RS6-42 RS8-42/44 RS10-44/55 RS12-42 Parts
Transcription
RS6-42 RS8-42/44 RS10-44/55 RS12-42 Form No. 50960015 Revision C December 2013 Telescopic Handlers RS6-42; Beginning with SN 14551 RS8-42/44; Beginning with SN 17151 RS10-44/55; Beginning with SN 90191 RS12-42; Beginning with SN 18151 Parts Manual (Equipped with Interim TIER IV Engine) Introduction IMPORTANT: This parts manual contains parts information for all models of the Gehl RS Series Telescopic Handlers, except for the RS5-19 and the RS6-34 models; please refer to the appropriate parts manuals for RS5-19 and RS6-34 parts listings. NOTE: This parts manual identifies both standard and optional features for these models. Depending on the features of your machine, some of the items identified in the parts lists may, or may not be included with the machine. RS10 and RS12 Models Only RS6 and RS8 Models Only Furthermore, be aware that many components (such as transmissions and axles) differ between the various models; be sure to review the parts listing for the correct model before ordering parts. Page markers (tabs)—as shown to the left—are used in the transmission and axle sections to help identify components specific to each model. Be sure to check the page marker, as well as the page header, to verify the model before ordering parts RS Series Unit Number Model Engine RS1044 J E 01 00000 Month Year (E=13, F=14, etc.) Model and serial numbers for this unit are stamped on a plate located inside the operator’s station. The serial number is also stamped on the top front of the frame. The above reference shows the breakdown of the serial number: “Right” and “left” are determined from a position standing behind the unit and facing the direction of forward travel. Gehl Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered. The following icons appear on various pages throughout the manual; they are used to inform, as well as direct you to more information. When ordering service parts, specify the part number, full description, quantity required, and the unit model and serial number. 50960015/CP1213 PRINTED IN U.S.A. Telescopic Handler Table of Contents Page Introduction Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Cab Standard Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Front and Rear Window - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Wipers - Front and Top - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Top and Left Window - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Door - Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Instrument Panel and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Fuses, Relays, and Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Front and Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Heater - (Option) - (No A/C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 A/C - Heater (A/C - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 A/C Circuit (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Heater Circuit (A/C Equipped - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 A/C Condenser - (A/C Equipped - Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Steering Column Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Tri-Function Cab Components - Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Brake and Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Chassis, Covers and Tanks Hoods and Covers - Front-Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Hoods and Covers - Rear-Half . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Fuel Tank and Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Outriggers - Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Outrigger Valve - Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 PWP (Personnel Work Platform) Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Components (Three-Section Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Components (Four-Section Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Radio Remote Control - Transmitter and Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Engine External Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 A/C Compressor - (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Radiator and Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Radiator Shrouds and Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Radiator/Cooler Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 PRINTED IN U.S.A. 1 50960015/CP1213 Table of Contents RS Series Page Transmission External Components and Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76 RS6 and RS8 Models Torque Converter Housing - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Case and Plate - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Torque Converter - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Gear Assembly - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 Pump Drive - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Charge Pump - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87 Reverse Idler - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Forward and Reverse - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 Third Gear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 First and Second Gear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Output Shaft - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Electronic Controllers - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 Drive Plate - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Modulation Valve - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99 RS10 and RS12 Models Torque Converter Housing - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 Torque Converter - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 Case - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Spacer Plate - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Pump Drive - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Charge Pump - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 Reverse Idler - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Clutch Gear- 3rd Gear - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 Forward and Reverse Shaft - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110 High and Third Gear Shaft - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 First and Second Gear - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 Output Shaft - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Electronic Controllers - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117 Drive Plate - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Modulation Valve - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Axles Mounts, Tires and Fenders - (RS6 and RS8 Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Mounts, Tires and Fenders - (RS10 and RS12 Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Front Axle - Brake and Steering Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 Rear Axle - Brake and Steering Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 RS6 and RS8 Models Tie Rods, Steer Cylinder, and Center Housing - Front and Rear - (RS6 and RS8 Models) . . . . . . .128 Differential - Front and Rear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 Out End - Front and Rear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 Brakes - Front - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134 Brakes - Rear - (RS6 and RS8 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 50960015/CP1213 2 PRINTED IN U.S.A. Telescopic Handler Table of Contents Page (Axles Continued...) RS10 and RS12 Models Front and Rear Axle - Steer Cylinder, Central Housing and Trunion - (RS10 and RS12 Models) . .138 Front Axle - Differential - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140 Front Axle - Hub Reduction - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142 Rear Axle - Differential - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144 Rear Axle - Hub Reduction - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Front Axle - Brakes - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148 Rear Axle - Brakes - (RS10 and RS12 Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149 Boom 3-Section Boom 3-Section Boom 3-Section Boom 3-Section Boom 3-Section Boom 3-Section Boom 3-Section Boom 3-Section Boom 3-Section Boom 3-Section Boom - Outer - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 Outer - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 Outer Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153 Intermediate - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 Intermediate - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155 Intermediate Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156 Chain and Rollers - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 Chain and Rollers - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160 Inner - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162 4-Section Boom 4-Section Boom 4-Section Boom 4-Section Boom 4-Section Boom 4-Section Boom 4-Section Boom 4-Section Boom 4-Section Boom 4-Section Boom - Outer - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 Outer - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166 Outer Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 1st Intermediate - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168 1st Intermediate - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 1st Intermediate - Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171 2nd Intermediate - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172 2nd Intermediate - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 Inner - Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 3- and 4-Section Boom 3- and 4-Section Boom - Inner - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 Dynattach® Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 Boom Hydraulics 3-Section Boom - Boom Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182 4-Section Boom - Boom Extend/Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184 3-Section Boom - Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186 4-Section Boom - Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 3-Section Boom - Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 4-Section Boom - Auxiliary Hydraulics Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192 Slave Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194 Boom Lift Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196 PRINTED IN U.S.A. 3 50960015/CP1213 Table of Contents RS Series Page Chassis Hydraulics Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198 Frame Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 Hydraulics Hydraulic Pump and Flow Divider Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206 Main Valve - Dual Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208 Main Valve - Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210 Main Valve - Tri-Function Controller - with Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . .212 Main Valve - Tri-Function Controller - with PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214 Main Valve - Tri-Function Controller - with PWP and Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . .216 Main Valve - Radio Remote Control Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218 Dual Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220 Dual Controllers - with Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222 Dual Controllers - with PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224 Dual Controllers - with PWP and Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226 Dual Controllers - Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228 Dual Controllers - Radio Remote - with Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232 Tri-Function Controller - with PWP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234 Tri-Function Controller - Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236 Hydraulic Cylinders Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238 Frame Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239 Boom Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240 Boom Extend - 3-Section Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242 Boom Extend - 4-Section Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244 Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247 Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248 Grapple Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 Rotating-Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 Swing-Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .251 48" and 72" Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252 50" Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253 Hydraulic Components Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254 Brake Cylinder with Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 Flow Divider Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259 50960015/CP1213 4 PRINTED IN U.S.A. Telescopic Handler Table of Contents Page Pilot Apply Valve - Tri-Function Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 PWP/WPS Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261 Frame Stabilizing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263 Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264 Main Valve - Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266 Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268 Controller - Tilt/Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270 Controller - Boom Lift/Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272 Controller - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function) . . . . . . . . . . . . . . . . . . . .274 Controller - Tri-Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276 Attachments Carriage Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278 Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280 Dynattach® 72" Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281 Dynattach® 48" Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282 Dynattach® 50" Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283 Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284 90º Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .286 180º Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288 Log/Pipe Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290 Truss Boom and Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292 Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294 Decals Decal Application and Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295 Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296 Index Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300 Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312 Reference O-Ring Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320 Adapter (Fittings) Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321 Metric Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322 SAE Bolt Torque Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323 PRINTED IN U.S.A. 5 50960015/CP1213 Maintenance RS Series Filters, Belts, and Analysis Kits 1 2 7 3 Fuel Engine Oil 4 Fuel 5 6 11 Secondary Air 10 Transmission 8 Hydraulic 9 12 Cab Air Primary Air 13 Fan Belt Crankcase Ventilation 50960015/CP1213 6 PRINTED IN U.S.A. Telescopic Handler Maintenance Filters, Belts, and Analysis Kits Ref. No. Part No. 01a 02 03 04 102173 50220173 50220174 105818 05 06 50220622 50380272 07 08 09 105071 105070 50220187 50220188 Description Qty. Req. Ref. No. Part No. Description ENGINE OIL FILTER . . . . . . . . . . . . 1 FUEL FILTER (secondary filter) . . . 1 FUEL FILTER (primary filter) . . . . . . 1 SEDIMENT BOWL. . . . . . . . . . . . . . 1 (does not include items 5 or 6) WATER SENSOR . . . . . . . . . . . . . . 1 DRAIN VALVE KIT. . . . . . . . . . . . . . 1 (includes o-ring and seal) SECONDARY AIR FILTER (inner) . 1 PRIMARY AIR FILTER (outer) . . . . 1 FAN BELT . . . . . . . . . . . . . . . . . . . . 1 (Standard - No A/C) (When equipped with A/C option) 10 11 12b 13 14 L97489 L99184 211146 50220168 L49327 a b Use dust seal P/N 102742 as needed. When equipped with optional air conditioning. Qty. Req. HYDRAULIC FILTER. . . . . . . . . . . . 1 TRANSMISSION FILTER . . . . . . . . 1 FILTER, CAB AIR . . . . . . . . . . . . . . 1 FILTER, CRANKCASE VENT.. . . . . 1 STRAINER, HYDRAULIC OIL. . . . . 1 (Located in hydraulic tank -- refer to page 50, item 15.) Analysis Kits* Qty. 272806. . . . . . . . HYDRAULIC OIL ANALYSIS KITS (10) 272809 . . . . . . . . . . . ENGINE OIL ANALYSIS KITS (10) 272811 . . . . . . . . . . . . . BASIC FUEL ANALYSIS KIT (1) 272812 . . . . . . . . . . . . . COOLANT ANALYSIS KITS (10) 272813. . . . . . . . FIELD TEST COOLANT STRIP KIT (1) 272814 . . . . . . . . . . . . . . . . . . . OIL VACUUM PUMP (1) 272815 . . . . . . . . . . . . . COOLANT VACUUM PUMP (1) 272816 . . . . . 1/4” PLASTIC TUBING (100-FOOT ROLL) * For the analysis of fluids and lubricants used in this machine. Contact your Gehl Dealer for more information. 14 Hydraulic Oil Strainer (located inside hydraulic tank) PRINTED IN U.S.A. 7 50960015/CP1213 Cab RS Series Standard Cab INSTRUMENT PANEL 3 AND LOAD CHARTS 25 2 26 4 27 1 4 24 29 5 38 5 23 22 9 6 10 7 29 8 LEFT MIRROR 12 15 (OPTIONAL) 11 14 16 5 13 20 21 8 7 6 11 32 28 DASH ACCESS PANELS 37 36 15 35 18 19 33 34 17 15 50960015/CP1213 8 PRINTED IN U.S.A. Telescopic Handler Cab Standard Cab Ref. No. Part No. 01d 02 03 210583 102707 102683 103674 L500057 L500055 L50051 L500022 L500020 L500021 102880 L52025 L52024 102684 102881 L50139 L50202 102708 102728 102727 210451 102778 102657 101550 L66011 L50417 L69297 L52025 102692 101550 Note b L63634 L69402 04 05 06 07 08 09 10 11 12 13 14 15 16 17a 18a 19 20 21 22 23 24 25 26c PRINTED IN U.S.A. Description Qty. Req. CAB (frame work only) . . . . . . . . . . 1 BULB SEAL, RIGHT WINDOW . . . . 1 GLASS, RIGHT HAND . . . . . . . . . . 1 SCREEN, RIGHT HAND (option) CLIP, WINDOW . . . . . . . . . . . . . . . . 3 SCREW, FLANGE . . . . . . . . . . . . . 6 1/4”-20 WHIZ LOCK NUT. . . . . . . AR WASHER, FLAT (black). . . . . . . . . . 3 BUSHING, NYLON . . . . . . . . . . . . . 3 GROMMET, 1/2”ID X 1/4”GROOVE 3 MOUNT, REAR GLASS UPPER . . . 2 5/16”-18X3/4” BUTT. HD BOLT . . . . 4 1/4”-20X1” BUTT. HD BOLT . . . . . . 3 GLASS, REAR. . . . . . . . . . . . . . . . . 1 MOUNT, REAR GLASS LOWER . . 1 1/4” LOCK WASHER . . . . . . . . . . . . 2 1/4”-20X5/8” BUTT. HD BOLT . . . AR BULB SEAL, REAR WINDOW . . . . 1 PANEL, HEATER. . . . . . . . . . . . . . . 1 PANEL, DASH COVER . . . . . . . . . . 1 SKID PLATE, BOTTOM. . . . . . . . . . 1 WLDMNT, BRAKE CYL COVER . . . 1 COVER, HYD. CONTROLLERS . . . 1 1/4”-20X3/4” SCREW, PHILP HD. . 5 INDICATOR/FRAME LEVEL . . . . . . 1 #8-32X1” SCREW . . . . . . . . . . . . . 2 PLATE, INCLMT MOUNT . . . . . . . . 1 5/16”-18X3/4” BUTT. HD BOLT . . . 4 COVER, FUSE PANEL . . . . . . . . . . 1 1/4”-20X3/4” SCREW, PHILP HD. . 4 PANEL, DASH . . . . . . . . . . . . . . . . . 1 LOAD CHART PLATE (metal) . . . . . 2 LOAD CHART PLATE (plastic). . . AR 9 Ref. No. Part No. Description Qty. Req. 27 28 29 32 L63887 102491 103188 L61067 33 34 35 36 37 38e L50056 650486 L520005 654006 650533 219274 L50202 L50051 ---a 104688 L63813 -- L54002 a Used when not equipped with a heater. b Refer to “Instrument Panel and Switches” section for information regarding switches and gauges. c Refer to decal section for load chart decals. d Cab does not include windows or a door. If reusing the windows and the door from current cab, or if ordering a front window for the new cab, it will be necessary to order replacement front window hold-open brackets P/N 104973 and P/N 104974. Refer to the next page for more information. e If the cab is an earlier model, it might not have a bracket to mount the mirror. There is, however, a kit available that includes a weld-on bracket and all items listed under item #38; the kit number is 50860013. 1/4”-20 U-BOLT . . . . . . . . . . . . . . . . 1 ACCESS STEP (weld on) . . . . . . . 1 GROMMET, 5/8” . . . . . . . . . . . . . . AR HINGE TUBE (weld on). . . . . . . . . . 3 (when equipped with door option) 5/16” FLANGE LOCK NUT . . . . . . . 2 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 2 3/8” NYLON LOCK NUT . . . . . . . . . 4 3/8” FLAT WASHER . . . . . . . . . . . . 4 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 2 MIRROR (optional) . . . . . . . . . . . . . 1 1/4"-20x5/8" BUTT. HD. BOLT . . . AR 1/4"-20 FLANGE LOCK NUT . . . . AR -- ITEMS NOT SHOWN-PLUG, BLACK 5/8” . . . . . . . . . . . . AR HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 (defroster hole in dash) TREAD STRIP, 6” WIDE . . . . . 4 feet 50960015/CP1213 Cab RS Series Front and Rear Window - Enclosed Cab 3 REAR WINDOW HINGE 1 2 FRONT WINDOW HINGE 7 6 1 5 5 4 8 1 2 4 6 9 3 12 11 10 13 18 14 17 14 15 16 16 16 19 20 50960015/CP1213 10 PRINTED IN U.S.A. Telescopic Handler Cab Front and Rear Window - Enclosed Cab Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 Part No. L500038 651639 651640 L500042 L500021 651641 L500111 L500024 102684 102708 102706 102682 101727 PRINTED IN U.S.A. Description Qty. Req. 5/16”-18 ACORN NUT . . . . . . . . . AR 5/16”-18X1” BUTTN HD BOLT . . . . 4 5/16”-18X3/4” BUTTN HD BOLT . . . 8 BUSHING, STEEL . . . . . . . . . . . . . . 4 GROMMET, 1/2”IDX1/4”GROOVE . 6 5/16” FLAT WASHER (BLACK) . . . . 4 HINGE, FRONT WINDOW . . . . . . . 2 HINGE, PLASTIC (rear window) . . . 1 GLASS, REAR. . . . . . . . . . . . . . . . . 1 BULB SEAL, REAR GLASS . . . . . . 1 BULB SEAL, FRONT GLASS . . . . . 1 GLASS, FRONT . . . . . . . . . . . . . . . 1 HOLD-OPEN, T-STYLE. . . . . . . . . . 1 11 Ref. No. Part No. Description Qty. Req. 14 15 16 17 18 19 20 L500025 104846 L500019 L500028 L500027 104974 104973 ---- -- ITEMS NOT SHOWN -(Hardware for window hold open brackets) 650863 1/4” FLAT WASHER . . . . . . . . . . AR 654002 1/4” LOCK WASHER. . . . . . . . . . AR L50202 1/4”-20X5/8” BUTTN HD BOLT . . AR PIN, QUICK DETACH . . . . . . . . . . . 4 MOUNT, REAR WINDOW LATCH . 1 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 3 HOLD OPEN, L-STYLE. . . . . . . . . . 1 HOLD OPEN, L-STYLE. . . . . . . . . . 1 MOUNT, HOLD-OPEN (right) . . . . . 1 MOUNT, HOLD-OPEN (left) . . . . . . 1 50960015/CP1213 Cab RS Series Wipers — Front and Top (with Enclosed Cab) 8 1 7 2 9 Late-Style Wiper Early-Style Wiper 10 3 4 6 6 11 5 5 12 13 23 22 21 19 14 18 15 16 50960015/CP1213 20 17 12 PRINTED IN U.S.A. Telescopic Handler Cab Wipers—Front and Top (with Enclosed Cab) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21c Part No. 50380577 50380576 50380682 50380579 50380583 L500706 L500700 102913 L500707 NSS NSS L500719 101717 L500711 L500696 L500718 L500001 139170 L500004 L500709 L500697 L500701 L500708 Description Qty. Req. WIPER BLADE, 16". . . . . . . . . . . . . 1 WIPER ARM, PANTOGRAPH . . . . . 1 Front Window — 16" Top Window — 19" PLATE, PANTO ARM MOUNT . . . . 1 PIN, PANTO ARM MOUNT . . . . . . . 1 M5, ACORN NUT . . . . . . . . . . . . . . 1 M8, ACORN NUT . . . . . . . . . . . . . . 1 WIPER BLADE, 16". . . . . . . . . . . . . 1 ADAPTER, PIN LOCK. . . . . . . . . . . 1 WIPER ARM, PANTOGRAPH . . . . . 1 Front window—see note a Top window—see note b PANTO ADAPTER PLATE . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 1 SCREW, M5 16mm . . . . . . . . . . . . . 1 COVER WIPER MOTOR. . . . . . . . . 1 BOLT / 10-24x1.25 HEX GR5 . . . . . 1 WASHER/BLK NYLON . . . . . . . . . . 1 WASHER, #10 WEATHERTITE . . . 2 NUT/ACORN #10-24 BLK . . . . . . . . 1 RAIN SHIELD . . . . . . . . . . . . . . . . . 1 M18, NUT . . . . . . . . . . . . . . . . . . . . 1 GASKET, PANTO ADAPTER . . . . . 1 TOWER SEAL, TRICO WIPER . . . . 1 Ref. No. Part No. Description Qty. Req. 22 23 24 L500695 L500099 101495 --- -- ITEMS NOT SHOWN -(Windshield Wiper Harness) 103179 HARNESS, TOP WIPER . . . . . . . . . 1 103180 HARNESS, FRONT WIPER . . . . . . 1 --- (Windshield Washer System) 102925 HARNESS, WASHER BOTTLE . . . 1 103013 TUBING, WASHER (15-1/2’) . . . . . . 1 WIPER MOTOR, TRICO . . . . . . . . . 