3640E/3840E/4240E Parts Manual

Transcription

SL3640E
SL3840E (EU)
SL4240E
SL4240E (EU)
®
Form No.
917161
Revision H
06/12
PARTS MANUAL
Skid-Steer Loaders
Introduction
For your safety and continued proper operation,
use only genuine GEHL® service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit
model number and serial number.
The model and serial number decal for this unit is
located on the left chassis upright. “Right” and
“Left” are determined from a position sitting on
the seat and facing forward.
Manitou Americas, Inc. reserves the right to make
changes or improvements in the design or construction of any part of the unit without incurring
the obligation to install such changes on any previously delivered units.
NOTE: Purchase equivalent, quality tires for your
loader. Contact your dealer for replacement tire
information.
NOTE: Replacement batteries are not provided by
the GEHL Company. For battery specifications
see “Electrical-Chassis” chapter. ALL REPLACEMENT BATTERIES MUST BE PURCHASED
LOCALLY.
Refer to the abbreviations table located on this
page for the various fastener descriptions. Standard attaching hardware torque values are also
provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number
description in parenthesis.
Items shown in the parts list that do not have part
numbers are shown for reference purposes only
and are NOT available for purchase.
Dimensions are in inches unless otherwise specified.
NOTE: The following abbreviations and symbols
may be used herein:
A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly
AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
CCA . . . . . . . . . . . . . . Cold Cranking Amperage
CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
FOPS . . . . . . Falling Object Protective Structure
GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High Flow
HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
N/A . . . . . . . . . . . . . . . . . . . . . . .Not Applicable
NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
N•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meter
NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
PN . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number
POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .Required
ROPS . . . . . . . . . .Roll Over Protective Structure
RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Straight
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
GEHL is a registered trademark of Manitou Americas, Inc.
TABLE OF CONTENTS
DESCRIPTION
PAGE
SECTION A: MAIN LOADER COMPONENT
Chassis and Fenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ROPS/FOPS Structure/Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Hydraulics - Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydraulics - Liftarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Controls - Traction and Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
SECTION B: HYDRAULIC COMPONENTS
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Drive Motor and Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Tandem Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Solenoid Valve - Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
(continued on next page)
TABLE OF CONTENTS
DESCRIPTION
PAGE
SECTION C: KITS AND ACCESSORIES
Filter Chart, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Rear View Mirror Kit 806894 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Self-Leveling Valve Kit 810709 (see also Self-Leveling Valve Kit 811204 below) . . . . . . . . . 147
Cab - Door with Wiper & Washer Kit 808265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Cab Door 246-26748 Service Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Cab - Impact Resistant Door Kit 808382 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Impact Resistant Door 246-26755 Service Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . 151
Horn Kit 808274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Four Point Lifting Kit 808273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical Disconnect Switch Kit 808240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Engine Block Heater Kit 805855 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Cab - Sliding Side Windows Kit 808266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Strobe Light Kit 808279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Interior Dome Light Kit 808271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Cab - Door Interlock Kit 830600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Coolant Temperature Gauge Kit 810212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Single Point Lift Kit 810834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Engine Auto Shutdown Kit 808270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Cab - Heater/Defroster Kit 810739 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Pre-Cleaner Kit 810737. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Suspension Seat Kit 810422 and Standard Seat Kit 810423. . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Cab - Sound Suppression Kit 810738 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Backup Alarm Kit 810740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Lock Valve Kit 810721 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression Kits 192635/192636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Rear Counterweight Kit 808383 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Universal Radio Kit 810946 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Self-Leveling Valve Kit 811204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Rear Wiper Kit 811659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Cab - Vinyl Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808268
Cab - Vinyl Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808694
Cab - Vinyl Side Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808695
3” Seat Belt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808278
Side Windows Kit - Half Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490-33549
Catalytic Converter - 3-Cylinder Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 810772
Catalytic Converter - 4-Cylinder Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 808442
SECTION D: SCHEMATICS
Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Door - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Heater - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
169
172
173
174
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Attachment Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Radiator/Cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Hydraulics - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydraulics - Liftarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydraulics - Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Controls - Traction and Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
SECTION A: MAIN LOADER COMPONENTS
SECTION A: MAIN LOADER COMPONENTS
CHASSIS
3640 Models: SN 003301 and Up
62
46
64
64
41
52
67
28
48
3
60
9
6
1
72
39
NOTE 1
51
22
40
1
6
62
70
47
44
16
21
10
71
20
71
52
52
34
23
5
30
62
52
43
24
6
62
27
42
26
25
69
14
45
23
4
71
61
37
52
50
3
29
69
62
63
59
12
31
66
38
49
65
68
13
15
7
63
7
69
57
58
13
17
50
53
8
36 56
54
15
7
69
19
35
55
11
33
69
18
69
32
NOTE
1. USE WIRE TIE TO CONTROL POSITION
OF CABLE. KEEP AWAY FROM GEAR PUMP.
191853_191578
1
917161/HP0612
PRINTED IN USA
63
CHASSIS
Ref.
No.
Part
No.
Quantity
Description
36/3840
4240
1
2
3
4
5
055648
062023
064260
067847
068034
TIE/WIRE
CLAMP/HOSE #M5
NUT/HEX 5/16
NUT/HEX 3/8
NUT/HEX 1/2
2
1
2
1
1
2
1
2
1
1
6
7
8
9
10
070634
070856
071706
075858
076588
NUT/HEX SERRATED LOCK 1/4
NUT/SERRATED LOCK 3/8
NUT/LOCK 1/2
DIPSTICK/OIL
SCREW/FLANGE WHIZLOCK 3/8 X 3/4
6
7
2
1
-
8
7
2
1
3
12
13
651648
076589
651648
090-32511
113839
SCREW/HEX WASHER HEAD THREAD FORMING 5/16 X 3/4
SCREW/CAP HEX FLANGE LOCKING 3/8 X 1
HANDLE/THROTTLE
SEAL/BULB
3
2
1
2
2
1
2
14
15
16
17
18
114665
122348
122485
124078
131522
SPRING/COMPRESSION
SEAL/SHROUD
STUD/BALL
WASHER/BELLEVILLE 3/8
PLUG SAE12
1
2
2
3
2
1
2
2
3
2
19
20
21
22
23
131529
131940
132293
132493
134853
PLUG SAE08
BUSHING
SPRING/GAS
CLIP/GAS SPRING
NUT/SPIRALOCK™ 1/2
3
1
1
2
2
2
1
1
2
2
24
25
26
27
28
136251
137797
140931
170-34770
184023
CLIP/RETAINING
NUT/SERRATED FLANGE #10
STRIP/TRIM
FILTER/VENT
HANDLE/GRAB HANDLE
1
2
2
1
1
1
2
2
1
1
29
30
184664
187663
188413
132051
187889
PIN/LOCK
TANK/FUEL
TANK/FUEL
CAP/FUEL
COVER/AXLE ACCESS
1
1
1
4
1
1
1
4
32
33
34
35
187915
187917
188093
188976
188893
PAN/BELLY
COVER/CHAINCASE ACCESS
BRACKET/EXHAUST
PLATE/COVER
PLATE/COVER
1
2
1
1
2
2
1
-
36
37
38
39
189144
189574
189580
189724
187922
STOP/DOWN
DOOR/REAR
GRILLE
COVER/ENGINE
COVER/ENGINE
2
1
1
1
2
1
1
1
-
11
31
Parts Listing Continued On Next Page
PRINTED IN USA
917161/HP0612
2
CHASSIS
62
46
64
64
41
52
67
28
48
3
60
9
6
1
72
39
NOTE 1
51
22
40
1
6
62
70
47
44
16
21
10
71
20
71
52
52
34
23
5
30
62
52
43
24
6
62
27
42
26
25
69
14
45
23
4
71
61
37
52
50
3
29
69
62
63
59
12
31
66
38
49
65
68
13
15
7
63
63
7
69
57
58
13
17
50
53
8
36 56
54
15
7
69
19
35
55
11
33
69
18
69
NOTE
1. USE WIRE TIE TO CONTROL POSITION
OF CABLE. KEEP AWAY FROM GEAR PUMP.
32
191853_191578
3
917161/HP0612
PRINTED IN USA
CHASSIS
(continued from previous page)
Ref.
No.
Part
No.
Quantity
Description
36/3840
4240
40
41
42
43
44
189725
189727
189832
189833
190033
FLANGE/SIDE RAIL
BRACKET/LOCK
ROD/LATCH
LATCH/MOUNT
SUPPORT/ENGINE COVER
2
1
1
1
-
2
1
1
1
1
45
46
47
48
49
190045
190160
190789
190790
191194
LATCH/REAR DOOR
VENT/REMOTE
BRACKET/TOP DOOR RIGHT
BRACKET/TOP DOOR LEFT
PLATE/VALVE MOUNT
1
1
1
1
1
1
1
1
1
1
50
51
52
53
191851
191579
192344
210-19470
210-19533
WELDMENT/CHASSIS
WELDMENT/CHASSIS
WELDMENT/KICK PLATE
NUT/LOCK FLANGE 5/16
NUT/HEX FLANGED CENTERLOCK 3/8
1
1
7
1
1
1
11
1
54
55
56
57
58
310-32585
330-33797
360-32599
400-32476
420-13731
SCREW/CAP FLAT HEAD 1/2 X 1-1/2
COVER/CLEAN OUT ACCESS
SHIM
WASHER/FRICTION
BUMPER/RUBBER
2
1
3
1
1
2
1
3
1
1
59
60
61
62
63
420-34900
420-34933
650585
650687
650704
GRIP
HOSE
SCREW/CAP 1/2 X 2
BOLT/CARRIAGE 5/16 X 3/4
BOLT/CARRIAGE 3/8 X 1
1
1
1
7
6
1
1
1
11
6
64
65
66
67
68
650771
650786
650811
650815
650834
BOLT/CARRIAGE 3/8 X 1-1/4
SCREW/MACHINE #10 X 3/4
6
1
1
2
1
8
1
1
2
1
69
70
71
72
651648
653005
654009
654024
SCREW/CAP HEX HEAD THREAD FORMING 5/16 X 3/4
NUT/HEX 1/4
WASHER/FLAT 1/2
WASHER/LOCK 5/16
57
2
3
2
52
2
3
1
Ref.
No.
1
2
3
4
Part
No.
070856
330-33768
330-33769
650790
PRINTED IN USA
Quantity
Fenders
Description
FENDER/LEFT
FENDER/RIGHT
8
1
1
8
917161/HP0612
4
CHASSIS
3640 Models: SN 003300 and Before
65
65
27
61
51
3
6
72
42
21
43
63
6
50
47
16
20
5
29
63
69
10
22
71
71
19
52
52
35
52
46
23
6
63
31
45
25
24
62
14
48
22
4
71
40
52
32
69
36
3
69
64
39
59
28
63
68
13
15
7
64
67
41
7
30
69
66
12
57
53
58
13
56
15
36
8
38 55
54
7
69
37
34
18
69
17
11
63
44
49
52
60
9
69
33
1
70
26
189394_189135
5
917161/HP0612
PRINTED IN USA
64
CHASSIS
Ref.
No.
Part
No.
Quantity
Description
3640/3840
4240
1
2
3
4
5
055648
062023
064260
067847
068034
TIE/WIRE
CLAMP/HOSE #M5
NUT/HEX 5/16
NUT/HEX 3/8
NUT/HEX 1/2
1
1
2
1
1
1
1
2
1
1
6
7
8
9
10
070634
070856
071706
075858
076588
NUT/LOCK 1/2
DIPSTICK/OIL
6
8
2
1
3
8
8
2
1
3
11
12
13
14
651648
076589
090-32511
113839
114665
SCREW/CAP HEX FLANGE LOCKING 3/8 X 1
HANDLE/THROTTLE
SEAL/BULB
SPRING/COMPRESSION
2
1
2
1
2
1
2
1
15
16
17
18
19
122348
122485
131522
131529
131940
SEAL/SHROUD
STUD/BALL
PLUG SAE12
PLUG SAE08
BUSHING
2
2
2
3
1
2
2
2
2
1
20
21
22
23
24
132293
132493
134853
136251
137797
SPRING/GAS
CLIP/GAS SPRING
CLIP/RETAINING
NUT/SERRATED FLANGE #10
1
2
2
1
2
1
2
2
1
2
25
26
27
28
29
140931
170-34770
184023
184664
188413
STRIP/TRIM
FILTER/VENT
HANDLE/GRAB HANDLE
PIN/LOCK
TANK/FUEL
2
1
1
1
1
2
1
1
1
-
30
31
32
187663
132051
187889
187907
187908
TANK/FUEL
CAP/FUEL
COVER/AXLE ACCESS
PLATE/KICK
PLATE/FLOOR
1
4
1
1
1
1
4
1
1
187915
187917
188093
187755
188898
PAN/BELLY
COVER/CHAINCASE ACCESS
BRACKET/EXHAUST
WELDMENT/CHASSIS
WEDLMENT/CHASSIS
1
2
1
-
1
2
2
1
33
34
35
36
PRINTED IN USA
917161/HP0612
6
CHASSIS
65
65
27
61
51
3
6
72
42
21
43
63
6
50
47
16
20
5
29
63
69
10
22
71
71
19
52
52
35
52
46
23
6
63
31
45
25
24
62
14
48
22
4
71
40
52
32
69
36
3
69
64
39
59
28
63
68
13
15
7
64
67
41
7
30
69
66
12
57
53
58
13
56
15
36
8
38 55
54
7
69
37
34
18
69
17
11
63
44
49
52
60
9
69
33
1
70
26
189394_189135
7
917161/HP0612
PRINTED IN USA
64
CHASSIS
Ref.
No.
37
Part
No.
Quantity
Description
3640/3840
4240
188893
188976
189144
189378
189574
PLATE/COVER
PLATE/COVER
STOP/DOWN
BRACKET/VALVE MOUNT
DOOR/REAR
1
2
1
1
1
2
1
1
43
44
189580
187922
189724
189725
189727
GRILLE
COVER/ENGINE
COVER/ENGINE
FLANGE/SIDE RAIL
BRACKET/LOCK
1
1
2
1
1
1
2
1
45
46
47
48
49
189832
189833
190033
190045
190160
ROD/LATCH
LATCH/MOUNT
SUPPORT/ENGINE COVER
LATCH/REAR DOOR
VENT/REMOTE
1
1
1
1
1
1
1
1
1
50
51
52
53
54
190789
190790
210-19470
210-19533
310-32585
BRACKET/TOP DOOR RIGHT
BRACKET/TOP DOOR LEFT
SCREW/CAP FLAT HEAD 1/2 X 1-1/2
1
1
7
1
2
1
1
11
1
2
55
56
57
58
59
360-32599
400-32242
400-32476
420-13731
420-34900
SHIM
WASHER/SPRING
WASHER/FRICTION
BUMPER/RUBBER
GRIP
3
2
1
1
1
3
2
1
1
1
60
61
62
63
64
420-34933
650548
650585
650687
650704
HOSE
SCREW/MACHINE ROUND HEAD #10 X 1/2
SCREW/CAP 1/2 X 2
1
2
1
7
7
1
2
1
11
7
65
66
67
68
69
650771
650786
650811
650834
651648
SCREW/CAP HEX HEAD THREAD FORMING 5/16 X 3/4
6
1
1
1
56
8
1
1
1
54
70
71
72
653005
654009
654024
NUT/HEX 1/4
WASHER/FLAT 1/2
WASHER/LOCK 5/16
2
3
2
2
3
1
38
39
40
41
42
PRINTED IN USA
917161/HP0612
8
CHASSIS
Backup Alarm Components
9
HAND AND FOOT CONTROLS
4
9
5
3
10
2
7
6
8
1
T-BAR CONTROLS
190131_190132
9
917161/HP0612
PRINTED IN USA
CHASSIS
Ref.
No.
Part
No.
Quantity
T-Bar
Description
1
2
3
4
5
070856
090-32433
134588
140880
189856
SWITCH
ALARM/BACKUP
BRACKET/BACKUP ALARM
1
1
4
1
1
6
7
8
9
10
040-33629
191362
650488
650758
310-32624
PLATE/MOUNTING SWITCH
BRACKET/ALARM
SCREW/CAP 3/8 X 3/4
SCREW/CAP SELF-TAPPING #10 X 5/8
1
1
1
4
2
Ref.
No.
Part
No.
Quantity
Hand/Foot
Description
1
2
3
4
5
070856
090-32433
134588
140880
189856
SWITCH
ALARM/BACKUP
BRACKET/BACKUP ALARM
2
2
4
1
1
6
7
8
9
10
040-33629
191362
650488
650758
310-32624
PLATE/MOUNTING SWITCH
BRACKET/ALARM
SCREW/CAP 3/8 X 3/4
SCREW/CAP SELF-TAPPING #10 X 5/8
2
2
2
4
4
PRINTED IN USA
917161/HP0612
10
ROPS/FOPS STRUCTURE/INTERIOR
26
43
47
27
7
51
38
37
17
14
36
46
51 10
9
24
44
49
51
7
22
28
40
41
30
39
6
50
5
29
5
51
32
23
34
35
33
20
19
25
53
8
18
46
52
1
45
12
3
15
4
2
13
31
16
21
48
11
42
410271
11
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
030-31905
030-31960
030-31961
045-31500
057557
SCREW/SHOULDER HEX SOCKET HEAD 2-1/2 X 3/8
SCREW/SHOULDER HEX SOCKET HEAD 1/2 X 1
SCREW/SHOULDER HEX SOCKET HEAD 1-1/4 X 3/8
BUSHING/OILITE
WASHER/FLAT 17/32
1
1
1
4
4
6
7
8
9
10
064543
067750
067823
070634
070634
MOUNTING/ISOLATOR
NUT/SPEED 1/4
NUT/LOCK NYLON INSERT 5/8
2
7
2
3
11
11
12
13
14
15
071701
071703
071706
072490
090-32533
NUT/LOCK 5/16
NUT/LOCK 3/8
NUT/LOCK 1/2
ISOLATOR/ROPS
WELDMENT/ROPS SUPPORT
1
1
1
2
1
16
17
18
19
20
090-32534
090-32536
131945
132166
132294
WELDMENT/ROPS LATCH
PLATE/UPRIGHT SUPPORT
BUSHING
TAG/RIP CORD
RING
1
2
2
1
1
21
22
23
24
25
170-35072
192194
210-19532
210-32133
240331
GAS SPRING/ROPS
HOLDER/MANUAL
NUT/HEX FLANGE CENTERLOCK 1/2
NUT/FLAT 1/4
WELDMENT/ROPS
1
1
2
3
1
26
27
28
29
30
310-15859
330-33763
330-33772
330-33773
330-33774
SCREW/MACHINE PHILIPS TRUSS HEAD 1/4 X 3/4
INSTRUMENT PANEL/LEFT
SHIELD/HARNESS
PLATE/HEATER SEAL
COVER/SEATPLATE
8
1
1
1
1
31
32
33
34
35
380-32407
400-30803
420-34480
420-36120
420-36133
SPRING/EXTENSION
WASHER/FLAT 17/32
STRIP/LOCKING
REAR WINDOW/ROPS
SEAL/WINDOW
1
2
1
1
1
36
37
38
39
40
420-36142
420-36143
420-36144
420-36145
420-36146
FOAM/ROPS HEADLINER
FOAM/ROPS REAR PANEL
FOAM/SIDE LEFT/ROPS
FOAM/SIDE LEFT/ROPS
FOAM/SIDE RIGHT/ROPS
1
1
1
1
1
41
42
43
44
45
420-36147
420-36152
420-36166
650315
650448
FOAM/SIDE RIGHT/ROPS
SPONGE RUBBER/SEAT PLATE
WINDOW/TOP
SCREW/MACHINE HEX WASHER HEAD 1/4 X 1
SCREW/CAP 1/4 X 3/4
1
1
1
2
1
46
47
48
49
50
650499
650542
650577
650748
650850
SCREW/CAP 5/8 X 5-1/2
SCREW/CAP 1/4 X 1/2
2
1
1
3
2
51
52
53
650943
654002
654012
SCREW/MACHINE TRUSS HEAD SLOTTED 1/4 X 1/2
WASHER/FLAT 1/4
WASHER/FLAT 5/8
18
1
2
PRINTED IN USA
917161/HP0612
12
46
28
50
29
8
54
41
40
18
26
14
39
54 10
5
27
47
52
8
36
30
43
44
32
42
7
53
6
31
6
54
34
25
37
38
35
22
21
19
15
56
9
20
49
55
1
48
24
12
3
16
4
15
2
13
33
17
23
51
11
45
189999
13
917161/HP0612
PRINTED IN USA
49
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
030-31905
030-31960
030-31961
045-31500
050-29352
BOLT/SHOULDER 3/8 X 2-1/2
BOLT/SHOULDER 1/2 X 1
BUSHING/OILITE
TETHER
1
1
1
4
1
6
7
8
9
10
057557
064543
067750
067823
070634
WASHER/FLAT 17/32
MOUNTING/ISOLATOR
NUT/SPEED
NUT/LOCK NYLON INSERT 5/8
NUT/LOCK SERRATED 1/4
4
2
7
2
11
11
12
13
14
15
071701
071703
071706
072490
076588 a
NUT/LOCK 5/16
NUT/LOCK 3/8
NUT/LOCK 1/2
ISOLATOR/ROPS
1
1
1
2
4
16
17
18
19
20
090-32533
090-32534
090-32536
120-32992
131945
SUPPORT/ROPS
LATCH/ROPS
BRACKET/DOME LIGHT
ROPS/FOPS
BUSHING
1
1
2
1
2
21
22
23
24
25
132166
132294
170-35072
189996 a
210-19530
TAG/RIP CORD
RING
GAS SPRING/ROPS
HANDLE/GRAB
NUT/HEX CENTERLOCK 1/2
1
1
1
2
2
26
27
28
29
30
210-32133
210-32147
310-15859
330-33763
330-33772
NUT/FLAT 1/4
NUT/SPECIAL 1/4
SCREW/MACHINE PHILLIPS TRUSS HEAD 1/4 X 3/4
PANEL/INSTRUMENT LEFT
SHIELD/HARNESS
3
3
8
1
1
31
32
33
34
35
330-33773
330-33774
380-32407
400-30803
420-34480
PLATE/HEATER SEAL
COVER/SEAT PLATE
SPRING/EXTENSION
WASHER/FLAT 17/32
STRIP/LOCKING
1
1
1
2
1
36
37
38
39
192194 b
420-35410 a
420-36120
420-36133
420-36142
HOLDER/MANUAL
HOLDER/MANUAL
WINDOW/REAR
SEAL/WINDOW
FOAM/HEADLINER
1
1
1
1
1
40
41
42
43
44
420-36143
420-36144
420-36145
420-36146
420-36147
FOAM/REAR PANEL
FOAM/SIDE LEFT
FOAM/SIDE LEFT
FOAM/SIDE RIGHT
FOAM/SIDE RIGHT
1
1
1
1
1
45
46
47
48
49
420-36152
420-36166
650315
650448
650499
SPONGE RUBBER/SEAT PLATE
WINDOW/TOP
SCREW/MACHINE HEX WASHER HEAD THREAD CUTTING 1/4 X 1
SCREW/CAP 1/4 X 3/4
1
1
2
1
2
50
51
52
53
54
650542
650577
650748
650850
650943
SCREW/CAP 1/4 X 1/2
SCREW/MACHINE TRUSS HEAD SLOTTED 1/4 X 1/2
1
1
3
2
18
55
56
654002
654012
WASHER/FLAT 1/4
WASHER/FLAT 5/8
1
2
a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003450 and Before
b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003451 and Up
PRINTED IN USA
917161/HP0612
14
RESTRAINT BAR
11
14
4
7
18
8
15
6
16
17
5
1
13
2
9
10 12
3
190111
15
917161/HP0612
PRINTED IN USA
RESTRAINT BAR
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
030-31926
045-31500
070634
071703
170-35071
BOLT/SHOULDER 3/8 X 1/2
BUSHING/OILITE
NUT/LOCK 3/8
GAS SPRING/SEAT BAR
2
2
4
2
1
6
192647 b
330-33767 a
193156
193157
122485
BAR/RESTRAINT
BAR/RESTRAINT
SWITCH/PROXIMITY
MAGNET/SWITCH ACTUATOR
STUD/BALL
1
1
1
1
2
10
11
12
13
14
310-15859
330-33760
360-32655
400-32526
420-36132
SCREW/PHILLIPS PAN 1/4 X 3/4
COVER/PIVOT
STOP/RESTRAINT BAR
WASHER/SPECIAL
CLIP/CHRISTMAS TREE
4
2
2
2
8
15
16
17
18
650848
651213
651314
651575
WASHER/FLAT #6
NUT/HEX MACHINE SCREW #5
WASHER/LOCK STAR #6
SCREW/MACHINE #5 X 1/2
8
4
4
4
7
8
9
PRINTED IN USA
917161/HP0612
16
SEAT
Standard Seat
Suspension Seat
183056_183057
17
917161/HP0612
PRINTED IN USA
SEAT
Ref.
No.
1
2
Part
No.
Quantity
Standard Seat
Description
3
137836
184017
184034
184036
184892
NUT/HEX WHIZLOCK M8
SEAT/STANDARD
SWITCH/SEAT STANDARD
RAIL/SLIDE (SET)
BRACKET/SEAT BELT
4
1
1
1
1
4
5
650630
654046
SCREW/CAP 7/16 X 1
WASHER/FLAT 7/16
2
2
Ref.
No.
1
2
Part
No.
137836
184016
184022
184036
PRINTED IN USA
Quantity
Suspension Seat
Description
NUT/HEX WHIZLOCK M8
SEAT/SUSPENSION
SWITCH/SEAT SUSPENSION
RAIL/SLIDE (SET)
4
1
1
1
917161/HP0612
18
SEAT
Seat Belt Option
5
1
4
3
3
4
A
1
2
5
4
2
4
5
1
5
1
4
DETAIL A
183287
19
917161/HP0612
PRINTED IN USA
SEAT
Ref.
No.
1
2
3
Part
No.
Quantity
Description
2” Seat Belt
3” Seat Belt
4
081371
184007
420-36086
420-36087
650630
NUT/HEX LOCK 7/16
TAB/RETRACTOR MOUNT
ASSEMBLY/ SEAT BELT 2"
ASSEMBLY/SEAT BELT 3"
SCREW/CAP 7/16 X 1
3
1
1
3
3
1
1
3
5
654046
WASHER/FLAT 7/16
3
3
PRINTED IN USA
917161/HP0612
20
LIFT ARM
17
6
1
14
1
5
3
8
13
8
15
18
7
15
10
20
21
11
19
2
4
22
16
8
OLDER STYLE
12
3
14
2
15
9
189738
21
917161/HP0612
PRINTED IN USA
LIFT ARM
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
045-31420
045-31438
071703
089079 b
220-32682 a
BUSHING/OILITE
BUSHING/OILITE
NUT/LOCK 3/8
PIN/KLIK
PIN/LYNCH WITH CHAIN
4
4
4
1
1
5
6
7
8
187772
188161
191103 b
189773 a
210-19533
LIFTARM
PIN/LIFTARM
SUPPORT/STEP
STEP
NUT/CENTERLOCK 3/8
1
2
1
1
3
9
10
11
12
13
220-32676
330-33745
330-33746
335-32161
420-36124
PIN/PIVOT
STOP/LIFTARM LEFT
STOP/LIFTARM RIGHT
ROD/WIPER
STOP/RUBBER
2
1
1
2
1
14
15
16
17
18
570002
650493
650704
650818
651648 b
FITTING/GREASE
SCREW/CAP 3/8 X 3
SCREW/CAP 3/8 X 3
SCREW/THREAD FORMING HEX HEAD 5/16 X 3/4
4
2
3
2
4
19
20
21
22
651648 a
653034
654024
210-32183 a
310-32686 a
NUT/JAM 5/16
WASHER/LOCK 5/16
NUT/HEX NYLON INSERT #8
SCREW/BUTTON HEAD #8 X 3/4
6
1
1
1
1
a) Older-style models: March 2006 and Before
b) Newer-style models: March 2006 and Up
PRINTED IN USA
917161/HP0612
22
ATTACHMENT BRACKET
SEE NOTE 1
8
11
5
7
10
SEE
NOTE 1
3
9
15
14
2
4
18
16
13
12
1
SEE NOTE 2
6
17
NOTE:
1. APPLY LOCTITE™ 242 TO
ITEMS 10, 11, AND 18.
2. SPRING PIN TO EXTEND EQUAL
DISTANCE ON EACH SIDE OF
ADAPTOR ROD, BUT NOT BEYOND
FACE PLATE OF WELDMENT.
189714
23
917161/HP0612
PRINTED IN USA
ATTACHMENT BRACKET
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
062756
068034
090-32503
090-32521
123554
PIN/SPRING
NUT/HEX 1/2
HANDLE/ATTACHMENT BRACKET LEFT
HANDLE/ATTACHMENT BRACKET RIGHT
SPRING/COMPRESSION
2
2
1
1
2
6
7
8
9
134219
134594
134874
194960
189613
PIN
ADAPTOR/ROD
ADAPTOR/PUSH ROD
ASSEMBLY/ALL-TACH® COMPLETE
WELDMENT/ALL-TACH®/TWO-PIN
2
2
2
1
1
10
11
12
13
14
310-32678
310-32684
400-20103
400-20715
400-30803
SCREW/SOCKET HEAD 1/2 X 2-3/4
WASHER/SPECIAL
WASHER/FLAT 1-1/4
WASHER/FLAT
2
2
2
2
2
15
16
17
18
400-32252
420-18757
570002
650488
WASHER/CUPPED SPRING
GRIPS
FITTING/GREASE
SCREW/CAP 3/8 X 3/4
2
2
2
2
PRINTED IN USA
917161/HP0612
24
WHEEL DRIVES
3640 Models
3840 Models
ASSEMBLY INSTRUCTIONS
STEP 1. TIGHTEN HEX NUT (653102) TO 100 FT LBS TO
PRESS BEARINGS IN PLACE. USE RUBBER FACED
HAMMER TO APPLY A SHARP BLOW TO OUTSIDE
HUB OF AXLE.
STEP 2. USE NUT RUNNER OR LIKE TOOL TO ROTATE AXLE
5-10 REVOLUTIONS TO HELP SEAT BEARINGS.
SEE ASSEMBLY INSTRUCTIONS
STEP 3. BACK OFF NUT UNTIL WASHER (400-32535) IS FREE
FROM PRESSURE.
19
STEP 4. RE-TIGHTEN NEX NUT (653102) TO 30 FT LBS
AND THEN BACK OFF TO NEAREST SLOT ALIGNMENT
WITH COTTER PIN HOLE. IF NUT SLOT LINES UP
WITH HOLE AT 30 FT LBS USE THAT SLOT.
7
STEP 5. INSTALL COTTER PIN (651160).
4
12
13
APPLY LOCTITE 242
18
11
2
1
8
16
10
TORQUE TO
9 120 FT LBS
17
15
5
14
3
6
189078
25
917161/HP0612
PRINTED IN USA
WHEEL DRIVES
Ref.
No.
Part
No.
Quantity
3640/3840
Description
1
2
3
4
030-31956
044204
044205
080-32287 a
500195
BOLT/HUB 1/2 X 1-35/64
CONE/BEARING
CUP/BEARING
ASSY/ROLLER CHAIN 80K 52 PITCHES (INCLUDES MASTER LINK)
LINK/CONNECTING 80K
12
8
8
2
2
5
6
7
8
080-32290 b
500195
131140
160-32898
190057
LINK/CONNECTING 80K
SEAL/OIL 2-1/4 X 3-11/32
PLATE/MOTOR MOUNT
ASSEMBLY/AXLE AND LUG BOLT
2
2
4
2
4
9
10
11
12
030-20745
210-20746
210-32154
350-17647
350-32578
BOLT/WHEEL
NUT/LUG
NUT/HEX FLANGED TOP LOCK 1/2
O-RING
RING/SNAP INTERNAL
13
14
15
16
17
370-32198
370-32200
400-32535
400-32562
651160
SPROCKET/MOTOR 80-C-13
SPROCKET/AXLE
WASHER/SPECIAL
WASHER/BACKING
PIN/COTTER 5/32 X 1-1/2
2
4
4
2
4
18
19
651297
653102
SCREW/CAP 3/8 X 1
NUT/HEX SLOTTED 7/8
2
4
6
24
12
12
2
a) Used on left side front axle and right side rear axle.
b) Used on left side rear axle and right side front axle.
