Telescopic Handler - Hawkins Equipment
Transcription
Telescopic Handler - Hawkins Equipment
Form No. 663 Telescopic Handler PARTS MANUAL 913213 Introduction 663 Telescopic Handler The table of contents page shows the page location of various component groups on the machine. When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number. Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front frame. The following reference shows the breakdown of the serial number: Unit Number Model Grease fittings and common attaching hardware, such as cotter pins, set screws, woodruff keys, screws, nuts, etc., are included in the parts list, indented below the part it is (they are) associated with, but NOT illustrated, except where a particular routing or special fastening arrangement MUST be maintained. The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement. Standard attaching hardware torque values are provided on the inside Back Cover. Unless otherwise specified, all cap screws are Grade 5, cadmium or zinc plated; hexagon nuts for Grade 5 cap screws or bolts are Grade A. Engine 663 J U 02 4600 Month Year (T=02, U=03, etc.) “Right” and “left” are determined from a position standing behind the unit and facing the direction of travel. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered. 913213/AP0204 PRINTED IN U.S.A. 663 Telescopic Handler Introduction FILTER REFERENCE List of Abbreviations Used in this Manual AN AR ASY BHB CB CN CYL CS DIA FHMS FLN FLS FT GR HLN HYD JD JN L LH LT N NA NSS NIN NPTF P PB PHS RH RHMS RHSMS RNF RT SHCS SHSS SFN SHSS STS THMS TRS W/ WN Acorn Nut As Required Assembly Button Head Bolt Carriage Bolt Castellated Nut Cylinder Cap Screw (Hexagon Head) Diameter Flat Head Machine Flanged Flexlock Nut Flanged Lock Screw Foot or Feet Grade Hexlock Nut Hydraulic John Deere Jam Nut Lock (Washer) Left Hand Left Nut (Plain Hex) Not Applicable Not Sold Separately Nylon Insert Lock Nut National Pipe Threaded Fitting Plain (Washer) Plow Bolt Pan Head Screw Right Hand Round Head Machine Screw Round Head Sheet Metal Screw Retained Nut Fastener Right Socket Head Cap Screw Socket Head Set Screw Serrated Flange Nut Square Head Set Screw Self-Thread Screw Hex. Washer Head Truss-Head Machine Screw Thread Roll Screw With Wing Nut Engine Oil S/N 4658 and up; with JD 4045 Turbo . . . . . . . . L99420 S/N 4868 and up; with JD 4045 Natural Thru S/N 4657; with JD 4039 Turbo . . . . . . . . . . L94746 Thru S/N 4867; with JD 4039 Natural With Perkins Engine. . . . . . . . . . . . . . . . . . . . . . . 078849 Engine Fuel S/N 4366 and up; with JD engine . . . . . . . . . . . . L98978 Thru S/N 4365; with JD engine . . . . . . . . . . . . . . L98600 S/N 4302 and up; with Perkins engine . . . . . . . . L88976 Thru S/N 4301; with Perkins engine . . . . . . . . . . 078850 Engine Air Turbo charged engines . . . . . . . . . . . . . . . . . . . L120037 Naturally Aspirated engines . . . . . . . . . . . . . . . L120054 Transmission Oil . . . . . . . . . . . . . . . . . . . L99184 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . L97489 (units with Autotroll). L98725 TABLE OF STANDARD WASHERS, NUTS Size & Description Part No. Size & Description Part No. #10-32 N L50050 1/4 L 1/4-20 NIN 1/4 P 1/4-20 SFN L50139 L520003 L50137 L50051 7/16 L 7/16-14 NIN 7/16 P L50150 L50517 L50149 1/2-13 NIN 1/2 P L520019 L50151 5/16 L 5/16-18 5/16-18 5/16 P 5/16-18 5/16-18 L50143 L50230 L520004 L50141 L530004 L50056 5/8 L 5/8-11 N L50156 L50081 3/4-10 N 3/4-10 NIN 3/4 P L50086 L50519 L50147 L50147 L50066 L520005 L50145 L50061 L530003 1-8 JN L50145 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 PRINTED IN U.S.A. 1 N NIN RNF SFN L N NIN P SFN WN 913213/AP0204 Table of Contents 663 Telescopic Handler Page Introduction Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Decal Application and Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Operator’s Station Outside Area and Inner Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Cab Group without (Optional) Air Conditioning (Part 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Cab Group without (Optional) Air Conditioning (Part 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Air Conditioning Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Steering Column and Shifter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Floor Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Chassis, Covers and Tanks Frame Area (Front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Frame Area (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Fuel Tank/ Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Power Train Engine - External Components/Fuel Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Turbo Engine - Air Intake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Natural Engine - Air Intake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Engine - Exhaust Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Radiator/Coolers Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Transmission - Components Group (including Drive Shafts) (S/N 4307 and up) . . . . . . . . . . . . . . . .48 Transmission - Components Group (including Drive Shafts) (Thru S/N 4306 and up) . . . . . . . . . . . .50 Axles and Service Brakes Power Brake/Master Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Planetary and Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Brake Caliper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Outer Knuckle End Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Differential Carrier Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Boom Components Outer Boom Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Intermediate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Inner Boom Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Standard Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Fork Shift Carriage Attachment Group (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 913213/AP0204 2 PRINTED IN U.S.A. 663 Telescopic Handler Table of Contents Page Boom Components (continued) Rotate Carriage Attachment Group (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Swing Carriage Attachment Group (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Truss Boom and Bucket Attachment Group (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 Hydraulics Winch Attachment Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Hydraulic Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Joystick / Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Brake Control Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Steering Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Boom Extend/Lift Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Boom Carrier Tilt/Slave/Auxilary Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Hydraulic Components (Breakdown) Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Boom Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Boom Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Attachment Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Fork Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Rotate Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 Steer Select Valve (S/N 4312 and up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 Steer Select Valve (Thru S/N 4311) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Boom Extend/Lift Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 Tilt/Rotate Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Frame Level Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Power Steering Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 Priority Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Dual Relief Valve (S/N 4938 and up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Dual Relief Valve (Thru S/N 4937) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 Joystick Releif Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Winch Releif Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Autotroll Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Hydraulic Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 Boom Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 PRINTED IN U.S.A. 3 913213/AP0204 Decals 663 Telescopic Handler NEW DECAL APPLICATION GENERAL INFORMATION Before applying the new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal surface. To apply a die-cut decal, first remove the backing paper. Then, properly orient and position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper. CAUTION ALWAYS read and follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations. Decal locations information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. PAINT FINISH Use this list to order paint for refinishing: For correct replacement of decals compare the location illustrations to your machine before starting to refinish the unit. Check off each required decal using the illustration reference number to find the part number, description and quantity in the list. Refer to the appropriate illustrations for replacement locations. Units Thru S/N 4310 903891 Six (12 oz. Spray Cans) Industrial Yellow Units S/N 4311 and up 906213 One gallon Construction Yellow 906317 One gallon Charcoal Paint 906323 One quart Charcoal Gray 906214 Six (12 oz. Spray Can) Constr. Yellow 906318 Six (12 oz. Spray Can) Charcoal Gray Decal Kits L500174 L98860 Thru S/N 4310 S/N 4311 and up NOTE: Decals may be purchased in kits or individually. 913213/AP0204 4 PRINTED IN U.S.A. 663 Telescopic Handler Decals DECAL LOCATIONS - FRAME AND CHASIS 2 2 1 REAR COVER AND FRAME - LEFT SIDE FRONT COVER AND FRAME - LEFT SIDE 6 7 9 8 3 4 10 1 5 REAR COVER - TOP RIGHT SIDE - TOOL BOX AND FUEL TANK REF. NO. DESCRIPTION 663 PART NO. 01 02 03 04 05 GREASE DAILY WARNING - PINCH POINT LUBE CHART FILTER CHART (S/N 4311 and up) WARNING - NO RIDERS L65920 L65927 L65931 L68083 L65932 06 07 08 09 10 HYDRAULIC OIL FILL HYDRAULIC OIL LEVEL DIESEL FUEL COOLANT UNDER PRESSURE ANTI-FREEZE 072794 L65921 072797 072798 056859 PRINTED IN U.S.A. 5 913213/AP0204 Decals 663 Telescopic Handler DECAL LOCATIONS - OPERATOR’S STATION 5 4a 23 2 20 3 21 1 4b 12 14 13 15 22 OPERATOR’S STATION - DASH AREA 6 7 8 9 10 11 OPERATOR’S STATION - CONTROL PANEL 16 17 18 19 OPERATOR’S STATION - UPPER RIGHT CAB AREA 913213/AP0204 6 PRINTED IN U.S.A. 663 Telescopic Handler Decals DECAL LOCATIONS - OPERATOR’S STATION REF. NO. 01 02 03 04a 04b DESCRIPTION 663 PART NO. DANGER - PERSONNEL LIFT WARNING - OPERATOR STEER SELECT F-N-R SHIFT (attached to shifter) F-N-R SHIFT (attached to panel next to shifter) (not shown) 1-2-3 SHIFT (attached to panel next to shifter) (not shown) STEERING WHEEL 2.0” DIA. L65928 L63690 L64814 L68295 L60936 L64945 101545 HYDRAULIC PRESSURE SETTINGS WARNING - PARK BRAKE STANDARD CARRIAGE LOAD CHART ROTATING CARRIAGE LOAD CHART BUCKET LOAD CHART TRUSS BOOM LOAD CHART WINCH LOAD CHART ATTACHMENT CONTROL BOOM CONTROL FRAME LEVEL CONTROL L64643 L65925 L66596 L66599 L66600 L66602 L66601 L65208 L64812 L64810 14 15 16 MADE IN USA IGNITION/START/HORN IGNITION/HORN IGNITION/START BUTTON PARK BRAKE LIGHT / HORN BUTTON WARNING - SEAT BELT OPERATOR MANUAL INSIDE WARNING - CARRY LOAD LOW 137654 L68513 L68052 L64815 L64816 L65440 L65922 093475 17 18 19 20 21 22 23 WARNING - MACHINE LEVEL DANGER - HIGH VOLTAGE DANGER - PANEL IN PLACE WARNING - TRUSS BOOM TILT WARNING NO RIDERS BRAKE FLUID LEVEL WARNING - BACKUP ALARM L65930 L65929 L65948 L66042 L65932 L65934 L500445 00 CLUTCH DUMP (not shown) L64797 a b c S/N 4306 and up Thru S/N 4305 For a complete set of load chart decals including the metal load chart plates, u-bolts and nuts; order part #L66603 Loadchart Assembly 05 06 07 08c 09 10 11 12 13a 13b PRINTED IN U.S.A. 7 913213/AP0204 Decals 663 Telescopic Handler S/N 4307 and S/N 4314 and Up DECAL LOCATIONS - FRAME AND BOOM 3 2 5 4 1 1 6 7 12 10 11 9 8 1 13 5 19 11 3 2 1 1 18 7 14 17 12 6 16 10 913213/AP0204 8 9 15 1 PRINTED IN U.S.A. 663 Telescopic Handler Decals S/N 4307 and S/N 4314 and Up DECAL LOCATIONS - FRAME AND BOOM REF. NO. DESCRIPTION 663 PART NO. 01 02 03 04 WARNING - PINCH POINT (10 places) DANGER - ROTATING FAN “GEHL “, 8.0” (2 places) HYDRAULIC OIL FILL L65927 L65924 L66567 072794 05 06 07 08 09 10 “663” (2 places) “DYNATTACH” , 1.125” (2 places) WARNING - CARRY LOAD LOW HYDRAULIC OIL LEVEL “auto troll” (2 places) “DYNALIFT” (2 places) L66578 L66569 L65926 L65921 L66611 L66568 11 12 13 14 WARNING - NO RIDERS (2 places) “GEHL”, 4.50” HALF ZONE MARKER (10 ea.) NO. “0” EXTENSION MARKER (1 ea.) NO. “1” EXTENSION MARKER (1 ea.) NO. “2” EXTENSION MARKER (1 ea.) NO. “3” EXTENSION MARKER (1 ea.) NO. “4” EXTENSION MARKER (1 ea.) NO. “5” EXTENSION MARKER (1 ea.) L65932 L66565 L62583 L67718 L67719 L67720 L67721 L67722 L67723 15 16 17 18 19 WARNING - JUMP START DYNATTACH UNLOCK (Red Stripe) DYNATTACH DIAGRAM (1 ea.) DANGER - PERSONNEL LIFT “GEHL”,2.0” L65933 L66613 L65937 L65928 L66584 PRINTED IN U.S.A. 9 913213/AP0204 Decals 663 Telescopic Handler Thru S/N 4306 and S/N 4308 - 4313 DECAL LOCATIONS - FRAME AND BOOM 1 2 3 4 6 5 1 15 14 7 8 13 1 16 17 12 11 4 10 6 9 18 12 3 24 2 1 23 1 11 20 22 13 7 21 10 913213/AP0204 10 19 1 PRINTED IN U.S.A. 663 Telescopic Handler Decals Thru S/N 4306 and S/N 4308 - 4313 DECAL LOCATIONS - FRAME AND BOOM REF. NO. DESCRIPTION 663 PART NO. 01 02 03 04 05 WARNING - PINCH POINT (10 places) DANGER - ROTATING FAN (2 places) “DYNALIFT” (2 places) COLOR STRIPE (3 places) HYDRAULIC OIL FILL L65927 L65924 089554 Note a 072794 06 07 08 09 10 “GEHL”, 4.0” (2 places) “DYNATTACH” , 1.125” (2 places) “GEHL” , 3.25” HYDRAULIC OIL LEVEL “663”, 2.88” (2 places) 089715 L66569 089549 L65921 L64944 11 12 13 14 15 “auto troll” (2 places) WARNING - NO RIDERS (2 places) COLOR STRIPE COLOR STRIPE “GEHL” 2.50” L66611 L65932 Note a Note a 089605 16 NO. NO. NO. NO. NO. NO. NO. NO. NO. L62573 L62574 L62575 L62576 L62577 L62578 L62579 L62580 L62581 17 18 19 20 21 22 23 24 HALF ZONE MARKER (10 ea.) COLOR STRIPE WARNING - JUMP START WARNING - CARRY LOAD LOW DYNATTACH UNLOCK (Red Stripe) DYNATTACH DIAGRAM (1 ea.) DANGER-PERSONNEL LIFT ROPS GEHL STRIP a “6” EXTENSION MARKER (1 ea.) “8” EXTENSION MARKER (1 ea.) “10” EXTENSION MARKER (1 ea.) “12” EXTENSION MARKER (1 ea.) “14” EXTENSION MARKER (1 ea.) “16” EXTENSION MARKER (1 ea.) “18” EXTENSION MARKER (1 ea.) “20” EXTENSION MARKER (1 ea.) “22” EXTENSION MARKER (1 ea.) L62583 Note a L65933 L65926 L66613 L65937 L65928 082346 Order part number 089550 -- 4” Color Stripe (sold per foot) PRINTED IN U.S.A. 11 913213/AP0204 Operator’s Station 663 Telescopic Handler Outside Area / Inner Panels 3 4 6 1 5 7 2 8 27 29 28 9 26 10 11 12 13 14 16 22 17 18 15 25 23 24 21 20 31 30 30 35 19 31 34 FRAME 31 30 FRONT 35 32 32 30 34 33 34 30 35 34 33 34 913213/AP1103 12 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Outside Area / Inner Panels Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12d 13 14 15 16 17 Part No. L66658 L99137 L65412 L65393 L50230 L50141 L50056 L64865 L64111 L66463 L68511 L65410 NSS L66659 L99322 L64452 L50056 L64455 L50230 L50141 L530004 100135 L99454 L42910 L63634 L63887 L50051 L65781 L64459 L50230 L50056 L50141 L50251 L50061 L64407 L50837 L64421 L50251 L50061 L50367 L50061 L62427 L50417 Description Qty. Req. SIDE GLASS . . . . . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 SIDE GLASS ASY.. . . . . . . . . . . . . . 1 (Includes items 1 & 3) SIDE WINDOW PANEL. . . . . . . . . . 1 CAP SCREW 5/16”X3/4” . . . . . . . . 3 5/16” PLAIN WASHER . . . . . . . . . . 3 5/16”-18 SERR. FLNG.NUT . . . . . 12 OVERHEAD GUARD SCREEN . . . 1 OPER. STATION WELDMENT . . . . 1 Note a Note b Note c REAR GLASS ASY. . . . . . . . . . . . . . 1 (Includes items 7 & 8) REAR GLASS W/GASKET . . . . . . . 1 GLASS ONLY . . . . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 REAR WINDOW WELDMT . . . . . . . 1 5/16”-18 SERR.FLNG.NUT. . . . . . . 7 LOWER REAR ACCESS PANEL . . 1 CAP SCREW 5/16”-18X3/4”. . . . . . 9 5/16” PLAIN WASHER . . . . . . . . . . 9 5/16”-18 RETAINED NUT. . . . . . . . 6 SEAT W/LH ARMREST . . . . . . . . . . 1 (Includes pouch for oper. manual) ARM REST ONLY. . . . . . . . . . . . . . 1 SEAT BELT ASY, W/HDWR. . . . . . . 1 LOAD CHART PLATE . . . . . . . . . . . 6 1/4”-20 U-BOLT . . . . . . . . . . . . . . . 2 1/4”-20 FLANGE NUT . . . . . . . . . . 2 ACCESS COVER . . . . . . . . . . . . . . 1 UPPER VALVE COVER . . . . . . . . . 1 CAP SCREW 5/16”-18X3/4”. . . . . . 2 5/16”-18 SERR. FLNG NUT . . . . . . 2 5/16” PLAIN WASHER . . . . . . . . . . 2 CAP SCREW 3/8”-16X3/4”. . . . . . . 2 3/8”-16 SERR. FLNG. NUT . . . . . . 2 TITL/ROTATE VALVE . . . . . . . . . . . 1 3/8”-16X2” BOLT . . . . . . . . . . . . . . 3 VALVE MOUNT WELDMENT . . . . . 1 CAP SCREW 3/8”-16X3/4”. . . . . . . 2 3/8”-16 SERR. FLNG. NUT . . . . . . 2 CAP SCREW 3/8”-16X1” . . . . . . . . 2 3/8”-16 SERR. FLNG. NUT . . . . . . 2 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 #8-32X1” MACH. SREW . . . . . . . . 3 Ref. No. Part No. 18 30 31 32 33 34 35 L64411 L50837 L99244 L50251 L62459 L64460 L50230 L64408 L50837 L54002 L64841 L50230 L50141 L530004 L50056 L64454 L50230 L50056 L530004 L50823 L50141 L530004 L66010 L50755 L50141 L50145 L66011 L50417 L65435 L64469 L50056 L50141 L64124 L50319 L50383 L64196 L520007 L64197 a b c d e Thru S/N 4305 S/N 4306 Thru S/N 4415 S/N 4416 and Up Refer to Decal section for correct load chart decal. Early style 19 20 21 22 23 24 25 26 27 28e 29 Description Qty. Req. FRAME LEVEL VALVE . . . . . . . . . . 1 3/8”-16X2” BOLT . . . . . . . . . . . . . . 3 HINGED SEAT SECTION . . . . . . . . 1 CAP SCREW 3/8”-16X3/4”. . . . . . . 2 OPER. MANUAL HOLDER . . . . . . . 1 VALVE SIDE COVER . . . . . . . . . . . 1 CAP SCREW 5/16”-18X3/4”. . . . . . 4 LIFT/EXTEND VALVE . . . . . . . . . . . 1 3/8”-16X2” BOLT . . . . . . . . . . . . . . 3 SAFETY TREAD . . . . . . . . . . . . . . . 1 BOTTOM ACCESS PANEL . . . . . . . 1 CAP SCREW 5/16”-18X3/4”. . . . . . 3 5/16” PLAIN WASHER . . . . . . . . . . 3 5/16”-18 RETAINED NUT. . . . . . . . 7 5/16”-18 SERR. FLNG. NUT . . . . . 3 FRONT ACCESS PANEL . . . . . . . . 1 CAP SCREW 5/16”-18X3/4”. . . . . . 6 5/16”-18 SERR. FLNG. NUT . . . . . 6 5/16”-18 RETAINED NUT. . . . . . . . 6 CAP SCREW 5/16”-18X1” . . . . . . . 1 5/16” PLAIN WASHER . . . . . . . . . . 1 5/16”-18 RETAINED NUT. . . . . . . . 1 MOUNTING PLATE . . . . . . . . . . . . . 1 5/16”-18 ACORN NUT . . . . . . . . . . 2 5/16” PLAIN WASHER . . . . . . . . . . 2 3/8” PLAIN WASHER . . . . . . . . . . . 4 LEVEL INDICATOR . . . . . . . . . . . . . 1 RND. HEAD SCREW #8-32X1” . . . 2 OPTIONS SWITCH MNT. PLATE . . 1 UPPER INSIDE PANEL. . . . . . . . . . 1 5/16”-18 SERR FLNG NUT . . . . . . 4 5/16” PLAIN WASHER . . . . . . . . . . 4 VIBRATION ISOLATOR. . . . . . . . . . 5 CAP SCREW 5/8”-11X3-1/2” . . . . . . 3 CAP SCREW 5/8”-11X4” . . . . . . . . . 2 SPACER, THICK . . . . . . . . . . . . . . . 2 5/8”-11 NYLON INSERT NUT . . . . . 5 SPACER, THIN . . . . . . . . . . . . . . . . 3 Refer to hydraulic section for joysticks, level valve, hydraulic manifold and other hydraulic components. PRINTED IN U.S.A. 13 913213/AP0204 Operator’s Station 663 Telescopic Handler Cab Group without (Optional) Air Conditioning (part 1) 4,5 17 3 13 16 2 15 12 1 9 10 6 11 7,8 18 14 913213/AP0204 14 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Cab Group without (Optional) Air Conditioning (part 1) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. L66342 L47212 L50208 L66341 L47212 L50208 L65346 L99138 L50823 L50056 L65325 L66660 L99322 L65342 L50230 L50056 L50226 L66661 L99326 L61198 L66843 L50226 L50145 L50141 L50155 L99167 L66735 L66850 L48182 L61199 L61200 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. 12 RIGHT WIRE TUBE, 36” . . . . . . . . . 1 CLAMP, 3/8” . . . . . . . . . . . . . . . . . . 2 1/4”-20X1/2 HX HD SCREW . . . . . 2 LEFT WIRE TUBE, 18” . . . . . . . . . . 1 CLAMP, 3/8”” . . . . . . . . . . . . . . . . . 1 1/4”-20X1/2” HX HD SCREW. . . . . 1 TOP WELDMENT . . . . . . . . . . . . . . 1 FOAM STRIP 1 /4”X1/2”X120” . . . . 1 CAP SCREW 5/16”-18X1” . . . . . . . 9 5/16”-18 SERR. FLNG. NUT . . . . . 9 TOP WINDOW WELDMENT . . . . . . 1 TOP GLASS . . . . . . . . . . . . . . . . . . 1 RUBBER GASKET 102” . . . . . . . . . 1 FRONT GLASS PANEL. . . . . . . . . . 1 CAP SCREW 5/16”-18X3/4”. . . . . . 3 5/16”-18 SERR. FLNG. NUT . . . . . 3 SELF TAP SCREW 5/16”-18X1” . . 6 FRONT GLASS . . . . . . . . . . . . . . . . 1 RUBBER GASKET 111” . . . . . . . . . 1 WIPER MOTOR . . . . . . . . . . . . . . . 1 Note c (single speed - switch on motor) Note d (2-speed -switch on dash) SELF TAP SCREW 5/16”-18X1” . . 1 3/8” PLAIN WASHER . . . . . . . . . . . 1 5/16” PLAIN WASHER . . . . . . . . . . 6 5/8” PLAIN WASHER . . . . . . . . . . . 6 NUT/WASHER/GASKET SET . . . . . 1 MOTOR COVER (Note e) . . . . . . . . 1 SWITCH, 2-SPEED (Note e). . . . . . 1 SWTICH, SINGLE SPD. (Note f). . . 1 BLADE ARM . . . . . . . . . . . . . . . . . . 1 WIPER BLADE . . . . . . . . . . . . . . . . 1 13 14 L61190 L66986 L64672 L50755 L66855 L68054 L52025 L50056 L650004 L66963 15 15 Description Qty. Req. DEFROSTER FAN W/SWITCH. . . . 1 Note a Note b HINGE STUDE 5/16”X3-7/8” . . . . . . 2 5/16”-18 ACORN NUT . . . . . . . . . . 4 ETHER KIT . . . . . . . . . . . . . . . . . . . 1 ROCKER SWITCH . . . . . . . . . . . . . 1 BUTTON HD BOLT 5/16”-18X3/4” . 2 5/16”-18 SERR. FLNG. NUT . . . . . 2 TERMINAL BLOCK . . . . . . . . . . . . . 1 WIRE ASY w/ FUSE . . . . . . . . . . . . 1 DEFROSTER MT. PLATE . . . . . . . . 1 Note a Note b SELF TAP SCREW 1/4”-20X1/2” . . 2 VINYL STRIP, 84” . . . . . . . . . . . . . . 1 TOP PANEL w/ GLASS ASY . . . . . . 1 (incls. items 3,4 & 5) FRONT PANEL w/ GLASS ASY. . . . 