1 ADAPTER/WET ARM . . . . . . . . . . . 1 BOTTLE, DUAL -PUMP WASHER . 1 a The early style front wiper arm is no longer available; it will be necessary to order part number 50380585 Wiper Arm Kit, which contains items 1-4, but not PN 50380682 top wiper arm. b The early style top wiper arm is no longer available; it will be necessary to order part number 50380683 Wiper Arm Kit, which contains items 1-4, bu not PN 50380576 front wiper arm. c Not used on top wiper installation. WASHER SYSTEM RESERVOIR LOCATED OUTSIDE CAB - UNDER RIGHT SIDE WINDOW 24 PRINTED IN U.S.A. 13 50960015/CP1213 Cab RS Series Top and Left Window - Enclosed Cab 1 5 2 6 7 3 8 4 9 2 10 4 5 8 50960015/CP1213 14 9 PRINTED IN U.S.A. Telescopic Handler Cab Top and Left Window - Enclosed Cab Ref. No. Part No. 01a 02 03 04 05 06 07 08 102686 L500038 102711 L500021 L500042 102709 102685 651641 PRINTED IN U.S.A. Description Qty. Req. GLASS, TOP . . . . . . . . . . . . . . . . . . 1 5/16”-18 ACORN NUT . . . . . . . . . AR WINDOW MOUNT, UPPER. . . . . . . 1 GROMMET, 1/2”IDX1/4”GROOVE . 3 BUSHING, STEEL . . . . . . . . . . . . . . 4 BULB SEAL, LEFT GLASS . . . . . . . 1 GLASS, LEFT REAR. . . . . . . . . . . . 1 5/16” FLAT WASHER (BLACK) . . . . 4 15 Ref. No. Part No. Description Qty. Req. 09 10 651639 102712 5/16”-18X1” BUTTN HD BOLT . . . . 4 WINDOW MOUNT, LOWER . . . . . . 2 --b 105149 -- ITEMS NOT SHOWN -TOP GLASS FILLER . . . . . . . . . . . . 1 a Use P/N L500607 adhesive kit to attach top glass to cab. b Used to reduce gap between cab and top glass at front top of the cab; use adhesive L500607 to secure to cab and seal top glass. 50960015/CP1213 Cab RS Series Door - Enclosed Cab 1 2 5 3 11 8 9 8 7 12 10 7 6 15 14 22 21 16 32 9 20 19 18 4 17 8 50960015/CP1213 16 7 6 5 PRINTED IN U.S.A. Telescopic Handler Cab Door - Enclosed Cab Ref. No. Part No. -- 103014 01 02 03 04 05 06 07 08 09 10 11 12 14 15 16 102874 102705 102680 102681 651638 651641 L500042 L500021 L500038 651643 650730 102901 067847 102928 L500036 PRINTED IN U.S.A. Description Qty. Req. CAB DOOR . . . . . . . . . . . . . . . . . . 1 (includes items 1-10, 12 and 15) WELDMENT, CAB DOOR FRAME . 1 BULB SEAL, DOOR FRAME . . . . . 1 GLASS, UPPER DOOR . . . . . . . . . 1 GLASS, LOWER DOOR . . . . . . . . . 1 5/16”-18X1-13/4” BUTTN HD BOLT 5 5/16” FLAT WASHER (BLACK) . . . . 5 BUSHING, STEEL . . . . . . . . . . . . . . 8 GROMMET, 1/2”IDX1/4”GROOVE . 8 5/16”-18 ACORN NUT (BLACK) . . . 8 5/16”-18X2” BUTTN HD BOLT . . . . 3 3/8”-16X5” BOLT . . . . . . . . . . . . . . . 3 WELDMENT, DOOR HINGE . . . . . . 3 3/8”-16 NYLON INSERT NUT . . . . . 3 BUMPER, DOOR . . . . . . . . . . . . . . 1 HOLD OPEN/DOOR (SET) . . . . . . . 1 (includes item #18) [mounts to cab] Ref. No. Part No. 17 18 650588 NSS 19 20 101719 102948 101792 102886 651635 L50202 651636 L500022 L520003 L70069 101436 654028 654046 L50979 101746 21 22 32 17 Description Qty. Req. 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 1 HOLD OPEN/DOOR STUD. . . . . . . 1 (included with item #16 as a set) GLASS MOUNT . . . . . . . . . . . . . . . 1 HANDLE, EXT. DOOR LOCKING . . 1 KEY ONLY . . . . . . . . . . . . . . . . . . . 1 LATCH RELEASE, INTERIOR . . . . 1 1/4-20X1-1/4” FLAT HD SCREW . . 2 1/4-20X5/8” BUTTN HD BOLT . . . . 1 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2 FLAT WASHER (BLACK) . . . . . . . . 1 1/4”-20 NYLON INSERT NUT . . . . 2 1/2” HOLE PLUG . . . . . . . . . . . . . . 2 STRIKER . . . . . . . . . . . . . . . . . . . . . 1 7/16” LOCK WASHER . . . . . . . . . . 1 7/16” FLAT WASHER . . . . . . . . . . . 1 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1 COVER (included with item #21). . . 1 50960015/CP1213 Cab RS Series Instrument Panel and Switches 1 2 3 15 10 14 13 17 IGNITION 50960015/CP1213 9 8 7 16 6 5 4 18 12 11 18 19 START HORN PRINTED IN U.S.A. Telescopic Handler Cab Instrument Panel and Switches Ref. No. Part No. 01 50380306 02 03 04 05 06 07 08 09 10 11 210927 L71075 L71086 L71691 L71074 L71082 L71084 L71077 L71083 L71088 Description Qty. Req. PANEL, DASH . . . . . . . . . . . . . . . . . 1 (does not include switches or display) DISPLAY, CAN & INSTRUMENTS . 1 SWITCH, STEER MODE. . . . . . . . . 1 SWITCH, CLUTCH CUT-OUT. . . . . 1 SWITCH, WORK PLATFORM. . . . . 1 SWITCH, PARK BRAKE . . . . . . . . . 1 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 SWITCH, TURN SIGNALS . . . . . . . 1 SWITCH, HAZARD LIGHTS . . . . . . 1 SWITCH, STROBE . . . . . . . . . . . . . 1 HOLE PLUG, SWITCH . . . . . . . . . AR (used to plug empty switch hole) Ref. No. Part No. 12 L71076 13 L71076 14 15 16 17 101278 50380243 50380314 089069 089070 L41848 L41848 18 19 Description Qty. Req. SWITCH, WIPER/WASHER . . . . . . 1 (top window) SWITCH, WIPER/WASHER . . . . . . 1 (front window) SWITCH, ENGINE FAULT. . . . . . . . 1 INDICATOR, DPF STATUS . . . . . . . 1 SWITCH, DPF CONTROL. . . . . . . . 1 SWITCH, IGNITION w/KEY. . . . . . . 1 KEY ONLY (2 keys) . . . . . . . . . . . . 1 SWITCH, PUSH-BUTTON (starter) . 1 SWITCH, PUSH-BUTTON (horn) . . 1 NOTE: Switches shown in the Illustration or listed on this page are for reference purposes only—your machine may be configured differently than shown here. PRINTED IN U.S.A. 19 50960015/CP1213 Cab RS Series Fuses, Relays, and Wire Harnesses (Fuses, relays, and transmission shift module are located inside the cab under the load chart panel on the dash.) 9 10 13 8 12 1 2 3 4 11 7 5 6 Shift Module (located next to the fuses and relays) 14 15 Ref. Part No. Description Function/Comments 01 02 03 04 05 06 07 08 09 10 11 12 13 103099 104769 103099 103221 103221 103221 103100 103100 103100 103100 L70075 L70075 101877 MINI FUSE, 15 AMP MINI FUSE, 20 AMP MINI FUSE, 15 AMP MINI FUSE, 25 AMP MINI FUSE, 25 AMP MINI FUSE, 25 AMP MICRO RELAY, 20 AMP MICRO RELAY, 20 AMP MICRO RELAY, 20 AMP MICRO RELAY, 20 AMP CHANGE-OVER RELAY CHANGE-OVER RELAY MODULE, SHIFTER (IGNITION) TRANSMISSION, PARK BRAKE, PWP, STEER SELECT (IGNITION) LIGHTS, OUTRIGGERS (IGNITION) HEATER, CAN DISPLAY (IGNITION) TOP WIPER (IGNITION) FRONT WIPER TOP WIPER LIGHTS PARK BRAKE FRONT WIPER IGNITION IGNITION 14 15 50380751 272648 FUSE BOX AND RELAY BOX COVERS—(NOT SHOWN) FUSE & MICRO RELAY COVER RELAY BOX COVER ------- 50380141 210704 50380149 50380315 50380463 102572 WIRE WIRE WIRE WIRE WIRE WIRE HARNESS, HARNESS, HARNESS, HARNESS, HARNESS, HARNESS, (BATTERY) IGNITION SWITCH, HORN, BRAKE LIGHT, CLUTCH CUT-OUT MAIN WIRE HARNESSES—(NOT SHOWN) FRAME CANOPY IT4 - ECU INTERFACE/ENGINE FUEL FILTERS (engine) (14" long) FUEL FILTERS (engine) (6" long) LIGHT PACKAGE (option) - Refer to page 23 for more information. NOTE: For additional wire harnesses, refer to their relative location in this parts manual (e.g., Boom section for boom lights). NOTE: Fuses, relays, and other items shown on these pages are for reference purposes only; your machine might be configured differently and might not include the options shown on this—or other pages—in this parts manual. 50960015/CP1213 20 PRINTED IN U.S.A. Telescopic Handler Cab Fuses, Relays, and Wire Harnesses 10 50220189 - FRAME HARNESS - LOCATED DIODE PACK NEAR TRANSMISSION 9 NOTE: Refer to next page for additional diode packs. 8 Diode Wire 105960 1 Fuse Box / Module Mount Bracket (located under load charts) 7 2 3 CAN-Terminate 4 4 6 1 5 Ref. No. Part No. 01 02 03 04 05 06 L50491 101877 210797 L50538 210614 L63894 07 106001 PRINTED IN U.S.A. Description Qty. Req. #8-32X5/8” SCREW . . . . . . . . . . . . 4 MODULE, F-N-R SHIFTER . . . . . . . 1 BRACKET, BRAKE MODULE . . . . . 1 #8-32 NUT . . . . . . . . . . . . . . . . . . . . 4 MODULE, BRAKE WARNING. . . . . 1 TURN SIGNAL FLASHER . . . . . . . . 1 (Located inside joystick access cover) CAN, TERMINATE RECEPTACLE . 1 (Included with wire harness.) 21 Ref. No. Part No. Description 08 105960 09a 50220189 10 L500747 a Additional diodes are shown on the next page. Qty. Req. DIODE WIRE. . . . . . . . . . . . . . . . . . 1 (Located under the dash; attaches to park brake switch—clutch cut-out side of the switch.) DIODE PACK, 5 DIODES . . . . . . . . 1 (Included with frame wire harness.) CLEAR COVER, DIODE PACK. . . . 1 50960015/CP1213 Cab RS Series Front and Rear Lights Boom lights and harness are on page 150. 1 2 3 4 FRONT OF CAB FRONT FRONT REAR COVER 12 11 6 7 9 8 7 13 10 8 50960015/CP1213 22 PRINTED IN U.S.A. Telescopic Handler Cab Front and Rear Lights Ref. No. 01 02 03 04 06 Part No. 07 L70039 654006 L520005 101712 L70200 L50202 L50051 L500339 08 L70701 09 L500606 10 L71595 11 12 13 100102 L50202 L50051 210442 Description Qty. Req. Ref. No. Part No. --a --b 102647 102572 HEAD LIGHT . . . . . . . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 2 GROMMET, 5/8” . . . . . . . . . . . . . . . 2 BACKUP ALARM. . . . . . . . . . . . . . . 1 1/4”-20X5/8” BOLT, BTNHEAD . . . . 2 1/4”-20 FLANGE NUT . . . . . . . . . . . 2 BEZEL, RUBBER . . . . . . . . . . . . . . 2 (included with item 8) LIGHT, BRAKE/TURN . . . . . . . . . . . 2 (includes item 7 bezel; also includes the light's plug-in connector) BEZEL, RUBBER . . . . . . . . . . . . . . 1 (included with item 10) LIGHT, HALOGEN BACKUP . . . . . . 1 (includes item 9 bezel) JUMPER WIRE, BACKUP LIGHT . 1 1/4”X5/8” BTN HD BOLT . . . . . . . . . 2 1/4”-20 FLANGE NUT . . . . . . . . . . . 2 REAR COVER. . . . . . . . . . . . . . . . . 1 103101 L500748 L500747 L500747 L60587 Description Qty. Req. -- ITEMS NOT SHOWN -WIRE HARNESS, REAR LIGHTS. . 1 HARNESS, LIGHT PACKAGE . . . . 1 (dash to rear lights - includes the following diodes:) DIODE PACK (see below). . . . . . . 1 DIODE PACK (see below). . . . . . . 1 CLEAR COVER, DIODE PACK . . . 2 (see below) CLEAR COVER, DIODE PACK . . . 2 (see below) IN-LINE DIODE (see below) . . . . . . 2 (located between diode pack and back-up alarm connection) -- L63894 TURN SIGNAL FLASHER . . . . . . . . 1 (located under dash through joystick access cover) HARNESS, HEAD LIGHT . . . . . . . . 2 (dash to head lights) GROMMET, 13/16” . . . . . . . . . . . . . 2 (under dash for head light harness) -- L70241 -- 103192 a Standard wire harness, used when not equipped with turn signals. b Used with optional light package for units equipped with turn signals. Wire harness 102647 is not used when unit is equipped with turn signals. In-line Diode L60587 103101 L500748 DIODE PACK DIODE PACK L500747 LOCATED NEAR LOCATED UNDER DASH DIODE PACK REAR LIGHTS NEAR SWITCHES CLEAR COVER NOTE: Refer to previous page for frame harness diode pack. PRINTED IN U.S.A. 23 50960015/CP1213 Cab RS Series Heater - (Option) - (No A/C) 1 2 6 3 4 5 2 7 13 12 14 11 10 8 9 18 19 17 16 12 Item No. Part No. 01 102907 02 03 04 05 L63545 102944 102945 187841 06 07 273968 136305 50300066 08 L500163 15 Description Qty. Req. Item No. HEATER ASSEMBLY . . . . . . . . . . . 1 (Includes items 5-11; 13-19) GRILL, DEFROSTER . . . . . . . . . . . 2 INSTRUMENT PANEL. . . . . . . . . . . 1 DECAL, HEAT CONTROL. . . . . . . . 1 CONTROL, TEMPERATURE . . . . . 1 (does not include knob) KNOB (not included with item 5) . . . 1 SWITCH, VARIABLE SPEED . . . . . 1 PANEL MOUNT NUT (included) . . . 2 (NOTE: switch includes knob; knob not sold separately) 50960015/CP1213 VALVE, WATER . . . . . . . . . . . . . . . . 1 24 Part No. 09 10 11 NSS 50380847 103033 12 13 14 15 16 17 18 19 L50202 136310 NSS NSS 137503 NSS NSS NSS Description Qty. Req. HOSE, 5/8" - FORMED . . . . . . . . . . 1 HEATER CORE . . . . . . . . . . . . . . . . 1 BLOWER MOTOR. . . . . . . . . . . . . . 1 (does not include fan/cage) 1/4”-20X5/8” BUTTN HD BOLT . . . 10 RESISTOR BLOCK . . . . . . . . . . . . . 1 GROMMET 5/8" OD X 3/8" ID. . . . . 2 HOUSING . . . . . . . . . . . . . . . . . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 HOSE, 5/8" - FORMED . . . . . . . . . . 1 GROMMET 1-3/8" OD X 1" ID . . . . 2 HOSE COUPLER . . . . . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Cab A/C - Heater - (A/C - Option) 12 13 11 15 14 9 8 10 16 7 17 5 1 6 18 4 16 3 2 Ref. No. Part No. 01 210796 02 03 04 05 06 07 08 09 211147 211145 211146 211149 137503 211148 138623 242145 242875 PRINTED IN U.S.A. Description Qty. Req. Ref. No. HVAC ASSEMBLY . . . . . . . . . . . . . . 1 (Includes items 2-9) FAN ASSEMBLY (only) . . . . . . . . . . 1 FILTER COVER. . . . . . . . . . . . . . . . 1 FILTER, CAB AIR . . . . . . . . . . . . . . 1 EVAPORATOR/HEATER COIL . . . . 1 LOUVER . . . . . . . . . . . . . . . . . . . . . 1 EXPANSION VALVE . . . . . . . . . . . . 1 COLD CONTROL SWITCH . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . 1 RECTIFIER PACK . . . . . . . . . . . . . . 1 10 11 12 13 14 15 16 17 18 25 Part No. 420-36290 189049 136305 50300066 139279 189033 L63545 L50202 211023 201179 Description Qty. Req. LOUVER . . . . . . . . . . . . . . . . . . . . . 1 DECAL, A/C HEATER CONTROL. . 1 SWITCH, VARIABLE SPEED . . . . . 1 PANEL MOUNT NUT (included) . . . 2 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 2 MODULE, A/C CONTROL. . . . . . . . 1 GRILL, VENT. . . . . . . . . . . . . . . . . . 2 1/4”-20X5/8” BUTTN HD BOLT . . . 10 PANEL, HVAC CONTROL. . . . . . . . 1 HOSE, OVERFLOW . . . . . . . . . . . . 1 50960015/CP1213 Cab RS Series A/C Circuit (Option) 1 2 Condenser 3 (located inside the housing on the top-rear of the cab) 5 4 A/C Compressor information is on page 64. 8 4 Evaporator / Heater Coil 6 (located inside the cab) 13 9 7 4 8 12 11 10 10 14 2 20 3 3 19 14 18 21 22 15 21 22 16 17 A/C Dryer (located on the frame under the cab) 50960015/CP1213 26 PRINTED IN U.S.A. Telescopic Handler Cab A/C Circuit (Option) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. L500595 211010 138777 50380458 138778 50380460 50380423 651759 50380445 50380459 50380446 PRINTED IN U.S.A. Description Qty. Req. CONDENSER . . . . . . . . . . . . . . . . . 1 HOSE, #6 COND./DRYER . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 HOSE, #8 COND./COMP. . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 A/C COMPRESSOR HARNESS . . . 1 A/C COMPRESSOR . . . . . . . . . . . . 1 CS M6-10.0x30 . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 HOSE, #10 COMP./EVAP. . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 27 Ref. No. Part No. 12 13 14 15 16 17 18 19 20 21 22 138779 210796 211009 650450 650491 138651 138649 138714 211055 650490 090666 Description Qty. Req. O-RING . . . . . . . . . . . . . . . . . . . . . . 1 HVAC UNIT (Evaporator/Heater). . . 1 HOSE, #6 DRYER/EVAP. . . . . . . . . 1 CS 3/8 x 5/8 C5ZY . . . . . . . . . . . . . 1 CS 3/8 x 1-1/4 C5ZY . . . . . . . . . . . . 1 CLAMP, DRYER . . . . . . . . . . . . . . . 1 A/C DRYER . . . . . . . . . . . . . . . . . . . 1 SWITCH, BINARY . . . . . . . . . . . . . . 1 MOUNT, DRYER / VALVE . . . . . . . . 1 CS 3/8 x 1 C5ZY . . . . . . . . . . . . . . . 2 HN FL SLOC 3/8 CZY . . . . . . . . . . . 4 50960015/CP1213 Cab RS Series Heater Circuit (Option) 2 1 Shut-off valve and adapter screws into the port near the water pump 3 4 5 3 A/C and Heater Equipped 6 3 Adapter screws into the engine oil cooler port 3 3 10 13 3 11 8 10 9 12 7 Evaporator/Heater Coil (located inside the cab) 1 2 Shut-off valve and adapter screws into the port near the water pump Heater Only Equipped 3 14 16 Adapter screws into the engine oil cooler port 4 3 3 3 50960015/CP1213 Heater Unit (located inside the cab) 15 28 PRINTED IN U.S.A. Telescopic Handler Cab Heater Circuit (Option) Ref. No. 01 02 03 04 05 06 07 08 09 Part No. 210049 L68592 095955 230210 272546 L447005 230208 211055 650490 090666 PRINTED IN U.S.A. Description Qty. Req. ST-LL FP06-ISO6149-18 . . . . . . . . . 1 SHUT-OFF, MANUAL . . . . . . . . . . . 1 CLAMP, HOSE #10 . . . . . . . . . . . . . 6 HOSE, HEATER 5/8” x 108” . . . . . . 1 SPRING GUARD (not shown). . . . . 1 ST HB10-ISO6149-18 . . . . . . . . . . . 1 HOSE, HEATER 5/8” x 36” . . . . . . . 1 MOUNT, DRYER / VALVE . . . . . . . . 1 CS 3/8 x 1 C5ZY . . . . . . . . . . . . . . . 2 LN FL SERR 3/8 CZY . . . . . . . . . . . 5 29 Ref. No. Part No. 10 11 12 13 186193 186703 230209 272546 211149 14 15 16 NSS NSS 102907 Description Qty. Req. ST 1/2MPT x 5/8” HOSE . . . . . . . . . 2 HEATER-A/C SOLENOID . . . . . . . . 1 HOSE, HEATER 5/8” x 60” . . . . . . . 1 SPRING GUARD (not shown). . . . . 1 EVAPORATOR/HEATER COIL . . . . 1 (refer to page 25 for parts listing) HEATER HOSE 5/8" x 60" . . . . . . . 1 HEATER HOSE 5/8" x 48" . . . . . . . 1 HEATER ASSEMBLY . . . . . . . . . . . 1 (refer to page 24 for parts listing) 50960015/CP1213 Cab RS Series A/C Condenser - (A/C Equipped - Option) 1 Condenser Assembly (located on the top-rear of the cab) 2 3 5 3 4 6 7 11 8 12 13 14 3 9 10 3 15 A/C Hose Cover (located on the right rear corner of the cab) 50960015/CP1213 30 PRINTED IN U.S.A. Telescopic Handler Cab A/C Condenser - (A/C Equipped - Option) Ref. No. Part No. 01 211052 02 03 04 05 06 07 211039 089888 L50051 L500596 211035 L500595 PRINTED IN U.S.A. Description Qty. Req. Ref. No. CONDENSER ASSEMBLY . . . . . . . 1 (includes items 1-10) COVER, CONDENSER HOUSING . 1 BHSCS 1/4” x 1/2” . . . . . . . . . . . . 17 FLANGE LN 1/4”-20 . . . . . . . . . . . . 2 SELF-TAP SCREW 3/16” x 5/8” . . . 6 MOUNT, CONDENSER COIL . . . . . 1 CONDENSER COIL . . . . . . . . . . . . 1 08 09 10 11 12 13 14 15 31 Part No. 211045 420-35602 L500594 651640 210765 070648 210833 650315 Description Qty. Req. CONDENSER HOUSING . . . . . . . . 1 RELAY . . . . . . . . . . . . . . . . . . . . . . . 1 CONDENSER FAN ASSEMBLY . . . 2 BHSCS 5/16” x 3/4” . . . . . . . . . . . . 4 FW 5/16” ZY SEALING . . . . . . . . . . 4 LN LG FL SERR 5/16 CZ . . . . . . . . 4 COVER, A/C HOSES . . . . . . . . . . . 1 SELF-TAP SCREW 1/4” x 1/2” . . . . 3 50960015/CP1213 Cab RS Series Steering Column Components 1 3 2 5 7 4 6 10 9 8 LS T Shift Module (located next to the fuses and relays) P L 50960015/CP1213 32 R Steer Motor parts are on page 256. PRINTED IN U.S.A. Telescopic Handler Cab Steering Column Components Ref. No. 01 02 03 04 05 06 07 Part No. 103359 L41261 L69595 L50101 102783 L68772 210479 L99425 105236 PRINTED IN U.S.A. Description Qty. Req. CAP, STEERING WHEEL . . . . . . . . 1 NUT, STEERING WHEEL . . . . . . . . 1 STEERING WHEEL . . . . . . . . . . . . 1 M5X.8X35mm HX SKTHD BOLT . . 2 COLUMN, STEERING. . . . . . . . . . . 1 F-N-R/SHIFTER (includes #7). . . . . 1 Note x Note y BOOT (fits both shifters). . . . . . . . . 1 CLAMP, SHIFTER(included w/ #6) . 1 33 Ref. No. Part No. Description 08 09 10 651625 101880 101877 L50491 L50538 x y Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 Qty. Req. 3/8”-16X1-1/4” BUTTN HD BOLT . . 4 MOTOR, STEER . . . . . . . . . . . . . . . 1 MODULE, F-N-R SHIFTER . . . . . . . 1 #8-32X5/8” SCREW . . . . . . . . . . . . 2 #8-32 NUT . . . . . . . . . . . . . . . . . . . . 2 50960015/CP1213 Cab RS Series Seat 1 2 4 3 7 5 2 8 3 9 4 3 5 6 2 10 4 5 5 11 3 3 8 4 4 9 2 5 3 6 12 13 Suspension Seat (Option) 50960015/CP1213 34 PRINTED IN U.S.A. Telescopic Handler Cab Seat Ref. No. 01 02 03 04 05 06 07a 08 09 10a 11 12b Part No. 210170 L70634 650630 L50196 L50517 L70212 L70201 654004 L50056 100071 650487 L68496 Description Qty. Req. SEAT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAT BELT (includes tethers) . . . . . 1 7/16”-20X1” BOLT . . . . . . . . . . . . AR 7/16” FLAT WASHER . . . . . . . . . . AR 7/16”-20 NYLON INSERT NUT . . AR BRACKET, TETHER . . . . . . . . . . . . 2 MOUNT, SEAT BELT . . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . AR 5/6”-18 NYLON INSERT NUT . . . AR SEAT RISER . . . . . . . . . . . . . . . . . . 1 5/16”-18X1” BOLT . . . . . . . . . . . . AR BELLOWS, SUSPENSION SEAT . . 1 (includes seat belt / tether bracket) Ref. No. Part No. 13 103195 650490 650533 654006 L520005 210403 210405 210404 14b 15b 16b Description Qty. Req. PEDESTAL / BOLT ON SEAT . . . . . 1 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 2 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 2 3/8” FLAT WASHER . . . . . . . . . . . . 8 3/8” NYLON INSERT NUT . . . . . . . 4 BELLOWS, SEAT (boot only) . . . . . 1 ADJUSTMENT KNOB . . . . . . . . . . . 1 SHOCK, SUSP. SEAT . . . . . . . . . . . 1 a Used for standard seat only; not used with suspension seat option. b Used for suspension seat option only. Suspension Seat (Option) 16 14 PRINTED IN U.S.A. 15 35 50960015/CP1213 Cab RS Series Tri-Function Cab Components - Option 1 12 2 3 11 9 Controller parts are on pages 270-276. 10 8 4 5 5 7 6 5 50960015/CP1213 36 PRINTED IN U.S.A. Telescopic Handler Cab Tri-Function Cab Components - Option Ref. No. Part No. 01 02 104083 104304 03 04 05 06 L50202 103582 L50051 104214 PRINTED IN U.S.A. Description Qty. Req. CONTROLLER, 4 BTN/W TRIG . . . 1 BEZEL, JOYSTICK . . . . . . . . . . . . . 1 (included with item 1) 1/4”-20X5/8” BTN HD BOLT . . . . . AR JOYSTICK MOUNT. . . . . . . . . . . . . 1 1/4”-20 FLANGE LOCK NUT . . . . AR SPACER, LEVEL CONTROLLER . . 1 37 Ref. No. Part No. 07 08 09 10 11 12 102435 104219 L52024 L52024 103708 L69756 Description Qty. Req. CONTROLLER, LEVEL. . . . . . . . . . 1 1/4”-20X2-1/2” BTN HD BOLT. . . . . 2 1/4”-20X1” BTN HD BOLT . . . . . . . . 2 1/4”-20X1” BTN HD BOLT . . . . . . . . 2 BRACKET, ARM REST . . . . . . . . . . 1 PAD, ARM REST . . . . . . . . . . . . . . . 1 50960015/CP1213 Cab RS Series Brake and Accelerator Pedals 29 28 27 26 ELECTRONIC THROTTLE PEDAL 25 1 2 3 4 THROTTLE 30 15 10 PEDAL KIT 7 9 11 8 18 6 12 5 13 14 21 16 Brake Cylinder Booster parts are on page 255. 17 50960015/CP1213 38 PRINTED IN U.S.A. Telescopic Handler Cab Brake and Accelerator Pedals Ref. No. Part No. 01 02 03 04 L63230 L50235 L50056 210609 05 06 07 210317 L50151 210608 08 09 10 11 12 13 14 15 102529 L50628 L10465 L44859 L50607 210328 656049 L561004 PRINTED IN U.S.A. Description Qty. Req. PAD, BRAKE PEDAL . . . . . . . . . . . 1 5/16”-18X1-1/4” BOLT . . . . . . . . . . . 2 5/16”-18 FLANGE NUT . . . . . . . . . . 2 BRAKE LEVER ASSEMBLY . . . . . . 1 (includes item 7) BRACKET, BRAKE BOOSTER . . . . 1 1/2” FLAT WASHER . . . . . . . . . . . . 1 BRONZE BUSHING . . . . . . . . . . . . 1 (included with item 4) PIN, BRAKE LEVER PIVOT . . . . . . 1 ROLL PIN, 0.19X1. . . . . . . . . . . . . . 1 ZERK, GREASE 1/4”-28 . . . . . . . . . 1 PIN, CLEVIS 1/2”X27/64” . . . . . . . . 1 1/8”X1” COTTER PIN . . . . . . . . . . . 1 YOKE, CLEVIS M10X1.5 . . . . . . . . 1 M10-1.5 LOCK NUT . . . . . . . . . . . . 1 SPRING, 13GA. 0.73X6” . . . . . . . . . 1 39 Ref. No. Part No. Description Qty. Req. 16 17 18 21 25 26 27 28 29 30 650491 L520005 651458 210253 50381115 105287 L52025 L530004 L50228 654004 107001 -- -- ITEMS NOT SHOWN-(Throttle Wire Harness) 50380309 WIRE HARNESS, THROTTLE . . . . 1 3/8”X1-1/4” BOLT . . . . . . . . . . . . . . 4 3/8” NYLON INSERT NUT . . . . . . . 4 M8-1.25 LOCK NUT . . . . . . . . . . . . 1 BRAKE CYLINDER, BOOSTER . . . 1 THROTTLE, ELECTRONIC . . . . . . 1 COVER, ELEC. THROTTLE . . . . . . 1 5/16”-18X3/4” BUTTN HD BOLT . . . 2 5/16”-18 RETAIN/CLIP NUT. . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 KIT, THROTTLE PEDAL . . . . . . . . . 1 (Includes pedal, pin and spring only; does not include electronic throttle.) 50960015/CP1213 Cab RS Series Brake Valve 1 1 4 2 4 2 7 12 3 3 6 6 9 Front Axle Service Brake (right-side tee) 8 Axles are shown on pages 124 and 126. Hydraulic Tank (Return) 5 LOCATED INSIDE JOYSTICK ACCESS PANEL 13 13 Axles are shown on pages 124 and 126. 10 11 Joystick (Power) 18 Rear Axle Service Brake (left-side tee) 16 17 18 8 LOCATED UNDER 15 9 FLOOR OF CAB 14 Brake Cylinder Booster parts are on page 255. 50960015/CP1213 40 PRINTED IN U.S.A. Telescopic Handler Cab Brake Valve Ref. No. 01 02 03 04 05 06 07 08 09 Part No. 210828 L70428 230-32364 650706 L520004 230-32195 102842 104111 104111 PRINTED IN U.S.A. Description Qty. Req. PRESSURE SWITCH (150 psi) . . . 2 MANIFOLD, BRAKE LINE. . . . . . . . 1 PLUG, -4ORM SAE . . . . . . . . . . . . . 1 1/4”X2” BOLT. . . . . . . . . . . . . . . . . . 4 5/16” NYLON INSERT NUT . . . . . . 2 ADAP., -4ORM -4JICM . . . . . . . . . . 4 HOSE, -4 A4/A6 66” . . . . . . . . . . . . 1 HOSE, -4 A4/A4 18” . . . . . . . . . . . . 1 HOSE, -4 A4/A4 18” . . . . . . . . . . . . 1 41 Ref. No. Part No. 10 11 12 13 14 15 16 17 18 210798 650486 102840 L50051 210449 210253 L69920 102843 210450 Description Qty. Req. BRACKET, PRESS. SWITCH . . . . . 