- 12 -
Spare parts list
Frame (TLK 1-shank)
8
16
1
18
11
5
9
7
6
12
15
10
14
4
13
3
12
Subsoiler
17
2
- 13 -
17
Pos.
Specification
Measurements
Quantity Article No.
1
Frame
1
CL 883.011000
2
Bearing bolt
1
CL 883.014000
3
Clamping bolt
1
CL 883.013000
4
Clamping bolt
1
CL 883.012000
5
Bow
1
CL 883.010001
6
Hexagon nut
M24x1,5 DIN 934
3
093424015 s
7
Hexagon nut
M24x1,5 DIN 439/936
3
093624015 s
8
Hexagon nut
galv.
M20 DIN 934
1
093420
9
Hexagon nut
galv.
M20x60 DIN 933
1
093320060
10
Draft link bolt, complete
2
CW560.006000
11
Upper link bolt, complete
1
CW003.001700
12
Clamping pin
4
CW520.004200
13
Support, right-hand-side
1
CA 883.051000
14
Support, left-hand-side
1
CA 883.052000
15
Washer
galv.
Ø 25 DIN 125
3
012525
16
Spring washer
galv.
Ø A20 DIN 127
1
012720
17
Lubricating ring
SFG 8x1
2
CW570.000100
18
Forelock
Ø4
1
CW520.000400
Subsoiler
Ø 9,5
galv.
- 14 -
Spare parts list
Eccentric drive (TLK 1-shank)
3
2
8
11
7
14
16
9
4
8
1
5
15
Positions 6 and 7
not shown !
10
8
12
13
20
Subsoiler
18
17
19
- 15 -
4
6
Pos.
Specification
Measurements
Quantity Article No.
1
Bearing case
1
CL 883.031100
2
Crank shaft
1
CL 883.031200
3
Distance sleeve
1
CL 883.031001
4
Deep groove ball bearing
6211 RSR
2
CW540.030300
5
Deep groove ball bearing
6211
1
CW540.030400
6
Groove nut
GUK 55x2
1
CW500.015000
7
Groove nut
GUK 40x1,5
1
CW500.015100
8
Lubricating nipple
SFG 8x1
4
CW570.000100
9
Connecting rod
1
CL 883.032100
10
Bolt
1
CL 883.032200
11
Cover
1
CL 883.032001
12
Hexagon nut
galv.
M 8x16 DIN 933
1
093308016
13
Washer
galv.
Ø 8,4 DIN 125
1
012508
14
Circlip ring
J Ø90x3 DIN 472
1
047290 s
15
Shaft sealing
BA Ø50/72x8 DIN 6504
1
CW780.025900
16
Spherical roller bearing
21308
1
CW540.030500
17
Universal joint
1
CL 883.033100
18
Bushing
2525 P20
2
CW550.001700
19
Bushing
2530 P20
3
CW550.001800
20
Distance plate
2
CW007.003800
Subsoiler
- 16 -
Spare parts list
Vibrating share (TLK 1-shank)
8
14
15
16
13
1
2
7
5
5
12
12
11
4
3
6
11
10
9
Subsoiler
10
9
- 17 -
Pos.
Specification
Measurements
Quantity Article No.
1
Subsoiler sword
1
CA 883.041000
2
Drive bar
1
CL 883.042000
3
Oscillating wing
1
CL 883.043000
4
Point mount bracket
1
CA 883.044000
5
Pin
2
CL 883.040001
6
Wearing plate
1
CA 883.040002
7
Wearing strip
1
CA 883.040003
8
Bushing
2530 P20
3
CW550.001800
9
Hexagon screw
galv.
M10x40 DIN 931
4
093110040
10
Lock washer
galv.
Ø A10 DIN 127
4
012710
11
Countersunk screw
galv.
M12x45 DIN 7991
6
799112045
12
Split bushing
Ø 32 / 25 x 20
6
CW235.322003
13
Lubricating nipple
SFG 8x1
2
CW570.000100
14
Hexagon screw
galv.
M12x50 DIN 931
1
093112050
15
Lock washer
galv.
Ø A12 DIN 127
1
012712
16
Hexagon nut
galv.
M12 DIN 934
1
093412
Subsoiler
- 18 -
Spare parts list
Gauge wheel (TLK 1-shank)
5
1
16
Subsoiler
12
4
11
6
3
- 19 -
13
14
7
2
8
10
9
15
Pos.
Specification
Measurement
Quantitiy Article No.
1
Wheel
1
CW610.000800
2
Clamp
1
CL 903.802000
3
Wheel link
1
CL 903.801000
4
Wheel shaft
1
CW003.006800
5
End bush
1
CW004.001900
6
Insert bush
1
CW004.002000
7
Distance bush
1
CL 903.800001
8
Washer
galv.
Ø22
1
CW520.003400
9
Hexagon nut
galv.
M22 DIN 934
1
093422
10
Clamp strap
1
CW030.000300
11
Washer
galv.
Ø17 DIN 125
1
012517
12
Hexagon nut
galv.