1 (incls. items 6, 7 & 8) 16 17 L65882 L66993 L50208 L500318 L65298 18 L65447 a b c d e f Thru S/N 4514 S/N 4515 and up Thru S/N 4414 S/N 4415 and up Used with 2-speed wiper motor #L66843 Used with Single speed wiper motor #L61198 913213/AP0204 Operator’s Station 663 Telescopic Handler Cab Group without (Optional) Air Conditioning (part 2) 3 4 5 7 8 9 10 6 16 22 15 21 14 20 19 25 23,24 18 17 19 1 13 913213/AP0204 12 11 2 16 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Cab Group without (Optional) Air Conditioning (part 2) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Part No. L65316 L99140 L66663 L67430 L66662 L99078 L99127 L99129 L99125 L99126 L61085 L98615 L99157 L50925 L50417 L61086 L50208 L61080 L50226 L65301 L99138 L61195 L50226 L66997 L52025 L50056 L50815 L50056 L50141 L66733 L66849 PRINTED IN U.S.A. Description Qty. Req. DOOR WELDMENT . . . . . . . . . . . . 1 VINYL DOOR STRIP, 240” . . . . . . . 1 SLIDE GLASS . . . . . . . . . . . . . . . . . 1 CLIP. . . . . . . . . . . . . . . . . . . . . . . . . 1 STATIONARY GLASS . . . . . . . . . . . 1 FELT STRIP, 32” . . . . . . . . . . . . . . . 1 SPACER STRIP, 60” . . . . . . . . . . . . 1 SLIDE CHANNEL, 96”. . . . . . . . . . . 1 DOUBLE GASKET, 120” . . . . . . . . . 1 GASKET LOCK STRIP, 120”. . . . . . 1 OUTSIDE HANDLE . . . . . . . . . . . . . 1 LATCH KEY (Marked PK500) . . . . 1 LATCH KEY (Marked CH751) . . . . 1 #8-32X1/2” SELF TAP SCREW. . AR #8-32x1.00” SREW . . . . . . . . . . . AR INSIDE LATCH . . . . . . . . . . . . . . . . 1 SELF TAP SCREW 1/4”-20X1/2” . . 2 STRIKER PLATE . . . . . . . . . . . . . . . 1 SELF TAP SCREW 5/16”-18X1” . . 2 DOOR FRAME WELD. . . . . . . . . . . 1 FOAM STRIP 1/4”X1/2”X120” . . . . . 1 BUTTON . . . . . . . . . . . . . . . . . . . . . 8 SELF TAP SCREW 5/16”-18X1” . . 1 HEATER . . . . . . . . . . . . . . . . . . . . . 1 BUTTON HD BOLT 5/16”-18X3/4. . 3 5/16”-18 SERR FLNG. NUT . . . . . . 3 5/16”-18X2-1/2” BOLT . . . . . . . . . . 1 5/16”-18 SERR. FLNG. SCREW . . 1 5/16” PLAIN WASHER . . . . . . . . . . 1 PULL-TYPE SWITCH . . . . . . . . . . . 1 ROCKER TYPE SWITCH . . . . . . . . 1 Ref. No. Part No. 16 17 L99141 L65481 L50226 L50367 L50061 L98869 18 19 17 20 L99142 L99143 L99144 L99145 L99110 21 22 23 24 25 L65593 L65344 L61081 L61064 L65366 00 L68592 Description Qty. Req. HOSE 5/8” ID (108”) . . . . . . . . . . . . 2 DOOR STOP CABLE ASY . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . 1 3/8”-16 SERR. FLNG. NUT . . . . . . 1 FLOOR MAT 3/8” . . . . . . . . . . . . . AR (Specify Lgth) Cut to Fit. FOAM INSULATION . . . . . . . . . . . AR DOOR PANEL INSULATION . . . . . . 1 RIGHT SIDE PANEL INSULATION . 1 REAR VERTICAL INSULATION . . . 1 REAR FLAT PANEL INSULATION . 1 DOOR GLASS ASY. . . . . . . . . . . . . 1 (includes items 3-10) SUPPORT BRACKET . . . . . . . . . . . 1 HEATER BRACKET . . . . . . . . . . . . 1 DOOR HINGE (weld on) . . . . . . . . . 2 HINGE PIVOT (weld on) . . . . . . . . . 2 DOOR with GLASS & GASKET . . . 1 (includes items 1,3-10) -- ITEMS NOT SHOWN -HEATER SHUT-OFF VALVE . . . . . . 1 (attaches to engine block) 913213/AP0204 Operator’s Station 663 Telescopic Handler Air Conditioning Group 1 4 2 13 3 6 12 8 9 7 11 10 17 15 16 14 913213/AP0204 18 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Air Conditioning Group Ref. No. 01 02 Part No. L66692 L50403 L520005 L68461 L50403 L520005 L50251 L50147 03 04 05 06 07 08 L68569 L66588 L50836 L50147 L66675 L67655 L50277 L50147 L66547 L66687 L510008 L50143 L66679 L510008 L50143 PRINTED IN U.S.A. Description Qty. Req. COMPRESSOR MOUNT . . . . . . . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 4 3/8”-16 NYLON INSERT NUT . . . . 4 COMPRESSOR (R134a Refrig.) . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . 1 ADD-ON PULLEY (John Deere) . . . 1 Turbo charged engines Naturally aspirated engines 3/8”-16X1-3/4” BOLT . . . . . . . . . . . 4 3/8” LOCK WASHER . . . . . . . . . . . 4 V-BELT. . . . . . . . . . . . . . . . . . . . . . . 1 ADJUST.BRACKET . . . . . . . . . . . . . 1 3/8”-16X1-1/2” BOLT . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 CONDENSER MOUNT . . . . . . . . . . 1 5/16”-18X5/8” BOLT . . . . . . . . . . . . 4 5/16” LOCK WASHER . . . . . . . . . . 4 ELECTRIC.CONDENSOR. . . . . . . . 1 5/16”-18X5/8” BOLT . . . . . . . . . . . . 4 5/16” LOCK WASHER . . . . . . . . . . 4 Ref. No. Part No. 09 L66689 L50056 L66688 L50056 L66678 L510008 L99419 L67629 L50823 L50056 L99124 L68463 L510008 L50143 L66869 L66975 L66868 L66970 10 11 12 13 14 15 16 17 19 Description Qty. Req. RIGHT BLOWER BRACKET. . . . . . 1 5/16”-18 SERR. FLNG. NUT . . . . . 2 LEFT BLOWER BRACKET . . . . . . . 1 5/6”-18 SERR. FLNG. NUT . . . . . . 2 EVAPORATOR BLOWER . . . . . . . . 1 5/16”-18X5/8” BOLT . . . . . . . . . . . . 6 BLOWER MOTOR . . . . . . . . . . . . . 1 OUTSIDE AIR KIT . . . . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . . 6 5/16” -18 SERR. FLNG. NUT . . . . . 6 FILTER, A/C . . . . . . . . . . . . . . . . . . 1 RECEIVER/DRYER (R134a Refrig) 1 5/16”-18X5/8” BOLT . . . . . . . . . . . . 2 5/16 LOCK WASHER . . . . . . . . . . . 2 A/C HOSE 5/16” X 48” . . . . . . . . . . 1 A/C HOSE 1/2” X 140” . . . . . . . . . . 1 A/C HOSE, 5/16” X 96” . . . . . . . . . . 1 A/C HOSE, 13/32” X 162” . . . . . . . . 1 913213/AP0204 Operator’s Station 663 Telescopic Handler Dash FRONT 1 2 Hydraulic Test Ports 36 3 Original Version 38 15 39 40 41 Early Style Switches 35 8 Intermediate Version 9 10 34 37 Current Version 7 6 33 5 23 25 22 26 19 18 20 24 21 27 17 11 16 12 13 24 32 14 913213/AP0204 31 15 20 30 29 28 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Dash Ref. No. 01 02 03 04 05a 06a 07 08a 09 10 11 12 Part No. L62840 L62834 L62933 L64267 NA L66833 L66834 L50202 L63689 L66437 L63640 L64583 L64887 L64889 L50230 L50056 13 14 15 16 17 18 19a 20 21 22 23 24 25 26 27 28a 089069 089070 L40417 L41852 L41848 L63699 L50835 L650012 L63610 072340 L50230 L62484 L520017 L50546 L50056 L277568 L43966 L50655 L50896 L63932 L66850 L66849 L63937 L68054 L63938 L66135 29a 30 31 32 33 L66844 L66823 L50141 L43965 L43964 L68638 L61462 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. DUST CAP. . . . . . . . . . . . . . . . . . . . 2 TEST PORT. . . . . . . . . . . . . . . . . . . 2 FEMALE COUPLING (optional) . . . 1 HOSE, -4, A4/DM6 53” . . . . . . . . . . 1 34a 35 36 L63688 L65730 L65518 L43964 L65435 L66516 L41853 L66733 L277244 37b 38b 39b 40b 41b LIGHT, BRAKE FAILURE . . . . . . . . 1 PARK BRAKE LIGHT . . . . . . . . . . . 1 1/4”-20X5/8” BUTT. HD BOLT . . . . . 4 GAUGE, COVER PANEL . . . . . . . . 1 GAUGE, WATER TEMP. . . . . . . . . . 1 GAUGE, FUEL . . . . . . . . . . . . . . . . 1 MODULATOR CIRCUIT BOARD. . . 1 (Braking system) CONNECTOR. . . . . . . . . . . . . . . . . 1 MOUNT BRACKET . . . . . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 5/16”-18 FLANGE NUT . . . . . . . . . 2 SWITCH, IGNITION . . . . . . . . . . . . 1 Note a KEY ONLY . . . . . . . . . . . . . . . . . . . 1 Note b KEY ONLY . . . . . . . . . . . . . . . . . . . 1 SWITCH, PUSH BUTTON. . . . . . . . 2 BREAKER, CIRCUIT 15 AMP . . . . . 2 5/16”-18X2” BOLT . . . . . . . . . . . . . . 2 SWITCH, BRAKE LIGHT. . . . . . . . . 1 GAUGE, LIGHT CLUSTER . . . . . . . 1 GAUGE, HOUR METER . . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 1 BRACKET, SWITCH MOUNT . . . . . 1 #6-32 NYLON INSERT NUT . . . . . . 2 #6-32X3/4” RD MACH SCREW . . . 2 5/16”-18 FLANGE NUT . . . . . . . . . . 3 LEVER, PARK BRAKE . . . . . . . . . . 1 Note c Note d #10-24X1/2” RD MACH. SCREW . . 4 #10-24 NUT . . . . . . . . . . . . . . . . . . . 4 SWITCH, WASHER SYSTEM . . . . . 1 SWITCH, WIPER (2-Speed). . . . . . 1 SWITCH, HEATER FAN . . . . . . . . . 1 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 SWITCH, ETHER . . . . . . . . . . . . . . 1 SWITCH, CLUTCH CUT OUT. . . . . 1 HARNESS, CLUTCH CUT OUT . . 1 PANEL, SWITCH . . . . . . . . . . . . . . . 1 6 holes 3 holes 5/16” FLAT WASHER . . . . . . . . . . . 6 SPACER, PARK BRAKE (1/2”) . . . . 1 SPACER, PARK BRAKE (3/4”) . . . . 1 STEER SELECT . . . . . . . . . . . . . . . 1 S/N 4312 and up (switch) Thru S/N 4311 (valve) 00b 00 00 00 00 00c 00c 00d 00 00 00 00 00 00 00b L63633 L47879 L42342 L50607 L47275 L50403 L50061 L64078 L66427 L62951 L65610 L64034 21 Qty. Req. GAUGE PANEL (current) . . . . . . . . 1 GAUGE PANEL (intermediate). . . . 1 GAUGE PANEL (original) . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 LIGHT SWITCH MOUNT. . . . . . . . . 1 CIRCUIT BREAKER, 30 AMP . . . . . 1 LIGHT SWITCH, 3 POSITION. . . . . 1 HEATER SWITCH, PULL TYPE . . . 1 DEFROST FAN SWITCH . . . . . . . . 1 -- ITEMS NOT SHOWN-(MISC. ELECTRICAL) L66438 TACHOMETER/HOURMETER . . . . 1 L650004 BLOCK, TERMINAL 3 BANK . . . . AR L650005 JUMPER . . . . . . . . . . . . . . . . . . . AR L66763 CINCH . . . . . . . . . . . . . . . . . . . . . AR L62949 RELAY (Trans. shift FWD or REV) AR L63335 RELAY (windshield wipers) . . . . . . . 1 WIRE HARNESS, CAB . . . . . . . . . . 1 (Heater, defroster and wiper motor) L66824 Note a L66465 Note b WIRE HARNESS, MAIN . . . . . . . . . 1 L64568 Thru S/N 4306 L66120 S/N 4307 thru S/N 4414 L66788 S/N 4415 thru S/N 4629 L68579 S/N 4630 and up L66063 SWITCH, CLTCH CUTOUT (Trans) 1 L66135 CLUTCH CUTOUT WIRE HARN. . 1 00b a b c d e Description (PARKING BRAKE) PARK BRAKE CABLE . . . . . . . . . . . 1 PARK BRAKE CABLE . . . . . . . . . . . 1 3/8”X1-1/4” CLEVIS PIN . . . . . . . . . 1 1/8”X1” COTTER PIN . . . . . . . . . . . 1 CLAMP, BRAKE CABLE . . . . . . . . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 1 3/8”-16 FLANGE NUT . . . . . . . . . . . 1 PARK BRAKE BUZZER . . . . . . . . . 1 LAMP ASY, PARK BRAKE ALARM . 1 BULB . . . . . . . . . . . . . . . . . . . . . . . 1 (MISC.) DASH PANEL VANDALISM COVER . . . 1 (Intermediate version style) (Original version style) S/N 4416 and Up Thru S/N 4415 S/N 4306 and up Thru S/N 4305 S/N 4306 Thru S/N 4415 913213/AP0204 Operator’s Station 663 Telescopic Handler Steering Column and Shifter Group 1 2 FRONT 3 9 15 LATER SHIFTERS 23 8 4 10 14 5 11 6 T 7 12 L P 13 16 12 R STEER MOTOR PORTS 17 18 22 19 EARLY SHIFTERS 913213/AP0204 19 20 21 22 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Steering Column and Shifter Group Ref. No. Part No. 01 02 03 04a 05a 06a L40496 L41260 L41261 L98786 L50202 L66059 07a 08 09 L98787 L50101 10 11 12 13 14 15 16d 17d L68280 L99425 L99180 L67832 L52026 L444004 L64524 101880 L68285 L66126 L46572 L62427 L50925 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. STEERING WHEEL (15”) . . . . . . . . 1 CAP, STEERING WHEEL . . . . . . . . 1 NUT, STEERING WHEEL . . . . . . . . 1 SHIFT KNOB 1-2-3 SHIFTER . . . . . 1 1/4”-20X5/8” BOLT . . . . . . . . . . . . . 4 SHIFTER 1-2-3 . . . . . . . . . . . . . . . . 1 (Includes items 4, 6 & 7) SHIFT SWITCH . . . . . . . . . . . . . . . . 2 M5X.8X35mm HX SKTHD BOLT . . 2 F-N-R SHIFTER . . . . . . . . . . . . . . . 1 Note b (includes item #23) BOOT (used on shifter) . . . . . . . . . 1 Note c (includes item #23) RUBBER GROMMET . . . . . . . . . . . 1 3/8”-16X1-1/4” BUTTN HD BOLT . . 4 ADAP, -8ORM -8JICM STR. . . . . . . 3 CHECK VALVE . . . . . . . . . . . . . . . . 1 STEER MOTOR . . . . . . . . . . . . . . . 1 COLUMN, STEERING. . . . . . . . . . . 1 Note a Note d KNOB. . . . . . . . . . . . . . . . . . . . . . . . 2 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 2 #8-32X1/2” RHSS. . . . . . . . . . . . . . 8 18d 19d L64429 L64428 L52024 L64424 L120017 L64457 L62277 20d 21d 22d 23 Description Qty. Req. PIVOT PIN, SHIFTER . . . . . . . . . . . 1 SHIFT MOUNT WELDMENT . . . . . 2 1/4”-20X1” BHB . . . . . . . . . . . . . . . 4 F-N-R SHIFT LEVER. . . . . . . . . . . . 1 CLEVIS W/PINS (not shown) . . . . . 1 SHIFT CABLE (not shown) . . . . . . 1 NEUTRAL START SWITCH . . . . . . 1 (not shown) BUSHING (spacer) . . . . . . . . . . . . . 1 1-2-3 SHIFT LEVER . . . . . . . . . . . . 1 CLEVIS W/PINS (not shown) . . . . . 1 SHIFT CABLE (not shown) . . . . . . 1 CLAMP, SHIFTER . . . . . . . . . . . . . . 1 (included with item #9) 23 L400279 L64426 L120017 L64457 L68282 00b 00d L68281 L63750 a b c d S/N 4306 and up S/N 4476 and up S/N 4306 thru S/N 4475 Thru S/N 4305 -- ITEMS NOT SHOWN-WIRE HARNESS, FNR SHIFTER. . 1 SHIFT HARNESS . . . . . . . . . . . . . . 1 913213/AP0204 Operator’s Station 663 Telescopic Handler Floor Area 12 17 13 19 1 14 16 15 20 MOUNT ON FLOOR UNDERSIDE ENGINE THROTTLE 18 MOUNTS TO ENG. FLYWHEEL HOUSING 22 21 MOUNT ON FLOOR UNDERSIDE 10 11 2 CLEVIS END 4 5 SPADE END EARLY STYLE 6 7 5 5 9 3 4 8 5 913213/AP0204 24 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Floor Area Ref. No. 01 02 03 04 05 06 07a 08b 09 10 11 12 13 14 15 Part No. L580009 L64770 L50261 L520005 L561004 L64774 L806001 L10151 L52026 L520005 L41770 L66815 L44859 L50607 L64765 L44859 L50607 L64772 L64890 L66814 L99113 L50261 L520005 L400265 L50367 L400270 L561004 L806001 L10151 L52026 PRINTED IN U.S.A. Description Qty. Req. BALL JOINT. . . . . . . . . . . . . . . . . . . 1 BRAKE PEDAL WELD . . . . . . . . . . 1 3/8”-16X1-1/2” BOLT . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 PIVOT ARM WELD . . . . . . . . . . . . . 1 SPLIT BABBITTED BRG. . . . . . . . . 4 GREASE ZERK . . . . . . . . . . . . . . . 4 3/8”-16X1-1/4” BUTT. HD. BOLT . . 8 3/8”-16 NYLON INSERT NUT . . . . 8 CLAMP . . . . . . . . . . . . . . . . . . . . . . 1 BRAKE LINK . . . . . . . . . . . . . . . . . . 1 CLEVIS PIN 1/2”X27/64” . . . . . . . . 2 COTTER PIN 1/8”X1”. . . . . . . . . . . 2 BRAKE LINK . . . . . . . . . . . . . . . . . . 2 CLEVIS PIN 1/2”X27/64” . . . . . . . . 2 COTTER PIN 1/8”X1”. . . . . . . . . . . 2 BRAKE SHIFT WELDMENT . . . . . . 1 BRAKE LIGHT SW . . . . . . . . . . . . . 1 POWER BRK.BOOSTER ASY . . . . 1 Note a Note b and c 3/8”-16X1-1/2” BOLT . . . . . . . . . . . 4 3/8”-16 NYLON INSERT NUT . . . . 4 ACCEL.PEDAL WELDMENT . . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . 2 PIVOT ARM WELD . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 SPLIT-BABBITTED BRG. . . . . . . . . 1 GREASE ZERK . . . . . . . . . . . . . . . 1 3/8”-16X1-1/4” BUTT. HD. BOLT . . 2 Ref. No. Part No. 16 17 18 L580008 L64463 19 20 21 22 25 L66606 L64041 L66523 L64664 L64663 L50050 L41770 L50056 L630004 L50056 Description Qty. Req. BALL JOINT. . . . . . . . . . . . . . . . . . . 1 THROTTLE CABLE. . . . . . . . . . . . . 1 BRACKET . . . . . . . . . . . . . . . . . . . . 1 John Deere Perkins 4.236 Perkins 4.0L COUPLER (John Deere) . . . . . . . . . 1 EXTEND ROD (John Deere). . . . . . 1 #10-32 NUT . . . . . . . . . . . . . . . . . . 4 CLAMP . . . . . . . . . . . . . . . . . . . . . . 1 5/16”-18 SERR. FLNG. NUT . . . . . 1 GROUND STRAP . . . . . . . . . . . . . . 1 5/16”-18 SERR. FLNG. NUT . . . . . 2 -- ITEMS NOT SHOWN -BRAKE PRESSURE DIFF. SW. . . . 1 SAFETY TREAD (Anti-slip) . . . . . . . 1 (cut into 6”x24” pieces) 00 00 L63564 L54002 a b c S/N 4389 and up Thru S/N 4388 Service Conversion kit which includes item #7 Brake Link (does not include pin or cotter pin). 913213/AP0204 Operator’s Station 663 Telescopic Handler Lights 4 3 2 1 BOOM 5 RIGHT 7 LEFT 6 4 1 2 3 Note: The left and right sides use the same components. 5 8 RIGHT LEFT FRAME FRONT 9 10 7 11 REAR 14 12 13 12 RIGHT LEFT 913213/AP0204 26 15 PRINTED IN U.S.A. 663 Telescopic Handler Operator’s Station Lights Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Part No. L61115 L60539 L99208 L50208 L61147 L50051 L50141 L50230 L50251 L62814 L4445 L50056 L4446 L70200 L50202 L50051 PRINTED IN U.S.A. Description Qty. Req. Ref. No. FRONT LIGHT BRACKET. . . . . . . . 4 FRONT LIGHT. . . . . . . . . . . . . . . . . 4 BULB, VH550 . . . . . . . . . . . . . . . . . 1 CUT SCREW 1/4”-20X1/2” . . . . . . . 8 LIGHT COVER PLATE . . . . . . . . . . 2 1/4”-20 SERR. FLNG NUT . . . . . . . 8 5/16” FLAT WASHER . . . . . . . . . . . 4 CAP SCREW 5/16”-18X3/4” . . . . . . 6 CAP SCREW 3/8”-16X3/4” . . . . . . . 4 REAR LIGHT BRACKET . . . . . . . . . 1 REAR LIGHT . . . . . . . . . . . . . . . . . . 1 5/16”-18 SERR. FLNG. NUT . . . . . . 2 TAIL LAMP. . . . . . . . . . . . . . . . . . . . 2 BACKUP ALARM. . . . . . . . . . . . . . . 1 1/4”-20X5/8” BOLT, BTNHEAD . . . . 2 1/4”-20 FLANGE NUT . . . . . . . . . . . 2 Part No. Description Qty. Req. -- ITEMS NOT SHOWN -00 00 00 00 00 00 L64987 L66828 L63284 L66467 L66466 L66465 WIRE WIRE WIRE WIRE WIRE WIRE HARNESS (tail light) . . . . . . . 1 HARNESS, LIGHT (cab) . . . . 1 HARNESS, (switch/relays) . . 1 HARNESS, BOOM LIGHTS . 1 HARNESS, LIGHTS (frame) . 1 HARNESS, CAB (options) . . 1 Note: see “Dash” section for more information about switches and other electrical components. 27 913213/AP0204 Chassis, Covers & Tanks 663 Telescopic Handler Frame Area (Front) 1 2 3 4 Retract 5 Extend 9 7 6 10 8 5 11 6 12 13 14 4 15 16 16 FRONT 913213/AP0204 18 17 28 PRINTED IN U.S.A. 663 Telescopic Handler Chassis, Tanks & Covers Frame Area (Front) Ref. No. Part No. 01 02a 03 04 05 06 07 08 09 10 11 12 13 14 15b L49619 L64174 L64818 L445002 L50275 L64837 L62032 L520005 L64280 L64817 L64174 L66017 L64280 L50956 650498 L64056 L277013 L520019 L50151 L64830 PRINTED IN U.S.A. Description Qty. Req. BUSHING . . . . . . . . . . . . . . . . . . . . 1 Note b (2” ID) Note c (1-1/4” ID) LEVEL CYLINDER ASSEMBLY . . . 1 ADAP, -8ORM - 8JICM 90 DEG . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 Note b (2” dia.) Note c (1-1/4” dia.) 3/8”-16 NYLON INSERT NUT . . . . 2 HOSE, -6 A8/A8121-1/2” . . . . . . . . . 1 BUSHING, 2” ID (note b) . . . . . . . . . 1 BUSHING, 1-1/4” ID (note c) . . . . . . 1 ADAP, -8ORM -8JICM W/ORF 90. . 1 HOSE, -6 A8/A8121-1/2” . . . . . . . . . 1 CAP SCREW 3/4”-10X1-1/4”. . . . . . 4 1/2”-13X6” BOLT . . . . . . . . . . . . . . . 1 FRONT TRUNNION PIVOT PIN . . . 1 GREASE ZERK . . . . . . . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . . 2 1/2” PLAIN WASHER . . . . . . . . . . . 2 LEVEL CYL.MOUNT WELD . . . . . . 1 Ref. No. Part No. 16 L400207 L66045 L50519 L65815 17 18 Description Qty. Req. SPACER, THIN. . . . . . . . . . . . . . . AR SPACER, THICK . . . . . . . . . . . . . AR 3/4”-10 NYLON INSERT NUT . . . . . 4 FRONT AXLE ASSEMBLY . . . . . . . 1 -- ITEMS NOT SHOWN -- 00 00 L41847 L570018 00 L41770 00 00 L570005 L47212 a Refer to part number stamp on cylinder tube weldment before ordering parts. Used with frame level cylinders L64818 and L64085 Used with frame level cylinder L64054 b c 29 HORN . . . . . . . . . . . . . . . . . . . . . . . 1 CLAMP, 7/16” . . . . . . . . . . . . . . . . . 1 (Hoses To Frame Side) . . . . . . . . . . 1 CLAMP, 3/4” . . . . . . . . . . . . . . . . . . 2 (Hoses To Frame Side) CLAMP 7/8” . . . . . . . . . . . . . . . . . . . 2 CLAMP 3/8” . . . . . . . . . . . . . . . . . . . 2 (Wire Harness To Frame) 913213/AP0204 Chassis, Tanks & Covers 663 Telescopic Handler Frame Area (Rear) 6 1 7 5 8 2 9 3 34 35 27 4 11 10 9 13 12 36 28 27 35 9 34 11 16 33 26 9 32 29 18 DUAL RELIEF VALVE 9 31 30 14 13 17 26 15 19 20 27 28 27 25 23 24 3 21 22 FRONT 913213/AP0204 30 PRINTED IN U.S.A. 663 Telescopic Handler Chassis Frame Area (Rear) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. L50892 L64060 L520019 L810005 L520005 L50371 L64113 L48806 L445002 L64303 L61869 L446026 L446017 L64294 L64660 L64295 L64296 L61866 L65609 L50273 L520005 L64363 L50333 L50519 L50157 L64851 L50288 L520019 L50151 L66746 L400207 L66045 L64056 L277013 PRINTED IN U.S.A. Description Qty. Req. 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 2 PIN, BOOM TO UPRIGHT . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . AR PIVOT BEARING. . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 4 3/8-16 X 2-1/2” BOLT . . . . . . . . . . . 4 PIN, ROD END SLAVE CYL. . . . . . 2 BUSHING, ROD END SLAVE CYL . 2 ADAP, -8ORM -8JICM 90 DEG . . . . 8 HOSE, -8 A8/A8 58” . . . . . . . . . . . . 1 SLAVE CYL.ASY . . . . . . . . . . . . . . . 2 ADAP, -8JICM -8JICFS RUN TEE . 1 ADAP, -8JICM -8JICFS 90 DEG . . . 2 HOSE, -8 A8/A8 53” . . . . . . . . . . . . 1 ADAP, -8ORM -8JICM RUN TEE . . 1 HOSE, -8 A8/A8 28” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 38” . . . . . . . . . . . . 1 BUSHING, BUTT END . . . . . . . . . . 2 BUTT END PIVOT PIN 1.25” Dia. . . 2 CAP SCREW 3/8”-16X2-3/4” . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 2 OUTSIDE COUNTERWEIGHT . . . . 1 CAP SCREW 3/4”-10X3” . . . . . . . . 4 3/4”-10 NYLON INSERT NUT . . . . 4 3/4”-10 PLAIN WASHER . . . . . . . . 4 INSIDE COUNTERWT . . . . . . . . . . 1 CAP SCREW 1/2”-13X2” . . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . . 2 1/2” PLAIN WASHER . . . . . . . . . . . 2 REAR AXLE ASSEMBLY. . . . . . . . . 1 SPACER, THIN . . . . . . . . . . . . . . AR SPACER, THICK . . . . . . . . . . . . . AR TRUNNION PIVOT PIN. . . . . . . . . . 1 GREASE ZERK . . . . . . . . . . . . . . . 2 Ref. No. Part No. 25 26 27 28 29 650498 L64014 L64123 L64122 30 31 32 33 34 35 36 00 00 L66282 L64621 L50143 L50245 L64297 L64297 L50312 L64590 L64621 00 L70200 L64600 L520004 L41770 00 L45666 00 L47212 00 L50056 L570005 L50056 a b 31 Description Qty. Req. 1/2”-13X6” BOLT . . . . . . . . . . . . . . . 1 BOOM LIFT CYL. ASY . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 4 SPHERICAL BUSHING . . . . . . . . . . 4 LIFT CYLINDER BUTT END PIN . . 2 Note a (eccentric pin) Note b (straight pin) 5/16” LOCK WASHER . . . . . . . . . . . 6 CAP SCREW 5/16”-18X1”. . . . . . . . 6 HOSE, -8 A8/A12 82” . . . . . . . . . . . 2 HOSE, -8 A8/A12 82” . . . . . . . . . . . 2 5/8”-11X1” BOLT . . . . . . . . . . . . . . . 4 WASHER, PIN RETAINER . . . . . . . 4 PIN, LIFT CYL.. ROD END . . . . . . . 2 -- ITEMS NOT SHOWN -BACKUP ALARM. . . . . . . . . . . . . . . 1 HOSE GUARD . . . . . . . . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . 2 CLAMP 3/4” . . . . . . . . . . . . . . . . . . . 2 (Hoses To Frame Side) CLAMP, 1” . . . . . . . . . . . . . . . . . . . . 1 (Tube To Frame Side) CLAMP, 3/8” . . . . . . . . . . . . . . . . . . 2 (Wire Harness To Frame) 5/16”-18 SERR. FLNG. NUT . . . . . 1 CLAMP, 7/8” . . . . . . . . . . . . . . . . . . 