1 5/16’X3/4” BOLT . . . . . . . . . . . . . . . 2 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1 1/4” FLANGE LOCK NUT . . . . . . . . 4 ADAP., MJO4 MMAORB14 90º . . . . 2 BRAKE CYLINDER, BOOSTER . . . 1 HOSE, -4 A6/A6 40” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 ADAP., MJ06 MMAORB16 90º . . . . 2 50960015/CP1213 Cab RS Series Mounts 4 2 7 1 2 4 3 5 6 7 2 4 7 2 4 50960015/CP1213 42 PRINTED IN U.S.A. Telescopic Handler Cab Mounts Ref. No. 01 02 03 04 05 06 Part No. 102779 651151 102741 102781 101667 650491 PRINTED IN U.S.A. Description Qty. Req. 1”-8X5-1/2” GR8 BOLT . . . . . . . . . . 1 1” SAE FLAT WASHER . . . . . . . . . . 7 RETAINER, CANOPY NUT . . . . . . . 1 1”-8 CLASS C LOCK NUT . . . . . . . 4 WASHER, CANOPY NUT . . . . . . . 1 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2 43 Ref. No. Part No. 07 102883 -- L63813 Description Qty. Req. 1”-8X3-3/4” GR8 BOLT . . . . . . . . . . 3 -- ITEMS NOT SHOWN-HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1 (plugs hole in cab where side bolt attaches) 50960015/CP1213 Chassis RS Series Hoods and Covers - Front-Half 1 17 15 16 7 8 2 9 14 6 3 4 5 6 7 7 8 8 9 9 13 12 10 11 50960015/CP1213 44 PRINTED IN U.S.A. Telescopic Handler Chassis Hoods and Covers - Front-Half Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. 50380280 50380287 L64673 650387 L50050 104222 650486 650810 L530004 650484 L41847 PRINTED IN U.S.A. Description Qty. Req. Ref. No. HOOD, ENGINE . . . . . . . . . . . . . . . 1 COVER, ACCESS . . . . . . . . . . . . . . 1 HANDLE . . . . . . . . . . . . . . . . . . . . . 1 #10-32X1/2” SCREW . . . . . . . . . . . 2 #10-32 NUT . . . . . . . . . . . . . . . . . . . 2 LATCH . . . . . . . . . . . . . . . . . . . . . . . 2 5/16”-18X3/4” BOLT . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR 5/16” RETAINED NUT CLIP . . . . . AR 5/16”X1/2” BOLT . . . . . . . . . . . . . . . 1 HORN, 12 VOLT . . . . . . . . . . . . . . . 1 Part No. 12 45 Description Qty. Req. COVER, FRONT FRAME . . . . . . . . 1 Note x Note y HOOD, FRONT . . . . . . . . . . . . . . . . 1 SLIDE RAIL . . . . . . . . . . . . . . . . . . . 1 CS 1/4”X1” C5ZY . . . . . . . . . . . . . AR 1/4” FLANGE LOCK NUT. . . . . . . AR GUIDE, NYLATRON 28” (shown) . . 1 (An additional guide is used on the left side—refer to the next page.) 13 14 15 16 17 102423 210764 50380281 50380150 650835 L50051 L65896 x y Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 50960015/CP1213 Chassis RS Series Hoods and Covers - Rear-Half 7 8 6 27 28 26 10 1 25 2 3 4 11 4 3 2 7 12 4 8 2 3 5 2 3 24 2 3 13 14 17 23 Fastens to Radiator 3 6 13 3 2 15 8 13 2 20 3 19 18 7 10 Secures Lift Cylinder Hoses 9 11 4 Fastens to Cooler 22 3 13 16 8 17 4 4 20 3 2 2 13 3 2 12 7 13 19 18 Secures Lift Cylinder Hoses 21 50960015/CP1213 3 46 PRINTED IN U.S.A. Telescopic Handler Chassis Hoods and Covers - Rear-Half Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 50380285 650486 650810 L530004 50380026 L65896 650835 L50051 50380015 104225 L50655 L64695 L50056 50380122 50380288 50380126 17 18 650484 L63720 PRINTED IN U.S.A. Description Qty. Req. Ref. No. HOOD, TOP. . . . . . . . . . . . . . . . . . . 1 5/16”X3/4” BOLT. . . . . . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR FASTENER, RETAIN NUT . . . . . . AR BRACKET, HOOD/RADIATOR. . . . . 1 GUIDE, NYLATRON 28” . . . . . . . . . 2 CS 1/4”X1” C5ZY . . . . . . . . . . . . . AR 1/4” FLANGE LOCK NUT. . . . . . . AR ACCESS PANEL, RH . . . . . . . . . . . 1 LATCH, T-HANDLE . . . . . . . . . . . . . 2 #10-24X1/2” RND HD SCREW . . . . 6 SLIDE, NYLATRON 4”. . . . . . . . . . . 4 5/16” FLANGE LOCK NUT. . . . . . AR COVER, LEFT SIDE . . . . . . . . . . . . 1 COVER, RIGHT SIDE . . . . . . . . . . . 1 BRACKET, COVER . . . . . . . . . . . . . 1 (Fastens to the radiator.) CS 5/16”x1/2” C5ZY . . . . . . . . . . . . 5 CUSHION, HOSE 7/8” TWIN . . . . . 4 19 20 21 22 23 24 25 26 27 28 ----- 47 Part No. L63719 650725 210442 650487 210368 210375 50380143 L64673 650387 L50050 Description Qty. Req. PLATE, TWIN-WIDE TOP . . . . . . . . 2 CS 5/16” x 2-1/4” C5ZY. . . . . . . . . . 4 REAR HOOD. . . . . . . . . . . . . . . . . . 1 5/16”X1” BOLT . . . . . . . . . . . . . . . AR SUPPORT, REAR COVER . . . . . . . 1 COVER, MAIN VALVE. . . . . . . . . . . 1 ACCESS PANEL, LH. . . . . . . . . . . . 1 HANDLE . . . . . . . . . . . . . . . . . . . . . 2 #10-32X1/2” SCREW . . . . . . . . . . AR #10-32 NUT . . . . . . . . . . . . . . . . . AR -- ITEMS NOT SHOWN-(Counter Weight Hardware) L500684 BOLT, 3/4-10" x 11" GR8 . . . . . . AR L50084 NUT, 3/4" STOVER LOCK NUT . . AR (used with 11" bolt) 650711 BOLT, 3/4" X 3" GR5 . . . . . . . . . . AR 079209 NUT, 3/4" NYLOCK CZY . . . . . . . AR (used with 3" bolt) 50960015/CP1213 Chassis RS Series Fuel Tank and Battery 7 19 8 17 16 20 18 6 11 12 21 14 5 13 3 4 2 1 22 23 35 24 25 Cable/Hose Support (bolts under engine flywheel housing) 26 27 28 31 34 33 30 26 Fuel Lines (frame side of tank) 29 32 40 Battery Heater (option) 50960015/CP1213 48 PRINTED IN U.S.A. Telescopic Handler Chassis Fuel Tank and Battery Ref. No. 01 02 03 04 05 06 07 08 11 12 13 14 16 17 18 19 20 21 22 Part No. Description 50380276 101567 650569 L520019 103892 210782 L70225 L99157 L64673 650387 L50050 L68133 L68134 L68135 L63546 L41854 L61867 Qty. Req. Ref. No. WELDMENT, FUEL TANK . . . . . . . . 1 GROMMET, FUEL TANK. . . . . . . . . 1 CS 1/2”-13x1-3/4” C5ZY . . . . . . . . . 6 1/2”-13 NYLON INSERT NUT . . . . . 6 PLATE, TOOLBOX BOTTOM . . . . . 1 TOOLBOX COVER, WELDMENT. . 1 CAMLOCK . . . . . . . . . . . . . . . . . . . . 1 KEY ONLY (stamped CH751) . . . . . 1 HANDLE, HOOD . . . . . . . . . . . . . . . 1 #10-32x1/2” RND HD SCREW. . . . 2 #10-32 NUT . . . . . . . . . . . . . . . . . . 2 SCREW, CAPTIVE . . . . . . . . . . . . . 2 SCREW, RETAINER . . . . . . . . . . . 2 SCREW, RECEPTACLE . . . . . . . . . 2 GROMMET . . . . . . . . . . . . . . . . . . . 1 GASKET, SENDER . . . . . . . . . . . . . 1 SENDER/FUEL LEVEL . . . . . . . . . . 1 (includes #14 Gasket) CAP/FUEL ASSEMBLY (vented) . . . 1 MIRROR, 6.5X10 CONVEX . . . . . . 1 MIRROR BRACKET . . . . . . . . . . . . 1 1/4” NYLON INSERT NUT . . . . . . . 1 5/16”x1/2 FLAT LOCK BOLT . . . . . . 4 CABLE, NEG. BATTERY . . . . . . . . . 1 POWER PLUG, PLUG. . . . . . . . . . . 1 #8 DEUTSCH SOCKET . . . . . . . . . 1 210722 L63756 103991 L520003 081379 101954 101961 101962 23 Part No. Description 24 25 26 27 28 29 30 31 32 33 34 35 210205 101960 101963 653098 L61117 L70146 101463 L52025 090666 NSS 131529 110227 50380316 104114 210200 36 37 38 39 40 L50051 650481 103627 650642 50381167 -- L630003 Qty. Req. CABLE, POS. BATTERY . . . . . . . . . 1 POWER PLUG, RECEPTACLE. . . . 1 #8 DEUTSCH PIN . . . . . . . . . . . . . . 1 3/8”-16 WING NUT . . . . . . . . . . . . . 2 BATTERY HOLDDOWN BAR . . . . . 1 ROD, BATTERY HOLDDOWN . . . . 2 PLATE, BATTERY ACCESS . . . . . . 1 5/16”-18x3/4” BHSCS . . . . . . . . . . . 4 3/8”-16 FLANGE NUT . . . . . . . . . . . 4 12VDC BC1 4DLT BATTERY . . . . . 1 ADAP., PLUG -8 O-RING SAE . . . . 1 ADAP., -8ORM -6JICM 90º . . . . . . . 2 HOSE, -6 K6/K6 82" (supply) . . . . . 1 HOSE, -4 A6/NONE 100" (return) . 1 BRACKET, CABLE/HOSE . . . . . . . . 1 (supports fuel lines and cables) HN FLOC 1/4" . . . . . . . . . . . . . . . . . 2 CS 1/4" x 1/2" C5 . . . . . . . . . . . . . . 2 MOUNT, RECEIVER . . . . . . . . . . . . 1 CS 1/4" x 1" C5 . . . . . . . . . . . . . . . . 2 WRAP, BATTERY (option). . . . . . . . 1 -- ITEMS NOT SHOWN -RUBBER BOOT, BAT. CABLE . . . . 1 (used on positive battery cable) Radio Remote - (Option) Early-Style Shown E-Stop - (Option) or Late-Style Radio Remote Receiver 36 Receiver and enclosure are shown on page 60. E-Stop receiver is shown on page 59. 39 24 36 37 24 38 25 PRINTED IN U.S.A. 49 50960015/CP1213 Chassis RS Series Hydraulic Tank 2 4 1 27 5 3 44 8 6 9 24 7 26 43 25 10 9 11 24 23 42 12 13 Hydraulic Filter Assembly 14 15 22 17 45 16 Heater (Option) 20 21 19 18 39 29 40 41 38 39 28 Return Hose (Outrigger Option) 37 34 31 30 33 50960015/CP1213 16 35 32 Hose Bracket (Outrigger Option) 50 17 36 Hydraulic Tank (Rear Side) PRINTED IN U.S.A. Telescopic Handler Chassis Hydraulic Tank Ref. No. Part No. 01 02 50380024 P470472 03 L99163 04 05 06 07 08 09 10 11 12c 13 14 15 16 17 18 19 20 21 22a 23 24e 25 26 27 28b 29b 651201 650449 50380146 50380145 650488 654006 L65142 L65144 50380089 L72419 L61620 L49327 L63309 L442023 650533 654006 L65211 131529 L446047 134756 101879 650489 079038 L60123 055005 104092 Description Qty. Req. Ref. No. Part No. HYDRAULIC OIL TUBE ASY. . . . . . 1 HYDRAULIC FILL CAP ASY.. . . . . . 1 (includes cap, gaskets, and tube) GASKET, FILLER NECK . . . . . . . . . 2 (included with item #2) RHMS SLT #10-32 x 3/4" FZY . . . . 6 CS 1/4”-20 x 2-1/2” . . . . . . . . . . . . . 2 PLATE, TOP CUSHION. . . . . . . . . . 1 CLAMP, CUSHION TUBE . . . . . . . . 1 CS 3.8" x 3/4" C5ZY . . . . . . . . . . . 10 FW 3/8" AWZY . . . . . . . . . . . . . . . AR ACCESS COVER . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 HYDRAULIC TANK.. . . . . . . . . . . . . 1 ADAP., 1-1/2” NPT 90º ELBOW . . . 1 ADAP., 1-1/2” PIPE NIPPLE . . . . . . 1 STRAINER, HYD. OIL . . . . . . . . . . . 1 HOSE, -24 A24/A24 35” . . . . . . . . . 1 ADAP., -24JICM 24NPTM 90º . . . . . 1 CS 3/8”-16 x 1-1/2” C5ZY . . . . . . . 4 FW 3/8” . . . . . . . . . . . . . . . . . . . . . . 4 3/8”-16 RETAINED NUT . . . . . . . . . 4 PLUG, -8 O-RING SAE . . . . . . . . . . 1 PLUG, -12 O-RING SAE . . . . . . . . . 1 SIGHT GLASS. . . . . . . . . . . . . . . . . 1 FILTER, IN-TANK RETURN UHI . . . 1 CS 3/8" x 7/8" C5Z . . . . . . . . . . . . . 4 ST MJ20-MORB20 . . . . . . . . . . . . . 1 90 MJ20-FJS20 . . . . . . . . . . . . . . . . 1 ADAP., -12ORM -12JICM 90º . . . . . 1 HOSE, -12 A12/DS12 23” . . . . . . . . 1 30bd 31b 32b 33b 34 35 36 37 38 39 40 41 42 210960 090666 L45666 650488 L63383 L69920 102843 L69904 102946 068938 054994 072806 50380450 43 44 45 L97489 650863 50381156 Description Qty. Req. HOSE SUPPORT BRACKET . . . . . 1 LN FL SERR 3/8" CZY . . . . . . . . . . 2 CLAMP, HOSE 1.00 x 0.41 . . . . . . . 2 CS 3/8" x 3/4" C5ZY . . . . . . . . . . . . 2 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 HOSE, -4 A6/A6 40” . . . . . . . . . . . . 1 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1 HOSE, 4 A6/DS6 20”. . . . . . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 2 ADAP., -6ORM -6JICM STR.. . . . . . 2 ADAP., -6 SWIVEL TEE . . . . . . . . . 1 SEAL KIT (includes six o-rings). . . . 1 (Earlier units used different o-rings; this kit covers current and early units, discard the o-rings that are not needed.) HYDRAULIC FILTER ELEMENT. . . 1 FW 1/4" ANZY . . . . . . . . . . . . . . . . . 2 HEATER/500W (option). . . . . . . . . . 1 (attaches to bottom of hydraulic tank) -- ITEMS NOT SHOWN -(Located Inside Hydraulic Tank) a b c d e Units not equipped with outriggers. Units equipped with outriggers. Includes items 13, 14, and 15. Used to support the hose from the main control "IN" port. Refer to "Hydraulic Filter Assembly" inset on facing page for a listing of components included. HOSE LOCATOR 01 16 29 34 35 36 37 38 HYDRAULIC TUBE (from hydraulic filter) HYDRAULIC TANK (bottom) HYDRAULIC TANK RETURN (front) HYDRAULIC TANK RETURN (return manifold) HYDRAULIC TANK RETURN (return manifold) HYDRAULIC TANK RETURN (return manifold) HYDRAULIC TANK RETURN (return manifold) HYDRAULIC TANK RETURN (return manifold) PRINTED IN U.S.A. HYD. COOLER “UPPER” HYDRAULIC PUMP “IN” OUTRIGGER VALVE “T” STEER MOTOR “T” BRAKE BOOSTER CYLINDER JOYSTICK (lift/extend controller) “T” PRIORITY VALVE “T” FLOW DIVIDER “T” 51 50960015/CP1213 Chassis RS Series Outriggers - Option 8 7 1 6 2 7 6 3 Outrigger valve and hoses shown on next page. 4 RIGHT 5 14 1 9 10 11 13 12 1 Outrigger Cylinder parts are on page 248. 2 15 17 16 20 3 21 5 1 4 18 LEFT 19 50960015/CP1213 52 PRINTED IN U.S.A. Telescopic Handler Chassis Outriggers - Option Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 Part No. 650486 L69725 L70621 L69138 L69724 L50385 L50084 102566 L68807 L68807 L68807 L68807 054626 L70616 L70618 L70615 Description Qty. Req. 5/16”-18x3/4” BOLT . . . . . . . . . . . . 16 CAP, PIN LOCK. . . . . . . . . . . . . . . . 4 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 4 BUSHING . . . . . . . . . . . . . . . . . . . . 6 CAP, PIVOT PIN . . . . . . . . . . . . . . . 4 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 8 3/4”-10 STOVER LOCK NUT “C” . . 8 WLDMNT, OUTRIGGER MNT. . . . . 1 HOSE, -6 A8/DS8 54” (extend) . . . . 1 HOSE, -6 A8/DS8 54” (retract) . . . . 1 HOSE, -6 A8/DS8 54” (extend) . . . . 1 HOSE, -6 A8/DS8 54” (retract) . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 4 CYLINDER, OUTRIGGER. . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 WLDMNT, OUTRIGGER LEG . . . . . 2 Ref. No. Part No. Description Qty. Req. 17 18 19 20 21 22 23 24 25 26 L70614 L64963 L64914 L520005 650818 L71072 L71073 210761 L50202 L50051 -- L10465 -- ITEMS NOT SHOWN -ZERK, GREASE 1/4”-28 STR . . . AR -- 210723 (Wire Harness) WIRE HARNESS, OUTRIGGERS. . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 2 WLDMNT, OUTRIGGER PAD . . . . . 2 3/8”-16 CNTR LOCK NUT. . . . . . . . 2 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 2 SWITCH, LEFT OUTRIGGER. . . . . 1 SWITCH, RIGHT OUTRIGGER . . . 1 MOUNT, OUTRIGGER SWITCH. . . 1 1/4”X5/8” BUTTON HEAD BOLT. . . 3 1/4” FLANGE LOCK NUT . . . . . . . . 3 23 FRONT 22 24 25 26 PRINTED IN U.S.A. 53 50960015/CP1213 Chassis RS Series Outrigger Valve - Option HYDRAULIC TANK Return Refer to page 50, item #29 for hose location. FLOW DIVIDER “EP” Port 7 1 6 RIGHT OUTRIGGER (Retract) LEFT OUTRIGGER (Extend) 2 2 4 6 8 T 5 A1 3 MAIN VALVE “IN” 5 P B1 A2 9 B2 LEFT OUTRIGGER (Retract) 10 2 RIGHT OUTRIGGER (Extend) PB RP JOYSTICK “P” (pressure) G 11 19 16 18 Outrigger Valve parts are on page 268. 17 15 12 14 RIGHT LEFT 13 50960015/CP1213 54 PRINTED IN U.S.A. Telescopic Handler Chassis Outrigger Valve - Option Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10a 11 12 104092 121774 L68807 L68807 054816 126862 102814 L68807 L68807 210799 650730 L520005 Description Qty. Req. HOSE, -12 A12/DS12 23” . . . . . . . . 1 ADAP., -16ORM -12JICM STR . . . . 3 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º . . . . . . . 2 ADAP., -8ORM -8JICM LONG 90º . 2 HOSE, -12 A12/DS12 74” . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 HOSE, -12 H12/DS12 40” . . . . . . . . 1 3/8”-16X5” BOLT . . . . . . . . . . . . . . . 3 3/8”-16 LOCK NUT . . . . . . . . . . . . . 3 Ref. No. Part No. Description 13 14 15 16 17 18 19 210727 654004 650484 210716 P471997 054994 L68810 25 210723 a Hose is supported near the hydraulic tank with bracket P/N 210960. Qty. Req. MOUNT, OUTRIGGER VALVE . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16”-18X1/2” BOLT . . . . . . . . . . . . 2 VALVE, OUTRIGGER . . . . . . . . . . . 1 TEST PORT. . . . . . . . . . . . . . . . . . . 1 ADAP., -6ORM -6JICM STR . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 -- (ITEMS NOT SHOWN) -WIRE HARNESS, OUTRIGGERS. . 1 Hose support bracket is shown on page 51, #30. PRINTED IN U.S.A. 55 50960015/CP1213 PWP RS Series Chassis Components Located under tank/engine cover attached to inner frame 3 PWP/WPS Valve parts are on page 261. 1 2 4 5 Located in the joystick access area Chain and Shackle (Used to secure Personnel Work Platform) 50960015/CP1213 56 PRINTED IN U.S.A. Telescopic Handler PWP Chassis Components Ref. No. Part No. 01 02 03 04a 05a 50381128 102321 104078 L71752 L71751 Description Qty. Req. Ref. No. KIT, LEVEL SENSOR . . . . . . . . . . . 1 PWP/WPS VALVE . . . . . . . . . . . . . . 1 PWP/WPS CONTROL MODULE . . 1 5/16” CHAIN SHACKLE . . . . . . . . . 1 5/16” CHAIN GR40 16 LINKS . . . . 1 --a PRINTED IN U.S.A. 57 Part No. Description Qty. Req. -- ITEMS NOT SHOWN -PWP/WPS SWITCH . . . . . . . . . . . . 1 (located on dash) 104064 PWP/WPS WIRE HARNESS . . . . . 1 (under dash and to level sensor) L71691 Chain shackle and chain are used to secure the Personnel Work Platform. 50960015/CP1213 PWP RS Series Components (Three-Section Boom) 2 1 3 (Attached to Personnel Work Platform) 4 110 “ 5 Ref. No. Part No. -- L71729 01 02 102408 L71726 50960015/CP1213 Description 612” Qty. Req. REMOTE SWITCH W/CABLE. . . . . 1 (Includes item 1-3) CABLE ASSEMBLY . . . . . . . . . . . . . 1 REMOTE STOP SWITCH . . . . . . . . 1 58 Ref. No. Part No. 03 04 05 L71725 L71750 L71732 Description Qty. Req. REMOTE SWITCH ENCLOSURE. . 1 REMOTE SWITCH POUCH . . . . . . 1 REMOTE SWITCH HARNESS . . . . 1 (Consists of two cables) PRINTED IN U.S.A. Telescopic Handler PWP Components (Four-Section Boom) E-Stop (Option) (Located on top of battery) 1 NOTE: Carried with personnel on work platform. Receiver mounting is on page 49. Includes lanyard (not shown) 2 Pressure switch shown on page 40. Pressure Switch Ref. No. Part No. 01a 50380625 02 L70415 PRINTED IN U.S.A. Description Qty. Req. SYSTEM/RADIO E-STOP . . . . . . . . 1 (Transmitter and Receiver) PRESSURE SWITCH . . . . . . . . . . . 1 59 -- ITEMS NOT SHOWN -RADIO REMOTE HARNESS . . . . . 1 (E-Stop receiver) -- 102655 a The transmitter and receiver are frequencymatched; therefore, it is required to purchase both as a set. b Chain shackle and chain are used to secure the Personnel Work Platform to the carrier attachment. 50960015/CP1213 Personnel Work Platform RS Series Radio Remote (Option) - Transmitter and Receiver - (Late Style) 11 2 4 NOTE: Late-Style Transmitter color is black 5 3 1 7 8 6 9 The radio receiver mounts on a bracket on top of the battery. Receiver mounting is on page 49. 10 Item No. Part No. -- 50380274 01a 02 03 04 05 06 07 08 09 50220629 NSS 50220628 50220627 50220626 103476 103475 650426 50220630 50960015/CP1213 Description Qty. Req. Item No. RADIO REMOTE, SYSTEM . . . . . . 1 (Includes all items shown) REMOTE TRANSMITTER. . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1 SWITCH, TOGGLE 2-POS.. . . . . . . 1 SWITCH, TOGGLE 3-POS.. . . . . . . 4 BUTTON, RADIO E-STOP . . . . . . . 1 SNAP RING, LANYARD . . . . . . . . . 1 LANYARD (wire cable) . . . . . . . . . . 1 1/4”X1-1/4” BOLT . . . . . . . . . . . . . . 2 RECEIVER, RADIO REMOTE . . . . 1 Description Qty. Req. 10 11 L50051 50380825 ---- -- ITEMS NOT SHOWN -103099 FUSE, MINI 15 AMP . . . . . . . . . . . . 1 50380175 HARNESS, RADIO REMOTE . . . . . 1 50380838 DECAL, REMOTE SYS. WARN. . . . 1 a 60 Part No. 1/4” WHIZNUT. . . . . . . . . . . . . . . . . 2 DECAL, REMOTE TRANSMITTER. 1 (not included with item 1) Requires programming; refer to Radio Remote Operator’s Manual an Parts Manual (50960060), included with the Radio Remote Control at the time of purchase, for more information. PRINTED IN U.S.A. Telescopic Handler Personnel Work Platform Radio Remote (Option) - Transmitter and Receiver - (Early Style) 12 6 2 7 NOTE: Early-Style Transmitter color is yellow 4 5 3 10 1 11 8 The radio receiver and circuit board enclosure mount on a bracket on top of the battery. 9 Receiver mounting is on page 49. Item No. Part No. -- 103744 01a 02 03 04 05 06 07 08 09 103479 103482 210867 104675 106965 NSS 50220061 103480 210777 10 11 103475 103476 PRINTED IN U.S.A. Description Qty. Req. RADIO REMOTE, COMPLETE . . . . 1 (Includes all items shown) REMOTE TRANSMITTER. . . . . . . . 1 SWITCH, TOGGLE 3 POS. MIL . . . 4 SWITCH, E-STOP (push-button). . . 1 LABEL (not shown-switch functions) 1 SPRING, TRIGGER . . . . . . . . . . . . . 1 AA BATTERY. . . . . . . . . . . . . . . . . . 4 COVER w/MAGNET & SCREWS . . 1 REMOTE RECEIVER . . . . . . . . . . . 1 ENCLOSURE / CIRCUIT BOARD. . 1 (includes wire harness) LANYARD (wire cable) . . . . . . . . . . 1 SNAP RING, LANYARD . . . . . . . . . 1 61 Item No. Part No. Description Qty. Req. 12 102968 --- 103099 103424 a Requires programming; refer to Radio Remote Operator’s Manual an Parts Manual (913236), included with the Radio Remote Control at the time of purchase, for more information. DECAL, REMOTE TRANSMITTER. 1 (not included with item 1) -- ITEMS NOT SHOWN -FUSE, MINI 15 AMP . . . . . . . . . . . . 1 HARNESS, RADIO REMOTE . . . . . 1 (Connects to existing PWP wire harness.) 50960015/CP1213 Engine RS Series External Components 1 5 6 7 2 Engine Filters are shown on page 6. 30 8 9 4 3 DPF hoses are shown on page 68. 30 32 31 33 28 29 26 28 27 25 10 12 35 24 13 11 34 23 22 14 21 14 36 Oil Pan Heater (Option) 19 15 20 15 18 17 16 18 17 16 50960015/CP1213 62 PRINTED IN U.S.A. Telescopic Handler Engine External Components Ref. No. Part No. 01 02a 03 04 05 06a 07 08 09 10 11 12 13 651695 NSS 656006 656048 50380239 NSS 650663 L50051 651404 104454 656117 L70521 14 15 16 17 18 19 20 21 22 23 50220187 50220188 650695 L50305 067823 L64197 L64124 50380261 50380260 210049 L99966 L447005 PRINTED IN U.S.A. Description Qty. Req. Ref. No. CS FL M801.25x25 C8.8 ZY . . . . . 2 SENSOR, DELTA PRESSURE . . . . 1 CS M10-1.5x20 C8.8 ZY . . . . . . . . 1 HN M8-1.25 C8 ZY . . . . . . . . . . . . . 2 BRACKET, DELTA PRESSURE . . . 1 SENSOR, BLOCK TEMP. . . . . . . . . 1 CS 1/4x5/8 C5ZY. . . . . . . . . . . . . . . 2 FLANGE LOCK NUT, 1/4-20 . . . . . 2 CS M12-1.75x20 C8.8 ZY . . . . . . . . 1 FAN, SUCTION 22" . . . . . . . . . . . . . 1 CS M10-1.5x75 C8.8 . . . . . . . . . . . . 4 SPACER, FAN 2". . . . . . . . . . . . . . . 1 FAN BELT . . . . . . . . . . . . . . . . . . . . 1 (Standard) (A/C equipped) 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2 M16-2X35M BOLT GR8.8 . . . . . . . . 4 5/8”-11 NYLON INSERT NUT . . . . . 2 WASHER, ISOLATOR MOUNT. . . . 2 MOUNT, VIBRATION ISOLATOR . . 2 ENGINE MOUNT (right) . . . . . . . . . 1 ENGINE MOUNT (left) . . . . . . . . . . 1 ADAP., M18 -6NPTF STR (long) . . . 1 SHUTOFF, MANUAL/WATER . . . . . 1 ADAP., M18 10 BEAD STR . . . . . . . 1 63 Part No. Description Qty. Req. 24 25 26 27 28 29 30 31 32 33 L65570 072916 L41179 656131 651698 656010 071043 50380094 NSS 50380518 ENGINE BLOCK HEATER . . . . . . . 1 CS FL LOCK 1/4x3/4 C5ZY . . . . . . 2 RELAY, ENGINE STARTER . . . . . . 1 CS M10-1.5x80 C8.8 . . . . . . . . . . . . 1 CS FL M10-1.50x35 C8.8 . . . . . . . . 4 CS M10-1.5x40 C8.8 ZY . . . . . . . . . 1 LN SER FL M10-1.50 C10 ZY. . . . . 4 BRACKET, FUEL FILTER MOUNT . 1 ENGINE, 4045HFC92 . . . . . . . . . . . 1 ST FFS04 HBO4-PUSHLOK . . . . . . 1 (used w/inj. pump fuel return hose) ADAP., 90 MJ06-MMA12. . . . . . . . . 1 ADAP., -6MFS -6FFSS 900 . . . . . AR HEATER/250W (option). . . . . . . . . . 1 (attaches to bottom of engine oil pan) 34 35 36 50300778 210047 50381157 ----- -- ITEMS NOT SHOWN -(Electrical) 50380149 WIRE HARNESS, ECU . . . . . . . . . . 1 50380315 WIRE HARNESS, ENGINE 14". . . . 1 50380463 WIRE HARNESS, ENGINE 6". . . . . 1 50380309 HARNESS (Throttle) . . . . . . . . . . . . 1 ---- 104341 50380316 104114 a Contact John Deere parts department to order a replacement part. (Fuel Line) HOSE END, -5 JICF PUSHON . . AR HOSE, -6 K6/K6 82" (supply) . . . . . 1 HOSE, 1/4" X 100" (return) . . . . . . . 1 50960015/CP1213 Engine RS Series A/C Compressor - (Option) 7 8 5 1 6 4 5 3 2 50960015/CP1213 64 PRINTED IN U.S.A. Telescopic Handler Engine A/C Compressor - (Option) Ref. No. 01 02 03 04 05 06 Part No. 50380423 651697 651720 651706 210213 50380424 PRINTED IN U.S.A. Description Qty. Req. A/C COMPRESSOR . . . . . . . . . . . . 1 CS FL M8-1.25x90 C8.8 ZY . . . . . . 3 CS FL M8-1.25x35 C8.8 ZY . . . . . . 1 LN INST FL M8-1.25 C8 ZY . . . . . . 1 BUSHING, COMPRESSOR PILOT . 2 A/C COMPRESSOR MOUNT . . . . . 1 65 Ref. No. Part No. Description Qty. Req. 07 08 651789 656150 00 -- ITEMS NOT SHOWN -50220188 FAN BELT (A/C equipped). . . . . . . . 1 SHCS M10-1.5x5 C12.9 OCG. . . . . 1 SHCS M10-1.5x100 C12.9 0CG . . . 