PRINTED IN USA
917161/HP0612
26
WHEEL DRIVES
4240 Models
ASSEMBLY INSTRUCTIONS
STEP 1. TIGHTEN HEX NUT (653102) TO 100 FT LBS TO
PRESS BEARINGS IN PLACE. USE RUBBER FACED
HAMMER TO APPLY A SHARP BLOW TO OUTSIDE
HUB OF AXLE.
STEP 2. USE NUT RUNNER OR LIKE TOOL TO ROTATE AXLE
5-10 REVOLUTIONS TO HELP SEAT BEARINGS.
17
STEP 3. BACK OFF NUT UNTIL WASHER (400-32535) IS FREE
FROM PRESSURE.
STEP 4. RE-TIGHTEN NEX NUT (653102) TO 30 FT LBS
AND THEN BACK OFF TO NEAREST SLOT ALIGNMENT
WITH COTTER PIN HOLE. IF NUT SLOT LINES UP
WITH HOLE AT 30 FT LBS USE THAT SLOT.
STEP 5. INSTALL COTTER PIN (651160).
18
11
7
4
16
APPLY LOCTITE 242
13
19
18
14
2
3
1
9
12
TORQUE TO
120 FT LBS
10
19
SEE ASSEMBLY INSTRUCTIONS
2
3
15
5
6
8
189381
27
917161/HP0612
PRINTED IN USA
WHEEL DRIVES
Ref.
No.
Part
No.
Quantity
4240
Description
1
2
3
4
030-31956
044204
044205
080-32287 a
500195
BOLT/HUB 1/2 X 1-35/64
CONE/BEARING
CUP/BEARING
ASSY/ROLLER CHAIN #80K 52 PITCHES (INCLUDES MASTER LINK)
LINK/CONNECTING 80K
12
8
8
2
2
5
6
7
8
080-32288 b
500195
131140
160-32898
190333
LINK/CONNECTING 80K
SEAL/OIL 2-2/4 X 3-11/32
PLATE/MOTOR MOUNT
ASSY/AXLE AND LUG BOLT
2
2
4
2
4
9
10
11
12
030-20745
210-20746
210-32154
350-17647
350-32578
BOLT/WHEEL
NUT/LUG
NUT/HEX FLANGED TOP LOCK 1/2
O-RING
RING/SNAP INTERNAL
13
14
15
16
17
370-32200
370-32202
400-32535
400-32562
651160
SPROCKET/AXLE
SPROCKET/MOTOR 80-C-11
WASHER/SPECIAL
WASHER/BACKING
PIN/COTTER 5/32 X 1-1/2
4
2
4
2
4
18
19
651297
653102
SCREW/CAP 3/8 X 1
NUT/HEX SLOTTED 7/8
2
4
8
32
12
12
2
a) Used on left side front axle and right side rear axle.
b) Used on left side rear axle and right side front axle.
PRINTED IN USA
917161/HP0612
28
ENGINE AND CONTROLS
3640: SN 003701 and Up
3840: SN 004001 and Up
4240: SN 005401 and Up
NOTE 2 26
41
13 NOTE 2
FUEL RETURN
FUEL SUPPLY
3
31
3
34
11
24
29
3
1
49
49
3
19
17
38
29
34
17
28
4
31
3
52
45 ENGINE
SPEED CHART
A
20
DETAIL A
5
NOTE 3
42
NOTE 5
21
NOTES
50 1 & 7
6
NOTES
50 1 & 7
48
43
48
22
3
47
48
NOTE 1
NOTE 5
42
7
32
46
51
35
16
33
NOTE 1
10
23
12
48
9
NOTE 1
37
48
51
NOTE 1
44
40
14
51
NOTE 1
ELECTRIC FUEL PUMP (REF)
TO WELD STUDS ON CHASSIS
INNER RISER
18
35
8
NOTE 1
38
48
51
30
15
36
48
27
25
50
NOTES
1&7
39 NOTE 6
40
1
34
40
GOVERNED ENGINE SPEED SPECIFICATIONS
2
NOTES:
1. APPLY LOCTITE 242 OR EQUIVALENT
2. APPLY PIPE THREAD SEALANT.
RPM
SPEED SETTING
TOLERANCE
LOW IDLE, NO LOAD
25 RPM
1200
HIGH IDLE, NO LOAD
2800
10 RPM
HIGH, NO LOAD (EU ONLY)
2600
10 RPM
MANUFACTURER'S RATING*
3000
10 RPM
*THE FULL LOAD GOVERNED SPEED THAT THE
ENGINE PASSED U.S. EPA EMISSIONS STANDARDS
3. ACTUAL NUT PLACEMENT TO REAR OF WATER SEPARATOR.
5. TORQUE TO 110 FT/LBS
410168_410167
29
917161/HP0612
PRINTED IN USA
ENGINE AND CONTROLS
Ref.
No.
Part
No.
Quantity
Description
3640/3840
4240
1
2
3
4
6
045-31488
054885
062023
071700
071703
BUSHING/ OILITE FLANGED
BALL/JOINT ASSY
CLAMP/HOSE #M5
NUT/LOCK 1/4
NUT/LOCK 3/8
2
1
8
2
3
2
1
8
2
3
7
8
9
10
11
071706
071709
076588
076971
090-32042
NUT/LOCK 1/2
NUT/LOCK 5/8
WASHER/FLAT 11/32
CABLE/THROTTLE
1
2
2
1
1
1
2
2
1
1
12
13
14
15
16
131842
133074
137063
137204
160-32740
FITTING/STRAIGHT 5/16 BARB
ISOLATOR
SCREW/SHOULDER 3/8 X 1/2
PLATE/PUMP MOUNT
1
1
2
1
1
1
1
2
1
1
17
18
19
20
21
184296
184436
184735
184737
187714
HOSE/FUEL 5/16 X 25
BRACKET/THROTTLE SUPPORT
HOSE/FUEL
HOSE/FUEL
BRACE/ENGINE TOP
2
1
1
1
1
2
1
1
1
1
22
23
187919
242164
186817
189386
189449
WELDMENT/ENGINE MOUNT
BRACKET/ENGINE MOUNT
BRACKET/ENGINE MOUNT
PIVOT/HAND THROTTLE
PIVOT/FOOT THROTTLE
1
1
1
1
1
1
1
1
189709
189962
186889
192474
192473
VALVE/FUEL SHUT-OFF
ROD/THROTTLE
ROD/THROTTLE
YANMAR/4TNV88-BKMS
YANMAR/3TNV88-BKMS
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
24
25
26
27
28
137500
182130
186308
188636
243287 a
FILTER/OIL
FILTER/FUEL
PUMP ASSY/FUEL FEED
ALTERNATOR
HARNESS/ALTERNATOR JUMPER
29
188730
190852
188586
425-35508
200-32287
V-BELT
V-BELT
STARTER
STARTER
YOKE/CLEVIS
1
1
2
1
1
2
30
31
32
33
34
210-19533
220-16148
250-32602
310-32470
400-20715
NUT/HEX CENTERLOCK FLANGE 3/8
PIN/CLEVIS 1/4 X 3/4
PLATE/FLEXIBLE DRIVE
SCREW/CAP M8 X 12 MM
WASHER/FLAT 1-1/4
1
2
1
8
3
1
2
1
8
3
35
36
37
38
39
400-21568
400-30803
420-35299
480-32362
650503
WASHER/FLAT 2-1/2
WASHER/ FLAT 17/32
MOUNT/ENGINE
BUSHING
2
1
1
2
1
4
1
1
2
1
40
41
42
43
44
650546
650528
650631
650704
650833
NUT/HEX 1/4
SCREW/CAP 3/8 X 2
SCREW/CAP 5/8 X 4
SCREW/CAP 5/16 X 3
3
1
2
3
1
3
1
2
3
1
45
46
47
48
49
651662
654009
654012
656103
655001
WASHER/FLAT 1/2
WASHER/FLAT 5/8
WASHER/LOCK M10
PIN/COTTER 1/16 X 3/4
1
1
2
18
2
1
1
2
16
2
50
51
52
656007
656008
656047
NUT/HEX M6
11
9
1
8
8
1
a) 4240 Models: SN 006030 - 006075. Jumper harness (P/N 243287) connects the three-pin chassis harness connection point for use on engines with a
two-pin alternator connection point. If the two-pin alternator is replaced, the three-pin-to-two-pin jumper harness needs to be removed.
PRINTED IN USA
917161/HP0612
30
ENGINE AND CONTROLS
3640: SN 003700 and Before
NOTE #2
40
26
12 NOTE #2
FUEL RETURN
FUEL SUPPLY
3
30
3
33
10
23
28
18
1
48
48
16
37
28
16
24
4
30
51
DETAIL A
NOTE #5 41
44 ENGINE
SPEED CHART
A
19
5
NOTE #3
20
6
49 NOTES
#1 & #7
47
42
NOTES
49 #1 & #7
47
21
ELECTRIC FUEL PUMP (REF)
TO WELD STUDS ON CHASSIS
INNER RISER
NOTE #5
41
46
47
7
31
45
50
34
15
32 NOTE #1
39
13
NOTE #1
50
43
22
11
47
9
NOTE #1
36
47
17
34
39
8
NOTE
#1
37
47
50
27
25
29
35
47
49
NOTES
#1 & #7
38 NOTE #6
39
1
33
14
2
NOTES:
1. APPLY LOCTITE 242 OR EQUIVALENT
2. APPLY PIPE THREAD SEALANT.
3. ACTUAL NUT PLACEMENT TO REAR OF WATER SEPARATOR.
ENGINE IDLE AND HIGH IDLE RPM CHART
TYPE OF ENGINE
IDLE (RPM)
HIGH IDLE (RPM)
3TNV88-XMS2 / 4TNV88-XMS2
1500 ± 25 / 1200 ± 25
2800 ± 10
3TNV88-XMS2 / 4TNV88-XMS2 (EU)
1500 ± 25 / 1200 ± 25
2600 ± 10
189167_189393
31
917161/HP0612
PRINTED IN USA
ENGINE AND CONTROLS
Ref.
No.
Part
No.
Quantity
Description
3640/3840
4240
1
2
3
4
6
045-31488
054885
062023
071700
071703
BUSHING/OILITE FLANGED
JOINT/BALL
CLAMP/HOSE M5
NUT/LOCK 1/4
NUT/LOCK 3/8
2
1
8
2
3
2
1
8
2
3
7
8
9
10
11
071706
071709
076588
090-32042
131842
NUT/LOCK 1/2
NUT/LOCK 5/8
CABLE/THROTTLE
1
2
2
1
1
1
2
2
1
1
12
13
14
15
16
133074
137063
137204
160-32740
184296
FITTING/BARB 1/4 - 5/16
ISOLATOR
PLATE/PUMP MOUNT
HOSE/FUEL
1
2
1
1
2
1
2
1
1
2
17
18
19
20
21
184436
184735
184737
187714
187919
BRACKET/THROTTLE SUPPORT
HOSE/FUEL
HOSE/FUEL
BRACE/ENGINE TOP
MOUNT/ENGINE
1
1
1
1
1
1
1
1
1
1
22
186817
242164
189386
189177
189391
MOUNT/ENGINE
MOUNT/ENGINE
PIVOT/THROTTLE HAND
ENGINE/YANMAR 3TNV88-XMS2
ENGINE/YANMAR 4TNV88-XMS2
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
23
24
137500
182130
186308
188636
188730
FILTER/OIL
FILTER/FUEL
PUMP ASSY/FUEL FEED
ALTERNATOR
V-BELT
190852
188586
425-35508
189449
189709
V-BELT
STARTER
STARTER
PIVOT/FOOT THROTTLE
VALVE/FUEL SHUT OFF
1
1
1
1
1
1
1
28
29
30
186889
189962
200-32287
210-19533
220-16148
ROD/THROTTLE
ROD/THROTTLE
YOKE
1
2
1
2
1
2
1
2
31
32
33
34
35
250-32602
310-32470
400-20715
400-21568
400-30803
PLATE/FLEXIBLE DRIVE
WASHER/FLAT 1-1/4
WASHER
WASHER/FLAT
1
8
2
2
1
1
8
2
4
1
36
37
38
39
40
420-35299
480-32362
650503
650546
650579
MOUNT/ENGINE
BUSHING
NUT/HEX 1/4
1
2
1
3
1
1
2
1
3
1
41
42
43
44
45
650631
650704
650784
651662
654009
SCREW/CAP 5/8 X 4
WASHER/FLAT 1/2
2
3
1
1
1
2
3
1
1
1
46
47
48
49
50
654012
656103
655001
656007
656008
WASHER/FLAT 5/8
WASHER/LOCK M10
2
20
2
12
8
2
16
2
8
8
51
656047
NUT/HEX M6
1
1
25
26
27
PRINTED IN USA
917161/HP0612
32
AIR CLEANER AND EXHAUST
3640 and 3840 Models
9
6
10
12
15
16
8
3
11
4
19
7
17
14
2
18
3
5
13 SEE NOTE 1
1
REMOVE BOLT FROM ENG/ALT ASSEMBLY
AND REPLACE AFTER MUFFLER MOUNT
HAS BEEN PLACED
3640 MODELS: SN 003301 - 003366
3840 MODELS: SN 003401 - 003468
2026 MODELS: SN 001301 - 001319
21
NOTES:
1. IF PRE CLEANER OPTION IS ORDERED
WITH UNIT, (192848) SOUND
DIFFUSER CANNOT BE USED.
3
22
20
189387e
33
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Quantity
3640/3840
Description
076588
087849 c
087850
184373
186893
CLAMP/HOSE #52
CLAMP/HOSE #40
TUBE/HOSE CONNECTOR
MOUNT/MUFFLER
1
1
4
1
1
425-34733
656021
654004
50352362 e
188790 d
BOLT M8 X 16MM PLATED (HARDWARE FOR MUFFLER MOUNT TO ENGINE)
SCREW/CAP M12 X 70 MM (HARDWARE FOR THE MUFFLER TO MUFFLER MOUNT)
WASHER/FLAT 5/16 (HARDWARE FOR THE MUFFLER TO MUFFLER MOUNT)
HOUSING/BOTTOM
END CAP/AIR FILTER
2
1
1
1
1
187725
188794
188795
188814
188817
EVACUATOR/VALVE (SERVICE PART FOR BOTH REF #6 PART NUMBERS)
ELBOW/200 SERIES
CLAMP/FILTER
ELEMENT/PRIMARY
ELEMENT/SECONDARY
1
1
1
1
1
11
12
188833
50350927
188814
188817
50352362
HOSE/AIR FILTER
CLEANER/AIR W/ METAL CLIPS (SPARE PARTS INDENTED BELOW)
FILTER/PRIMARY
FILTER/SECONDARY
HOUSING/BOTTOM
1
1
1
1
1
13
14
15
16
17
192848 c
210-19470
420-18160
240155
650573
DIFFUSER/SOUND
NUT/HEX WHIZLOCK 5/16
GAUGE/RESTRICTION
MUFFLER/WRAPPED
1
2
1
1
2
18
19
20
21
22
654024
656048
192634 ab
192641 a
651648 a
WASHER/LOCK 5/16
NUT/HEX M8
HOSE/SOUND REDUCTION
CLAMP/P 2-5/8
SCREW/HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4
4
4
1
1
1
6
7
8
9
10
a) 3640 Models: SN 003301 - 003366. 3840 Models: SN 003401 - 003468.
b) Part number 192634 is replaced by 192848.
c) 3640 Models: SN 003367 and Up. 3840 Models: SN 003469 and Up.
d) PN 188790 is used on the earlier 189609 air cleaner. The 189609 air cleaner is replaced by PN 50350927 (REF #12).
e) PN 50352362 is used on the later 50350927 air cleaner.
PRINTED IN USA
917161/HP0612
34
4240 Models
10
21
13
14
1
9
7
3
16
20
OLDER STYLE
2
18
12
2
18
18
15
6
8
22
11
1
19
4
5
17
24
SEE NOTE 1
23
25
NOTE:
1. IF PRE-CLEANER OPTION IS ORDERED WITH
UNIT (192848) SOUND DIFFUSER CANNOT
BE USED.
28
4240 MODELS: SN 003451 - 003767
2041 MODELS: SN 001201 - 001265
26
5
27
188787e
35
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Quantity
4240
Description
070648
073486
076588
087849 d
087850
U-CLAMP
CLAMP/HOSE #52
CLAMP/HOSE #40
8
1
2
1
4
6
7
8
9
10
130-32198
131706
184373
187825
50352362 i
GASKET/EXHAUST
ISOLATOR
TUBE/HOSE CONNECTOR
PLATE/MUFFLER MOUNT
HOUSING/BOTTOM
1
4
1
1
1
11
12
13
188790 h
187725
188794
188795
188814
END CAP/AIR FILTER
EVACUATOR/VALVE (SERVICE PART FOR BOTH REF #10 PART NUMBERS)
ELBOW/200 SERIES
CLAMP/FILTER
ELEMENT/PRIMARY
1
1
1
1
1
188817
188833
50350927
188814
188817
ELEMENT/SECONDARY
HOSE/AIR FILTER
CLEANER/AIR W/ METAL CLIPS (SPARE PARTS INDENTED BELOW)
FILTER/PRIMARY
FILTER/SECONDARY
1
1
1
1
1
50352362
192848 d
193001 e
189808 c
190093 c
HOUSING/BOTTOM
DIFFUSER/SOUND
PIPE/FLEX 1-3/4
TUBE/EXHAUST FLEXIBLE
PIPE/EXHAUST
1
1
1
1
1
22
210-19470
420-18160
243375 g
420-35831 f
650573
GAUGE/RESTRICTION
MUFFLER
MUFFLER
2
1
1
1
2
23
24
25
26
27
654024
656048
088937 a
191749 ab
191874 a
WASHER/LOCK 5/16
NUT/HEX M8
CLAMP/HOSE #64
HOSE/SOUND REDUCTION
BRACKET/SOUND REDUCTION
4
4
1
1
1
28
651648 a
SCREW/HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4
2
14
15
16
17
18
19
20
21
a) SN 003451 - 003767
b) Part number 191749 is replaced by 192848.
c) Part numbers 189808 and 190093 are replaced by 193001.
d) SN 003768 and Up
e) SN 004374 and Up
f) SN 006401 and Before
g) SN 006402 and Up
h) PN 188790 is used on the earlier 189609 air cleaner. The 189609 air cleaner is replaced by PN 50350927 (REF #16).
i) PN 50352362 is used on the later 50350927 air cleaner.
PRINTED IN USA
917161/HP0612
36
RADIATOR/COOLER
28
3
5
27
19
8
22
15
3
14
NOTE 1
16
4
7
10
9
6
21
13
1
23
29
25 20
7
1
24
1
12
THIS COMPONENT
SUPPLIED WITH
ENGINE
29
6
26
18
2
11
TO TANK
NOTES:
1. IF SELF LEVEL OPTION IS USED, SHIFT
BRACKET FROM TOWER TO OUTSIDE OF SELF
LEVEL VALVE.
2. DISCARD FAN SPACERS THAT COME WITH THE ENGINE.
3. USE EXISTING FAN BOLTS THAT COME WITH THE ENGINE
TO MOUNT THE FAN.
410237
37
917161/HP0612
PRINTED IN USA
RADIATOR/COOLER
Ref.
No.
Part
No.
Quantity
36/3840
Description
1
2
3
4
5
055335
058805
067761
070856
076588
CLAMP/HOSE
CLAMP/HOSE
FITTING/90° SAE10 X JIC10
SCREW/CAP WHIZLOCK 3/8 X 3/4
4
1
2
2
1
6
7
8
9
090666 b
132270
186073
191030
187474
SEAL/SHROUD
COOLER/RADIATOR
CAP/PRESSURE
HOSE/FUEL 5/16 X 15
4
2
1
1
1
10
11
12
13
14
189572
189805
190113
195160
195450
HOSE/UPPER RADIATOR
HOSE/RADIATOR
HOSE/10M3K X 47
HOSE/MEDIUM PRESSURE/TANK RETURN/ 5/8 X 23
WELDMENT/RADIATOR SUPPORT
1
1
1
1
1
15
16
17
18
19
195552
195751
210-31017
241716 b
242466
WELDMENT/FAN SHROUD
FAN/1 HR 15.00
NUT/CENTERLOCK FLANGE 5/16
PLATE/COOLER MOUNTING
BRACE/COOLER
1
1
3
1
1
20
21
22
23
24
243028 b
310-32616
400-20715
425-36233
50352099 b
SCREW/CAP WHIZLOCK FLANGE 3/8 X 1/2
WASHER/FLAT 1-1/4
BOTTLE/WATER
SUPPORT/SHROUD LEFT
1
9
1
1
1
26
27
189486 a
50352100 b
189485 a
650573
650687
SUPPORT/SHROUD LEFT
SUPPORT/SHROUD RIGHT
1
1
1
1
2
28
29
650704
651648
SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4
2
4
25
a) 3640 Models: SN 004313 and Before. 3840 Models: SN 004844 and Before
b) 3640 Models: SN 004314 and Up. 3840 Models: SN 004845 and Up
PRINTED IN USA
917161/HP0612
38
RADIATOR/COOLER
10
3640 Models: SN 003301 - 003700
3840 Models: SN 003401 - 004000
OLDER STYLE
3
5
3
1
13
10
4
1
THIS COMPONENT
11 SUPPLIED WITH
ENGINE
12
6
12
7
2
9
FAN SPACER
SUPPLIED WITH ENGINE
8
1
3
6
1
13
3
8
1
10
4
5
11
12
12
7
FAN SPACER
SUPPLIED WITH ENGINE
2
1
9
191789_189561
39
917161/HP0612
PRINTED IN USA
RADIATOR/COOLER
Ref.
No.
Part
No.
Quantity
36/3840
Description
1
2
3
4
5
055335
058805
065415 a
071700
186859
CLAMP/HOSE
CLAMP/HOSE
ELBOW/SWIVEL 90° 7/8 JIC
NUT/LOCK 1/4
ASSEMBLY/COOLER
4
1
2
2
1
6
191026
191027
191028
191030
186998
RADIATOR
COOLER/OIL
SHROUD
CAP/PRESSURE
FAN/COOLING
1
1
1
1
1
7
8
9
10
11
189572
189805
190113
192591 a
190845
HOSE/UPPER RADIATOR
HOSE/RADIATOR
HOSE 10M3K X 45 MM
HYDRAULIC HOSE/TANK RETURN
BOTTLE/WATER
1
1
1
1
1
12
13
651648
656128
SCREW/HEX HEAD THREAD FORMING 5/16 X 3/4
5
4
a) An additional part number, 065415, is used after revision of part number 192591.
Ref.
No.
Part
No.
Quantity
36/3840
Description
1
2
3
4
5
055335
058805
065415
071700
170-35027
CLAMP/HOSE
CLAMP/HOSE
NUT/LOCK 1/4
ASSEMBLY/HYDRAULIC HOSE AND TUBE
4
1
2
2
1
6
186859
191026
191027
191028
191030
ASSEMBLY/COOLER
RADIATOR
COOLER/OIL
SHROUD
CAP/PRESSURE
1
1
1
1
1
7
8
9
10
11
186998
189572
189805
190113
190845
FAN/COOLING
HOSE/UPPER RADIATOR
HOSE/RADIATOR
HOSE 10M3K X 45 MM
BOTTLE/WATER
1
1
1
1
1
12
13
651648
656128
5
4
PRINTED IN USA
917161/HP0612
40
RADIATOR/COOLER
22
19
3
4
18
23
7
3
8
6
9
22
THIS COMPONENT
25 SUPPLIED WITH
ENGINE
1
NOTE 1
12
16
22
5
1
28
20
27
6
17
21
22
1
24
15
1
14
13
11
2
10
TO TANK
26
NOTE:
1. FAN BOLTS THAT COME WITH THE ENGINE
ARE TO BE DISCARDED AND REPLACED WITH
PART # 656128.
410300
41
917161/HP0612
PRINTED IN USA
RADIATOR/COOLER
Ref.
No.
Part
No.
Quantity
4240
Description
1
2
3
4
5
055335
058805
067761
076588
090666
CLAMP/HOSE
CLAMP/HOSE
SCREW/CAP FLANGE LOCK 3/8 X 3/4
4
1
2
1
4
6
7
132270
186073
191030
187474
189572
SEAL/SHROUD
COOLER/RADIATOR
CAP/PRESSURE
HOSE/FUEL 5/16 X 15
HOSE/UPPER RADIATOR
2
1
1
1
1
10
11
12
13
14
189805
190113
195160
210-19470
241716
HOSE/RADIATOR
HOSE 10M3K X 45 MM
HOSE/MEDIUM PRESSURE TANK RETURN 5/8 X 21
1
1
1
1
1
15
16
17
18
19
241730
241776
241836
242455
242466
SUPPORT/SHROUD LEFT
SHROUD/FAN
GUARD/FAN SHROUD
BRACE/COOLER
1
1
1
1
1
20
21
22
23
24
243028
243175 a
310-32616
400-20715
425-34842
FAN 1 HR 16-3/4
SCREW/CAP SERRATED WHIZLOCK 3/8 X 1/2
WASHER/FLAT 1-1/4
SPACER/FAN 8 MM
1
1
11
1
1
25
26
27
28
425-36233
650573
651648
656128
BOTTLE/WATER
1
1
4
4
8
9
a) SN 006015 and Up.
PRINTED IN USA
917161/HP0612
42
RADIATOR/COOLER
4240 Models: SN 003451 - 006024
14
7
3
3
OLDER STYLE
5
3
17
11
6
4
17
14
NOTE 2
20
1
8
9
1
4
15
18
THIS COMPONENT
SUPPLIED WITH
ENGINE
21
10
1
16
13
2
NOTES:
12
1. DISCARD FAN SPACERS THAT COME WITH THE ENGINE.
2. FAN BOLTS THAT COME WITH THE ENGINE
ARE TO BE DISCARDED AND REPLACED WITH
PART # 651424.
TO TANK
19
3
9
5
7
3
13
4
8
5
1
18
11
6
15 10
4
1
16
1
17
12
20
2
14
19
TO TANK
191860_189801
43
917161/HP0612
PRINTED IN USA
RADIATOR/COOLER
Ref.
No.
1
2
3
Part
No.
Quantity
4240
Description
055335
058805
067761 a
072580 a
132270
CLAMP/HOSE
CLAMP/HOSE
FITTING/STRAIGHT SAE10 X JIC10
SEAL/SHROUD
4
1
2
1
2
186073
191030
187474
188092
189484
COOLER/RADIATOR
CAP/PRESSURE
HOSE/FUEL 5/16 X 15
BRACE/COOLER
SHROUD/FAN
1
1
1
1
1
9
10
11
12
13
189485
189486
189572
189805
190113
SUPPORT/SHROUD LEFT
HOSE/UPPER RADIATOR
HOSE/RADIATOR
HOSE 10M3K X 45 MM
1
1
1
1
1
14
195160 c
192591 ab
243206 c
243175
656128
HOSE/MEDIUM PRESSURE TANK RETURN 5/8 X 21
HYDRAULIC HOSE/TANK RETURN
KIT/FAN REPLACEMENT 16-3/4 (INCLUDES THREE ITEMS INDENTED BELOW)
FAN/1HR 16-3/4
1
1
1
1
4
16
17
18
425-34842
189938 b
210-19470
310-32616
190845
SPACER/FAN 8 MM
FAN/COOLING 17.00 8-BLADE
BOTTLE/WATER
1
1
1
10
1
19
20
21
650573
651424
651648
1
4
4
4
5
6
7
8
15
a) Part number 072850 is replaced by 067761 after revision of part number 192591.
b) SN 003451 - 005400
c) SN 005401 - 006014
Ref.
No.
Part
No.
Quantity
4240
Description
1
2
3
4
5
055335
058805
067761
132270
139438
CLAMP/HOSE
CLAMP/HOSE
SEAL/SHROUD
4
1
2
2
10
6
7
170-35027
186073
191030
187474
188092
COOLER/RADIATOR
CAP/PRESSURE
HOSE/FUEL 5/16 X 15
BRACE/COOLER
1
1
1
1
1
10
11
12
13
14
189484
189485
189486
189572
189805
SHROUD/FAN
SUPPORT/SHROUD LEFT
HOSE/UPPER RADIATOR
HOSE/RADIATOR
1
1
1
1
1
15
16
17
18
19
189938
190113
210-19470
190845
650573
FAN/COOLING 17.00 8-BLADE
HOSE 10M3K X 45 MM
BOTTLE/WATER
1
1
1
1
1
20
651648
4
8
9
PRINTED IN USA
917161/HP0612
44
HYDROSTATICS WITH DRIVE MOTORS
4240 Models: SN 005401 - 005627
Servo Hydraulics - EU Only
37
12
13
39
26
2
32
4
14
6
27
29
8
28
18
2
23
10
1
36
38
6
30
CASE DRAIN
FROM BRAKE VALVE
6
32
CASE DRAIN TO TANK
11
25
17
23
16
6
22
5
7
7
25
19
8
CHARGE INLET FROM
BRAKE VALVE
6
3
24
CLAMP IS FOR SUCTION HOSE ROUTING
ATTACH TO REAR AXLE ACCESS COVER BY USING
THE FRONT UPPER BOLT. CLAMP SHOULD
BE ORIENTATED DOWN.
32
6
24
3
6
BRAKE VALVE RETURN
21
6
BRAKE VALVE RELEASE
22
33
31
15
35
34
33
20
5
410154
45
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Quantity
4240 Servo
Description
1
2
3
4
5
054626
054816
055981
058615
068938
ADAPTER/STRAIGHT 80RM X 8JICM
FITTING/ 90º ELBOW
FITTING/TEE JIC06 X SAE06 X JIC06
CLAMP/INSULATED HOSE
FITTING/90º 9/16SAE X 9/16 JIC
1
2
2
1
2
6
7
8
9
10
072615
076880
091039
095601
122898
FITTING/90º SAE12 X JIC10
FITTING/45º SAE08 X JIC08
FITTING/90º MJ06 X FJS06
ADAPTER/90º 40RM X 4JICM
8
1
1
1
1
11
12
13
14
15
135284
170-34999
187304
189450
189514
HOSE/MEDIUM PRESSURE 1/2 X 25
VALVE/RELIEF (120 PSI)
TUBE/TANDEM PUMP
HOSE/6M3K X 30-3/4
TUBE/MOTOR BRAKE
1
1
1
1
1
16
17
18
19
20
190580
193337
193429
194685
195097
CLAMP/P 3-1/4
TUBE/MOTOR SIDE PORT
TUBE/CHARGE
TUBE ASSY/MOTOR PORT/PORT
TUBE/MOTOR DRAIN
1
1
1
1
1
21
22
23
24
25
195098
195321 a
195589
195590
195632
TUBE/DRAIN
MOTOR/DRIVE TMT400
HOSE/10M4K
HOSE/10M4K
1
2
2
2
2
26
27
28
29
30
195637
195643 a
195766
195771
230-30569
PUMP/TANDEM 2.48 SER N/C
VALVE/CHECK 200 PSI
FITTING/ORIFICE
UNION/HYDRAULIC FITTING
1
1
1
1
2
31
32
33
34
35
230-32364
230-32753
310-32676
335-32297
350-32565
PLUG
SCREWCAP FLG 5/8 X 2-1/2
WASHER/SEAL 5/8
O-RING
2
3
8
8
2
36
37
38
39
650453
650488
654009
654026
SCREW/CAP 3/8 X 3/4
WASHER/FLAT 1/2
WASHER/LOCK 3/8
2
1
2
1
a) For breakdown see “Section B” of this manual.