4 (Hoses To Frame Side) 5/16”-18 SERR. FLNG. NUT . . . . . 5 S/N 4278 and up Thru S/N 4277 913213/AP0204 Chassis, Covers & Tanks 663 Telescopic Handler Hoods and Covers 16 12 10 15 14 13 8 5 9 4 15 8 7 11 17 6 1 7 15 3 2 15 913213/AP0204 3 32 PRINTED IN U.S.A. 663 Telescopic Handler Chassis, Covers & Tanks Hoods and Covers Ref. No. 01 Part No. L64689 L50230 L530004 L50141 02 L64738 L66741 L50230 L530004 L50141 03 04 L64693 L66739 L62720 L62721 62722 L64673 L64727 L50230 L530004 L50141 05 L68617 L66725 L65908 06 07 L68617 L66725 L65908 L64695 L50214 L50051 08 L64696 L65896 L50214 L50051 09 L68229 L65911 L50230 L50141 L530004 10 L64723 L66721 L50230 L50141 L50228 L530004 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. 11 FRONT COVER. . . . . . . . . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 8 5/16”-18 RETAINED NUT. . . . . . . . 8 5/16” PLAIN NUT . . . . . . . . . . . . . . 8 FRONT HOOD WELDMENT. . . . . . 1 Note c Note d 5/16”-18X3/4” BOLT . . . . . . . . . . . . 8 5/16”-18 RETAINED NUT. . . . . . . . 8 5/16” PLAIN NUT . . . . . . . . . . . . . . 8 ACESS COVER. . . . . . . . . . . . . . . . 2 Note c and e (Louvered) Note d and f STUD FASTENER . . . . . . . . . . . . . 8 RETAINER . . . . . . . . . . . . . . . . . . . 8 RET.RECEPTACLE . . . . . . . . . . . . 8 HANDLE (note g) . . . . . . . . . . . . . . 2 MID-SEC.HOOD WELDMENT . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 5/16”-18 RETAINED NUT. . . . . . . . 4 5/16” PLAIN NUT . . . . . . . . . . . . . . 4 LEFT HAND SLIDE DOOR . . . . . . . 1 Note a Note b Note c RIGHT HAND SLIDE DOOR . . . . . . 1 Note a Note b Note c NYLATRAN SLIDE . . . . . . . . . . . . . 4 1/4”-20X1” BOLT . . . . . . . . . . . . . . 8 1/4”-20 SERR. FLNG. NUT . . . . . . 8 NYLATRON GUIDE . . . . . . . . . . . . . 2 Note c (bolts to side cover) Note d (bolts to top hood) 1/4”-20X1” BOLT . . . . . . . . . . . . . . 8 1/4”-20 SERR. FLNG. NUT . . . . . . 8 TOP HOOD WELDMENT . . . . . . . . 1 Note d Note c 5/16”-18X3/4” BOLT . . . . . . . . . . . . 6 5/16” PLAIN WASHER . . . . . . . . . . 6 5/16”-18 RETAINED NUT. . . . . . . . 6 LEFT HAND RAD.SEC.WLDMT . . . 1 Note c Note d 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 5/16” PLAIN WASHER . . . . . . . . . . 4 5/16”-18X1/2” BOLT . . . . . . . . . . . . 2 5/16”-18 RETAINED NUT. . . . . . . . 2 L64722 L66723 L50230 L50141 L50228 L530004 12 13 L64721 L66720 L50823 L530004 L50141 L64701 L50056 14 15 16 33 L64720 L66729 L50230 L530004 L50141 L64673 L50418 L50050 Description Qty. Req. RIGHT HAND RAD.SEC.WLDMT . . 1 Note c Note d 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 5/16” PLAIN WASHER . . . . . . . . . . 4 5/16”-18X1/2” BOLT . . . . . . . . . . . . 2 5/16”-18 RETAINED NUT. . . . . . . . 2 BULKHEAD PLATE . . . . . . . . . . . . . 1 Note c Note d 5/16”-18X1” BOLT . . . . . . . . . . . . . 2 5/16”-18 RETAINED NUT. . . . . . . . 2 5/16” PLAIN WASHER . . . . . . . . . . 2 REAR HOOD SUPPORT . . . . . . . . 1 5/16”-18 SERR. FLNG. NUT . . . . . 2 REAR HOOD WELDMENT . . . . . . . 1 Note c Note d 5/16”-18X3/4” BOLTt . . . . . . . . . . . 6 5/16”-18 RETAINED NUT. . . . . . . . 6 5/16” PLAIN WASHER . . . . . . . . . . 6 HANDLE . . . . . . . . . . . . . . . . . . . . . 4 RND HD. SCREW 10-32X1/2” . . 12 10-32 NUT . . . . . . . . . . . . . . . . . . 12 -- ITEMS NOT SHOWN -AXLE GREASE HOSE . . . . . . . . . . 2 GREASE ZERK . . . . . . . . . . . . . . . 2 3/8” PLAIN WASHER . . . . . . . . . . . 2 FOAM INSULATION KIT . . . . . . . . 1 (used under hoods item 4 and 9) 00 L64326 L277013 L50145 L64985 a b c d e f g S/N 4629 and up S/N 4363 Thru S/N 4628 Thru S/N 4362 S/N 4363 and up Used with hood part #L64738 Used with hood part #L66741 Not used with hood #L66739 913213/AP0204 Chassis, Covers & Tanks 663 Telescopic Handler Fuel Tank / Battery Group FRONT 18 16 19 17 20 21 22 17 15 14 23 24 25 13 1 3 2 4 5 12 6 7 11 10 9 913213/AP0204 34 8 PRINTED IN U.S.A. 663 Telescopic Handler Chassis, Covers & Tanks Fuel Tank / Battery Group Ref. No. Part No. 00 L64258 01 02 03 04 05 06 07 08 09 10 11 12 13 NSS L64362 L630001 L630003 L64256 L50141 L50230 NSS L50061 L70146 L530003 L61117 L64257 L62721 L62722 L62720 L97745 14 PRINTED IN U.S.A. Description Qty. Req. COMPLETE FUEL TANK ASY. (Includes 1, 5, 13-14, 19, 21, 24-25) WELDMENT, FUEL TANK . . . . . . . . 1 CABLE, POS BATTERY . . . . . . . . . 1 CABLE, NEG BATTERY . . . . . . . . . 1 CABLE BOOT (Positive cable) . . . . 1 PLATE, BATTERY ACCESS . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 4 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 4 12VDC BC1 4DLT BATTERY . . . . . 1 3/8”-16 FLANGE NUT . . . . . . . . . . . 4 ROD, BATTERY HOLDDOWN . . . . 2 3/8”-16 WINGNUT . . . . . . . . . . . . . . 2 BATTERY HOLDDOWN BAR . . . . . 1 TOOLBOX BOTTOM PLATE. . . . . . 1 RETAINER FASTENER . . . . . . . . . 2 RECEPTACLE . . . . . . . . . . . . . . . . 2 FASTNER, STUD . . . . . . . . . . . . . . 2 TOOL BOX HOOD. . . . . . . . . . . . . . 1 35 Ref. No. Part No. Description Qty. Req. 15 16 17 18 19 20 21 22 23 24 25 L50755 L64672 L50050 L50418 L64673 L64264 L97746 L64846 L64898 L120027 L61867 L41854 5/16”-18 ACORN NUT . . . . . . . . . . . 8 STUD/HINGE. . . . . . . . . . . . . . . . . . 2 NUT, #10-32 . . . . . . . . . . . . . . . . . . 4 SCREW MACH, #10-32 . . . . . . . . . 4 HANDLE, HOOD . . . . . . . . . . . . . . . 1 STUD, HINGE FUEL COVER . . . . . 2 HOOD, FUEL. . . . . . . . . . . . . . . . . . 1 MIRROR . . . . . . . . . . . . . . . . . . . . . 1 MIRROR BRACKET/BOX . . . . . . . . 1 FUEL CAP . . . . . . . . . . . . . . . . . . . . 1 SENDER/FUEL LEVEL . . . . . . . . . . 1 GASKET, SENDER . . . . . . . . . . . . 1 00 00 00 00 L630004 L72175 L50286 L520019 -- ITEMS NOT SHOWN -GROUND STRAP . . . . . . . . . . . . . . 1 1/2” NPT PIPE PLUG (Drain plug) . 1 1/2”-13X1-3/4” BOLT . . . . . . . . . . . . 6 1/2”-13 NYLON INSERT NUT . . . . . 6 913213/AP0204 Chassis, Covers & Tanks 663 Telescopic Handler Hydraulic Tank Group FRONT Rear of Unit (behind radiator) 1 4 P2 P1 5 6 16 1 37 36 17 35 33 34 15 8 18 T 32 19 7 9 10 14 C2 13 31 C1 12 11 22 23 30 24 29 25 Located inside tank 26 27 28 913213/AP0204 36 PRINTED IN U.S.A. 663 Telescopic Handler Chassis, Covers & Tanks Hydraulic Tank Group Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. L64599 N/A N/A L64301 L64301 L64294 L64296 L64660 L71066 L444004 L64302 L64302 L64856 L64562 L64651 L64321 P470472 L50283 L50141 N/A N/A L61572 L64300 Description Qty. Req. TUBE ASSEMBLY . . . . . . . . . . . . . . 1 HOSE, -8 A8/A8 19” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 19” . . . . . . . . . . . . 1 HOSE, -8 A8/A8 53” (P2) . . . . . . . . 1 HOSE, -8 A8/A8 38” (P1) . . . . . . . . 1 ADAP, -8JICM -8ORM TEE . . . . . . . 2 RELIEF VALVE . . . . . . . . . . . . . . . . 1 ADAP, -8ORM -8JICM . . . . . . . . . . . 2 HOSE, -8 DM8/A8 96” (C2). . . . . . . 1 HOSE, -8 DM8/A8 96” (C1). . . . . . . 1 ADAP, -16JICM -16JICFS 90 . . . . . 1 ADAP, -16JICFS -16JICM TEE . . . . 1 ADAP, -10ORM -16JICM . . . . . . . . . 1 HOSE, -16 A16/A16 30” . . . . . . . . . 1 FILL CAP ASSEMBLY . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . . 10 5/16” FLAT WASHER . . . . . . . . . . 10 Ref. No. Part No. 24 25 26 27 28 29 30 L72419 L61620 L49327 L66064 L442023 L43221 L64218 31 32 L50261 L65211 L50145 L50836 L65211 L64619 L62831 33 34 35 36 37 ADAP, -8JICM 12NPTM 90 . . . . . . . 1 HOSE, -8 A8/-- 72” . . . . . . . . . . . . . 1 L98568 L50403 L97489 L65142 L65144 L60847 L72350 L442007 Description Qty. Req. ADAP, 1-1/2” NPT 90 ELBOW . . . . 1 ADAP, 1-1/2” PIPE NIPPLE. . . . . . . 1 STRAINER, HYD. OIL . . . . . . . . . . . 1 HOSE, -24 A24/A24 35” . . . . . . . . . 1 ADAP, -24JICM 24NPTM 90 . . . . . . 1 PLUG, 1/2”-14 MAGNETIC . . . . . . . 1 HYDRAULIC TANK ASY. . . . . . . . . . 1 (Includes 24-26,29 & 34) CAP SCREW 3/8”-16X1-1/2” . . . . . 2 3/8”-16 RETAINED NUT. . . . . . . . . 2 3/8 PLN WASHER (Rt.Side Only) . 2 CAP SCREW 3/8”-16X1-3/4” . . . . . 2 3/8”-16 RETAINED NUT. . . . . . . . . 2 SIGHT GLASS. . . . . . . . . . . . . . . . . 1 FILTER ASY. . . . . . . . . . . . . . . . . . . 1 (Includes #33 and all items shown) SEAL KIT (3 Seals, 1 Gasket) . . . . 1 CAP SCREW 3/8”-16X1-1/4” . . . . . 4 HYDRAULIC FILTER ELEMENT. . . 1 ACCESS COVER . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 ADAP, 1-1/2”MNPT 1-1/4”FNPT . . . 1 ADAP, 1-1/4”MNPT 1”FNPT . . . . . . 1 ADAP, -16JICM 16NPT 90 . . . . . . . 1 HOSE LOCATOR 04 05 06 07 11 12 16 23 27 RELIEF VALVE PORT “P2” (top of tee) RELIEF VALVE PORT “P1” (top of tee) RELIEF VALVE PORT “P2” RELIEF VALVE PORT “P1” RELIEF VALVE PORT “C1” RELIEF VALVE PORT “C2” RELIEF VALVE “T” (tee) HYDRAULIC TANK (top rear corner) HYDRAULIC TANK (bottom) PRINTED IN U.S.A. BULKHEAD then TILT CYLINDER (retract) BULKHEAD then TILT CYLINDER (extend) SLAVE CYLINDER (LEFT) “UPPER TEE” (retract) SLAVE CYLINDER (LEFT) “LOWER TEE” (extend) TILT/ROTATE JOYSTICK “C” TILT/ROTATE JOYSTICK “D” HYDRAULIC COOLER “UPPER” (RS6) BRAKE VALVE/HYDROMAX PORT “T” (under cab) HYDRAULIC PUMP “IN” 37 913213/AP0204 Power Train 663 Telescopic Handler Engine - External Components/Fuel Lines Group 1 28 27 4 2 3 5 26 6 25 24 23 22 21 JOHN DEERE 4045TF (SHOWN) 20 8 9 7 19 10 18 12 12 11 14 15 17 16 TRANSMISSION MOUNTS REAR 13 14 15 16 913213/AP0204 38 PRINTED IN U.S.A. 663 Telescopic Handler Power Train Engine - External Components/Fuel Lines Group Ref. No. 01 02h 03h 04 05 06 07 08 09 10j 11j 12 13 14 15 16 17 18 19 Part No. NSS L41179 L68571 L64437 L69166 L66606 L64833 L64664 L64663 L580009 L50319 L64196 L64124 L64197 L520007 L50704 L64646 L68554 L66681 L64450 L64994 L66545 L64206 20 21h 22 23 24 25 26i 27 28 L68557 L64451 L64995 L66544 L64205 L50305 L69718 L68592 L68591 L68613 L99161 L447005 L68616 L47405 L60587 PRINTED IN U.S.A. Description Qty. Req. Ref. No. ENGINE . . . . . . . . . . . . . . . . . . . . . . 1 RELAY, ENGINE STARTER . . . . . . 1 MOUNT, RELAY . . . . . . . . . . . . . . . 1 SENDER, WATER TEMP . . . . . . . . 1 FUEL LINE TUBE . . . . . . . . . . . . . . 1 BRACKET, THROTTLE . . . . . . . . . 1 John Deere (bracket shown) Cummins (bracket not shown) COUPLER, ROD-CABLE . . . . . . . . 1 ROD, THROTTLE EXTEND . . . . . . 1 BALL JOINT #10-32 ROD END. . . . 1 TRANS MOUNT (LEFT) . . . . . . . . . 1 TRANS MOUNT (RIGHT) . . . . . . . . 1 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 4 SPACER . . . . . . . . . . . . . . . . . . . . . 2 MOUNT, VIBRATION ISOLATOR . . 4 WASHER, ISOLATOR MOUNT. . . . 4 5/8”-11 NYLON INSERT NUT . . . . . 4 M12X1.175X40M BOLT GR8 . . . . . 4 SENDER, OIL PRESSURE . . . . . . . 1 ENGINE MOUNT (RIGHT) . . . . . . . 1 Note a Note b Note c Note d Note e Note g ENGINE MOUNT (LEFT) . . . . . . . . 1 Note a Note f Note d Note e Note g M16-2X35M BOLT GR8.8 . . . . . . . . 4 ADAP, M18 -6NPTF STR . . . . . . . . 2 SHUTOFF, MANUAL/WATER . . . . . 1 STEM, HOSE . . . . . . . . . . . . . . . . . 1 FAN BELT (John Deere) . . . . . . . . . 1 Note k Note l ADAP, M18 10 BEAD STR . . . . . . . 1 BRACKET, ALTERNATOR. . . . . . . . 1 PIGTAIL, WIRE, ALTERNATOR . . . 1 DIODE . . . . . . . . . . . . . . . . . . . . . . 1 00 Part No. Description Qty. Req. -- ITEMS NOT SHOWN -ENGINE BLOCK HEATER (opt. JD) 1 L65570 Optional for John Deere engine L65568 Optional for Perkins engine 00 L66855 L66360 L68054 L650004 (Ether) ETHER KIT (Optional) . . . . . . . . . . 1 CANNISTER AND MOUNT . . . . . . 1 SWITCH, ROCKER (ETHER) . . . . 1 TERMINAL BLOCK . . . . . . . . . . . . 1 00 00 00 00 L442015 L442017 L68574 L66118 (Fuel Line) ADAP, -6 NPT -6JICM 45 DEG . . . . 1 ADAP, -6 NPT -4JICM 45 DEG . . . . 1 HOSE, -6 X 70” (supply) . . . . . . . . . 1 HOSE, -4 X 52” (return). . . . . . . . . . 1 00 00 00 L63609 L80937 L65392 (Misc. Starter) STARTER WIRE ASY. . . . . . . . . . . . 1 STARTER (Perkins 4.0L) . . . . . . . AR STARTER (Perkins 4.236) . . . . . . AR a b c d e f g h i j S/N 4658 and up with JD engine S/N 4363 thru S/N 4657 with JD engine Thru S/N 4362 with JD engine With Perkins 4.236 engine With Perkins 4.0L engine Thru S/N 4657 with JD engine With Cummins engine Used with JD engine. Replaces item 23 and (1) of item 21. Refer to Transmission Components section for a complete list of transmission mounts. S/N 4668 and up; JD Turbo engine S/N 4867 and up; JD Natural engine Thru S/N 4667; JD Turbo engine Thru S/N 4866; JD Natural engine k l NOTE: refer to Filter Reference chart on page 1 for a listing of filters. 39 913213/AP0204 Power Train 663 Telescopic Handler Turbo Engine - Air Intake Group 5 FRONT 3 1 4 2 6 10 12 13 7 8 16 11 14 10 15 John Deere 13 19 20 9 Perkins 17 913213/AP0204 18 40 PRINTED IN U.S.A. 663 Telescopic Handler Power Train Turbo Engine - Air Intake Group Ref. No. Part No. 00 L120021 01 02 L120037 L99066 L99067 L98646 L98648 NSS NSS L94580 L120022 L50230 L50056 L64863 L64864 L51781 NSS 03 04 05 06 07 08 09 10 11 PRINTED IN U.S.A. Description Qty. Req. Ref. No. AIR CLEANER ASY. . . . . . . . . . . . .1 (Includes 1-6 & 11) ELEMENT . . . . . . . . . . . . . . . . . . . .1 WINGBOLT . . . . . . . . . . . . . . . . . . .1 RUBBER/STEEL GASKET . . . . . . .1 CLAMP . . . . . . . . . . . . . . . . . . . . . .1 THRUMBSCREW . . . . . . . . . . . . . .1 END CAP . . . . . . . . . . . . . . . . . . . . .1 GASKET . . . . . . . . . . . . . . . . . . . . .1 EVACUATOR . . . . . . . . . . . . . . . . . .1 MOUNTING BAND . . . . . . . . . . . . .2 CAPSCREW 5/16”-18X3/4” . . . . . .4 SERR. FLGE. NUT 5/16”-18 . . . . .4 INLET HOOD/CAP . . . . . . . . . . . . .1 90o RUBBER ELBOW, 4” DIA. . . . .1 ADJUST. CLAMP, #72 . . . . . . . . . . .3 HOUSING . . . . . . . . . . . . . . . . . . . .1 (Included with item 00) 12 13 14a 15a 16a 41 Part No. L47419 L51099 L66877 L66594 Description Qty. Req. STR. RUBR. ADAPTER 4” TO 3” . .1 ADJUST. CLAMP, #52 . . . . . . . . .AR ADJUST. CLAMP, #44 . . . . . . . . . . .1 BRACKET . . . . . . . . . . . . . . . . . . . .1 INTAKE TUBE . . . . . . . . . . . . . . . . .1 (John Deere 4045 T engine) (John Deere 4039 T engine) 90o RUBBER ELBOW, 3” DIA. . . . .1 45o RUBBER ELBOM, 2-1/2” DIA . .1 ADJUST. CLAMP, #48 . . . . . . . . . . .2 INTAKE TUBE . . . . . . . . . . . . . . . . .1 17a 18b 19b 20b L68545 L65448 L120041 L65110 L51098 L65135 00 00 L68516 L68517 a b John Deere Turbo engines. Perkins Turbo engines -- ITEMS NOT SHOWN -PRE-CLEANER (optional) . . . . . . . . 1 REDUCER, 4”-3” . . . . . . . . . . . . . . . 1 (used with #L68516 pre-cleaner) 913213/AP0204 Power Train 663 Telescopic Handler Natural Engine - Air Intake Group 1 2 3 FRONT 4 5 10 6 11 12 13 7 8 9 14 15 18 Perkins 11 John Deere 16 11 Cummins air intake not shown 17 11 913213/AP0204 19 42 PRINTED IN U.S.A. 663 Telescopic Handler Power Train Natural Engine - Air Intake Group Ref. No. Part No. L120038A 01 L98678 02 03 L98677 L98647 L98649 078936 L120054 L120039 L50230 L50056 NSS L60291 L51099 04 05 06 07 08 09 10 11 12 L64787 L62440 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. 13 AIR CLEANER ASSEMBLY. . . . . . . 1 (Includes items 1-5, and 9) DUST CUP ASSEMBLY . . . . . . . . . 1 (Includes item 2). . . . . . . . . . . . . . . . BAFFLE (Included with item 1) . . . . 1 TIGHTENING CLAMP . . . . . . . . . . . 1 THUMBSCREW . . . . . . . . . . . . . . . 1 WING NUT . . . . . . . . . . . . . . . . . . . 1 ELEMENT . . . . . . . . . . . . . . . . . . . . 1 BAND, FILTER MOUNTING . . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 5/16”-18 FLANGE NUT . . . . . . . . . . 4 AIR CLEANER BODY . . . . . . . . . . . 1 AIR INTAKE CAP (Standard). . . . . . 1 ADJUST. CLAMP, #52 . . . . . . . . .AR RUBBER ADAPTER . . . . . . . . . . . .1 3” (John Deere, Perkins 4.0L and Cummins.) 3” - 2-1/2” (Perkins 4.236) L51099 L51098 14a 43 Description Qty. Req. CLAMP, HOSE . . . . . . . . . . . . . . . AR #52 (John Deere, Perkins 4.0L and Cummins.) #48 (Perkins 4.236) AIR INTAKE . . . . . . . . . . . . . . . . . . . 1 (Perkins 4.0L) (Perkins 4.236) CLAMP, HOSE #48 . . . . . . . . . . . AR 90o ELBOW, RUBBER 2-1/2” ID . . 1 90o ELBOW, RUBBER 3”ID . . . . . . 1 AIR INTAKE . . . . . . . . . . . . . . . . . . 1 AIR INTAKE . . . . . . . . . . . . . . . . . . . 1 15 16a 17bc 18b 19c L66556 L64046 L51098 L63439 L120041 L64759 L64793 00 00 L68516 L68517 a b c Used on Perkins engine. Used on John Deere engine. Used on Cummins engine. -- ITEMS NOT SHOWN -PRE-CLEANER (optional) . . . . . . . . 1 REDUCER, 4”-3” . . . . . . . . . . . . . . . 1 (used with #L68516 pre-cleaner) 913213/AP0204 Power Train 663 Telescopic Handler Engine - Exhaust Group 18 5 Cummins exhaust pipes not shown 4 3 1 19 2 8 9 6 10 7 11 FRONT 12 14 15 13 913213/AP0204 17 16 44 PRINTED IN U.S.A. 663 Telescopic Handler Power Train Engine - Exhaust Group Ref. No. 01i 02j Part No. L64828 L66595 L68652 L500314 L50952 03 04 05 L65199 L64058 L120047 L64063 L66559 L65115 06 L98726 L99434 07 08 09 10 L65025 L68544 L64764 L120047 L64758 L66671 L65018 L64506 11 12 13 L60492 L48011 L60492 L60467 L64821 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. EXHAUST PIPE (JD Natural) . . . . .1 GASKET . . . . . . . . . . . . . . . . . . . . .1 EXHAUST PIPE (JD Natural) . . . . .1 GASKET (note j) . . . . . . . . . . . . . . .1 BOLTS . . . . . . . . . . . . . . . . . . . . . .4 MUFFLER EXHAUST PIPE . . . . . .1 (Perkins w/Turbo) (Perkins natural) . . . . . . . . . . . . . . .1 2-1/2” MUFFLER CLAMP . . . . . . . .1 MANIFOLD EXHAUST PIPE . . . . . .1 (Perkins 4.236 natural) (Perkins 1004-4 natural) (Perkins 4.236 w/turbo) TURBO CLAMP . . . . . . . . . . . . . . .1 (JD 4039T) Note a . . . . . . . . . . . . . .1 (JD 4045T) Note b . . . . . . . . . . . . . .1 EXHAUST PIPE WELDMENT . . . .1 (JD 4039T) Note a . . . . . . . . . . . . . .1 (JD 4045T) Note b . . . . . . . . . . . . . .1 HANGER . . . . . . . . . . . . . . . . . . . . .1 2-1/2” MUFFLER CLAMP . . . . . . . .1 TAIL PIPE . . . . . . . . . . . . . . . . . . . .1 (John Deere - Natural - Note c) (Perkins 4.236 Natural) (John Deere - Natural - Note d) (John Deere/Perkins - Note e) (Cummins) MUFFLER CLAMP . . . . . . . . . . . .AR 3” (note e) (Perkins 4.236 Natural and JD Nat.) 3” MUFFLER CLAMP . . . . . . . . . . .1 MUFFLER . . . . . . . . . . . . . . . . . . . .1 (John Deere Natural - Note c) (Perkins 4.236 Natural) (JDeere Nat. & Turbo - Note d) (Perkins - Note f) 14g 15 16 L50705 L50151 L61021 L50367 L50145 L520005 17 Qty. Req. M12-1.75X30 C8 BOLT . . . . . . . . . .2 PLAIN WASHER 1/2” . . . . . . . . . . .2 STRAP . . . . . . . . . . . . . . . . . . . . . . .1 CAPSCREW 3/8”-16X1” . . . . . . . .1 PLAIN WASHER 3/8” . . . . . . . . . . .1 NYLON INSERT NUT 3/8”-16 . . . .1 BRACKET . . . . . . . . . . . . . . . . . . . .1 (John Deere) (Perkins) EXHAUST ELBOW WELDMENT . .1 (manifold to exhaust pipe) EXHAUST PIPE . . . . . . . . . . . . . . .1 (elbow weldment to muffler) 18h L64572 L64044 L64791 19h L64505 a b c d e Thru S/N 4657 S/N 4658 and up Thru S/N 4357 S/N 4358 and up John Deere 4039T and 4045T turbo, Perkins 4.236 turbo, Perkins 1004-4 turbo and 1004-4 Natural, and Cummins Perkins 4.236 turbo, 1004-4 turbo and 1004-4 Natural John Deere engines. Cummins engine. Thru S/N 4867 S/N 4868 and up f g h i j 45 Description 913213/AP0204 Power Train 663 Telescopic Handler Radiator/Coolers Group 10 8 6 FRONT 2 4 9 11 7 5 3 1 2 12 13 14 4 17 16 4 18 15 19 24 22 23 2 25 27 28 22 2 29 26 30 20 21 TR AN SM CO ISSIO OL ER N 26 HY DR CO AULIC OL ER 19 24 FRONT 913213/AP0204 31 32 Coolers 46 PRINTED IN U.S.A. 663 Telescopic Handler Power Train Radiator/Coolers Group Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 Part No. L50230 L50141 L63665 L67751 L76020 L50228 L68539 L61136 L64055 L66521 L276964 L47212 L66515 L64748 L64039 L64752 L76084 102063 L99971 L45934 L50667 L66265 L99079 L66502 L66709 L68580 L66414 L64047 L66522 L276965 L40805 L50151 L520019 L51621 Description Qty. Req. 5/16”-18X3/4” BOLT . . . . . . . . . . .AR 5/16” FLAT WASHER . . . . . . . . . .AR FAN GUARD (Half) . . . . . . . . . . . . .2 (Standard) (When equipped with A/C) HOSE CLAMP #32 SAE . . . . . . . . .3 5/16”-18X1/2” BOLT . . . . . . . . . . . AR UPPER HOSE . . . . . . . . . . . . . . . . .1 Notes a and c Note b Note d Note e Note h VINYL CLAMP 3/8” HOSE . . . . . . . 2 SHROUD . . . . . . . . . . . . . . . . . . . . .1 Note e and f Note g Note d Note h HOSE CLAMP #24 SAE . . . . . . . . .1 CAP, RADIATOR 10 LB.(Figure 1) .1 Pressure seal 1-1/2” diameter Pressure seal 2” diameter RADIATOR . . . . . . . . . . . . . . . . . . .1 M8 1.25X45MM BOLT (JD engine) . 4 FAN . . . . . . . . . . . . . . . . . . . . . . . . .1 John Deere engines Perkins 4.236 engine Perkins 4.0L engine FAN SPACER (JD engine) . . . . . . .1 LOWER HOSE . . . . . . . . . . . . . . . .1 Notes a and c Note b Note d Note e Note h and i DRAIN COCK . . . . . . . . . . . . . . . . .1 1/2” FLAT WASHER . . . . . . . . . . . .2 1/2”-13 NYLON INSERT NUT . . . . .2 ADAP, -16ORM -16JICM . . . . . . . . .2 Ref. No. Part No. 20 21 22 23 24 25 26 27 28 29 30 31 32 L64321 L65439 L530004 L450002 L66114 L50230 L61092 L66136 L66119 L50228 L66136 L50145 L520005 a b S/N 4658 and up with JD 4045 Turbo engine Thru S/N 4867 with JD 4039 Turbo and Natural engine; and JD 4045 Natural engine. S/N 4868 and up with JD 4045 Natural engine With Perkins 4.236 engine With Perkins 4.0L engine S/N 4318 and up with JD Engine Thru S/N 4317 with JD engine With Cummins engine Also uses (1) L64842 tube and (1) L61860 formed hose. c d e f g h i Description Qty. Req. HOSE -16 A16/A16 30” . . . . . . . . . .1 HOSE -16 A16/DM16 86” . . . . . . . .1 5/16” NUT RETAINING CLIP . . . .AR OIL COOLER, HYD. . . . . . . . . . . . .1 PLATE, COOLER MOUNTING . .AR 5/16”-18X3/4” BOLT . . . . . . . . . . .AR ADAP, -16ORM -12JICM . . . . . . . . .2 HOSE, -12 A12/DM12 104” . . . . . . .1 OIL COOLER, TRANS. . . . . . . . . . .1 5/16”-18X1/2” BOLT . . . . . . . . . . .AR HOSE, -12 A12/DM12 104” . . . . . . .1 3/8” FLAT WASHER . . . . . . . . . . .AR 3/8”-16 NYLON INSERT NUT . . .AR Radiator Cap Pressure seal Figure 1. HOSE LOCATOR 20 21 27 30 HYDRAULIC COOLER “UPPER” HYDRAULIC COOLER “LOWER” TRANSMISSION COOLER “UPPER” TRANSMISSION COOLER “LOWER” PRINTED IN U.S.A. RELIEF VALVE (rear of unit) PORT “T” (tee fitting) BULKHEAD (under cab and then to hyd. manifold) TRANSMISSION (top right side - near filter) TRANSMISSION (left side - just under hyd. pump) 47 913213/AP0204 Power Train 663 Telescopic Handler Transmission - Components Group (S/N 4307 and Up; with 12000 Series Transmission) FRONT 1 2 4 3 28 25 26 27 24 6 5 12 7 9 8 23 29 22 20 11 21 12 17 10 18 19 10 10 16 15 14 13 REAR 913213/AP0204 48 PRINTED IN U.S.A. 663 Telescopic Handler Power Train Transmission - Components Group (S/N 4307 and Up; with 12000 Series Transmission) Ref. No. 01 02 03 04 05 06 07 08 09 10f 11 12 13 14 15 16 17 18 19 20 21g 22h 23 24 25 26i 27 28 29 a Part No. Description L63633 L42342 L47275 L50367 L50056 L446020 L444001 L66136 L444007 L66136 L444070 L68588 Note a L50468 L50319 L50704 L520007 L64197 L64124 L64196 Note c 4307 4356 4425 4445 4658 Ref. No. PARK BRAKE CABLE . . . . . . . . . . . 