1 50960015/CP1213 Engine RS Series Air Intake 2 3 1 4 7 8 3 Pre-Cleaner (Option) 3 9 5 6 16 3 15 14 10 11 12 13 50960015/CP1213 66 PRINTED IN U.S.A. Telescopic Handler Engine Air Intake Ref. No. Part No. 01 105073 02a 03 04 05 06 07 08 09 NSS 079769 50380001 183629 105065 105075 192587 NSS PRINTED IN U.S.A. Description Qty. Req. Ref. No. AIR CLEANER ASSEMBLY. . . . . . .1 (includes 9-13) ELBOW, AIR INTAKE . . . . . . . . . . .1 ADJUST. CLAMP, #72 . . . . . . . . .AR AIR INTAKE TUBE . . . . . . . . . . . . .1 INDICATOR, RESTRICTION 30 in. .1 90º RUBBER ELBOW, 4” DIA. . . . .1 INLET HOOD/CAP (standard) . . . . .1 PRE-CLEANER (option) . . . . . . . . .1 HOUSING, AIR CLEANER . . . . . . .1 67 Part No. Description Qty. Req. 10 11 12 13 14 15 16 105071 105070 NSS 137659 650545 L50056 105059 ELEMENT, SECONDARY . . . . . . . .1 ELEMENT, PRIMARY . . . . . . . . . . .1 END CAP . . . . . . . . . . . . . . . . . . . . .1 EJECTOR/DUST . . . . . . . . . . . . . . .1 5/6”X1-1/4” BOLT . . . . . . . . . . . . . .2 5/16” NUT . . . . . . . . . . . . . . . . . . . .2 CLAMP, AIR CLEANER MOUNT . .1 a Contact John Deere parts department to order a replacement part. 50960015/CP1213 Engine RS Series Exhaust Early-Style DPF Mounting Band 36 37 38 4 34 35 Delta sensor mounting is shown on page 62. 33 5 8 9 7 32 3 33 2 1 6 35 11 10 17 12 18 32 13 19 20 21 10 14 22 Tailpipe hanger and clamp bolts to the upper-right side of the boom uprights. 23 24 15 16 Refer to illustration on the facing page. 25 29 26 10 31 15 14 39 28 40 12 30 50960015/CP1213 10 27 Clamp used to secures positive battery cable 13 68 PRINTED IN U.S.A. Telescopic Handler Engine Exhaust Ref. No. Part No. 01 02e 03 04 05 06 07a 08 09 10 11 12 13 14 15 16 17 18a 19 20 21 50300238 656049 656133 50380007 211257 50220190 NSS 50220191 656049 131951 650491 654006 L64764 L520005 651668 50380063 50220192 NSS 50300240 650579 50380500 50380166 651202 211241 084175 50380017 L520005 211178 105211 22 23 24 25 26 27 28 Description Qty. Req. Ref. No. 29 90 MJ06-FJS06 SS . . . . . . . . . . . . .1 HN M10-1.5 C8 ZY DIN934 . . . . . .2 FW M10 ZY DIN125 . . . . . . . . . . . .2 BAND, DPF MOUNTING . . . . . . . . .2 COUPLER, FLEX EXHAUST . . . . .1 SEALING RING . . . . . . . . . . . . . . . .1 SENSOR, DELTA PRESSURE . . . . 1 EXHAUST GASKET . . . . . . . . . . . . 1 HN M10-1.5 C8 ZY DIN934. . . . . . . 1 CLAMP, MUFFLER 3" . . . . . . . . . . . 4 CS 3/8x1-1/4" C5ZY . . . . . . . . . . . . 1 FW 3/8 AWZY . . . . . . . . . . . . . . . . . 2 HANGER, TAILPIPE . . . . . . . . . . . . 2 CS INST 3/8" . . . . . . . . . . . . . . . . . .2 CS M12-1.75x16 C8.8 ZY . . . . . . .6 BRACKET, EXHAUST PIPE . . . . . .1 CLAMP, EXHAUST . . . . . . . . . . . . .1 DPF . . . . . . . . . . . . . . . . . . . . . . . . .1 90 MJ08-FJS08 SS . . . . . . . . . . . . . 1 CS 3/8x1-3/4 C5ZY . . . . . . . . . . . . . 4 BRACKET, DPF MOUNTING . . . . . 1 Note b Note c HHM USL #10-24x3/4 C2ZY . . . . . . 8 ISOLATION MOUNT . . . . . . . . . . . . 4 HLN INST #10-24 CZY . . . . . . . . . . 8 FW 3/8" SNUBBING . . . . . . . . . . . . 4 CS INST 3/8" . . . . . . . . . . . . . . . . . . 4 TAILPIPE . . . . . . . . . . . . . . . . . . . . . 1 EXHAUST, FLEX PIPE . . . . . . . . . . 1 30 31 32 33 34 35 36d 37 38f 39 40 Without Expansion Slots 50380303 50380302 50380059 50380064 50380502 50380077 50380494 50380300 50380301 656010 656008 NSS 654049 L520005 L41859 650533 Description Qty. Req. BRACKET, DPF. . . . . . . . . . . . . . . . 1 Note x Note y BRACKET, EXHAUST PIPE . . . . . . 1 EXHAUST PIPE . . . . . . . . . . . . . . . 1 Note x (without expansion slots) Note x (with expansion slots) Note y (without expansion slots) Note y (with expansion slots) HOSE, 0.50" A8/A8 15" . . . . . . . . . . 1 HOSE, 0.375" A6/A6 28" . . . . . . . . . 1 CS M10-1.5x40 C8.8 ZY . . . . . . . . .1 CS M10-1.5x30 C8.8 ZY . . . . . . . . 2 BAND, DPF MOUNTING (early) . . . 0 FW 3/8 ANZY. . . . . . . . . . . . . . . . . . 2 HN INST 3/8" . . . . . . . . . . . . . . . . . .2 CLAMP, HOSE 0.56 x 0.41 . . . . . . .1 CS 3/8x1-1/2" C5ZY . . . . . . . . . . . .1 a Contact John Deere parts department to order this component part. b Used with #2 size DPF; order this item if item #31 exhaust pipe has expansion slots (shown below). c Used with #3 size DPF; order this item if item #31 exhaust pipe does not have expansion slots (refer to illustration below). d Early-style mounting band is no longer available; order item #4, which is a direct replacement. Item #4 also includes a metric nut item #2. e Included with item #4; be aware this is a metric nut. f This is an SAE nut, do not use this with item #4. x y Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 31 With Expansion Slots Part No. NOTE: Early machines were equipped with a size #3 DPF; later machines are equipped with a size #2 DPF. Inspect the exhaust pipe where it attaches to the DPF. If the exhaust pipe has expansion slots similar to those shown in the illustration to the left, then the machine is equipped with a size #2 DPF—otherwise, the machines is equipped with a size #3 DPF. Exhaust Pipe (attaches to item #18 DPF) PRINTED IN U.S.A. 69 50960015/CP1213 Engine RS Series Radiator, Coolers, and Surge Tank 1 6 5 3 4 2 10 9 8 7 11 12 50960015/CP1213 70 PRINTED IN U.S.A. Telescopic Handler Engine Radiator, Coolers, and Surge Tank 14 27 26 13 15 17 18 16 Top of Engine 19 25 21 17 17 20 14 14 Top of Engine 22 24 23 28 26 27 22 Ref. No. Part No. 01 50380008 02 03 04 05 06 07 08 09 10 11 12 13 14 15 50220163 50220164 50220162 50220161 50220160 L40805 067847 654006 076589 210148 090666 50380026 176652 50220165 PRINTED IN U.S.A. Description Qty. Req. Ref. No. COOLER ASSEMBLY . . . . . . . . . . .1 (includes all items shown) HYDRAULIC COOLER SECTION .1 CHECK VALVE 60 psi . . . . . . . . . . .1 TRANS. COOLER SECTION . . . . .1 RADIATOR SECTION . . . . . . . . . . .1 CHARGE-AIR COOLER SECT. . . .1 DRAIN VALVE . . . . . . . . . . . . . . . . .1 HLN INST 3/8 CZY . . . . . . . . . . . .16 FW 3/8 AWZY . . . . . . . . . . . . . . . .32 CS FL LOCK 3/8 x 1 C5ZY . . . . . .16 STUD 3/8"-16x2" . . . . . . . . . . . . . . .4 HN FL SLOC 3/8" CZY . . . . . . . . . .4 BRACKET, MOUNTING . . . . . . . . .1 CS FLH M8-1.25X12 8.8 ZY . . . . . .4 RADIATOR CAP, 18 PSI (JD) . . . . .1 (included with item #16) 16 17 18 19 20a 21 22 23 24 25 26 27 28 Part No. 50380028 062023 50380312 50380311 NSS 50380313 061946 50380293 420-19671 102262 654004 650484 089001 Description Qty. Req. SURGE TANK (includes item #15) .1 CLAMP, HOSE #5 . . . . . . . . . . . . .4 HOSE, OVERFLOW 8" . . . . . . . . . .1 90 HB05-ISO6149-12 ORIFICE . . .1 FITTING . . . . . . . . . . . . . . . . . . . . . .1 HOSE, OVERFLOW 14" . . . . . . . . .1 CLAMP, HOSE #24 . . . . . . . . . . . . .2 HOSE, COOLANT FILL . . . . . . . . . .1 CLAMP, VINYL 0.375" x 0.41" . . . . .1 HOSE, RADIATOR OVERFLOW . .1 FW 5/16 AWZY . . . . . . . . . . . . . . . .4 CS 5/16 x 1/2 C5ZY . . . . . . . . . . . .4 CLAMP, VINYL 1.88" x 0.41" . . . . . .1 a Contact John Deere parts department for part. 71 50960015/CP1213 Engine RS Series Radiator Shrouds and Guards 4 1 1 5 2 3 2 1 6 1 2 7 2 1 7 1 4 1 2 5 1 2 1 2 8 1 50960015/CP1213 72 2 PRINTED IN U.S.A. Telescopic Handler Engine Radiator Shrouds and Guards Ref. No. 01 02 03 04 Part No. 654004 650484 50380277 650486 PRINTED IN U.S.A. Description Qty. Req. FW 5/16 AWZY . . . . . . . . . . . . . . .AR CS 5/16"x1/2" C5ZY . . . . . . . . . . .AR SHROUD, UPPER RH . . . . . . . . . .1 CS 5/16"x3/4" c5zy . . . . . . . . . . . . .2 73 Ref. No. Part No. 05 06 07 08 L50056 50380279 104455 50380278 Description Qty. Req. FLANGE LOCK NUT 5/16"-18 . . . .2 SHROUD, LOWER LH . . . . . . . . . .1 FAN GUARD . . . . . . . . . . . . . . . . . .2 SHROUD, LOWER . . . . . . . . . . . . .1 50960015/CP1213 Engine RS Series Radiator/Cooler Hoses 20 16 1 19 2 1 1 21 2 7 18 21 23 22 1 17 3 5 7 15 4 6 16 14 3 5 25 5 12 5 5 13 11 9 50960015/CP1213 10 Hose #25 is also shown on the next page. 74 PRINTED IN U.S.A. Telescopic Handler Engine Radiator/Cooler Hoses Ref. No. 01 02 03 04 05 06 07 09 10 11 12 13 14 Part No. 50300170 211151 L76020 105763 105175 104452 061946 076589 090666 50380071 104885 211176 50380024 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. CLAMP, TENSION HOSE #40 . . . .4 HOSE, SILICONE 2.50" . . . . . . . . .1 CLAMP, HOSE #32 . . . . . . . . . . . . .2 HOSE, LOWER RADIATOR . . . . . .1 CLAMP, TENSION HOSE #36 . . . .5 HOSE, SILICONE 2.25" . . . . . . . . .1 CLAMP, HOSE #24 . . . . . . . . . . . . .2 CS FL LOCK 3/8"x1" C5ZY . . . . . . .1 HN FL SLOC 3/8" CZY . . . . . . . . . .1 BRACKET, CAC TUBE . . . . . . . . . .1 HOSE, SILICONE 2"—2-1/4" . . . . .1 TUBE, LOWER CAC . . . . . . . . . . .1 TUBE, Hydraulic FILTER . . . . . . . . .1 (to hydraulic filter in hydraulic tank) 15 16 17 18a 127349 121773 50380293 L63406 19 102849 20 21 22 23 25a 079029 087850 211307 211154 271276 75 Description Qty. Req. 90 MJ20-MAORB20 . . . . . . . . . . . .1 45 MJ120MAORB16 . . . . . . . . . . . .2 HOSE, COOLANT FILL . . . . . . . . . .1 HOSE, -12 A12/DS12 114" . . . . . . .1 (to transmission—left side) HOSE, -16 A16/A16 42" . . . . . . . . .1 (to main hydraulic control valve) 45 MJ16-MAORB16 . . . . . . . . . . . .1 CLAMP, HOSE #40 . . . . . . . . . . . . .2 HOSE, UPPER RADIATOR . . . . . . .1 TUBE, UPPER CAC . . . . . . . . . . . .1 HOSE, MP -12 x50" . . . . . . . . . . . .1 (to transmission—right side: refer to the next page for hose location on the transmission) 50960015/CP1213 Transmission RS Series External Components and Driveshafts 23 24 4 25 22 21 Hose #25 is shown on the previous page. 1 2 4 3 18 20 19 5 17 6 16 7 11 10 8 6 7 10 15 7 9 8 14 7 9 12 13 T12000 TRANSMISSION (Shown) Series Number Model/Serial Number Plate 50960015/CP1213 76 PRINTED IN U.S.A. Telescopic Handler Transmission External Components and Driveshafts T12000 TRANSMISSION (Shown) 26 REAR 27 28 29 26 29 FRONT 26 27 26 27 30 27 Ref. No. Part No. 01 02 03 04 05e 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20c 21 102654 210397 L99184 072587 075235 L63406 650695 L64197 L64124 L520007 L50704 50380295 650491 L630004 L520005 50380294 L50952 656012 L62834 L62840 104111 230-20033 L50833 651400 656013 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. TRANSMISSION . . . . . . . . . . . . . . .1 Note x (T12000) Note y (T13000) FILTER, TRANSMISSION OIL . . . . 1 ADAP., -12ORM -12JICM STR . . . . 1 ADAP., -12JICM -12JICFS 90º . . . . 2 HOSE, -12 A12/DS12 114" . . . . . . .1 (to hyd. cooler—upper port) CS 5/8”-11 x 3-1/2” . . . . . . . . . . . . . 2 WASHER, ISOLATOR MOUNT. . . . 4 MOUNT, VIBRATION ISOLATOR . . 2 5/8”-11 NYLON INSERT NUT . . . . . 2 M12X1.75X40mm BOLT . . . . . . . . . 5 TRANS. MOUNT (LH) . . . . . . . . . . . 1 CS 3/8" x1-1/4" C5ZY . . . . . . . . . . .1 GROUND STRAP . . . . . . . . . . . . . .1 NIN 3/8"-16 . . . . . . . . . . . . . . . . . . .1 TRANS. MOUNT (RH) . . . . . . . . . .1 BOLT . . . . . . . . . . . . . . . . . . . . . . . .9 Note x—CS M10-1.5x25 C8.8 Note y—CS M10-1.5x50 C8.8 TEST PORT FITTING . . . . . . . . . . . 1 DUST CAP (not shown). . . . . . . . . . 1 HOSE, -4 A4/A4 18" . . . . . . . . . . . . 1 ST MJ04-MP02 . . . . . . . . . . . . . . . . 1 3/8”-24X2” GRADE 8 BOLT . . . . . . 8 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 Note x—CS M10-1.5x40 C8.8 Note y—CS M10-1.5x60 C8.8 22 23 24 25e L66965 054819 50380387 271276 26 27a 28 L99182 L50468 29b 30 a b c d e x y 77 102212 L68549 650965 654026 102211 Description Qty. Req. SENDER, TEMP 250º . . . . . . . . . . . 1 ST MJ12-MORB10 . . . . . . . . . . . . . 1 TEE MJ12-FJS12-FP04 . . . . . . . . . 1 HOSE, MP -12 x50" . . . . . . . . . . . .1 (to hyd. cooler—lower port) UNIVERSAL JOINT (inclds. bolts). . 4 3/8”-24X1-3/4” GR8 BOLT. . . . . . . 16 DRIVESHAFT, REAR . . . . . . . . . . . 1 (Note x) (includes u-joints) (Note y) (includes u-joints) 3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8 3/8” LOCK WASHER . . . . . . . . . . . . 8 DRIVESHAFT, FRONT . . . . . . . . . . 1 (Includes u-joints; all models use the same front driveshaft.) Used to fasten universal joint to transmission and to axle yokes. Used to fasten universal joint to driveshaft. Used to fasten flex plate to flywheel. Used to fasten wire harness bracket to transmission. Refer to previous page for hose location Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 50960015/CP1213 Transmission RS Series Torque Converter Housing - (RS6 and RS8 Models) 14 5 6 1 7 4 2 3 11 RS6 and RS8 Models Only 9 13 11 12 13 8 15 11 10 3 12 50960015/CP1213 2 78 PRINTED IN U.S.A. Telescopic Handler Transmission Torque Converter Housing - (RS6 and RS8 Models) Ref. No. 01 02 03 04 05 06 07 08 Part No. L99286 L99283 L99284 L99246 L99283 L99284 L99262 L99285 Description Qty. Req. Ref. No. 09 10 11 12 13 14 15 HOUSING/CONVERTER . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 O-RING / PLUG. . . . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING / PLUG. . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 6 Part No. L99260 L99261 L99029 L99260 L99029 L98938 L99249 Description Qty. Req. SCREW . . . . . . . . . . . . . . . . . . . . . . 3 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . 10 SCREW . . . . . . . . . . . . . . . . . . . . . 13 WASHER/LOCK . . . . . . . . . . . . . . 13 GASKET/HSG. TO PLATE. . . . . . . . 1 PLUG/TEMP PICKUP . . . . . . . . . . . 1 RS6 and RS8 Models Only PRINTED IN U.S.A. 79 50960015/CP1213 Transmission RS Series Case and Plate - (RS6 and RS8 Models) 28 7 31 29 24 10 30 25 27 13 36 12 31 21 19 17 RS6 and RS8 Models Only 29 18 30 11 15 23 2 16 14 21 18 20 19 17 6 33 3 4 26 32 50960015/CP1213 80 PRINTED IN U.S.A. Telescopic Handler Transmission Case and Plate - (RS6 and RS8 Models) Ref. No. Part No. 01 02 03 NSS L94824 L99251 04 L99013 05 06 07 08 09 10 11 12 13 14 15 16 17 L99253 L98927 L98926 L98185 L98176 102949 L98935 L98932 L98226 L98218 L98217 L99246 L99283 Description Qty. Req. Ref. No. 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 CASE-TRANSMISSION . . . . . . . . . 1 BREATHER/AIR . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 (includes item 4) O-RING/PLUG . . . . . . . . . . . . . . . . . 2 (part of item item 3) PLUG/MAGNETIC DRAIN. . . . . . . . 1 PIN/DOWEL PLATE TO CASE . . . . 2 GASKET/PLATE TO CASE . . . . . . . 1 RING/TUBE SEAL. . . . . . . . . . . . . . 1 CLIP/OIL TUBE RETAINER . . . . . . 1 PLATE, SPACER . . . . . . . . . . . . . . . 1 SEAT/SAFETY VALVE . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 POPPET/SAFETY VALVE . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/POPPET . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3 Part No. L99284 L99018 L99045 L99029 L98184 L99274 L99246 L99262 106175 L98734 L98735 L99287 L99312 L99288 L99285 L99294 L99295 L99296 Description Qty. Req. O-RING/PLUG . . . . . . . . . . . . . . . . . 3 SCREW . . . . . . . . . . . . . . . . . . . . . . 7 SCREW . . . . . . . . . . . . . . . . . . . . . . 2 WASHER/LOCK . . . . . . . . . . . . . . . 9 ASSY/TUBE & SCREEN . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 TUBE/TRANS DIPSTICK . . . . . . . . 1 TRANS DIPSTICK TUBE . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SCREW . . . . . . . . . . . . . . . . . . . . . . 2 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/SEAL . . . . . . . . . . . . . . . . 1 WASHER/SCREW. . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 RS6 and RS8 Models Only PRINTED IN U.S.A. 81 50960015/CP1213 Transmission RS Series Torque Converter - (RS6 and RS8 Models) 7 8 13 10 RS6 and RS8 Models Only 11 13 6 9 3 1 4 14 12 2 16 5 6 15 50960015/CP1213 82 PRINTED IN U.S.A. Telescopic Handler Transmission Torque Converter - (RS6 and RS8 Models) Ref. No. 01 02 03 04 05 06 07 08 Part No. L98203 L98204 L98197 L98201 L98202 L98200 L98194 L99313 Description Qty. Req. Ref. No. ASSY/STATOR SUPPORT . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 BEARING/FRONT . . . . . . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 1 EXPANDER/RING . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 SEAL/OIL CONV. HSG. . . . . . . . . . . 1 ASSY/TORQUE CONVERTER . . . . 1 09 10 11 12 13 14 15 16 Part No. L98189 L97525 L97526 L98199 L98191 L98205 L98198 L98196 Description Qty. Req. PLUG/BORE . . . . . . . . . . . . . . . . . . 1 O-RING/BORE PLUG . . . . . . . . . . . 1 RING/RET. BORE PLUG. . . . . . . . . 1 IMPELLER/HUB GEAR . . . . . . . . . . 1 SNAP RING/IMPELLER HUB . . . . . 2 WASHER/HUB GEAR . . . . . . . . . . . 1 BEARING/TORQUE CONVERTER. 1 RING/OIL DISTRIBUTOR . . . . . . . . 1 RS6 and RS8 Models Only PRINTED IN U.S.A. 83 50960015/CP1213 Transmission RS Series Gear Assembly - (RS6 and RS8 Models) 13 12 11 9 5 10 6 4 1 RS6 and RS8 Models Only 3 2 15 7 14 50960015/CP1213 84 PRINTED IN U.S.A. Telescopic Handler Transmission Gear Assembly - (RS6 and RS8 Models) Ref. No. Part No. 01 NSS 02 L98253 03 L98254 04 NSS 05 L98253 06 L98254 07 L500407 08 L500408 Description Qty. Req. Ref. No. ASSY/REV. GEAR & BEARING . . . 1 (includes items 2 and 3) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 1) SPACER/CLUTCH GEAR . . . . . . . . 1 (part of item 1) ASSY/FOR. GEAR & BEARING . . . 1 (includes items 5 and 6) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 4) SPACER/CLUTCH GEAR . . . . . . . . 1 (part of item 4) ASY. 3RD CLUTCH GEAR . . . . . . . 1 (includes item 8) BEARING-3RD CLUTCH GEAR . . . 2 (part of item 7) Part No. 09 L98968 10 L98253 11 L98276 12 L98253 13 14a 15b 16 L98277 L98284 L98955 L500409 Description Qty. Req. 1st CLUTCH GEAR/BRG. ASSY . . . 1 (includes item 9) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 9) 2nd CLUTCH GEAR/BRG. ASSY . . 1 (includes item 12) BEARING/NEEDLE . . . . . . . . . . . . . 2 (part of item 11) GEAR/THIRD DRIVEN - 18T . . . . . 1 GEAR/OUTPUT SHAFT - 40T . . . . 1 GEAR/REVERSE IDLER - 28T . . . . 1 GEAR/FIRST DRIVEN - 27T . . . . . . 1 a Refer to section “Output Shaft” for more information. b Refer to section “Reverse Idler” for more information. RS6 and RS8 Models Only PRINTED IN U.S.A. 85 50960015/CP1213 Transmission RS Series Pump Drive - (RS6 and RS8 Models) 7 5 RS6 and RS8 Models Only 6 1 3 4 6 Ref. No. 2 Part No. 01 L98945 02 L98947 03 L98944 50960015/CP1213 Description Qty. Req. Ref. No. IDLER/SHAFT & PIN. . . . . . . . . . . . 1 (includes item 2) ROLL PIN . . . . . . . . . . . . . . . . . . . . 1 (part of item1) GEAR/IDLER,PUMP DRIVE . . . . . . 1 04 05 06 07 86 Part No. L98943 L98211 L98942 L98212 Description Qty. Req. BEARING/IDLER GEAR . . . . . . . . . 1 GEAR/DRIVE. . . . . . . . . . . . . . . . . . 1 WASHER/THRUST . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Transmission Charge Pump - (RS6 and RS8 Models) CHARGE PUMP Hydraulic Pump is on page 203, #5 Not to be confused with the hydraulic pump that mounts to the end of this charge pump. 14 15 1 13 16 12 17 11 7 6 10 8 5 9 2 4 RS6 and RS8 Models Only 3 18 Ref. No. Part No. 01 02 03 04 05 06 07 L98220 L99184 L98953 L98950 L98951 L98224 L98949 08 09 L98215 L98216 PRINTED IN U.S.A. Description Qty. Req. Ref. No. CHARGE PUMP / T12000. . . . . . . . 1 TRANSMISSION FILTER . . . . . . . . 1 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 PIN/CLARK TRANS. . . . . . . . . . . . . 1 ASSY/BALL CHECK VALVE . . . . . . 1 (includes items 8 thru 11) BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 10 11 12 13 14 15 16 17 18 87 Part No. L98214 L98948 L98219 L99025 L99023 L99020 L99027 L99029 L98954 Description Qty. Req. PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 GASKET/CHARGE PUMP . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 4 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . . 5 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 WASHER/LOCK . . . . . . . . . . . . . . . 1 ASY., REGULATOR VALVE. . . . . . . 1 (includes items 3-6) 50960015/CP1213 Transmission RS Series Reverse Idler - (RS6 and RS8 Models) 6 7 5 RS6 and RS8 Models Only 9 8 3 4 1 2 50960015/CP1213 88 PRINTED IN U.S.A. Telescopic Handler Transmission Reverse Idler - (RS6 and RS8 Models) Ref. No. 01 02 03 04 05 Part No. L98229 L98228 L98231 L98230 L98232 Description Qty. Req. Ref. No. 06 07 08 09 SHAFT IDLER & PILOT . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 BEARING/REV IDLER GEAR . . . . . 1 WASHER/THRUST . . . . . . . . . . . . . 1 END PLATE . . . . . . . . . . . . . . . . . . . 1 Part No. L99031 L99032 L98233 L98955 Description Qty. Req. CAPSCREW . . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 END PLATE . . . . . . . . . . . . . . . . . . . 1 GEAR (24T). . . . . . . . . . . . . . . . . . . 1 RS6 and RS8 Models Only PRINTED IN U.S.A. 89 50960015/CP1213 Transmission RS Series Forward and Reverse - (RS6 and RS8 Models) 21 11 19 19 17 16 20 14 12 11 13 15 17 10 5 8 9 18 7 17 16 16 RS6 and RS8 Models Only 19 1 6 22 19 17 7 17 6 17 5 17 20 17 9 3 8 16 10 15 12 13 14 2 4 50960015/CP1213 90 PRINTED IN U.S.A. Telescopic Handler Transmission Forward and Reverse - (RS6 and RS8 Models) Ref. No. Part No. 01 02 03 04 05 L98248 L98251 L98252 L98250 L99278 06 L98246 07 L98247 08 09 10 11 L98238 L98237 L98244 L98961 Description Qty. Req. Ref. No. ASY/TURB SHFT DRUM & PLUG . 1 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 3 ASY/PISTON . . . . . . . . . . . . . . . . . . 2 (includes items 6 and 7) SEAL/OUTER PISTON . . . . . . . . . . 2 (part of item 5) SEAL/INNER PISTON . . . . . . . . . . . 2 (part of item 5) PLATE/END . . . . . . . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 ASY/DISC SPRING Pkg 5. . . . . . . . 2 Part No. 12 13 14 15 16 17 18 19 20 21 L98242 L98241 L98240 L98239 L98236 L98235 L98249 L98253 L98254 L98962 22 L98255 Description Qty. Req. RETAINER. . . . . . . . . . . . . . . . . . . . 2 RETAINER/SNAP RING . . . . . . . . . 2 CLUTCH/OUTER FWD . . . . . . . . . 12 CLUTCH/INNER FWD. . . . . . . . . . 12 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WASHER/THRUST . . . . . . . . . . . . . 8 BEARING/REAR . . . . . . . . . . . . . . . 1 BEARING/CLUTCH GEAR . . . . . . . 4 SPACER/CLUTCH GEAR . . . . . . . . 2 ASSY/REV. AND BRG. . . . . . . . . . . 1 (includes items 19 and 20) ASSY/FOR. GEAR AND BRG. . . . . 1 (includes items 19 and 20) RS6 and RS8 Models Only PRINTED IN U.S.A. 91 50960015/CP1213 Transmission RS Series Third Gear - (RS6 and RS8 Models) 10 1 21 24 4 3 12 7 5 11 6 17 18 16 2 RS6 and RS8 Models Only 21 15 20 19 8 20 9 22 22 23 19 20 20 21 14 13 50960015/CP1213 92 PRINTED IN U.S.A. Telescopic Handler Transmission Third Gear - (RS6 and RS8 Models) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 Part No. L500410 L500411 L500273 L500412 L98258 L98257 L98250 L99279 L98246 L98247 L98240 L98239 Description Qty. Req. Ref. No. ASY-3RD SHAFT, DRUM & PLUG . 1 BEARING-ROLLER . . . . . . . . . . . . . 1 ASSY/BEARING & SEAL . . . . . . . . 1 WASHER-BEARING SUPPORT . . . 1 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW/SLEEVE LOCK . . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 2 ASSY/CLTCH PISTON & BALL. . . . 1 SEAL/OUTER PISTON . . . . . . . . . . 1 SEAL/INNER PISTON . . . . . . . . . . . 1 CLUTCH/OUTER FWD . . . . . . . . . . 5 CLUTCH/INNER FWD. . . . . . . . . . . 5 13 14 15 16 17 18 19 20 21 22 23 24 Part No. L98238 L98237 L98244 L98961 L98242 L98241 L500413 L500414 L99696 L500408 L500407 L500409 Description Qty. Req. PLATE/END . . . . . . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 ASY/DISC SPRG PKG 5. . . . . . . . . 1 RETAINER. . . . . . . . . . . . . . . . . . . . 1 RETAINER/SNAP RING . . . . . . . . . 1 BEARING-THRUST NEEDLE . . . . . 2 WASHER/CLTCH GEAR THRUST . 4 RING/SNAP . . . . . . . . . . . . . . . . . . . 3 BEARING-3RD CLUTCH GEAR . . . 2 ASY. 3RD CLUTCH GEAR . . . . . . . 1 GEAR-FIRST DRIVEN . . . . . . . . . . 1 RS6 and RS8 Models Only PRINTED IN U.S.A. 93 50960015/CP1213 Transmission RS Series First and Second Gear - (RS6 and RS8 Models) 25 12 24 13 15 3 20 14 13 4 18 16 11 19 10 21 8 5 27 9 RS6 and RS8 Models Only 15 1 7 17 16 16 6 7 24 26 6 15 16 5 10 9 8 15 23 22 14 2 50960015/CP1213 94 PRINTED IN U.S.A. Telescopic Handler Transmission First and Second Gear - (RS6 and RS8 Models) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Part No. L98274 L98275 L500273 L98250 L99038 L98246 L98247 L98238 L98237 L98244 L98961 L500416 L98242 L98241 L98236 Description Qty. Req. Ref. No. ASY-1ST 2ND SHAFT . . . . . . . . . . . 1 BEARING/REAR . . . . . . . . . . . . . . . 1 ASSY/BEARING & SEAL . . . . . . . . 1 RING/PISTON . . . . . . . . . . . . . . . . . 2 PISTON/CLUTCH & SEALS . . . . . . 2 SEAL/OUTER PISTON . . . . . . . . . . 2 SEAL/INNER PISTON . . . . . . . . . . . 2 PLATE/END . . . . . . . . . . . . . . . . . . . 2 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 ASSY/DISC SPRG PKG 5 . . . . . . . 1 SPRING/DISC ASSY PKG (7). . . . . 