PRINTED IN USA
917161/HP0612
46
4240 Models: Non-Servo
10
31
8
20
4
7
25
9
14
15
13
23
16
A
29
30
3
12
6
19
5
11
22
18
1
17
24
13
B
2
A
B
14
26
2
21
22
TORQUE TO
120 FT LBS
APPLY LOCTITE 242
5
12
27
11
28
189382_189505
47
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Quantity
Description
36/3840
4240
054994
055981
068938
072580
088046
FITTING/STRAIGHT 06MJ X 06MORB
FITTING/90°
1
2
1
1
4
1
2
1
1
4
6
7
8
9
10
089099
122899
170-34999
188074
189398 a
VALVE/RELIEF (120 PSI)
SUPPORT/PUMP
PUMP/TANDEM
5
1
1
1
1
5
1
1
1
1
11
12
13
14
15
189445
189446
189448
189450
189491
HOSE/8M5K X 29-3/4
HOSE/8M5K X 28
HOSE/8M5K X 20-1/2
HOSE/6M3K X 30-3/4
HOSE/10M3K X 38
1
1
2
1
1
1
1
2
1
1
16
17
18
19
189492
189514
189515
189592
189861
HOSE/8M3K X 24-1/2
TUBE/MOTOR BRAKE
TUBE/BRAKE VALVE
TUBE ASSEMBLY/MOTOR PORT/PORT
TUBE ASSEMBLY/MOTOR PORT/PORT
1
1
1
1
1
1
1
1
-
20
22
189602
189874
189611
189872
193796 ac
TUBE/MOTOR END PORT
TUBE/MOTOR END PORT
MOTOR/DRIVE TMT300
1
1
2
1
1
2
23
24
25
26
250-32605 ab
230-32195
230-32753
310-32653
310-32676
MOTOR/HYDRAULIC DRIVE W/ BRAKES
FITTING/STRAIGHT 7/16 JIC X 7/16 SAE
SCREW/CAP FLANGED 1/2 X 1-1/2
SCREW/CAP FLANGED 5/8 X 2-1/2
2
1
1
2
8
2
1
1
2
8
27
28
29
30
31
335-32297
350-32565
651649
654006
654009
WASHER/SEAL 5/8
O-RING 4 MM X 126 MM
SCREW/CAP 7/16 X 3/4
WASHER/FLAT 3/8
WASHER/FLAT 1/2
8
2
2
2
2
8
2
2
2
2
21
b) 3640 Models: SN 003425 and Before. 3840 Models: SN 003581 and Before. 4240 Models: SN 004292 and Before
c) 3640 Models: SN 003426 and Up. 3840 Models: SN 003582 and Up. 4240 Models: SN 004293 - and Up
PRINTED IN USA
917161/HP0612
48
Hydrostatic Controls
4
14
20
2
11
21
20
7
19
9
3
24
17
15
12
19
3
16
8
13
5
14
23
14
18
4
20
23
1
7
19
14
10
15
12
19
20
5
24
1.33 INITIAL ADJUSTMENT
6
22
190011_190028
49
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
040-33757
040-33758
045-31499
070856
071703
BRACKET/NEUTRAL CENTERING
PLATE/NEUTRAL ADJUST
HUB/NEUTRAL SPRING MOUNT
NUT/LOCK 3/8
2
2
4
2
2
6
7
8
9
10
134852 b
134792
190865
191344
191345
NUT/SPIRALOCK 3/8
ROD END/FEMALE 3/8
ARM/PUMP
ROD/CONTROL RIGHT
ROD/CONTROL LEFT
2
2
2
1
1
11
192806 b
040-33756 a
200-32668
200-32691
210-31017
ASSY/CENTERING BRACKET
MOUNT/NEUTRAL SPRING
TURNBUCKLE
RETAINER/PUMP ARM
NUT/LOCK FLANGE CENTERLOCK 5/16
2
2
2
2
10
18
210-32134
310-29166
380-32425
380-32424
650487
NUT/HEX 3/8 LEFT THREAD
SCREW/CAP WHIZLOCK 3/8 X 1-3/4
SPRING/TORSION 4 COILS (HAND AND FOOT CONTROLS)
SPRING/TORSION 4 COILS (T-BAR CONTROLS)
SCREW/CAP 5/16 X 1
2
2
2
2
4
19
20
21
22
23
650552
650573
650579
072871 b
650978
NUT/HEX 3/8
SCREW/CAP 3/8 X 2
4
10
2
2
4
24
654004
WASHER/FLAT 5/16
2
12
13
14
15
16
17
a) 3640 Models: SN 003300 and Before. 3840 Models: SN 003400 and Before. 4240 Models: SN 003280 and Before.
b) 3640 Models: SN 003301 and Up. 3840 Models: SN 003401 and Up. 4240 Models: SN 003281 and Up.
PRINTED IN USA
917161/HP0612
50
HYDRAULICS - CHASSIS
7
33
17
7
4
19
45
44
9
21
35
2
18
45
27
39
8
26
29
30
35
35
19
39
43
18
21
4
12
1
22
43
TO TANK
11
28
38
41
37
40
34
36
44
35
6
6
3
23
6
24
4
14
42
7
25
9
20
5
16
13
7
32
30
31
15
29
46
10
AUXILIARY CIRCUIT
35
TILT CIRCUIT
LIFT CIRCUIT
RETURN TO TANK
THROUGH COOLER
191184
51
TO GEAR PUMP
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
054816
058615
065415
067761
068938
FITTING/90° SAE 10 X JIC10
FITTING/90° 9/16 SAE X 9/16 JIC
1
1
2
4
1
6
7
8
9
10
072580
072602
072807
076147
076879
TEE/MALE RUN STR. THD
CLAMP/TUBE
CAP 3/4” 37° FLARE
5
4
1
2
1
11
12
13
14
15
079098
079126
081380
089099
090-32164
PLATE/TWIN COVER
CLAMP/TUBE 5/8
SWITCH/OIL TEMPERATURE
1
1
4
1
1
16
17
18
095601
131838
074830
240336
134588
ADAPTER/90° 40RM X 4JICM
ASSEMBLY/FILTER
FILTER/OIL
ASSY/FILTER INDICATOR
1
1
1
1
4
19
20
21
22
23
135331
170-34994 a
184101 a
189467
189849
STRAP
PACKAGE/BRAKE VALVE
VALVE/SOLENOID
TUBE/TANK - BRAKE
FITTING/TEE SAE06 X JIC08 X JIC08
4
1
2
1
1
24
25
26
27
28
189976
190907 a
191249
191250
191262
TUBE/VALVE TO LIFT/LEFT
VALVE/CONTROL
TUBE/VALVE TO LIFT/RIGHT
TUBE/MAIN CONTROL/LIFT
1
1
1
1
1
29
30
31
32
33
191393
191396
191436
191437
191480
TUBE/AUXILIARY/UPPER
TUBE/AUXILIARY/LOWER
TUBE/TILT LOWER
TUBE/TILT UPPER
TUBE/OIL FILTER
1
1
1
1
1
34
35
36
37
195152 c
192574 b
210-19470
210-21556
230-32269
TUBE/TANK RETURN
TUBE/TANK RETURN
NUT/LOCK BULKHEAD 3/4
BULKHEAD/TUBE UNION 3/4
1
1
12
1
1
38
39
40
41
42
230-32618
390-15909
650517
650577
650734
FITTING/TEE MALE 1-1/16
CLIP/HYDRAULIC LINE
PLUG/PIPE HS 1/4
1
6
1
1
2
43
44
45
46
650781
651065
651671
660000
PLUG/PIPE SQUARE HEAD 1/8
6
2
4
1
b) 3640: SN 003301 - 003700. 3840: SN 003401 - 004000. 4240: SN 003451 - 005400
c) 3640: SN 003701 and Up. 3840: SN 004001 and Up. 4240: SN 005401 and Up
PRINTED IN USA
917161/HP0612
52
11
46
8
33
35
35
18
15
1
8
41
45
36
10
9
14
23
16
18
31
20
35
2
2
39
3
27
35
43
28
35
43
2
3
35
27
39
22
7
TO TANK
21
40
28
32
27
37
4
TO TILT TUBES
34
TO LIFT TUBE
7
10
38
20
36
44
35
29
32
13
2
28
2
13
23
6
4
42
26
19
5
24
7
17
12
7
34
9
30
25
42
189395
53
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
040-33755
054626
054816
067455
068938
BRACKET/BULKHEAD RETAINER
ADAPTER/STRAIGHT 80RM X 8JICM
1
6
2
1
1
6
7
8
9
10
071701
072580
072602
076147
089099
NUT/LOCK 5/16
CLAMP/TUBE
2
3
2
2
2
11
12
13
14
15
090-32164
095601
112712
114742
131838
SWITCH/OIL TEMPERATURE
ADAPTER/90° 40RM X 4JICM
ASSEMBLY/FILTER
1
1
1
1
1
16
17
18
074830
240336
135578
170-34994 a
170-35009 a
FILTER/OIL
ASSY/FILTER INDICATOR
TEE/BULKHEAD 3/4 JIC
PACKAGE/BRAKE VALVE
VALVE/LOCK-LIFT
1
1
1
1
2
19
20
21
22
23
170-35019 a
189460
189463
189467
189491
VALVE/CONTROL
TUBE/LIFT LEFT
TUBE/LIFT TO BRAKE
TUBE/TANK - BRAKE
HOSE/10M3K X 38
1
1
1
1
1
24
25
26
27
28
189492
189514
189515
189776
189840
HOSE/8M3K X 24-1/2
TUBE/MOTOR BRAKE
TUBE/BRAKE VALVE
TUBE/AUXILIARY UPPER
TUBE/AUXILIARY LOWER
1
1
1
1
1
29
30
31
32
33
189849
189976
189977
189979
190002
TUBE/VALVE TO LIFT/LEFT
TUBE/VALVE TO LIFT/RIGHT
TUBE/MAIN CONTROL/LIFT
TUBE/OIL FILTER
1
1
1
1
1
34
35
36
37
38
190141
210-19470
210-21556
230-32269
230-32618
FITTING/90LL X SAE08 X JIC10
NUT/LOCK BULKHEAD 3/4
BULKHEAD/TUBE UNION 3/4
FITTING/TEE MALE 1-1/16
1
16
2
1
1
39
40
41
42
43
390-15909
650517
650687
650734
650781
CLIP/HYDRAULIC LINE
PLUG/PIPE HS 1/4
5
1
1
4
5
44
45
46
651065
652040
660000
PLUG/PIPE SQUARE HEAD 1/8
2
4
1
PRINTED IN USA
917161/HP0612
54
1
2
T-BAR
1
2
HAND/FOOT
190180_190435
55
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
Part
No.
189843
189841
189844
189842
PRINTED IN USA
Quantity
Description
TUBE/TILT UPPER
TUBE/TILT UPPER
TUBE/TILT TLOWER
TUBE/TILT LOWER
917161/HP0612
T-Bar
Hand/Foot
1
1
-
1
1
56
8
5
11
Self-Level Valve Hydraulics
4
Optional Hydraulics
7
3
6
1
2
9
10
9
5
8
6
11
4
1
2
7
10
3
189458_191690
57
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
065415
067761
210-31017
072580
072807
NUT/LOCK 5/16
TEE/MALE RUN STR. THD
1
1
2
1
1
6
7
8
9
10
121387
135367 a
191454
191460
191461
VALVE/SELF-LEVEL
TUBE/SELF-LEVEL/BOTTOM
TUBE/CONTROL VALVE/LIFT
TUBE/LIFT
1
1
1
1
1
11
652040
2
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
054626
071701
076031
088935
089099
NUT/LOCK 5/16
FITTING/TEE JIC08 X FLFSW08 X JIC08
UNION/HYDRAULIC FITTING
1
2
1
1
2
6
7
8
9
10
135367 a
189459
189719
189720
230-32754
VALVE/SELF-LEVEL
TUBE/SELF-LEVEL TOP
TUBE/SELF-LEVEL BOTTOM
ADAPTER/SWIVEL 7/8 - 3/4
1
1
1
1
1
11
652040
2
PRINTED IN USA
917161/HP0612
58
Standard Hydraulics
4
11
1
3
2
5
9
3
10
6
8
7
1
2
190242_191691
59
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
056086
075236
079098
079126
088904
ELBOW/90° UNION
CAP 7/8 37° FLARE
PLATE/TWIN COVER
CLAMP/TUBE 5/8
CLAMP/TUBE 1/2
1
1
2
1
1
6
7
8
9
10
191481
191484
191486
191490
650545
TUBE/LIFT LEFT
TEE FITTING/TUBE 7/8 JIC
TUBE/LIFT RIGHT
1
1
1
1
1
11
650577
1
Ref.
No.
1
2
Part
No.
131529
190007
PRINTED IN USA
Description
Quantity
PLUG SAE08
1
1
917161/HP0612
60
HYDRAULICS - LIFT ARM
44
26
24
27
23
41
3
18
44
38
HIGH FLOW
OPTION SHOWN
7
18
17
24
19
13
33
2
40
10
14
21
19
4
28
17
15
13
43
7
38
8
3
38
33
4
1
20
3
33
34
16
12
36
36
29
9
37
32
38
7
30
34
5
22
7
16
5
25
10
28
4
6
30
2
40
11
42
41
3
42
22
6
25
39
40
35
9
39
31
28
7
40
28
31
7
35
192004
61
917161/HP0612
PRINTED IN USA
23
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
040-33727
054626
054816
064422
064669
BRACKET/COUPLER RETAINER
ADAPTOR/STRAIGHT 80RM X 8JICM
FITTING/ELBOW 90°
SCREW/CAP LOCKING 3/8 X 1-1/2
FITTING/TEE TUBE 7/8 JIC
1
2
4
5
2
6
7
8
065415
071703
072615
350-27267
350-32552
NUT/LOCK 3/8
O-RING 1-1/16
RING/SNAP
2
6
2
1
1
9
10
11
12
076880
187581
100-32164
350-32552
100-32167
CLAMP/HOSE #44
COUPLER/HYDRAULIC FLAT-FACED MALE 1-1/16
RING/SNAP
COUPLER/HYDRAULIC FLAT-FACED FEMALE 1-1/16
2
2
1
1
1
13
14
15
16
350-32552
170-35000 a
170-35015
170-35016
170-35018
RING/SNAP
CYLINDER/LIFT
HYDRAULIC LINE/OUTER
HYDRAULIC LINE/INNER
HOSE/HYDRAULIC 3/8 X 14-1/2
1
2
1
1
2
17
18
19
20
21
170-35035
170-35037
170-35039
170-35048
170-35049
ASSEMBLY/ HYDRAULIC HOSE AND TUBE 3/8 X 21-1/2
ASSEMBLY/HYDRAULIC HOSE 3/8 X 21
HYDRAULIC LINE/LIFT CYLINDER
ASSEMBLY/HYDRAULIC LINE
2
2
2
1
1
22
23
24
25
26
170-35050
187924
190212
190828 a
192000
PIN/PIVOT LIFT
HOSE 8M3K X 38
CYLINDER/TILT
HOSE/MEDIUM PRESSURE 1/2 X 42-1/2
2
2
2
2
1
27
28
29
30
31
192001
220-32643
220-32674
310-32392
335-32203
HOSE/MEDIUM PRESSURE 1/2 X 31-1/2
PIN/PIVOT
PIN/PIVOT TILT CYLINDER
SCREW/CAP 5/8 X 1
SEAL
1
4
2
2
4
32
33
34
35
36
350-32552
390-15909
390-29164
400-32412
400-32557
RING/SNAP
CLIP/HYDRAULIC LINE
CLIP/HYDRAULIC LINE
WASHER/SPECIAL
WASHER/SPECIAL
2
5
3
4
2
37
38
39
40
41
400-32573
570002
570005
650492
650818
WASHER/SPECIAL
ZERK/GREASE STRAIGHT 1/8 NPT
ZERK/GREASE 90° 1/8 NPT
SCREWCAP 3/8 X 2-1/2
SCREW/CAP 3/8 X 3
4
4
2
4
2
42
43
44
650987
651648
137859
SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2
SCREW/CAP HEX WASHER HEAD THREAD FORMING 5/16 X 3/4
TIE/DUAL CLAMP
3
3
2
PRINTED IN USA
917161/HP0612
62
27
41
3
26
20
18
38
19
26
7
13
2
10
15
13
4
16
21
43
2
8
3
33
4
42
17
33
34
12
9
28
7
17
30
34
5
24
38
4
36
32
38
40
11
36
37
7
3
5
29
10
22
1
6
14
27
23
7
38
41
3
33
28
30
19
25
21
40
20
42
6
24
14
39
40
35
9
39
31
28
7
31
40
28
7
35
190032
63
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
040-33727
054626
054816
064422
064669
BRACKET/COUPLER RETAINER
ADAPTOR/STRAIGHT 80RM X 8JICM
FITTING/ELBOW 90°
SCREW/CAP LOCKING 3/8 X 1-1/2
FITTING/TEE TUBE 7/8 JIC
1
2
4
5
2
6
7
8
9
10
065415
071703
072615
076880
087850
NUT/LOCK 3/8
CLAMP/HOSE #40
2
6
2
2
2
11
12
13
14
15
100-32164
100-32167
170-35000 a
190828 a
170-35015
COUPLER/HYDRAULIC FLAT-FACED MALE 1-1/16
COUPLER/HYDRAULIC FLAT-FACED FEMALE 1-1/16
CYLINDER/LIFT
CYLINDER/TILT
HYDRAULIC LINE/OUTER
1
1
2
2
1
16
17
18
19
20
170-35016
170-35018
170-35029
170-35035
170-35037
HYDRAULIC LINE/INNER
HOSE/HYDRAULIC 3/8 X 14-1/2
ASSEMBLY/ HYDRAULIC HOSE AND TUBE 1/2 X 44
ASSEMBLY/ HYDRAULIC HOSE AND TUBE 3/8 X 21-1/2
1
2
1
2
2
21
22
23
24
25
170-35039
170-35048
170-35049
170-35050
190149
HYDRAULIC LINE/LIFT CYLINDER
HOSE/MEDIUM PRESSURE 1/2
2
1
1
2
1
26
27
28
29
30
190212
187924
220-32643
220-32674
310-32392
HOSE 8M3K X 38
PIN/PIVOT LIFT
PIN/PIVOT
PIN/PIVOT TILT CYLINDER
SCREW/CAP 5/8 X 1
2
2
4
2
2
31
32
33
34
35
335-32203
350-32552
390-15909
390-29164
400-32412
SEAL
RING/SNAP
CLIP/HYDRAULIC LINE
CLIP/HYDRAULIC LINE
WASHER/SPECIAL
4
2
5
3
4
36
37
38
39
40
400-32557
400-32573
570002
570005
650492
WASHER/SPECIAL
WASHER/SPECIAL
ZERK/GREASE STRAIGHT 1/8 NPT
ZERK/GREASE 90° 1/8 NPT
SCREWCAP 3/8 X 2-1/2
2
4
4
2
4
41
42
43
650818
650987
651648
SCREW/CAP 3/8 X 3
SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 3/8 X 1-1/2
SCREW/CAP HEX WASHER HEAD THREAD FORMING 5/16 X 3/4
2
3
3
PRINTED IN USA
917161/HP0612
64
HYDRAULICS - AUXILIARY
4240 Models: SN 005401 - 005627
Auxiliary Servo Hydraulics - EU Only
NOTE:
1. APPLY LOCTITE™ 242
8
5
2
7
TO TANK
4
1
6
3
12
11
SEE NOTE
9
10
12
2
410092
65
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
4240 Servo
Quantity
Description
1
2
3
4
5
061574
061946
067761
135139
188974
O-RING
CLAMP/HOSE #24 SAE
FITTING/90° XL SAE10 X JIC10
FITTING/90° SAE20 X HB20
1
2
1
1
1
6
7
8
9
10
189383 a
190693
194049
195596
230-32505
PUMP/GEAR 1.37/.84
HYDRAULIC HOSE/TUBE
HOSE/SUCTION 59”
FITTING/90° 16SAE X 20HB
1
1
1
1
1
11
12
650491
654026
WASHER/LOCK 3/8
2
2
PRINTED IN USA
917161/HP0612
66
NOTE:
1. APPLY LOCTITE 242
7
4
6
10
3
1
1
TO TANK
9
5
12
11
SEE NOTE
12
2
8
8
4
2
5
1
7
10
1
3
TO TANK
9
6
12
11
190281_189408
191792_191863
SEE NOTE
12
67
3
917161/HP0612
NOTE:
APPLY LOCTITE 242
TORQUE TO 30 FT/LBS
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
061946
072580
135139
188974
189384 a
CLAMP/HOSE #24
PUMP/DOUBLE GEAR 1.20/.84 (36/3840 MODELS)
2
1
1
1
1
6
7
8
9
189383 a
190136
190693
191979
230-32356
PUMP/DOUBLE GEAR 1.37/.84 (4240 MODELS)
HOSE/SUCTION
HYDRAULIC HOSE/TUBE
ADAPTOR 45° 1-5/16SAE X 1-1/4 HS
1
1
1
1
1
129933
650491
654026
O-RING 152 N70
WASHER/LOCK 3/8
1
2
2
10
11
12
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
061946
067761
072580
170-35032
188974
CLAMP/HOSE #24
2
1
2
1
1
6
189384 a
189383 a
190136
190693
230-32356
PUMP/DOUBLE GEAR 1.20/.84 (36/3840 MODELS)
PUMP/DOUBLE GEAR 1.37/.84 (4240 MODELS)
HOSE/SUCTION
HYDRAULIC HOSE/TUBE
ADAPTOR 45° 1-5/16SAE X 1-1/4 HS
1
1
1
1
1
129933
650491
654026
O-RING 152 N70
WASHER/LOCK 3/8
1
2
2
7
8
9
10
11
12
PRINTED IN USA
917161/HP0612
68
CONTROLS - TRACTION, LIFT AND TILT
37
T-Bar Controls
72
Servo Hydraulics
90
4240 Models
5
4
SN 005401 - 005627
43
15
63
84
84
9
67
32
EU Only
62
82
87
46 11
8
70
73
1
61
62
56
63
51
63
13
1
82
50
67
84 83
9
61
15
14
FLOOR & RIGHT T-BAR
63
84
43
12
42
13
88
45
80
12
87
52
21
91
26
23
21
49
12
87
20
45
24
18
44
16
47
56
12
85
71
61
28
3
91
6
10 69
63
7
75
48
41
14
47
81
30
15
36
11
76
55
58
60
14
11
15
92
92
4
55
76
9
57
65
60
9
41
81
90
92
30
40
72
92
9
5
19
77
LEFT T-BAR
2
9
17
34
54
8
96
35
27
89
66
53
22
15
22
29
33
11
96
74 38
29
73
79
34
31
64
15
78
14
9
84
14
68
95
93
84
69
94
96
93
410246
39
33
9
59 86
25
7
15
2
77
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
4240 Servo
T-Bar
Quantity
Description
1
2
3
4
5
010-32440
010-32441
030-31827
040-33728
040-33748
BEARING/FLANGE MOUNT/FM
BEARING/FLANGE MOUNT/FL
SCREW/SHOULDER 5/16
BOOT COVER/RIGHT
BOOT COVER/LEFT
3
2
1
2
2
6
7
8
9
10
045-31440
045-31469
045-31488
054202
054885
BUSHING/SUPER OILITE
BUSHING/OILITE
ROD END 3/8 FEMALE/STUD
ASSY/ BALL JOINT
1
2
2
8
1
11
12
13
14
15
056937
070856
071700
071703
071704
WASHER/FLAT 25/32
NUT/LOCK 1/4
NUT/LOCK 3/8
NUT/LOCK 3/8
4
6
6
9
8
16
17
18
19
20
071706
072871
076588
076590
081374
NUT/LOCK 1/2
SCREW/CAP 3/8 X 2
SCREW/CAP FLANGE LOCK 1/2 X 1
1
2
1
2
1
21
22
23
24
25
081380
088912
090-32042
090-32513
090-32519
CAP/SCREW LOCKING 5/16 X 3/4
WASHER/FLAT HEAVY 13/32
CABLE/ THROTTLE
WELDMENT/THROTTLE PEDAL
WELDMENT/DRIVE CONTROL
4
2
1
1
1
26
27
28
29
30
090-32528
090666
121002
128316
131842
BRACKET/CABLE MOUNT
NUT/LOCK FLANGE SERRATED 3/8
NUT/LOCK 1/4
BUSHING/PIVOT
1
1
1
2
2
31
32
33
34
35
134241
134327
134757
134852
134853
SPACER/PIVOT
STOP/T-BAR
DAMPER
1
1
2
3
2
36
37
38
39
40
134888
134889
134966
135448
140270
HANDLE ASSY/LEFT GRIP
HANDLE ASSY/RIGHT GRIP
WASHER/FLAT HARDENED 1/2
SUPPORT/PUMP
ROD/CONTROL
1
1
2
1
1
41
42
43
44
45
189508
189620
191538
191628
191631
CONTROL ARM/PUMP
SUPPORT/HYDRAULIC CONTROL
ROD/CONTROL LIFT
BRACKET/STIFFENER
CONTROL MOUNT/WELDMENT
2
1
2
1
1
46
47
48
191639
191648
241745
WELDMENT/BRACKET CONTROL MOUNT
WELDMENT/CONTROL MOUNT
WELDMENT/AUXILIARY PEDAL
1
1
1
PRINTED IN USA
917161/HP0612
70
T-Bar Controls
37
Servo Hydraulics
72
4240 Models
90
5
4
SN 005401 - 005627
43
15
63
84
84
9
67
32
EU Only
62
82
87
46 11
8
70
73
43
1
9
61
62
56
63
51
63
13
1
82
50
67
84 83
61
15
14
FLOOR & RIGHT T-BAR
63
84
12
42
13
88
45
80
12
87
52
21
91
26
23
21
49
12
87
20
45
24
18
44
16
47
56
12
85
71
61
28
3
91
10 69
63
7
75
6
48
41
14
47
81
30
15
36
11
76
55
58
60
72
14
11
15
92
92
4
55
76
9
57
65
60
9
41
81
90
92
30
40
92
9
5
19
77
LEFT T-BAR
2
9
17
34
54
35
8
27
89
96
66
22
15
22
29
33
11
96
74 38
29
73
79
34
31
64
15
78
14
9
84
14
68
95
93
84
71
94
96
93
410246
39
33
53
9
59 86
25
7
15
2
77
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
4240 Servo
T-Bar
Quantity
Description
49
50
51
52
53
191670
191730
192051
192081
192366
PLATE/FLOOR
CABLE 52”
CLEVIS/SHORT 1/4
WELDMENT/CABLE MOUNT
BRACKET/LINKAGE ASSY
1
1
1
1
1
54
55
56
57
58
193448
193654
200-32287
200-32615
200-32668
ASSY/STOP PLATE
ASSY/CONTROL STOP
YOKE/CLEVIS
TURNBUCKLE
TURNBUCKLE
1
2
2
1
1
59
60
61
62
63
210-32126
210-32134
220-16148
220-28739
220-32680
NUT/HEX CENTERLOCK M10
NUT/HEX 3/8 LEFT THREAD
PIN/CLEVIS
PIN/CLIP RUE #8
1
2
3
2
5
64
65
66
67
68
241181
241663
243522
250-32609
290-32584
BRACKET/REVERSE STOP
ROD/THREADED 2-3/4
ASSEMBLY/CONTROL BRACKET
YOKE
ROD/CONTROL
1
1
1
2
1
69
70
71
72
73
310-27919
360-32625
380-32255
420-35655
480-32362
SCREW/FLANGE WHIZLOCK 1/2 X 2
SPACER
SPRING
BOOT/T-BAR
BUSHING
1
1
1
2
2
74
75
76
77
78
650453
650454
650486
650488
650490
SCREW/CAP 3/8 X 3/4
SCREW/CAP 3/8 X 1
2
1
2
4
1
79
80
81
82
83
650491
650491
650493
650512
650533
SCREW/CAP 3/8 X 3
SCREW/CAP 1/4 X 3/4
1
1
2
6
1
84
85
86
87
88
650552
650553
650594
650704
650811
NUT/HEX 3/8
6
1
1
6
1
89
90
91
92
93
650818
651312
651648
653039
654002
SCREW/CAP 3/8 X 3
SCREW/MACHINE CROSS-RECESSED TRUSS HEAD #10 X 1/2
SCREW/TAPPING HEX WASHER HEAD THREAD FORMING 5/16 X 3/4
NUT/JAM 3/8
WASHER/FLAT 1/4
1
12
4
4
2
94
95
96
654004
656011
656048
WASHER/FLAT 5/16
NUT/HEX M8
2
1
4
PRINTED IN USA
917161/HP0612
72
T-Bar Controls
4240 Models (Non-Servo): SN 003451 and Up
58
35
63
58
1
8
B
32
A
29
47
48
60
47
D
32
60
9
48
60
46
46
9
60
C
26
58
11
54
15
14
13
65
1
4
63
12
41
13
18
13
69
47
B
43
45
42
D
SEE NOTE 1
51
17
33
12
66
12
27
14
24
53
2
14
56
14
2
62
63
19
14
14
39
16
20
52
E
59
7
9
2
56
61
47
21
2
56
15
60
25
36
68
9
49
50
6
37
23
56
9
60
10
7
30
22
42
E 45
44
56
15
66
65
2
5
70
3
4
56
67
63
38
19
47
40
12
34
53
45
64
58
A
31
57
C
5
51
15
1
28
59
NOTE
1. USE THESE ITEMS TO PLUG UN-USED HOLES IN KICKPLATE
TO HELP REDUCE OPERATOR SOUND LEVELS.
55
191531
73
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
T-Bar
Quantity
Description
1
2
3
4
5
010-32440
010-32441
137204
040-33728
040-33748
BEARING/FLANGE MOUNT
SCREW/SHOULDER 3/8 1/2
COVER/BOOT RIGHT
COVER/BOOT LEFT
3
5
1
2
2
6
7
8
9
10
045-31440
045-31469
045-31488
054202
054885
BUSHING/OILITE
END/ROD 3/8 FEMALE STUD
ASSY/BALL JOINT
1
2
1
6
1
11
12
13
14
15
056937
070856
071700
071703
071704
WASHER/FLAT 25/32
NUT/LOCK 1/4
NUT/LOCK 3/8
NUT/LOCK 3/8
16
17
18
19
20
071706
076588
081374
081380
090-32042
NUT/LOCK 1/2
CABLE/THROTTLE
1
1
1
4
1
21
22
23
24
25
090-32513
090-32517
090-32519
090-32528
121002
PEDAL/THROTTLE
PIVOT/DRIVE CONTROL
CONTROL/DRIVE
MOUNT/BRACKET CABLE
NUT/HEX 1/4
1
1
1
1
1
26
27
28
29
30
134327
134757
134888
134889
188415
STOP/T-BAR
DAMPER
HANDLE/CONTROL LEFT
HANDLE/CONTROL RIGHT
BRACKET/CONTROL
1
1
1
1
1
31
32
33
34
35
189620
191538
191628
191631
191639
ROD/CONTROL LIFT
BRACKET/STIFFENER
MOUNT/CONTROL
BRACKET/CONTROL MOUNT
1
2
1
1
1
AR
6
6
12
6
PRINTED IN USA
917161/HP0612
74
T-Bar Controls
4240 Models (Non-Servo): SN 003451 and Up
58
35
63
58
1
8
B
32
A
29
47
48
60
47
D
32
60
9
48
60
46
46
9
60
C
26
58
11
54
15
14
13
65
1
4
63
12
41
13
18
13
69
47
B
43
45
42
D
SEE NOTE 1
51
17
33
12
66
12
27
14
24
53
2
14
56
14
2
62
63
19
14
14
39
56
59
15
16
20
52
E
7
9
2
56
61
47
42
E 45
21
2
56
15
60
25
36
68
9
49
50
6
37
23
56
9
60
7
30
22
10
66
65
2
5
70
3
4
56
67
63
38
19
47
40
12
34
53
45
64
58
A
31
57
C
5
51
15
1
28
59
NOTE
1. USE THESE ITEMS TO PLUG UN-USED HOLES IN KICKPLATE
TO HELP REDUCE OPERATOR SOUND LEVELS.