1 CLEVIS PIN . . . . . . . . . . . . . . . . . . 2 CABLE CLAMP . . . . . . . . . . . . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . 1 3/8”-16 FLANGE NUT . . . . . . . . . . 1 ADAP, -12JICM -12JICFS 90 DEG . 1 ADAP, -12ORM -12JICM STR. . . . . 1 HOSE -12 A12/DM12 104” . . . . . . . 1 ADAP, -10ORM -12JICM STR . . . . 1 HOSE -12 A12/DM12 104” . . . . . . . 1 ADAP, -3ORM . . . . . . . . . . . . . . . . . 1 SWITCH, PRESSURE. . . . . . . . . . . 1 DRIVESHAFT, FRONT . . . . . . . . . . 1 3/8”-24X1-3/4” GR8 BOLT. . . . . . . 16 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2 M12X1.75X40mm BOLT . . . . . . . . . 4 5/8”-11 NYLON INSERT NUT . . . . . 2 WASHER, ISOLATOR MOUNT. . . . 2 MOUNT, VIBRATION ISOLATOR . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 TRANS MOUNT, RIGHT . . . . . . . . . 1 TRANSMISSION,T12000 . . . . . . . . 1 Use with turbo charged engine Use with natural aspirated engine DRIVESHAFT, REAR . . . . . . . . . . . 1 UNIVERSAL JOINT . . . . . . . . . . . . . 4 GREASE ZERK (when used) . . . . . 2 3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8 3/8” LOCK WASHER . . . . . . . . . . . 8 3/8”-24X2” GRADE 8 BOLT . . . . . . 8 TRANS MOUNT, LEFT . . . . . . . . . . 1 BRACKET, PARK BRAKE . . . . . . . . 1 M10X1.5X25mm . . . . . . . . . . . . . . 10 M10X1.5X35mm . . . . . . . . . . . . . . . 2 FILTER, TRANSMISSION OIL . . . . 1 SENDER, TEMP(250 degree) . . . . . 1 BOLT, DRIVE PLATE. . . . . . . . . . . 10 LOCKWASHER . . . . . . . . . . . . . . 10 L68296 L66917 Note b Note e L10151 650965 L50147 L50833 Note d L71637 L50952 L50727 L99184 L66965 L99785 L99030 S/N S/N S/N S/N S/N Qty. Req. Part No. Qty. Req. b S/N S/N S/N S/N S/N c S/N 4307 thru 4317, use P/N L66271 S/N 4318 thru 4657, use P/N L66549 S/N 4658 and up, use P/N L68553 d S/N 4307 thru 4317, use P/N L66271 S/N 4318 thru 4657, use P/N L66548 S/N 4658 and up, use P/N L68552 e S/N 4307 - 4355, use P/N L98555: N.A. 5C Greaseable, has tapped bearing caps for mounting to shaft. S/N 4356 - 4424, use P/N L99076: 6C Lube-For-Life, has thru-hole bearing caps for mounting to tapped shaft. S/N 4425 - 4443, check bearing caps for mounting style; If tapped, use P/N L99182; If thru-hole, use P/N L99076. S/N 4445 & up,. use P/N L99182: 5C Non-Geaseable, Directly Interchangeable with L220008 except is Non-Greaseable, has tapped bearing caps for mounting to shaft. g h i 4307 4356 4425 4445 4658 Description thru 4355, use P/N L65814 thru 4424, use P/N L66944 thru 4444, consult factory thru 4657, use P/N L65814 and up, use P/N L68549 Used to fasten universal joint to transmission and to axle yokes. Used to fasten universal joint to driveshaft. Used to fasten flex plate to flywheel. Used to fasten throttle bracket to transmission -- NOTICE-FOR INTERNAL PARTS BREAKDOWN OF THE 12000 SERIES TRANSMISSION , REFER TO SEPARATE MANUAL FORM NO. 907368. IF YOU DO NOT HAVE THIS MANUAL, IT CAN BE ORDERED THROUGH THE SERVICE PARTS DEPARTMENT. thru 4355, use P/N L65813 thru 4424, use P/N L66943 thru 4444, consult factory thru 4657, use P/N L65813 and up, use P/N L68550 HOSE LOCATOR 04 06 TRANSMISSION (left side - just under hyd. pump) TRANSMISSION (top right side - near filter) PRINTED IN U.S.A. TRANSMISSION COOLER “LOWER” TRANSMISSION COOLER “UPPER” 49 913213/AP0204 Power Train 663 Telescopic Handler Transmission - Components Group (Thru S/N 4306; with 18000 Series Transmission) 26 913213/AP0204 50 PRINTED IN U.S.A. 663 Telescopic Handler Power Train Transmission - Components Group (Thru S/N 4306; with 18000 Series Transmission) 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 L64100 L50875 L50158 L64124 L50319 L50155 L520007 L64197 L64457 L64457 L120017 L64602 L10057 L50309 L50155 L64601 L50309 L50155 L48071 L560003 L44200 L50137 L64464 L68564 L68565 L220008 L64991 L47275 L50403 L50061 16 L66606 L66523 PRINTED IN U.S.A. 17 18 TRANSMISSION. MTG. PLATE . . .2 3/4”-10X1-1/2 “ BOLT . . . . . . . . . . .8 3/4” LOCKWASHER . . . . . . . . . . .8 ISOLATOR MOUNT . . . . . . . . . . . .2 5/8”-11X3-1/2” BOLT . . . . . . . . . . .2 5/8” FLAT WASHER . . . . . . . . . . . .2 5/8”-11 NYLON LOCK NUT . . . . . .2 WASHER . . . . . . . . . . . . . . . . . . . . .2 F-N-R SHIFT CABLE . . . . . . . . . . .1 1-2-3 SHIFT CABLE . . . . . . . . . . . .1 CLEVIS . . . . . . . . . . . . . . . . . . . . . .2 1-2-3 SHIFT ARM . . . . . . . . . . . . . .1 GREASE ZERK . . . . . . . . . . . . . . .1 5/8”-11X2-3/4” BOLT . . . . . . . . . . .1 5/8” WASHER . . . . . . . . . . . . . . . . .2 F-N-R SHIFT ARM . . . . . . . . . . . . .1 5/8”-11X2-3/4” . . . . . . . . . . . . . . . .1 5/8” FLAT WASHER . . . . . . . . . . . .2 LINK ARM . . . . . . . . . . . . . . . . . . . .4 COTTER PIN 3/32X1-1/4 . . . . . . . .4 CLEVIS PIN 5/16X1 . . . . . . . . . . . .4 1/4” FLAT WASHER . . . . . . . . . . . .4 CABLE MT. BRACKET . . . . . . . . . .1 FRT. DRVSHAFT. W/U-JOINTS . . .1 REAR DRVSHAFT. W/U-JOINTS . .1 U-JOINT ASY. . . . . . . . . . . . . . . . . .4 CABLE ANCHOR PLATE . . . . . . . .1 CABLE CLAMP . . . . . . . . . . . . . . . .1 3/8”-16X1-1/4” BOLT . . . . . . . . . .1 3/8”-16 FLANGE NUT . . . . . . . . . .1 THROTTLE CABLE BRACKET . . . .1 (For J.D.Eng.) (For Perk.Eng.) 19 20 21 22 23 24 25 L64463 L47879 L50607 L42342 L50403 L50061 Note a L50283 L50151 L64795 L62955 L64318 L450002 NSS L50261 L50833 L47212 L570022 THROTTLE CABLE . . . . . . . . . . . . .1 PARK BRAKE CABLE . . . . . . . . . . .1 COTTER PIN 1/8X1 . . . . . . . . . . . .1 CLEVIS PIN 3/8X1-1/4 . . . . . . . . . .1 3/8”-16X1-1/4” BOLT . . . . . . . . . . .1 3/8”-16 FLANGE NUT . . . . . . . . . .1 HYD. PUMP . . . . . . . . . . . . . . . . . . .1 1/2”-13X1-1/4” . . . . . . . . . . . . . . . .2 1/2” FLAT WASHER . . . . . . . . . . . .2 OIL PRESS. SENDER . . . . . . . . . . .1 ADAP, -16NPT -12JICM 90 . . . . . .1 HOSE ASY. -12X96” . . . . . . . . . . . .2 COOLER . . . . . . . . . . . . . . . . . . . . .1 TRANS. ASY., CLARK 18000 . . . . .1 3/8”-16X1-1/2” BOLT . . . . . . . . . .11 (To Engine Housing) 3/8”-24X2” GR8 BOLT . . . . . . . . . .8 CLAMP 3/8” . . . . . . . . . . . . . . . . . . .1 (Fuel Sender Wire) CLAMP 1/2” . . . . . . . . . . . . . . . . . . .1 (Positive Batt.Cable) BOLT, DRIVE PLATE. . . . . . . . . . . 10 LOCKWASHER . . . . . . . . . . . . . . 10 26 L99785 L99030 a Refer to Hydraulic Section; Hydraulic Pump Group -- NOTICE-FOR INTERNAL PARTS BREAKDOWN OF THE 18000 SERIES TRANSMISSION , REFER TO SEPARATE MANUAL FORM NO. 907368. IF YOU DO NOT HAVE THIS MANUAL, IT CAN BE ORDERED THROUGH THE SERVICE PARTS DEPARTMENT. 51 913213/AP0204 Axles 663 Telescopic Handler Power Brake/Master Cylinder Assembly 1 5 2 3 6 4 7 BOOSTER SECTION 13 8 12 9 10 MASTER CYL. SECTION 11 14 15 OLDER UNITS 913213/AP0204 52 PRINTED IN U.S.A. 663 Telescopic Handler Axles Power Brake/Master Cylinder Assembly Ref. No. Part No. 00 00ac 00ac 01 02 03 04 05 06 07 08 09 10 11 L66814 L99113 L99210 L99209 L99410 L99409 L99408 L99411 L62997 L500551 L71107 L97690 L98072 L97689 L99403 L500208 L99402 PRINTED IN U.S.A. Description Qty. Req. COMPLETE ASSEMBLY . . . . . . . . . 1 Note a Note b BOOSTER SECT. Less Motor. . . . . 1 MASTER CYL. SECT. ONLY. . . . . . 1 PEDAL ROD (spade type). . . . . . . . 1 PEDAL ROD (clevis type) . . . . . . . . 1 GROMMET . . . . . . . . . . . . . . . . . . . 1 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 INLET FITTING (not shown) . . . . . . 1 FLOW SWITCH, HYDROMAX . . . . 1 Note a WIRE ADAPTER . . . . . . . . . . . . . . 1 Note b FACE SEAL . . . . . . . . . . . . . . . . . . . 2 SPECIAL BOLTS . . . . . . . . . . . . . . . 2 RESERVOIR CAP . . . . . . . . . . . . . . 2 RESERVOIR CAP GASKET . . . . . . 2 RESERVOIR . . . . . . . . . . . . . . . . . . 1 53 Ref. No. Part No. 12 13 L97688 Description Qty. Req. 14a 15b L99245 L97701 L99335 L98845 ELEC. MTR. PUMP ASY. . . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . 1 Note a Note b PRESSURE SWITCH . . . . . . . . . . . 1 PRESSURE SWITCH . . . . . . . . . . . 1 00a L99328 -- ITEMS NOT SHOWN -Master Cylinder Repair kit. . . . . . . . a b c S/N 4389 and up Thru S/N 4388; Thru S/N 4388; booster section, master cylinder section and seal kit are not available; order part number #L99113 Kit, Hydromax Brake Replacement for a complete assembly with all necessary components for installation. 913213/AP0204 Axles 663 Telescopic Handler Planetary & Wheel Assembly 31 1 15 11 10 13 12 14 19 18 17 3 2 16 9 5 6 25 6 5 8 21 23 7 4 27 28 26 22 20 29 24 30 913213/AP0204 54 PRINTED IN U.S.A. 663 Telescopic Handler Axles Planetary & Wheel Assembly Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17a 18 19 20 Part No. L97645 L93777 L97108 L97128 L97109 L93129 L97127 L97864 L97113 L97866 L96744 L97868 L97869 L97870 L97871 L96738 L93103 L97122 L97123 L93101 PRINTED IN U.S.A. Description Qty. Req. DRIVE FLANGE . . . . . . . . . . . . . . . 1 PIPE PLUG, MAGNETIC . . . . . . . . . 1 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 HUB SEAL. . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 6 NEEDLE BEARING . . . . . . . . . . . 150 INNER BRG. CONE. . . . . . . . . . . . . 1 SPUR PLANET GEAR . . . . . . . . . . 3 SPACER PIN . . . . . . . . . . . . . . . . . . 3 PLANET GEAR PIN . . . . . . . . . . . . 3 THRUST WASHER . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 SPUR SUN GEAR. . . . . . . . . . . . . . 1 FLAT SPACER. . . . . . . . . . . . . . . . . 1 PLANET RING GEAR . . . . . . . . . . . 1 ROLL PIN . . . . . . . . . . . . . . . . . . . . 1 LOCK NUT . . . . . . . . . . . . . . . . . . . 1 OUTER BRG. CONE . . . . . . . . . . . . 1 OUTER BRG. CUP . . . . . . . . . . . . . 1 WHEEL MTG. NUT 3/4”-16 . . . . . . 10 Ref. No. Part No. 21 22 23 24 L97124 L93097 L97126 25 26 27 28 29 Qty. Req. PLANET HUB . . . . . . . . . . . . . . . . . 1 WHL.MTG.STUD . . . . . . . . . . . . . . 10 INNER BRG. CUP . . . . . . . . . . . . . . 1 VALVE STEM. . . . . . . . . . . . . . . . . . 4 Newer units Older units (5/8” hole) SPACER RING BRG.. . . . . . . . . . . . 3 SPINDLE . . . . . . . . . . . . . . . . . . . . . 1 OUTER SHAFT BUSHING . . . . . . . 1 OUTER SHAFT OIL SEAL . . . . . . . 1 TIRE. . . . . . . . . . . . . . . . . . . . . . . . . 4 13X24X12PLY 14X24X12PLY WHEEL RIM (24X9) (one piece) . . . 4 WHEEL FLANGE (split rim). . . . . . . 4 SNAP RING . . . . . . . . . . . . . . . . . . 4 ORING . . . . . . . . . . . . . . . . . . . . . . 4 CAPSCREW . . . . . . . . . . . . . . . . . 12 31 L47270 L60198 L68666 L93972 L93970 L93971 L99147 a Spanner wrench part # L99234. 30 55 L66626 L63222 L97111 L97858 L97856 L97857 Description 913213/AP0204 Axles 663 Telescopic Handler Brake Caliper Assembly 1 3 9 7 4 5 6 16 8 11 14 12 18 17 PLANET HUB REF. 913213/AP0204 13 15 56 10 PRINTED IN U.S.A. 663 Telescopic Handler Axles Brake Caliper Assembly Ref. No. Part No. - L97780 01 L99199 02 03 04 05 06 07 08 09 10 NA L97153 L97766 L97155 L97765 NSS L97157 L97158 L97345 L97346 L97162 PRINTED IN U.S.A. Description Qty. Req. CALIPER ASSY. (less pads).. . . . . . 2 (Includes items 3-7) BRAKE PAD LINING KIT. . . . . . . . . 1 (Includes 2 inner and 2 outer pads) .............................. DUST BOOT SHIELD . . . . . . . . . . . 2 DUST BOOT . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 PISTON SEAL . . . . . . . . . . . . . . . . . 2 CALIPER HOUSING . . . . . . . . . . . . 1 TUBE INSERT SEAT. . . . . . . . . . . . 2 BLEEDER SCREW . . . . . . . . . . . . . 1 LF,RR CALIPER BRACKET. . . . . . . 1 RF,LR CALIPER BRACKET. . . . . . . 1 SOC. HD. SET SCREW . . . . . . . . . 1 Ref. No. Part No. 11 12 13 14 15 16 L97160 L97161 L97163 L65226 L97328 L64901 L50230 L50143 L97858 L97162 17 18 57 Description Qty. Req. COMPRESSION SPRING. . . . . . . . 1 CALIPER SUPPORT KEY. . . . . . . . 1 DISC . . . . . . . . . . . . . . . . . . . . . . . . 1 HYD. FLUID FTG. . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 9 BRAKE GUARD . . . . . . . . . . . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 5/16” LOCKWASHER . . . . . . . . . . . 4 SPINDLE . . . . . . . . . . . . . . . . . . . . . 2 SOCKET HD. SCREW . . . . . . . . . . 1 913213/AP0204 Axles 663 Telescopic Handler Outer Knuckle End Group 24 21 23 10 24 3 1 11 12 13 19 26 14 18 9 17 16 30 25 29 7 20 6 22 16 16 5 15 4 8 28 27 1 4 5 30 7 913213/AP0204 58 PRINTED IN U.S.A. 663 Telescopic Handler Axles Outer Knuckle End Group Ref. No. 01 Part No. 18 19 L97843 L97844 NA L97134 L93067 L93068 L97847 L97644 L10465 L97136 L97855 L97341 L97135 L97340 L97854 L97853 L97851 L97641 L97859 L97860 L97643 L97642 L97852 L97849 20 L97331 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. RR & LF STR. KNUCKLE . . . . . . . . 1 LR & RF STR. KNUCKLE . . . . . . . . 1 21 L97330 BRG. CONE. . . . . . . . . . . . . . . . . . . 4 SHIM .005 . . . . . . . . . . . . . . . . . . . . 3 SHIM .010 . . . . . . . . . . . . . . . . . . . . 3 TRUNION PIN . . . . . . . . . . . . . . . . . 4 CENTER YOKE . . . . . . . . . . . . . . . . 1 GREASE ZERK . . . . . . . . . . . . . . . . 4 SPINDLE MTG.STUD . . . . . . . . . . 12 AXLE HOUSING . . . . . . . . . . . . . . . 1 KING PIN SEAL. . . . . . . . . . . . . . . . 4 BEARING CUP . . . . . . . . . . . . . . . . 4 GREASE RETAINER. . . . . . . . . . . . 4 BUSHING . . . . . . . . . . . . . . . . . . . . 2 OIL SEAL. . . . . . . . . . . . . . . . . . . . . 2 OUTER YOKE SHAFT . . . . . . . . . . 2 CROSS ASY. . . . . . . . . . . . . . . . . . . 2 BRG.RACE . . . . . . . . . . . . . . . . . . . 8 SNAP RING . . . . . . . . . . . . . . . . . . 1 RF/LR INNER SHAFT (LONG) . . . . 1 LF/RR INNER SHAFT (SHORT) . . . 1 DEFLECTOR . . . . . . . . . . . . . . . . . . 2 TIE ROD ASY. . . . . . . . . . . . . . . . . . 1 (Incl. Items 19-22) CLAMP ASY . . . . . . . . . . . . . . . . . . 2 22 L97329 23 L99428 L99432 L93140 L97646 24 25 L97781 26 27 28 29 30 00 59 L50631 L99150 L99151 L99221 651277 L66443 L66445 L64961 L66444 L50378 L50151 Description Qty. Req. TIE ROD SOCKET ASY. . . . . . . . . . 1 Left Front / Right Rear (Course thread-Right hand threads) TIE ROD SOCKET ASY. . . . . . . . . . 1 Right Front / Left Rear (Fine Thread-Left hand threads) LR & RF STEER CYL.. . . . . . . . . . . 2 RR & LF STEER CYL.. . . . . . . . . . . 2 SOCKET ASY . . . . . . . . . . . . . 2/CYL LF & RR (SHORT) JOINT . . . . . . . . 1 & SHAFT ASY. RF & LR (LONG) JOINT . . . . . . . . . 1 & SHAFT ASY. (Incl. Items 6,15-17) COTTER PIN, 5/32” X 2”. . . . . . . . . 6 LOCKING NUT . . . . . . . . . . . . . . . 12 FLAT WASHER . . . . . . . . . . . . . . . 12 CASTLE NUT . . . . . . . . . . . . . . . . . 6 1/2”X1-1/2” BOLT C8 . . . . . . . . . . AR -- ITEMS NOT SHOWN -(FENDERS) LT. REAR FENDER . . . . . . . . . . . . . 1 RT. REAR FENDER . . . . . . . . . . . . 1 LT. FRONT FENDER . . . . . . . . . . . . 1 RT. FRONT FENDER . . . . . . . . . . . 1 CAPSCREW 1/2-13X2” . . . . . . . . . 4 PLAIN WASHER 1/2” . . . . . . . . . . . 4 913213/AP0204 Axles 663 Telescopic Handler Differential Carrier Group 19 18 23 17 20 16 25 24 13 28 22 22 23 29 15 21 14 13 12 30 11 3 29 31 32 27 6 4 9 1 7 10 26 8 5 2 913213/AP0204 60 PRINTED IN U.S.A. 663 Telescopic Handler Axles Differential Carrier Group Ref. No. Part No. Qty. Req. Ref. No. Part No. L500549 L97382 COMPL.. CARRIER/DIFF. ASY. . . . 1 Note a (w/T12000 Transmission) Note b (w/T18000 Transmission) (Includes 1,2,4-12,14-23,26,27,31) COMPL. DIFF. ASSY. . . . . . . . . . . . 1 Note b (w/T18000 Transmission) (Includes 11, 12,14-23) L97805 L97804 L97806 L97801 L97802 L97814 17c 18c 19c 20c 21c 22 00 00 01 02 03 04 05 06 07 08 09 10 11 L41122 L41123 L98027 L99231 L97792 L98019 L97791 L97797 L41129 L41127 L97795 L97796 L97782 L97783 L97784 12 13 14 L88372 L97799 L98026 L99399 L500353 L97800 15 16c L97807 L97803 PRINTED IN U.S.A. Description PINION NUT . . . . . . . . . . . . . . . . . . 1 WASHER, PINION NUT . . . . . . . . . 1 DOWEL PIN. . . . . . . . . . . . . . . . . . . 2 END YOKE . . . . . . . . . . . . . . . . . . . 1 Note a Note b DEFLECTOR . . . . . . . . . . . . . . . . . . 1 OIL SEAL. . . . . . . . . . . . . . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 1 BEARING BEARING CUP . . . . . . . . . . . . . . . . 1 BEARING CONE . . . . . . . . . . . . . . . 1 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SPACER . . . . . . . . . . . . . . . . . . . . . 1 SHIM .003. . . . . . . . . . . . . . . . . . . AR SHIM .005. . . . . . . . . . . . . . . . . . . AR SHIM .010. . . . . . . . . . . . . . . . . . . AR BEARING BEARING CUP . . . . . . . . . . . . . . . . 1 BEARING CONE . . . . . . . . . . . . . . . 1 AXLE PIVOT BUSHING . . . . . . . . . 2 RING & PINION SET. . . . . . . . . . . . 1 Note a DURALOCK BOLT . . . . . . . . . . . . 12 Note b RIVET . . . . . . . . . . . . . . . . . . . . . . 14 DIFFERENTIAL CASE . . . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . AR 61 Description Qty. Req. DIFF. GEAR. . . . . . . . . . . . . . . . . . . 2 THRUST WASHER . . . . . . . . . . . . . 2 DIFF. PINION GEAR . . . . . . . . . . . . 2 DIFF. SHAFT . . . . . . . . . . . . . . . . . . 1 ROLL PIN . . . . . . . . . . . . . . . . . . . . 1 BEARING CONE BEARING CONE . . . . . . . . . . . . . . . 2 BEARING CUP . . . . . . . . . . . . . . . . 2 DIFF. ADJUST. RING. . . . . . . . . . . . 2 GREASE HOSE . . . . . . . . . . . . . . . 1 GREASE ZERK . . . . . . . . . . . . . . . . 2 PLAIN WASHER . . . . . . . . . . . . . . 2 CARRIER HOUSING. . . . . . . . . . . . 2 CAPSCREW. . . . . . . . . . . . . . . . . 14 PLAIN WASHER . . . . . . . . . . . . . 14 DIFF. BRG. CAP . . . . . . . . . . . . . . . 2 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 DRAIN/FILL PLUG. . . . . . . . . . . . . . 2 HOUSING . . . . . . . . . . . . . . . . . . . . 1 LOCK BRG.ADJ.NUT . . . . . . . . . . . 2 BRK.LINETEE MNT(1/FRT2/REAR) CAPSCREW 3/8”-16X1-3/4” . . . . . 3 NYLON INSERT NUT 3/8”-16 . . . . 3 PLAIN WASHER 3/8” . . . . . . . . . . . 3 23 24 25 L97808 L97809 L97810 L64326 L277013 26 L97815 27 28 29 30 31 32 NSS L93038 L98023 L97855 L97811 L64582 L50836 L520005 L50145 a b S/N 4306 and up Thru S/N 4305 c DIFFERENTIAL SERVICE KIT: L97813 DIFF.CASE INNER PARTS SET . . . 1 (Incl. Items 16-21) 913213/AP0204 Boom Components 663 Telescopic Handler Outer Boom Group 36 11 29 30 12 35 28 5 26 27 29 33 34 1 31 30 32 15 4 24 14 3 10 23 2 18 16 22 19 20 21 13 37 17 38 9 7 6 8 913213/AP0204 62 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Outer Boom Group Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Part No. 101597 L64950 L50141 L50056 L64992 L50145 L50061 L64949 L50141 L50056 L65638 L50491 L65640 L50141 L50056 L64737 L50056 L64113 L50273 L520005 L61869 L64060 L50892 L520019 L64123 L62715 L62734 NSS L64590 L50312 L64621 L64014 L64580 L64374 L66025 L50608 L64550 PRINTED IN U.S.A. Description Qty. Req. OUTER BOOM SECT. WELD. . . . . 1 REAR HOSE TRAY COVER . . . . . . 1 5/16” PLAIN WASHER . . . . . . . . . . 6 5/16”-18 SERR. FLGE. NUT . . . . . 6 COVER PLATE . . . . . . . . . . . . . . . . 1 3/8 PLAIN WASHER . . . . . . . . . . . 4 3/8”-16 SERR. FLGE. NUT . . . . . . 4 FRONT HOSE TRAY COVER . . . . . 1 5/16” PLAIN WASHER . . . . . . . . . . 7 5/16”-18 SERR. FLGE. NUT . . . . . 7 INCLINOMETER . . . . . . . . . . . . . . 1 RD. HD. SCREW #8-32X5/8”. . . . . 2 MOUNTING PLATE . . . . . . . . . . . . 1 5/16” PLAIN WASHER . . . . . . . . . . 2 5/16”-18 SERR. FLGE. NUT . . . . . 2 REAR COVER. . . . . . . . . . . . . . . . . 1 5/16”-18 SERR. FLGE. NUT . . . . . 4 ROD END SLAVE CYL. PIN . . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . 2 5/16”-18 NYLON INSERT NUT . . . 2 SLAVE CYLINDER . . . . . . . . . . . . . 2 UPRIGHT PIVOT PIN . . . . . . . . . . . 2 1/2-13X4 BOLT . . . . . . . . . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 4 LOCK TAB . . . . . . . . . . . . . . . . . . . . 2 SHIM 1/8”X3”X4” . . . . . . . . . . . . . . . 2 END SUPPORT PLATE. . . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 4 5/8”-11X1” BOLT. . . . . . . . . . . . . . . 4 ROD END PIVOT PIN . . . . . . . . . . . 2 LIFT CYLINDER . . . . . . . . . . . . . . . 2 HOSE TRACK MNT (Weld On) . . . . 1 HOSE TRAY GUIDE (Weld On) . . . 1 TRAY GUIDE EXT(Weld On) . . . . . 1 COTTER PIN 5/16”X4” . . . . . . . . . . 2 ROD END MOUNT PIN. . . . . . . . . . 1 Ref. No. Part No. 21 22 L400207 L64442 L510027 L520007 23 36 37 38 a b S/N 4873 and up Thru S/N 4872 27 28 29 30 31 32 33 34 35 Qty. Req. RETAINER. . . . . . . . . . . . . . . . . . . . 2 ROD END CYL.. MT. WELD . . . . . . 1 5/8”-11X2-1/4” BOLT . . . . . . . . . . . 8 5/8”-11 NYLON INSERT NUT . . . . 8 EXTEND CYLINDER ASY . . . . . . . 1 Note a Note b Refer to Intermediate Boom Group Refer to Intermediate Boom Group TOP FRONT CLEVIS BLOCK. . . . . 1 1/2”-20X1-1/2” GR8 BOLT . . . . . . . 2 1/2 LOCKWASHER . . . . . . . . . . . . 2 CLEVIS PIN. . . . . . . . . . . . . . . . . . . 1 CLEVIS PIN. . . . . . . . . . . . . . . . . . . 