1 RETAINER. . . . . . . . . . . . . . . . . . . . 2 RETAINER/SNAP RING . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 4 Part No. 16 17 18 19 20 21 22 23 24 25 L98235 L98260 L98272 L98257 L98240 L98239 L98240 L98239 L98253 L98968 26 L98276 27 L98277 Description Qty. Req. WASHER/THRUST . . . . . . . . . . . . . 8 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 SCREW/SLEEVE LOCK . . . . . . . . . 1 CLUTCH/OUTER FWD . . . . . . . . . 10 CLUTCH/INNER FWD. . . . . . . . . . 10 CLUTCH/OUTER FWD . . . . . . . . . . 5 CLUTCH/INNER FWD. . . . . . . . . . . 5 BEARING/CLUTCH GEAR . . . . . . . 4 1ST CLUTCH GEAR/BRG ASSY . . 1 (includes item 24) 2ND CLUTCH GEAR/BRG ASSY . . 1 (includes item 24) GEAR/3RD DRIVEN . . . . . . . . . . . . 1 RS6 and RS8 Models Only PRINTED IN U.S.A. 95 50960015/CP1213 Transmission RS Series Output Shaft - (RS6 and RS8 Models) 7 RS6 and RS8 Models Only 6 2 5 3 4 6 1 8 9 6 4 FRONT 2 3 REAR 5 6 Ref. No. 01 02 03 04 05 Part No. L500274 L98282 L98281 L98268 L96053 50960015/CP1213 Description Qty. Req. Ref. No. SHAFT/OUTPUT . . . . . . . . . . . . . . . 1 BEARING/SHAFT . . . . . . . . . . . . . . 2 SLEEVE/OIL SEAL . . . . . . . . . . . . . 2 O-RING/SLEEVE. . . . . . . . . . . . . . . 2 SEAL/OUTPUT SHAFT OIL . . . . . . 2 06 07 08 09 96 Part No. L98264 L98266 L98279 L98278 Description Qty. Req. RING/SNAP . . . . . . . . . . . . . . . . . . . 4 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 FLANGE/OUTPUT & PLUG ASSY . 1 PLUG/FLANGE . . . . . . . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Transmission Electronic Controllers - (RS6 and RS8 Models) 5 4 3 2 1 RS6 and RS8 Models Only 10 12 11 9 Ref. No. Part No. 01 102950 02 102951 03 102952 04 102953 05 102954 06 102955 PRINTED IN U.S.A. Description Qty. Req. Ref. No. SOLENOID, W / DEUTSCH CON. . 4 (includes items 2 thru 5) O-RING, 21.5 X 1.5MM . . . . . . . . . . 4 (included with item 1) O-RING, 15.1 X 1.60MM . . . . . . . . . 4 (included with item 1) O-RING, 14.1 X 1.60MM . . . . . . . . . 4 (included with item 1) O-RING, 12.1 X 1.60MM . . . . . . . . . 4 (included with item 1) PLUG, SOLENOID BORE . . . . . . . . 1 (includes items 7, 8 and 9) 97 8 7 6 Part No. 07 102956 08 102952 09 102954 10 11 12 102957 106259 102959 Description Qty. Req. O-RING, 18.0 X 2.20MM . . . . . . . . . 1 (included with item 6) O-RING, 15.1 X 1.60MM . . . . . . . . . 1 (included with item 6) O-RING, 12.1 X 1.60MM . . . . . . . . . 1 (included with item 6) CLAMP, SOLENOID . . . . . . . . . . . . 6 CAPSCREW . . . . . . . . . . . . . . . . . 12 WASHER, PLAIN. . . . . . . . . . . . . . 12 50960015/CP1213 Transmission RS Series Drive Plate - (RS6 and RS8 Models) 1 2 6 2 RS6 and RS8 Models Only 3 5 4 Ref. No. Part No. 01 NSS 02 NSS 03 L98316 50960015/CP1213 Description Qty. Req. Ref. No. ASSY/DRIVE PLATE . . . . . . . . . . . . 1 (included in item 6) DRIVE PLATE . . . . . . . . . . . . . . . . . 2 (included in item 6) RING/DRIVE PLATE BACKING . . . 1 04 05 06 98 Part No. L99785 L99030 L98317 Description Qty. Req. SCREW/DRIVE PLATE MNTG . . . . 6 LOCKWASHER/DRIVEPLATE . . . . 6 KIT/DRIVE PLATE ASSY . . . . . . . . 1 (includes items 1 thru 5) PRINTED IN U.S.A. Telescopic Handler Transmission Modulation Valve - (RS6 and RS8 Models) 1 7 2 8 3 9 10 4 11 5 15 6 12 13 14 RS6 and RS8 Models Only Ref. No. 01 02 03 04 05 06 07 08 Part No. L98291 L98292 L98293 L98294 L98295 L98304 L98303 L98302 PRINTED IN U.S.A. Description Qty. Req. Ref. No. 09 10 11 12 13 14 15 HOUSING MODULATOR VALVE . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PIN STOP . . . . . . . . . . . . . . . . . . . . 2 SPRING INNER. . . . . . . . . . . . . . . . 2 SPRING MIDDLE . . . . . . . . . . . . . . 2 SPRING OUTER . . . . . . . . . . . . . . . 2 SPOOL ACCUMULATOR . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 99 Part No. L98301 L98300 L98958 L98298 L98307 L98957 L98956 Description Qty. Req. SPACER . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 2 SPOOL . . . . . . . . . . . . . . . . . . . . . . 2 SLEEVE-MODULATION VALVE . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PIN-LOWER . . . . . . . . . . . . . . . . . . 2 PIN-UPPER . . . . . . . . . . . . . . . . . . . 2 50960015/CP1213 Transmission RS Series Torque Converter Housing - (RS10 and RS12 Models) Series Number RS10 and RS12 Models Only The model/serial number plate is located on the front of transmission case—see page 76. Ref. No. Part No. 01 106163 50220019 02 03 04 05 06 106164 NA L99283 L99284 L99246 L99262 L99285 50960015/CP1213 Description Qty. Req. CONVERTER HOUSING . . . . . . . . 1 Series Number: 863/54 Series Number: 863/57 SPACER . . . . . . . . . . . . . . . . . . . . . 1 Series Number: 863/54 Series Number: 863/57 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 O-RING . . . . . . . . . . . . . . . . . . . . . . 5 PLUG, REGULATOR PRESS SIDE 1 PLUG, CHECK VALVE . . . . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 6 Ref. No. 07 08 09 10 11 12 13 14 15 16 17 100 Part No. L99261 L99260 L99029 L98938 L99249 106171 L98257 L98194 L98198 L98196 L98272 Description Qty. Req. SCREW . . . . . . . . . . . . . . . . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . 16 LOCK WASHER . . . . . . . . . . . . . . 23 GASKET . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SLEEVE, OIL. . . . . . . . . . . . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 BALL BEARING. . . . . . . . . . . . . . . . 1 RING . . . . . . . . . . . . . . . . . . . . . . . . 1 SLEEVE, OIL. . . . . . . . . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Transmission Torque Converter - (RS10 and RS12 Models) 01 02 Part No. 106190 50220012 PRINTED IN U.S.A. Description Qty. Req. TORQUE CONVERTER . . . . . . . . . 1 KIT, TORQUE CONVERTER PLUG 1 (includes items 3, 4 and 5) Ref. No. 03 04 05 101 Part No. 106192 106194 106193 Description Qty. Req. PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 RS10 and RS12 Models Only Ref. No. Transmission RS Series Case - (RS10 and RS12 Models) RS10 and RS12 Models Only 28 Series Number The model/serial number plate is located on the front of transmission case—see page 76. 50960015/CP1213 102 PRINTED IN U.S.A. Telescopic Handler Transmission Case - (RS10 and RS12 Models) Ref. No. Part No. 01 02 03 04 05 06 07 09 10 11 12 13 106172 50220010 L94824 L99251 L99013 L99253 L98185 L98176 L99283 L99284 L98184 L99274 L99770 L99246 106175 L98734 Description Qty. Req. CASE-TRANSMISSION . . . . . . . . . 1 Series Number: 863/54 Series Number: 863/57 AIR BREATHER, VENT. . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PLUG, MAGNETIC . . . . . . . . . . . . . 1 RING, OIL SUPPLY TUBE. . . . . . . . 1 CLIP, OIL SUPPLY TUBE . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3 O-RING . . . . . . . . . . . . . . . . . . . . . . 3 TUBE, SCREEN ASSEMBLY . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 Series Number: 863/54 Series Number: 863/57 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 TUBE, DIPSTICK . . . . . . . . . . . . . . 1 Ref. No. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No. L98735 106176 106177 L99288 L99285 L99294 L99295 L99296 106180 L99280 L98268 L98251 L98252 L98249 50220011 106181 106182 Description Qty. Req. DIPSTICK ASSEMBLY . . . . . . . . . . 1 PLUG, SPEED SENSOR. . . . . . . . . 1 O-RING, SPEED SENSOR . . . . . . . 1 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SEALING WASHER . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 1 SET SCREW . . . . . . . . . . . . . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 1 Series Number: 863/54 Series Number: 863/57 PLATE . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT, SOCKET HEAD M6 . . . . . . . 2 Series Number The model/serial number plate is located on the front of transmission case—see page 76. RS10 and RS12 Models Only PRINTED IN U.S.A. 103 50960015/CP1213 Transmission RS Series RS10 and RS12 Models Only Spacer Plate - (RS10 and RS12 Models) 50960015/CP1213 104 PRINTED IN U.S.A. Telescopic Handler Transmission Spacer Plate - (RS10 and RS12 Models) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 Part No. 106183 L98926 L98927 106184 106185 106186 106187 106188 L99018 L99045 L99029 106176 L99288 Description Qty. Req. PLATE, SPACER . . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 PIN, ROLL . . . . . . . . . . . . . . . . . . . . 2 PLATE, LOCK . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY VALVE ASSEMBLY. . . . . . 1 PLUG (includes item 8) . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 7 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 LOCK WASHER . . . . . . . . . . . . . . . 9 PLUG, SPEED SENSOR. . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 14 15 16 17 18 19 106177 L99246 L99262 106189 L99294 106190 20 21 22 23 24 25 L98204 L98197 L98201 L98200 L98202 L98205 Description Qty. Req. O-RING, SPEED SENSOR . . . . . . . 1 PIPE PLUG . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 STATOR SUPPORT ASSEMBLY . . 1 (includes items 3 and 4) BUSHING . . . . . . . . . . . . . . . . . . . . 1 BEARING, NEEDLE . . . . . . . . . . . . 1 RING, PISTON. . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 EXPANDER SPRING . . . . . . . . . . . 1 WASHER, THRUST . . . . . . . . . . . . 1 RS10 and RS12 Models Only PRINTED IN U.S.A. 105 50960015/CP1213 Transmission RS Series RS10 and RS12 Models Only Pump Drive - (RS10 and RS12 Models) Ref. No. Part No. 01 02 L98954 106196 03 106197 04 05 06 106198 106199 106200 50960015/CP1213 Description Qty. Req. GEAR, IMPELLER. . . . . . . . . . . . . . 1 PUMP DRIVE IDLER. . . . . . . . . . . . 1 (includes items 3, 6 and 7) PUMP DRIVE SHAFT . . . . . . . . . . . 1 (includes items 4 and 5) SHAFT, PUMP DRIVE IDLER . . . . . 1 PIN, ROLL . . . . . . . . . . . . . . . . . . . . 1 GEAR, PUMP DRIVE (31T) . . . . . . 1 Ref. No. Part No. 07 08 L98943 106201 09 10 11 12 106202 106203 106213 L98942 106 Description Qty. Req. BEARING , NEEDLE . . . . . . . . . . . . 1 PUMP DRIVE GEAR . . . . . . . . . . . . 1 (includes items 9, 10 and 11) GEAR, PUMP DRIVE . . . . . . . . . . . 1 BEARING, BALL . . . . . . . . . . . . . . . 1 BEARING, BALL . . . . . . . . . . . . . . . 1 WASHER, THRUST . . . . . . . . . . . . 2 PRINTED IN U.S.A. Telescopic Handler Transmission Charge Pump - (RS10 and RS12 Models) CHARGE PUMP Hydraulic Pump is on page 203, #5 Part No. 01a 02 03 L98220 L99184 106206 04 05 06 07 106207 L98951 L98224 L98949 08 09 10 11 L98215 L98216 L98214 L98948 PRINTED IN U.S.A. Description Qty. Req. CHARGE PUMP . . . . . . . . . . . . . . . 1 TRANSMISSION FILTER . . . . . . . . 1 REGULATOR VALVE . . . . . . . . . . . 1 (includes items 4-6) PISTON, REGULATOR VALVE . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 NEEDLE, ROLLER . . . . . . . . . . . . . 1 BALL CHECK VALVE . . . . . . . . . . . 1 (includes items 8-11) BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 PIN, ROLL . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 Ref. No. 12 13 14 15 16 17 22 23 24 a 107 Part No. L98219 106209 106210 L99020 106212 L99029 106216 L99296 106217 Description Qty. Req. GASKET, CHARGE PUMP . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 STUD . . . . . . . . . . . . . . . . . . . . . . . . 1 LOCK WASHER . . . . . . . . . . . . . . . 5 STUD . . . . . . . . . . . . . . . . . . . . . . . . 1 LOCK WASHER . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 ADAPTER, PUMP TO PLATE . . . . . 1 NOTE: This is the charge pump for the transmission, not the hydraulic pump for the hydraulic system; refer to the Hydraulic section for information regarding the hydraulic pump. 50960015/CP1213 RS10 and RS12 Models Only Ref. No. Not to be confused with the hydraulic pump that mounts to the end of this charge pump. Transmission RS Series RS10 and RS12 Models Only Reverse Idler - (RS10 and RS12 Models) Ref. No. 01 02 03 04 05 Part No. L98229 L98228 L98231 L98230 L98232 50960015/CP1213 Description Qty. Req. SHAFT IDLER & PILOT . . . . . . . . . 1 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 BEARING/REV IDLER GEAR . . . . . 1 WASHER/THRUST . . . . . . . . . . . . . 1 END PLATE . . . . . . . . . . . . . . . . . . . 1 Ref. No. 06 07 09 108 Part No. L99031 L99032 106220 Description Qty. Req. CAPSCREW . . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 GEAR, REVERSE IDLER (28T) . . . 1 PRINTED IN U.S.A. Telescopic Handler Transmission Clutch Gear - 3rd Gear - (RS10 and RS12 Models) 01 02 03 Part No. 106237 L98263 106238 PRINTED IN U.S.A. Description Qty. Req. GEAR, 3RD CLUTCH (43T) . . . . . . 1 BEARING, NEEDLE . . . . . . . . . . . . 1 SPHERICAL BEARING . . . . . . . . . . 1 Ref. No. 04 05 06 109 Part No. 106239 106240 L98266 Description Qty. Req. BEARING. . . . . . . . . . . . . . . . . . . . . 1 SPACER, BEARING . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 RS10 and RS12 Models Only Ref. No. Transmission RS Series RS10 and RS12 Models Only Forward and Reverse Shaft - (RS10 and RS12 Models) 50960015/CP1213 110 PRINTED IN U.S.A. Telescopic Handler Transmission Forward and Reverse Shaft - (RS10 and RS12 Models) Ref. No. Part No. 01 02 03 106221 50220013 L98250 L99278 04 05 06 07 08 09 10 11 12 13 NSS L98246 L98247 106223 L98237 L98244 L500416 L98242 L98241 106224 Description Qty. Req. TURBO SHFT DRUM & PLUG . . . . 1 Series Number: 863/54 Series Number: 863/57 RING, PISTON. . . . . . . . . . . . . . . . . 3 CLUTCH PISTON . . . . . . . . . . . . . . 2 (includes items 4 -6) SCREEN . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 PLATE, END . . . . . . . . . . . . . . . . . . 2 INTERNAL SNAP RING . . . . . . . . . 2 PLATE, CLUTCH PISTON WEAR. . 2 DISC SPRING (7 springs) . . . . . . . . 2 RETAINER, SNAP RING . . . . . . . . . 2 SNAP RING, RETAINER . . . . . . . . . 2 DISC, OUTER . . . . . . . . . . . . . . . . 14 (Seven discs in forward clutch and seven discs in reverse clutch) Ref. No. Part No. 14 15 16 17 L98239 50220014 L98236 L98235 18 19 106225 50220015 L98253 106226 20 21 22 106227 L98253 106195 Description Qty. Req. DISC, INNER. . . . . . . . . . . . . . . . . 14 (Seven discs in forward clutch and seven discs in reverse clutch) Series Number: 863/54 Series Number: 863/57 BEARING, THRUST . . . . . . . . . . . . 4 WASHER, THRUST . . . . . . . . . . . . 8 CLUTCH FWD GEAR & BEARING. 1 (includes item 18) Series Number: 863/54 Series Number: 863/57 BEARING, NEEDLE . . . . . . . . . . . . 2 REVERSE GEAR ASSY. . . . . . . . . . 1 (includes items 20 and 21) SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEARING, NEEDLE . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 Series Number The model/serial number plate is located on the front of transmission case—see page 76. RS10 and RS12 Models Only PRINTED IN U.S.A. 111 50960015/CP1213 Transmission RS Series RS10 and RS12 Models Only High and Third Gear Shaft - (RS10 and RS12 Models) 50960015/CP1213 112 PRINTED IN U.S.A. Telescopic Handler Transmission High and Third Gear Shaft - (RS10 and RS12 Models) Ref. No. Part No. 01 02 03 106228 L98250 L99279 04 05 06 07 08 09 10 11 NSS NSS L98246 L98247 106223 L98237 L98244 L98961 12 13 14 L98242 L98241 106224 Description Qty. Req. HIGH AND THIRD SHAFT . . . . . . . 1 RING, PISTON. . . . . . . . . . . . . . . . . 2 CLUTCH PISTON . . . . . . . . . . . . . . 2 (includes items 4-7) SEAT, BALL . . . . . . . . . . . . . . . . . . . 1 BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 PLATE, END . . . . . . . . . . . . . . . . . . 2 INTERNAL SNAP RING . . . . . . . . . 2 PLATE, CLUTCH PISTON . . . . . . . 2 DISC SPRING . . . . . . . . . . . . . . . . . 2 (includes 5 disc-springs) RETAINER, SNAP RING . . . . . . . . . 2 SNAP RING, RETAINER . . . . . . . . . 2 DISC, OUTER . . . . . . . . . . . . . . . . 10 (Five outer discs in high and five outer discs in third) Ref. No. Part No. 15 16 17 18 19 20 21 22 23 24 25 L98239 50220014 L98236 L98235 106230 L500413 106231 L500414 106232 L99696 106233 106234 26 27 106235 106236 Description Qty. Req. DISC, INNER. . . . . . . . . . . . . . . . . 10 (Five inner discs in high and five inner discs in third) Series Number: 863/54 Series Number: 863/57 BEARING, THRUST . . . . . . . . . . . . 1 WASHER, THRUST . . . . . . . . . . . . 2 BEARING, ROLLER . . . . . . . . . . . . 1 BEARING, THRUST . . . . . . . . . . . . 2 RING, PISTON. . . . . . . . . . . . . . . . . 1 WASHER, CLUTCH GEAR . . . . . . . 4 SNAP RING . . . . . . . . . . . . . . . . . . . 1 SNAP RING, EXTERNAL . . . . . . . . 3 GEAR, FIRST DRIVE (27T) . . . . . . 1 HIGH GEAR . . . . . . . . . . . . . . . . . . 1 (includes items 26 and 27) BEARING, NEEDLE . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 1 Series Number The model/serial number plate is located on the front of transmission case—see page 76. RS10 and RS12 Models Only PRINTED IN U.S.A. 113 50960015/CP1213 Transmission RS Series RS10 and RS12 Models Only First and Second Gear - (RS10 and RS12 Models) 50960015/CP1213 114 PRINTED IN U.S.A. Telescopic Handler Transmission First and Second Gear - (RS10 and RS12 Models) Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 106242 50220016 L98250 L99038 L98246 L98247 106223 L98237 L98244 L98961 106243 L98242 L98241 106224 L98239 50220014 L98236 L98235 Description Qty. Req. 1ST-2ND SHAFT . . . . . . . . . . . . . . . 1 Series Number: 863/54 Series Number: 863/57 RING, PISTON. . . . . . . . . . . . . . . . . 2 CLUTCH PISTON . . . . . . . . . . . . . . 2 SEAL, CLUTCH PISTON OUTER. . 1 SEAL, CLUTCH PISTON INNER . . 1 PLATE, END . . . . . . . . . . . . . . . . . . 2 INTERNAL SNAP RING . . . . . . . . . 2 PLATE, CLUTCH PISTON . . . . . . . 2 DISC SPRING . . . . . . . . . . . . . . . . . 1 DISC SPRING . . . . . . . . . . . . . . . . . 1 RETAINER, SNAP RING . . . . . . . . . 1 SNAP RING, RETAINER . . . . . . . . . 1 DISC, OUTER . . . . . . . . . . . . . . . . 18 DISC, INNER. . . . . . . . . . . . . . . . . 18 Series Number: 863/54 Series Number: 863/57 BEARING, THRUST . . . . . . . . . . . . 2 WASHER, THRUST . . . . . . . . . . . . 2 Ref. No. Part No. 17 18 L500273 106244 19 20 L98253 106245 21 22 23 24 106246 106235 L500413 L500414 24A 50220017 25 26 L99696 27 106247 50220018 L98275 Description Qty. Req. BEARING AND SEAL . . . . . . . . . . . 1 1ST CLUTCH GEAR . . . . . . . . . . . . 1 (includes item 18) BEARING , NEEDLE . . . . . . . . . . . . 1 2ND CLUTCH GEAR. . . . . . . . . . . . 1 (includes items 21 and 22) SPACER . . . . . . . . . . . . . . . . . . . . . 1 BEARING, NEEDLE . . . . . . . . . . . . 2 BEARING, THRUST . . . . . . . . . . . . 2 WASHER, CLUTCH GEAR Series Number: 863/54 . . . . . . . . . 4 Series Number: 863/57 . . . . . . . . . 3 WASHER, CLUTCH GEAR Series Number: 863/57 . . . . . . . . . 1 SNAP RING EXTERNAL. . . . . . . . . 2 GEAR, 3RD DRIVEN (21T). . . . . . . 1 Series Number: 863/54 Series Number: 863/57 BEARING, ROLLER . . . . . . . . . . . . 1 Series Number The model/serial number plate is located on the front of transmission case—see page 76. RS10 and RS12 Models Only PRINTED IN U.S.A. 115 50960015/CP1213 Transmission RS Series Output Shaft - (RS10 and RS12 Models) REAR RS10 and RS12 Models Only FRONT Ref. No. 01 02 03 04 05 06 07 Part No. 106248 106249 106239 L98281 L98268 L96053 106180 50960015/CP1213 Description Qty. Req. SHAFT, OUTPUT . . . . . . . . . . . . . . 1 SPACER, GEAR TO SHAFT . . . . . . 1 BEARING. . . . . . . . . . . . . . . . . . . . . 2 SLEEVE, OIL SEAL. . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SEAL, OIL . . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 Ref. No. 08 09 10 11 12 13 116 Part No. 106250 106251 106252 106253 106254 106255 Description Qty. Req. FLANGE, OUTPUT SHAFT. . . . . . . 2 GEAR, OUTPUT SHAFT (43T) . . . . 1 PLATE, OUTPUT FLANGE . . . . . . . 2 O-RING OUTPUT SHAFT . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 WASHER . . . . . . . . . . . . . . . . . . . . . 6 PRINTED IN U.S.A. Telescopic Handler Transmission Electronic Controllers - (RS10 and RS12 Models) 5 4 3 2 1 6 7 Part No. 01 102950 02 102951 03 102952 PRINTED IN U.S.A. Description Qty. Req. SOLENOID, W / DEUTSCH CON. . 5 (includes items 2 thru 5) O-RING, 21.5 X 1.5MM . . . . . . . . . . 5 (included with item 1) O-RING, 15.1 X 1.60MM . . . . . . . . . 5 (included with item 1) Ref. No. Part No. 04 102953 05 102954 06 07 102957 106256 117 Description Qty. Req. O-RING, 14.1 X 1.60MM . . . . . . . . . 5 (included with item 1) O-RING, 12.1 X 1.60MM . . . . . . . . . 5 (included with item 1) CLAMP, SOLENOID . . . . . . . . . . . . 6 BOLT, FLANGED . . . . . . . . . . . . . 12 50960015/CP1213 RS10 and RS12 Models Only Ref. No. Transmission RS Series Drive Plate - (RS10 and RS12 Models) 1 2 6 2 3 5 RS10 and RS12 Models Only 4 Ref. No. Part No. 01 NSS 02 NSS 03 L98316 50960015/CP1213 Description Qty. Req. DRIVE PLATE ASSEMBLY . . . . . . . 1 (included in item 6) DRIVE PLATE . . . . . . . . . . . . . . . . . 2 (included in item 6) RING, DRIVE PLATE BACKING . . . 1 Ref. No. 04 05 06 118 Part No. L99785 L99030 L98317 Description Qty. Req. SCREW, DRIVE PLATE MNTG. . . . 6 LOCKWASHER/DRIVEPLATE . . . . 6 KIT, DRIVE PLATE ASSEMBLY . . . 1 (includes items 1 thru 5) PRINTED IN U.S.A. Telescopic Handler Transmission Modulation Valve - (RS10 and RS12 Models) 1 7 2 8 3 9 10 4 11 5 15 12 6 13 14 01 02 03 04 05 06 07 08 Part No. L98291 L98292 L98293 L98294 L98295 L98304 L98303 L98302 PRINTED IN U.S.A. Description Qty. Req. HOUSING MODULATOR VALVE . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PIN STOP . . . . . . . . . . . . . . . . . . . . 2 SPRING INNER. . . . . . . . . . . . . . . . 2 SPRING MIDDLE . . . . . . . . . . . . . . 2 SPRING OUTER . . . . . . . . . . . . . . . 2 SPOOL ACCUMULATOR . . . . . . . . 2 RETAINER. . . . . . . . . . . . . . . . . . . . 2 Ref. No. 09 10 11 12 13 14 15 119 Part No. L98301 L98300 L98958 L98298 L98297 L98957 L98956 Description Qty. Req. SPACER . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 2 SPOOL . . . . . . . . . . . . . . . . . . . . . . 2 SLEEVE-MODULATION VALVE . . . 2 O-RING, SLEEVE . . . . . . . . . . . . . . 2 PIN-LOWER . . . . . . . . . . . . . . . . . . 2 PIN-UPPER . . . . . . . . . . . . . . . . . . . 2 50960015/CP1213 RS10 and RS12 Models Only Ref. No. Axles RS6-42/RS8-42/RS8-44 Mounts, Tires, and Fenders - (RS6 and RS8 Models Only) 2 3 1 LEFT Fender Kit (Option) 4 5 6 26 RS6 and RS8 Models Only 7 AXLE MODEL AND SERIAL NUMBER PLATE 10 8 9 11 22 RIGHT 23 Driveshafts shown on page 77. 21 14 15 20 13 10 14 Front axle (shown) 13 Located on rear axle (Left Side) 12 16 19 24 25 18 17 Located on top of the rear axle (Right Side) 50960015/CP1213 120 PRINTED IN U.S.A. Telescopic Handler Axles Mounts, Tires, and Fenders - (RS6 and RS8 Models Only) Ref. No. Part No. 01 01a 02 03 04 05 06 07 08 PRINTED IN U.S.A. Qty. Req. Ref. No. Part No. TIRE. . . . . . . . . . . . . . . . . . . . . . . . . 4 13.00X24 13.00X24 (Rock) 13X24 SOLID TIRE/WHEEL SET . . 4 3/8”-16 BUTTON HD BOLT . . . . . . . 6 FENDER . . . . . . . . . . . . . . . . . . . . . 1 FENDER MOUNT (LF/RR) . . . . . . . 1 3/8”-16 FLANGE LOCK NUT . . . . . 4 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 MOUNT (LF/RR) (LF is standard) . . 1 MOUNT (LR/RF - optional). . . . . . AR M20-2.5 CLASS 10 LOCK NUT . . . 4 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 8 FRAME LEVEL MNT (front axle). . . 1 M22-1.5 WHEEL NUT . . . . . . . . . AR 3/4”-10 GR8 LOCK NUT . . . . . . . . . 8 PLATE, MOUNT . . . . . . . . . . . . . . . 2 M20-2.50X130 C10.9 BOLT . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 SUPPORT . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 20 21 22 23b L500542 210168 L69114 Description Qty. Req. 24 25 26c 102122 102123 656035 210167 820530 REDUCTION BUSING . . . . . . . . . . 4 STABILIZER MOUNT (rear axle). . . 1 WHEEL RIM 24X9.00 . . . . . . . . . . . 4 AXLE ASSEMBLY, 212 HY . . . . . . . FRONT (with internal park brake) . . 1 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1 M16-20x20 8.8 BOLT . . . . . . . . . . . 4 SPACER, AXLE STOP . . . . . . . . . . 1 FENDER KIT (option) . . . . . . . . . . . 