55
191531
75
917161/HP0612
PRINTED IN USA
44
Ref.
No.
Part
No.
T-Bar
Quantity
Description
36
37
38
39
40
191648
241745
191670
191730
192051
MOUNT/CONTROL
PEDAL/AUXILIARY
PLATE/FLOOR
CABLE 52”
CLEVIS/SHORT 1/4
1
1
1
1
1
41
42
43
44
45
192081
200-32287
210-19533
210-32126
220-16148
MOUNT/CABLE
YOKE
1
2
1
1
3
46
47
48
49
50
220-28739
220-32680
250-32609
290-32584
310-27919
PIN/CLEVIS
PIN/CLIP RUE #8
YOKE
ROD/CONTROL
2
5
2
1
1
51
52
53
54
55
360-32625
380-32255
420-35655
480-32362
650454
SPACER
SPRING
BOOT/T-BAR
BUSHING
2
1
2
1
1
56
57
58
59
60
650488
650491
650512
650533
650552
SCREW/CAP 3/8 X 3/4
SCREW/CAP 1/4 X 3/4
NUT/HEX 3/8
10
1
6
2
6
61
62
63
64
65
650553
650650
650704
650811
651312
SCREW/MACHINE TRUSS HEAD SLOTTED #10 X 1/2
1
1
6
1
12
66
67
68
69
70
651648
654004
656011
656048
192695
SCREW/HEX WASHER HEAD THREAD-FORMING 5/16 X 3/4
WASHER/FLAT 5/16
NUT/HEX M8
FOAM/FOOT PLATE
4
2
1
2
1
PRINTED IN USA
917161/HP0612
76
T-Bar Controls
48
47
A
67
52
16
47 49
49
67
48
52
67
31
B
9
41
67
44
32
30
C
34
17 50
70
1
65
60 8
28
13
14
73
65
5
42
10
63
36
A
27
B
11 43
C
25
11
13
39
63
55
46
2
23
7
13
24
63
63
9
57
6
7
45
66
14
20
48
53
68
2
33
69
11
21
63
2
70
3
59
56
16
15
5
40 64
2
18
54
73
29
14
19
22
75
72
59
74
77
26
12 71
66
1
12
1
4
4
64
56
65
13
58
6
35
62
67
2
76
9
51
40
67
38
14
61
74
37
189593
77
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
T-Bar
Quantity
Description
1
2
3
4
5
010-32440
010-32441
137204
040-33728
040-33748
COVER/BOOT RIGHT
COVER/BOOT LEFT
3
5
1
2
2
6
7
8
9
10
045-31440
045-31469
045-31488
054202
056937
BUSHING/OILITE
WASHER/FLAT 25/32
2
2
1
6
AR
11
12
13
14
15
070856
071700
071703
071704
071706
NUT/LOCK 1/4
NUT/LOCK 3/8
NUT/LOCK 3/8
NUT/LOCK 1/2
5
6
13
6
1
16
17
18
19
20
076588
079039
081374
081380
090-32042
ROD END/FEMALE 3/8
CABLE/THROTTLE
3
1
1
2
1
21
22
23
24
25
090-32358
090-32513
090-32517
090-32519
090-32528
CABLE/AUXILIARY
PEDAL/THROTTLE
PIVOT/DRIVE CONTROL
CONTROL/DRIVE
MOUNT/BRACKET CABLE
1
1
1
1
1
26
27
28
29
30
090-32549
090-32553
134327
134757
134888
PIVOT/AUXILIARY
MOUNT/CONTROL
STOP/T-BAR
DAMPER
HANDLE/CONTROL LEFT
1
1
1
1
1
31
32
33
34
35
134889
170-35068
188415
NSS
189619
SOLENOID/AUX LOCK
BRACKET/CONTROL
BRACKET/LOCK BASE
BRACKET/CONTROL MOUNT
1
1
1
1
1
36
37
38
39
40
189620
189952
190077
200-32287
200-32449
MOUNT/CONTROL
PEDAL/AUXILIARY
YOKE
JOINT/BALL
1
1
1
2
2
PRINTED IN USA
917161/HP0612
78
T-Bar Controls
48
47
A
67
52
16
47 49
49
67
48
52
67
31
B
9
32
30
C
41
67
44
34
17 50
70
1
65
60 8
28
13
35
14
13
65
5
42
10
A
27
B
11 43
C
25
56
16
11
13
39
63
55
46
3
2
23
7
13
24
63
63
9
57
6
7
45
66
14
20
48
53
68
2
33
69
11
21
63
2
70
15
59
2
18
5
40 64
63
36
54
73
29
14
19
22
75
72
59
74
77
26
12 71
66
1
12
1
4
4
64
56
65
73
58
6
62
67
2
76
9
51
40
67
38
14
61
74
37
189593
79
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
T-Bar
Quantity
Description
41
42
43
44
45
200-32698
210-19532
210-19533
210-21043
210-32126
LINKAGE/SPOOL LOCK AUXILIARY
NUT/HEX JAM 9/16
1
1
1
1
1
46
47
48
49
50
220-16148
220-28739
220-32680
250-32609
290-13537
PIN/CLEVIS
PIN/CLIP RUE #8
YOKE
ROD
2
3
5
2
1
51
52
53
54
55
290-32584
290-32587
310-27919
330-33756
330-33800
ROD/CONTROL
ROD/CONTROL
PLATE/FLOOR
PLATE/SOUND
1
2
1
1
1
56
57
58
59
60
360-32625
380-32255
400-13676
420-35655
480-32362
SPACER
SPRING
WASHER 3/8
BOOT/T-BAR
BUSHING
2
1
1
2
1
61
62
63
64
65
650454
650486
650488
650491
650512
SCREW/CAP 3/8 X 3/4
SCREW/CAP 1/4 X 3/4
1
2
10
2
6
66
67
68
69
70
650533
650552
650553
650650
650704
NUT/HEX 3/8
2
8
1
1
3
71
72
73
74
75
650774
650811
651171
651648
654004
SCREW/HEX WASHER HEAD THREAD-FORMING 5/16 X 3/4
WASHER/FLAT 5/16
1
1
12
4
2
76
77
656011
656048
NUT/HEX M8
1
2
PRINTED IN USA
917161/HP0612
80
Hand and Foot Controls
32
37
32
6
40
40
F
44
21
13
D
27
28
33
14
39
27
33
7
14
25
31
45
25
A
7
38
26
47
31
15
37
C
2
3
31
26
8
9
36
E
35
5
42
G
A
11
35
46
I
16 44
35
22
25
4
11
1
B
I
42
44
B
D
F
12
23
6
G
24
33
C
43
H
47
3
5
11
18
48
34
16
2
43
6
48
H
4
10
32
27
35
1
36
4
30
20
41
9
12
48
29
E
43
4
48
49
19
34
17
191563
81
917161/HP0612
PRINTED IN USA
8
Ref.
No.
1
2
3
4
5
Part
No.
Hand and Foot
Quantity
Description
030-31942
040-33728
040-33748
045-31469
054202
COVER/BOOT RIGHT
COVER/BOOT LEFT
BUSHING/OILITE
2
2
2
4
2
6
7
8
9
10
070856
071401
071703
071704
071706
NUT/LOCK 1/4
NUT/LOCK 3/8
NUT/LOCK 3/8
NUT/LOCK 1/2
5
2
2
2
1
11
12
13
14
15
076588
090-30303
132346
132373
136011
PEDAL/FOOT
SPACER/PIVOT
BEARING/FLANGED 1/2
HANDLE/LOWER
5
2
1
2
1
16
17
18
19
20
170-34590
187908
189799
191570
191575
ABSORBER/SHOCK
PLATE/FLOOR
HANDLE/CONTROL LEFT
PIVOT/PEDAL LEFT FOOT
PIVOT/PEDAL RIGHT FOOT
2
1
1
1
1
21
22
23
24
25
191593
191606
191628
191631
191730
GRIP
BRACKET/STIFFENER
MOUNT/CONTROL
CABLE 52”
1
1
1
1
3
26
27
28
29
30
191798
192051
192058
192073
192460
PIN/SPRING CLEVIS 1/4
CLEVIS/SHORT 1/4
MOUNT/CABLE
MOUNT/CABLE
COVER/LINKAGE
2
3
1
1
1
31
32
33
34
35
200-28721
220-16148
220-32680
400-30803
400-32554
CLEVIS
PIN/CLIP RUE #8
WASHER/FLAT
WASHER/SPECIAL
3
3
3
2
12
36
37
38
39
40
420-35655
420-36179
650225
650419
650484
BOOT/T-BAR
GRIP
SCREW/SET SQUARE HEAD CUP POINT 5/16 X 1/2
2
2
1
1
2
41
42
43
44
45
650486
650579
650650
650704
650839
2
2
3
5
1
46
47
48
49
651020
651312
651648
192695
FOAM/FOOT PLATE
1
12
8
1
PRINTED IN USA
917161/HP0612
82
Hand and Foot Controls
44
32
53
27
33
29
48
5
F
8
13
3
4
35
43
12
34
9
40
47
17
9
D
10
48
36
8
30
C
2
40
33
E
15
9
50
16
48
34
32
6
11
6
19
48
1
23
38
5
31
51
21
52
39
D
11
A
D
10
A
B
5
48
20
53
7
4
6
50
9
2
3
6
46
42
F
14
50
D
42
C
E
18
B
41
49
24
11
5
9
44
20
45
55
56
48
49
37
28
54
22
43
37
5
26
14
26
50
54
54
5
25
41
189453
83
917161/HP0612
PRINTED IN USA
8
Ref.
No.
1
2
3
4
5
Part
No.
Hand and Foot
Quantity
Description
030-31941
030-31948
040-33728
040-33748
045-31469
BOLT/SHOULDER 5/16 X 5/8
BOLT/SHOULDER 5/16 X 1
COVER/BOOT RIGHT
COVER/BOOT LEFT
BUSHING/OILITE
1
2
2
2
7
6
7
8
9
10
054202
070856
071703
071704
071706
NUT/LOCK 3/8
NUT/LOCK 3/8
NUT/LOCK 1/2
9
2
3
9
2
11
12
13
14
15
076588
076589
079039
090-30303
090-32507
SCREW/CAP WHIZLOCK 3/8 X 1
END/ROD FEMALE
PEDAL/FOOT
LINKAGE/CONTROL UPPER
7
1
1
2
1
16
17
18
19
20
090-32508
090-32551
090-32553
123383
170-34590
LINKAGE/CONTROL LOWER
CRANK/AUXILIARY BELL
MOUNT/CONTROL
END/ROD 3/8 MALE
ABSORBER/SHOCK
1
1
1
1
2
21
22
23
24
25
170-35068
187910
187921
NSS
189454
SOLENOID/ AUX LOCK
COVER/LINKAGE
PIVOT/AUXILIARY HANDLE
BRACKET/LOCK BASE
MOUNT/PEDAL CENTER FOOT
1
1
1
1
1
26
27
28
29
30
189457
189535
189799
200-32698
210-19532
PIVOT/FOOT PEDAL
HANDLE/CONTROL LEFT
LINKAGE/SPOOL LOCK AUXILIARY
2
1
1
1
1
31
32
33
34
35
210-21043
220-28739
220-32680
250-32609
290-13537
NUT/HEX JAM 9/16
PIN/CLEVIS
PIN/CLIP RUE #8
YOKE
ROD
1
3
3
2
1
36
37
38
39
40
290-32320
290-32426
310-32411
400-10541
400-13676
ROD/CONTROL
ROD/LINKAGE
SCREW/CAP SELF-TAPPING 3/8
WASHER/PINION
WASHER/SPECIAL
2
2
1
1
2
41
42
43
44
45
400-30803
400-32554
420-35655
420-36179
650454
WASHER/FLAT
WASHER/SPECIAL
BOOT/T-BAR
GRIP
2
10
2
2
1
46
47
48
49
50
650486
650491
650552
650579
650650
NUT/HEX 3/8
2
1
11
2
4
51
52
53
54
55
650704
651020
651171
651648
652088
2
1
12
6
1
56
654009
WASHER/FLAT 1/2
1
PRINTED IN USA
917161/HP0612
84
ELECTRICAL - CHASSIS
TO CIRCUIT BREAKER
#11 RED TO LINE
#10 & #10A RED TO LOAD
12
15
20
15
18
15
TO HORN
17
(OPTION)
15
TO AUTO GLOW
MODULE
TO GLOW SOL A&B
PORT
TO GLOW SOL
POST
ROPS MAIN
22 POWER 29 16
6
23
2. WIRE TIE ALTERNATOR WIRES TO
THE STARTER. WIRES CANNOT
CONTACT EXHAUST MANIFOLD
OR MUFFLER.
8
8
TO
TILT SOLENOID
14
TO FLASHER
OPTION
24
TO ENGINE
WATER TEMP
TO GLOW PLUGS
TO ALTERNATOR
NOTE 2
TO STARTER
TO ENGINE
TO PRESSURE
GROUND
PUMP
TO FUEL SHUTOFF
27
4
4
11 33
4
16
TO AUX.
SOL. LOCK
3. APPLY HI-TACK GASKET ADHESIVE
2
13
4
4
TO ROPS MAIN
CONNECTOR
TO LOCKOUT
19
LIFT SOL.
NOTES:
1. COIL AND TIE BACKUP ALARM
WIRES IN SAFE LOCATION WHEN
NOT IN USE
1
NOTE 3
9
28
30
29
26
TO REAR TAIL/
WORK LIGHTS
21
28
TO FUEL SENDER
31
5
25
15
30
32
10
7
4
AUXILIARY POWER
3
GROUND TO CHASSIS
TO ENGINE
OIL
4
TO HORN SWITCH
(OPTION)
TO HYD. TEMP
SWITCH
TO BRAKE SOLENOID
TO BACKUP ALARM
(OPTION)
NOTE 1
34
HARNESS GROUND
410198
85
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
030-31873
040-33432
054985
055648
058615
STOP/BATTERY
CABLE/BATTERY
TIE/WIRE
1
1
1
7
1
6
7
8
9
10
064260
070856
071701
072343
075028
NUT/HEX LOCK 5/16
NUT/LOCK 5/16
GASKET/FUEL SENDER
CABLE/BATTERY NEGATIVE
2
1
2
1
1
11
12
13
14
15
076589
084175
090-28749
NSS
134588
SCREW/CAP LOCKING 3/8 X 1
NUT/HEX LOCK #10
SENDER/FUEL
BATTERY 12 V 675 CCA, 115 RESERVE, GROUP 24
1
2
1
1
11
16
17
18
19
136226
191450
193856
195299
243287 a
CLAMP/TUBE
MODULE/AUTO GLOW CONTROL
SOLENOID
HARNESS/CHASSIS
HARNESS/ALTERNATOR JUMPER
3
1
1
1
1
20
21
22
23
24
195471
242147
195740
210-19470
067847
ASSY/RELAY MOUNTING BRACKET
RELAY 40 A
COVER/ELECTRICAL
NUT/HEX LOCK 3/8
1
3
1
1
1
25
26
27
28
29
242136
390-32773
420-34769
420-35569
650687
COVER/RELAY MOUNT
CLAMP/BATTERY
CABLE/BATTERY POSITIVE
BREAKER/CIRCUIT 35 A
1
1
1
1
3
30
31
32
33
34
650748
651650
654042
656006
656171
SCREW/TAPPING HEX WASHER HEAD THREAD FORMING TAP/R #10 X 1/2
WASHER/LOCK EXTERNAL TOOTH 3/8
SCREW/CAP M10 X 20 MM (NOT USED ON 3640/3840 MODELS)
4
5
3
1
1
a) 4240 Models: SN 006030 - 006075. Jumper harness (P/N 243287) connects the three-pin chassis harness connection point for use on engines with a
two-pin alternator connection point. If the two-pin alternator is replaced, the three-pin-to-two-pin jumper harness needs to be removed.
PRINTED IN USA
917161/HP0612
86
3640 Models: SN 003391 - 003700
3840 Models: SN 003502 - 004000
4240 Models: SN 003921 - 005400
23
20
15
23
TO FLASHER
OPTION
TO FUEL SENDER
24
22
TO REAR TAIL/
WORK LIGHTS
13
18
1
21
15
23
7 SEE NOTE 3
21
TO HORN
(OPTION)
2
6
10
6
TO
TILT SOLENOID
11
ROPS MAIN
POWER
17
TO ENGINE
WATER TEMP
16
12
22
TO AIR PREHEAT
TO ALTERNATOR
SEE NOTE 2
4
TO STARTER
TO ROPS MAIN
CONNECTOR
TO ENGINE
GROUND
19
14
TO FUEL SHUTOFF
TO LOCK
OUT LIFT SOL.
4
TO PRESSURE
PUMP
9
26
4
25
8
12
3
TO AUX.
SOL. LOCK
5
GROUND TO CHASSIS
TO ENGINE
OIL
4
TO HORN SWITCH
(OPTION)
TO HYD. TEMP
SWITCH
AUXILIARY POWER
TO BRAKE SOLENOID
TO BACKUP ALARM
(OPTION)
SEE NOTE 1
NOTES:
NOT IN USE
OR MUFFLER.
3. USE GASKET SEALER
191986c
87
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
030-31873
040-33432
054985
055648
070856
STOP/BATTERY
CABLE/SOLENOID
TIE/WIRE
1
1
1
7
1
6
7
8
9
10
071701
072343
075028
076589
090-28749
NUT/LOCK 5/16
GASKET/FUEL SENDER
SENDER/FUEL
2
1
1
1
1
11
12
13
14
15
NSS
136226
189857
191872
210-19469
BATTERY 12 V DC WET 675 CCA, GROUP 24, 115 RESERVE
CLAMP/TUBE
BRACKET/CIRCUIT BREAKER
HARNESS/CHASSIS
NUT/WHIZLOCK 1/4
1
3
1
1
6
16
17
18
19
20
210-19470
210-19533
390-32773
420-34769
420-35569
CLAMP/BATTERY
1
1
1
1
1
21
22
23
24
25
420-35602
650687
650748
651650
654042
RELAY
SCREW/CAP HEX WASHER HEAD #10 X 1/2
WASHER/LOCK STAR 3/8
4
3
6
5
3
26
656006
1
PRINTED IN USA
917161/HP0612
88
3640 Models: SN 003301 - 003390
3840 Models: SN 003401 - 003501
4240 Models: SN 003451 - 003920
22
19
15
22
TO FLASHER
OPTION
TO REAR TAIL/
WORK LIGHTS
23
17
13
21
1
20
22
7 NOTE 3
15
2
6
10
20
TO FUEL SENDER
TO
TILT SOLENOID
6
16
ROPS MAIN
POWER
TO ENGINE
WATER TEMP
TO AIR PREHEAT
TO ALTERNATOR
NOTE 2
TO LOCKOUT
LIFT SOL.
4
TO STARTER
TO ENGINE
GROUND
TO ROPS MAIN
CONNECTOR
TO FUEL SHUTOFF
18
14
4
11
4
25
TO AUX. SOL.
LOCK
TO PRESSURE
PUMP
9
24
12
8
GROUND TO CHASSIS
3
TO ENGINE OIL
5
4
TO HYD. TEMP
SWITCH
AUXILIARY POWER
TO BRAKE SOLENOID
NOTES:
TO BACKUP ALARM (OPTION)
NOTE 1
NOT IN USE.
3. USE GASKET SEALER.
OR MUFFLER.
191986
89
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
030-31873
040-33432
054985
055648
070856
STOP/BATTERY
CABLE/SOLENOID
TIE/WIRE
1
1
1
7
1
6
7
8
9
10
071701
072343
075028
076589
090-28749
NUT/LOCK 5/16
GASKET/FUEL SENDER
SENDER/FUEL
2
1
1
1
1
11
12
13
14
15
NSS
136226
189857
191872
210-19469
CLAMP/TUBE
HARNESS/CHASSIS
NUT/WHIZLOCK 1/4
1
2
1
1
6
16
17
18
19
20
210-19533
390-32773
420-34769
420-35569
420-35602
CLAMP/BATTERY
RELAY
1
1
1
1
4
21
22
23
24
25
650687
650748
651650
654042
656006
2
6
5
3
1
PRINTED IN USA
917161/HP0612
90
20
23
TO FLASHER
OPTION
TO REAR TAIL/
WORK LIGHTS
14
23
16
24
22
18
1
21
23
16
21
7 SEE NOTE
2
11
TO FUEL SENDER
TILT SOLENOID
6
6
17
TO ENGINE WATER
TEMP. SENDER
ROPS MAIN
POWER
TO AIR PREHEAT
TO ALTERNATOR
SEE NOTE 2
TO LOCKOUT
LIFT SOL.
TO ENGINE
WATER TEMP.
TO STARTER
4
TO ENGINE
GROUND
TO ROPS MAIN
CONNECTOR
15
10
4
12
4
25
13
8
GROUND TO CHASSIS
3
TO ENGINE
OIL
4
5
TO HYD. TEMP
SWITCH
AUXILIARY POWER
SEE NOTE 1
TO BACKUP ALARM
(OPTION)
TO PRESSURE
PUMP
9
26
TO AUX. SOL.
LOCK
SEE NOTE 1
TO FUEL SHUTOFF
19
TO BRAKE SOLENOID
NOTES:
NOT IN USE.
OR MUFFLER..
3. USE GASKET SEALER.
190095
91
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
030-31873
040-33432
054985
055648
070856
STOP/BATTERY
CABLE/SOLENOID
TIE/WIRE
1
1
1
7
1
6
7
8
9
10
071701
072343
075028
076589
081433
NUT/LOCK 5/16
GASKET/FUEL SENDER
COVER/TERMINAL
2
1
1
1
1
11
12
13
14
15
090-28749
NSS
136226
189857
190119
SENDER/FUEL
CLAMP/TUBE
HARNESS/CHASSIS
1
1
2
1
1
16
17
18
19
20
210-19469
210-19533
390-32773
420-34769
420-35569
NUT/WHIZLOCK 1/4
CLAMP/BATTERY
6
1
1
1
1
21
22
23
24
25
420-35602
650687
650748
651650
654042
RELAY
4
2
6
5
3
26
656006
1
PRINTED IN USA
917161/HP0612
92
Electrical Section - EU
86((;,67,1*
+$5':$5(3/$&(6
139354
93
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
5
Part
No.
054985
091666
091667
129419
187927
PRINTED IN USA
Description
Quantity
CABLE/BATTERY
SWITCH/DISCONNECT
PLATE/FACE
BOOT/INSULATOR
BRACKET/BATTERY SWITCH MOUNT
917161/HP0612
1
1
1
2
1
94
ELECTRICAL - ROPS/FOPS
36
18
33
28
5
34
15
10
1
14
5
11
2
9
35
31
32
23
26
37
30
3
8
6
7
21
12
22
20
17
36
27
19
16
4
13
29
25
24
TO DOME LIGHT
OPTION
TO HEADLIGHTS
TO SEAT BAR
SWITCH
TO ROPS MAIN
POWER
TO MAIN CHASSIS
CONNECTOR
TO SEAT SWITCH
410197
95
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
055648
058805
064354
070634
072340
TIE/WIRE
CLAMP/HOSE
SCREW/CAP FLANGE LOCK 5/16 X 1
GAUGE/HOURMETER
1
1
1
1
1
6
7
8
088040
195087
073694
131050
090-32472
HOUSING/DISPLAY
SWITCH/IGNITION
KEYS (SET OF 2)
TAG/KEY
SWITCH/BRAKE
1
1
1
1
1
9
10
11
12
13
090-32478
071401
128738
130064
136226
BUZZER
NUT/LOCK 1/4
BULB/LAMP
GASKET/DISPLAY HOUSING
CLAMP/TUBE
1
1
6
1
1
14
15
16
17
18
137113
137418
137602
137603
174983
GAUGE/TEMP (WATER)
GAUGE/FUEL LEVEL
CONNECTOR/12 V POWER PORT
COVER/12 V POWER PORT
TIMER/DELAY (BRAKE)
1
1
1
1
1
19
20
21
22
23
188947
189822
191477
191635
195298
SWITCH/LIGHT
KNOB/LIGHT SWITCH
WIRE HARNESS/ROPS
3
1
1
1
1
24
25
26
27
28
195302
195508
210-19470
240385
420-36100
DECAL/INSTRUMENT PANEL
PANEL/INSTRUMENT
STANDOFF #6 X 3/4
TIMER/SEAT BELT (BUZZER)
1
1
1
2
1
29
30
31
32
33
420-36255
420-36329
650549
650550
650658
BREAKER/CIRCUIT 8 A
MOUNT/WIRE
WASHER/LOCK #10
1
1
2
2
2
34
35
36
37
651648
651746
654044
188991
SCREW/TAPPING HEX WASHER HEAD THREAD FORMING TAP/R 5/16 X 3/4
SCREW/MACHINE PAN HEAD CROSS-RECESSED #4 X 3/8
WASHER/LOCK HELICAL SPRING #6
BOARD/DIODE
1
2
4
1
PRINTED IN USA
917161/HP0612
96
35
33
16
34
29
32
26
5
4
14
1
5
36
11
5
13
31
3
33 27 10
20
2
25
34
24
32
38
32
9
7
6
22
12
8
21
23
19
15
35
32
17
18
4
190139
97
28
34
33 30
35
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
5
055648
058805
064354
070634
072340
TIE/WIRE
CLAMP/HOSE
SCREW/CAP SERRATED LOCK 5/16 X 1
NUT/LOCK SERRATED
GAUGE/HOURMETER
1
1
1
2
1
6
7
8
088040
195087
073694
131050
090-32441
HOUSING/DISPLAY
SWITCH/IGNITION
KEYS (SET OF 2)
TAG/KEY
SWITCH/GLOW PLUG
1
1
1
1
1
9
10
11
12
13
090-32472
090-32478
128738
130064
137113
SWITCH/BRAKE
BUZZER
BULB/LAMP
GASKET/DISPLAY HOUSING
GAUGE/WATER TEMPERATURE
1
1
6
1
1
14
15
16
17
18
137418
137602
174983
188142
188147
GAUGE/FUEL LEVEL
CONNECTOR/12 V POWER PORT
TIMER/DELAY (BRAKE)
PANEL/INSTRUMENT
1
1
1
1
1
19
20
21
22
23
188947
188963
189822
191477
191635
WIRE/HARNESS ROPS
SWITCH/LIGHT
KNOB/LIGHT SWITCH
3
1
1
1
1
24
25
26
27
28
210-19470
210-32164
310-19832
310-32638
420-35319
NUT/HEX ACORN #4
SCREW/MACHINE TRUSS HEAD 1/4 X 1-3/4
SCREW/PHILLIPS PAN HEAD #4 X 1/2
CLAMP
1
2
1
2
1
29
30
31
32
33
420-36100
420-36255
420-36329
650548
650549
TIMER/SEAT BELT (BUZZER)
BREAKER/CIRCUIT 8 A
MOUNT/WIRE
SCREW/MACHINE ROUND HEAD SLOTTED #10 X 3/4
WASHER/LOCK #10
1
1
1
6
6
34
35
36
37
38
650550
651308
651648
137603
188991
SCREW/MACHINE PAN HEAD SLOTTED 1/4 X 3/4
SCREW/THREAD FORMING TAP/R 5/16 X 3/4
COVER/12 V POWER PORT
BOARD/DIODE
6
4
1
1
1
PRINTED IN USA
917161/HP0612
98
ELECTRICAL - LIGHTS
9
12
11
9
10
7
6
4
5
6
7
5
2
8
1
3
2
3
3
2
2
3
4
189839
99
917161/HP0612
PRINTED IN USA
ELECTRICAL - LIGHTS
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
055648
058615
064260
132285
132286
TIE/WIRE
NUT/LOCK 5/16
CLIP/SINGLE
CLIP/DOUBLE
3
4
6
4
2
6
7
8
9
10
241959 a
241958 a
183934
192601
420-36140
LIGHT/WORK
LIGHT/RED
HARNESS/REAR LIGHT
GROMMET
LOCK/SECONDARY
2
2
1
2
2
11
12
420-36141
420-36292
122488
HOUSING/CONNECTOR FEMALE
HEADLIGHT
BULB
2
2
1
a) Order replacement 35 W bulb part number 139530.
PRINTED IN USA
917161/HP0612
100
SOUND SUPPRESSION
EU Completing
7
NOTE:
REMOVE BULB SEAL ON SIDES OF
DOOR SHROUD BEFORE ADDING FOAM
5
13
1
4
5
10
SOUND BARRIER
UPPER R.H.
KICKPLATE
8
11
9
12
11
SOUND BARRIER
UPPER L.H.
6
NOTES:
1. WHEN INSTALLING FOAM, CAREFULLY PEEL THE RELEASE
LINER. THE PRESSURE SENSITIVE IS NOT
REPOSITIONABLE BE SURE TO HAVE IT ALIGNED
BEFORE PRESSING IN PLACE.
2. INSTALL ITEM 420-36208 TO BACK OF KICKPLATE
(ALONG OUTSIDE EDGES) BEFORE ASSEMBLING KICKPLATE
TO SOUND BARRIER BRACKETS
3. ADJUST HIGH IDLE ENGINE RPM BETWEEN 2575-2625
3
2
LEFT SIDE
RIGHT SIDE
190456f
101
917161/HP0612
PRINTED IN USA
SOUND SUPPRESSION
Ref.
No.
1
2
3
4
5
Part
No.
Description
Quantity
190422
190479
190481
190817
191909
PAD/ENGINE COVER REAR
PAD/RIGHT FENDER PANEL
PAD/LEFT FENDER PANEL
FOAM/SEAL 1.0 X 3/4 X 34
FOAM/PAD SOUND
1
1
1
2
3
6
7
8
9
10
191913
192627
192928 a
420-36205
420-36207
PAD/SOUND TOWER LEFT
FOAM/FUEL TANK
BLANKET/INSULATION (4240 MODELS)
FOAM/KICKPLATE
FOAM/SEAT PLATE
1
1
1
1
1
11
12
13
420-36208
420-36211
420-36217
FOAM/SOUND BARRIER LEFT
FOAM/FLOOR PLATE
FOAM/WIRE HARNESS
2
1
1
a) 4240 Models: SN 003451 and Up. An integrated wrapped muffler, part number 195327, may be purchased for 4240 models. An integrated wrapped
muffler, part number 240155, may be purchased for 3640/3840 models.
PRINTED IN USA
917161/HP0612
102
TIRES
103
917161/HP0612
PRINTED IN USA
TIRES
Ref.
No.
Part
No.
36/3840
Quantity
Description
1
808282
183822
a
128507
ASSY/WHEEL 8.50 X 15 HEAVY DUTY 8-PLY
WHEEL 15 X 7
TIRE/HEAVY DUTY 27 X 8.50 X 15 8-PLY
STEM/VALVE
1
1
1
1
1
808283
183825
a
128507
ASSY/WHEEL 10.50 X 15 HEAVY DUTY 8-PLY
WHEEL 15 X 8
TIRE/HEAVY DUTY 27 X 10.50 X 15 8-PLY
STEM/VALVE
1
1
1
1
1
808285
183826
a
128507
ASSY/WHEEL 10.00 X 16.5 8-PLY
WHEEL 16.5 X 8.25
TIRE/HEAVY DUTY 10 X 16.5 8-PLY
STEM/VALVE
1
1
1
1
810711 b
190534
a
128507
ASSY/WHEEL 7 X 15 SS NARROW
WHEEL 15 X 6 NARROW
TIRE/SS CHEVRON 7.00 X 15.00
STEM/VALVE
1
1
1
1
a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.
b) Not shown. 3640 Models only with 6-bolt lug pattern.