M16 DIN 934
1
093416
13
Hexagon nut
galv.
M12 DIN 934
2
093412
14
Washer
galv.
Ø13 DIN 125
2
012513
15
Hexagon screw
galv.
M12x60 DIN 931
2
093112060
16
Slit pin
Ø6,3x40 DIN 94
1
009463040 s
Subsoiler
- 20 -
Spare parts list
Protection hood (TLK 1-shank)
1
2
Pos.
3
Specification
4
Measurement
Quantity Article No.
1
Protection cover
1
CL 883.035000
2
p.t.o. shaft cover
1
CL 883.030001
3
Disk
1
CL 883.030002
4
Screw
3
CL 883.036000
Subsoiler
- 21 -
Spare parts list
Jack stand and bolts (TLK 2-shanks)
3
1
2
4
6
5
6
5
6
Pos.
Specification
Measurement
Quantity Article No.
1
Jack stand
1
CL 884.051000
2
Pin
1
CW003.012600
3
Locking pin
1
CW520.000400
4
Top link bolt
1
CW003.012800
5
Lower link bolt
2
CW003.012700
6
Locking pin
3
CW520.004200
Subsoiler
Ø4
Ø9,5
- 22 -
Spare parts list
Vibrating share (TLK 2-shanks)
12
13
14
15
17
16
2
1
7
5
5
11
11
6
3
4
Subsoiler
9
9
8
8
10
- 23 -
10
Pos.
Specification
Measurement
Quantity Article No.
1
Subsoiler sword
1
CA 883.041000
2
Drive bar
1
CL 884.031000
3
Vibrating wing
1
CL 883.043000
4
Point mount bracket
1
CA 883.044000
5
Pin
2
CL 883.040001
6
Wearing plate
1
CA 883.040002
7
Wearing strip
1
CA 883.040003
8
Hexagon screw
M10x40 DIN 931
4
093110040
9
Lock washer
Ø A10 DIN 127
4
012710
10
Countersunk screw
M12x45 DIN 7991
6
799112045
11
Split bushing
Ø 32 / 25 x 20
6
CW235.322003
12
Hexagon screw
M24x90 DIN 931
3
093124090 s
13
Hexagon nut
M24 DIN 985
3
098524
14
Lock washer
Ø A24 DIN 127
3
012724
15
Hexagon screw
galv.
M12x50 DIN 931
1
093112050
16
Hexagon nut
galv.
M12 DIN 934
7
093412
17
Lock washer
galv.
Ø A12 DIN 127
7
012712
Subsoiler
galv.
galv.
galv.
- 24 -
Spare parts list
Drive (TLK 2-shanks)
Pos.
Specification
Measurement
Quantity Article No.
1
Crank shaft
2
CL 884.021000
2
End cap
2
CL 883.032300
3
Protection tube
2
CL 884.020001
4
Gear box
1
CW810.000200
5
Shield
1
CW600.007300
6
Deep groove ball bearing
6312 – 2 RS 1
2
CW540.032400
7
Circlip ring
J Ø130x4 DIN 472
2
0472130 s
8
Circlip ring
A Ø60 DIN 471
2
047160 s
9
Swivel bearing
21308
2
CW540.030500
10
Circlip ring
J Ø90x3
2
047290 s
11
Shaft seal
50 / 80 x 8 DIN 3760
2
CW780.024800
12
Nylon spanner nut
GUK 40x1,5
2
CW500.015100
13
Hexagon nut
galv.
M16x40 DIN 933
4
093316040
14
Lock washer
galv.
Ø A16 DIN 127
4
012716
15
Lubricating ring
SFG 8x1
2
CW570.000100
16
Hexagon screw
M 6x10 DIN 933
6
093306010
Subsoiler
galv.
- 25 -
Spare parts list
Support roller (TLK 2-shanks)
3
2
1
12
12
9
10
11
6
9
10
11
8
8
6
5
6
4
Pos.
7
13
7
Specification
Measurement
4
Quantity Article No.
1
Shaft bracket, right-hand side
1
CL 884.041000
2
Shaft bracket, left-hand side
1
CL 884.042000
3
Pipe roller
1
CL 884.043000
4
Guide bushing
2
CL 884.040001
5
Shaft
1
CL 884.040002
6
Hexagon screw
galv.
M20x80 DIN 931
4
093120080
7
Hexagon nut
galv.
M20 DIN 985
2
098520
8
Hexagon nut
galv.
M20 DIN 934
2
093420
9
Hexagon screw
galv.
M12x50 DIN 931
8
093112050
10
Washer
galv.
Ø13 DIN 125
8
012513
11
Hexagon nut
galv.
M12 DIN 934
8
093412
12
Bearing assembly
UCFC 207
2
CW540.025200
12.1
Bearing seat
FC 207
2
CW540.025201
12.2
Bearing
UC 207
2
CW540.025202
Ø10x60 DIN 1481
1
148110060
13
Clamping sleeve
Subsoiler
galv.
- 26 -
6