1 -- L63222 -- ITEMS NOT SHOWN -VALVE STEM . . . . . . . . . . . . . . . . AR a When ordering, specify right or left side. b Axle only; does not include any of the other items shown in the illustration. c Includes three fender assemblies, mounts, and hardware to install two fenders on the rear axle and one fender on the front axle; the machines comes factory equipped with a fender on the left-side front axle. Must be ordered through the Whole Goods Department. 121 50960015/CP1213 RS6 and RS8 Models Only 09 10 11 12 13 14 15 16 17 18 19 L47270 L71758 210133 L50253 L99951 105202 090666 L50836 102587 102569 102570 L50201 L50712 210558 L69734 L50084 210572 651543 L500543 L500544 L98355 L500496 Description Axles RS10-44 / RS10-55 / RS12-42 Mounts, Tires, and Fenders - (RS10 and RS12 Models Only) 2 3 1 Fender Kit (Option) LEFT 4 5 6 7 24 AXLE MODEL AND SERIAL NUMBER PLATE 10 8 9 11 22 RIGHT 23 Driveshafts shown on page 77. 21 14 15 20 RS10 and RS12 Models Only 13 10 14 Located on rear axle (Left Side) 12 Front axle (shown) 13 16 19 18 17 50960015/CP1213 122 PRINTED IN U.S.A. Telescopic Handler Axles Mounts, Tires, and Fenders - (RS10 and RS12 Models Only) Ref. No. Part No. 01a 01a 01a 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 L60198 L69114 L70646 210152 L50253 L99951 105202 090666 L50836 102587 102569 102570 102781 651567 210173 L69734 L50084 210421 102779 L500543 L500544 L98355 L500496 Description Qty. Req. Ref. No. Part No. 14.00X24 TIRE SET TIRE/14.00X24TG 12PLY . . . . . . . 4 WHEEL/24 X 9.00 GR . . . . . . . . . . 4 14.00X24 TIRE/WHEEL . . . . . . . . . 4 13X24 SOLID TIRE/WHEEL SET . . 4 3/8”-16 BUTTON HD BOLT . . . . . . . 6 FENDER . . . . . . . . . . . . . . . . . . . . . 1 FENDER MOUNT (LF/RR) . . . . . . . 1 3/8”-16 FLANGE LOCK NUT . . . . . 4 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 MOUNT (LF/RR) (LF is standard) . . 1 MOUNT (LR/RF - optional). . . . . . AR NUT, 1”-8 LOCK CLASS C . . . . . . . 8 3/4”-10X10” GR8 BOLT . . . . . . . . . . 8 FRAME LEVEL MNT (front axle). . . 1 M22-1.5 WHEEL NUT . . . . . . . . . AR 3/4”-10 GR8 LOCK NUT . . . . . . . . . 8 PLATE, MOUNT . . . . . . . . . . . . . . . 2 BOLT, 1”-8 X 5-1/2” GR8 . . . . . . . . . 8 THRUST BUSHING. . . . . . . . . . . . . 2 SUPPORT . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 20 21 22 23b L500542 210198 L69114 Description Qty. Req. 24c 210093 210094 820530 REDUCTION BUSING . . . . . . . . . . 4 STABILIZER MOUNT (rear axle). . . 1 WHEEL RIM 24X9.00 . . . . . . . . . . . 4 AXLE ASSEMBLY, 223 . . . . . . . . . . FRONT (with internal park brake) . . 1 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1 FENDER KIT (option) . . . . . . . . . . . 1 -- L63222 -- ITEMS NOT SHOWN -VALVE STEM . . . . . . . . . . . . . . . . AR a When ordering, specify right or left side. b Axle only; does not include any of the other items shown in the illustration. c Includes three fender assemblies, mounts, and hardware to install two fenders on the rear axle and one fender on the front axle; the machines comes factory equipped with a fender on the left-side front axle. Must be ordered through the Whole Goods Department. RS10 and RS12 Models Only PRINTED IN U.S.A. 123 50960015/CP1213 Axles RS Series Front Axle - Brake and Steering Circuit Steer Select Valve FRONT (mounts to frame—rearside of hydraulic tank) Brake Manifolds (located inside the cab; just inside the joystick access panel area) T 3 8 FLOW DIVIDER Steer Motor “R” Port (In Cab) Service Brake 1 PORT “PB” 3 2 Park Brake Park Brake 4 6 2 10 10 5 1 5 7 9 8 7 6 Service Brake RIGHT LEFT RS10/RS12 Front Axle (shown) FRONT AXLE 50960015/CP1213 124 PRINTED IN U.S.A. Telescopic Handler Axles Front Axle - Brake and Steering Circuit Ref. No. 01 02 03a 04 05 06 07y 08 Part No. 091039 072806 102842 102839 L66139 L69903 076880 102848 L69933 09 102847 210460 Description Qty. Req. Ref. No. Part No. Description Qty. Req. ADAP., -6JICFS -6JICM 90º . . . . . . 2 ADAP., -6 SWIVEL RUN TEE . . . . . 2 HOSE, -4 A4/A6 66” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 57” . . . . . . . . . . . . 1 ADAP., M14X1.5 -6-JICM . . . . . . . . 4 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 45º . . . . . . . 2 HOSE, -6 A6/A8. . . . . . . . . . . . . . . . 1 (Note x)—48" long (Note y)—56” long HOSE, -6 A8/DS8 . . . . . . . . . . . . . . 1 (Note x)—82" long (Note y)—98” long 10 11x 12x L69903 100011 088442 a Hose attaches to the front brake manifold, located in the cab, just inside of the joystick access panel. x y Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 ADAP., M18ORM 8JICM STR . . . . . 2 ADAP., 08JICFS 08JICM90º . . . . . . 2 NOTE: The brake manifold and brake hoses— shown on facing page—are used on all models; however, the steering hoses and steering hose fittings are different between the various models. T Steer Motor “R” Port (In Cab) 9 8 Steer Select Valve (mounts to frame—rearside of hydraulic tank) FRONT AXLE RS6/RS8 Front Axle (shown) 11 12 9 11 Fastens to steer cylinder—bottom ports (hidden from view) PRINTED IN U.S.A. 125 8 12 50960015/CP1213 Axles RS Series Rear Axle - Brake and Steering Circuit Brake Manifolds FRONT (located inside the cab; just inside the joystick access panel area) 1 Steer Select Valve (mounts to frame—rearside of hydraulic tank) A 7 B 6 2 2 3 4 1 5 4 RIGHT 7 6 8 8 RS10/RS12 Rear Axle (shown) LEFT REAR AXLE 50960015/CP1213 126 PRINTED IN U.S.A. Telescopic Handler Axles Rear Axle - Brake and Steering Circuit Ref. No. 01a 02 03 04 05 06 Part No. Description 102840 L69904 091039 L66139 072806 L69936 Qty. Req. Ref. No. Part No. Description Qty. Req. HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 ADAP., -6JICFS -6JICM 90º . . . . . . 1 ADAP., M14X1.5 -6-JICM . . . . . . . . 2 ADAP., -6 SWIVEL RUN TEE . . . . . 1 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 07 08y 09x 10x L69936 076880 100011 088442 a Hose attaches to the front brake manifold, located in the cab, just inside of the joystick access panel. x y Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 45º . . . . . . . 2 ADAP., M18ORM 8JICM STR . . . . . 2 ADAP., 08JICFS 08JICM90º . . . . . . 2 NOTE: The brake manifold and brake hoses— shown on facing page—are used on all models; however, the steering hoses and steering hose fittings are different between the various models. RS6/RS8 Rear Axle (shown) 9 10 7 9 Steer Select Valve 10 (mounts to frame—rearside of hydraulic tank) 6 REAR AXLE A 7 B 6 PRINTED IN U.S.A. 127 50960015/CP1213 Axles RS Series Tie Rods, Steer Cylinder, and Center Housing - Front and Rear (RS6 and RS8 Models) 19 9 10 RS6 and RS8 Models Only 11 1 2 8 11 1 3 4 5 6 18 7 12 1 16 13 15 50960015/CP1213 14 17 128 PRINTED IN U.S.A. Telescopic Handler Axles Tie Rods, Steer Cylinder, and Center Housing - Front and Rear Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. Description Qty. Req. 104485 O-RING . . . . . . . . . . . . . . . . . . . . . . 3 INTERMEDIATE COVER . . . . . . . . 1 50220246 L500451 L500451 102573 104518 50220030 102575 102576 L98373 L500539 Front Axle SN: P-ITA-771550 and up Front Axle SN: P-ITA-771549 and before 50220264 102577 102578 Rear Axle HOUSING . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC PLUG. . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 CYLINDER BOLT . . . . . . . . . . . . . . 4 CYLINDER, STEER . . . . . . . . . . . . 1 Note a Note b ARTICULATED TIE ROD . . . . . . . . 2 Ref. No. 12 13 14 15 16 17 18 Part No. L500542 L500543 L500544 L98355 L500496 103788 104431 19 50220267 103118 Description Qty. Req. REDUCTION BUSHING . . . . . . . . . 4 THRUST BUSHING. . . . . . . . . . . . . 2 SUPPORT . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BREATHER TUBE. . . . . . . . . . . . . . 1 NUT AND COTTER PIN KIT . . . . AR (included with item # 11) SEAL KIT, STEER CYLINDER . . . . 2 (one for the front; one for the rear) Note a Note b a Front Axle SN R-ITA-776153 and up Rear Axle SN R-ITA-775513 and up b Front Axle SN R-ITA-776152 and before Rear Axle SN R-ITA-775512 and before Axle Serial Number plate is shown on page 120. PRINTED IN U.S.A. 129 50960015/CP1213 RS6 and RS8 Models Only NOTE: Quantities shown are for one axle. Axles RS Series Differential - Front and Rear - (RS6 and RS8 Models) 8 7 24 11 6 13 5 12 14 24 RS6 and RS8 Models Only 4 3 12 13 13 11 12 24 14 16 16 11 11 18 10 12 24 20 22 7 9 15 4 1 5 17 2 19 21 23 50960015/CP1213 130 PRINTED IN U.S.A. Telescopic Handler Axles Differential - Front and Rear - (RS6 and RS8 Models) Ref. No. 01 02 Part No. L500457 L500459 L500460 L500461 L98414 50220247 50220248 03 04 05 06 07 08 09 10 11 102579 102580 L98380 L500464 L500465 L500466 L500467 L500468 L500469 L500470 103402 Description Qty. Req. O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 BEVEL GEAR SET . . . . . . . . . . . . . 1 (Front Axle) . . . . . . . . . . . . . . . . . . . 1 (Rear Axle). . . . . . . . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 2 CYLINDER BOLT . . . . . . . . . . . . . . 4 CYLINDER BOLT . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 FRICTION WASHER . . . . . . . . . . . . 2 DIFFERENTIAL SIDE GEAR . . . . . 2 PIN . . . . . . . . . . . . . . . . . . . . . . . . AR (includes item #12) (front axle) . . . . . . . . . . . . . . . . . . . . 2 (rear axle) . . . . . . . . . . . . . . . . . . . . 2 Ref. No. 12 13 14 15 16 17 18 19 20 Part No. Qty. Req. L500471 L500472 L500473 L500474 L500771 L98404 L98406 L500476 L500477 L500478 L98396 SNAP RING . . . . . . . . . . . . . . . . . . . 4 FRICTION WASHER . . . . . . . . . . . . 4 DIFFERENTIAL PINION . . . . . . . . . 4 DIFFERENTIAL CARRIER . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1 RING NUT . . . . . . . . . . . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 L98395 Front Axle SN: P-ITA-771549 and before Rear Axle SN: P-ITA-771563 and before Front Axle SN: P-ITA-771550 and up Rear Axle SN: P-ITA-771564 and up 50220249 21 22 23 24 Description L98394 102863 L500480 L500481 COVER PLATE . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 4 Axle Serial Number plate is shown on page 120. PRINTED IN U.S.A. 131 50960015/CP1213 RS6 and RS8 Models Only NOTE: Quantities shown are for one axle. Axles RS Series Outer End - Front and Rear - (RS6 and RS8 Models) 44 9 3 4 51 46 5 42 1 8 7 10 50 15 16 17 18 43 2 45 11 6 20 13 25 5 46 23 22, 26 24 27 28 12 29 30 31 28 47 54 RS6 and RS8 Models Only 21 20 19 17 14 40 16 49 32 33 41 38 39 34 53 35 37 25 48 36 26 FRONT AXLE 22 22 FRONT 26 REAR AXLE 50960015/CP1213 132 PRINTED IN U.S.A. Telescopic Handler Axles Outer End - Front and Rear - (RS6 and RS8 Models) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. Description Qty. Req. 12 13 14 15 16 17 18 19 20 21 22 102586 102588 102589 L500467 50220056 L500496 L98355 102590 102591 102592 102593 102594 23 24 25 26 102595 102576 102575 102598 27 102599 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part No. Qty. Req. 102600 102601 102602 102603 BEARING. . . . . . . . . . . . . . . . . . . . . 4 WHEEL STUD . . . . . . . . . . . . . . . . 20 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 102604 50220057 102604 102605 102606 102607 104504 102900 L500517 L500518 102608 102609 L98373 102610 102611 102612 104485 102614 Front Axle Rear Axle SN: P-ITA-771564 and up Rear Axle SN: P-ITA-771563 and before RING GEAR SUPPORT . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 6 DIFFERENTIAL PINION . . . . . . . . . 6 COUNTERSUNK BOLT. . . . . . . . . . 4 BEARING. . . . . . . . . . . . . . . . . . . . . 6 STUD . . . . . . . . . . . . . . . . . . . . . . . 20 NUT . . . . . . . . . . . . . . . . . . . . . . . . 20 SNAP RING . . . . . . . . . . . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 STUD Front Axle . . . . . . . . . . . . . . . . . . . . . . . . 8 Rear Axle SN: P-ITA-771564 and up . . . 0 Rear Axle SN: P-ITA-771563 and before 8 S-ITA-776264 Rear Axle SN: P-ITA-771563 and before THRUST BUSHING. . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 GREASE FITTING. . . . . . . . . . . . . . 4 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 DUST EXCLUDER . . . . . . . . . . . . . 4 BEARING. . . . . . . . . . . . . . . . . . . . . 2 STEERING CASE . . . . . . . . . . . . . . 2 (includes item 12) SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 MAGNET PLUG. . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 STEERING CASE . . . . . . . . . . . . . . 2 (includes item 12) SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 Description 46 47 48 49 50 51 53 54 102615 104546 102616 L69734 102583 102587 102899 50220251 NUT . . . . . . . . . . . . . . . . . . . . . . . . 32 STEERING ADJUST BOLT ASY . . . 4 PLANET GEAR CARRIER . . . . . . . 2 WHEEL NUT . . . . . . . . . . . . . . . . . 20 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 BEARING. . . . . . . . . . . . . . . . . . . . . 6 RING GEAR SUPPORT . . . . . . . . . 2 (includes 32, 33, and 40) Front Axle SN: P-ITA-771550 and up Rear Axle SN: P-ITA-771564 and up NOTE: Quantities shown are for one axle. Axle Serial Number plate is shown on page 120. PRINTED IN U.S.A. 133 50960015/CP1213 RS6 and RS8 Models Only NOTE: All quantities are per axle L500483 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 102581 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 AXLE CASE. . . . . . . . . . . . . . . . . . . 2 102582 Front Axle SN 50220252 Rear Axle SN: P-ITA-771564 and up 102582 Rear Axle SN:P-ITA-771563 and before STUD 102584 Front Axle SN . . . . . . . . . . . . . . . . . . . . 24 102584 Rear Axle SN:P-ITA-771563 and before 24 50220253 Rear Axle SN: P-ITA-771564 and up . . 32 L500487 WASHER . . . . . . . . . . . . . . . . . . . . 32 L500488 REDUCTION BUSHING . . . . . . . . . 2 (incl. 7, 8, 10 and 42) L500489 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 L98371 BALL BEARING. . . . . . . . . . . . . . . . 2 L98372 SNAP RING . . . . . . . . . . . . . . . . . . . 2 L500490 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 SHAFT ASSEMBLY . . . . . . . . . . . . . 2 Front Axle SN: S-ITA-776599 and up 50220751 102586 Front Axle SN: S-ITA-776598 and before 50220751 Rear Axle SN: S-ITA-776265 and up 50220254 Rear Axle SN: P-ITA-771564 through Ref. No. Axles RS Series Brakes - Front - (RS6 and RS8 Models) 1 23 2 22 4 5 10 RS6 and RS8 Models Only 3 19 18 6 14 7 8 9 11 21 20 17 12 13 15 16 24 50960015/CP1213 134 PRINTED IN U.S.A. Telescopic Handler Axles Brakes - Front - (RS6 and RS8 Models) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 Part No. 102617 102618 102619 102620 102621 102622 102623 L98368 102624 102625 102626 102627 102628 Description Qty. Req. SPACER . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 4 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 BACKUP RING . . . . . . . . . . . . . . . . 4 COVER . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 BACKUP RING . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 ADJUSTING BOLT . . . . . . . . . . . . . 6 Ref. No. 14 15 16 17 18 19 20 21 22 23 24 Part No. L500527 L500536 102629 102630 102631 102632 102633 102634 104655 L500496 102635 102636 102637 Description Qty. Req. BRAKE DISC. . . . . . . . . . . . . . . . . . 8 INTERMEDIATE BRAKE DISC . . . . 8 SPACER . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 LOCK WASHER . . . . . . . . . . . . . . . 4 BLEEDING BOLT . . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 SHIM (20mm) . . . . . . . . . . . . . . . . . 2 SHIM (30mm) . . . . . . . . . . . . . . . . . 2 SHIM (50mm) . . . . . . . . . . . . . . . . . 2 NOTE: Quantities shown are for one axle. RS6 and RS8 Models Only PRINTED IN U.S.A. 135 50960015/CP1213 Axles RS Series Brakes - Rear - (RS6 and RS8 Models) Rear Axle SN P-ITA-771564 and up Axle Serial Number plate is shown on page 120. 1 10 2 3 14 15 RS6 and RS8 Models Only 12 1 16 11 5 6 7 9 8 13 Ref. No. 01 02 03 04 05 06 07 08 09 10 Part No. L500527 102897 102632 NSS 102627 L500532 L500533 L500534 L500535 L500536 Description Qty. Req. BRAKE DISC. . . . . . . . . . . . . . . . . . 8 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 PISTON (included with item 14) . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 BACK-UP RING. . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . 10 Ref. No. Part No. 11 12 13 14 104655 L500496 106097 50220256 15 16 50220068 102628 Description Qty. Req. BLEEDING BOLT . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 PILOT BOLT . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 (includes items, 3, 4, and 6-9) PLUG and WASHER . . . . . . . . . . . . 2 ADJUSTING BOLT . . . . . . . . . . . . . 6 NOTE: Quantities shown are for one axle. 50960015/CP1213 136 PRINTED IN U.S.A. Telescopic Handler Axles Brakes - Rear - (RS6 and RS8 Models) Rear Axle SN P-ITA-771563 and before Axle Serial Number plate is shown on page 120. 3 4 1 5 6 2 8 7 19 9 18 10 17 1 16 RS6 and RS8 Models Only 15 11 14 13 12 Ref. No. Part No. 01 02 03 04 05 102644 102622 L500496 104655 50220068 06 NSS 07 08 09 10 102642 102632 102897 L500527 Description Qty. Req. SPACER . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 BLEEDING BOLT . . . . . . . . . . . . . . 2 PLUG ASSEMBLY: . . . . . . . . . . . . . 2 (includes item 6) SEAL WASHER . . . . . . . . . . . . . . . . 2 (included with item 5) PISTON . . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 ADJUSTING BOLT . . . . . . . . . . . . . 6 BRAKE DISC. . . . . . . . . . . . . . . . . . 8 Ref. No. 11 12 13 14 15 16 17 18 19 Part No. 102629 L500536 102628 102627 102626 102624 L98368 102898 102621 Description Qty. Req. SPACER . . . . . . . . . . . . . . . . . . . . . 2 INTERMEDIATE BRAKE DISC . . . . 8 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 INTERMEDIATE BRAKE DISC . . . . 2 BACKUP RING . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 COVER . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 NOTE: Quantities shown are for one axle. PRINTED IN U.S.A. 137 50960015/CP1213 Axle RS Series Front and Rear Axle - Steer Cylinder, Central Housing, and Trunion (RS10 and RS12 Models) 11 24 12 14 13 12 11 RS10 and RS12 Models Only 18 22 19 20 21 23 50960015/CP1213 138 PRINTED IN U.S.A. Telescopic Handler Axle Front and Rear Axle - Steer Cylinder, Central Housing, and Trunion Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 18 50220030 50220030 L98419 106002 106003 L98373 104518 L98424 104568 104569 106115 106005 106006 106076 106871 106075 106077 106074 106078 Description Qty. Req. VENT/ PLUG . . . . . . . . . . . . . . . . . . 1 Note a - Vent (shown) Note b - Vent (shown) Note c - Plug (not shown) INTERMEDIATE COVER . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SNAP RING . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 (Front Axle) (Rear Axle) PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 MAGNETIC PLUG. . . . . . . . . . . . . . 1 HOUSING . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 TIE ROD . . . . . . . . . . . . . . . . . . . . . 2 NUT (sold separately). . . . . . . . . . AR O-RING . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 5 STEER CYLINDER . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 4 Ref. No. Part No. Description Qty. Req. 19 20 21 22 23 L500496 L98355 106080 106079 106081 24 106124 a Used only on the rear axle. b Machines with axle S/N S-ITA-703390 and before use a vent in this location. c Machines with axle S/N S-ITA-703391 and up use a plug in this location—the axle vent for these units is located on the axle housing; refer to page 143, item 69. PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 GREASE FITTING. . . . . . . . . . . . . . 2 SUPPORT, AXLE. . . . . . . . . . . . . . . 2 THRUST BUSHING. . . . . . . . . . . . . 2 SUPPORT ASSEMBLY . . . . . . . . . . 2 (includes items 18-22) SEAL KIT, STEER CYLINDER . . . . 1 NOTE: Quantities shown are for one axle. Axle Serial Number plate is shown on page 122. RS10 and RS12 Models Only PRINTED IN U.S.A. 139 50960015/CP1213 Axle RS Series Front Axle - Differential - (RS10 and RS12 Models) Early-Style 31 30 Late-Style 29 27 28 Early-Style Late-Style RS10 and RS12 Models Only 30 27 49.14 mm (1.934 in.) 32.95 mm (1.297 in.) Figure 1. 50960015/CP1213 140 PRINTED IN U.S.A. Telescopic Handler Axle Front Axle - Differential - (RS10 and RS12 Models) Ref. No. 01 02 03 04 05 06 09 10 11 12 13 14 15 16 17a 17b 18 19 20 21 22 23 24 25 26 Part No. 106007 106008 106009 106010 106011 106012 106013 106116 106015 106102 106023 106024 106025 106026 L500466 L500467 50220049 106027 50220046 106028 106029 106030 106031 106032 106033 50220054 106034 106035 50220055 106036 106037 106038 50220051 106039 Description Qty. Req. Ref. No. NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 COVER PLATE . . . . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 1 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM SHIM SHIM SHIM BEVEL GEAR SET . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 DIFFERENTIAL CARRIER . . . . . . . 1 Note a Note b CLUTCH DISC . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM SHIM SHIM DISC . . . . . . . . . . . . . . . . . . . . . . . 10 DISC . . . . . . . . . . . . . . . . . . . . . . . . 2 DIFFERENTIAL SIDE GEAR . . . . . 2 FRICTION WASHER . . . . . . . . . . . . 4 Note a Note b DIFFERENTIAL PINON. . . . . . . . . . 4 DIFFERENTIAL SHAFT/PIN . . . . . . 2 Note a Note b BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 DISC . . . . . . . . . . . . . . . . . . . . . . . . 8 DIFFERENTIAL . . . . . . . . . . . . . . . . 1 (includes items 16-25) Note a Note b 27a Part No. 50220045 28ac 50220041 50220042 50220043 50220044 29ac 30be 50220031 50220032 50220033 50220034 50220035 50220036 50220037 50220038 50220039 50220040 NA 31bd 106016 106017 106018 106019 106020 Description Qty. Req. PINION BEARING SPACER . . . . . . 1 (32.95 mm—length) SPACER . . . . . . . . . . . . . . . . . . . . AR SPACER, 60 x 50 x 5.0 mm SPACER, 60 x 50 x 5.025 mm SPACER, 60 x 50 x 5.05 mm SPACER, 60 x 50 x 5.075 mm SPACER . . . . . . . . . . . . . . . . . . . . AR SPACER, 60 x 50 x 11.8 mm SPACER, 60 x 50 x 11.9 mm SPACER, 60 x 50 x 12.0 mm SPACER, 60 x 50 x 12.1 mm SPACER, 60 x 50 x 12.2 mm SPACER, 60 x 50 x 12.3 mm SPACER, 60 x 50 x 12.4 mm SPACER, 60 x 50 x 12.5 mm SPACER, 60 x 50 x 12.6 mm SPACER, 60 x 50 x 12.7 mm PINION BEARING SPACER . . . . . . 0 (49.14 mm—length) SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM, 60 x 50 x 0.15 mm SHIM, 60 x 50 x 0.20 mm SHIM, 60 x 50 x 0.30 mm SHIM, 60 x 50 x 0.40 mm SHIM, 60 x 50 x 0.50 mm Axle SN N-ITA-749223 and up * Axle SN N-ITA-749222 and before * c Use only with pinion bearing spacer item 27. d Use only with pinion bearing spacer item 30. e Early-style pinion bearing spacer—no longer available, replaced by item 27. If ordering item 27, it will also be necessary to order items 28 and 29 as needed to achieve proper spacing and bearing preload; refer to axle service manual for more information. * Axle Serial Number plate is shown on page 122. PRINTED IN U.S.A. IMPORTANT: Before ordering replacement spacers or shims (items 27-31) be sure to measure the length of the pinion bearing spacer; refer to the measurements shown in Figure 1 on the facing page. The shims and spacers for the pinion bearing spacers are not interchangeable. 141 50960015/CP1213 RS10 and RS12 Models Only a b Axle RS Series Front Axle - Hub Reduction - (RS10 and RS12 Models) 63 FRONT 62 FRONT AXLE RS10 and RS12 Models Only 69 62 63 50960015/CP1213 142 PRINTED IN U.S.A. Telescopic Handler Axle Front Axle - Hub Reduction - (RS10 and RS12 Models) Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 18 19 20 21 23 24 25 30 31 32 33 34 35 36 37 38 39 40 41 50220624 106117 102581 L500483 102615 L500487 106118 L98372 L98373 L98371 L500489 L500490 L500488 106119 102595 102588 L500467 L98355 102590 102610 102611 102612 106043 102589 102593 102591 104569 104568 106120 104517 106045 106046 102608 106105 106106 106049 106107 106108 Description Qty. Req. AXLE CASE. . . . . . . . . . . . . . . . . . . 2 Note c Note d BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . 32 WASHER . . . . . . . . . . . . . . . . . . . . 32 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 BALL BEARING. . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 REDUCTION BUSHING . . . . . . . . . 2 DOUBLE UNIVERSAL JOINT . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 THRUST BUSHING. . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 GREASE FITTING. . . . . . . . . . . . . . 4 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM SHIM SHIM DUST EXCLUDER . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 MAGNETIC PLUG. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3 STUD . . . . . . . . . . . . . . . . . . . . . . . 24 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 TAPER ROLLER BEARING . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR . . . . . . . . . . . . . . . . 8 Ref. No. Part No. Description Qty. Req. 43 46 47 48 49 51 52 106053 104504 106121 106055 102603 102601 106122 53 56 57 58 62a 106006 50220056 102583 102587 106110 63a 106111 64 66 104546 106112 67 68 69b 106113 106114 50220030 a When ordering, refer to inset illustration “Front Axle” on facing page to determine correct steering case (e.g., left-side or right-side). b Used in only one axle case (as shown), and only on axles in the axle S/N range S-ITA-703391 and up; the other side (axle case) uses a plug (PN L98419) in place of this vent. c d Axle SN S-ITA-703391 and up Axle SN S-ITA-703390 and before PLANET GEAR CARRIER . . . . . . . 2 COUNTER-SUNK BOLT . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 20 PLANET GEAR CARRIER . . . . . . . 2 (includes items 36-38 & 40-43) O-RING . . . . . . . . . . . . . . . . . . . . . . 2 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 STEERING CASE . . . . . . . . . . . . . . 1 (includes item 15) STEERING CASE . . . . . . . . . . . . . . 1 (includes item 15) STEERING BOLT & NUT . . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2 (includes items 36-38) TAPER ROLLER BEARING . . . . . . 8 ROLLER BEARING . . . . . . . . . . . . . 8 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 RS10 and RS12 Models Only Axle Serial Number plate is shown on page 122. PRINTED IN U.S.A. 143 50960015/CP1213 Axle RS Series Rear Axle - Differential - (RS10 and RS12 Models) Early-Style 31 30 Late-Style 29 27 28 RS10 and RS12 Models Only Early-Style Late-Style 30 27 49.14 mm (1.934 in.) 32.95 mm (1.297 in.) Figure 2. 50960015/CP1213 144 PRINTED IN U.S.A. Telescopic Handler Axle Rear Axle - Differential - (RS10 and RS12 Models) Ref. No. 01 02 03 04 05 06 09 10 11 12 13 14 15 16 Part No. 106007 106008 106009 106010 106011 106012 106013 106259 106015 106102 106023 106024 106025 106026 L500466 L500467 50220048 106083 17 50220052 106084 18 50220053 106085 19 20 21 50220054 106034 106035 50220055 106036 22 50220029 106086 23 50220050 106087 PRINTED IN U.S.A. Qty. Req. Ref. No. NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 COVER PLATE . . . . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 1 SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM SHIM SHIM SHIM BEVEL GEAR SET . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 TAPER ROLLER BEARING . . . . . . 2 RING NUT . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 16 DIFFERENTIAL CARRIER . . . . . . . 1 Note a Note b FRICTION WASHER . . . . . . . . . . . . 2 Note a Note b DIFFERENTIAL SIDE GEAR . . . . . 2 Note a Note b FRICTION WASHER . . . . . . . . . . . . 4 Note a Note b DIFFERENTIAL PINON. . . . . . . . . . 4 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 2 Note a Note b BOLT . . . . . . . . . . . . . . . . . . . . . . . 15 Note a Note b DIFFERENTIAL . . . . . . . . . . . . . . . . 1 (includes items 16-22) Note a Note b 27a Part No. 50220045 28ac 50220041 50220042 50220043 50220044 29ac 30be 50220031 50220032 50220033 50220034 50220035 50220036 50220037 50220038 50220039 50220040 NA 31bd 106016 106017 106018 106019 106020 Description Qty. Req. PINION BEARING SPACER . . . . . . 1 (32.95 mm—length) SPACER . . . . . . . . . . . . . . . . . . . . AR SPACER, 60 x 50 x 5.0 mm SPACER, 60 x 50 x 5.025 mm SPACER, 60 x 50 x 5.05 mm SPACER, 60 x 50 x 5.075 mm SPACER . . . . . . . . . . . . . . . . . . . . AR SPACER, 60 x 50 x 11.8 mm SPACER, 60 x 50 x 11.9 mm SPACER, 60 x 50 x 12.0 mm SPACER, 60 x 50 x 12.1 mm SPACER, 60 x 50 x 12.2 mm SPACER, 60 x 50 x 12.3 mm SPACER, 60 x 50 x 12.4 mm SPACER, 60 x 50 x 12.5 mm SPACER, 60 x 50 x 12.6 mm SPACER, 60 x 50 x 12.7 mm PINION BEARING SPACER . . . . . . 0 (49.14 mm—length) SHIM. . . . . . . . . . . . . . . . . . . . . . . AR SHIM, 60 x 50 x 0.15 mm SHIM, 60 x 50 x 0.20 mm SHIM, 60 x 50 x 0.30 mm SHIM, 60 x 50 x 0.40 mm SHIM, 60 x 50 x 0.50 mm a b Axle SN N-ITA-749220 and up * Axle SN N-ITA-749219 and before * c Use only with pinion bearing spacer item 27. d Use only with pinion bearing spacer item 30. e Early-style pinion bearing spacer—no longer available, replaced by item 27. If ordering item 27, it will also be necessary to order items 28 and 29 as needed to achieve proper spacing and bearing preload; refer to axle service manual for more information. * IMPORTANT: Before ordering replacement spacers or shims (items 27-31) be sure to measure the length of the pinion bearing spacer; refer to the measurements shown in Figure 2 on the facing page. The shims and spacers for the pinion bearing spacers are not interchangeable. 145 50960015/CP1213 RS10 and RS12 Models Only Axle Serial Number plate is shown on page 122. Description Axle RS Series Rear Axle - Hub Reduction - (RS10 and RS12 Models) 63 REAR AXLE 62 FRONT RS10 and RS12 Models Only 62 63 50960015/CP1213 146 PRINTED IN U.S.A. Telescopic Handler Axle Rear Axle - Hub Reduction - (RS10 and RS12 Models) Ref. No. 01 02 03 06 07 08 09 10 11 12 13 14 15 16 18 19 20 21 23 24 25 30 31 33 34 35 36 Part No. 106103 102581 L500483 106089 L98372 L98373 L98371 L500489 L500490 L500488 106104 102595 102588 L500467 L98355 102590 102610 102611 102612 106043 102589 102593 102591 104569 104568 104517 106045 106046 102608 Description Qty. Req. AXLE CASE. . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . 32 SNAP RING . . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 BALL BEARING. . . . . . . . . . . . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 REDUCTION BUSHING . . . . . . . . . 2 DOUBLE UNIVERSAL JOINT . . . . . 2 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 THRUST BUSHING. . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 GREASE FITTING. . . . . . . . . . . . . . 4 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM SHIM SHIM DUST EXCLUDER . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 BEARING. . . . . . . . . . . . . . . . . . . . . 2 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 MAGNETIC PLUG. . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 TAPER ROLLER BEARING . . . . . . 4 WHEEL HUB . . . . . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 2 Ref. No. Part No. Description Qty. Req. 37 38 39 40 41 43 46 47 48 49 51 52 106105 106106 106049 106107 106108 106109 104504 106054 106055 102603 102601 106056 56 57 58 62a 50220056 102583 102587 106110 63a 106111 64 66 104546 106112 67 68 106113 106114 a When ordering, refer to inset illustration “Rear Axle” on facing page to determine correct steering case (e.g., left-side or right-side). RING GEAR . . . . . . . . . . . . . . . . . . 2 RING GEAR SUPPORT . . . . . . . . . 2 LOCKING PLATE . . . . . . . . . . . . . . 2 SNAP RING . . . . . . . . . . . . . . . . . . . 8 PLANET GEAR . . . . . . . . . . . . . . . . 8 PLANET GEAR CARRIER . . . . . . . 2 COUNTER-SUNK BOLT . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . 16 STUD . . . . . . . . . . . . . . . . . . . . . . . 16 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 WHEEL STUD . . . . . . . . . . . . . . . . 20 PLANET GEAR CARRIER . . . . . . . 2 (includes items 36-38 & 40-43) STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 WASHER . . . . . . . . . . . . . . . . . . . . . 8 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8 STEERING CASE . . . . . . . . . . . . . . 1 (includes item 15) STEERING CASE . . . . . . . . . . . . . . 1 (includes item 15) STEERING BOLT & NUT . . . . . . . . 4 RING GEAR SUPPORT . . . . . . . . . 2 (includes items 36-38) TAPER ROLLER BEARING . . . . . . 8 ROLLER BEARING . . . . . . . . . . . . . 8 Axle Serial Number plate is shown on page 122. RS10 and RS12 Models Only PRINTED IN U.S.A. 147 50960015/CP1213 Axle RS Series RS10 and RS12 Models Only Front Axle - Brakes - (RS10 and RS12 Models) Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Part No. 106061 106006 106062 102622 104655 L500496 50220068 NSS 104657 104658 106063 102627 102628 106064 106065 50960015/CP1213 Description Qty. Req. SPRING . . . . . . . . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 4 BLEED SCREW . . . . . . . . . . . . . . . 4 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 PLUG ASSEMBLY (includes #8) . . . 2 SEAL WASHER (included w/ #7) . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 ADJUSTING BOLT . . . . . . . . . . . . . 6 INTERMEDIATE BRAKE DISC . . . . 6 BRAKE DISC. . . . . . . . . . . . . . . . . . 6 Ref. No. Part No. 16 17 18 19 20 21 23 24 106066 102631 102632 106067 106123 102621 106070 25 26 27 148 106071 106072 106073 102634 102633 103391 Description Qty. Req. REDUCTION BUSHING . . . . . . . . . 2 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 INTERMEDIATE BRAKE DISC . . . . 2 INTERMEDIATE COVER . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 SPACER . . . . . . . . . . . . . . . . . . . . . 2 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM SHIM SHIM LOCK WASHER . . . . . . . . . . . . . . . 4 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 PRINTED IN U.S.A. Telescopic Handler Axle Rear Axle - Brakes - (RS10 and RS12 Models) 01 02 03 04 05 06 07 08 09 Part No. 106091 106092 106093 106094 106095 102632 102897 102627 102628 PRINTED IN U.S.A. Description Qty. Req. BACK-UP RING. . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 BACK-UP RING. . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 ADJUSTING BOLT . . . . . . . . . . . . . 6 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 ADJUSTING BOLT . . . . . . . . . . . . . 6 Ref. No. 10 11 12 13 14 15 16 17 18 149 Part No. 106064 106065 106066 106096 104655 L500496 50220068 NSS 106097 Description Qty. Req. INTERMEDIATE BRAKE DISC . . . . 6 BRAKE DISC. . . . . . . . . . . . . . . . . . 6 REDUCTION BUSHING . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 BLEED SCREW . . . . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 PLUG ASSEMBLY (includes #17) . . 2 SEAL WASHER (included w/ #16) . 2 PILOT BOLT . . . . . . . . . . . . . . . . . . 2 50960015/CP1213 RS10 and RS12 Models Only Ref. No. Boom RS Series 3-Section Boom - Outer - Front 13 25 Boom Chain and Rollers on page 158 items 1 and 2 24 21 16 1 20 23 20 22 19 21 20 2 3 4 22 5 21 18 16 15 17 10 16 150 7 8 14 12 50960015/CP1213 9 13 6 11 PRINTED IN U.S.A. Telescopic Handler Boom 3-Section Boom - Outer - Front Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 210434 210123 L70242 L65640 650810 L52048 651271 L50136 L65638 L520004 090666 651625 L70639 PRINTED IN U.S.A. Description Qty. Req. OUTER BOOM WELDMENT . . . . . 1 3-section 42’ boom 3-section 44’ boom 5/16”-18 NUT INSERT. . . . . . . . . . . 2 BOOM ANGLE IND. PLATE . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16”-18X1” BUTTON HD BOLT . . . 2 #8X3/8” RND HD MACH SCREW. . 2 #10 LOCK WASHER . . . . . . . . . . . . 2 INCLINOMETER - ANGLE IND. . . . 1 5/16”-18 NYLON INSERT NUT . . . . 2 3/8”-16 FLARE NUT . . . . . . . . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 4 BOOM LIGHT BRACKET (left) . . . . 1 Ref. No. Part No. 13 L70040 L70462 L520005 L50835 650488 L62715 L71020 L61709 654026 L62733 L62734 L64132 650491 L70635 14 15 16 17 18 19 20 21 22 23 24 25 151 Description Qty. Req. WORK LIGHT . . . . . . . . . . . . . . . . . 2 LIGHT HARNESS (not shown) 3/8”-16 NYLON INSERT NUT . . . . . 4 5/16”-18X2” BOLT . . . . . . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . 16 FLAT-BOLT LOCK . . . . . . . . . . . . . . 4 SLIDE PAD 4" x 6" . . . . . . . . . . . . . 2 SLIDE PAD . . . . . . . . . . . . . . . . . . . 6 3/8” LOCK WASHER . . . . . . . . . . . 12 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 6 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 4 3/8” PAD SPACER. . . . . . . . . . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 4 BOOM LIGHT BRACKET (right) . . . 1 50960015/CP1213 Boom RS Series 3-Section Boom - Outer - Rear 2 14 13 4 3 5 1 12 9 14 8 7 6 10 13 12 2 11 Ref. No. 01 02 03 04 05 06 07 08 09 Part No. 102335 650711 L530004 102710 650486 L50608 L400207 L69994 L50519 50960015/CP1213 Description Qty. Req. EXTEND CYLINDER, WELDMENT 1 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 8 5/16” FASTENER, RETAINED . . . . 4 COVER, REAR BOOM . . . . . . . . . . 1 5/16”-18x3/4” BOLT . . . . . . . . . . . . . 4 PIN, COTTER 3/16”X4” . . . . . . . . . . 2 WASHER, THRUST . . . . . . . . . . . . 2 PIN, ROD END . . . . . . . . . . . . . . . . 1 3/4”-10 NYLON INSERT NUTS. . . . 8 Ref. No. Part No. 10 11 12 13 14 L70420 L71165 L520019 210291 650744 -- 270192 152 Description Qty. Req. SHIM, TRUNNION. . . . . . . . . . . . . . 1 SWITCH, PROXIMITY. . . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . . 2 PIN, BOOM . . . . . . . . . . . . . . . . . . . 2 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 2 -- ITEMS NOT SHOWN -CLIP, SMALL WIRE . . . . . . . . . . . . . 4 (used with proximity switch wire) PRINTED IN U.S.A. Telescopic Handler Boom 3-Section Boom - Outer Side Cover 1 5 4 6 3 2 4 Ref. No. Part No. 01 02 03 04 210434 210123 L79167 L50056 650485 PRINTED IN U.S.A. Description Qty. Req. OUTER BOOM WELDMENT . . . . . 1 3-section 42’ boom 3-section 44’ boom CLAMP ASSEMBLY . . . . . . . . . . . . 1 5/16”-18 WHIZ LOCK NUT . . . . . . . 5 5/16”-18X5/8” BOLT . . . . . . . . . . . . 9 Ref. No. Part No. 05 06 153 105230 210459 L530004 Description Qty. Req. COVER, BOOM SIDE . . . . . . . . . . . 1 3-section 44’ boom 3-section 42’ boom 5/16” FASTENER, RETAINED . . . . 4 50960015/CP1213 Boom RS Series 3-Section Boom - Intermediate - Front Boom Chain and Rollers are on pages 158-160. 3 7 1 2 4 5 8 6 9 4 10 2 9 11 4 Ref. No. Part No. 01 02 03 04 05 102282 102285 L62715 650488 L62733 L62734 50960015/CP1213 Description Qty. Req. INTERMEDIATE BOOM . . . . . . . . . 1 3-section 42’ boom 3-section 44’ boom FLAT-BOLT LOCK . . . . . . . . . . . . . . 6 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 4 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 6 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2 Ref. No. Part No. 06 07 08 09 10 11 L64143 650490 654026 L61709 L71020 650488 154 8 7 Description Qty. Req. 1/2”X3”X4” SHIM . . . . . . . . . . . . . . . 2 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 8 3/8” LOCK WASHER . . . . . . . . . . . . 8 SLIDE PAD . . . . . . . . . . . . . . . . . . . 6 SLIDE PAD 4" x 6" . . . . . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 8 PRINTED IN U.S.A. Telescopic Handler Boom 3-Section Boom - Intermediate - Rear 1 Boom Chain and Rollers are on pages 158-160. 2,3 9 8 7 4 6 4 5 6 4 7 8 9 6 4 9 Ref. No. 01 02 03 04 05 Part No. L71020 L62731 L62732 L62715 650491 PRINTED IN U.S.A. Description Qty. Req. SLIDE PAD 4" x 6" . . . . . . . . . . . . . 2 1/16”X4”X6” SHIM . . . . . . . . . . . . AR 1/8”X4”X6” SHIM . . . . . . . . . . . . . AR FLAT-BOLT LOCK . . . . . . . . . . . . . 10 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 8 Ref. No. Part No. 06 07 08 09 650488 L62733 L62734 L61709 155 Description Qty. Req. 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 8 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 2 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2 SLIDE PAD . . . . . . . . . . . . . . . . . . . 4 50960015/CP1213 Boom RS Series 3-Section Boom - Intermediate Hose Tray 9 8 7 Inner boom hose tray is on page 178. 6 10 5 Welded to Boom 2 1 50960015/CP1213 156 PRINTED IN U.S.A. Telescopic Handler Boom 3-Section Boom - Intermediate Hose Tray Ref. No. Part No. 01 02 05 06 102282 102285 L520004 650485 210435 105227 PRINTED IN U.S.A. Description Qty. Req. INTERMEDIATE BOOM . . . . . . . . . 1 3-section 42’ boom 3-section 44’ boom 5/16”-18 NYLON INSERT NUT . . . . 2 5/16”-18X5/8” BOLT . . . . . . . . . . . . 4 TRAY WELDMENT . . . . . . . . . . . . . 1 3-section 42’ boom 3-section 44’ boom Ref. No. Part No. 07 08 09 10 L61699 654026 650488 L50056 157 Description Qty. Req. 2”X3”X1” SLIDE PAD. . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . . 1 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 1 5/16”-18 FLARE NUT . . . . . . . . . . . 1 50960015/CP1213 Boom RS Series 3-Section Boom - Chain and Rollers - Front Outer Boom 10 8 13 18 3 9 11 4 5 12 13 6 13 7 1 16 1 17 2 15 Attaches to inner boom; page 162 item 1. 50960015/CP1213 Intermediate Boom 158 14 Attaches to inner boom; page 162 item2. PRINTED IN U.S.A. Telescopic Handler Boom 3-Section Boom - Chain and Rollers - Front Ref. No. Part No. 01a 102245 102246 02a 03 04 05 06 07 08 09 102245 102246 L49619 L49618 L64360 NSS L520005 L64466 L560003 L64359 Description Qty. Req. LEAF CHAIN, BOOM . . . . . . . . . . . 2 3-section 42’ boom 3-section 44’ boom LEAF CHAIN, BOOM . . . . . . . . . . . 1 3-section 42’ boom 3-section 44’ boom INNER RING . . . . . . . . . . . . . . . . . . 2 ROLLER BEARING . . . . . . . . . . . . . 2 CHAIN SHEAVE . . . . . . . . . . . . . . . 2 CHAIN SHEAVE ASSEMBLY . . . . NA (order one of each: items 3-5) 3/8” NYLON INSERT NUT . . . . . . . 1 PIN, ADJUSTABLE CLEVIS . . . . . . 2 3/32”X1-1/4” COTTER PIN . . . . . . . 4 CLEVIS, ADJUSTABLE . . . . . . . . . . 2 Ref. No. Part No. 10 11 12 13 14 L50092 L50380 L50152 L71205 L64468 L560003 L64384 L71204 650818 L10465 15 16 17 18 a Description Qty. Req. 1” NUT . . . . . . . . . . . . . . . . . . . . . . . 4 1/2” X 1-1/4” BOLT GR8 . . . . . . . . . 3 1/2” LOCK WASHER . . . . . . . . . . . . 3 CHAIN SHEAVE WASHER . . . . . . . 4 PIN, LEAF CHAIN . . . . . . . . . . . . . . 1 3/32”X1-1/4” COTTER PIN . . . . . . . 2 CLEVIS, REMOVABLE . . . . . . . . . . 1 PIN, CHAIN SHEAVE . . . . . . . . . . . 1 3/8” X 3” BOLT . . . . . . . . . . . . . . . . 1 GREASE ZERK . . . . . . . . . . . . . . . . 1 The three-section boom uses a total of three chains; for illustrative purposes the same chains are shown on this page and the next page. When ordering, be careful not to order duplicate quantities. Three-Section Boom Intermediate Boom Outer Boom 1 Outer Boom 2 Intermediate Boom 1 Inner Boom Inner Boom PRINTED IN U.S.A. 159 2 50960015/CP1213 Boom RS Series 3-Section Boom - Chain and Rollers - Rear Attaches to inner boom; page 158 item1. 1 12 Inner Boom Intermediate Boom 4 5 3 6 7 8 11 10 9 8 REAR 7 2 15 14 Attaches to inner boom; page 158 item2. 50960015/CP1213 13 160 PRINTED IN U.S.A. Telescopic Handler Boom 3-Section Boom - Chain and Rollers - Rear Ref. No. Part No. 01a 102245 102246 02a 03 04 05 06 07 08 102245 102246 L10465 L520005 L71206 650818 L400207 L71205 Description Qty. Req. LEAF CHAIN, BOOM . . . . . . . . . . . 2 3-section 42’ boom 3-section 44’ boom LEAF CHAIN, BOOM . . . . . . . . . . . 1 3-section 42’ boom 3-section 44’ boom 1/4-28 ZERK, STR. . . . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 1 PIN, SHEAVE . . . . . . . . . . . . . . . . . 1 3/8”-16X3 BOLT . . . . . . . . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 3 CHAIN SHEAVE WASHER . . . . . . . 2 Ref. No. Part No. 09 10 11 12 L49619 L49618 L64360 L64467 L560003 L64466 L64359 L50092 13 14 15 a Description Qty. Req. INNER RING . . . . . . . . . . . . . . . . . . 1 ROLLER BEARING . . . . . . . . . . . . . 1 CHAIN SHEAVE . . . . . . . . . . . . . . . 1 PIN, FIXED CLEVIS . . . . . . . . . . . . 1 3/32X1-1/4 COTTER PIN . . . . . . . . 2 CLEVIS PIN. . . . . . . . . . . . . . . . . . . 1 ADJUSTABLE CLEVIS . . . . . . . . . . 1 1”-8 NUT . . . . . . . . . . . . . . . . . . . . . 2 The three-section boom uses a total of three chains; for illustrative purposes the same chains are shown on this page and the previous page. When ordering, be careful not to order duplicate quantities. Three-Section Boom Intermediate Boom Outer Boom 1 Outer Boom 2 Intermediate Boom 1 Inner Boom Inner Boom PRINTED IN U.S.A. 161 2 50960015/CP1213 Boom RS Series 3-Section Inner Boom - Rear Boom Chain and Rollers are on page 158 item #1. 7 8 1 2 9 3 4 3 5 6 12 10 4 11 3 Inner Boom Front Section is on page 178. 3 2 1 1 50960015/CP1213 162 PRINTED IN U.S.A. Telescopic Handler Boom 3-Section Inner Boom - Rear Ref. No. 01 02 03 04 05 06 Part No. L61709 L62733 L62715 L50367 L64467 L560003 Description Qty. Req. SLIDE PAD . . . . . . . . . . . . . . . . . . . 4 0.06”X3X4” SHIM . . . . . . . . . . . . . . 2 FLAT-BOLT LOCK . . . . . . . . . . . . . . 8 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 4 PIN, CHAIN REAR LOW INNER. . . 1 3/32”X1-1/4” COTTER PIN . . . . . . . 2 Ref. No. Part No. 07 08 09 10 11 12 L66780 L66782 L66783 L50261 L50251 102283 102286 PRINTED IN U.S.A. 163 Description Qty. Req. SLIDE PAD . . . . . . . . . . . . . . . . . . . 2 0.06”X3”X8” SHIM . . . . . . . . . . . . . . 4 0.105”X3”X8” SHIM . . . . . . . . . . . . . 2 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 8 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 4 INNER BOOM WELDMENT . . . . . . 1 3-section 42’ boom 3-section 44’ boom 50960015/CP1213 Boom RS Series 4-Section Boom - Outer - Front 33 31 Additional information is shown on page 174. 32 30 34 Additional information is shown on page 174. 29 1 27 28 26 18 9 (2x) 21 25 24 14 2 22 16 3 4 5 23 20 19 (2x) 18 9 17 16 (4x) 15 14 13 164 7 6 12 11 50960015/CP1213 8 10 PRINTED IN U.S.A. Telescopic Handler Boom 4-Section Boom - Outer - Front Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 Part No. 210522 L70242 L65640 650810 L52048 651271 L50136 L65638 L70040 650491 L70639 L520005 650488 L62734 L62733 L61709 L510007 L62715 L71020 Description Qty. Req. Ref. No. Part No. OUTER BOOM WELDMENT . . . . . 1 5/16”-18 NUT INSERT. . . . . . . . . . . 2 BOOM ANGLE IND. PLATE . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 2 5/16”-18X1” BUTTON HD BOLT . . . 2 #8X3/8” RND HD MACH SCREW. . 2 #10 LOCK WASHER . . . . . . . . . . . . 2 INCLINOMETER - ANGLE IND. . . . 1 WORK LIGHT . . . . . . . . . . . . . . . . . 2 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 4 BOOM LIGHT BRACKET (left) . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 4 3/8”-16X3/4” BOLT . . . . . . . . . . . . 16 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 6 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 4 SLIDE PAD, 3”X4” . . . . . . . . . . . . . . 6 3/8”X7/8” BOLT . . . . . . . . . . . . . . . . 8 FLAT-BOLT LOCK . . . . . . . . . . . . . . 6 SLIDE PAD, 4”X6” . . . . . . . . . . . . . . 2 20 21 22 23 24 25a 26 27 28 29a 30 31 32 33 34 L70635 L64143 L71004 L71005 L71021 L71001 654030 L50380 650533 L71000 L71007 L560003 L71006 L70972 L50092 Description Qty. Req. BOOM LIGHT BRACKET (right) . . . 1 SPACER, 1/2”X3”X4”. . . . . . . . . . . . 2 CLEVIS, FIXED . . . . . . . . . . . . . . . . 1 PIN, FIXED CLEVIS CHAIN . . . . . . 1 #10-24X3/4” SET SCREW . . . . . . . 2 CHAIN, LEAF (retract). . . . . . . . . . . 1 1/2” LOCK WASHER . . . . . . . . . . . . 3 1/2-20X1-1/4” GRD 8 BOLT . . . . . . 3 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 4 CHAIN, LEAF (extend) . . . . . . . . . . 2 PIN, ADJUSTABLE CLEVIS . . . . . . 2 3/32X1-1/4” COTTER PIN . . . . . . . . 2 CLEVIS, ADJUSTABLE . . . . . . . . . . 2 RETAINER, EXTEND CYL. . . . . . . . 1 NUT, ADJUSTABLE CLEVIS . . . . AR a NOTE: This parts manual shows the same chain(s) on multiple pages. Before ordering chains, refer to the illustration below to avoid ordering the incorrect chain(s) or the incorrect quantities. Four-Section Boom 29 FRONT 25 2nd Intermediate Boom Outer Boom 1st Intermediate Boom 29 Inner Boom 25 Inner Boom 2nd Intermediate Boom PRINTED IN U.S.A. 1st Intermediate Outer Boom Boom 165 50960015/CP1213 Boom RS Series 4-Section Boom - Outer - Rear 5 3 6 1 4 2 7 5 6 7 8 Ref. No. 01 02 03 04 Part No. 210522 L530004 210352 650486 50960015/CP1213 Description Qty. Req. OUTER BOOM . . . . . . . . . . . . . . . . 1 5/16” RETAINER CLIP . . . . . . . . . . 4 COVER, REAR BOOM . . . . . . . . . . 1 5/16”-18x3/4” BOLT . . . . . . . . . . . . . 4 Ref. No. Part No. 05 06 07 08 650744 210291 L520019 L71165 166 Description Qty. Req. 