Ref.
No.
Part
No.
Quantity
4240
Description
1
811307
240363
a
128507
ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL
WHEEL 16.5 X 8.25
TIRE/HEAVY DUTY 10 X 1635 8-PLY
STEM/VALVE
1
1
1
1
1
811308
240363
a
128507
ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOTATION WIDE SIDEWALL FOAM-FILLED
WHEEL 16.5 X 8.25
TIRE/HEAVY DUTY 10 X 1635 8-PLY
STEM/VALVE
1
1
1
1
2
811309
240363
a
128507
ASSY/WHEEL 10 X 16.5 10-PLY H/E SEVERE DUTY
WHEEL 16.5 X 8.25
TIRE/SEVERE DUTY 10 X 16.5
STEM/VALVE
1
1
1
1
2
811311
240363
a
128507
ASSY/WHEEL 10 X 16.5 HEAVY DUTY 8-PLY FLOATATION QUICK GEL
WHEEL 16.5 X 8.25
TIRE/SEVERE DUTY 10 X 16.5
STEM/VALVE
1
1
1
1
2
810905 c
193101
a
128507
ASSY/WHEEL 10 X 27.50-15
WHEEL 15 X 8.00
TIRE/HEAVY DUTY 10 X 27.5-15 8-PLY FLOTATION
STEM/VALVE
1
1
1
1
810451 b
810869
810870
ASSY/WHEEL 6.50 X 16 SOLID RUBBER
ASSY/WHEEL SOLID FLEX 10 X 16.5 LEFT
ASSY/WHEEL SOLD FLEX 10 X 16.5 RIGHT
1
1
1
807801 b
134372
a
128507
ASSY/WHEEL 10 X 16.5 HD 8-PLY NARROW
WHEEL 16.5 X 8.25
STEM/VALVE
1
1
1
1
1
811253
194326
a
128507
ASSY/WHEEL 31 X 15.50 HEAVY DUTY WIDE FLOTATION
WHEEL 15 X 13
TIRE/NHS 8 IT323 TL
STEM/VALVE
1
1
1
1
1
807803
134371
a
191020
ASSY/WHEEL 10 X 16.5 HEAVY DUTY
WHEEL 16.5 X 8.25 8-ON-8
VALVE STEM/RUBBER
1
1
1
1
a) Purchase equivalent-quality tires for your skid-steer loader. Contact your dealer for replacement tire information.
b) Not shown. c) Wheels intended for steel track applications only. Please specify right or left when ordering.
PRINTED IN USA
917161/HP0612
104
SECTION NOTES
105
917161/HP0612
PRINTED IN USA
DECALS
GENERAL INFORMATION
CAUTION
ALWAYS follow safety precautions on decals. Replace decals if they become damaged
or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in
their proper locations.
Decal location information assists in the selection and application of new decals, in the event the original
decals become damaged or the machine is repainted.
For decal replacement compare the location photographs to your machine BEFORE starting to refinish.
Check off each required decal using the illustrated reference number. Find the part number, description
and quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’s
Manual for information on the safety decals.
DECAL KIT
830611
International Generic Decals
NEW DECAL APPLICATION
Surfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Remove
smaller portion of decal backing paper and apply the exposed adhesive to the clean surface, maintaining
proper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth out
the decal surface.
Specific decal part numbers for type of model,
control option and the Gehl logo must be
ordered separately.
PAINT FINISH. Use list below to order paint:
184768
184767
184766
One Gallon Gehl Yellow
One Quart Gehl Yellow
6-Pack Spray Cans Gehl Yellow
184765
184764
184930
One Gallon Gun Metal Gray
One Quart Gun Metal Gray
6-Pack Spray Cans Gun Metal Gray
906315
906316
One Gallon Red
6 (12 oz. Spray Cans) Red
PRINTED IN USA
917161/HP0612
106
DECALS
Ref.
No.
Part
No.
Quantity
36/38/4240
Description
1
2
3
4
5
137545
137632
137634
137660
137661
DECAL/RED REFLECTOR
DECAL/HYDRAULIC OIL
DECAL/DIESEL FUEL
DECAL/ETHER
DECAL/TIE DOWN
2
1
1
1
4
6
7
8
9
10
137814
140516
188142
190469
190646
DECAL/THROTTLE
DECAL/FLAG
DECAL/SERVICE
DECAL/HYDRALOC™
1
1
1
1
1
11
12
13
40
420-28290
420-35066
420-35783
195775
TAPE/SAFETY WALK
DECAL/ORIGINAL FILTER
DECAL/OIL LEVEL
DECAL/FUEL/SULFUR
1
2
2
1
Ref.
No.
14
15
16
17
18
19
20
21
22
23
24
107
Part
No.
Quantity
Description
Domestic
EU
137628
137842
137637
137848
137639
DECAL/WARNING MANUAL
DECAL/WARNING MANUAL
DECAL/DANGER LIFTARM
DECAL/DANGER LIFTARM
DECAL/WARNING GENERAL
1
1
1
1
1
-
137849
137647
137843
137655
137844
DECAL/DANGER WARNING
DECAL/DANGER WARNING
DECAL/DANGER NO RIDERS
DECAL/DANGER NO RIDERS
1
1
-
1
1
1
137657
137845
137658
137846
137683
DECAL/DANGER HOT SURFACE
DECAL/DANGER HOT SURFACE
DECAL/SAFETY SHUTDOWN
1
1
1
1
1
-
137847
137720
137850
184214
184711
DECAL/SAFETY SHUTDOWN
DECAL/ATTACHMENT BRACKET
DECAL/ATTACHMENT BRACKET
DECAL/WARNING ROPS
DECAL/WARNING ROPS
1
1
-
1
1
1
420-35757
DECAL/CIRCUIT BREAKER
1
1
917161/HP0612
PRINTED IN USA
DECALS
Model Designation Decals
Ref.
No.
25
26
Part
No.
Description
3640
Quantity
3840
4240
190441
190443
240216 b
190445 a
190442
DECAL/3640 RIGHT
DECAL/3840 RIGHT
DECAL/4240 RIGHT DLX
DECAL/4240 RIGHT
DECAL/3640 LEFT
1
1
1
-
1
1
-
190444
240215 b
190446 a
DECAL/3840 LEFT
DECAL/4240 LEFT DLX
DECAL/4240 LEFT
-
1
-
1
1
3640
Quantity
3840
4240
1
1
2
2
1
1
2
2
1
1
2
2
a) 4240 Models: SN 005400 and Before.
b) 4240 Models: SN 005401 and Up.
Gehl Decals
Ref.
No.
27
28
29
39
Part
No.
183963
184043
184306
191031
Description
DECAL/GEHL 3-3/4 X 16
DECAL/GEHL 3-3/4 X 16 (WHITE ON ROPS/FOPS)
DECAL/GEHL 4-3/4 X 20
DECAL/E-SERIES
Control Decals
Ref.
No.
Part
No.
Quantity
Description
T-Bar
Hand/Foot
30
31
32
33
34
072853
420-35630
072854
420-35751
420-36167
DECAL/LIFT AND TILT
DECAL/FOOT PEDAL BUCKET CONTROL
DECAL/FORWARD AND REVERSE
DECAL/DUAL LEVER STEERING
TAPE/SAFETY WALK
1
1
4
1
1
2
36
192545 b
420-36125 a
420-35629
420-35717
DECAL/TWIN LEVERL/AUX
DECAL/DUAL LEVER AUXILIARY
DECAL/FOOT PEDAL CONTROL LIFTARM
TAPE/SAFETY WALK
-
1
1
1
1
37
38
PRINTED IN USA
917161/HP0612
108
DECALS
26
15
13
39
27
22
18
5
28
5
109
917161/HP0612
PRINTED IN USA
DECALS
7
24
19
20
3
4
2
12
9
17
1
37
1
PRINTED IN USA
917161/HP0612
110
DECALS
12
14
30
32
6
10
21
16
8
111
917161/HP0612
PRINTED IN USA
DECALS
25
34
11
39
34
34
34
34
38
11
31
34
33
23
36
PRINTED IN USA
917161/HP0612
112
DECALS
40
29
3
29
113
917161/HP0612
PRINTED IN USA
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Drive Motor and Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Main Control Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Solenoid Valves - Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Solenoid Valve - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
PRINTED IN USA
917161/HP0612
114
LIFT CYLINDER
115
917161/HP0612
PRINTED IN USA
LIFT CYLINDER
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
170-35000
170-35003
210-32109
400-32572
170-35005
CYLINDER/LIFT
WELDMENT/BARREL
NUT/HEX 7/8
WASHER/SPECIAL
PISTON
2
1
1
1
1
5
6
7
8
9
190-32923
010-32437
210-32179
650200
170-35004
KIT/SEAL
GLAND
CAP/HEAD GLAND
SCREW/SET ALLEN HEAD 5/16 x 5/16
WELDMENT/ROD
1
1
1
1
1
10
11
045-31420
570002
BUSHING/BASE OILITE
ZERK/GREASE STRAIGHT 1/8
2
1
PRINTED IN USA
917161/HP0612
116
TILT CYLINDER
117
917161/HP0612
PRINTED IN USA
TILT CYLINDER
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
190828
170-35006
210-32109
400-32572
170-35005
CYLINDER/TILT
WELDMENT/BARREL
NUT/HEX 7/8
WASHER/SPECIAL
PISTON
2
1
1
1
1
5
6
7
8
9
190-32923
010-32437
210-32179
650200
170-35007
KIT/SEAL
GLAND
CAP/HEAD GLAND
SCREW/SET 5/16 x 5/16
WELDMENT/ROD
1
1
1
1
1
10
11
12
045-15773
570005
045-31497
BUSHING
ZERK/GREASE 90° 1/8
BUSHING
2
2
1
PRINTED IN USA
917161/HP0612
118
DRIVE MOTOR WITH PARKING BRAKE
Drive Motor 195321
4240 Models: SN 005401 - 005627
Servo Hydraulics - EU Only
#1
#2
#3
#4
#5
#6
Set of Seals
#11
#7
#8
#9
#10
195321_explosion
119
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
4240 Servo
Quantity
Description
1
2
3
4
195321
310-32690
195202
240612
195203
MOTOR/DRIVE TMT400
ASSY/BOLT MODULE
ASSY/FLUSHING VALVE
ASSY/END COVER MODULE
ASSY/FLOW R MODULE
2
1
1
1
1
5
6
7
8
9
170-35011
140-32271
160-32924
240611
320-32693
ASSY/VALVING MODULE
ASSY/GEAR SET MODULE
ASSY/MOTOR FLANGE MODULE
ASSY/BRAKE MODULE
ASSY/SHAFT MODULE
1
1
1
1
1
10
11
160-32923
190-32928
ASSY/MOUNTING FLANGE MODULE
REPAIR KIT/SEAL
1
1
PRINTED IN USA
917161/HP0612
120
Bolt Module
310-32691
Flushing Valve Module - Item #35
195202
Drive Motor 193796
(Non-Servo)
End Cover Module
250-32612
Flow R Module - Item #48
195203
Valve Module
170-35011
Gear Set Module
140-32272
Set of Seals
190-32928
Motor Flange Module
160-32924
Brake Module
250-32610
Shaft Module
320-32693
Mounting Flange Module
160-32923
Drive Motor 250-32605
8
10
5
7
4
2
36
37
21
40
35
23
29
41
28
32
26
20
11
9
17
20
39
3
15
24
43
45
44
42
34
31
30
33
27
38
22
22
19
14
18
16
13
12
1
6
47
22
46
20
25
121
917161/HP0612
PRINTED IN USA
Ref.
No.
Part
No.
Description
Quantity
193796 b
250-32605 a
320-32693
NSS
NSS
NSS
MOTOR/DRIVE TMT300
MOTOR/DRIVE WITH BRAKE
SHAFT MODULE ASSEMBLY (CONSISTS OF ITEMS 1-4)
SHAFT/SPLINED
FILTER/ORIFICE
ASSEMBLY/BEARING
2
2
1
1
1
1
NSS
160-32923
NSS
NSS
NSS
NUT/BEARING
MOUNTING FLANGE MODULE ASSEMBLY (CONSISTS OF ITEMS 5-11)
MOUNTING FLANGE/BEARING HOUSING
STOP RING/BEARING BRAKE
SCREW M6 X 16MM
1
1
1
1
8
8
9
10
11
NSS
NSS
NSS
NSS
250-32610
PLUG/RELEASE PORT
PLUG/RELEASE PORT
SEAL/SHAFT 50MM X 72MM X 8MM
O-RING 171.2MM X 2.62MM
BRAKE MODULE ASSEMBLY (CONSISTS OF ITEMS 12-18)
1
1
1
1
1
12
13
14
15
16
NSS
NSS
NSS
NSS
NSS
WASHER/BELLEVILLE
PISTON
DISC/OUTER
DISC/INNER
O-RING 135MM X 3MM
1
1
6
5
1
17
18
NSS
NSS
160-32924
NSS
NSS
SEAL/SHAFT 50MM X 72MM X 8MM
RING/SNAP
MOTOR FLANGE MODULE ASSEMBLY (CONSISTS OF ITEMS 19-22)
FLANGE/MOTOR
PLUG/DRAIN PORT
1
1
1
1
1
NSS
NSS
140-32272
NSS
NSS
SCREW M10 X 40MM
O-RING 125MM X 2MM
GEAR SET MODULE ASSEMBLY (CONSISTS OF 22-24)
O-RING 125MM X 2MM
SET/GEAR
8
1
1
1
1
26
NSS
310-32691
NSS
250-32612
NSS
SHAFT/CARDAN
BOLT MODULE ASSEMBLY (CONSISTS OF ITEM 25)
SCREW M12 X 150MM
END COVER MODULE ASSEMBLY (CONSISTS OF ITEMS 20, 26-41)
END COVER/VALVE HOUSE
1
1
9
1
1
27
28
29
30
31
NSS
NSS
NSS
NSS
NSS
PIN/GUIDE 5MM DIAMETER X 14MM
PLATE/BALANCE
PLUG/MAIN PORT
RING/BACKUP
RING/BACKUP
1
1
2
1
2
32
33
34
35
36
380-32426 a
NSS
NSS
195202 b
230-32748 a
SPRING
O-RING 40MM X 2MM
O-RING 63MM X 2MM
VALVE/FLUSHING MODULE ASSEMBLY
PLUG
6
1
1
1
1
37
38
39
40
41
NSS
NSS
045-31491 a
380-32423 a
NSS
O-RING 9MM X 1.5MM
SPACER
STOP/FLUSHING VALVE
SPRING
NAMEPLATE
1
1
2
2
1
42
43
44
45
170-35011
NSS
NSS
NSS
NSS
VALVING MODULE ASSEMBLY (CONSISTS OF ITEMS 22, 42-46)
VALVE/DISC
PLATE/CHANNEL
DRIVE/VALVE
PIN/GUIDE 4MM DIAMETER X 42MM
1
1
1
1
3
46
47
48
350-32584
190-32928
195203 b
RING/STOP
REPAIR KIT/SEAL (CONSISTS OF ITEMS 10, 11, 16, 17, 22, 30, 31, 33, 34 AND 37)
FLOW R MODULE ASSEMBLY
1
1
1
1
2
3
4
5
6
7
19
20
21
22
22
23
24
25
PRINTED IN USA
917161/HP0612
122
TANDEM PUMP
195643 Tandem Pump
4240 Servo Hydraulics - EU Only
195644 Gear Pump End
SN 005401 - 005627
195644
123
917161/HP0612
PRINTED IN USA
TANDEM PUMP
Ref.
No.
Part
No.
4240 Servo
Quantity
Description
2
3
4
195643
195644
123067
350-32273
350-32274
PUMP/TANDEM
PUMP/SERVO GEAR PUMP END
NUT/JAM
RING/RETAINING
RING/RETAINING
1
1
1
1
2
6
7
8
9
10
123069
123122
123070
136978
128106
WASHER/SEAL
SCREW/CAP
ASSY/ROTATING KIT
ASSY/SERVO PISTON
FOLLOWER/SERVO PISTON
1
8
1
1
1
11
12
14
16
17
123073
a
a
127989
123079
PLATE/COVER
GASKET/COVER PLATE
GASKET/HOUSING
GASKET/CONTROL HOUSING
PLATE/COVER
1
2
1
1
1
18
19
20
21
22
123080
123081
060746
240605
240605
ASSY/CAMPLATE
RACE/THRUST
BEARING/THRUST
ASSY/RELIEF VALVE
ASSY/RELIEF VALVE
1
2
1
1
1
24
25
26
27
28
650534
650742
123123
123084
187380
SCREW/CAP
SCREW/CAP
SCREW/CAP
PLATE/VALVE
ASSY/HOUSING
2
2
6
1
1
29
31
33
38
45
136983
240607
a
123090
127710
ASSY/BACKPLATE
SHAFT/DRIVE
O-RING
ASSY/PLUG
SPACER
1
1
1
1
1
46
48
57
240609
187382
127990
136986
136995
ASSY/CHARGE RELIEF ADAPTOR
ASSY/MANUAL SERVO CONTROL
KEY
SEAL/WIPER
ASSY/PLUG
1
1
1
1
1
60
61
62
66
123110
650584
136988
127990
WASHER
WASHER
WASHER
KEY
1
8
4
1
a) Order seal kit part number 128108
PRINTED IN USA
917161/HP0612
124
TANDEM PUMP
195643 Tandem Pump
4240 Servo Hydraulics - EU Only
195642 Engine End
SN 005401 - 005627
195642
125
917161/HP0612
PRINTED IN USA
TANDEM PUMP
Ref.
No.
Part
No.
4240 Servo
Quantity
Description
2
3
4
195643
195642
123067
350-32273
350-32274
PUMP/TANDEM
PUMP/SERVO ENGINE END
NUT/JAM
RING/RETAINING
RING/RETAINING
1
1
1
1
2
6
7
8
9
10
123069
123122
123070
136978
128106
WASHER/SEAL
SCREW/CAP
ASSY/ROTATING KIT
ASSY/SERVO PISTON
FOLLOWER/SERVO PISTON
1
8
1
1
1
11
12
14
16
17
123073
a
a
127989
123079
PLATE/COVER
GASKET/COVER PLATE
GASKET/HOUSING
GASKET/CONTROL HOUSING
PLATE/COVER
1
2
1
1
1
18
19
20
21
22
123080
123081
060746
240605
240605
ASSY/CAMPLATE
RACE/THRUST
BEARING/THRUST
ASSY/RELIEF VALVE
ASSY/RELIEF VALVE
1
2
1
1
1
23
26
27
28
29
P700679
123123
123084
187381
137015
SCREW/CAP
SCREW/CAP
PLATE/VALVE
ASSY/HOUSING
ASSY/BACKPLATE
4
6
1
1
1
31
37
38
40
43
240608
060748
123090
123090
123093
SHAFT/DRIVE
WASHER
ASSY/PLUG
ASSY/PLUG
SEAL/SHAFT
1
1
1
1
1
48
57
60
187382
127990
136986
136995
123110
ASSY/MANUAL SERVO CONTROL
KEY
SEAL/WIPER
ASSY/PLUG
WASHER
1
1
1
1
1
61
62
66
650584
136988
127990
WASHER
WASHER
KEY
8
4
1
a) Order seal kit part number 128108
PRINTED IN USA
917161/HP0612
126
TANDEM PUMP
Gear Pump End
30 & 31
127
917161/HP0612
PRINTED IN USA
TANDEM PUMP
Ref.
No.
Part
No.
Description
Quantity
2
3
189398
189383
189384
310-32694
350-32583
PUMP/TANDEM
PUMP/GEAR (4240 MODELS)
PUMP/GEAR (36/3840 MODELS)
SCREW
O-RING
1
1
1
2
1
4
5
6
7
8
350-27518
350-32599
010-32444
320-32697
310-32693
RING/RETAINING
RING/RETAINING
BEARING
SHAFT
SCREW/SOCKET HEAD
1
1
1
1
4
9
10
11
12
13
NSS
400-32575
160-32929
131577
350-32424
BRACKET/LIFTING
WASHER
HOUSING/VARIABLE
PLUG
O-RING
1
3
1
2
2
14
15
16
17
18
220-32346
010-32434
350-32580
330-33736
650486
PIN
BEARING/TAPERED ROLLER
O-RING
COVER/TRUNNION
CAP/SCREW
2
2
2
1
8
19
20
21
22
23
330-33795
335-32308
160-32930
400-32574
190-32936
ASSEMBLY/TRUNNION COVER
SEAL
SWASHPLATE/VARIABLE
PLATE/THRUST
KIT/CYLINDER BLOCK
1
1
1
1
1
24
25
26
27
28
170-35089
220-32683
170-35088
350-32423
350-32240
PLATE/VALVE
PIN/SLOTTED
ASSEMBLY/SCR VALVE/5000 PSI (345 BAR)
O-RING
O-RING
1
1
2
2
2
29
30
31
130-32236
190-32937
190974
GASKET/END CAP
SEAL KIT/OVERHAUL (ITEMS 3, 16, 20, 27, 28 AND 29)
KIT/SEAL GEAR PUMP (ITEM 1)
1
1
1
1
PRINTED IN USA
917161/HP0612
128
TANDEM PUMP
Engine End
36
129
917161/HP0612
PRINTED IN USA
TANDEM PUMP
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
189398
350-32599
350-32600
335-32306
335-32307
PUMP/TANDEM
RING/RETAINING
O-RING
CARRIER/SEAL
TIP/SEAL
1
1
1
1
1
5
6
7
8
9
350-32601
010-32442
320-32696
160-32928
131577
RING/RETAINING
BEARING
SHAFT/PUMP
HOUSING/VARIABLE
PLUG
1
1
1
1
2
10
11
12
13
14
350-32424
NSS
310-32693
010-32434
350-32580
O-RING
BRACKET/LIFTING
SCREW/SOCKET HEAD
BEARING/TAPERED ROLLER
O-RING
3
1
4
2
2
15
16
17
18
19
330-33736
650486
335-32308
330-33795
220-32346
COVER/TRUNNION
SCREW/CAP
SEAL
ASSEMBLY/TRUNNION COVER
PIN
1
8
1
1
2
20
21
22
23
24
160-32930
400-32574
190-32936
170-35087
220-32683
SWASHPLATE/VARIABLE
PLATE/THRUST
KIT/CYLINDER BLOCK
PLATE/VALVE
PIN/SLOTTED
1
1
1
1
1
25
26
27
28
29
130-32236
010-32443
160-32931
170-35088
350-32240
GASKET/END CAP
BEARING/NEEDLE
SECTION/CENTER
ASSEMBLY/SCR VALVE 5000 PSI (345 BAR)
O-RING
1
2
1
2
2
30
31
32
33
34
350-32423
100-32173
230-32745
360-32653
380-32427
O-RING
COUPLING
PLUG ASSEMBLY/CHARGE RELIEF
SHIM KIT/CHARGE RELIEF
SPRING/COMPRESSION
2
1
1
1
1
35
36
170-34981
190-32937
POPPET/CHARGE RELIEF
SEAL KIT/OVERHAUL (ITEMS 2, 4, 10, 14, 17, 25, 29 AND 30)
1
1
PRINTED IN USA
917161/HP0612
130
GEAR PUMP
131
917161/HP0612
PRINTED IN USA
GEAR PUMP
Ref.
No.
Part
No.
Quantity
Description
36/3840
4240
189384
189383
190991
190983
190988
PUMP/DOUBLE GEAR 1.20/.84
PUMP/DOUBLE GEAR 1.37/.84
ASSY/FRONTPLATE
ASSY/BACKPLATE
ASSY/BODY
1
1
1
1
1
1
1
-
6
190989
190986
191002
191001
190996
ASSY/BODY
ASSY/BODY
GEAR/DRIVE
GEAR/DRIVE
IDLER GEAR/FRONT
1
1
1
1
1
1
-
7
8
9
10
191015
191003
NSS
NSS
NSS
IDLER GEAR/FRONT
IDLER GEAR/REAR
GASKET/BACKUP
PLATE/WEAR
SEAL/PRESSURE BALANCE
1
2
2
2
1
1
2
2
2
14
NSS
NSS
191012
129423
NSS
SEAL/SHAFT
WASHER
SCREW/CAP
SCREW/CAP
O-RING
1
1
8
4
1
1
8
4
26
44
48
50
57
191008
191011
191004
NSS
NSS
KEY
GEAR/SLIP
PLATE/ADAPTOR
WASHER
PLUG
1
1
1
4
1
1
1
1
4
1
190974
KIT/SEAL REPAIR (INCLUDES ITEMS 8-12, 14, 50, 57)
1
1
1
2
3
4
5
11
12
13
PRINTED IN USA
917161/HP0612
132
MAIN CONTROL VALVE
2
9
SEE NOTE 2
5
1
4
11
1-1/16 - 12 UNF
7
3
NOTES:
1. 192658 IS AN O-RING KIT.
2. 192685 COIL IS AVAILABLE
AS SINGLE PART, OR, AS A
COMPONENT OF KIT 240285.
11
6
133
10
917161/HP0612
PRINTED IN USA
MAIN CONTROL VALVE
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
190907
240272
240285
192653
240286
VALVE/MAIN CONTROL
KIT/CHECK VALVE
KIT/SPOOL RETURN ACTION
VALVE/RELIEF MAIN
KIT/DETENT
1
3
1
1
1
5
6
7
8
9
240287
240274
240278
192658 a
192685
KIT/SPOOL RETURN ACTION
PLUG
VALVE/RELIEF ADJUSTABLE
KIT/O-RING
COIL
1
2
2
1
1
240288
103060
REATAINER/SEAL
KIT/PLUG 1-1/6
3
2
10
11
a) Not Shown.
PRINTED IN USA
917161/HP0612
134
MAIN CONTROL VALVE
4
135
917161/HP0612
PRINTED IN USA
MAIN CONTROL VALVE
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
170-35019
170-35086
190-32595
190-32583
190-32599
VALVE ASSEMBLY/CONTROL
VALVE ASSEMBLY/RELIEF
KIT/DETENT
CENTERING KIT/TILT SPOOL
KIT/O-RING
1
1
1
1
1
5
6
7
8
9
190-32689
650734
071701
190-32670
310-32561
KIT/FLOAT DETENT
CARRIAGE/BOLT 5/16 X 2-1/4
HEX/NUT CENTERLOCK 5/16
KIT/LOAD CHECK
SCREW
1
2
2
3
1
10
400-32475
WASHER/SPECIAL
1
PRINTED IN USA
917161/HP0612
136
SELF-LEVELING VALVE
16
18
17
2
5
8
11
7
12
9
3
6
14
14
17
15
18
13
1
16
4
137
917161/HP0612
PRINTED IN USA
SELF-LEVELING VALVE
Ref.
No.
Part
No.
Description
Quantity
1
2
3
4
135367
350-27299
NSS
NSS
NSS
VALVE/SELF-LEVELING
RING/RETAINING
BODY
SPOOL
SPOOL
1
1
1
1
1
5
6
7
8
9
080808
a
080809
a
080810
PIN
COVER
CAP/ADJUSTMENT
O-RING
NUT
1
1
1
1
1
11
12
13
14
15
a
080811
129004
080813
089961
O-RING
SCREW/SET
ASSEMBLY/PLUG
ASSEMBLY/PLUG
SPRING
1
1
1
2
1
16
17
18
088473
088472
088471
129066
CHECK/LOAD
ASSEMBLY/PLUG
SPRING
KIT/SEAL (Includes Items #6, #8 and #11)
2
2
2
1
a) Items part of the Seal Kit - 129066
PRINTED IN USA
917161/HP0612
138
SOLENOID VALVES - LIFT AND TILT
2
3
1
139
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
3
4
Part
No.
184101
NSS
122840
184105
121897
PRINTED IN USA
Description
Quantity
VALVE/SOLENOID
VALVE BODY/STEEL
CARTRIDGE
COIL
KIT/SEAL
1
1
1
1
1
917161/HP0612
140
141
917161/HP0612
PRINTED IN USA
Ref.
No.
1
2
Part
No.
Description
Quantity
170-35009
170-35083
190-32933
170-35084
170-35073
VALVE/MANIFOLD
VALVE/SOLENOID LESS COIL
KIT/SEAL, REFERENCE # 1
COIL, REFERENCE # 1
VALVE/RELIEF
2
2
2
2
2
190-32934
KIT/SEAL, REFERENCE #2
2
PRINTED IN USA
917161/HP0612
142
SOLENOID VALVE - BRAKE
143
917161/HP0612
PRINTED IN USA
SOLENOID VALVE - BRAKE
Ref.
No.
1
2
Part
No.
170-34994
170-35085
190-32935
170-35084
230-32747
PRINTED IN USA
Description
Quantity
VALVE ASSEMBLY/BRAKE SOLENOID
VALVE ASSEMBLY/BRAKE SOLENOID, LESS COIL
KIT/SEAL REPAIR, FOR REF #1
COIL, FOR REF #1
PLUG/HOLLOW HEX
917161/HP0612
1
1
1
1
1
144
Section Notes
145
917161/HP0612
PRINTED IN USA
Rear View Mirror Kit 806894. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Self-Leveling Valve Kit 810709 (see also Self-Leveling Valve Kit 811204 below) . . . . . . . . . . 147
Cab - Door with Wiper & Washer Kit 808265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Cab Door 246-26748 Service Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Cab - Impact Resistant Door Kit 808382 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Impact Resistant Door 246-26755 Service Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . 151
Horn Kit 808274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Four Point Lifting Kit 808273 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical Disconnect Switch Kit 808240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Engine Block Heater Kit 805855 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Cab - Sliding Side Windows Kit 808266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Strobe Light Kit 808279 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Interior Dome Light Kit 808271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Cab - Door Interlock Kit 830600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Coolant Temperature Gauge Kit 810212 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Single Point Lift Kit 810834. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Engine Auto Shutdown Kit 808270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Cab - Heater/Defroster Kit 810739. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Pre-Cleaner Kit 810737 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Suspension Seat Kit 810422 and Standard Seat Kit 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Cab - Sound Suppression Kit 810738. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Backup Alarm Kit 810740 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Lock Valve Kit 810721. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression Kits 192635/192636 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Rear Counterweight Kit 808383. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Universal Radio Kit 810946 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Self-Leveling Valve Kit 811204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Rear Wiper Kit 811659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Cab - Vinyl Enclosure Kit . . . . . . . . . 808268
Cab - Vinyl Door. . . . . . . . . . . . . . . . . 808694
Cab - Vinyl Side Panels. . . . . . . . . . . . 808695
3” Seat Belt Kit . . . . . . . . . . . . . . . . . . 808278
Side Windows Kit - Half Glass . . . 490-33549
(For Noise Reduction, not for use with Cab Kit)
Catalytic Converter - 3-Cylinder . . . . 810772
Catalytic Converter - 4-Cylinder . . . . 808442
55” Bolt-On Cutting Edge Kit . . . .190-32925
61” Bolt-On Cutting Edge Kit . . . . . . 190959
Filters
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182130
Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137500
Hydraulic Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131838
Includes Filter Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240336
and Hydraulic Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 074830
Primary Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188814
Secondary Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188817
Analysis Kits - Contact your Gehl Dealer
Hydraulic Oil Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272806
Engine Oil Analysis Kits (10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272809
Fuel Analysis Kit (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272811
Coolant Analysis Kits (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272812
PRINTED IN USA
917161/HP0612
146
KITS AND ACCESSORIES
Rear View Mirror Kit 806894
1
2
Ref.
No.
806894
132353
651259
1
2
5
Ref.
No.
1
2
7
10
3
147
Qty
KIT/REARVIEW MIRROR
MIRROR. . . . . . . . . . . . . . . . . . . . . .1
SCREW/CAP TC #10 X 7/8 . . . . . . .2
6
11
4
Description
Self-Leveling Valve Kit 810709
9
8
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
917161/HP0612
Part
No.