2 ADJUST. CLEVIS . . . . . . . . . . . . . . 2 JAM NUT 1-8 . . . . . . . . . . . . . . . . . 4 Refer to Intermediate Boom Group FRT. BOTT. SLIDE PAD 4”X6” . . . . 2 3/8”X3/4” BOLT. . . . . . . . . . . . . . . . 8 LOCK TAB . . . . . . . . . . . . . . . . . . . . 4 FRT. SIDE SLIDE PAD 3X4” . . . . . . 4 3/8”-16X7/8” BOLT . . . . . . . . . . . . . 8 SHIM 1/8”X3”X4” . . . . . . . . . . . . . . . 2 FRT. TOP SLIDE PAD 3X4 . . . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 4 SPACER 3/8”X3X4” . . . . . . . . . . . . . 2 COLLAR, 2.5” Dia. (Weld On) . . . . . 2 COLLAR, 1.25 Dia. (Weld On) . . . . 2 L68678 L64333 N/A N/A L64384 L50380 L50152 L64468 L64466 L64359 L50092 N/A L61708 L50251 L62715 L61709 L510007 L62734 L61709 L50403 L64132 L64061 L61942 24 25 26 63 Description 913213/AP0204 Boom Components 663 Telescopic Handler Intermediate Boom Group 16 31 15 39 14 18 39 20 19 22 21 24 25 1 33 38 CHAIN HOOKUP DETAIL 31 23 17 3 7 OUTER BOOM 2 INTERMEDIATE BOOM INNER BOOM 6 5 4 28 32 8 29 30 13 39 17 16 12 1 15 36 14 34 9 39 37 27 35 11 26 34 10 913213/AP0204 64 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Intermediate Boom Group Ref. No. Part No. 01 02d 03d 04 05 06 07 08 09 10 L64088 L68691 L71385 L66764 L50367 L520005 L66763 L50367 L520005 L61699 L50251 L50147 L61709 L50403 L50147 L61704 L62734 L99134 L50206 L99135 L50207 L64443 L50311 L520007 L64661 L50311 L520007 11 12 L68678 L64333 L61709 L50251 L50147 13 14 15 16 17 18 19 20 21 L71206 L69996 L50275 L520005 L10057 L64360 L49619 L49618 L64095 L71204 L64934 L50275 L520005 L10057 L61709 L50403 L64143 L62715 PRINTED IN U.S.A. Description Qty. Req. INTERM. SECT. WELD. . . . . . . . . . 1 Note a Note b Note c INTERMEDIATE HOSE TRAY. . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 2 INNER HOSE TRAY . . . . . . . . . . . . 1 3/8”-16X1” BOLT . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . 2 BUMPER PAD . . . . . . . . . . . . . . . . . 1 3/8”-16X3/4” BOLT . . . . . . . . . . . . 1 3/8” LOCKWASHER . . . . . . . . . . . . 1 TRAY SLIDE PAD 3”X4” . . . . . . . . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 2 3/8” LOCKWASHER . . . . . . . . . . . . 1 SPACER 1/4”X3”X4” . . . . . . . . . . . . 1 SHIM 1/8”X3”X4” . . . . . . . . . . . . . . . 1 HOSE SLEEVE, 2.07”X16’ (Tilt) . . . 1 CLAMP, VINYL DBL .88 . . . . . . . AR HOSE SLEEVE, 1.75”X16’ (Aux.) . 1 CLAMP, VINYL DBL .69 . . . . . . . AR LEFT TRUNNION MNT. . . . . . . . . . 1 5/8”-11X1” BOLT . . . . . . . . . . . . . . 5 5/8”-11 NYLON INSERT NUT . . . . 5 RIGHT TRUNNION MNT. . . . . . . . . 1 5/8”-11X1” BOLT . . . . . . . . . . . . . . 5 5/8”-11 NYLON INSERT NUT . . . . 5 EXTEND CYLINDER ASY . . . . . . . 1 Note e Note f CYL. SLIDE PAD 3X4” . . . . . . . . . . 1 3/8”-16X3/4” BOLT . . . . . . . . . . . . 2 3/8 LOCKWASHER . . . . . . . . . . . . 2 REAR SHEAVE PIN . . . . . . . . . . . . 1 Note h (groove for sheave washers) Note a and g (no groove in pin) 3/8”-16X3” BOLT . . . . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . 1 GREASE ZERK . . . . . . . . . . . . . . . 1 SHEAVE . . . . . . . . . . . . . . . . . . . . . 3 INNER RING . . . . . . . . . . . . . . . . . . 3 ROLLER BRG . . . . . . . . . . . . . . . . . 3 LEAF CHAIN SECTION . . . . . . . . . 2 FRONT SHEAVE PIN. . . . . . . . . . . 1 Note h (groove for sheave washers) Note a and g (no groove in pin) 3/8”-16X3” BOLT . . . . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . 1 GREASE ZERK . . . . . . . . . . . . . . . 1 FRONT TOP SLIDE PAD 3”X4” . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 4 SPACER 1/2”X3”X4” . . . . . . . . . . . . 2 FLAT LOCK . . . . . . . . . . . . . . . . . . . 2 Ref. No. Part No. 22 32 33 34 35 36 37 38 L61708 L50251 L62715 L61709 L50403 L50147 L62733 L61709 L50251 L62715 L61708 L50403 L62732 L62731 L62715 L64095 L510007 L50147 L62731 L62734 L48805 L61709 L62733 L62734 L64378 39h L71205 a b c d Thru S/N 4937 S/N 4938 thru S/N 5021 S/N 5022 and up Units thru S/N 4384; order one or the other: L99005 HOSE TRAY KIT (Tilt Only) L99006 HOSE TRAY KIT (With Tilt & Aux) Note: both kits include the intermediate and inner hose trays (items 2 and 3), as well as all the necessary hardware and hose sleeves. Kits do not include the hoses. S/N 4873 and up Thru S/N 4872 The following update kits are available: 23 24 25 26 27 28 29 30 31 e f g L500284 L64165 L64490 L71204 L71205 L500285 L64165 L64490 L71205 L71206 h 65 Description Qty. Req. FRT. BOTT. SLIDE PAD 4”X6” . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 8 FLAT LOCK . . . . . . . . . . . . . . . . . . . 4 FRONT SIDE SLIDE PAD 3”X4” . . . 4 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 8 3/8 LOCKWASHER . . . . . . . . . . . . 8 SHIM 1/16”X3”X4” . . . . . . . . . . . . . . 4 REAR BOTT. SLIDE PAD 3”X4” . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . 4 FLAT LOCK . . . . . . . . . . . . . . . . . . . 2 REAR TOP SLIDE PAD 4”X6”. . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 8 SHIM 1/8”X4”X6” . . . . . . . . . . . . . . . 2 SHIM 1/16”X4”X6” . . . . . . . . . . . . . . 2 FLAT LOCK . . . . . . . . . . . . . . . . . . . 2 LEAF CHAIN SECTION . . . . . . . . . 1 3/8”-16X7/8” BOLT . . . . . . . . . . . . 4 3/8” LOCKWASHER . . . . . . . . . . . . 4 SHIM 1/16”X4”X6” . . . . . . . . . . . . AR SHIM 1/8”X3”X4” . . . . . . . . . . . . . AR BUSHING . . . . . . . . . . . . . . . . . . . . 2 SIDE SLIDE PAD 3”X4”. . . . . . . . . . 2 SHIM 1/16”X3”X4” . . . . . . . . . . . . AR SHIM 1/8”X3”X4” . . . . . . . . . . . . . AR HOSE TRAY MOUNT. PLATE . . . . . 1 (Weld On) CHAIN SHEAVE WASHER . . . . . AR SHEAVE MNT. KIT, FRONT . . . . . . 1 SHEAVE MOUNT BRACKET . . . . . 3 LOCK COLLAR, 2” . . . . . . . . . . . . . 1 FRONT SHEAVE PIN. . . . . . . . . . . 1 CHAIN SHEAVE WASHER . . . . . . 4 SHEAVE MNT. KIT, REAR . . . . . . . 1 SHEAVE MOUNT BRACKET . . . . . 3 LOCK COLLAR, 2” . . . . . . . . . . . . . 1 CHAIN SHEAVE WASHER . . . . . . 4 REAR SHEAVE PIN . . . . . . . . . . . . 1 S/N 4938 and up 913213/AP0204 Boom Components 663 Telescopic Handler Inner Boom Group 2 7 29 23 21 30 5 24 1 25 27 28 22 26 3 11 20 6 19 12 1 13 14 9 15 18 10 913213/AP0204 8 4,16 17 14 66 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Inner Boom Group Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 L64138 L71383 L61868 L48809 L62733 L41770 L50056 L62032 L50273 L520005 NA L64359 L50092 L64466 L560003 N/A L64467 L50371 12 L61709 L66780 L50403 13 14 L62733 L62734 L66782 L66783 L50261 L62715 PRINTED IN U.S.A. Description Qty. Req. INNER BOOM SECTION WELD. . . 1 Note a Note b ATTACHMENT TILT CYLINDER. . . 1 BRONZE BUSING 1.75”X1.75” . . . . 4 SHIM 1/16”X3”X4” . . . . . . . . . . . . . . 2 VINYL CLAMP 3/4” . . . . . . . . . . . . . 2 5/16”-18 SERR. FLGE. NUT . . . . . 1 TILT CYL. PIN (BUTT END) . . . . . . 1 3/8”-16X2-3/4” BOLT . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . 1 Refer to Intermediate Boom Group ADJUST.CLEVIS . . . . . . . . . . . . . . . 1 JAM NUT 1-8. . . . . . . . . . . . . . . . . 2” CLEVIS PIN. . . . . . . . . . . . . . . . . . . 2 COTTER PIN 3/32”X1-1/4”. . . . . . . 2 Refer to Intermediate Boom Group REAR CHAIN PIN . . . . . . . . . . . . . . 1 COTTER PIN 3/32”X1-1/4”. . . . . . . 2 TOP SLIDE PAD . . . . . . . . . . . . . . . 2 5/8”3”X4” (Older units) 5/8”3”X8” (Newer units) 3/8”-16X1-1/4” BOLT . . . . . . . . . . AR SHIM . . . . . . . . . . . . . . . . . . . . . . AR 1/16”X3”X4” (Older units) 1/8”X3”X4” (Older units) 1/16”X3”X8” (Newer units) 1/8”X3”X8” (Newer units) 3/8”-16X1-1/2” BOLT . . . . . . . . . AR LOCK TAB . . . . . . . . . . . . . . . . . . . . 4 Ref. No. Part No. 15 L61709 L50403 L50147 L62734 L61709 L50251 L62715 N/A L64560 L10465 L50646 101976 L66453 16 17 18 19 20 21 22 23 24 25 28 29 30 a b c d Thru S/N 5021 S/N 5022 and up S/N 4385 and up Thru S/N 4384 27 Qty. Req. SIDE SLIDE PAD 3”X4”. . . . . . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 4 3/8 LOCKWASHER . . . . . . . . . . . . 4 1/8”X3”X4” SHIM . . . . . . . . . . . . . AR BOTT. SLIDE PAD 3”X4” . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 4 LOCK TAB . . . . . . . . . . . . . . . . . . . . 2 Refer to Intermediate Boom Group ATTACHMENT PIVOT PIN . . . . . . . 2 GREASE ZERK . . . . . . . . . . . . . . AR ROLL PIN 3/16”X1-1/4” . . . . . . . . . . 1 QUICKATTACH ASY. (Items 21-25) 1 LOCK PLATE & PIN ASY. . . . . . . . . 1 (Incl. Item 24) LOCK PLATE PIN . . . . . . . . . . . . . . 1 LOCK SPRING . . . . . . . . . . . . . . . . 1 SPRING MOUNT . . . . . . . . . . . . . . 1 LOCK FLAT . . . . . . . . . . . . . . . . . . . 2 3/8”-16X1” BOLT . . . . . . . . . . . . . . 2 3/8” LOCKWASHER . . . . . . . . . . . 2 TILT CYL. PIN (ROD END) . . . . . . . 1 3/8”-16X2-3/4” BOLT . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . 1 LOCK BUSHING . . . . . . . . . . . . . . . 2 Refer to Intermediate Boom Group HOSE TRAY MOUNT PLATE . . . . . 1 NSS L65097 L65098 L400193 L50367 L50147 L62032 L50273 L520005 L66456 NA L64379 26 67 Description 913213/AP0204 Boom Components 663 Telescopic Handler Standard Carriage Attachment Group 1 5 3 4 2 5 3 913213/AP0204 68 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Standard Carriage Attachment Group Ref. No. 01 01 02 03 03 Part No. L99190 L99191 L66615 L42871 L65223 L64561 PRINTED IN U.S.A. Description Qty. Req. STD. CARR. WELD. 48” . . . . . . . . . 1 STD. CARR. WELD. 66” . . . . . . . . . 1 CAPACITY PLATE. . . . . . . . . . . . . . 1 POPRIVET . . . . . . . . . . . . . . . . . . . 4 FORK SHAFT BAR 48” (51.5” OAL) 1 FORK SHAFT BAR 66” (69.5” OAL) 1 69 Ref. No. Part No. 04 04 04 04 04 05 L47263 L60961 L66406 L61001 L47265 L400425 L510003 L520019 Description Qty. Req. FORK 2”’X5”X48” PALLET . . . . . . . 2 FORK 2-1/4”X6”X60 PALLET . . . . . 2 BRICK FORK 2-1/4”X4”X48” . . . . . . 2 BLOCK FORK 2”X2”X48” . . . . . . . . 2 FORK 2”X5”X60” PALLET . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 1/2”-13X2-3/4” BOLT . . . . . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . . 2 913213/AP0204 Boom Components 663 Telescopic Handler Fork Shift Carriage Attachment Group (Optional) 1 19 20 18 14 15 15 17 13 2 11 9 12 16 10 9 8 7 6 5 2 3 4 913213/AP0204 70 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Fork Shift Carriage Attachment Group (Optional) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. L500213 L42871 L66615 L50519 L400425 L50333 L66919 L66931 L50875 Note a L63715 L50242 L63716 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. FORK SHIFT CARRIAGE . . . . . . . . 1 1/8” POP RIVET . . . . . . . . . . . . . . . 4 NAME PLATE . . . . . . . . . . . . . . . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10X3” BOLT . . . . . . . . . . . . . . 1 FORK SHAFT, 50” . . . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE COUPLER. . . . . . . . . 1 TWIN CUSHION TOP PLATE . . . . . 2 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 TWIN HOSE CUSHION. . . . . . . . . . 1 12 13b 14b 15 16 17 18 19 20 L520004 NSS NSS L66918 L68337 L50562 L63143 L66950 L66949 a For 4” wide forks use P/N L66921. For 5” wide forks use P/N L66948. b Order #L65273 coupler set (includes 13and 14). 71 Description Qty. Req. 5/16”-18 NYLON INSERT NUT . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK SHIFT CYLINDER . . . . . . . . 1 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2 ADAP -8ORM -6JICM W/.06 ORF . 2 HOSE -6 A6/A6 59” . . . . . . . . . . . . . 1 HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1 913213/AP0204 Boom Components 663 Telescopic Handler Rotate Carriage Attachment Group (Optional) 9 8 10 11 12 13 14 15 7 19 16 1 6 13 17 7 5 3 18 2 4 21 20 29 1 25 26 27 22 23 15 24 28 913213/AP0204 72 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Rotate Carriage Attachment Group (Optional) Ref. No. 01 02 03 04 05 06 07 08 09a 10 11 12 13 14 15 16 Part No. L520019 L400425 L510003 L65223 L64561 L99223 L99222 L66017 L64294 L444004 NSS L50982 L61307 L62026 L50273 L65181 L520005 L70655 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. 1/2”-13 NYLON INSERT NUT . . . . . 4 FORK SHAFT WASHER . . . . . . . . . 2 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 2 FORK SHAFT BAR (48” Carriage) . 1 FORK SHAFT BAR (66” Carriage) . 1 48” CARRIAGE, ROTATING . . . . . . 1 66” CARRIAGE, ROTATING . . . . . . 1 APAP -8ORM -8JICM 90 W/ORF . . 1 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2 ADAP -8ORM -8JICM STR . . . . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 4 LOCK COLLAR 1.5” OD . . . . . . . . . 2 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 2 PIN, ROTATOR ROD END . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 3 ROTATE CYLINDER . . . . . . . . . . . . 1 17 18 19a 20 21 L50896 L65180 NSS NSS L65167 22 23 24 25 26 27 28 L61709 L61287 L50801 L50718 L50147 L50261 L810005 29 L445002 a Order #L65273 coupler set (includes 9 and 19). 73 Description Qty. Req. 1/2”-13X4-1/2” BOLT . . . . . . . . . . . . 1 PIN, ROTATOR BASE END . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 ROTATOR PIN. . . . . . . . . . . . . . . . . 1 ROTATOR PLATE WELDMENT . . . 1 (Includes Item 20) SLIDE PAD 5/8”X3”X4” . . . . . . . . . . 3 4” ODX2.5” ID WASHER . . . . . . . . . 1 3/8”X4” BOLT. . . . . . . . . . . . . . . . . . 1 2-1/2”-12 CASTELL NUT. . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . . 6 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 6 PIVOT BEARING (not shown). . . . . 1 (Included in item 5) ADAP -8ORM -8JICM 90. . . . . . . . . 1 913213/AP0204 Boom Components 663 Telescopic Handler Swing Carriage Attachment Group (Optional) 8 13 14 15 17 16 7 7 9 6 5 25 18 19 20 11 18 23 22 21 3 1 24 12 10 30 26 10 27 4 28 2 29 31 32 35 33 34 913213/AP0204 74 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Swing Carriage Attachment Group (Optional) Ref. No. Part No. 01 02 03 04 05 06a 07 08 09a 10 11 12 13 14 15 16 17 18 19 20 L520019 L400425 L510003 L64561 L500216 NSS L63143 L66958 NSS L63984 L50895 L50835 L520003 L50452 L63995 L63593 L63970 L445004 L63983 L446049 PRINTED IN U.S.A. Description Qty. Req. 1/2”-13 NYLON INSERT NUT . . . . . 2 FORK SHAFT WASHER . . . . . . . . . 2 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 2 FORK SHAFT BAR (66” Carriage) . 1 66” CARRIAGE, SWING . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 ADAP -8ORM -6JICM STR W/ORF 2 HOSE -6 A6/A6 89” . . . . . . . . . . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 HOSE -4 DS6/A6 22” . . . . . . . . . . . 2 5/16”X3” BOLT. . . . . . . . . . . . . . . . . 1 5/16”X2” BOLT. . . . . . . . . . . . . . . . . 1 1/4” NYLON INSERT NUT . . . . . . . 4 1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 4 PIN, SWING CYLINDER . . . . . . . . . 4 BUSHING . . . . . . . . . . . . . . . . . . . . 4 SWING CYLINDER . . . . . . . . . . . . . 2 ADAP -6ORM -6JICM 45. . . . . . . . . 4 HOSE -4 A6/A6 36” . . . . . . . . . . . . . 2 ADAP -6JICFS -6JICM TEE . . . . . . 2 75 Ref. No. Part No. Description Qty. Req. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 L445003 L50561 L50143 L63715 L63716 L71651 L63233 L50056 L66615 L63994 L70719 L520005 L50273 L63951 L63468 a Order #L65273 coupler set (includes 6 and 9). ADAP -6ORM -6JICM 90. . . . . . . . . 2 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2 5/16” LOCK WASHER . . . . . . . . . . . 2 TWIN CUSH. TOP PLATE. . . . . . . . 1 TWIN HOSE CUSHION. . . . . . . . . . 2 VALVE, DUAL PO . . . . . . . . . . . . . . 1 HOSE CUSH. TOP PLATE . . . . . . . 1 5/16” FLARE NUT . . . . . . . . . . . . . . 2 NAME PLATE . . . . . . . . . . . . . . . . . 1 PIN, CARRIAGE PIVOT . . . . . . . . . 2 SWING PIVOT WELDMENT . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 THRUST WASHER . . . . . . . . . . . . . 6 BUSHING, CARRIAGE PIVOT . . . . 2 (Not shown) 913213/AP0204 Boom Components 663 Telescopic Handler Truss Boom & Bucket Attachments Group (Optional) 1 12’ Truss Boom 5 2 6 3 4 5’ Boom 15 11 10 9 8 7 12 13 913213/AP0204 14 76 PRINTED IN U.S.A. 663 Telescopic Handler Boom Components Truss Boom & Bucket Attachments Group (Optional) Ref. No. 01 02 03 04 05a 06a 07 08 09 10 11 12 13 14 Part No. L64025 L66615 L42871 L50152 L50379 L61411 Description Qty. Req. 12 FT. TRUSS BOOM 12’ TRUSS BOOM WELDMENT . . . 1 CAPACITY PLATE. . . . . . . . . . . . . . 1 POP RIVET . . . . . . . . . . . . . . . . . . 4 LOCKWASHER 1/2” . . . . . . . . . . . . 4 1/2”-20X1” BOLT . . . . . . . . . . . . . . 4 PINTLE HOOK . . . . . . . . . . . . . . . . 1 WINCH TRUSS BOOM (5’) L500218 WINCH TRUSS WELDMENT. . . . . . 1 L66615 CAPACITY PLATE . . . . . . . . . . . . . 1 L42871 POP RIVET . . . . . . . . . . . . . . . . . . 4 100963 HYDRAULIC WINCH ASY. . . . . . . . 1 L50289 CAP SCREW 1/2”-13X2-1/4” . . . . 6 L520019 1/2”-13 NYLON INSERT NUT . . . . 6 L50371 3/8”-16X2-1/2” BOLT . . . . . . . . . . . 1 L65793 SHEAVE PIN . . . . . . . . . . . . . . . . . . 1 L520005 3/8”-16 NYLON INSERT NUT . . . . 1 L65338 SHEAVE . . . . . . . . . . . . . . . . . . . . . 1 L60451 WINCH BALL. . . . . . . . . . . . . . . . . . 1 L50147 3/8 LOCKWASHER . . . . . . . . . . . . . 2 L50371 3/8”-16X2-1/2” BOLT . . . . . . . . . . . 2 L66946 CABLE W/HOOK 3/8”X60’ . . . . . . . 1 PRINTED IN U.S.A. 77 Ref. No. Part No. Description Qty. Req. 15 L500374 L68831 L66615 L42871 1 CU.YD. BUCKET BUCKET WELDMENT. . . . . . . . . . . 1 CUTTING EDGE (weld on) . . . . . . 1 CAPACITY PLATE . . . . . . . . . . . . . 1 POP RIVET . . . . . . . . . . . . . . . . . . 4 00 L500223 -- NOT SHOWN -AUGER ADAPTER PLATE . . . . . . . 1 a Winches on 5’ truss boom attachments prior to serial number 11183 have been discontinued. If you wish to purchase a new winch (#100963), you will also need to also purchase a new truss boom (#L500218). 913213/AP0204 Hydraulics 663 Telescopic Handler Winch Attachment Plumbing Lines 6 5 14 4 13 12 9 2 1 11 7 10 3 8 913213/AP0204 7 78 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Winch Attachment Plumbing Lines Ref. No. 01 02 03 04 05a 06a 07 Part No. L64294 L64660 L50841 L520003 L444004 NSS NSS L445002 PRINTED IN U.S.A. Description Qty. Req. HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2 ADAP -8ORM -8JICM RUN TEE. . . 1 1/4”-20”X2” BOLT . . . . . . . . . . . . . . 2 1/4”-20 NYLON INSERT NUT . . . . 2 ADAP -8ORM -8JICM STR . . . . . . . 2 COUPLER, MALE . . . . . . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 ADAP -8ORM -8JICM 90 DEG . . . . 2 79 Ref. No. Part No. Description Qty. Req. 08 09 10 11 12 13 14 L82358 100963 L50286 L520019 L444008 L400398 L446017 a Order #L65273 Coupler Set (Incl. both couplers) RELIEF VALVE . . . . . . . . . . . . . . . . 1 HYDRAULIC WINCH. . . . . . . . . . . . 1 1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 6 1/2-13 NYLON INSERT NUT . . . . . 6 ADAP -10ORM -8JICM . . . . . . . . . . 2 HOSE -6 A8/A8 18.5” . . . . . . . . . . . 2 ADAP -8JICFS -8JICM 90 . . . . . . . . 2 913213/AP0204 Hydraulics 663 Telescopic Handler Hydraulic Pump Group 1 FRONT 2 4 3 5 6 LATEST PUMP (SHOWN) 7 8 9 4 14 5 10 11 13 TRANSMISSION 12 913213/AP0204 80 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Hydraulic Pump Group Ref. No. 01 02 03 04 05 06 07 08 09 10 Part No. L445014 L66064 L46865 L50184 L50283 L68743 L500343 L64121 L51536 L51493 L64267 L60588 Description Qty. Req. Ref. No. Part No. Description Qty. Req. ADAP, -20ORM -24JICM 90 DEG . . 1 HOSE, 24 A24/A24 35” . . . . . . . . . . 1 GASKET, PUMP . . . . . . . . . . . . . . . 1 1/2” SAE FLAT WASHER . . . . . . . . 2 1/2”-13X1.25” BOLT . . . . . . . . . . . . 2 HYDRAULIC PUMP . . . . . . . . . . . . 1 Note a Note b Note c ADAP, -12ORM -12JICM TEE . . . . . 1 ADAP, -12JICF -6JICM . . . . . . . . . . 1 HOSE, -4 A4/DM6 53” . . . . . . . . . . . 1 ADAP, -8JICF -6JICM . . . . . . . . . . . 1 11 12 13d 14 L64267 L64291 L64660 L64311 a b c d S/N 5004 and up S/N 4307 thru S/N 5003 Thru S/N 4306 Older units used two fittings; L445002 ADAP, -8ORM -8JICM 90DEG L446026 ADAP, -8ORM -8JICM SWVL. TEE HOSE, -4 A4/DM6 53” . . . . . . . . . . . 1 HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM TEE . . . . . . . 1 HOSE, -12 A12/A12 21” . . . . . . . . . 1 HOSE LOCATOR 02 09 11 12 14 HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC HYDRAULIC PRINTED IN U.S.A. PUMP (IN) PUMP PUMP PUMP (PRIMARY) PUMP (SECONDARY) HYDRAULIC TANK TEST PORT (UPPER DASH) TEST PORT (UPPER DASH) HYDROMAX BRAKE VALVE “P” PRIORITY VALVE “P” 81 913213/AP0204 Hydraulic 663 Telescopic Handler Joysticks/Manifold FRONT 6 8 9 BYD LIFT/ EXTEND TILT/ ROTATE 2 11 A FRAME LEVEL C 1 5 3 7 4 C 8 6 A 10 OUT IN 12 19 OUT D 13 6 B IN B 18 17 D A 14 B 25 24 BYD IN 16 15 23 6 OUT 22 21 13 20 6 28 26 29 30 EF 14 20 32 CF 913213/AP0204 MANIFOLD 12 LS PRIORITY VALVE 27 33 3 T P 34 4 25 29 31 23 82 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Joysticks/Manifold Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Part No. L445002 L64302 L64317 L444001 L64407 L445001 L64408 L445012 L64314 L64314 L64411 L64320 L64312 L444004 L64280 L64280 L64314 L64314 L64314 L64315 Description Qty. Req. ADAP, -8ORM -8JICM 90 DEG . . . . 2 HOSE, -8 DM8/A8 96”. . . . . . . . . . . 1 HOSE, -12 DM12/B12 44”. . . . . . . . 1 ADAP, -12ORM -12JICM . . . . . . . . . 2 JOYSTICK, TILT/ROTATE . . . . . . . . 1 ADAP, -12ORM -12JICM 90 DEG . . 5 JOYSTICK, LIFT/EXTEND . . . . . . . 1 ADAP, -12ORM -12JICM 45 DEG . . 3 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 FRAME LEVEL VALVE . . . . . . . . . . 1 HOSE, -12 DM12/B12 30”. . . . . . . . 1 HOSE, -12 DM12/A12 35”. . . . . . . . 1 ADAP, -8ORM -8JICM . . . . . . . . . . . 3 HOSE, -6 A8/A8 121-1/2” . . . . . . . . 1 HOSE, -6 A8/A8 121-1/2” . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 B12/B12 30” . . . . . . . . . 1 Ref. No. Part No. 21 22 L62138 650818 L50061 L64310 L64302 L446025 L64311 L64292 L64179 101511 L51591 L64270 L64307 L64771 L64322 23 24 25a 26 27 28 29 30 31 32 33 34 a Description Qty. Req. SPACER BUSHING. . . . . . . . . . . . . 