810709
054626
071701
076031
088935
089099
135367
189459
189719
189720
230-32754
652040
NSS
Description
Qty
KIT/SELF-LEVELING VALVE
ADAP-80RM-8JICM STR. . . . . . . . . 1
LN 5/16 CBZ . . . . . . . . . . . . . . . . . . 2
90 SA10 FLO8 . . . . . . . . . . . . . . . . . 1
TE FLO8 FLFSWO8 FLO8 . . . . . . . 1
UNION/HYDRAULIC FITTING. . . . . 2
VALVE/SELF LEVEL . . . . . . . . . . . . 1
TUBE/CONTROL VALVE/LIFT . . . . 1
TUBE/SELF LEVEL TOP . . . . . . . . 1
TUBE/SELF LEVEL BOTTOM . . . . . 1
ADAPTER/SWIVEL 7/8-3/4 . . . . . . . 1
CB 5/16x2-1/2 C5ZY . . . . . . . . . . . . 2
TEE/BULKHEAD . . . . . . . . . . . . . . . 1
PRINTED IN USA
Cab - Door with Wiper & Washer Kit 808265
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part
No.
808265
246-26748
170-35075
350-32595
200-32699
330-33784
650748
070634
310-19471
330-33783
420-36231
330-33797
330-33780
Description
Qty.
Req.
KIT/CAB DOOR W/ WIPER/WASHER
ASSEMBLY/CAB DOOR . . . . . . . . . 1
SPRING/GAS . . . . . . . . . . . . . . . . . 1
CLIP/LOCKING . . . . . . . . . . . . . . . . 2
STUD/BALL . . . . . . . . . . . . . . . . . . . 2
THRESHOLD/RIGHT . . . . . . . . . . . 1
BOLT/CARRIAGE 1/4 X 5/8 . . . . . . 4
NUT/LOCK 1/4 . . . . . . . . . . . . . . . . 4
SCREW/CAP 1/4 X 1/2 . . . . . . . . . . 4
THRESHOLD/LEFT. . . . . . . . . . . . . 1
FOAM/ROPS SEAL . . . . . . . . . . . . . 3
COVER/CLEAN OUT ACCESS. . . . 1
DOOR SILL/TOP . . . . . . . . . . . . . . . 1
Ref.
No.
13
14
15
16
17
18
19
20
21
22
23
24
25
Part
No.
650510
420-36187
330-33782
654046
071705
170-35076
654002
650835
650577
071701
040-33560
139438
055648
Description
Qty.
Req.
SCREW/TAPPING 5/16 X 1/2 . . . . .
STRIKER/DOOR LATCH . . . . . . . .
PLATE/STRIKER SUPPORT . . . . .
WASHER/FLAT 7/16 . . . . . . . . . . . .
NUT/LOCK 7/16 . . . . . . . . . . . . . . .
SPRING/GAS . . . . . . . . . . . . . . . . .
WASHER/FLAT 1/4 . . . . . . . . . . . . .
SCREW/CAP 1/4 X 1 . . . . . . . . . . .
SCREW/CAP 5/16 X 1-1/2 . . . . . . .
NUT/LOCK 5/16 . . . . . . . . . . . . . . .
HINGE . . . . . . . . . . . . . . . . . . . . . . .
SCREW/CAP LOCK 3/8 X 5/8 . . . .
TIE/WIRE . . . . . . . . . . . . . . . . . . . .
3
1
1
1
1
1
1
1
1
1
2
4
2
246-26748 Cab Door Service Parts Found On Following Page
PRINTED IN USA
917161/HP0612
148
246-26748 Cab Door Service Parts
FLUSH WITH
11 OUTSIDE EDGE
OF ITEM 27
A
10
B
10
NOTE 2
27
11
27
27
12
19
24
16
14
3
28
9
9
17
DETAIL E
28
17
6
7
8
3
DETAIL C
DETAIL C
GROUND
WIRE
11
14
25
SECTION A-A
8
YELLOW
2 RED
W B
3
BLACK (FAST) 1
BLUE (PARK)
YELLOW (SLOW)
27
8
17
22
GROUND WIRE
DETAIL D
NOTES:
ITEM 18 NOT SHOWN
1. REFER TO INSTALLATION INSTRUCTIONS
INCLUDED WITH PN 184514 FOR PROPER ASSEMBLY.
3. ADJUST LENGTH OF PN 650548 TO A DISTANCE OF
2. INSTALL PN 420-36225 WITH A 1/4" BEAD OF AUTOMOTIVE
0.030 TO 0.060 FROM LEVER OF PN 420-36186.
GLASS URETHANE ADHESIVE AROUND WINDOW CENTERED
WITHIN SILK SCREENED BORDER. ALIGN INSIDE EDGE
OF SILK SCREEN AREA WITH OPENING IN
PN 120-32993. TRIM AND REMOVE EXCESS WHEN DRY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
149
246-26748
654022
656047
650943
650815
650548
650315
420-36228
420-36227
420-36226
420-36225
420-36224
420-36190 a
420-36189 a
420-36188
420-36186
DETAIL E
ITEM 19 NOT SHOWN
28
BLACK
Part
No.
1
23
NOTE 1
WIRING DIAGRAM
Ref.
No.
16
20
5
13
19
15
29
28
4
24
29 NOTE 3
27
14
5
9
TERMINAL PIN OUTS
ON MOTOR MAY
VARY
RED
2
DETAIL D
17
21
B
18
18
Description
3
26
4
25
PARTING
LINE
17
13
18
6
A
5
Qty.
Req.
DOOR/CAB
WASHER/LOCK 1/4 . . . . . . . . . . . . 3
NUT/HEX M6 . . . . . . . . . . . . . . . . . . 1
SCREW/MACHINE 1/4 X ½. . . . . . . 4
SCREW/MACHINE #10 X 3/4 . . . . . 1
SCREW/MACHINE #10 X 3/4 . . . . . 1
SCREW/MACHINE 1/4 X 1 . . . . . . . 4
HARNESS/WASHER MOTOR . . . . 1
HARNESS/WIPER MOTOR . . . . . . 1
HARNESS/CAB DOOR . . . . . . . . . . 1
WINDOW/CAB DOOR . . . . . . . . . . . 1
SEAL/CAB DOOR . . . . . . . . . . . . . . 1
BLADE/WIPER . . . . . . . . . . . . . . . . 1
ARM/WIPER . . . . . . . . . . . . . . . . . . 1
MOTOR/WIPER. . . . . . . . . . . . . . . . 1
LATCH/CAB DOOR . . . . . . . . . . . . . 1
Ref.
No.
SECTION B-B
Part
No.
Description
Qty.
Req.
16
17
18
19
20
21
22
23
24
25
26
27
28
420-36185
HANDLE/CAB DOOR . . . . . . . . . . . 1
420-35334
KIT/WASHER PUMP/BOTTLE. . . . . 1
330-33789
COVER/WIPER . . . . . . . . . . . . . . . . 1
330-33788
COVER/DOOR LATCH . . . . . . . . . . 1
310-32564
SCREW/CAP M6 X 20 MM . . . . . . . 4
230-32632
FITTING/90° BULKHEAD . . . . . . . . 1
210-32030
NUT/WHIZLOCK 3/16 . . . . . . . . . . . 3
210-19470
NUT/LOCK FLANGED 5/16 . . . . . . . 1
210-19469
NUT/WHIZLOCK 1/4 . . . . . . . . . . . . 4
200-32699
STUD/BALL . . . . . . . . . . . . . . . . . . . 1
184514 a
KIT/WET ARM . . . . . . . . . . . . . . . . . 1
120-32993
DOOR/CAB . . . . . . . . . . . . . . . . . . . 1
090-32424
SWITCH/WINDSHIELD WIPER. . . .1
420-36373
KNOB/WIPER SWITCH . . . . . . . . . . 1
29
072916
SCREW/CAP LOCK 1/4 X 3/4 . . . . . 4
30
L500607
ADHESIVE/WINDOW (not shown) . 1
a) Items service parts of 50351697 Wet Wiper Assembly.
917161/HP0612
PRINTED IN USA
Cab - Impact Resistant Door Kit 808382
Ref.
No.
1
2
3
4
5
6
7
8
9
10
Part
No.
808382
246-26755
330-33780
650510
040-33560
139438
071705
330-33783
330-33784
310-19471
650748
Description
Qty.
Req.
KIT/IMPACT RESISTANT DOOR
DOOR ASSEMBLY/IMPACT . . . . . .1
SILL/DOOR . . . . . . . . . . . . . . . . . . .1
SCREW/TAPPING 5/16 X 1/2 . . . . .3
HINGE . . . . . . . . . . . . . . . . . . . . . . .2
SCREW/CAP LOCK 3/8 X 5/8 . . . . .4
NUT/LOCK 7/16 . . . . . . . . . . . . . . . .1
THRESHOLD/LEFT . . . . . . . . . . . . .1
THRESHOLD/RIGHT . . . . . . . . . . . .1
SCREW/CAP 1/4 X 1/2 . . . . . . . . . .4
BOLT/CARRIAGE 1/4 X 5/8 . . . . . . .4
Ref.
No.
11
12
13
14
15
16
17
18
19
20
Part
No.
070634
170-35075
200-32699
350-32595
420-36027
310-32288
650606
420-36187
330-33782
654046
Description
Qty.
Req.
NUT/LOCK 1/4 . . . . . . . . . . . . . . . . .4
SPRING/GAS . . . . . . . . . . . . . . . . . .1
STUD/BALL . . . . . . . . . . . . . . . . . . .2
CLIP/LOCKING . . . . . . . . . . . . . . . .2
BUMPER/RUBBER (part of door) . .2
SCREW/MACHINE #8 X 3/4 (door) .2
WASHER/FLAT #8 (part of door) . . .6
STRIKER/DOOR LATCH . . . . . . . . .1
PLATE/STRIKER SUPPORT . . . . . .1
WASHER/FLAT 7/16 . . . . . . . . . . . .1
246-26755 Impact Door Service Parts On Following Page
PRINTED IN USA
917161/HP0612
150
Cab - Impact Resistant Door Kit 808382
246-26755 Impact Door Assembly
Service Parts
18
18
18
B
3
3
DETAIL C
20
16
16
7
10
5
7
7
5
14
4
4
8
17
4
20
6
7
5
21
2
24
2
DETAIL A
10
5
8
2
13
8
7
DETAIL C
9
5
11
7
B
17
13
17
4
18
14
10
18
1
5
12
22
19
21
TWO ITEM
13
4
16
10
6
13
19
4
DETAIL A
SECTION B-B
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
151
Part
No.
246-26755
040-33772
040-33774
040-33775
040-33783
070856
072916
076589
090-32541
200-32699
210-19469
210-19470
310-32288
310-32564
330-33788
420-36027
420-36185
420-36186
420-36234
650606
650943
654022
656047
15
DETAIL C
2 PLACES
Description
Qty.
Req.
DOOR/IMPACT RESISTANT
MOUNT- GAS SPRING . . . . . . . . . .1
HINGE- WELDMENT- BOTTOM . . .1
HINGE- WELDMENT- TOP . . . . . . .1
LATCH MOUNT- WELDMENT . . . . .1
NUT/FLLSUF 3/8 CZ . . . . . . . . . . .14
CS FL LOCK 1/4 X 3/4 C5Z . . . . . . .4
CS FL LOCK 3/8X1 C5ZY . . . . . . .14
DOOR HANDLE- WELDMENT . . . .2
BALL STUD, 13MM . . . . . . . . . . . . .1
NUT/FLLSUF 1/4 CZ . . . . . . . . . . . .2
HN FL SLOC 5/16 CZY . . . . . . . . . .1
RHMS #8-32X3/4 CZY SLTD . . . . . .2
SCREW/CAP M6-1x20MM. . . . . . . .4
COVER. . . . . . . . . . . . . . . . . . . . . . .1
BUMPER . . . . . . . . . . . . . . . . . . . . .2
HANDLE, CAB DOOR . . . . . . . . . . .1
LATCH, CAB DOOR. . . . . . . . . . . . .1
DOOR. . . . . . . . . . . . . . . . . . . . . . . .1
FW #8 AZ . . . . . . . . . . . . . . . . . . . . .6
THMS 1/4x1/2 C2Z SLTD. . . . . . . . .2
LW 1/4 RZY . . . . . . . . . . . . . . . . . . .3
HN M6-1.00 . . . . . . . . . . . . . . . . . . .1
917161/HP0612
PRINTED IN USA
Horn Kit 808274
Ref.
No.
1
2
3
4
5
6
7
8
9
PRINTED IN USA
Part
No.
808274
420-19111
081380
210-19470
420-35703
420-36175
420-34463
055648
651087
045-31501
Description
Qty.
Req.
KIT/HORN
HORN . . . . . . . . . . . . . . . . . . . . . . .
SCREW/CAP 5/16 X 3/4. . . . . . . . .
NUT/LOCK 5/16 . . . . . . . . . . . . . . .
HARNESS/WIRE . . . . . . . . . . . . . .
ASSEMBLY/HORN SWITCH . . . . .
WIRE/JUMPER, GROUND. . . . . . .
TIE/WIRE . . . . . . . . . . . . . . . . . . . .
WASHER/STAR . . . . . . . . . . . . . . .
ADAPTER/HORN BUTTON . . . . . .
917161/HP0612
1
1
1
1
1
1
6
1
1
152
Four Point Lifting Kit 808273
Ref.
No.
1
2
3
4
5
6
7
153
Part
No.
808273
040-33607
040-33608
650453
654030
654009
653018
137718
Description
Qty.
Req.
KIT/FOUR-POINT LIFT
LIFT HOOK/RIGHT FRONT . . . . . . 1
LIFT HOOK/LEFT FRONT . . . . . . . 1
SCREW/CAP 1/2 X 1-1/2 . . . . . . . . 6
WASHER/LOCK 1/2 . . . . . . . . . . . . 6
WASHER/FLAT 1/2. . . . . . . . . . . . 12
NUT/HEX 1/2 . . . . . . . . . . . . . . . . . 6
DECAL/LIFT POINT . . . . . . . . . . . . 4
917161/HP0612
PRINTED IN USA
Electrical Disconnect Switch Kit 808240
Ref.
No.
Qty.
Req.
Description
808240
091666
091667
187927
420-36171
076589
1
2
3
4
5
Removed and reinstalled
in steps 6 & 7
Part
No.
KIT/ELEC DISCONNECT SWITCH
SWITCH/DISCONNECT . . . . . . . . . 1
PLATE/FACE . . . . . . . . . . . . . . . . . . 1
BRACKET . . . . . . . . . . . . . . . . . . . . 1
CABLE/BATTERY . . . . . . . . . . . . . . 1
SCREW/CAP 3/8 X 1. . . . . . . . . . . . 2
1
4
3
1
1
2
Removed and reinstalled
in steps 6 & 7
Battery Ground
Cable
Ref.
No.
1
2
3
5
6
Part
No.
054985
091666
091667
187927
129419
3
Qty.
Req.
Description
CABLE/BATTERY . . . . . . . . . . . . . . 1
SWITCH/DISCONNECT . . . . . . . . . 2
PLATE/FACE . . . . . . . . . . . . . . . . . . 1
BRACKET/BATTERY SWITCH M . . 1
BOOT/INSULATOR . . . . . . . . . . . . . 2
5
2
6
1
USE EXISTING
HARDWARE (2 PLACES)
PRINTED IN USA
917161/HP0612
154
Engine Block Heater Kit 805855
Ref.
No.
1
2
Part
No.
805855
121480
121481
Description
Qty.
Req.
KIT/ENGINE BLOCK HEATER
HEATER/FROST PLUG . . . . . . . . . .1
CORD/HEATER . . . . . . . . . . . . . . . .1
SPARE PARTS LISTING
Cab - Sliding Side Windows Kit 808266
Ref.
No.
1
2
3
4
155
Part
No.
808266
420-36177
420-36178
650815
210-32030
Description
Qty.
Req.
KIT/SLIDING SIDE WINDOWS
ASSEMBLY/WINDOW LEFT . . . . . . 1
ASSEMBLY/WINDOW RIGHT . . . . . 1
SCREW/MACHINE #10 X 3/4 . . . . 34
NUT/HEX WHIZLOCK #10 . . . . . . 34
Ref.
No.
5
6
7
8
420-36177
50250097
50250045
50250046
50250090
ASSY/WINDOW LEFT
LATCH (one screw)
REAR LH SLIDE GLASS PANEL W/SEAL
FRONT LH SLIDE GLASS PANEL W/SEAL
KNOB/ANTI-RATTLER
420-36178
50250097
50250043
50250044
50250090
ASSY/WINDOW RH
LATCH (one screw)
FRONT RH SLIDE GLASS PANEL W/SEAL
REAR RH SLIDE GLASS PANEL W/SEAL
KNOB/ANTI-RATTLER
Part
No.
420-36122
090-32560
420-36344
420-36345
917161/HP0612
Description
Qty.
Req.
SIDE WINDOW/LOWER ROPS . . . 2
LATCH (two screws) . . . . . . . . . . . AR
GLASS/FRONT SLIDING . . . . . . . AR
GLASS/REAR SLIDING . . . . . . . . AR
PRINTED IN USA
Strobe Light Kit 808279
Ref.
No.
1
2
3
4
5
6
7
8
9
Part
No.
808279
088296
132318
040-33776
650835
420-36241
420-36240
420-33614
420-35257
420-30377
078151
Description
Qty.
Req.
KIT/STROBE LIGHT
STROBE . . . . . . . . . . . . . . . . . . . . . 1
BULB . . . . . . . . . . . . . . . . . . . . . . 1
BRACKET/STROBE MOUNTING . . 1
SCREW/CAP 1/4-20NC X 1 . . . . . . 2
WIRE JUMPER/BLACK 24”. . . . . . . 1
WIRE JUMPER/RED 36”. . . . . . . . . 1
TERMINAL/ADAPTER. . . . . . . . . . . 1
CONNECTOR/FEMALE BULLET . . 2
GROMMET/RUBBER . . . . . . . . . . . 3
CONNECTOR/TAP . . . . . . . . . . . . . 1
Interior Dome Light Kit 808271
Ref.
No.
1
2
3
4
5
6
PRINTED IN USA
917161/HP0612
Part
No.
808271
137497
651642
650606
210-32183
090-32537
650943
Description
Qty.
Req.
KIT/INTERIOR DOME LIGHT
LIGHT/DOME . . . . . . . . . . . . . . . . . 1
SCREW/MACHINE #8 X 1/2 . . . . . . 2
WASHER/FLAT #8. . . . . . . . . . . . . . 2
NUT/LOCK #8 . . . . . . . . . . . . . . . . . 2
PLATE . . . . . . . . . . . . . . . . . . . . . . . 1
SCREW/MACHINE 1/4 X 1/2 . . . . . 2
156
Cab - Door Interlock Kit 830600
Ref.
No.
Part
No.
1
2
3
4
5
6
7
8
830600
420-36264
650815
650584
650549
650550
330-33781
360-32657
310-30337
Description
Qty.
Req.
KIT/CAB DOOR SWITCH SENSOR
SWITCH/PROXIMITY (CLOSED) . . 1
SCREW/MACHINE #10 X 3/4 . . . . . 2
WASHER/FLAT #10 . . . . . . . . . . . . 8
WASHER/LOCK #10 . . . . . . . . . . . . 4
NUT/HEX #10 . . . . . . . . . . . . . . . . . 4
MOUNT/PROXIMITY SWITCH . . . . 1
SPACER/SWITCH MOUNT. . . . . . . 1
SCREW/MACHINE #10 X 1-1/2 . . . 2
Ref.
No.
Part
No.
Description
Qty.
Req.
9
420-36263
HARNESS/WIRE . . . . . . . . . . . . . . . 1
10
055648
TIE/CABLE. . . . . . . . . . . . . . . . . . . . 3
11
193157 *
MAGNET/SWITCH ACTUATOR . . . 1
12
193156 *
SWITCH/PROXIMITY (OPEN) . . . . 1
13
650327
SCREW/MACHINE #6 X 3/4 . . . . . . 4
14
651314
WASHER/LOCK #6 . . . . . . . . . . . . . 4
15
650848
WASHER/FLAT #6 . . . . . . . . . . . . . . 4
16
650658
NUT/HEX #6 . . . . . . . . . . . . . . . . . . 4
* Part numbers 121587/127963 have been replaced by 193157 and
193156. Kit part number 193182 provides 193157/193156 together.
Coolant Temperature Gauge Kit 810212
Ref.
No.
Part
No.
810212
137113
157
Description
Qty.
Req.
KIT/COOLANT TEMP GAUGE
GAUGE/COOLANT TEMP.. . . . . . . .1
917161/HP0612
PRINTED IN USA
Single Point Lift Kit 810834
7
12
9
2
3
1
8
6
11
5
12
3
5
1
10
ITEM 5 OPTIONAL FOR MODELS
GEHL: 3640/3840/4240
MUSTANG: 2026/2041, 2044/2054
ROPS TOP PANEL
Ref.
No.
Part
No.
1
2
3
5
6
810834
067847
137718
138669
480-27676
188050
Qty.
Req.
Description
KIT/SINGLE-POINT LIFT
NUT/HEX 3/8 . . . . . . . . . . . . . . . . .
DECAL/LIFT HOOK . . . . . . . . . . . .
TUBE/LOCKING . . . . . . . . . . . . . . .
WASHER/FLAT. . . . . . . . . . . . . . . .
ROD/LIFT SUPPORT . . . . . . . . . . .
2
2
2
6
1
Ref.
No.
7
8
9
10
11
12
Part
No.
188053
191072
188137
210-20571
650532
650818
Description
Qty.
Req.
WELDMENT/LIFT EYE ASSY. . . . . 1
WELDMENT/SINGLE POINT LIFT . 1
PLATE/NAME . . . . . . . . . . . . . . . . . 1
NUT/LOCK SERRATED 5/8 . . . . . . 4
SCREW/CAP 5/8 X 1-1/2 . . . . . . . . 6
SCREW/CAP 3/8 X 3 . . . . . . . . . . . 2
Engine Auto Shutdown Kit 808270
Ref.
No.
1
2
3
4
5
6
Part
No.
808270
420-36280
310-32686
654035
195442
420-35939
660043
055648
Description
Qty.
Req.
KIT/ENGINE AUTO SHUTDOWN
MODULE/SHUTDOWN. . . . . . . . . . 1
SCREW/BUTTON HEAD #8 X 3/4 . 2
WASHER/LOCK #8 . . . . . . . . . . . . . 2
NUT/STANDOFF #8 X 3/4 . . . . . . . 2
PROBE/RADIATOR. . . . . . . . . . . . . 1
REDUCER 1/4 x 1/8 . . . . . . . . . . . . 1
TIE/WIRE (not shown). . . . . . . . . . 10
6
PRINTED IN USA
917161/HP0612
158
Cab - Heater/Defroster Kit 810739
INSERT ITEM #7 (2)
THROUGH ITEM #11 BEFORE
CONNECTING TO ITEMS #5
CONNECT TO ELECTRICAL
HOOK-UP LOCATED NEAR THE
BOTTOM OF INSTRUMENT PANEL
ON THE RIGHT SIDE OF ROPS
11
25
20
22
8
19
16
21
USE EXISTING HARDWARE TO
ATTACH ITEMS #16 AND #19
TO THE ROPS
12
2
24
12
7
1
26
4
11
25
5
3
13
5
14
7
6
12
FASTEN TO BACK OF ROPS
CONNECT TO ITEM #14
15
7
4
FASTEN TO SIDE OF ROPS
3 CYL. ENG. HOSE ROUTING
INSERT ITEM #7 (2)
THROUGH ITEM #11 BEFORE
CONNECTING TO ITEMS #5
A
25
7
1
4
12
24
12
4 CYL. ENG. HOSE ROUTING
17
23
28
DETAIL A
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part
No.
810739
058805
070634
088467
095955
123352
170-34425
190524
190527
190568
190570
190622
210-19470
175239
230-32633
Description
18
1
Qty.
Req.
KIT/HEATER/DEFROSTER
CLAMP/HOSE . . . . . . . . . . . . . . . . .8
NUT/FLLSUF 1/4 CZ . . . . . . . . . . . .3
TIE/NYLON. . . . . . . . . . . . . . . . . . . .1
CLAMP/HOSE . . . . . . . . . . . . . . . . .6
ST MP06 BD10. . . . . . . . . . . . . . . . .2
HOSE/HEATER . . . . . . . . . . . . . . . .1
HEATER HOSE . . . . . . . . . . . . . . . .2
HEATER HOSE BRACKET . . . . . . .1
NYLON PROTECTIVE SLEEVE . . .1
NUT/FLRSUF 5/16 CZ . . . . . . . . . . .4
ELBOW 45DEG . . . . . . . . . . . . . . . .1
VALVE/CABLE CONTROLLED . . . .1
Ref.
No.
15
16
17
18
19
20
21
22
23
24
25
26
28
159
Part
No.
230-32655
330-33796
420-35942
420-35988
420-36123
420-36148
420-36247
420-36248
244398
136305
136304
090-32563
136310
136311
137797
136316
138552
420-36290
650448
650573
650687
650943
654002
917161/HP0612
Description
Qty.
Req.
ADAPTER STR 3/8 NPT-3/8. . . . . . 1
HOUSING WELDMENT/FILTER. . . 1
HOLE PLUG 1/2 . . . . . . . . . . . . . . . 6
HOLE PLUG 3/8 . . . . . . . . . . . . . . . 2
COVER/HEATER MOTOR . . . . . . . 1
FOAM/LH W/HEATER ROPS . . . . . 1
FILTER/HEATER. . . . . . . . . . . . . . . 1
HEATER . . . . . . . . . . . . . . . . . . . . . 1
ASSY/BLOWER MOTOR . . . . . . . . 1
SWITCH/FAN 3-SPEED . . . . . . . . 1
KNOB/CONTROL . . . . . . . . . . . . . 2
CABLE ASSY/HEAT CONTROL. . 1
RESISTOR BLOCK/HEATER . . . . 1
RECTIFIER/HEATER RELAY . . . . 1
NUT/LOCK #10 . . . . . . . . . . . . . . . 4
SCREW/SEMS . . . . . . . . . . . . . . . 2
KNOB/RECIRCULATION . . . . . . . 1
LOUVERS/CAB HEATER . . . . . . . AR
CS 1/4x3/4 C5ZY . . . . . . . . . . . . . . 2
CB 2/16x1 C5ZY . . . . . . . . . . . . . . . 2
CB 5/16x3/4 C5ZY . . . . . . . . . . . . . 2
THMS 1/4x1/2 C2Z SLTD . . . . . . . . 3
FW 1/4 AWZ . . . . . . . . . . . . . . . . . . 2
PRINTED IN USA
Pre-Cleaner Kit 810737
AIR CLEANER
ASSEMBLY
2
MOUNTING CLAMP
SUPPLIED WITH
PRE-CLEANER
1
Ref.
No.
1
2
PRINTED IN USA
917161/HP0612
Part
No.
810737
135335
190634
Description
Qty.
Req.
KIT/PRE-CLEANER
PRE-CLEANER/INTAKE . . . . . . . . . 1
SLEEVE/REDUCER . . . . . . . . . . . . 1
160
Suspension Seat Kit 810422 and Standard Seat Kit 810423
3
3
1
5
4
2
2
2
2
5
2
2
2
Ref.
No.
1
2
3
4
5
Part
No.
Quantity
810422
Suspension Seat
Description
184892
137836
184017
184016
650630
654046
4
2
Quantity
810423
Standard Seat
BRACKET/SEAT BELT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - NUT/HEX WHIZLOCK M8 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 - - - - - - - - - - - - - - - - - - - - - SEAT/STANDARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - SEAT/SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - - - - - - - - SCREW/CAP 7/16 X 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WASHER/FLAT 7/16 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
1
4
1
2
2
7
5
12
Cab Sound
Suppression Kit
810738
4
NOTES:
1. WHEN INSTALLING FOAM, CAREFULLY PEEL THE RELEASE
LINER. THE PRESSURE SENSITIVE IS NOT
REPOSITIONABLE BE SURE TO HAVE IT ALIGNED
BEFORE PRESSING IN PLACE.
4
NOTE:
REMOVE BULB SEAL ON SIDES OF
DOOR SHROUD BEFORE
ADDING FOAM
1
5
2
2. INSTALL ITEM 420-36208 TO BACK OF KICKPLATE
(ALONG OUTSIDE EGDES) BEFORE ASSEMBLING KICKPLATE
TO SOUND BARRIER BRACKETS
9
RIGHT SIDE
SOUND BARRIER
UPPER R.H.
KICK PLATE
10
6
8
3
LEFT SIDE
11
10
SOUND BARRIER
UPPER L.H.
Ref.
No.
1
2
3
4
5
161
Part
No.
810738
190422
190479
190481
190817
191909
Description
Qty.
Req.
KIT/CAB SOUND SUPPRESSION
PAD/ENGINE COVER REAR . . . . .
PAD/RIGHT FENDER PANEL . . . .
PAD/LEFT FENDER PANEL. . . . . .
FOAM/SEAL/1.0X.75X34 . . . . . . . .
FOAM PAD/SOUND . . . . . . . . . . . .
1
1
1
2
3
Ref.
No.
Part
No.
Description
Qty.
Req.
6
191913
PAD/SOUND TOWER LH . . . . . . . . 1
7
8
9
10
11
12
192627
420-36205
420-36207
420-36208
420-36211
420-36217
SOUND BARRIER/FUEL TANK . . . . .
FOAM, KICKPLATE . . . . . . . . . . . . . .
FOAM,SEAT PLATE . . . . . . . . . . . . . .
FOAM,SOUND BARRIER LH RE . . . .
FOAM,PLATE,FLOOR PLATE . . . . . .
FOAM,WIRE HARNESS . . . . . . . . . . .
917161/HP0612
1
1
1
2
1
1
PRINTED IN USA
Backup Alarm Kit 810740
Hand/Foot Controls
T-Bar Controls
10
5
10
10
5
10
8
6
4
8
3
3
8
7
7
2
1
2
3
4
5
6
7
8
9
10
810740
040-33629
070856
090-32433
134588
140880
189856
191362
310-32624
650488
650758
PRINTED IN USA
T-Bar
Description
Qty.
Req.
KIT/BACKUP ALARM
PLATE/MOUNTING SWITCH. . . . .
NUT/FLLSUF 3/8 CZ . . . . . . . . . . .
SWITCH . . . . . . . . . . . . . . . . . . . . .
NUT/SPIRALOCK 1/4-20 . . . . . . . .
ALARM/BACK-UP . . . . . . . . . . . . .
BACKUP ALARM BRACKET . . . . .
BRACKET/ALARM . . . . . . . . . . . . .
HHTFS TAP/R #10 x 5/8 CZY . . . .
CS 3/8x3/4 C5ZY . . . . . . . . . . . . . .
CB 1/4-20 x 3/4. . . . . . . . . . . . . . . .
1
1
1
4
1
1
1
2
1
4
Ref.
No.
1
2
3
4
5
6
7
8
9
10
Part
No.
040-33629
070856
090-32433
134588
140880
189856
191362
310-32624
650488
650758
917161/HP0612
9
1
2
Part
No.
7
9
2
6
3
9
1
Ref.
No.
4
1
H/F
Description
Qty.
Req.
PLATE/MOUNTING SWITCH. . . . . .2
NUT/FLLSUF 3/8 CZ . . . . . . . . . . . .2
SWITCH . . . . . . . . . . . . . . . . . . . . . .2
NUT/SPIRALOCK 1/4-20 . . . . . . . . .4
ALARM/BACK-UP . . . . . . . . . . . . . .1
BACKUP ALARM BRACKET . . . . . .1
BRACKET/ALARM . . . . . . . . . . . . . .2
HHTFS TAP/R #10 x 5/8 CZY . . . . .4
CS 3/8x3/4 C5ZY . . . . . . . . . . . . . . .2
CB 1/4-20 x 3/4. . . . . . . . . . . . . . . . .4
162
Lock Valve Kit 810721
RIGHT HAND UPPER ARM
CONNECT LIFT AND TILT
HYD LINES TO ITEMS 1
4
4
7
1
1
2
CHANGE CARTRIDGE PORT LOCATION
TO MATCH TILT CYLINDER (ROD END)
HYDRAULIC LINE
3
7
8
6
5
8
6
Ref.
No.
1
2
3
4
5
6
7
8
163
Part
No.
810721
122896
190277
190319
190336
230-30569
650577
651648
654024
Description
CONNECT LIFT AND TILT
HYD TUBES TO ITEMS 5
5
Qty.
Req.
KIT/LOCK VALVE
FITTING/ST SAE10XFLFSW10 . . .
VALVE/LOCK . . . . . . . . . . . . . . . . .
PLATE/VALVE MOUNT . . . . . . . . .
FITTING/ST SAE08XSAF10 . . . . .
UNION/HYD. FITTING . . . . . . . . . .
SCREW/CAP 5/16 X 1-1/2 . . . . . . .
SCREWROLLING TFS 5/16 X 3/4 .
WASHER/LOCK 5/16 . . . . . . . . . . .
917161/HP0612
2
1
1
2
2
2
2
2
PRINTED IN USA
Sound Suppression Kit 192635
36/3840 Models
Sound Suppression Kit 192636
4240 Models
1
7
6
3
8
8
9
9
2
2
4
5
Ref.
No.
1
2
3
4
5
6
7
8
9
Part
No.
192635
087849
134792
191909
191913
192625
192695
192627
192848
650579
654004
PRINTED IN USA
Description
Qty.
Req.
KIT/SOUND 36/3840 . . . . . . . . . . . .1
CLAMP/HOSE #52 . . . . . . . . . . . . . .1
END/ROD . . . . . . . . . . . . . . . . . . . . .2
FOAM PAD/SOUND . . . . . . . . . . . . .3
PAD/SOUND TOWER LEFT . . . . . .1
FOAM/FOOT PLATE (T-BAR) . . . . .1
FOAM/FOOT PLATE (H/F). . . . . . . .1
FOAM/FUEL TANK. . . . . . . . . . . . . .1
DIFFUSER/SOUND . . . . . . . . . . . . .1
SCREW/CAP 3/8 X 1-3/4 . . . . . . . . .2
WASHER/FLAT 5/16 . . . . . . . . . . . .2
Ref.
No.
1
2
3
4
5
6
7
8
9
917161/HP0612
Part
No.
192636
087849
134792
191909
191913
192625
192695
192627
192848
650579
654004
Description
Qty.
Req.
KIT/SOUND 4240. . . . . . . . . . . . . . .1
CLAMP/HOSE #52. . . . . . . . . . . . . .1
END/ROD. . . . . . . . . . . . . . . . . . . . .2
FOAM PAD/SOUND. . . . . . . . . . . . .3
PAD/SOUND TOWER LEFT . . . . . .1
FOAM/FOOT PLATE (T-BAR) . . . . .1
FOAM/FOOT PLATE (H/F). . . . . . . .1
FOAM/FUEL TANK . . . . . . . . . . . . .1
DIFFUSER/SOUND . . . . . . . . . . . . .1
SCREW/CAP 3/8 X 1-3/4 . . . . . . . . .2
WASHER/FLAT 5/16 . . . . . . . . . . . .2
164
Rear Counterweight Kit 808383
A
2
DETAIL A
Ref.
No.
3
Description
808383
654014
130309
131609
192912
650406
1
2
3
4
5
1
Part
No.
Qty.
Req.
KIT/REAR COUNTERWEIGHT
FW 3/4 AWZY . . . . . . . . . . . . . . . . .2
DECAL/WARNING TIPPING . . . . . .2
NUT/SPIRALOCK 3/4-10 . . . . . . . . .2
COUNTERWEIGHT . . . . . . . . . . . . .1
CS 3/4x4-1/2 C5ZY . . . . . . . . . . . . .2
4
2
5
Universal Radio Kit 810946
Ref.
No.
Part
No.
810946
184507
192454
192764
410010
192763
1
2
3
4
Qty.
Req.
Description
KIT/UNIVERSAL RADIO
ANTENNA/RADIO. . . . . . . . . . . . . .
RADIO/AM-FM-WB . . . . . . . . . . . . .
SPEAKER/PAIR 3-1/2 . . . . . . . . . . .
KIT/UNIVERSAL INSTALL . . . . . . .
HARNESS/RADIO/AM-FM-WB. . .
1
1
1
1
1
1
3
4
3
2
165
917161/HP0612
PRINTED IN USA
Self-Leveling Valve Kit 811204
3640: SN 003301 and Up
3840: SN 003401 and Up
4240: SN 003451 and Up
8
5
11
4
7
3
6
2
1
9
10
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
PRINTED IN USA
Part
No.
811204
065415
067761
210-31017
072580
072807
121387
135367
191454
191460
191461
652040
Description
Qty.
Req.
KIT/SELF-LEVELING VALVE
ELBOW/SWIVEL 90º 7/8 . . . . . . . . . 1
FITTING/90º SAE10 X JIC10. . . . . . 1
NUT/LOCK FL CTR 5/16 . . . . . . . . . 2
FITTING/STR SAE10 X JIC10 . . . . . 1
FITTING/TEE MALE . . . . . . . . . . . . 1
FITTING/TEE SAE10XJIC08XJIC081
VALVE/SELF-LEVEL . . . . . . . . . . . . 1
TUBE/SELF-LEVEL BOTTOM. . . . . 1
TUBE/CONTROL VALVE/LIFT . . . . 1
TUBE/LIFT . . . . . . . . . . . . . . . . . . . . 1
BOLT/CARRIAGE 5/16 X 2-1/2 . . . . 2
917161/HP0612
166
ORIENT WIPER ARM 40
BELOW HORIZONTAL
Rear Wiper Kit 811659
SEE NOTE 1
SEE NOTE 1
11
40
14
14
14
3
EXISTING WINDOW EXTRUSION
12
9
15
13
VIEW FROM REAR OF CAB
12
14
5
11
2
3
14
SEE NOTE 1
14
2
DISCARD OLD RIP CORD
10
6
SEE NOTE 1
4
NOTES:
1.) WIPER MOTOR ASSY, ARM, AND BLADE AS WELL AS WASHER NOZZLE,
BULKHEAD, CHECK VALVE, AND HOSE ARE COMPONENTS OF WIPER
KIT, P/N 197920
2.) ROUTE CAB DOOR/REAR WIPER HARNESS ADJACENT TO THE EXISTING
CAB DOOR HARNESS. IDENTIFY THE WIRE HARNESS THAT CONNECTS
WIPER SWITCH TO THE WIPER MOTOR (3 WIRES). REMOVE EACH OF
THE THREE WIRES FROM THE BASE OF THE SWITCH AND REPLACE IT
WITH THE WIRE OF MATCHING COLOR IN THAT SAME LOCATION. PRESS
THE WIRES FROM THE WIPER HARNESS (JUST REMOVED) TO THE AVAILABLE
MALE TERMINALS IN THE REAR WIPER DOOR HARNESS TAKING CARE TO
MATCH WIRE COLORS.
Ref
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part
No.
811659
055648
084175
197908
197917
197918
197935
197936
197939
420-34480
420-36323
650637
651044
651302
651814
50350260
Description
Qty.
Req’d
KIT/REAR WIPER
TIE/CABLE .19X7.50 BLACK . . . . . 2
HLN INST #1024 CZY . . . . . . . . . . . 3
SPACER / .25 IN . . . . . . . . . . . . . . . 5
WINDOW/REAR/WIPER . . . . . . . . . 1
MOUNT/WIPER MOTOR. . . . . . . . . 1
KIT/WIPER/REAR . . . . . . . . . . . . . . 1
HARNESS/DOOR REAR WIPER . . 1
HARNESS/CAB REAR WIPER . . . . 1
GROMMET .625 X .25 . . . . . . . . . . . 1
STRIP/LOCKING . . . . . . . . . . . . . . . 1
GROMMET .1875 X .25 . . . . . . . . . . 3
RHMS SLT #1024X1-3/4 CZY . . . . . 2
LW EXT T #10 AZY . . . . . . . . . . . . . 1
FW #10 BWZY . . . . . . . . . . . . . . . . . 6
BHSCS #1024x1-1/4 CZY . . . . . . . . 3
SWITCH/WIPER DUAL CNTROL . . 1
7
Ref
No.
1
2
3
4
5
6
7
8
Part
No.
197920
197909
197910
197911
197912
197913
197916
197921
197937
Description
Qty.
Req’d
KIT/WIPER MOTOR
BLADE/WIPER/9 IN . . . . . . . . . . . . . 1
ARM/WIPER/ADJ . . . . . . . . . . . . . . 1
BULKHEAD/WIPER . . . . . . . . . . . . . 1
HOSE/WIPER/10.5 IN . . . . . . . . . . . 1
NOZZLE/WASHER/REAR . . . . . . . . 1
FITTING/T/0.188 . . . . . . . . . . . . . . . 1
MOTOR/WIPER/WO SWITCH. . . . . 1
VALVE/CHECK . . . . . . . . . . . . . . . . 1
2
6
3
4
8
5
1
167
917161/HP0612
TEE AND ANTI-SIPHON
(CHECK) VALVE INCLUDED
WITH WIPER KIT
CLIPS IN PLACE
ON WIPER ARM
PRINTED IN USA
Hydrostatic/Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Cab Door - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Cab Heater - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
PRINTED IN USA
917161/HP0612
168
SCHEMATICS
EATON SELF
LEVEL VALVE
(WITH RELIEF
UNLOAD SPOOL)
LIFT
A
C
STANDARD FLOW
NON SELF LEVEL
D
B
TILT
TILT
B3
A3
A2
B2
B1
A1
P
LIFT
AUX
TILT
3480
PSI
3480
PSI
2828
PSI
4240 Servo Hydraulics Models
SN 005401 - 005627
EU Only
T
50
200
(4240-2041)
2.48
2.48
4000
250
4000
4000
25.07
4000
25.07
PRINTED IN USA
917161/HP0612
169
LIFT
OPTIONAL SELF LEVEL
Hydraulic/Hydrostatic
PRINTED IN USA
917161/HP0612
D
C
LIFT
B
TILT
OPTIONAL SELF-LEVEL
EATON SELF-LEVEL
VALVE WITH RELIEF
UNLOAD SPOOL
A
LIFT
TILT
STANDARD FLOW
NON SELF-LEVEL
B1
A1
B2
A2
P
A1
B1
A2
B2
A3
B3
LIFT
TILT
AUX
X
X
2828
PSI
3480
PSI
3480
PSI
T
36/3840
4240
36/3840
4240
4240
36/38/4240
36/38/4240
36 /38 40
SCHEMATICS
(Non-Servo)
170
14.5 (36/3840)
171
16.5 (4240)
12.2
1.20
1.37
36/3840: 35 HP @ 2600
4240: 46 HP @ 2600
LOW IDLE (36/3840): 1500 RPM
LOW IDLE (4240): 1200 RPM
HIGH IDLE (36/38/4240): 2800 RPM
EATON
SCHEMATICS
917161/HP0612
PRINTED IN USA
SCHEMATICS
Cab Door Electrical
GROUND
BLACK
WASHER
PUMP
BLACK
WHITE
RED
B
1
2
3
RED
RED
NORM CLOSED
917161/HP0612
DOOR
SWITCH
WHITE
COMMON
WIPER MOTOR
CONNECTION
PRINTED IN USA
WIPER
SWITCH
GROUND
BLUE
BLACK
BLUE
SWITCH
PARK
GREEN
GREEN
HIGH SPEED
LOW SPEED
YELLOW
YELLOW
W
ORANGE
POWER
ORANGE
172
SCHEMATICS
Cab Heater Electrical
173
917161/HP0612
PRINTED IN USA
SCHEMATICS
BACKUP ALARM KIT
(OPTION)
Electrical
80 GRN
62 Y
O1G, BLK
BACKUP ALARM SWITCH
(OPTION)
80 GRN
62 Y
BACKUP ALARM SWITCH
(OPTION)
FLASHER POWER
TAP
20I RED
44 GRN
43 GRN
1
2
4
GLOW CONTROL
MODULE
191450
3
5
6
ENGINE HARNESS
195299
GLOW
SOLENOID
193856
ROPS HARNESS
195298
31 PK
A
30
B
87
GLOW PLUGS
43 GRN
RELAY
195482 (3)
PRINTED IN USA
917161/HP0612
174
SCHEMATICS
3640 Models: SN 003301 - 003700
3840 Models: SN 003401 - 004000
4240 Models: SN 003451 - 005400
BACKUP ALARM KIT
(OPTION)
Electrical
O1G, BLK
80 GRN
62 Y
BACKUP ALARM SWITCH
(OPTION)
80 GRN
62 Y
FLASHER POWER
TAP
BACKUP ALARM SWITCH
(OPTION)
44 GRN
43 GRN
ENGINE HARNESS
191872
188963
43 GRN
175
917161/HP0612
PRINTED IN USA
SCHEMATICS
BACKUP ALARM KIT
(OPTION)
Electrical
O1G, BLK
80 GRN
62 Y
BACKUP ALARM SWITCH
(OPTION)
80 GRN
62 Y
FLASHER POWER
TAP
44 GRN
BACKUP ALARM SWITCH
(OPTION)
43 GRN
188963
43 GRN
PRINTED IN USA
917161/HP0612
176
SCHEMATICS
This Page Intentionally Left Blank
177
917161/HP0612
PRINTED IN USA
Part
No.
044204
044204
044205
044205
054202
054202
054202
054202
054202
054626
054626
054626
054626
054626
054626
054816
054816
054816
054816
054816
054885
054885
054885
054885
054985
054985
054985
054985
054985
054985
054994
055335
055335
055335
055335
055335
055335
055648
055648
055648
055648
055648
055648
055648
055648
055648
055648
055648
055648
055648
055648
055981
055981
056086
056937
056937
056937
057557
Page
No.
Ref.
No.
26
28
26
28
70
74
78
82
84
46
54
58
62
64
147
46
52
54
62
64
30
32
70
74
86
88
90
92
94
154
48
38
40
40
42
44
44
2
6
86
88
90
92
96
98
100
148
152
157
158
167
46
48
60
70
74
78
12
2
2
3
3
9
9
9
5
6
1
2
1
2
2
1
2
1
3
3
3
2
2
10
10
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
1
25
7
10
6
1
3
2
1
11
11
10
5
PRINTED IN USA
Part
No.
057557
058615
058615
058615
058615
058805
058805
058805
058805
058805
058805
058805
058805
058805
060746
060746
060748
061574
061946
061946
061946
062023
062023
062023
062023
062756
064260
064260
064260
064260
064354
064354
064422
064422
064543
064543
064669
064669
065415
065415
065415
065415
065415
065415
065415
067455
067750
067750
067761
067761
067761
067761
067761
067761
067761
067761
067761
067823
Page
No.
Ref.
No.
14
46
52
86
100
38
40
40
42
44
44
96
98
159
124
126
126
66
66
68
68
2
6
30
32
24
2
6
86
100
96
98
62
64
12
14
62
64
40
40
52
58
62
64
166
54
12
14
38
42
44
44
52
58
66
68
166
12
6
4
2
5
2
2
2
2
2
2
2
2
2
1
20
20
37
1
2
1
1
2
2
3
3
1
3
3
6
3
3
3
4
4
6
7
5
5
3
3
3
1
6
6
1
4
7
8
3
3
3
3
4
2
3
2
2
8
Part
No.
067823
067847
067847
067847
067847
068034
068034
068034
068938
068938
068938
068938
070634
070634
070634
070634
070634
070634
070634
070634
070634
070634
070634
070648
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
070856
071401
071401
071700
071700
071700
071700
071700
071700
071700
071701
071701
071701
071701
071701
071701
Page
No.
Ref.
No.
14
2
6
86
158
2
6
24
46
48
52
54
2
6
12
12
14
16
96
98
148
150
159
36
2
4
6
10
10
38
50
70
74
78
82
84
86
88
90
92
151
162
162
82
96
30
32
40
40
70
74
78
12
14
54
58
86
88
9
4
4
24
1
5
5
2
5
3
5
5
6
6
9
10
10
3
4
4
7
11
2
1
7
1
7
1
1
4
4
12
12
11
6
7
7
5
5
5
5
2
2
7
10
4
4
4
4
13
13
12
11
11
6
2
8
6
917161/HP0612
Part
No.
071701
071701
071701
071701
071701
071703
071703
071703
071703
071703
071703
071703
071703
071703
071703
071703
071703
071703
071703
071704
071704
071704
071704
071704
071705
071705
071706
071706
071706
071706
071706
071706
071706
071706
071706
071706
071706
071709
071709
072340
072340
072343
072343
072343
072343
072490
072490
072580
072580
072580
072580
072580
072580
072580
072580
072602
072602
072615
Page
No.
Ref.
No.
90
92
136
147
148
12
14
16
22
30
32
50
62
64
70
74
78
82
84
70
74
78
82
84
148
150
2
6
12
14
30
32
70
74
78
82
84
30
32
96
98
86
88
90
92
12
14
44
48
52
54
58
68
68
166
52
54
46
6
6
7
2
22
12
12
4
3
6
6
5
7
7
14
14
13
8
8
15
15
14
9
9
17
6
8
8
13
13
7
7
16
16
15
10
10
8
8
5
5
9
7
7
7
14
14
3
4
6
7
4
2
3
4
7
8
6
NUMERICAL INDEX
INDEX
178
INDEX
NUMERICAL INDEX
Part
No.
179
072615
072615
072807
072807
072807
072853
072854
072871
072871
072916
072916
073486
073694
073694
074830
074830
075028
075028
075028
075028
075236
075858
075858
076031
076031
076147
076147
076588
076588
076588
076588
076588
076588
076588
076588
076588
076588
076588
076588
076588
076588
076589
076589
076589
076589
076589
076589
076589
076589
076589
076590
076879
076880
076880
076880
076971
078151
079039
Page
No.
Ref.
No.
62
64
52
58
166
108
108
50
70
149
151
36
96
98
52
54
86
88
90
92
60
2
6
58
147
52
54
2
6
14
30
32
34
36
38
42
70
74
78
82
84
2
6
84
86
88
90
92
151
154
70
52
46
62
64
30
156
78
8
8
8
5
5
30
32
22
17
29
6
2
7
7
17
15
10
8
8
8
2
9
9
3
3
9
9
10
10
15
9
9
1
3
5
4
18
17
16
11
11
11
11
12
11
9
9
9
7
5
19
10
7
9
9
10
9
17
Part
No.
079039
079098
079098
079126
079126
080808
080809
080810
080811
080813
081371
081374
081374
081374
081380
081380
081380
081380
081380
081433
084175
084175
087849
087849
087849
087849
087850
087850
087850
088040
088040
088046
088296
088467
088471
088472
088473
088904
088912
088935
088935
088937
089079
089099
089099
089099
089099
089099
089961
090666
090666
090666
091039
091666
091666
091666
091667
091667
Page
No.
Ref.
No.
84
52
60
52
60
138
138
138
138
138
20
70
74
78
52
70
74
78
152
92
86
167
34
36
164
164
34
36
64
96
98
48
156
159
138
138
138
60
70
58
147
36
22
48
52
54
58
147
138
38
42
70
46
94
154
154
94
154
13
11
3
12
4
5
7
9
12
14
1
20
18
18
13
21
19
19
2
10
12
2
2
4
1
1
3
5
10
6
6
5
1
3
18
17
16
5
22
4
4
25
4
6
14
10
5
5
15
6
5
27
8
2
1
2
3
2
917161/HP0612
Part
No.
091667
095601
095601
095601
095955
103060
112712
113839
113839
114665
114665
114742
121002
121002
121387
121387
121480
121481
121897
122348
122348
122485
122485
122485
122488
122840
122896
122898
122899
123067
123067
123069
123069
123070
123070
123073
123073
123079
123079
123080
123080
123081
123081
123084
123084
123090
123090
123090
123093
123110
123110
123122
123122
123123
123123
123352
123383
123554
Page
No.
Ref.
No.
154
46
52
54
159
134
54
2
6
2
6
54
70
74
58
166
155
155
140
2
6
2
6
16
100
140
163
46
48
124
126
124
126
124
126
124
126
124
126
124
126
124
126
124
126
124
126
126
126
124
126
124
126
124
126
159
84
24
3
9
16
12
4
11
13
13
13
14
14
14
28
25
6
6
1
2
4
15
15
16
16
9
12
2
1
10
7
2
2
6
6
8
8
11
11
17
17
18
18
19
19
27
27
38
38
40
43
60
60
7
7
26
26
5
19
5
Part
No.
124078
127710
127989
127989
127990
127990
127990
127990
128106
128106
128316
128507
128507
128507
128507
128507
128507
128507
128507
128507
128507
128507
128738
128738
129004
129066
129419
129419
129423
129933
129933
130064
130064
130309
131050
131050
131140
131140
131522
131522
131529
131529
131529
131577
131577
131609
131706
131838
131838
131842
131842
131842
131940
131940
131945
131945
132051
132051
Page
No.
Ref.
No.
2
124
124
126
124
124
126
126
124
126
70
104
104
104
104
104
104
104
104
104
104
104
96
98
138
138
94
154
132
68
68
96
98
165
96
98
26
28
2
6
2
6
60
128
130
165
36
52
54
30
32
70
2
6
12
14
2
6
17
45
16
16
66
66
10
10
29
1
1
1
1
1
1
2
2
2
2
1
11
11
13
4
6
13
10
10
12
12
2
7
7
6
6
18
17
19
18
1
12
9
3
7
17
15
12
11
30
20
19
18
20
30
29
PRINTED IN USA
Part
No.
132166
132166
132270
132270
132270
132270
132285
132286
132293
132293
132294
132294
132318
132346
132353
132373
132493
132493
133074
133074
134219
134241
134327
134327
134327
134371
134372
134588
134588
134588
134588
134588
134588
134594
134757
134757
134757
134792
134792
134792
134852
134852
134853
134853
134853
134874
134888
134888
134888
134889
134889
134889
134966
135139
135139
135284
135331
135335
Page
No.
Ref.
No.
12
14
38
42
44
44
100
100
2
6
12
14
156
82
147
82
2
6
30
32
24
70
70
74
78
104
104
10
10
52
86
162
162
24
70
74
78
50
164
164
50
70
2
6
70
24
70
74
78
70
74
78
70
66
68
46
52
160
19
21
7
6
4
4
4
5
21
20
20
22
1
13
1
14
22
21
13
12
6
31
32
26
28
1
2
3
3
18
15
4
4
7
33
27
29
7
2
2
6
34
23
22
35
8
36
28
30
37
29
31
38
4
3
11
19
1
PRINTED IN USA
Part
No.
135367
135367
135367
135367
135367
135448
135578
136011
136226
136226
136226
136226
136226
136251
136251
136304
136305
136310
136311
136316
136978
136978
136983
136986
136986
136988
136988
136995
136995
137015
137063
137063
137113
137113
137113
137204
137204
137204
137204
137418
137418
137497
137500
137500
137545
137602
137602
137603
137603
137628
137632
137634
137637
137639
137647
137655
137657
137658
Page
No.
Ref.
No.
58
58
138
147
166
70
54
82
86
88
90
92
96
2
6
159
159
159
159
159
124
126
124
124
126
124
126
124
126
126
30
32
96
98
157
30
32
74
78
96
98
156
30
32
107
96
98
96
98
107
107
107
107
107
107
107
107
107
7
6
6
7
39
16
15
16
12
12
13
13
24
23
22
22
22
22
22
9
9
29
62
62
57
57
29
14
13
14
13
15
14
3
3
15
14
1
28
24
1
16
15
17
37
14
2
3
15
16
17
18
19
20
Part
No.
137660
137661
137683
137718
137718
137720
137797
137797
137797
137814
137836
137836
137836
137842
137843
137844
137845
137846
137847
137848
137849
137850
137859
138552
138669
139438
139438
139438
140270
140516
140880
140880
140880
140880
140931
140931
174983
174983
175239
182130
182130
183822
183825
183826
183934
183963
184007
184016
184016
184017
184017
184022
184023
184023
184034
184036
184036
184043
Page
No.
Ref.
No.
107
107
107
153
158
107
2
6
159
107
18
18
161
107
107
107
107
107
107
107
107
107
62
159
158
44
148
150
70
107
10
10
162
162
2
6
96
98
159
30
32
104
104
104
100
108
20
18
161
18
161
18
2
6
18
18
18
108
4
5
21
7
2
22
25
24
22
6
1
1
2
14
17
18
19
20
21
15
16
22
44
22
3
5
24
5
40
7
4
4
5
5
26
25
18
16
13
28
24
1
1
1
8
27
2
2
3
2
3
2
28
27
2
2
2
28
917161/HP0612
Part
No.
184101
184101
184105
184214
184296
184296
184306
184373
184373
184436
184436
184507
184514
184664
184664
184711
184735
184735
184737
184737
184892
184892
186073
186073
186073
186073
186308
186308
186817
186817
186859
186859
186889
186889
186893
186998
186998
187304
187380
187381
187382
187382
187474
187474
187474
187474
187581
187663
187663
187714
187714
187725
187725
187755
187772
187825
187889
187889
Page
No.
Ref.
No.
52
140
140
107
30
32
108
34
36
30
32
165
149
2
6
107
30
32
30
32
18
161
38
42
44
44
30
32
30
32
40
40
30
32
34
40
40
46
124
126
124
126
38
42
44
44
62
2
6
30
32
34
36
6
22
36
2
6
21
3
23
17
16
29
4
8
18
17
1
26
29
28
23
19
18
20
19
3
1
8
7
5
7
28
24
23
22
5
6
27
27
5
6
7
13
28
28
48
48
9
8
6
8
10
30
29
21
20
6
10
36
5
9
31
30
NUMERICAL INDEX
INDEX
180
INDEX
NUMERICAL INDEX
Part
No.
181
187907
187908
187908
187910
187915
187915
187917
187917
187919
187919
187921
187922
187922
187924
187924
187927
187927
187927
188050
188053
188074
188092
188092
188093
188093
188137
188142
188142
188147
188161
188413
188413
188415
188415
188586
188586
188636
188636
188730
188730
188790
188790
188794
188794
188795
188795
188814
188814
188814
188814
188817
188817
188817
188817
188833
188833
188893
188893
Page
No.
Ref.
No.
6
6
82
84
2
6
2
6
30
32
84
2
8
62
64
94
154
154
158
158
48
44
44
2
6
158
98
107
98
22
2
6
74
78
30
32
30
32
30
32
34
36
34
36
34
36
34
34
36
36
34
34
36
36
34
36
2
8
31
32
17
22
32
33
33
34
22
21
23
39
42
23
27
5
3
5
6
7
9
7
9
34
35
9
17
8
18
6
30
29
30
33
28
24
28
24
28
24
6
10
7
11
8
12
9
12
13
16
10
12
14
16
11
15
35
37
Part
No.
188898
188947
188947
188963
188974
188974
188974
188976
188976
188991
188991
189144
189144
189177
189378
189383
189383
189383
189383
189383
189384
189384
189384
189384
189386
189386
189391
189398
189398
189398
189445
189446
189448
189449
189449
189450
189450
189454
189457
189459
189459
189460
189463
189467
189467
189484
189484
189485
189485
189485
189486
189486
189486
189491
189491
189492
189492
189508
Page
No.
Ref.
No.
6
96
98
98
66
68
68
2
8
96
98
2
8
32
8
66
68
68
128
132
68
68
128
132
30
32
32
48
128
130
48
48
48
30
32
46
48
84
84
58
147
54
54
52
54
44
44
38
44
44
38
44
44
48
54
48
54
70
36
19
19
20
5
4
5
35
37
37
38
36
38
24
39
6
5
6
1
5
6
1
24
23
24
10
11
12
13
25
25
14
14
25
26
7
7
20
21
22
22
8
10
25
9
11
24
10
12
15
23
16
24
41
917161/HP0612
Part
No.
189514
189514
189514
189515
189515
189535
189572
189572
189572
189572
189572
189572
189574
189574
189580
189580
189592
189602
189611
189613
189619
189620
189620
189620
189709
189709
189719
189719
189720
189720
189724
189724
189725
189725
189727
189727
189773
189776
189799
189799
189805
189805
189805
189805
189805
189805
189808
189822
189822
189832
189832
189833
189833
189840
189841
189842
189843
189844
Page
No.
Ref.
No.
46
48
54
48
54
84
38
40
40
42
44
44
2
8
2
8
48
48
48
24
78
70
74
78
30
32
58
147
58
147
2
8
4
8
4
8
22
54
82
84
38
40
40
42
44
44
36
96
98
4
8
4
8
54
56
56
56
56
15
17
25
18
26
27
10
7
8
9
11
13
37
40
38
41
19
20
21
9
35
42
31
36
26
26
8
8
9
9
39
42
40
43
41
44
7
27
18
28
11
8
9
10
12
14
18
20
21
42
45
43
46
28
1
2
1
2
Part
No.
189849
189849
189856
189856
189856
189856
189857
189857
189857
189861
189872
189874
189938
189938
189952
189962
189962
189976
189976
189977
189979
189996
190002
190007
190033
190033
190045
190045
190057
190077
190093
190113
190113
190113
190113
190113
190113
190119
190136
190136
190141
190149
190160
190160
190212
190212
190277
190319
190333
190336
190422
190422
190441
190442
190443
190444
190445
190446
Page
No.
Ref.
No.
52
54
10
10
162
162
88
90
92
48
48
48
44
44
78
30
32
52
54
54
54
14
54
60
4
8
4
8
26
78
36
38
40
40
42
44
44
92
68
68
54
64
4
8
62
64
163
163
28
163
102
161
108
108
108
108
108
108
23
29
5
5
6
6
13
13
14
19
21
20
15
15
37
27
27
24
30
31
32
24
33
2
44
47
45
48
8
38
18
12
9
10
11
13
16
15
6
7
34
25
46
49
24
26
2
3
8
4
1
1
25
26
25
26
25
26
PRINTED IN USA
Part
No.
190469
190479
190479
190481
190481
190524
190527
190534
190568
190570
190580
190622
190634
190646
190693
190693
190693
190789
190789
190790
190790
190817
190817
190828
190828
190828
190845
190845
190845
190845
190852
190852
190865
190907
190907
190974
190974
190983
190986
190988
190989
190991
190996
191001
191002
191003
191004
191008
191011
191012
191015
191020
191026
191026
191027
191027
191028
191028
Page
No.
Ref.
No.
107
102
161
102
161
159
159
104
159
159
46
159
160
107
66
68
68
4
8
4
8
102
161
62
64
118
40
40
44
44
30
32
50
52
134
128
132
132
132
132
132
132
132
132
132
132
132
132
132
132
132
104
40
40
40
40
40
40
9
2
2
3
3
7
8
1
9
10
16
11
2
10
7
7
8
47
50
48
51
4
4
25
14
PRINTED IN USA
11
11
18
18
28
24
8
25
31
57
2
4
3
3
1
6
5
5
7
48
26
44
13
6
1
5
6
5
6
5
6
Part
No.
191030
191030
191030
191030
191030
191030
191031
191072
191103
191194
191249
191250
191262
191344
191345
191362
191362
191362
191362
191393
191396
191436
191437
191450
191454
191454
191460
191460
191461
191461
191477
191477
191480
191481
191484
191486
191490
191538
191538
191570
191575
191579
191593
191606
191628
191628
191628
191631
191631
191631
191635
191635
191639
191639
191648
191648
191670
191670
Page
No.
Ref.
No.