3 3/8”-16X3” . . . . . . . . . . . . . . . . . . . . 3 3/8”-16 FLANGE NUT . . . . . . . . . . 3 HOSE, -12 B12/A12 30” . . . . . . . . . 1 HOSE, -8 DM8/A8 96”. . . . . . . . . . . 1 PLUG, -8ORM . . . . . . . . . . . . . . . . . 2 HOSE, -12 A12/A12 21” . . . . . . . . . 1 HOSE, -8 A8/DM8 52-1/2”. . . . . . . . 1 PRIORITY VALVE . . . . . . . . . . . . . . 1 HOSE, -4 A6/B6 60” . . . . . . . . . . . . 1 ADAP, -4ORM -4JICM . . . . . . . . . . . 1 HOSE, -4 A4/B4 56” . . . . . . . . . . . . 1 HOSE, -8 B8/DM8 84”. . . . . . . . . . . 1 MANIFOLD . . . . . . . . . . . . . . . . . . . 1 HOSE, -16 A16/B16 32” . . . . . . . . . 1 When equipped with auxilary hydraulics, use (2) L444004 fittings instead. HOSE LOCATOR 02 03 09 10 12 13 15 16 17 18 19 20 23 24 26 27 29 31 32 34 TILT/ROTATE VALVE PORT “C” TILT/ROTATE VALVE PORT “OUT” LIFT/EXTEND VALVE PORT “A” LIFT/EXTEND VALVE PORT “C” FRAME LEVEL VALVE PORT “OUT” FRAME LEVEL VALVE PORT “BYD” FRAME LEVEL VALVE PORT “B” FRAME LEVEL VALVE PORT “A” LIFT/EXTEND VALVE PORT “D” FRAME LVEVEL VALVE PORT “IN” LIFT/EXTEND VALVE PORT “B” LIFT/EXTEND VALVE PORT “OUT” LIFT EXTEND VALVE PORT “IN” TITL/ROTATE VALVE PORT “D” PRIORITY VALVE PORT “P” PRIORITY VALVE PORT “CF” PRIORITY VALVE PORT “T” PRIORITY VALVE PORT “LS” HYDRAULIC MANIFOLD HYDRAULIC MANIFOLD PRINTED IN U.S.A. RELIEF VALVE (rear of unit) PORT “C1” HYDRAULIC MANIFOLD EXTEND CYLINDER (extend) LIFT CYLINDER (right side - extend) HYDRAULIC MANIFOLD LIFT/EXTEND VALVE PORT “BYD” FRAME LEVEL CYLINDER (extend) FRAME LEVEL CYLINDER (retract) LIFT CYLINDER (left side - retract) LIFT/EXTEND VALVE PORT “BYD” EXTEND CYLINDER (retract) HYDRAULIC MANIFOLD PRIORITY VALVE PORT “EF” RELIEF VALVE (rear of unit) PORT “P2” HYDRAULIC PUMP STEER MOTOR PORT “P” HYDRAULIC MANIFOLD STEER MOTOR PORT “LS” STEER MOTOR PORT “T” BULKHEAD UNDER CAB (then to hyd. cooler) 83 913213/AP0204 Hydraulics 663 Telescopic Handler Brake Control Plumbing Lines FRONT 4 30 29 LEFT 3 Dash 1 6 28 2 CLUTCH DUMP (OPTION) WITH 18000 TRANSMISSION 29 5 31 32 7 12 TO TRANSMISSION 11 9 13 8 10 17 HYRAULIC TANK 18 20 14 15 24 25 17 19 17 23 16 18 24 FR 25 26 AM MO E LE UN VEL T 21 27 28 20 18 20 22 21 23 19 20 21 19 17 20 20 RIGHT 22 21 19 REAR 913213/AP0204 84 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Brake Control Plumbing Ref. No. Part No. 01 02 03 04 05 06 07 08c 09c 10d 11 12 13 14 15 16 17 18e 19 20 L66814 L99113 L62997 L64291 L62840 L62834 L62933 L64267 L60588 L445002 L446026 L64660 L64300 L75956 L64273 L62998 L62741 L64273 L64848 L64843 L65226 L64274 Description Qty. Req. POWER BRAKE BOOSTER ASY . . 1 Note a Note b SPECIAL MALE CONNTR.(-8JIC) . 1 HOSE, -8 A8/DM8 68” . . . . . . . . . . . 1 DUST CAP. . . . . . . . . . . . . . . . . . . . 1 TEST PORT BLKHD NIPPLE . . . . . 1 FEMALE COUPLER (not shown). . 1 HOSE, -4 A4/DM6 53” . . . . . . . . . . 1 ADAP, -8JICF -6JICM . . . . . . . . . . . 1 ADAP, -8ORM -8JICM 90 DEG . . . . 1 ADAP, -8 SWIVEL RUN TEE. . . . . . 1 ADAP, -8 RUN TEE . . . . . . . . . . . . . 1 ADAP, -8 A8/NONE 72” . . . . . . . . . . 1 #10 CLAMP . . . . . . . . . . . . . . . . . . . 1 HOSE, -4 A4/DM4 24” . . . . . . . . . . . 1 ADAP, -4JICM HYDROMAX (9/16”) 1 ADAP, -4JICM HYDROMAX (1/2”). . 1 HOSE, -4 A4/DM4 24” . . . . . . . . . . . 1 ADAP, -4JICM BULKHD 45 DEG . . 4 BRACKET, BRAKE . . . . . . . . . . . . . 4 ADAP, -4JICM BRAKE FITTING . . . 4 HOSE, -4 A4/DM4 20” . . . . . . . . . . . 6 Ref. No. Part No. Description Qty. Req. 21 22 23 24 25 26 27f 28f 29f 30f 31f 32f L61833 L446042 L64582 L446046 L64633 L400935 L446046 L64268 L442022 L61039 L64269 L442001 a b c d e f S/N 4389 and up Thru S/N 4388 Older units (use two fittings - item 8 and 9) Newer units (use only one fitting - item 10) One of the brackets is welded to frame level mount. Used only on units equipped with 18000 series transmission. HYDRAULIC TUBE,. -4 . . . . . . . . . . 4 ADAP, -4JICM TEE . . . . . . . . . . . . . 2 TEE MOUNT BRACKET . . . . . . . . . 2 ADAP, -4JICM BULKHEAD STR. . . 2 HYDRAULIC TUBE, -4 . . . . . . . . . . 2 ADAP, -4 JICM BULKHEAD 90. . . . 2 ADAP, -4JICM SWIVEL RUN TEE . 1 HOSE, -4 A4/A4 57” . . . . . . . . . . . . 1 ADAP, -4NPT -4JICM . . . . . . . . . . . 2 CLUTCH DUMP SWITCH . . . . . . . . 1 HOSE, -4 A4/A4 77” . . . . . . . . . . . . 1 ADAP, -2NPTM -4JICM 90 DEG . . . 1 HOSE LOCATOR 03 06 13 16 20 28f 31f HYDROMAX BRAKE VALVE “P” (inlet) HYDRAULIC PUMP (primary - tee) HYDROMAX BRAKE VALVE (right side port- front) HYDROMAX BRAKE VALVE (right side port- back) FRONT AND REAR AXLE FRONT BRAKE BULKHEAD (under cab -on frame) CLUTCH DUMP SWITCH (upper dash - left side) PRINTED IN U.S.A. HYDRAULIC PUMP (primary) TEST PORT (located on dash) BULKHEAD FITTING (on frame under cab - front) BULKHEAD FITTING (on frame under cab - back) BRAKE CYLINDERS AND TUBE ASSEMBLIES CLUTCH DUMP SWITCH (upper dash - left side) 18000 SERIES TRANSMISSION 85 913213/AP0204 Hydraulics 663 Telescopic Handler Steering Plumbing Lines 1 FRONT 23 2 LS T 5 HYD. MANIFOLD UNDER CAB LS 5 P 22 3 CF 4 L R 5 21 6 10 7 20 LEFT 8 19 16 8 18 8 17 P A B 12 11 8 T 16 RIGHT 15 14 13 7 9 8 REAR 10 913213/AP0204 86 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Steering Plumbing Lines Ref. No. Part No. 01 02 03 04 05 06 07 101880 L64179 L51591 L64270 L444004 L64292 L99428 08 09 10 L445003 L64285 L99432 11 12 L64286 L66137 L64289 13 14 L66133 L64290 L444002 Description Qty. Req. Ref. No. STEER MOTOR . . . . . . . . . . . . . . . 1 PRIORITY VALVE . . . . . . . . . . . . . . 1 ADAP, -4ORM -4JICM 90DEG . . . . 1 HOSE, -4 A4/B4 56” . . . . . . . . . . . . 1 ADAP, -8ORM -8JICM STR. . . . . . . 1 HOSE, -8 A8/DM8 52-1/2”. . . . . . . . 1 STEER CYLINDER . . . . . . . . . . . . . 2 (Left Rear & Right Front) ADAP, -6ORM -6JICM 90 DEG. . . . 6 HOSE, -6 A6/A6 30” . . . . . . . . . . . . 1 STEER CYLINDER . . . . . . . . . . . . . 2 (Right Rear & Left Front) HOSE, -6 A6/A6 43” . . . . . . . . . . . . 1 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 -6 A6/DM6 87” (note c) -6X116”(note d) HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 -6 A6/DM6 108” (note c) -6X135” (note d) ADAP, -6ORM -6JICM. . . . . . . . . . . 4 Part No. 15 16 17 L66132 L64282 L51762 L69747 L98712 18 Description Qty. Req. HOSE . . . . . . . . . . . . . . . . . . . . . . . 1 -6, A6/DM8 56” (note c) -6X15” (note d) ADAP -6JICM -6ORM TEE . . . . . . . 4 STEER SELECT VALVE . . . . . . . . . 1 Note c Note d HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 -6 A6/A6 52” (note c) -6X80” (note d) HOSE, -6 A6/A6 30” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 43” . . . . . . . . . . . . 1 HOSE, -6 A6/DM8 93” . . . . . . . . . . . 1 HOSE, -8 B8/DM8 84”. . . . . . . . . . . 1 CHECK VALVE -8JICM -8ORM. . . . 1 19 20 21 22 23 L66122 L64282 L64285 L64286 L64287 L64307 L64524 a b c d S/N 4368 and up Thru S/N 4367 S/N 4980 and up Thru S/N 4979 HOSE LOCATOR 04 06 04 09 11 12 13 15 18 19 20 21 22 PRIORITY VALVE “LS” PRIORITY VALVE “CF” PRIORITY VALVE “LS” RIGHT REAR STEER CYLINDER (retract) RIGHT REAR STEER CYLINDER (extend)[tee] STEER SELECT “B” STEER SELECT “A” STEER SELECT “P” STEER SELECT “T” LEFT FRONT STEER CYLINDER (extend)[tee] LEFT FRONT STEER CYLINDER (retract) RIGHT FRONT STEER CYLINDER (extend)[tee] STEER MOTOR “T” PRINTED IN U.S.A. STEER MOTOTR “LS” STEER MOTOTR “CF” STEER MOTOTR “LS” LEFT REAR STEER CYLINDER (extend)[tee] LEFT REAR STEER CYLINDER (retract) LEFT REAR STEER CYLINDER (extend)[tee] RIGHT REAR STEER CYLINDER (extend)[tee] STEER MOTOR “R” LEFT FRONT STEER CYLINDER (extend)[tee] RIGHT FRONT STEER CYLINDER (retract) RIGHT FRONT STEER CYLINDER (extend)[tee] STEER MOTOR “L” HYDRAULIC MANIFOLD (located under the cab) 87 913213/AP0204 Hydraulics 663 Telescopic Handler Boom Extend/Lift Plumbing Lines REAR 1 LEFT EXTEND 2 3 7 8 1 RETRACT 4 6 5 6 11 9 12 10 10 18 19 15 10 10 17 16 14 EXTEND 20 13 16 17 RETRACT 26 21 RETRACT 15 23 EXTEND 15 22 15 RIGHT 15 25 24 15 FRONT 913213/AP0204 88 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Boom Extend/Lift Plumbing Lines Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Part No. L445001 L65213 L64316 L65212 L64316 L446035 L68678 L64333 L64014 L64297 L445002 L64314 L64314 L64297 L64297 Description Qty. Req. ADAP, -12ORM -12JICM 90 . . . . . . 1 TUBE ASY., -12 (LH) . . . . . . . . . . . . 1 HOSE, -12 DM12/H12 48”. . . . . . . . 1 TUBE ASY., -12 (RH) . . . . . . . . . . . 1 HOSE, -12 DM12/H12 48”. . . . . . . . 1 ADAP, -12JICM -12JICM STR. . . . . 2 BOOM EXTEND CYLINDER. . . . . . 1 Note a Note b BOOM LIFT CYLINDER . . . . . . . . . 2 HOSE, -8 A12/A8 82" . . . . . . . . . . . 1 ADAP, -8ORM -8JICM . . . . . . . . . . . 4 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -8 A12/A8 82" . . . . . . . . . . . 1 HOSE, -8 A12/A8 82" . . . . . . . . . . . 1 Ref. No. Part No. Description Qty. Req. 15 16 17 18 19 20 21 22 23 24 25 26 L446034 L446019 L446035 L64297 L64554 L64555 L64557 L64558 L64314 L64314 L64314 L64314 ADAP, -12JICM -12JICM 90 BLKH 6 ADAP, -12JICFS -12JICM TEE . . . . 2 ADAP, -12JICM -12JICM BLKHD . . 2 HOSE, -8 A12/A8 82" . . . . . . . . . . . 1 TUBE ASY., -12 . . . . . . . . . . . . . . . . 1 TUBE ASY., -12 . . . . . . . . . . . . . . . . 1 TUBE ASY., -12 . . . . . . . . . . . . . . . . 1 TUBE ASY., -12 . . . . . . . . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 HOSE, -12 A12/A12 27” . . . . . . . . . 1 00 L570022 -- ITEMS NOT SHOWN -VINYL CLAMP, 1/2” . . . . . . . . . . . AR a b S/N 4873 and up Thru S/N 4872 HOSE LOCATOR 03 05 09 11 12 13 14 18 23 24 25 26 BOOM EXTEND CYLINDER (Extend - left side) BOOM EXTEND CYLINDER (Retract - right side) LEFT LIFT CYLINDER (Extend - right side of cylinder) REAR BULKHEAD PLATE - LOWER LEFT HOLE REAR BULKHEAD PLATE - LOWER RIGHT HOLE RIGHT LIFT CYLINDER (Extend - right side of cylinder) RIGHT LIFT CYLINDER (Retract - left side of cylinder) LEFT LIFT CYLINDER (Retract - left side of cylinder) REAR BULKHEAD UNDER CAB (retract - boom extend cyl) 2ND FROM REAR BLKHD (extend- boom extend cyl) 3RD FROM REAR BLKHD (retract - boom lift cyl) 4TH FROM REAR BLKHD (extend - boom lift cyl) PRINTED IN U.S.A. 89 REAR BULKHEAD PLATE - LOWER LEFT HOLE REAR BULKHEAD PLATE - LOWER RIGHT HOLE TEE (Extend tube - top tube) BOTTOM BULKHEAD 90 FITTING - (Retract tube) TOP BULKHEAD 90 FITTING - (Extend tube) TEE (Extend tube - top tube) TEE (Retract tube - bottom tube) TEE (Retract tube - bottom tube) LIFT/EXTEND VALVE PORT “A” LIFT/EXTEND VALVE PORT “B” LIFT/EXTEND VALVE PORT “D” LIFT/EXTEND VALVE PORT “C” 913213/AP0204 Hydraulics 663 Telescopic Handler Boom Carrier Tilt/Slave/Auxiliary Plumbing Lines 2 3 1 36 REAR 4 RIGHT 35 4 3 34 33 5 6 32 31 7 7 30 11 10 29 8 28 9 RETRACT 7 10 8 12 EXTEND 7 13 BULKHEAD PLATE 7 SLAVE CYLINDER 27 23 EXTEND RETRACT 25 23 22 22 EXTEND LEFT 24 RETRACT 21 26 20 14 12 FRONT 19 12 RETRACT TILT/ROTATE VALVE IN CAB 18 17 TILT CYLINDER 913213/AP0204 90 15 EXTEND 16 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Boom Carrier Tilt/Slave/Auxiliary Plumbing Lines Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 Part No. L64293 L64299 L64563 L64562 L64299 L64293 L445002 L61869 L64303 L446017 L446026 L64660 L64295 L64301 L64296 L64302 L64302 L444004 L71006 L64294 L64301 Description Qty. Req. HOSE, -8 A8/H8 42” . . . . . . . . . . . . 1 HOSE -8 DM8/H8 X42" . . . . . . . . . . 1 TUBE ASY. -8 (Tilt) . . . . . . . . . . . . . 2 TUBE ASY. -8 (Auxiliary) . . . . . . . . . 2 HOSE -8 DM8/H8 X42" . . . . . . . . . . 1 HOSE, -8 A8/H8 42” . . . . . . . . . . . . 1 ADAP -8ORM -8JICM. . . . . . . . . . AR SLAVE CYLINDER . . . . . . . . . . . . . 2 HOSE -8 A8/A8 58" . . . . . . . . . . . . . 1 ADAP -8JICM -8JICFS 90 . . . . . . . . 2 ADAP, -8JICFS -8JICM SWVL TEE 1 ADAP -8ORM -8JICM TEE. . . . . . AR HOSE -8 A8/A8 28" . . . . . . . . . . . . . 1 HOSE -8 A8/A8 19” . . . . . . . . . . . . . 1 HOSE -8 A8/A8 38" . . . . . . . . . . . . . 1 HOSE -8 DM8/A8 96” . . . . . . . . . . . 1 HOSE -8 DM8/A8 96” . . . . . . . . . . . 1 ADAP, -8ORM -8JICM STR . . . . . AR DUAL RELIEF VALVE . . . . . . . . . . . 1 HOSE -8 A8/A8 53" . . . . . . . . . . . . . 1 HOSE -8 A8/A8 19” . . . . . . . . . . . . . 1 Ref. No. Part No. Description Qty. Req. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 L446052 L40347 L64298 L64298 L61868 L65273 L64283 101600 101600 L64283 L570022 L50056 L50056 L71075 L71748 L51035 ADAP -8JICM BLKHEAD STR. . . . 2 ADAP, -8ORM -8JICM 90 BLKHD. . 2 HOSE, -8 A8/A8 114" . . . . . . . . . . . 1 HOSE, -8 A8/A8 114" . . . . . . . . . . . 1 TILT CYLINDER . . . . . . . . . . . . . . . 1 QUICK COUPLER (SET) . . . . . . . . 1 HOSE -6 H8/A8 354”. . . . . . . . . . . . 1 HOSE, -8 H8/B8 343” . . . . . . . . . . . 1 HOSE, -8 H8/B8 343” . . . . . . . . . . . 1 HOSE -6 H8/A8 354”. . . . . . . . . . . . 1 CLAMP, VINYL 1/2" . . . . . . . . . . . AR 5/16”-18 FLANGE NUT . . . . . . . . AR 5/16”-18 FLANGE NUT . . . . . . . . AR CLAMP, BOOM HOSE . . . . . . . . . AR PLATE, TOP CLAMP . . . . . . . . . . AR 5/16”-18X2” BOLT . . . . . . . . . . . . AR 00 00 00 L41770 L570022 L64407 -- ITEMS NOT SHOWN -CLAMP, VINYL 3/4” . . . . . . . . . . . AR CLAMP, VINYL 1/2” . . . . . . . . . . . AR TILT/ROTATE VAVLE . . . . . . . . . . . 1 HOSE LOCATOR 01 02 05 06 09 13 14 15 16 17 20 21 24 25 28 29 30 31 AUXILIARY TUBE (Right side -- Retract) TILT CYLINDER TUBE (Right side -- Retract) TILT CYLINDER TUBE (Left side - extend) AUXILIARY TUBE (Left side -- Extend) SLAVE CYLINDER (Right side -- Retract) SLAVE CYLINDER (Right side -- Extend) DUAL RELIEF VALVE PORT “P1” (Extend) DUAL RELIEF VALVE PORT “P1“ (Extend) DUAL RELIEF VALVE PORT “C1” (Extend) DUAL RELIEF VALVE PORT “C2” (Retract) DUAL RELIEF VALVE PORT “P2” (Retract) DUAL RELIEF VALVE PORT “P2” (Retract) AUX. BULKHEAD FITTING (Left side - Extend) AUX. BULKHEAD FITTING (Right side - Retract) TILT CYLINDER TUBE (Left side - extend) AUX. TUBE (Right side -- Retract) AUX. TUBE (Left side -- Extend) TILT CYLINDER TUBE (Right side - Retract) PRINTED IN U.S.A. AUX. BULKHEAD FITTING (Right side -- Retract) TILT BULKHEAD FITTING (Right side -- Retract) TILT BULKHEAD FITTING (Left side -- Extend) AUX. BULKHEAD FITTING (Left side -- Extend) SLAVE CYLINDER (Left side -- Retract) SLAVE CYLINDER (Left side --Extend) TILT BULKHEAD FITTING (Left side -- Extend) SLAVE CYLINDER (Left side -- Extend) TILT/ROTATE JOYSTICK “C” TILT/ROTATE JOYSTICK “D” SLAVE CYLINDER (Left side -- Retract) TILT BULKHEAD FITTING (Right side -- Retract) TILT/ROTATE JOYSTICK PORT “B” (Extend) TILT/ROTATE JOYSTICK PORT “A” (Retract) TILT CYLINDER (Extend) AUXILIARY HYDRAULIC DEVICE AUXILIARY HYDRAULIC DEVICE TILT CYLINDER (Retract) 91 913213/AP0204 Hydraulics 663 Telescopic Handler Steer Cylinder 5 3 4 5 6 2 5 5 1 5 913213/AP0204 92 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Steer Cylinder Ref. No. Part No. - Qty. Req. L99432 COMPL. LR&RF CYL. ASY. . . . . . .2 070SL164-2X Stamped in Cylinder COMPL. RR&LF CYL. ASY. . . . . . .2 070SL164-1X Stamped in Cylinder NSS NSS L97706 L97977 L99952 L99953 PISTON . . . . . . . . . . . . . . . . . . . . . .1 END GLAND . . . . . . . . . . . . . . . . . .1 LR&RF ROD, 070SL109-2X . . . . . .1 RR&LF ROD, 070SL109-1X . . . . . .1 LR & RF ROD, 070SL164-2X . . . . .1 RR & LF ROD, 070SL164-1X . . . . .1 L99428 01 02 03 Description PRINTED IN U.S.A. Ref. No. 04 05 06 93 Part No. NSS L97978 L97978 L99430 L99430 080319 Description Qty. Req. BARREL ASY. . . . . . . . . . . . . . . . . .1 CYL.SEAL KIT . . . . . . . . . . . . . . . . .1 070SL109-2X Stamped in Cylinder 070SL109-1X Stamped in Cylinder 070BP164-1X Stamped in Cylinder 070BP164-2X Stamped in Cylinder LOCKNUT . . . . . . . . . . . . . . . . . . .1 913213/AP0204 Hydraulics 663 Telescopic Handler Frame Level Cylinder 1 2 3 4 5 6 8 7 9 8 11 10 913213/AP0204 94 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Frame Level Cylinder Ref. No. Part No. Description Qty. Req. NOTE: early units used one of two frame level cylinders, part numbers L64054 and L64085. Later units and those with S/N 4357 and up, all used one cylinder, part number L64818. Please refer to the part number stamped on the tube weldment of the cylinder and use as a reference when ordering parts. 03abc 04acd 05acd 06af L64817 L64174 L99405 L97820 L97821 L99220 PRINTED IN U.S.A. 07 08 L99857 L64175 L97889 L99398 NSS L99080 L98117 CYLINDER REFERENCE L97676 Part No. 09 10 11g L64818 COMPLETE ASSEMBLY L64085 (discontinued, replaced by L64818) L64054 (discontinued) 01af 02 Ref. No. L99382 L97903 L97674 ROD . . . . . . . . . . . . . . . . . . . . . . . . .1 ALUM./BRZ. BEARING . . . . . . . . . .1 2.0 X 2.25 X 3.0 (note a and b) 1.25ID X1.5OD X1.5 (note c) LOCKNUT . . . . . . . . . . . . . . . . . . . .1 PISTON . . . . . . . . . . . . . . . . . . . . . .1 END GLAND . . . . . . . . . . . . . . . . . .1 HEAD GLAND CAP . . . . . . . . . . . . .1 a b c d e f g 95 Description Qty. Req. 5/16”-18X1/4” SET SCREW . . . . . .1 COUNTERBAL.VALVE . . . . . . . . . .1 CB SEAL KIT . . . . . . . . . . . . . . . . .1 CAP . . . . . . . . . . . . . . . . . . . . . . . .1 TUBE WELDMENT. . . . . . . . . . . . . .1 HYDRAULIC OIL LINE TUBE . . . . .1 Note a Note b CYLINDER SEAL KIT . . . . . . . . . . .1 Note a Note b Note c Used for cylinder part number L64818. Used for cylinder part number L64085 Used for cylinder part number L64054 Part has been discontinued for cylinder L64085. Part has been discontinued for cylinder L64054. Not available for other cylinders. Items included in seal kit are not shown. 913213/AP0204 Hydraulics 663 Telescopic Handler Boom Lift Cylinder 1 2 8 3 7 6 5 4 10 9 3 2 11 12 913213/AP0204 96 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Boom Lift Cylinder Ref. No. 01a 02 03 04 05 06 07 08 09 10 Part No. L64014 L97680 L64122 L97679 L97825 L97824 L97823 L97822 L99405 L99118 L48868A L96838 L65272 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. COMPL. ASY. . . . . . . . . . . . . . . . . .1 ROD WELDMENT. . . . . . . . . . . . . . .1 SPHERICAL BUSHING 1.5 ID . . . .2 RETAINER RING . . . . . . . . . . . . . . .2 GLAND CAP . . . . . . . . . . . . . . . . . .1 END GLAND . . . . . . . . . . . . . . . . . .1 SPACER . . . . . . . . . . . . . . . . . . . . .1 PISTON . . . . . . . . . . . . . . . . . . . . . .1 1-1/4”-12 LOCKNUT . . . . . . . . . . . .1 HYD. OIL LINE TUBE . . . . . . . . . . .1 COUNTERBAL. VALVE . . . . . . . . . .1 CB SEAL KIT . . . . . . . . . . . . . . . . .1 CAP . . . . . . . . . . . . . . . . . . . . . . . . .1 11 12b NSS L99331 TUBE WELDMENT. . . . . . . . . . . . . .1 CYLINDER SEAL KIT . . . . . . . . . . .1 00 00 L10057 L10465 L99857 -- ITEMS NOT SHOWN -GREASE ZERK (Rod End) . . . . . .1 GREASE ZERK (Butt End) . . . . . . .1 5/16”-18X1/4” SET SCREW . . . . . .1 (Head Gland Cap) a b Special Order Only. Items included in seal kit are not shown. 97 Description Qty. Req. 913213/AP0204 Hydraulics 663 Telescopic Handler Boom Extend Cylinder 2 1 4 3 5 6 7 8 9 11 10 913213/AP0204 98 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Boom Extend Cylinder Ref. No. Part No. 00 01 02 L68678 L64333 NSS L48868A L96838 L65272 03 04 05 06ad 07 L98510 L64367 L99875 L500646 L97827 L500650 L500649 L97829 PRINTED IN U.S.A. Description Qty. Req. COMPLETE ASSEMBLY . . . . . . . . .1 Note a Note b RAM TUBE WELDMENT . . . . . . . .1 COUNTER BALANCE VALVE . . . . .1 SEAL KIT (CBV) . . . . . . . . . . . . . . .1 TAMPER PROOF CAP . . . . . . . . . .1 BUSHING . . . . . . . . . . . . . . . . . . . .1 Note a (SAE 660) Note b 5/16”-18 X 5/8” SETSCREW . . . . .1 PISTON . . . . . . . . . . . . . . . . . . . . . .1 Note a Note b ROD SPACER . . . . . . . . . . . . . . . . .1 HEAD GLAND . . . . . . . . . . . . . . . . .1 Note a Note b Ref. No. Part No. 08 09 L99875 Qty. Req. L99999 L99386 5/16”-18 X 1/4” SETSCREW . . . . .1 HEAD GLAND CAP . . . . . . . . . . . . .1 Note a Note b TUBE WELDMENT . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 Note a Note b 00b 00 L99214 L10465 -- ITEMS NOT SHOWN -1-1/2”-12 LOCK NUT . . . . . . . . . . . .1 GREASE ZERK . . . . . . . . . . . . . .AR a b c d S/N 4873 and up Thru S/N 4872 Items included in seal kit are not shown. This part has been discontinued for extend cylinder L64333. 10 11c 99 Description L500648 L97825 NSS 913213/AP0204 Hydraulics 663 Telescopic Handler Boom Slave Cylinder 1 2 6 5 4 3 7 9 913213/AP0204 8 100 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Boom Slave Cylinder Ref. No. 01 02 03 04 05 06 07 Part No. L61869 L97833 L61866 L97831 L97834 L97832 L99405 L48806 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. COMPLETE ASY . . . . . . . . . . . . . . .1 ROD WELDMENT . . . . . . . . . . . . . .1 ROD END BUSHING . . . . . . . . . . . .1 END GLAND . . . . . . . . . . . . . . . . . .1 SPACER . . . . . . . . . . . . . . . . . . . . .1 PISTON . . . . . . . . . . . . . . . . . . . . . .1 LOCKNUT 1-1/4”-12UNF . . . . . . . . .1 BUTT END BUSHING . . . . . . . . . . .1 08 09a NSS L99332 Description Qty. Req. TUBE WELDMENT . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 -- ITEMS NOT SHOWN -- 00 L10057 a Items included in seal kit are not shown. 101 GREASE ZERK . . . . . . . . . . . . . . . .2 913213/AP0204 Hydraulics 663 Telescopic Handler Attachment Tilt Cylinder 1 2 8 7 6 5 4 3 9 11 10 13 913213/AP0204 12 102 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Attachment Tilt Cylinder Ref. No. 01 02 03ad 04ad 05 06 07 08 09 10 Part No. Qty. Req. Ref. No. Part No. L61868 COMPLETE ASY . . . . . . . . . . . . . . .1 L97685 L48806 L98547 L99875 ROD WELDMENT . . . . . . . . . . . . . .1 BUSHING . . . . . . . . . . . . . . . . . . . .1 GLAND CAP . . . . . . . . . . . . . . . . . .1 5/16”-18X1/4” SET SCREW . . . . . .1 END GLAND . . . . . . . . . . . . . . . . . .1 Note a Note b SPACER . . . . . . . . . . . . . . . . . . . . .1 PISTON . . . . . . . . . . . . . . . . . . . . . .1 LOCKNUT 1-1/4”-12 UN . . . . . . . . .1 COUNTERBAL. VALVE . . . . . . . . . .1 CB SEAL KIT . . . . . . . . . . . . . . . . .1 TAMPER PROOF CAP . . . . . . . . . .1 TUBE WELDMENT . . . . . . . . . . . . .1 11 12 13c L61866 L97835 L99385 BUSHING (BUTT END) . . . . . . . . . .1 HYDRAULIC OIL LINE TUBE . . . . .1 CYLINDER SEAL KIT . . . . . . . . . . .1 00 L10057 -- ITEMS NOT SHOWN -GREASE ZERK . . . . . . . . . . . . . . . .2 L98549 L97838 L97837 L97836 L99405 L48868A L96838 L65272 NSS PRINTED IN U.S.A. Description Description Qty. Req. Note: Early cylinders used a snap ring to secure the end gland, later cylinders used a screw-on head gland cap. a b c d 103 Used with screw-on head gland cap type cylinder. Used with snap-ring end gland type cylinder. Items included in seal kit are not shown. Not used with snap-ring end gland type cylinder. 