38
40
40
42
44
44
108
158
22
4
52
52
52
50
50
10
10
162
162
52
52
52
52
86
58
166
58
166
58
166
96
98
52
60
60
60
60
70
74
82
82
4
82
82
70
74
82
70
74
82
96
98
70
74
70
76
72
76
7
5
6
7
5
7
39
8
7
49
26
27
28
9
10
7
7
7
7
29
30
31
32
17
8
8
9
9
10
10
21
22
33
6
7
8
9
43
32
19
20
50
21
22
44
33
23
45
34
24
22
23
46
35
47
36
49
38
Part
No.
191730
191730
191730
191749
191798
191851
191872
191872
191874
191909
191909
191909
191909
191913
191913
191913
191913
191979
192000
192001
192051
192051
192051
192058
192073
192081
192081
192194
192194
192344
192366
192454
192460
192473
192474
192545
192574
192591
192591
192601
192625
192625
192627
192627
192627
192627
192634
192635
192636
192641
192647
192653
192658
192685
192695
192695
192695
192695
Page
No.
Ref.
No.
72
76
82
36
82
4
88
90
36
102
161
164
164
102
161
164
164
68
62
62
72
76
82
82
82
72
76
12
14
4
72
165
82
30
30
108
52
40
44
100
164
164
102
161
164
164
34
164
164
34
16
134
134
134
76
82
164
164
50
39
25
26
26
50
14
14
27
5
5
3
3
6
6
4
4
8
26
27
51
40
27
28
29
52
41
22
36
51
53
2
30
28
28
36
34
10
14
9
5
5
7
7
6
6
20
917161/HP0612
21
6
3
8
9
70
49
5
5
Part
No.
192763
192764
192806
192848
192848
192848
192848
192912
192928
193001
193101
193156
193156
193157
193157
193337
193429
193448
193654
193796
193796
193856
194049
194326
194685
194960
195087
195087
195097
195098
195152
195160
195160
195160
195202
195202
195203
195203
195298
195299
195302
195321
195321
195442
195450
195471
195508
195552
195589
195590
195596
195632
195637
195642
195643
195643
195643
195644
Page
No.
Ref.
No.
165
165
50
34
36
164
164
165
102
36
104
16
157
16
157
46
46
72
72
48
122
86
66
104
46
24
96
98
46
46
52
38
42
44
120
122
120
122
96
86
96
46
120
158
38
86
96
38
46
46
66
46
46
126
46
124
126
124
4
3
11
13
17
7
7
4
8
18
2
7
12
8
11
17
18
54
55
22
18
8
1
19
9
7
7
20
21
34
13
12
14
2
35
4
48
23
19
24
22
NUMERICAL INDEX
INDEX
4
14
20
25
15
23
24
9
25
26
27
182
INDEX
NUMERICAL INDEX
Part
No.
183
195740
195751
195766
195771
195775
197908
197909
197910
197911
197912
197913
197916
197917
197918
197920
197921
197935
197936
197937
197939
240155
240215
240216
240272
240274
240278
240285
240286
240287
240288
240331
240336
240336
240363
240363
240363
240363
240385
240605
240605
240605
240605
240607
240608
240609
240611
240612
241181
241663
241716
241716
241730
241745
241745
241776
241836
241958
241959
Page
No.
Ref.
No.
86
38
46
46
107
167
167
167
167
167
167
167
167
167
167
167
167
167
167
167
34
108
108
134
134
134
134
134
134
134
12
52
54
104
104
104
104
96
124
124
126
126
124
126
124
120
120
72
72
38
42
42
70
76
42
42
100
100
22
16
28
29
40
3
1
2
3
4
5
6
4
5
7
7
8
8
9
16
26
25
1
6
7
2
4
5
10
25
17
15
1
1
2
2
27
21
22
21
22
31
31
46
8
3
64
65
18
14
15
48
37
16
17
7
6
Part
No.
242136
242147
242164
242164
242455
242466
242466
243028
243028
243175
243175
243206
243287
243287
243375
243522
244398
410010
500195
500195
500195
500195
570002
570002
570002
570002
570002
570005
570005
570005
650200
650200
650225
650315
650315
650315
650327
650406
650419
650448
650448
650448
650453
650453
650453
650454
650454
650454
650454
650484
650486
650486
650486
650486
650486
650486
650487
650488
Page
No.
Ref.
No.
86
86
30
32
42
38
42
38
42
42
44
44
30
86
36
72
159
165
26
26
28
28
22
24
62
64
116
62
64
118
116
118
82
12
14
149
157
165
82
12
14
159
46
72
153
72
76
80
84
82
72
80
82
84
128
130
50
10
25
21
23
22
18
19
19
20
20
21
15
15
28
19
21
66
22
4
4
5
4
5
14
17
38
38
11
39
39
11
8
8
38
44
47
6
13
5
39
45
48
23
36
74
3
75
55
61
45
40
76
62
41
46
18
16
18
8
917161/HP0612
Part
No.
650488
650488
650488
650488
650488
650488
650488
650488
650490
650491
650491
650491
650491
650491
650491
650491
650491
650492
650492
650493
650493
650499
650499
650503
650503
650510
650510
650512
650512
650512
650517
650517
650528
650532
650533
650533
650533
650534
650542
650542
650545
650546
650546
650548
650548
650548
650549
650549
650549
650550
650550
650550
650552
650552
650552
650552
650552
650553
Page
No.
Ref.
No.
10
24
46
72
76
80
162
162
72
66
68
68
72
72
76
80
84
62
64
22
72
12
14
30
32
148
150
72
76
80
52
54
30
158
72
76
80
124
12
14
60
30
32
8
98
149
96
98
157
96
98
157
50
72
76
80
84
72
8
18
37
77
56
63
9
9
78
11
11
11
79
80
57
64
47
40
40
15
81
46
49
39
38
13
3
82
58
65
40
40
41
11
83
59
66
24
47
50
10
40
39
61
32
5
31
33
4
32
34
5
19
84
60
67
48
85
Part
No.
650553
650553
650573
650573
650573
650573
650573
650573
650573
650573
650577
650577
650577
650577
650577
650577
650579
650579
650579
650579
650579
650579
650584
650584
650584
650585
650585
650594
650606
650606
650606
650630
650630
650630
650631
650631
650637
650650
650650
650650
650650
650658
650658
650687
650687
650687
650687
650687
650687
650687
650687
650687
650704
650704
650704
650704
650704
650704
Page
No.
Ref.
No.
76
80
34
36
38
42
44
44
50
159
12
14
52
60
148
163
32
50
82
84
164
164
124
126
157
4
8
72
150
151
156
18
20
161
30
32
167
76
80
82
84
96
157
4
8
38
54
86
88
90
92
159
4
8
22
30
32
38
61
68
17
22
26
26
19
19
20
24
48
51
41
11
21
6
40
21
42
49
8
8
61
61
3
61
62
86
17
19
3
4
4
4
42
41
12
62
69
43
50
33
16
62
63
27
41
29
22
21
22
25
63
64
16
43
42
28
PRINTED IN USA
Part
No.
650704
650704
650704
650704
650704
650734
650734
650734
650742
650748
650748
650748
650748
650748
650748
650748
650748
650758
650758
650758
650758
650771
650771
650774
650781
650781
650784
650786
650786
650790
650811
650811
650811
650811
650811
650815
650815
650815
650815
650818
650818
650818
650818
650818
650833
650834
650834
650835
650835
650839
650848
650848
650850
650850
650943
650943
650943
650943
Page
No.
Ref.
No.
72
76
80
82
84
52
54
136
124
12
14
86
88
90
92
148
150
10
10
162
162
4
8
80
52
54
32
4
8
4
4
8
72
76
80
4
149
155
157
22
62
64
72
158
30
4
8
148
156
82
16
157
12
14
12
14
149
151
87
63
70
44
51
42
42
6
25
49
52
30
23
22
23
6
10
9
9
10
10
64
65
71
43
43
43
65
66
4
66
67
88
64
72
67
4
3
2
17
41
41
89
12
44
68
68
20
3
45
15
15
50
53
51
54
3
20
PRINTED IN USA
Part
No.
650943
650943
650978
650987
650987
651020
651020
651044
651065
651065
651087
651160
651160
651171
651171
651213
651259
651297
651297
651302
651308
651312
651312
651312
651314
651314
651424
651575
651642
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651648
651649
651650
651650
651650
Page
No.
Ref.
No.
156
159
50
62
64
82
84
167
52
54
152
26
28
80
84
16
147
26
28
167
98
72
76
82
16
157
44
16
156
2
2
4
6
8
22
22
34
36
38
40
40
42
44
44
62
64
72
76
80
82
84
96
98
163
48
86
88
90
6
26
23
42
42
46
52
13
44
44
8
17
17
73
53
16
2
18
18
14
35
90
65
47
17
14
20
18
2
10
11
69
11
69
18
18
22
28
29
12
12
27
21
20
43
43
91
66
74
48
54
34
36
7
29
31
24
23
Part
No.
651650
651662
651662
651671
651746
651814
652040
652040
652040
652040
652040
652088
653005
653005
653018
653034
653039
653102
653102
654002
654002
654002
654002
654002
654004
654004
654004
654004
654004
654004
654004
654006
654009
654009
654009
654009
654009
654009
654009
654009
654012
654012
654012
654012
654014
654022
654022
654024
654024
654024
654024
654024
654024
654026
654026
654026
654026
654030
Page
No.
Ref.
No.
92
30
32
52
96
167
54
58
58
147
166
84
4
8
153
22
72
26
28
12
14
72
148
159
34
50
72
76
80
164
164
48
4
8
30
32
46
48
84
153
12
14
30
32
165
149
151
4
8
22
34
36
163
46
66
68
68
153
24
45
44
45
35
15
45
11
11
11
11
55
70
70
6
19
92
19
19
52
55
93
19
28
5
24
94
67
75
9
9
30
71
71
46
45
38
31
56
5
53
56
47
46
1
1
21
72
72
20
18
23
8
39
12
12
12
4
917161/HP0612
Part
No.
654035
654042
654042
654042
654042
654044
654046
654046
654046
654046
654046
655001
655001
656006
656006
656006
656006
656007
656007
656008
656008
656011
656011
656011
656021
656047
656047
656047
656047
656048
656048
656048
656048
656048
656103
656103
656128
656128
656128
656128
656171
660000
660000
660043
805855
806894
807801
807803
808240
808265
808266
808270
808271
808273
808274
808279
808282
808283
Page
No.
Ref.
No.
158
86
88
90
92
96
18
20
148
150
161
30
32
86
88
90
92
30
32
30
32
72
76
80
34
30
32
149
151
34
36
72
76
80
30
32
40
40
42
44
86
52
54
158
155
147
104
104
154
148
155
158
156
153
152
156
104
104
3
32
25
24
25
36
5
5
16
20
5
49
48
33
26
25
26
50
49
51
50
95
68
76
5
52
51
2
22
19
24
96
69
77
48
47
13
13
28
15
34
46
46
6
NUMERICAL INDEX
INDEX
2
1
1
1
184
INDEX
NUMERICAL INDEX
Part
No.
185
808285
808382
808383
810212
810451
810709
810711
810721
810737
810738
810739
810740
810834
810869
810870
810905
810946
811204
811253
811307
811308
811309
811311
811659
830600
50250043
50250044
50250045
50250046
50250090
50250090
50250097
50250097
50350260
50350927
50350927
50352099
50352100
50352362
50352362
50352362
420-36373
010-32434
010-32434
010-32437
010-32437
010-32440
010-32440
010-32440
010-32441
010-32441
010-32441
010-32442
010-32443
010-32444
030-20745
030-20745
030-31827
Page
No.
Ref.
No.
104
150
165
157
104
147
104
163
160
161
159
162
158
104
104
104
165
166
104
104
104
104
104
167
157
155
155
155
155
155
155
155
155
167
34
36
38
38
34
34
36
149
128
130
116
118
70
74
78
70
74
78
130
130
128
26
28
70
1
2
1
2
2
2
1
1
1
2
2
16
12
16
24
25
6
12
16
28
15
13
6
6
1
1
1
2
2
2
6
26
6
8
8
3
Part
No.
030-31873
030-31873
030-31873
030-31873
030-31905
030-31905
030-31926
030-31941
030-31942
030-31948
030-31956
030-31956
030-31960
030-31960
030-31961
030-31961
040-33432
040-33432
040-33432
040-33432
040-33560
040-33560
040-33607
040-33608
040-33629
040-33629
040-33629
040-33629
040-33727
040-33727
040-33728
040-33728
040-33728
040-33728
040-33728
040-33748
040-33748
040-33748
040-33748
040-33748
040-33755
040-33756
040-33757
040-33758
040-33772
040-33774
040-33775
040-33776
040-33783
045-15773
045-31420
045-31420
045-31438
045-31440
045-31440
045-31440
045-31469
045-31469
Page
No.
Ref.
No.
86
88
90
92
12
14
16
84
82
84
26
28
12
14
12
14
86
88
90
92
148
150
153
153
10
10
162
162
62
64
70
74
78
82
84
70
74
78
82
84
54
50
50
50
151
151
151
156
151
118
22
116
22
70
74
78
70
74
1
1
1
1
1
1
1
1
1
2
1
1
2
2
3
3
2
2
2
2
23
4
1
2
6
6
1
1
1
1
4
4
4
2
3
5
5
5
3
4
1
11
1
2
1
2
3
2
4
10
1
10
2
6
6
6
7
7
917161/HP0612
Part
No.
045-31469
045-31469
045-31469
045-31488
045-31488
045-31488
045-31488
045-31488
045-31491
045-31497
045-31499
045-31500
045-31500
045-31500
045-31501
050-29352
080-32287
080-32287
080-32288
080-32290
090-28749
090-28749
090-28749
090-28749
090-30303
090-30303
090-32042
090-32042
090-32042
090-32042
090-32042
090-32164
090-32164
090-32358
090-32424
090-32433
090-32433
090-32433
090-32433
090-32441
090-32472
090-32472
090-32478
090-32478
090-32503
090-32507
090-32508
090-32511
090-32511
090-32513
090-32513
090-32513
090-32517
090-32517
090-32519
090-32519
090-32519
090-32521
Page
No.
Ref.
No.
78
82
84
30
32
70
74
78
122
118
50
12
14
16
152
14
26
28
28
26
86
88
90
92
82
84
30
32
70
74
78
52
54
78
149
10
10
162
162
98
96
98
96
98
24
84
84
2
6
70
74
78
74
78
70
74
78
24
7
4
5
1
1
8
8
8
39
12
3
4
4
2
9
5
4
4
5
5
13
10
10
11
12
14
11
10
23
20
20
15
11
21
28
2
2
3
3
8
8
9
9
10
3
15
16
12
12
24
21
22
22
23
25
23
24
4
Part
No.
090-32528
090-32528
090-32528
090-32533
090-32533
090-32534
090-32534
090-32536
090-32536
090-32537
090-32541
090-32549
090-32551
090-32553
090-32553
090-32560
090-32563
100-32164
100-32164
100-32167
100-32167
100-32173
120-32992
120-32993
130-32198
130-32236
130-32236
140-32271
140-32272
160-32740
160-32740
160-32898
160-32898
160-32923
160-32923
160-32924
160-32924
160-32928
160-32929
160-32930
160-32930
160-32931
170-34425
170-34590
170-34590
170-34770
170-34770
170-34981
170-34994
170-34994
170-34994
170-34999
170-34999
170-35000
170-35000
170-35000
170-35003
170-35004
Page
No.
Ref.
No.
70
74
78
12
14
12
14
12
14
156
151
78
84
78
84
155
159
62
64
62
64
130
14
149
36
128
130
120
122
30
32
26
28
120
122
120
122
130
128
128
130
130
159
82
84
2
6
130
144
52
54
46
48
116
62
64
116
116
26
24
25
15
16
16
17
17
18
5
8
26
17
27
18
6
22
11
11
12
12
31
19
27
6
29
25
6
22
16
15
7
7
10
4
7
18
8
11
21
20
27
6
16
20
27
26
35
20
17
12
8
13
13
1
9
PRINTED IN USA
Part
No.
170-35005
170-35005
170-35006
170-35007
170-35009
170-35009
170-35011
170-35011
170-35015
170-35015
170-35016
170-35016
170-35018
170-35018
170-35019
170-35019
170-35027
170-35027
170-35029
170-35032
170-35035
170-35035
170-35037
170-35037
170-35039
170-35039
170-35048
170-35048
170-35049
170-35049
170-35050
170-35050
170-35068
170-35068
170-35071
170-35072
170-35072
170-35073
170-35075
170-35075
170-35076
170-35083
170-35084
170-35084
170-35085
170-35086
170-35087
170-35088
170-35088
170-35089
190-32583
190-32595
190-32599
190-32670
190-32689
190-32923
190-32923
190-32928
Page
No.
Ref.
No.
116
118
118
118
142
54
120
122
62
64
62
64
62
64
136
54
40
44
64
68
62
64
62
64
62
64
62
64
62
64
62
64
78
84
16
12
14
142
148
150
148
142
142
144
144
136
130
128
130
128
136
136
136
136
136
116
118
120
4
4
1
9
PRINTED IN USA
18
5
41
14
15
15
16
16
17
1
19
5
6
18
4
17
19
18
20
19
21
20
22
21
23
22
24
32
21
5
21
23
2
2
12
18
1
1
1
1
2
23
26
28
24
4
3
4
8
5
5
5
11
Part
No.
190-32928
190-32933
190-32934
190-32935
190-32936
190-32936
190-32937
190-32937
200-28721
200-32287
200-32287
200-32287
200-32287
200-32287
200-32449
200-32615
200-32668
200-32668
200-32691
200-32698
200-32698
200-32699
200-32699
200-32699
200-32699
210-19469
210-19469
210-19469
210-19469
210-19469
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19470
210-19530
210-19532
210-19532
210-19532
210-19533
210-19533
210-19533
210-19533
210-19533
210-19533
210-19533
Page
No.
Ref.
No.
122
142
142
144
128
130
128
130
82
30
32
72
76
78
78
72
50
72
50
80
84
148
149
150
151
88
90
92
149
151
4
8
34
36
42
44
44
52
54
86
88
96
98
149
151
152
159
14
12
80
84
4
8
22
30
32
76
80
47
1
2
1
23
22
30
36
31
29
28
56
42
39
40
57
12
58
13
41
29
4
25
13
9
15
15
16
24
10
52
52
14
19
13
16
17
35
35
23
16
26
24
23
11
3
12
25
23
42
30
53
53
8
30
29
43
43
Part
No.
210-19533
210-19533
210-19533
210-20571
210-20746
210-20746
210-21043
210-21043
210-21556
210-21556
210-31017
210-31017
210-31017
210-31017
210-32030
210-32030
210-32109
210-32109
210-32126
210-32126
210-32126
210-32133
210-32133
210-32134
210-32134
210-32147
210-32154
210-32154
210-32164
210-32179
210-32179
210-32183
210-32183
220-16148
220-16148
220-16148
220-16148
220-16148
220-16148
220-28739
220-28739
220-28739
220-28739
220-32346
220-32346
220-32643
220-32643
220-32674
220-32674
220-32676
220-32680
220-32680
220-32680
220-32680
220-32680
220-32682
220-32683
220-32683
Page
No.
Ref.
No.
88
90
92
158
26
28
80
84
52
54
38
50
58
166
149
155
116
118
72
76
80
12
14
50
72
14
26
28
98
116
118
156
22
30
32
72
76
80
82
72
76
80
84
128
130
62
64
62
64
22
72
76
80
82
84
22
128
130
17
16
17
10
9
9
44
31
36
36
17
14
3
3
22
4
2
2
59
44
45
24
26
15
60
27
10
10
25
7
7
4
21
31
30
61
45
46
32
62
46
47
32
14
19
28
28
29
29
9
63
47
48
33
33
4
25
24
917161/HP0612
Part
No.
230-30569
230-30569
230-32195
230-32269
230-32269
230-32356
230-32356
230-32364
230-32505
230-32618
230-32618
230-32632
230-32633
230-32655
230-32745
230-32747
230-32748
230-32753
230-32753
230-32754
230-32754
246-26748
246-26748
246-26755
246-26755
250-32602
250-32602
250-32605
250-32605
250-32609
250-32609
250-32609
250-32609
250-32610
250-32612
290-13537
290-13537
290-32320
290-32426
290-32584
290-32584
290-32584
290-32587
310-15859
310-15859
310-15859
310-19471
310-19471
310-19832
310-27919
310-27919
310-27919
310-29166
310-30337
310-32288
310-32288
310-32392
310-32392
Page
No.
Ref.
No.
46
163
48
52
54
68
68
46
66
52
54
149
159
159
130
144
122
46
48
58
147
148
149
150
151
30
32
48
122
72
76
80
84
122
122
80
84
84
84
72
76
80
80
12
14
16
148
150
98
72
76
80
50
157
150
151
62
64
30
5
23
37
37
9
9
31
10
38
38
21
14
15
32
2
36
32
24
10
10
1
1
32
31
22
67
48
49
34
11
25
50
35
36
37
68
49
51
52
26
28
10
8
9
26
69
50
53
16
8
16
12
30
30
NUMERICAL INDEX
INDEX
186
INDEX
NUMERICAL INDEX
Part
No.
187
310-32411
310-32470
310-32470
310-32561
310-32564
310-32564
310-32585
310-32585
310-32616
310-32616
310-32616
310-32624
310-32624
310-32624
310-32624
310-32638
310-32653
310-32676
310-32676
310-32678
310-32684
310-32686
310-32686
310-32690
310-32691
310-32693
310-32693
310-32694
320-32693
320-32693
320-32696
320-32697
330-33736
330-33736
330-33745
330-33746
330-33756
330-33760
330-33763
330-33763
330-33767
330-33768
330-33769
330-33772
330-33772
330-33773
330-33773
330-33774
330-33774
330-33780
330-33780
330-33781
330-33782
330-33782
330-33783
330-33783
330-33784
330-33784
Page
No.
Ref.
No.
84
30
32
136
149
151
4
8
38
42
44
10
10
162
162
98
48
46
48
24
24
158
22
120
122
128
130
128
120
122
130
128
128
130
22
22
80
16
12
14
16
4
4
12
14
12
14
12
14
148
150
157
148
150
148
150
148
150
38
33
32
9
20
13
54
54
21
22
17
10
10
8
8
27
25
33
26
10
11
2
22
1
24
8
12
2
9
7
7
17
15
10
11
54
11
27
29
6
2
3
28
30
29
31
30
32
12
2
6
15
19
9
7
5
8
Part
No.
330-33788
330-33788
330-33789
330-33795
330-33795
330-33796
330-33797
330-33797
330-33800
335-32161
335-32203
335-32203
335-32297
335-32297
335-32306
335-32307
335-32308
335-32308
350-17647
350-17647
350-27267
350-27299
350-27518
350-32240
350-32240
350-32273
350-32273
350-32274
350-32274
350-32423
350-32423
350-32424
350-32424
350-32552
350-32552
350-32552
350-32552
350-32552
350-32565
350-32565
350-32578
350-32578
350-32580
350-32580
350-32583
350-32584
350-32595
350-32595
350-32599
350-32599
350-32600
350-32601
360-32599
360-32599
360-32625
360-32625
360-32625
360-32653
Page
No.
Ref.
No.
149
151
149
128
130
159
4
148
80
22
62
64
46
48
130
130
128
130
26
28
62
138
128
128
130
124
126
124
126
128
130
128
130
62
62
62
62
64
46
48
26
28
128
130
128
122
148
150
128
130
130
130
4
8
72
76
80
130
19
14
18
19
18
16
55
11
55
12
31
31
34
27
3
4
20
17
11
11
8
1
4
28
29
3
3
4
4
27
30
13
10
8
11
12
32
32
35
28
12
12
16
14
3
46
3
14
5
1
2
5
56
55
70
51
56
33
917161/HP0612
Part
No.
360-32655
360-32657
370-32198
370-32200
370-32200
370-32202
380-32255
380-32255
380-32255
380-32407
380-32407
380-32423
380-32424
380-32425
380-32426
380-32427
390-15909
390-15909
390-15909
390-15909
390-29164
390-29164
390-32773
390-32773
390-32773
390-32773
400-10541
400-13676
400-13676
400-20103
400-20715
400-20715
400-20715
400-20715
400-20715
400-21568
400-21568
400-30803
400-30803
400-30803
400-30803
400-30803
400-30803
400-30803
400-32242
400-32252
400-32412
400-32412
400-32475
400-32476
400-32476
400-32526
400-32535
400-32535
400-32554
400-32554
400-32557
400-32557
Page
No.
Ref.
No.
16
157
26
26
28
28
72
76
80
12
14
122
50
50
122
130
52
54
62
64
62
64
86
88
90
92
84
80
84
24
24
30
32
38
42
30
32
12
14
24
30
32
82
84
8
24
62
64
136
4
8
16
26
28
82
84
62
64
12
7
13
14
13
14
71
52
57
31
33
40
17
17
32
34
39
39
33
33
34
34
26
18
17
18
39
58
40
12
13
34
33
22
23
35
34
32
34
14
36
35
34
41
56
15
35
35
10
57
57
13
15
15
35
42
36
36
Part
No.
400-32562
400-32562
400-32572
400-32572
400-32573
400-32573
400-32574
400-32574
400-32575
420-13731
420-13731
420-18160
420-18160
420-18757
420-19111
420-28290
420-30377
420-33614
420-34463
420-34480
420-34480
420-34480
420-34769
420-34769
420-34769
420-34769
420-34900
420-34900
420-34933
420-34933
420-35066
420-35257
420-35299
420-35299
420-35319
420-35334
420-35410
420-35569
420-35569
420-35569
420-35569
420-35602
420-35602
420-35602
420-35629
420-35630
420-35655
420-35655
420-35655
420-35655
420-35655
420-35703
420-35717
420-35751
420-35757
420-35783
420-35831
420-35939
Page
No.
Ref.
No.
26
28
116
118
62
64
128
130
128
4
8
34
36
24
152
107
156
156
152
12
14
167
86
88
90
92
4
8
4
8
107
156
30
32
98
149
14
86
88
90
92
88
90
92
108
108
72
76
80
82
84
152
108
108
107
107
36
158
16
16
3
3
37
37
22
21
10
58
58
15
20
16
1
11
8
6
6
33
35
10
27
19
18
19
59
59
60
60
12
7
37
36
28
17
36
28
20
19
20
21
20
21
37
31
72
53
59
36
43
4
38
33
24
13
21
5
PRINTED IN USA
INDEX
420-35942
420-35988
420-36027
420-36027
420-36086
420-36087
420-36100
420-36100
420-36120
420-36120
420-36122
420-36123
420-36124
420-36125
420-36132
420-36133
420-36133
420-36140
420-36141
420-36142
420-36142
420-36143
420-36143
420-36144
420-36144
420-36145
420-36145
420-36146
420-36146
420-36147
420-36147
420-36148
420-36152
420-36152
420-36166
420-36166
420-36167
420-36171
420-36175
420-36177
420-36177
420-36178
420-36178
420-36179
420-36179
420-36185
420-36185
420-36186
420-36186
420-36187
420-36187
420-36188
420-36189
420-36190
420-36205
420-36205
420-36207
420-36207
Page
No.
Ref.
No.
159
159
150
151
20
20
96
98
12
14
155
159
22
108
16
12
14
100
100
12
14
12
14
12
14
12
14
12
14
12
14
159
12
14
12
14
108
154
152
155
155
155
155
82
84
149
151
149
151
148
150
149
149
149
102
161
102
161
17
18
15
15
3
3
28
29
34
37
5
19
13
36
14
35
38
10
11
36
39
37
40
38
41
39
42
40
43
41
44
20
42
45
43
46
34
4
5
1
PRINTED IN USA
2
37
44
16
16
15
17
14
18
14
13
12
9
8
10
9
Part
No.
420-36208
420-36208
420-36211
420-36211
420-36217
420-36217
420-36224
420-36225
420-36226
420-36227
420-36228
420-36231
420-36234
420-36240
420-36241
420-36247
420-36248
420-36255
420-36255
420-36263
420-36264
420-36280
420-36290
420-36292
420-36323
420-36329
420-36329
420-36344
420-36345
425-34733
425-34842
425-34842
425-35508
425-35508
425-36233
425-36233
480-27676
480-32362
480-32362
480-32362
480-32362
480-32362
50352362 i
L500607
P700679
Page
No.
Ref.
No.
102
161
102
161
102
161
149
149
149
149
149
148
151
156
156
159
159
96
98
157
157
158
159
100
167
96
98
155
155
34
42
44
30
32
38
42
158
30
32
72
76
80
36
149
126
11
10
12
11
13
12
11
10
9
8
7
10
18
5
4
21
22
29
30
9
1
1
22
12
11
30
31
7
8
5
24
15
28
24
23
25
5
38
37
73
54
60
10
30
23
Part
No.
Page
No.
Ref.
No.
Part
No.
Page
No.
Ref.
No.
NUMERICAL INDEX
Part
No.
917161/HP0612
188
Recommended Coupling & Adapter Installation Torque Specifications
For JIC 37° and 45°
(Machined or Flared)
For SAE “0" Ring Boss (Steel)
Size
Ft-Lbs
Dash
Fractional
Minimum
Maximum
-3
-4
-5
-6
-8
3/16
1/4
5/16
3/8
1/2
8
14
18
24
50
10
16
20
26
60
-10
-12
-14
-16
-20
-24
5/8
3/4
7/8
1
1-1/4
1-1/2
72
125
160
200
210
270
80
135
180
220
280
360
Steel
Size
189
Ft-Lbs
Dash
Fractional
Minimum
Maximum
-4
-5
-6
-8
-10
1/4
5/16
3/8
1/2
5/8
10
13
17
34
50
11
15
19
38
56
-12
-16
-20
-24
-32
3/4
1
1-1/4
1-1/2
2
70
94
124
156
219
78
104
138
173
243
TORQUE SPECIFICATIONS
Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,
and sheet metal screws) unless otherwise specified.
UNIFIED
NATIONAL
THREAD
GRADE 2
GRADE 5
GRADE 8
DRY
LUBED
DRY
LUBED
DRY
LUBED
8-32
8-36
10-24
10-32
19*
20*
27*
31*
14*
15*
21*
23*
30*
31*
43*
49*
22*
23*
32*
36*
41*
43*
60*
68*
31*
32*
45*
51*
1/4-20
1/4-28
5/16-18
5/16-24
66*
76*
11
12
50*
56*
9
9
9
10
17
19
75*
86*
13
14
12
14
25
25
9
10
18
20
3/8-16
3/8-24
7/16-14
7/16-20
20
23
32
36
15
17
24
27
30
35
50
55
23
25
35
40
45
50
70
80
35
35
55
60
1/2-13
1/2-20
9/16-12
9/16-18
50
55
70
80
35
40
55
60
75
90
110
120
55
65
80
90
110
120
150
170
80
90
110
130
5/8-11
5/8-18
3/4-10
3/4-16
100
110
175
200
75
85
130
150
150
180
260
300
110
130
200
220
220
240
380
420
170
180
280
320
7/8-9
7/8-14
1-8
1-12
170
180
250
270
125
140
190
210
430
470
640
710
320
360
480
530
600
660
900
1000
460
500
680
740
METRIC
COARSE
THREAD
GRADE 8.8
GRADE 10.9
GRADE 12.9
DRY
LUBED
DRY
LUBED
DRY
LUBED
M6-1
M8-1.25
M10-1.5
8
19
37.5
6
14
28
11
27
53
8
20
39
13.5
32.5
64
10
24
47
M12-1.75
M14-2
M16-2
65
103.5
158.5
48
76.5
117.5
91.5
145.5
223.5
67.5
108
165.5
111.5
176.5
271
82
131
200
*All torque values are in ft-lbs except those marked with an * which are in lbs.
For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.
®
Manitou Americas, Inc.
One Gehl Way, P.O. Box 179, West Bend, WI 53095-0179 USA
www.gehl.com
917161/HP0612
© 2012 MANITOU AMERICAS, INC.
All Rights Reserved.
PRINTED IN USA

3640E/3840E/4240E Parts Manual

Transcription

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