913213/AP0204 Hydraulics 663 Telescopic Handler Fork Shift Cylinder 1 3 4 2 6 5 913213/AP0204 104 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Fork Shift Cylinder Ref. No. 01 02 03 04 Part No. L68337 L500763 L500762 L500761 L500367 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. COMPLETE ASSEMBLY ROD WELDMENT . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1 05 06a NSS L500370 a Items included in the seal kit are not shown. 105 Description Qty. Req. TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 913213/AP0204 Hydraulics 663 Telescopic Handler Rotate Carriage Cylinder 1 2 4 5 3 6 7 2 8 9 913213/AP0204 106 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Rotate Carriage Cylinder Ref. No. 01a 02 03 04 05a 06 07b 08 Part No. L70655 L500242 L64122 L99074 L97839 080313 NSS L97769 L48868A L96838 L65272 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. COMPLETE ASSEMBLY ROD WELDMENT . . . . . . . . . . . . . . 1 SPHERICAL BEARING . . . . . . . . . . 2 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1”-14 UNS THIN COL. LOCKNUT . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 CB VALVE (3000 psi) . . . . . . . . . . . 2 CB VALVE SEAL KIT . . . . . . . . . . . 1 TAMPER PROOF CAP. . . . . . . . . . 1 09a L500241 a If cylinder tube weldment is stamped L61317 (older cylinder), then use L97768 ROD WELDMENT, L99405 1-1/4”-12 LOCK NUT, and L97767 HYDRAULIC OIL LINE TUBE instead of the parts listed. b Items included in the seal kit are not shown. 107 Description Qty. Req. HYDRAULIC LINE ASSEMBLY. . . . 1 913213/AP0204 Hydraulics 663 Telescopic Handler Swing Carriage Cylinder 1 2 4 5 3 6 2 7 8 Ref. No. 01 02 03 04 05 Part No. L63970 L500364 L63593 L500365 L98662 L500367 913213/AP0204 Description Qty. Req. Ref. No. Part No. COMPLETE ASSEMBLY ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 LOCKNUT . . . . . . . . . . . . . . 1 06 07a 08 L10465 L99944 NSS a Items included in the seal kit are not shown. 108 Description Qty. Req. 1/4”-28 GREASE ZERK. . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Hydraulic Pump 1 2 3 Ref. No. Part No. 01 02 03d L68743 L500343 L64121 L46865 L500368 L99009 L97665 00c 00b Description Qty. Req. HYDRAULIC PUMP . . . . . . . . . . . . .1 Note a Note b Note c GASKET, PUMP . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 Note a Note b Note c (Minor repair kit) Ref. No. a b c d Part No. Description Qty. Req. S/N 5004 and up S/N 4307 thru S/N 5003 Thru S/N 4306 Items included in seal kit are not shown. NOTE: Field service is limited to seals replacement. -- ITEMS NOT SHOWN -COVER ASSEMBLY . . . . . . . . . . . . 1 (Webster pump) L99176 SEAL, FRONT SHAFT 1-5/16” OD . 1 L98052 PRINTED IN U.S.A. 109 913213/AP0204 Hydraulics 663 Telescopic Handler Steer Select Valve (S/N 4312 and up) 1 2 3 4 Ref. No. 01 02a 03 Part No. L69747 L500770 NSS 04 L99907 L98912 913213/AP0204 Description Qty. Req. STEER SELECT VALVE . . . . . . . . . 1 (Includes all items shown) COIL 12VDC W/CONNECTOR . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 (Included with item 1) SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 See note b See note c (Items included are not shown) Ref. No. Part No. 00 L68711 a S/N 4979 and Up S/N 4312 thru 4978; (coil discontinued) b c Used with valves that have a round coil Used with vavles that have a square coil 110 Description Qty. Req. -- ITEMS NOT SHOWN -WIRE HARNESS . . . . . . . . . . . . . . 2 (connects wire leads to frame wiring) PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Steer Select Valve (Thru S/N 4311) 1 2 3 4 5 Ref. No. 00a 01 02 03 04 Part No. L98712 L97664 L94467 L94468 L98046 PRINTED IN U.S.A. Description Qty. Req. COMPLETE ASSY. (Not Shown) . . .1 KNOB . . . . . . . . . . . . . . . . . . . . . . . 1 DETENT SPRING . . . . . . . . . . . . . .1 DETENT BALL . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . 4 Ref. No. Part No. 05 L97609 a Original valve has been discontinued. Part number L98712 includes all items necessary to replace the original valve. 111 Description Qty. Req. SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 913213/AP0204 Hydraulics 663 Telescopic Handler Boom Extend/Lift Joystick 4 5 7 6 1 8 10 9 11 12 2 13 14 3 15 16 17 18 19 20 21 22 23 13 25 913213/AP0204 112 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Boom Extend/Lift Joystick Ref. No. Part No. 00a L64408 L50275 L62138 L63477 L69148 L97661 L98034 L50091 L98032 650588 L50139 L98038 L98036 L97495 L98030 NSS NSS NSS 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 PRINTED IN U.S.A. Description Qty. Req. COMPLETE VALVE ASY. . . . . . . . . 1 3/8”X3” BOLT . . . . . . . . . . . . . . . . . 3 SPACER . . . . . . . . . . . . . . . . . . . . . 3 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 HANDLE (1/2-13”x6”x7/16”-20) . . . . 1 MOLDED BELLOWS. . . . . . . . . . . . 1 HANDLE ADAPTER . . . . . . . . . . . . 1 JAM NUT 3/4”-16 RH . . . . . . . . . . . 1 PIVOT . . . . . . . . . . . . . . . . . . . . . . . 1 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 2 1/4” LOCK WASHER . . . . . . . . . . . . 2 2ND SPOOL SLIDE BLOCK . . . . . . 1 1ST SPOOL SLIDE BLOCK . . . . . . 1 BALL CENTER . . . . . . . . . . . . . . . . 1 JAM NUT . . . . . . . . . . . . . . . . . . . . . 1 SOCKET HEAD SCREW . . . . . . . AR ENDPLATE RETAINER . . . . . . . . . . 1 ENDPLATE ASSEMBLY . . . . . . . . . 1 Ref. No. Part No. 16 17 18 19 20 21 22 23 24 L98037 L98035 L62320 NSS L99202 L98744 L99200 L99194 L98743 SPOOL ADAPTER. . . . . . . . . . . . . . 2 SPRING PIN . . . . . . . . . . . . . . . . . . 2 CARTRIDGE, RELIEF VALVE. . . . . 1 VALVE BODY . . . . . . . . . . . . . . . . . 1 INNER STOP CUP . . . . . . . . . . . . . 2 OUTER CUP SPRING. . . . . . . . . . . 2 OUTER CUP . . . . . . . . . . . . . . . . . . 2 END CAP. . . . . . . . . . . . . . . . . . . . . 2 LOAD CHECK SPRING . . . . . . . . . 2 00 00 L97880 L97881 -- ITEMS NOT SHOWN -O-RING . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 a Does not include item 1 and 2, order seperately. 113 Description Qty. Req. 913213/AP0204 Hydraulics 663 Telescopic Handler Tilt/Rotate Joystick 4 7 5 8 1 6 11 9 12 10 2 13 14 15 3 16 17 18 19 20 21 25 22 23 24 913213/AP0204 13 114 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Tilt/Rotate Joystick Ref. No. Part No. 00a L64407 L50873 L97662 L97660 L97661 L98034 L50091 L98032 650588 L50139 L98038 L98036 L97495 L98030 NSS NSS NSS 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 PRINTED IN U.S.A. Description Qty. Req. COMPLETE VALVE ASY. . . . . . . . . 1 3/8” X2” BOLT . . . . . . . . . . . . . . . . 3 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 HANDLE (7/16”-20X9”) . . . . . . . . . . 1 MOLDED BELLOWS. . . . . . . . . . . . 1 HANDLE ADAPTER . . . . . . . . . . . . 1 JAM NUT 3/4”-16 RH . . . . . . . . . . . 1 PIVOT . . . . . . . . . . . . . . . . . . . . . . . 1 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 2 1/4” LOCK WASHER . . . . . . . . . . . . 2 2ND SPOOL SLIDE BLOCK . . . . . . 1 1ST SPOOL SLIDE BLOCK . . . . . . 1 BALL CENTER . . . . . . . . . . . . . . . . 1 JAM NUT . . . . . . . . . . . . . . . . . . . . . 1 SOCKET HEAD SCREW . . . . . . . . 4 ENDPLATE RETAINER . . . . . . . . . . 1 ENDPLATE ASSEMBLY . . . . . . . . . 1 Ref. No. Part No. 16 17 18 19 20 21 22 23 24 L98037 L98035 NSS NSS L99202 L98744 L99200 L99194 L98743 SPOOL ADAPTER. . . . . . . . . . . . . . 2 SPRING PIN . . . . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 VALVE BODY . . . . . . . . . . . . . . . . . 1 INNER STOP CUP . . . . . . . . . . . . . 2 OUTER CUP SPRING. . . . . . . . . . . 2 OUTER CUP . . . . . . . . . . . . . . . . . . 2 END CAP. . . . . . . . . . . . . . . . . . . . . 2 LOAD CHECK SPRING . . . . . . . . . 2 25 00 00 L65017 L97880 L97881 -- ITEMS NOT SHOWN -SOLENOID (Auto-Troll Only) . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 a Includes ALL items shown, including item 1 and 2. 115 Description Qty. Req. 913213/AP0204 Hydraulics 663 Telescopic Handler Frame Level Control Valve 10 18 8 20 15 12,13 19 11,13 16 9 2 14 1 21 4 7 6 17 5 2 4 3 Ref. No. Part No. L68313 L64411 01 02 03 04 05 06 07 08 09 NSS NSS NSS L97299 L98743 NSS NSS L99202 L62232 913213/AP0204 Description Qty. Req. COMPL.ETE ASSEMBLY . . . . . . . . 1 (includes all items except item 20) SINGLE SPOOL VALVE . . . . . . . . .1 (includes all except item 18 and 20) BODY . . . . . . . . . . . . . . . . . . . . . . . 1 SPOOL . . . . . . . . . . . . . . . . . . . . . .1 LOAD CHECK PLUG . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 LOAD CHECK SPRING . . . . . . . . . 1 LOAD CHECK POPPET . . . . . . . . . 1 BACKUP RING . . . . . . . . . . . . . . . . 1 INNER STOP CUP . . . . . . . . . . . . . 1 HANDLE . . . . . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 10 11 12 13 14 15 16 17 18 19 20 21 L97662 L98127 L98128 L50612 L97959 L98744 L99194 NSS L62320 L99200 L62427 L99186 116 Description Qty. Req. KNOB . . . . . . . . . . . . . . . . . . . . . . . 1 CLEVIS PIN . . . . . . . . . . . . . . . . . . 1 CLEVIS PIN . . . . . . . . . . . . . . . . . . 2 COTTER PIN . . . . . . . . . . . . . . . . . 2 CLEVIS BRACKET . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . 1 END CAP . . . . . . . . . . . . . . . . . . . . 1 RETAINER PLATE . . . . . . . . . . . . . 1 RELIEF CARTRIDGE . . . . . . . . . . . 1 OUTER STOP CUP . . . . . . . . . . . . 1 BOOT . . . . . . . . . . . . . . . . . . . . . . . .1 POWER BEYOND SLEEVE . . . . . .1 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Power Steering Motor 1 LS L T R P 2 Ref. No. 01 02a Part No. 101880 L500968 L99002 L97671 Description Qty. Req. STEERING CONTROL UNIT . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 Note b Note c Note d Ref. No. Part No. Description Qty. Req. Note: Steer motor part numbers aare located on a tag on the bottom side of the motor. a b c d Items in seal kit are not shown. Use with Char-Lynn motor part #200-0017-001 Use with Char-Lynn motor part #213-1089-002 Use with Char-Lynn motor part #213-1012 NOTE: Field service is limited to seals replacement. PRINTED IN U.S.A. 117 913213/AP0204 Hydraulics 663 Telescopic Handler Priority Flow Divider 00 P 1 T PP LS 5 EF CF 4 3 2 6 Ref. No. 00 01 02 03 Part No. L64179 L97654 NSS NSS 913213/AP0204 Description Qty. Req. Ref. No. Part No. COMPL. ASY. . . . . . . . . . . . . . . . . .1 RELIEF CARTRIDGE ASY. . . . . . . 1 PLUG ASY . . . . . . . . . . . . . . . . . . . .1 SPRING . . . . . . . . . . . . . . . . . . . . .1 04 05 06a NSS NSS L97655 a Items in seal kit are not shown. 118 Description Qty. Req. SPOOL . . . . . . . . . . . . . . . . . . . . . .1 PLUG . . . . . . . . . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . .1 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Flow Divider 1 4 2 3 5 6 4 1 Ref. No. 01 02 03 Part No. L61878 NSS NSS NSS PRINTED IN U.S.A. Description Qty. Req. COMPL. ASY. . . . . . . . . . . . . . . . . .1 PLUG . . . . . . . . . . . . . . . . . . . . . . . .1 SPRING . . . . . . . . . . . . . . . . . . . . . 1 PLUG W/ORIFICE . . . . . . . . . . . . . 1 Ref. No. Part No. 04 05 06 07 L97286 NSS NSS NSS 119 Description Qty. Req. O-RING SEAL . . . . . . . . . . . . . . . . 2 BODY . . . . . . . . . . . . . . . . . . . . . . . .1 METERING SPOOL . . . . . . . . . . . .1 PLUG . . . . . . . . . . . . . . . . . . . . . . . 2 913213/AP0204 Hydraulics 663 Telescopic Handler Dual Relief Valve Breakdown (S/N 4938 and Up) 1 3, 4, 5 6 2 7 Ref. No. 01 02 03 04 Part No. L71066 L500329 L500330 L500331 913213/AP0204 Description Qty. Req. COMPLETE ASSEMBLY . . . . . . . . . 1 RELIEF VALVE . . . . . . . . . . . . . . . . 2 HEX PLUG . . . . . . . . . . . . . . . . . . . 2 CHECK POPPET . . . . . . . . . . . . . . 2 Ref. No. Part No. 05 06 07 L500332 L500333 L500334 120 Description Qty. Req. SPRING . . . . . . . . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Dual Relief Valve Breakdown (Thru S/N 4937) 1 2 3 4 Ref. No. 01a 02 Part No. L97657 PRINTED IN U.S.A. Description Qty. Req. COMPLETE ASSEMBLY . . . . . . . . . 1 CHECK VALVE . . . . . . . . . . . . . . . . 2 Ref. No. Part No. 03 04 L97656 L97658 a Complete assembly has been discontinued; for replacement order part number L71066 Dual Relief valve. 121 Description Qty. Req. CARTRIDGE . . . . . . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 913213/AP0204 Hydraulics 663 Telescopic Handler Joystick Relief Valve 1 3 5 7 6 4 8 2 3 9 Ref. No. 01 02 03 04 05 Part No. L60523 NSS NSS L97019 NSS NSS 913213/AP0204 Description Qty. Req. COMPLETE ASY. . . . . . . . . . . . . . .1 HOUSING . . . . . . . . . . . . . . . . . . . .1 SHIM . . . . . . . . . . . . . . . . . . . . . . .AR SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 STANDARD SPRING . . . . . . . . . . .1 RELIEF SEAT . . . . . . . . . . . . . . . . .1 Ref. No. Part No. 06 07 08 09 10 NSS NSS NSS NSS L97020 122 Description Qty. Req. SPRING SPACER . . . . . . . . . . . . . .1 RELIEF BALL . . . . . . . . . . . . . . . . .1 SPACER WASHER . . . . . . . . . . . .AR BODY . . . . . . . . . . . . . . . . . . . . . . . .1 SERVICE KIT (Not Shown) . . . . . . .1 (Includes items 3-5,7) PRINTED IN U.S.A. 663 Telescopic Handler Hydraulics Winch Relief Valve Attachment Thru S/N 6310 Attachment S/N 6311 and up 1 3 1 4 2 Ref. No. 01 Part No. L82358 Description Qty. Req. COMPLETE ASSEMBLY. . . . . . . . .1 Note: individual components for this relief valve are not available. PRINTED IN U.S.A. Ref. No. Part No. 01 02 03 04 L430011 L94332 L94332 L94331 123 Description Qty. Req. COMPLETE ASSEMBLY. . . . . . . . .1 POPET REPAIR KIT . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 PILOT REPAIR KIT . . . . . . . . . . . . .1 913213/AP0204 Autotroll 663 Telescopic Handler Electrical 913213/AP0204 124 PRINTED IN U.S.A. 663 Telescopic Handler Autotroll Electrical Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 Part No. L62921 L62636 L650004 L60587 L62980 L62981 L62950 L62951 L62952 L62953 L62949 L60587 PRINTED IN U.S.A. Description Qty. Req. JOYSTICK HANDLE W/SW . . . . . .1 8-TERM. BLOCK . . . . . . . . . . . . . . .1 3-TERM. BLOCK . . . . . . . . . . . . . . .1 DIODE . . . . . . . . . . . . . . . . . . . . . . .3 POWER CABLE ASSEMBLY . . . . .1 SENSOR CABLE ASSEMBLY . . . . .1 INDICATOR LAMP BOX . . . . . . . . .1 LAMP . . . . . . . . . . . . . . . . . . . . . . . .1 SOCKET . . . . . . . . . . . . . . . . . . . . .1 AMBER LENS . . . . . . . . . . . . . . . . .1 RELAY . . . . . . . . . . . . . . . . . . . . . . .2 DIODE . . . . . . . . . . . . . . . . . . . . . . .1 STS . . . . . . . . . . . . . . . . . . . . . . . . .2 Ref. No. Part No. 13 14 15 L62965 L62976 L60838 16 L60838 00 00 00 L66468 L66471 L66472 125 Description Qty. Req. COVER WELDMENT . . . . . . . . . . .1 MICRO PROCESSOR . . . . . . . . . . .1 FUSE HOLDER . . . . . . . . . . . . . . . .1 (2 AMP FUSE) FUSE HOLDER . . . . . . . . . . . . . . . .1 (5 AMP FUSE) -- ITEMS NOT SHOWN -WIRE HARNESS . . . . . . . . . . . . . . .1 WIRE HARNESS . . . . . . . . . . . . . . .1 WIRE HARNESS . . . . . . . . . . . . . . .1 913213/AP0204 Autotroll 663 Telescopic Handler Hydraulic Plumbing 913213/AP0204 126 PRINTED IN U.S.A. 663 Telescopic Handler Autotroll Hydraulic Plumbing Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Part No. L65329 L62975 L455002 L65731 L446019 L446035 L64554 L446034 L64314 L445001 L60323 L446040 L64660 L65369 L446033 PRINTED IN U.S.A. Description Qty. Req. SERVO VALVE . . . . . . . . . . . . . . . .1 MANIFOLD . . . . . . . . . . . . . . . . . . .1 ADAP, -8ORM -8JICM 90DEG . . . .4 HOSE, -8 . . . . . . . . . . . . . . . . . . . . .2 ADAP, -12 SWVL TEE . . . . . . . . . .4 ADAP, -12 BULKHEAD STR. . . . . .2 TUBE ASSEMBLY, -12 . . . . . . . . . .1 ADAP, -12 BULKHEAD 90 DEG . . .2 HOSE ASSY., -8 . . . . . . . . . . . . . . .2 ADAP, -12JICM -12ORM 90DEG . .2 HOSE ASSY, -8 . . . . . . . . . . . . . . . .2 ADAP, -16 SWVL RUN TEE . . . . . .1 ADAP, -8JICM -8ORM TEE . . . . . . .2 HOSE ASSY., -8 . . . . . . . . . . . . . . .1 ADAP, -12JICM -12ORM TEE . . . .1 Ref. No. Part No. 15 16 17 18 19 20 21 22 23 24 25 26 27 L64312 L65017 L51972 L64555 L445012 L65368 L60983 L46211 L541665 L62175 L51975 L65371 L400398 127 Description Qty. Req. HOSE ASSY., -12 . . . . . . . . . . . . . .1 SOLENDOID VALVE . . . . . . . . . . . .1 ADAP, -12ORM UNION . . . . . . . . . .1 TUBE ASSY., -12 . . . . . . . . . . . . . . .1 ADAP, -12ORM -12JICM 45 DEG . .1 ADAP, -16JICFS -8JICM . . . . . . . . .1 SOL. OPER. VALVE . . . . . . . . . . . .1 ADAP, -6NPTF -8JICFS SWVL . . . .2 ADAP, -6NPT . . . . . . . . . . . . . . . . . .2 FEMALE NEEDLE VALVE . . . . . . . .2 ADAP, -6NPT -8JICM . . . . . . . . . . .2 HOSE ASSY., -8 . . . . . . . . . . . . . . .2 HOSE ASSY., -6 . . . . . . . . . . . . . . .1 913213/AP0204 Autotroll 663 Telescopic Handler Boom Components 913213/AP0204 128 PRINTED IN U.S.A. 663 Telescopic Handler Autotroll Boom Components Ref. No. 01 02 03 04 05 06 Part No. L62926 L65504 L62956 L62923 L62924 L62977 PRINTED IN U.S.A. Description Qty. Req. CABLE TENSION SPRING . . . . . . .1 CABLE, 24 FT. . . . . . . . . . . . . . . . . .1 CABLE CLIP . . . . . . . . . . . . . . . . . .2 SMALL PULLEY . . . . . . . . . . . . . . .1 LARGE PULLEY . . . . . . . . . . . . . . .1 LENGTH TRANSDUCER . . . . . . . .1 Ref. No. Part No. 07 08 L65313 L65604 MOUNTING BRACKET . . . . . . . . . .1 PULLEY CABLE GUIDE . . . . . . . . .1 00 L65605 -- ITEMS NOT SHOWN -GUIDE TUBE FOR CABLE . . . . . . .1 129 Description Qty. Req. 913213/AP0204 Numerical Index Part No. Page No. 056859 056859 072340 072794 072794 072794 072797 072798 078849 078850 078936 080313 080319 082346 089069 089070 089549 089554 089605 089715 093475 100135 100963 100963 101511 101545 101597 101600 101600 101880 101880 101880 101976 102063 137654 650498 650498 650588 650588 650965 651277 903891 906213 906214 906317 906318 906323 L10057 L10465 L10465 L10465 L10465 L120017 L120017 L120017 L120021 L120022 11 5 21 11 5 9 5 5 1 1 43 107 93 11 21 21 11 11 11 11 7 13 77 79 83 7 63 91 91 117 23 87 67 47 7 29 31 113 115 49 59 4 4 4 4 4 4 97 108 59 97 99 23 23 51 41 41 913213/AP0204 Ref. No. 22 10 19 05 06 04 08 09 00 00 04 05 06 24 13 13 08 03 15 06 16 10 06 09 29 05 01 29 30 01 14 01 22 10 12 12 25 07 07 21 30 00 00 00 00 00 00 00 06 07 00 00 20 22 06 00 07 663 Telescopic Handler Part No. Page No. L120027 L120037 L120037 L120038A L120039 L120041 L120041 L120047 L120047 L120054 L120054 L220008 L276964 L276965 L277013 L277013 L277244 L277568 L400193 L400207 L400207 L400207 L400265 L400270 L400279 L400398 L400398 L400425 L400425 L400425 L400425 L400935 L40347 L40417 L40496 L40805 L41122 L41123 L41127 L41129 L41179 L41260 L41261 L41770 L41770 L41770 L41770 L41770 L41770 L41847 L41848 L41852 L41853 L41854 L42342 L42342 L42342 35 1 41 43 43 41 43 45 45 1 43 51 47 47 29 61 21 21 67 29 31 63 25 25 23 127 79 69 71 73 75 85 91 21 23 47 61 61 61 61 39 23 23 25 25 29 31 67 91 29 21 21 21 35 21 49 51 Ref. No. 24 00 01 00 06 17 17 04 09 00 05 13 06 15 13 25 41 25 26 16 23 21 12 13 21 27 13 05 03 02 02 26 23 13 01 16 01 02 08 08 02 02 03 06 21 00 00 05 00 00 14 13 39 25 00 01 18 Part No. Page No. L42871 L42871 L42871 L42910 L430011 L43221 L43964 L43964 L43965 L43966 L44200 L442001 L442007 L442015 L442017 L442022 L442023 L444001 L444001 L444002 L444004 L444004 L444004 L444004 L444004 L444004 L444004 L444007 L444008 L444070 L4445 L4446 L445001 L445001 L445001 L445002 L445002 L445002 L445002 L445002 L445002 L445002 L445002 L445002 L445003 L445003 L445004 L445012 L445012 L445014 L446017 L446017 L446017 L446019 L446019 L446020 L446025 69 71 77 13 123 37 21 21 21 21 51 85 37 39 39 85 37 49 83 87 23 37 73 79 83 87 91 49 79 49 27 27 127 83 89 29 31 73 79 83 85 89 91 81 75 87 75 127 83 81 31 79 91 127 89 49 83 130 Ref. No. 02 01 00 11 01 29 32 36 31 25 09 32 37 00 00 29 28 03 04 14 12 10 08 04 14 05 18 05 12 07 10 12 09 06 01 03 09 29 07 01 08 10 07 00 21 08 18 19 08 01 13 14 10 04 16 02 25 Part No. Page No. L446026 L446026 L446026 L446026 L446033 L446034 L446034 L446035 L446035 L446035 L446040 L446042 L446046 L446046 L446049 L446052 L447005 L44859 L44859 L450002 L450002 L455002 L45666 L45934 L46211 L46572 L46865 L46865 L47212 L47212 L47212 L47212 L47212 L47212 L47263 L47265 L47270 L47275 L47275 L47275 L47405 L47419 L47879 L47879 L48011 L48071 L48182 L48805 L48806 L48806 L48806 L48809 L48868A L48868A L48868A L48868A L49327 31 81 85 91 127 127 89 127 89 89 127 85 85 85 75 91 39 25 25 47 51 127 31 47 127 23 109 81 15 15 29 31 47 51 69 69 55 21 49 51 39 41 21 51 45 51 15 65 101 103 31 67 103 107 97 99 37 Ref. No. 12 00 09 11 14 07 15 05 06 17 11 22 24 27 20 22 26 07 08 23 23 02 00 11 22 16 02 03 01 01 00 00 07 25 04 04 29 00 01 15 28 12 00 18 11 09 09 34 07 02 08 03 09 08 10 02 26 PRINTED IN U.S.A. 663 Telescopic Handler Part No. Page No. L49618 L49619 L49619 L500174 L500208 L500213 L500216 L500218 L500223 L500241 L500242 L500284 L500285 L500314 L500318 L500329 L500330 L500331 L500332 L500333 L500334 L500343 L500343 L500353 L500364 L500365 L500367 L500367 L500368 L500370 L500374 L500445 L500549 L500551 L50056 L50056 L50056 L50056 L50061 L500646 L500648 L500649 L500650 L500761 L500762 L500763 L500770 L50091 L50091 L50092 L50092 L500968 L50101 L50139 L50139 L50141 L50141 65 29 65 4 53 71 75 77 77 107 107 65 65 45 15 120 120 120 120 120 120 109 81 61 108 108 105 108 109 105 77 7 61 53 21 27 43 75 21 99 99 99 99 105 105 105 110 113 115 63 67 117 23 113 115 21 37 PRINTED IN U.S.A. Ref. No. 16 01 15 00 10 01 05 05 00 09 01 00 00 02 16 02 03 04 05 06 07 01 06 14 01 03 04 05 03 06 15 23 00 06 24 11 08 28 00 05 09 07 06 03 02 01 02 05 05 29 08 02 08 08 08 30 19 Part No. Page No. L50141 L50143 L50143 L50145 L50147 L50147 L50151 L50151 L50152 L50155 L50155 L50158 L50184 L50202 L50202 L50206 L50207 L50208 L50226 L50228 L50228 L50230 L50230 L50230 L50230 L50242 L50245 L50261 L50273 L50275 L50275 L50283 L50283 L50286 L50286 L50305 L50309 L50311 L50311 L50312 L50319 L50319 L50319 L50319 L50333 L50371 L50371 L50371 L50379 L50383 L50403 L50417 L50452 L50468 L50519 L50519 L50546 47 31 75 47 73 77 45 47 77 51 51 51 81 21 23 65 65 27 17 47 47 21 43 47 47 71 31 73 75 113 29 37 81 35 79 39 51 65 65 31 13 39 49 51 71 31 67 77 77 13 21 17 75 49 29 71 21 Numerical Index Ref. No. 02 30 23 31 26 12 15 17 02 02 08 01 04 07 05 08 08 03 14 05 29 20 07 01 25 10 31 27 33 00 04 18 05 00 10 21 08 09 10 34 31 12 11 02 04 06 11 13 03 32 00 11 14 10 17 02 23 Part No. Page No. L50561 L50562 L50607 L50607 L50607 L50607 L50608 L50612 L50631 L50646 L50655 L50667 L50704 L50705 L50718 L50727 L50801 L50833 L50835 L50835 L50873 L50875 L50875 L50892 L50895 L50896 L50896 L50925 L50952 L50952 L50956 L50982 L510003 L510003 L510027 L51035 L51098 L51098 L51098 L51099 L51099 L51099 L51493 L51536 L51591 L51591 L51621 L51762 L51781 L51972 L51975 L520003 L520004 L520005 L520005 L520005 L520005 75 71 21 25 25 51 63 116 59 67 21 47 39 45 73 49 73 49 21 75 115 51 71 31 75 21 73 17 45 49 29 73 73 75 63 91 41 43 43 41 43 43 81 81 83 87 47 87 41 127 127 75 71 29 31 47 73 131 Ref. No. 22 17 00 07 08 18 19 13 26 21 26 12 17 14 25 26 24 22 16 12 00 01 07 01 11 27 17 11 02 25 11 10 03 03 22 36 19 13 15 13 11 13 08 07 30 03 19 16 10 17 25 13 12 06 05 32 15 Part No. Page No. L520005 L520007 L520007 L520007 L520007 L520007 L520007 L520007 L520017 L520019 L520019 L520019 L520019 L520019 L52025 L52026 L530003 L530004 L530004 L54002 L54002 L541665 L560003 L560003 L561004 L561004 L570005 L570005 L570018 L570022 L570022 L570022 L570022 L580008 L580009 L580009 L60198 L60291 L60323 L60451 L60467 L60492 L60492 L60523 L60539 L60587 L60587 L60587 L60588 L60588 L60838 L60838 L60847 L60936 L60961 L60983 L61001 75 13 39 49 51 63 65 65 21 31 35 47 75 79 15 23 35 33 47 13 25 127 51 67 25 25 29 31 29 51 89 91 91 25 25 39 55 43 127 77 45 45 45 122 27 125 125 39 81 85 125 125 37 7 69 127 69 Ref. No. 32 34 16 13 02 22 09 10 22 03 00 18 01 11 14 11 11 11 22 23 00 23 09 09 03 14 00 00 00 25 00 00 32 16 01 09 29 10 10 11 13 11 12 00 02 04 12 28 10 07 15 16 35 04 04 21 04 913213/AP0204 Numerical Index Part No. Page No. L61021 L61039 L61064 L61080 L61081 L61085 L61086 L61092 L61115 L61117 L61136 L61147 L61190 L61195 L61198 L61199 L61200 L61287 L61307 L61411 L61462 L61572 L61620 L61699 L61704 L61708 L61708 L61708 L61709 L61709 L61709 L61709 L61709 L61709 L61709 L61709 L61709 L61709 L61709 L61709 L61833 L61866 L61866 L61866 L61867 L61868 L61868 L61868 L61869 L61869 L61869 L61869 L61878 L61942 L62026 L62032 L62032 45 85 17 17 17 17 17 47 27 35 47 27 15 17 15 15 15 73 73 77 21 37 37 65 65 63 65 65 63 63 65 65 65 65 65 65 67 67 67 73 85 101 103 31 35 103 67 91 101 31 63 91 119 63 73 29 67 913213/AP0204 Ref. No. 16 30 24 13 23 11 12 26 01 12 06 04 12 14 09 10 11 23 11 04 33 22 25 04 06 31 22 28 33 35 05 12 19 24 26 35 12 15 17 22 21 02 11 18 25 00 02 26 00 11 08 08 00 38 12 05 06 663 Telescopic Handler Part No. Page No. L62032 L62138 L62138 L62175 L62232 L62277 L62320 L62320 L62427 L62427 L62427 L62440 L62459 L62484 L62573 L62574 L62575 L62576 L62577 L62578 L62579 L62580 L62581 L62583 L62583 L62636 L62715 L62715 L62715 L62715 L62715 L62715 L62715 L62715 L62720 L62720 L62721 L62721 L62722 L62722 L62731 L62731 L62732 L62733 L62733 L62733 L62733 L62734 L62734 L62734 L62734 L62734 L62734 L62734 L62741 L62814 L62831 67 113 83 127 116 23 113 116 116 13 23 43 13 21 11 11 11 11 11 11 11 11 11 11 9 125 63 63 65 65 65 65 67 67 33 35 33 35 33 35 65 65 65 65 65 67 67 63 63 65 65 65 67 67 85 27 37 Ref. No. 27 00 21 24 09 20 18 18 20 17 17 12 20 21 16 16 16 16 16 16 16 16 16 17 13 02 11 32 21 23 27 30 14 18 03 13 03 13 03 13 29 32 29 25 36 04 13 12 34 07 33 37 13 16 15 09 32 Part No. Page No. L62834 L62834 L62840 L62840 L62921 L62923 L62924 L62926 L62933 L62933 L62949 L62949 L62950 L62951 L62951 L62952 L62953 L62955 L62956 L62965 L62975 L62976 L62977 L62980 L62981 L62997 L62997 L62998 L630001 L630003 L630004 L630004 L63143 L63143 L63222 L63233 L63284 L63335 L63439 L63468 L63477 L63564 L63593 L63593 L63609 L63610 L63633 L63633 L63634 L63640 L63665 L63688 L63689 L63690 L63699 L63715 L63715 21 85 21 85 125 129 129 129 21 85 125 21 125 125 21 125 125 51 129 125 127 125 129 125 125 53 85 85 35 35 25 35 71 75 55 75 27 21 43 75 113 25 108 75 39 21 21 49 13 21 47 21 21 7 21 71 75 132 Ref. No. 02 05 01 04 01 04 05 01 02 05 11 00 07 08 00 09 10 21 03 13 01 14 06 05 06 05 02 14 03 04 22 00 18 07 24 27 00 00 16 35 01 00 02 16 00 18 00 01 12 10 03 34 08 02 15 09 24 Part No. Page No. L63716 L63716 L63750 L63932 L63937 L63938 L63951 L63970 L63970 L63983 L63984 L63994 L63995 L64014 L64014 L64014 L64014 L64025 L64034 L64039 L64041 L64044 L64046 L64047 L64054 L64055 L64056 L64056 L64058 L64060 L64060 L64061 L64063 L64078 L64085 L64088 L64095 L64095 L64100 L64111 L64113 L64113 L64121 L64121 L64122 L64122 L64122 L64123 L64123 L64124 L64124 L64124 L64124 L64132 L64138 L64143 L64165 71 75 23 21 21 21 75 108 75 75 75 75 75 31 63 89 97 77 21 47 25 45 43 47 95 47 29 31 45 31 63 63 45 21 95 65 65 65 51 13 31 63 109 81 107 31 97 31 63 13 39 49 51 63 67 65 65 Ref. No. 11 25 00 28 28 28 34 00 17 19 10 30 15 26 16 08 00 01 00 08 18 17 14 15 00 06 13 24 03 02 09 37 05 00 00 01 17 31 01 05 07 07 01 06 02 28 02 27 10 30 14 15 02 36 01 20 00 PRINTED IN U.S.A. 663 Telescopic Handler Part No. Page No. L64165 L64174 L64174 L64174 L64175 L64179 L64179 L64179 L64196 L64196 L64196 L64197 L64197 L64197 L64197 L64205 L64206 L64218 L64256 L64257 L64258 L64264 L64267 L64267 L64267 L64267 L64268 L64269 L64270 L64270 L64273 L64273 L64274 L64280 L64280 L64280 L64280 L64282 L64282 L64283 L64283 L64285 L64285 L64286 L64286 L64287 L64289 L64290 L64291 L64291 L64292 L64292 L64293 L64293 L64294 L64294 L64294 65 29 29 95 95 118 83 87 13 39 49 13 39 49 51 39 39 37 35 35 35 35 21 81 81 85 85 85 83 87 85 85 85 29 29 83 83 87 87 91 91 87 87 87 87 87 87 87 81 85 83 87 91 91 31 37 73 PRINTED IN U.S.A. Ref. No. 00 01 08 02 08 00 28 02 33 13 16 35 15 14 03 20 19 30 05 13 00 20 03 09 11 06 28 31 31 04 13 16 20 07 10 15 16 15 18 28 31 09 19 11 20 21 11 13 12 03 27 06 01 06 14 06 07 Part No. Page No. L64294 L64294 L64295 L64295 L64296 L64296 L64296 L64297 L64297 L64297 L64297 L64297 L64297 L64298 L64298 L64299 L64299 L64300 L64300 L64301 L64301 L64301 L64301 L64302 L64302 L64302 L64302 L64302 L64302 L64303 L64303 L64307 L64307 L64310 L64311 L64311 L64312 L64312 L64314 L64314 L64314 L64314 L64314 L64314 L64314 L64314 L64314 L64314 L64314 L64314 L64315 L64316 L64316 L64317 L64318 L64320 L64321 79 91 31 91 31 37 91 31 31 89 89 89 89 91 91 91 91 37 85 37 37 91 91 37 37 83 83 91 91 31 91 83 87 83 81 83 127 83 127 83 83 83 83 83 89 89 89 89 89 89 83 89 89 83 51 83 37 Numerical Index Ref. No. 01 20 16 13 17 07 15 32 33 09 13 14 18 24 25 02 05 23 11 04 05 14 21 11 12 02 24 16 17 10 09 32 22 23 14 26 15 13 08 09 10 17 18 19 11 12 23 24 25 26 20 03 05 03 22 12 16 Part No. Page No. L64321 L64322 L64326 L64326 L64333 L64333 L64333 L64333 L64359 L64359 L64360 L64362 L64363 L64367 L64374 L64378 L64379 L64384 L64407 L64407 L64407 L64407 L64408 L64408 L64408 L64411 L64411 L64411 L64421 L64424 L64426 L64428 L64429 L64437 L64442 L64443 L64450 L64451 L64452 L64454 L64455 L64457 L64457 L64457 L64457 L64459 L64460 L64463 L64463 L64464 L64466 L64466 L64467 L64468 L64469 L64490 L64490 47 83 33 61 63 65 89 99 63 67 65 35 31 99 63 65 67 63 115 13 83 91 113 13 83 116 13 83 13 23 23 23 23 39 63 65 39 39 13 13 13 23 23 51 51 13 13 25 51 51 63 67 67 63 13 65 65 133 Ref. No. 20 34 16 24 23 11 07 00 29 08 14 02 20 03 18 38 30 26 00 15 05 00 00 22 07 00 18 11 16 20 22 19 18 04 22 09 19 20 08 25 09 20 22 04 05 14 21 17 17 10 28 09 11 27 29 00 00 Part No. Page No. L64505 L64506 L64524 L64524 L64550 L64554 L64554 L64555 L64555 L64557 L64558 L64560 L64561 L64561 L64561 L64562 L64562 L64563 L64568 L64572 L64580 L64582 L64582 L64583 L64590 L64590 L64599 L64600 L64601 L64602 L64619 L64621 L64621 L64621 L64633 L64643 L64646 L64651 L64660 L64660 L64660 L64660 L64660 L64660 L64660 L64661 L64663 L64663 L64664 L64664 L64672 L64672 L64673 L64673 L64673 L64689 L64693 45 45 23 87 63 127 89 127 89 89 89 67 69 73 75 37 91 91 21 45 63 61 85 21 31 63 37 31 51 51 37 31 31 63 85 7 39 37 127 31 37 79 81 85 91 65 25 39 25 39 15 35 33 33 35 33 33 Ref. No. 19 10 13 23 20 06 19 18 20 21 22 20 03 04 04 14 04 03 00 17 17 32 23 11 35 14 01 00 08 07 31 29 36 15 25 06 18 15 12 15 08 02 13 10 12 10 20 08 19 07 13 16 03 15 19 01 03 913213/AP0204 Numerical Index Part No. Page No. L64695 L64696 L64701 L64720 L64721 L64722 L64723 L64727 L64737 L64738 L64748 L64752 L64758 L64759 L64764 L64765 L64770 L64771 L64772 L64774 L64787 L64791 L64793 L64795 L64797 L64810 L64812 L64814 L64815 L64816 L64817 L64817 L64818 L64818 L64821 L64828 L64830 L64833 L64837 L64841 L64843 L64846 L64848 L64851 L64856 L64863 L64864 L64865 L64887 L64889 L64890 L64898 L64901 L64934 L64944 L64945 L64949 33 33 33 33 33 33 33 33 63 33 47 47 45 43 45 25 25 83 25 25 43 45 43 51 7 7 7 7 7 7 29 95 29 95 45 45 29 39 29 13 85 35 85 31 37 41 41 13 21 21 25 35 57 65 11 7 63 913213/AP0204 Ref. No. 07 08 13 14 12 11 10 04 06 02 08 08 10 18 08 08 02 33 09 04 12 18 19 20 00 11 10 03 13 13 08 02 02 00 13 01 15 06 05 24 18 22 17 21 13 08 09 04 11 12 10 23 16 18 10 04 04 663 Telescopic Handler Part No. Page No. L64950 L64961 L64985 L64987 L64991 L64992 L64994 L64995 L650004 L650004 L650004 L650004 L650005 L650012 L65017 L65017 L65018 L65025 L65097 L65098 L65110 L65115 L65135 L65142 L65144 L65167 L65180 L65181 L65199 L65208 L65212 L65213 L65223 L65223 L65226 L65226 L65272 L65272 L65272 L65272 L65273 L65273 L65273 L65298 L65301 L65313 L65316 L65325 L65329 L65338 L65342 L65344 L65346 L65366 L65368 L65369 L65371 63 59 33 27 51 63 39 39 125 15 21 39 21 21 115 127 45 45 67 67 41 45 41 37 37 73 73 73 45 7 89 89 69 73 57 85 103 107 97 99 73 75 91 15 17 129 17 15 127 77 15 17 15 17 127 127 127 Ref. No. 02 00 00 00 14 03 19 20 03 14 00 00 00 17 25 16 10 07 25 25 18 05 20 34 34 21 18 14 03 09 04 02 03 04 14 19 09 08 10 02 00 09 27 17 14 07 01 03 01 10 06 22 02 25 20 13 26 Part No. Page No. L65392 L65393 L65410 L65412 L65435 L65435 L65439 L65440 L65447 L65448 L65481 L65504 L65518 L65568 L65570 L65593 L65604 L65605 L65609 L65610 L65638 L65730 L65731 L65781 L65793 L65813 L65814 L65815 L65882 L65896 L65908 L65908 L65911 L65920 L65921 L65921 L65921 L65922 L65924 L65924 L65925 L65926 L65926 L65927 L65927 L65927 L65928 L65928 L65928 L65929 L65930 L65931 L65932 L65932 L65932 L65932 L65933 39 13 13 13 13 21 47 7 15 41 17 129 21 39 39 17 129 129 31 21 63 21 127 13 77 49 49 29 15 33 33 33 33 5 11 5 9 7 11 9 7 11 9 11 5 9 11 7 9 7 7 5 11 5 7 9 11 134 Ref. No. 00 03 06 02 28 37 21 14 18 16 17 02 36 00 00 21 08 00 19 00 05 35 03 13 08 00 00 18 15 08 05 06 09 01 09 07 08 15 02 02 07 20 07 01 02 01 23 01 18 18 17 03 12 05 21 11 19 Part No. Page No. L65933 L65934 L65937 L65937 L65948 L66010 L66011 L66017 L66017 L66025 L66042 L66045 L66045 L66059 L66063 L66064 L66064 L66114 L66118 L66119 L66120 L66122 L66126 L66132 L66133 L66135 L66135 L66136 L66136 L66136 L66136 L66137 L66265 L66271 L66282 L66341 L66342 L66360 L66406 L66414 L66427 L66437 L66438 L66443 L66444 L66445 L66453 L66456 L66463 L66465 L66465 L66466 L66467 L66468 L66471 L66472 L66502 9 7 11 9 7 13 13 29 73 63 7 29 31 23 21 37 81 47 39 47 21 87 23 87 87 21 21 47 47 49 49 87 47 49 31 15 15 39 69 47 21 21 21 59 59 59 67 67 13 21 27 27 27 125 125 125 47 Ref. No. 15 22 22 17 19 26 27 09 06 18 20 16 23 06 00 27 02 24 00 28 00 18 15 15 13 00 28 27 30 04 06 11 13 00 29 01 01 00 04 15 00 09 00 00 00 00 23 28 05 00 00 00 00 00 00 00 13 PRINTED IN U.S.A. 663 Telescopic Handler Part No. Page No. L66515 L66516 L66521 L66522 L66523 L66523 L66544 L66545 L66547 L66548 L66549 L66556 L66559 L66565 L66567 L66568 L66569 L66569 L66578 L66584 L66588 L66594 L66595 L66596 L66599 L66600 L66601 L66602 L66606 L66606 L66606 L66611 L66611 L66613 L66613 L66615 L66615 L66615 L66615 L66626 L66658 L66659 L66660 L66661 L66662 L66663 L66671 L66675 L66678 L66679 L66681 L66687 L66688 L66689 L66692 L66709 L66720 47 21 47 47 25 51 39 39 19 49 49 43 45 9 9 9 11 9 9 9 19 41 45 7 7 7 7 7 25 39 51 11 9 11 9 69 71 75 77 55 13 13 15 15 17 17 45 19 19 19 39 19 19 19 19 47 33 PRINTED IN U.S.A. Ref. No. 08 38 06 15 18 16 20 19 06 00 00 14 05 12 03 10 07 06 05 19 03 15 01 08 08 08 08 08 18 06 16 11 09 21 16 02 01 29 00 24 01 07 04 07 05 03 10 04 11 08 19 07 10 09 01 14 12 Part No. Page No. L66721 L66723 L66725 L66725 L66729 L66733 L66733 L66735 L66739 L66741 L66746 L66763 L66763 L66764 L66780 L66782 L66783 L66788 L66814 L66814 L66814 L66815 L66823 L66824 L66828 L66833 L66834 L66843 L66844 L66849 L66849 L66850 L66850 L66855 L66855 L66868 L66869 L66877 L66917 L66918 L66919 L66921 L66931 L66943 L66944 L66946 L66948 L66949 L66950 L66958 L66963 L66965 L66970 L66975 L66986 L66993 L66997 33 33 33 33 33 17 21 15 33 33 31 21 65 65 67 67 67 21 25 53 85 25 21 21 27 21 21 15 21 17 21 15 21 15 39 19 19 41 49 71 71 71 71 49 49 77 71 71 71 75 15 49 19 19 15 15 17 Numerical Index Ref. No. 10 11 05 06 14 15 40 09 03 02 22 00 03 02 12 13 13 00 11 00 01 07 29 00 00 05 06 09 29 15 28 09 28 14 00 16 14 14 18 15 05 08 06 00 00 14 08 20 19 08 14 28 17 15 12 15 15 Part No. Page No. L67430 L67629 L67655 L67718 L67719 L67720 L67721 L67722 L67723 L67751 L67832 L68052 L68054 L68054 L68054 L68083 L68229 L68280 L68281 L68282 L68285 L68295 L68296 L68313 L68337 L68337 L68461 L68463 L68511 L68513 L68516 L68516 L68517 L68517 L68539 L68544 L68545 L68549 L68550 L68552 L68553 L68554 L68557 L68564 L68565 L68569 L68571 L68574 L68579 L68580 L68588 L68591 L68592 L68592 L68613 L68616 L68617 17 19 19 9 9 9 9 9 9 47 23 7 15 21 39 5 33 23 23 23 23 7 49 116 105 71 19 19 13 7 41 43 41 43 47 45 41 49 49 49 49 39 39 51 51 19 39 39 21 47 49 39 17 39 39 39 33 135 Ref. No. 04 12 05 14 14 14 14 14 14 03 10 13 14 28 00 04 09 09 00 23 15 04 18 00 00 16 02 13 05 13 00 00 00 00 06 07 16 00 00 00 00 19 20 11 12 03 03 00 00 15 08 24 00 23 25 27 05 Part No. Page No. L68617 L68638 L68652 L68666 L68678 L68678 L68678 L68678 L68691 L68711 L68743 L68743 L68831 L69148 L69166 L69718 L69747 L69747 L69996 L70146 L70200 L70200 L70655 L70655 L70719 L71006 L71066 L71066 L71075 L71107 L71204 L71204 L71205 L71205 L71205 L71206 L71206 L71383 L71385 L71637 L71651 L71748 L72175 L72350 L72419 L75956 L76020 L76084 L806001 L806001 L80937 L810005 L810005 L82358 L82358 L88372 L88976 33 21 45 55 63 65 89 99 65 110 109 81 77 113 39 39 110 87 65 35 27 31 107 73 75 91 120 37 91 53 65 65 65 65 65 65 65 67 65 49 75 91 35 37 37 85 47 47 25 25 39 31 73 123 79 61 1 Ref. No. 06 33 02 30 23 11 07 00 01 00 01 06 15 02 05 22 01 17 13 10 13 00 00 16 31 19 01 09 34 06 00 18 00 00 39 00 13 01 01 24 26 35 00 36 24 12 04 09 05 15 00 04 28 01 08 12 00 913213/AP0204 Numerical Index Part No. Page No. L93038 L93067 L93068 L93097 L93101 L93103 L93129 L93140 L93777 L93970 L93971 L93972 L94331 L94332 L94332 L94467 L94468 L94580 L94746 L96738 L96744 L96838 L96838 L96838 L96838 L97019 L97020 L97108 L97109 L97111 L97113 L97122 L97123 L97124 L97126 L97127 L97128 L97134 L97135 L97136 L97153 L97155 L97157 L97158 L97160 L97161 L97162 L97162 L97163 L97286 L97299 L97328 L97329 L97330 L97331 L97340 L97341 61 59 59 55 55 55 55 59 55 55 55 55 123 123 123 111 111 41 1 55 55 103 107 97 99 122 122 55 55 55 55 55 55 55 55 55 55 59 59 59 57 57 57 57 57 57 57 57 57 119 116 57 59 59 59 59 59 Ref. No. 28 04 04 22 20 17 06 24 02 30 30 30 04 02 03 02 03 06 00 16 11 09 08 10 02 03 10 03 05 25 09 18 19 21 23 07 04 03 11 08 03 05 08 09 11 12 10 18 13 04 04 15 22 21 20 12 10 663 Telescopic Handler Part No. Page No. L97345 L97346 L97382 L97489 L97489 L97495 L97495 L97609 L97641 L97642 L97643 L97644 L97645 L97646 L97654 L97655 L97656 L97657 L97658 L97660 L97661 L97661 L97662 L97662 L97664 L97665 L97671 L97674 L97676 L97679 L97680 L97685 L97688 L97689 L97690 L97701 L97706 L97745 L97746 L97765 L97766 L97769 L97780 L97781 L97782 L97783 L97784 L97791 L97792 L97795 L97796 L97797 L97799 L97800 L97801 L97802 L97803 57 57 61 1 37 113 115 111 59 59 59 59 55 59 118 118 121 121 121 115 113 115 115 116 111 109 117 95 95 97 97 103 53 53 53 53 93 35 35 57 57 107 57 59 61 61 61 61 61 61 61 61 61 61 61 61 61 Ref. No. 10 10 00 00 33 11 11 05 16 17 17 06 01 25 01 06 03 02 04 02 03 03 01 10 01 03 02 11 01 03 01 01 12 08 06 13 03 14 21 06 04 07 00 25 11 11 11 06 04 09 10 07 12 14 20 21 16 Part No. Page No. L97804 L97805 L97806 L97807 L97808 L97809 L97810 L97811 L97813 L97814 L97815 L97820 L97821 L97822 L97823 L97824 L97825 L97825 L97827 L97829 L97831 L97832 L97833 L97834 L97835 L97836 L97837 L97838 L97839 L97843 L97844 L97847 L97849 L97851 L97852 L97853 L97854 L97855 L97855 L97856 L97857 L97858 L97858 L97859 L97860 L97864 L97866 L97868 L97869 L97870 L97871 L97880 L97880 L97881 L97881 L97889 L97903 61 61 61 61 61 61 61 61 61 61 61 95 95 97 97 97 97 99 99 99 101 101 101 101 103 103 103 103 107 59 59 59 59 59 59 59 59 59 61 55 55 55 57 59 59 55 55 55 55 55 55 113 115 113 115 95 95 Ref. No. 18 17 19 15 22 22 23 31 00 00 26 04 05 07 06 05 04 09 05 07 03 05 01 04 12 07 06 05 04 01 01 05 19 15 18 14 13 09 30 27 28 26 17 16 16 08 10 12 13 14 15 00 00 00 00 08 11 Part No. Page No. L97959 L97977 L97978 L97978 L98019 L98023 L98026 L98027 L98030 L98030 L98032 L98032 L98034 L98034 L98035 L98035 L98036 L98036 L98037 L98037 L98038 L98038 L98046 L98052 L98072 L98117 L98127 L98128 L98510 L98547 L98549 L98555 L98568 L98600 L98615 L98646 L98647 L98648 L98649 L98662 L98677 L98678 L98712 L98712 L98725 L98726 L98743 L98743 L98743 L98744 L98744 L98744 L98786 L98787 L98845 L98860 L98869 116 93 93 93 61 61 61 61 113 115 113 115 113 115 113 115 113 115 113 115 113 115 111 109 53 95 116 116 99 103 103 49 37 1 17 41 43 41 43 108 43 43 111 87 1 45 113 115 116 113 115 116 23 23 53 4 17 Ref. No. 14 03 05 05 05 29 13 03 12 12 06 06 04 04 17 17 10 10 16 16 09 09 04 00 07 10 11 12 03 03 05 00 32 00 11 03 03 04 03 04 02 01 00 17 00 06 24 24 05 21 21 15 04 07 15 00 18 663 Telescopic Handler Part No. Page No. L98912 L98978 L99002 L99005 L99006 L99009 L99030 L99030 L99066 L99067 L99074 L99076 L99076 L99078 L99079 L99080 L99110 L99113 L99113 L99113 L99113 L99118 L99124 L99125 L99126 L99127 L99129 L99134 L99135 L99137 L99138 L99138 L99140 L99141 L99142 L99143 L99144 L99145 L99147 L99150 L99151 L99157 L99161 L99167 L99176 L99180 L99182 L99184 L99184 L99186 L99190 L99191 L99194 L99194 L99194 L99199 L99200 110 1 117 65 65 109 49 51 41 41 107 49 49 17 47 95 17 25 53 53 85 97 19 17 17 17 17 65 65 13 15 17 17 17 17 17 17 17 55 59 59 17 39 15 109 23 49 1 49 116 69 69 113 115 116 57 113 Ref. No. 04 00 02 00 00 03 29 26 02 02 03 00 00 06 13 10 20 11 00 00 01 09 12 09 10 07 08 08 08 01 02 14 02 16 19 19 19 19 31 27 28 11 25 09 00 09 00 00 27 21 01 01 23 23 16 01 22 Part No. Page No. L99200 L99200 L99202 L99202 L99202 L99208 L99209 L99210 L99214 L99220 L99221 L99222 L99223 L99231 L99244 L99245 L99322 L99322 L99326 L99328 L99331 L99332 L99335 L99382 L99385 L99386 L99398 L99399 L99402 L99403 L99405 L99405 L99405 L99405 L99408 L99409 L99410 L99411 L99419 L99420 L99425 L99428 L99428 L99428 L99430 L99430 L99432 L99432 L99432 L99434 L99454 L99785 L99785 L99857 L99857 L99875 L99875 115 116 113 115 116 27 53 53 99 95 59 73 73 61 13 53 13 15 15 53 97 101 53 95 103 99 95 61 53 53 101 103 95 97 53 53 53 53 19 1 23 59 87 93 93 93 59 87 93 45 13 49 51 95 97 103 99 Numerical Index Ref. No. 22 19 20 20 08 02 00 00 00 06 29 05 05 04 19 13 07 05 08 00 12 09 14 11 13 11 08 14 11 09 06 08 03 08 03 02 01 04 11 00 09 23 07 00 05 05 23 10 00 06 10 29 26 07 00 04 04 Part No. Page No. L99875 L99907 L99944 L99952 L99953 L99971 L99999 P470472 99 110 108 93 93 47 99 37 Ref. No. 08 04 07 03 03 10 11 17 Part No. Page No. Ref. No. Notes 913213/AP0204 663 Telescopic Handler 138 PRINTED IN U.S.A. Torque Specifications Use these torque values when tightening GEHL hardware (excluding: Locknuts and Self-tapping, Thread-forming and Metal Screws) unless otherwise specified. Grade 5 Grade 8 Unified National Thread Grade 2 Dry Lubed Dry Lubed 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14 19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210 14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210 30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710 22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 360 480 530 Metric Course Thread Grade 8.8 M6-1 24M8-1.25 M10-1.5 M12-1.75 M14-2 M16-2 8 19 37.5 65 103.5 158.5 Dry Grade 10.9 Lubed Dry 6 14 28 48 76.5 117.5 11 27 53 91.5 145.5 223.5 Dry 41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000 Lubed 31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740 Grade 12.9 Lubed Dry Lubed 7 20 39 67.5 108 165.5 13.5 32.5 64 111.5 176.5 271 10* 24* 47 82 131 200 * All torque values are in lb-ft except those marked with an * which are in lb-in. For metric torque value (Nm) muiltiply lb-ft x 1.355 or lb-in value x 0.113. GEHL Company 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 U.S.A 913213/AP0204 2004 Gehl Company All rights reserved. PRINTED IN U.S.A.
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