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 2 PIN, BOOM . . . . . . . . . . . . . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . . . 2 SWITCH, PROXIMITY. . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Boom 4-Section Boom - Outer Side Cover 1 5 4 6 3 2 4 Ref. No. 01 02 03 Part No. 210522 L79167 L50056 PRINTED IN U.S.A. Description Qty. Req. OUTER BOOM WELDMENT . . . . . 1 CLAMP ASSEMBLY . . . . . . . . . . . . 1 5/16”-18 WHIZ LOCK NUT . . . . . . . 4 Ref. No. Part No. 04 05 06 650485 105230 L530004 167 Description Qty. Req. 5/16”-18X5/8” BOLT . . . . . . . . . . . . 8 COVER, BOOM SIDE . . . . . . . . . . . 1 5/16” FASTENER, RETAINED . . . . 4 50960015/CP1213 Boom RS Series 4-Section Boom - 1st Intermediate - Front 32 Boom Chain is also on page 176 item # 28. 30 31 28 19 29 20 21 18 22 23 24 25 Boom Chains are on pages 164 and 174 item # 29 26 27 27 26 25 24 23 22 21 19 20 11 18 10 17 16 1 (1x) 4 2 15 14 13 5 12 (4x) 6 8 9 (2x) 3 Boom Chain is also on page 176 item # 2. 7 10 11 50960015/CP1213 168 PRINTED IN U.S.A. Telescopic Handler Boom 4-Section Boom - 1st Intermediate - Front Ref. No. 01 02ab 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 Part No. L70895 L71001 L71005 L71021 101028 654030 L50380 210760 210759 L62715 650533 L61709 L62734 L62733 650488 L71020 L64133 650818 L71212 Description Qty. Req. Ref. No. Part No. 1ST-INTERMEDIATE BOOM. . . . . . 1 LEAF CHAIN (retract) . . . . . . . . . . . 1 FIXED CHAIN PIN. . . . . . . . . . . . . . 1 #10-24X3/4” SET SCREW . . . . . . . 2 FIXED CLEVIS . . . . . . . . . . . . . . . . 1 1/2” LOCK WASHER . . . . . . . . . . . . 3 1/2”-20X1-1/4” BOLT GR8. . . . . . . . 3 SLIDE PAD W/CLAMP . . . . . . . . . . 2 SPACER PAD W/CLAMP . . . . . . . . 2 BOLT FLAT LOCK . . . . . . . . . . . . . . 6 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . 12 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 4 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 4 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 4 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 8 TOP SLIDE PAD 4X6 . . . . . . . . . . . 1 SPACER 3/8”X4”X6” . . . . . . . . . . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . 2 SHEAVE PIN . . . . . . . . . . . . . . . . . . 2 20 21 22 23 24 25 26 27 28a 29 30 31 32 L520005 L71017 L71008 L49618 L49619 L71245 L71214 570019 101212 L560003 L71006 L71007 L50092 Description Qty. Req. 3/8” NYLON INSERT NUT . . . . . . . 2 SHEAVE SPACER. . . . . . . . . . . . . . 2 CHAIN SHEAVE . . . . . . . . . . . . . . . 2 ROLLER BEARING . . . . . . . . . . . . . 2 INNER RING . . . . . . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 THRUST WASHER . . . . . . . . . . . . . 2 GREASE ZERK, STR. 1/4”-28 . . . . 2 LEAF CHAIN (extend) . . . . . . . . . . . 1 3/32”X1-1/4” COTTER PIN . . . . . . . 2 ADJUSTABLE CLEVIS . . . . . . . . . . 1 CHAIN PIN . . . . . . . . . . . . . . . . . . . 1 HEX NUT 1”-8 . . . . . . . . . . . . . . . . 2 a NOTE: This parts manual shows the same chain(s) on multiple pages. Before ordering chains, refer to the illustration below to avoid ordering the incorrect chain(s) or the incorrect quantities. Four-Section Boom 28 Inner Boom FRONT 2nd Intermediate Boom 1st Intermediate Boom Outer Boom 28 2 Inner Boom 2nd Intermediate Boom PRINTED IN U.S.A. 2 1st Intermediate Outer Boom Boom 169 50960015/CP1213 Boom RS Series 4-Section Boom - 1st Intermediate - Rear 1 2 (2x) 3 4 19 12 8 5 9 9 8 11 10 13 6 7 Boom Chains are on pages 164 and 174 item # 25. 17 18 (2x) 3 3 16 15 14 (4x) 14 Ref. No. 01 02 03 04 05 06 07 08 09 10 Part No. L71020 L62732 L62715 650533 L520005 L71206 650818 L71214 L71245 L49619 50960015/CP1213 Description Qty. Req. TOP SLIDE PAD 4”X6” . . . . . . . . . . 1 SHIM 1/8”X4”X6” . . . . . . . . . . . . . . . 1 BOLT FLAT LOCK . . . . . . . . . . . . . 10 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . . 8 3/8” NYLON INSERT NUT . . . . . . . 2 SHEAVE PIN, REAR . . . . . . . . . . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . 2 THRUST WASHER . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 INNER RING . . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 11 12 13 14 15 16 17 18 19 L49618 L71008 076002 L61709 L62733 L62734 650488 L510007 L70895 170 Description Qty. Req. ROLLER BEARING . . . . . . . . . . . . . 1 CHAIN SHEAVE . . . . . . . . . . . . . . . 1 GREASE ZERK 90º. . . . . . . . . . . . . 1 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 6 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 4 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 4 3/8”X3/4” BOLT . . . . . . . . . . . . . . . . 8 3/8”X7/8” BOLT . . . . . . . . . . . . . . . . 4 1ST-INTERMEDIATE BOOM. . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Boom 4-Section Boom - 1st Intermediate - Hose Tray 2 1 14 3 13 5 4 2 12 11 Inner boom hose tray is on page 178. 10 9 6 8 7 Ref. No. Part No. 01 02 03 04 05 06 L70963 650485 L69524 L520004 654024 L79167 07 L50056 PRINTED IN U.S.A. Description Qty. Req. HOSE TRAY, INTERMEDIATE . . . . 1 CS 5/16x5/8" C5ZY . . . . . . . . . . . . . 4 BRACKET, INTERMEDIATE TRAY . 1 LN INST 5/16-18 . . . . . . . . . . . . . . . 2 LW 5/16" . . . . . . . . . . . . . . . . . . . . . 2 HOSE RETAINER ASSEMBLY . . . . 1 (includes items 7-11) FL LN 5/16"-18 . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 08 09 10 11 12 13 14 L71747 L71705 L71748 L51035 L61699 654026 650488 171 Description Qty. Req. CLAMP W/INSERT . . . . . . . . . . . . . 1 CLAMP . . . . . . . . . . . . . . . . . . . . . . 1 PLATE, CLAMP TOP. . . . . . . . . . . . 1 CS 5/16"-18x2" C5ZY . . . . . . . . . . . 1 PAD, SLIDE . . . . . . . . . . . . . . . . . . . 1 LW 3/8" RZY . . . . . . . . . . . . . . . . . . 1 CS 3/8"x3/4" C5ZY . . . . . . . . . . . . . 1 50960015/CP1213 Boom RS Series 4-Section Boom - 2nd Intermediate - Front 12 13 14 15 11 Boom Chains are on pages 168 and 176 item# 28 16 13 12 17 18 19 10 3 (2x) 9 7 5 7 6 5 8 1 (2x) 4 (2x) 3 2 50960015/CP1213 172 PRINTED IN U.S.A. Telescopic Handler Boom 4-Section Boom - 2nd Intermediate - Front Ref. No. 01 02 03 04 05 06 07 08 09 10 Part No. L70912 L510007 L62715 L71020 L61709 L62733 L62734 650490 L64143 650533 PRINTED IN U.S.A. Description Qty. Req. 2ND-INTERMEDIATE BOOM.. . . . . 1 3/8”X7/8” BOLT . . . . . . . . . . . . . . . . 4 BOLT FLAT LOCK . . . . . . . . . . . . . . 6 SLIDE PAD 4”X6” . . . . . . . . . . . . . . 2 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 6 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 4 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 6 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 4 SPACER 1/2”X3”X4 . . . . . . . . . . . . . 2 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . . 4 Ref. No. Part No. 11 12 13 14 15 16 17 18 19 570019 L71214 L71245 L71008 L49618 L49619 L71206 L520005 650818 173 Description Qty. Req. GREASE ZERK . . . . . . . . . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 CHAIN SHEAVE . . . . . . . . . . . . . . . 1 ROLLER BEARING . . . . . . . . . . . . . 1 INNER RING . . . . . . . . . . . . . . . . . . 1 SHEAVE PIN, REAR . . . . . . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . 1 50960015/CP1213 Boom RS Series 4-Section Boom - 2nd Intermediate - Rear 1 (2x) Additional information is shown on page 164. 2 3 4 8 7 29 5 Additional information is shown on page 164. 6 7 25 8 26 21 22 23 24 (2x) 3 9 10 11 13 12 (4x) 4 (2x) 3 20 9 11 16 15 16 13 9 50960015/CP1213 10 11 27 19 18 13 10 14 17 15 14 174 PRINTED IN U.S.A. Telescopic Handler Boom 4-Section Boom - 2nd Intermediate - Rear Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 Part No. L71011 L66783 L62715 650533 L50092 L71006 L560003 L71007 L71016 654014 L71389 L71010 L71014 L71347 L71214 L71245 L71008 Description Qty. Req. Ref. No. Part No. SLIDE PAD 3”X8” . . . . . . . . . . . . . . 2 SHIM 0.125”X3”X8” . . . . . . . . . . . . . 2 BOLT FLAT LOCK . . . . . . . . . . . . . 10 3/8”X1-1/2” BOLT . . . . . . . . . . . . . 12 NUT, ADJUSTABLE CLEVIS . . . . AR CLEVIS, ADJUSTABLE . . . . . . . . . . 2 3/32”X1-1/4” COTTER PIN . . . . . . . 4 PIN, ADJUSTABLE CLEVIS . . . . . . 4 BOLT, HOSE RETAINER. . . . . . . . . 4 3/4” WASHER . . . . . . . . . . . . . . . . . 4 SPACER . . . . . . . . . . . . . . . . . . . . . 4 HOSE GUIDE (upper) . . . . . . . . . . . 2 WASHER, SHEAVE PIN . . . . . . . . . 4 HOSE GUIDE (lower) . . . . . . . . . . . 2 THRUST WASHER . . . . . . . . . . . . . 2 SPACER . . . . . . . . . . . . . . . . . . . . . 2 CHAIN SHEAVE . . . . . . . . . . . . . . . 1 18 19 20 21 22 23 24 25a 26 27 29a L49618 L49619 L71003 L61709 L62733 L62734 650488 L71001 L70912 L71213 L71000 Description Qty. Req. ROLLER BEARING . . . . . . . . . . . . . 1 INNER RING . . . . . . . . . . . . . . . . . . 1 SLIDE PAD 1-1/2”x4”. . . . . . . . . . . . 2 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 4 SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 4 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 4 3/8”X1” BOLT. . . . . . . . . . . . . . . . . . 8 CHAIN, LEAF (retract). . . . . . . . . . . 1 2ND-INTERMEDIATE BOOM.. . . . . 1 PIN, SHEAVE . . . . . . . . . . . . . . . . . 1 CHAIN, LEAF (extend) . . . . . . . . . . 2 a NOTE: This parts manual shows the same chain(s) on multiple pages. Before ordering chains, refer to the illustration below to avoid ordering the incorrect chain(s) or the incorrect quantities. Four-Section Boom 29 FRONT 25 2nd Intermediate Boom Outer Boom 1st Intermediate Boom 29 Inner Boom 25 Inner Boom 2nd Intermediate Boom PRINTED IN U.S.A. 1st Intermediate Outer Boom Boom 175 50960015/CP1213 Boom RS Series 4-Section Boom - Inner - Rear 28 Additional information is shown on page 168. (2x) 9 Inner Boom Front Section is on page 178. 1 8 3 4 5 16 (2x) 6 4 12 (2x) 4 13 15 7 14 11 10 9 8 2 Additional information is shown on page 168. 50960015/CP1213 176 PRINTED IN U.S.A. Telescopic Handler Boom 4-Section Boom - Inner - Rear Ref. No. Part No. 01 02a 03 04 05 06 07 08 09 10 11 12 L71011 L71001 L66783 L62715 650533 L510007 L71003 L560003 L71007 L71006 L50092 650490 Description Qty. Req. Ref. No. Part No. SLIDE PAD 3”X8” . . . . . . . . . . . . . . 2 LEAF CHAIN (retract) . . . . . . . . . . . 1 SHIM 0.125”X3”X8” . . . . . . . . . . . . . 2 BOLT FLAT LOCK . . . . . . . . . . . . . . 8 3/8”-16X1”-1/2 BOLT . . . . . . . . . . . . 8 3/8”-16X7/8” BOLT . . . . . . . . . . . . . 4 SLIDE PAD 1-1/2”X4” . . . . . . . . . . . 2 3/32”X1-1/4” COTTER PIN . . . . . . . 2 CHAIN PIN . . . . . . . . . . . . . . . . . . . 1 ADJUSTABLE CLEVIS . . . . . . . . . . 1 HEX NUT 1”-8 . . . . . . . . . . . . . . . . . 2 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 4 13 14 15 16 28a L62733 L62734 L61709 100119 101212 Description Qty. Req. SHIM 0.06”X3”X4” . . . . . . . . . . . . . . 4 SHIM 0.105”X3”X4” . . . . . . . . . . . . . 4 SLIDE PAD 3”X4” . . . . . . . . . . . . . . 4 INNER BOOM. . . . . . . . . . . . . . . . . 1 LEAF CHAIN (extend) . . . . . . . . . . . 1 a NOTE: This parts manual shows the same chain(s) on multiple pages. Before ordering chains, refer to the illustration below to avoid ordering the incorrect chain(s) or the incorrect quantities. Four-Section Boom 28 Inner Boom FRONT 2nd Intermediate Boom 1st Intermediate Boom Outer Boom 28 2 Inner Boom 2nd Intermediate Boom PRINTED IN U.S.A. 2 1st Intermediate Outer Boom Boom 177 50960015/CP1213 Boom RS Series 3- and 4-Section Boom - Inner - Front 3-Section Intermediate boom hose tray is on page 156. 4-Section - 1st Intermediate boom hose tray is on page 171. 6 7 5 8 9 4 3 Welded to 3-Section Inner Boom 2 1 Attachment Pivot 50960015/CP1213 178 PRINTED IN U.S.A. Telescopic Handler Boom 3- and 4-Section Boom - Inner - Front Ref. No. Part No. 01 02 03 102283 102286 100119 L520004 650485 Description Qty. Req. Ref. No. INNER BOOM WELDMENT . . . . . . 1 3-Section 42’ boom 3-Section 44’ boom 4-Section 55’ boom 5/16”-18 NYLON INSERT NUT . . . . 2 5/16”-18X5/8” BOLT . . . . . . . . . . . . 4 04a 05 06 07 08 09 a PRINTED IN U.S.A. 179 Part No. 210438 105229 654026 650488 L79167 L50056 L61699 Description Qty. Req. INNER BOOM HOSE TRAY . . . . . . 1 3-Section 42’ boom 3-Section 44’ boom 3/8” LOCK WASHER . . . . . . . . . . . . 1 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 1 HOSE CLAMP ASSEMBLY . . . . . . . 1 5/16”-18 FLARE NUT . . . . . . . . . . . 1 SLIDE PAD, 1”X2”X3” . . . . . . . . . . 1 The 4-section boom does not have an inner boom hose tray. 50960015/CP1213 Boom RS Series Dynattach® Assembly 1 2 17 2 3 4 15 13 16 5 14 12 10 11 6 7 9 8 5 19 18 50960015/CP1213 180 PRINTED IN U.S.A. Telescopic Handler Boom Dynattach® Assembly Ref. No. Part No. 01 101055 02 03 04 05 06 07 08a 09a 10 11 12 13 14 L10465 L65097 L65098 L66456 L50646 L66613 NSS NSS L69727 L69724 650486 101351 L99889 PRINTED IN U.S.A. Description Qty. Req. DYNATTACH® WELDMENT . . . . . 1 (includes item 5 and 13) 1/4” -28 STR GREASE ZERK . . . . . 2 LOCK SPRING . . . . . . . . . . . . . . . . 1 SPRING MOUNT. . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 1 DECAL, DYNATTACH UNLOCKED 1 LOCK WELDMENT . . . . . . . . . . . . . 1 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1 PIN, TILT CYLINDER . . . . . . . . . . . 1 PIN CAP . . . . . . . . . . . . . . . . . . . . . 1 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 1 BUSHING, TILT CYL. (rod end). . . . 1 Ref. No. Part No. 15 16 17 18 102371 100118 L520019 L50986 L66453 19 50381196 50381154 a 181 Description Qty. Req. PIN, DYNATTACH PIVOT . . . . . . . 1 For 42' and 44' Booms For 55' Boom 1/2”-13 NYLON INSERT NUT . . . . . 1 1/2”-13X4-1/2” BOLT GR8. . . . . . . . 1 LOCK AND PIN ASSEMBLY . . . . . . 1 (includes items 8 and 9) KIT, LIFTING HOOK (option). . . . . . 1 For 42' and 44' booms For 55' boom Not sold separately; order item #18 P/N L66453 Lock and Pin Assembly. 50960015/CP1213 Boom Hydraulics RS Series 3-Section Boom - Boom Extend/Retract 4 11 3 5 9 6 10 8 12 2 13 7 Extend Cylinder parts are on page 242. 18 1 6 28 14 27 15 25 18 24 23 26 22 18 20 MAIN VALVE 2nd Section (Boom Extend) 1 2 3 4 5 Valve Work Sections 50960015/CP1213 182 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics 3-Section Boom - Boom Extend/Retract Ref. No. Part No. 01 02 102543 102544 L64661 03 04 05 06 07 08 09 10 11 L50156 L50313 L48805 055005 102541 L50608 L69994 L400207 650711 PRINTED IN U.S.A. Description Qty. Req. EXTEND CYLINDER. . . . . . . . . . . . 1 3-Section 42’ boom 3-Section 44’ boom TRUNNION MOUNT (RH). . . . . . . . 1 (includes item 5) 5/8” LOCK WASHER . . . . . . . . . . . 10 5/8-11x1-1/2” BOLT . . . . . . . . . . . . 10 BUSHING 2.O” ID X 1.0” LENGTH . 2 ADAP., -12ORM -12JICM 90º . . . . . 2 EXTEND CYLINDER TUBE (RH) . . 1 3/16X4” COTTER PIN . . . . . . . . . . . 2 EXTEND CYLINDER PIN . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 2 3/4-10X3” BOLT. . . . . . . . . . . . . . . . 8 Ref. No. Part No. 12 13 14 102335 L70420 L50519 L64443 15 18 20 22 23 24 25 26 27 28 102540 210429 188973 L50835 654024 102517 102516 L61709 654026 650488 183 Description Qty. Req. WELDMENT, EXTEND CYL MNT . . 1 TRUNNION SHIM (not shown). . . . 1 3/4-10 NYLON INSERT NUT . . . . . 8 TRUNNION MOUNT (LH) . . . . . . . . 1 (includes item 5) EXTEND CYLINDER TUBE (LH) . . 1 HOSE, -12 H12/DS12 50” . . . . . . . . 2 ADAP., -12ORM -12JICM STR LNG.2 5/16”-18X2 GR5 BOLT . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 1 PLATE, TOP CLAMP. . . . . . . . . . . . 1 CLAMP BODY TWIN CUSHION . . . 1 SLIDE PAD . . . . . . . . . . . . . . . . . . . 1 3/8” LOCK WASHER . . . . . . . . . . . . 2 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 2 50960015/CP1213 Boom Hydraulics RS Series 4-Section Boom - Boom Extend/Retract 5 Extend Cylinder parts are on page 244. 6 7 (6x) 4 8 3 1 9 2 2 1 11 10 12 10 11 18 13 14 15 11 3 5 17 11 16 MAIN VALVE 2nd Section (Boom Extend) 1 2 3 4 5 Valve Work Sections 50960015/CP1213 184 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics 4-Section Boom - Boom Extend/Retract Ref. No. 01 02 03 04 05 06 07 08 09 Part No. 055005 210327 L520005 L70964 650818 L520004 L50877 L67446 L70270 PRINTED IN U.S.A. Description Qty. Req. ADAP., -12ORM -12JICM 90º . . . . . 2 EXTEND CYLINDER TUBE (right) . 1 3/8” NYLON INSERT NUT . . . . . . . 2 PIN, EXTEND CYL . (base end) . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 2 5/16” NYLON INSERT NUT . . . . . 12 5/16”X2-1/4” STUD . . . . . . . . . . . . 12 PLATE . . . . . . . . . . . . . . . . . . . . . . . 6 TUBE CUSHION . . . . . . . . . . . . . . . 6 Ref. No. Part No. 10 11 12 13 14 15 16 17 18 210348 210429 102516 102517 654024 L50835 188973 L64559 L71024 185 Description Qty. Req. EXTEND CYLINDER TUBE (left) . . 1 HOSE, -12 H12/DS12 50” . . . . . . . . 2 CLAMP BODY TWIN CUSHION . . . 1 PLATE, TOP CLAMP. . . . . . . . . . . . 1 5/16” FLAT WASHER . . . . . . . . . . . 1 5/16”-18X2 GR5 BOLT . . . . . . . . . . 1 ADAP., -12ORM -12JICM STR LNG.2 PIN, EXTEND CYL. (rod end) . . . . . 1 EXTEND CYLINDER (RS10-55) . . . 1 50960015/CP1213 Boom Hydraulics RS Series 3-Section Boom -Tilt 5 6 1 11 5 2 3 4 4 28 11 4 27 12 3 2 13 1 14 15 17 7 26 16 18 25 24 23 19 Tilt Cylinder parts are on page 247. MAIN VALVE 4th Section (Tilt) 22 21 20 1 2 3 4 5 Valve Work Sections 50960015/CP1213 186 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics 3-Section Boom - Tilt Ref. No. Part No. 01 02 03 04 05 06 07 11b 12 13 14 15 16 17 18 19 20 L50561 654024 L63715 L68039 L79167 Note a 210428 210292 L69832 L69833 654024 L50842 L520005 L69601 650818 L69144 650486 Description Qty. Req. 5/16”-18X1-3/4” BOLT . . . . . . . . . AR 5/16” FLAT WASHER . . . . . . . . . . AR HOSE CUSHION TOP PLATE . . . . 2 TUBE CUSHION DBL 5/8” . . . . . . . 4 HOSE CLAMP ASSEMBLY . . . . . . . 2 BOOM HOSES. . . (see note for qty.) HOSE, -10 H10/DS10 52” . . . . . . . . 2 TILT CYLINDER TUBE . . . . . . . . . . 2 CLAMP, DBL TUBE .62” . . . . . . . . . 6 PLATE, TOP DBL CUSHION. . . . . . 6 5/16” FLAT WASHER . . . . . . . . . . . 6 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 3/8” NYLON INSERT NUT . . . . . . . 1 PIN, TILT CYL BASE END . . . . . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 1 TILT CYLINDER . . . . . . . . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2 Ref. No. Part No. 21 22 23 24 25 26 27 28 L69724 L69727 072580 065415 067761 L70088 L69449 L69450 Description Qty. Req. PIVOT PIN CAP . . . . . . . . . . . . . . . 1 PIN, TILT CYL ROD END . . . . . . . . 1 ADAP., -10ORM -10JICM STR.. . . . 1 ADAP., -10JICFS -10JICM 90º . . . . 1 ADAP., -10ORM -10JICM 90º . . . . . 1 HOSE, -8 A10/H10 20” . . . . . . . . . . 2 TILT CYLINDER TUBE . . . . . . . . . . 1 TILT CYLINDER TUBE . . . . . . . . . . 1 a (42’ boom); Uses (1) L500784 protective sleeve and (2) 210502 Hose, -8 H10/H10 350”. a (44’ boom); Uses (1) L500784 protective sleeve and (2) 210503 Hose, -8 H10/H10 370”. b Located on the bottom side of the boom. PRINTED IN U.S.A. 187 50960015/CP1213 Boom Hydraulics RS Series 4-Section Boom -Tilt 2 Tubes attach to left-side of inner boom 32 1 33 31 26 34 Hose cushions fasten to the side of the 1st-Intermediate Boom 25 4 30 (5x) 3 29 5 6 28 27 (10x) 26 30 7 8 25 24 10 10 9 (2x) Tubes attach to under-side of outer boom 11 23 12 22 21 13 14 MAIN VALVE 4th Section (Tilt) 20 19 5 4 3 2 1 15 Valve Work Sections Tilt Cylinder parts are on page 247. 50960015/CP1213 188 18 17 16 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics 4-Section Boom - Tilt Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 210888 230-21555 L71037 L71036 L71042 650663 L520004 L50877 L63715 L63717 L71038 L71039 L71043 NSS 15 16 17 067761 065415 072580 PRINTED IN U.S.A. Description Qty. Req. HOSE, -8 A10/H10 254” (twin line) . 1 ADAP., -8ORB -8JICM 90º BLKHD . 2 TUBE, TILT CYLINDER. . . . . . . . . . 1 TUBE, TILT CYLINDER. . . . . . . . . . 1 CLAMP, VINYL . . . . . . . . . . . . . . . 10 1/4”X5/8” BOLT . . . . . . . . . . . . . . . . 5 5/16” NYLON INSERT NUT . . . . . . 4 5/16”X2-1/4” STUD . . . . . . . . . . . . . 4 PLATE, CUSHION . . . . . . . . . . . . . . 2 CLAMP, DBL. TUBE . . . . . . . . . . . . 4 TUBE, TILT CYLINDER. . . . . . . . . . 1 TUBE, TILT CYLINDER. . . . . . . . . . 1 HOSE, -8 A10/H8 20” . . . . . . . . . . . 2 TUBE CLAMP ASSEMBLY . . . . . . . 1 (includes items 7-10) ADAP., -10ORM -10JICM 90º . . . . . 1 ADAP., -10JICFS -10JICM 90º . . . . 1 ADAP., -10ORM -10JICM . . . . . . . . 1 Ref. No. Part No. 18 19 20 21 22 23 24 L69144 650818 L69601 570019 L520005 210330 L71055 L99134 210337 210332 650545 L69833 L69832 210428 L520004 L71104 L63719 L63720 25 26 27 28 29 30 31 32 33 34 189 Description Qty. Req. CYLINDER, TILT . . . . . . . . . . . . . . . 1 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 1 PIN, TILT CYLINDER (base end) . . 1 1/4” GREASE ZERK . . . . . . . . . . . . 1 3/8” NYLON INSERT NUT . . . . . . . 1 TUBE, BOOM TILT/AUX. . . . . . . . . 2 HOSE, -8 A10/H10 268” . . . . . . . . . 2 HOSE SLEEVE (not shown) . . . . . . 1 TUBE, TILT CYLINDER. . . . . . . . . . 1 TUBE, TILT CYLINDER. . . . . . . . . . 1 5/16”X1-1/4” BOLT . . . . . . . . . . . . 10 PLATE, CUSHION . . . . . . . . . . . . . 10 CLAMP, DBL. TUBE 5/8”. . . . . . . . 10 HOSE, -10 H10/DS10 52” . . . . . . . . 2 NIN 5/16" . . . . . . . . . . . . . . . . . . . . . 2 STUD 1/4" x 2-1/4" . . . . . . . . . . . . . 2 PLATE, HOSE CUSHION . . . . . . . . 1 CUSHION, HOSE . . . . . . . . . . . . . . 4 50960015/CP1213 Boom Hydraulics RS Series 3-Section Boom - Auxiliary Hydraulics Circuit 5 11 6 11 5 1 12 2 13 14 3 4 4 15 8 16 9 17 18 MAIN VALVE 5th Section (Auxiliary Option) 1 2 3 4 5 Valve Work Sections 50960015/CP1213 190 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics 3-Section Boom - Auxiliary Hydraulics Circuit Ref. No. 01 02 03 04 05 06 08 09 11 12 13 14 15 Part No. L50884 654024 L63719 L63720 L79167 Note a 210428 210385 210297 L69832 L69833 654024 L50842 Description Qty. Req. 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 5/16” FLAT WASHER . . . . . . . . . . . 2 HOSE CUSHION TOP PLATE . . . . 2 TUBE CUSHION DBL .88” . . . . . . . 4 HOSE CLAMP ASSEMBLY . . . . . . . 2 AUXILIARY HYD. HOSES HOSE, -10 H10/DS10 52” . . . . . . . . 2 ADAP., -12ORM -10JICM LONG. . . 2 AUX. HYD. TUBE . . . . . . . . . . . . . . 2 CLAMP, DBL TUBE .62” . . . . . . . . . 6 PLATE, TOP DBL CUSHION. . . . . . 6 5/16” FLAT WASHER . . . . . . . . . . . 6 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 Ref. No. Part No. 16 17 18 137542 L65273 105165 102807 Description Qty. Req. ADAP., -8ORM -10JICM STR . . . . . 2 QUICK COUPLER SET. . . . . . . . . . 1 KIT, AUX. HYD. SECTION . . . . . . . 1 (Does not include tie bolt kits 102807; order separately, requires four kits.) KIT, FIVE SECTION TIE BOLT . . . . 4 (Each kit contains one bolt, two washers and two nuts.) -- ITEMS NOT SHOWN -DECAL, AUXILIARY CONTROL . . 1 -- 102718 a (42’ boom); Use (1) L500784 protective sleeve and (2) 210504 Hose, -8 A10/H10 370”. (44’ boom); Use (1) L500784 protective sleeve and (2) 210505 Hose, -8 A10/H10 390”. PRINTED IN U.S.A. 191 50960015/CP1213 Boom Hydraulics RS Series 4-Section Boom - Auxiliary Hydraulics Circuit 2 32 Tubes attach to right-side of inner boom 3 4 33 31 1 Hose cushions fasten to the side of the 1st-Intermediate Boom 34 21 20 4 25 3 24 23 (10x) 22 (5x) 20 19 5 6 5 21 7 8 9 10 10 25 26 Tubes attach to under-side of outer boom 11 12 13 12 27 18 15 14 16 MAIN VALVE 5th Section (Auxiliary Option) 16 17 5 4 3 2 1 Valve Work Sections 50960015/CP1213 192 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics 4-Section Boom - Auxiliary Hydraulics Circuit Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Part No. 210887 230-21555 L71041 L71040 L71042 650663 L520004 L50877 L63715 L63717 L71043 L63720 L63719 654024 650725 137542 L65273 210330 L71055 L99134 210335 PRINTED IN U.S.A. Description Qty. Req. HOSE, -8 A10/H10 248” (twin line) . 1 ADAP., -8ORB -8JICM 90º BLKHD . 2 TUBE, AUXILIARY . . . . . . . . . . . . . 1 TUBE, AUXILIARY . . . . . . . . . . . . . 1 CLAMP, VINYL . . . . . . . . . . . . . . . 10 1/4”X5/8” BOLT . . . . . . . . . . . . . . . . 5 5/16” NYLON INSERT NUT . . . . . . 2 5/16”X2-1/4” STUD . . . . . . . . . . . . . 2 PLATE, CUSHION . . . . . . . . . . . . . . 1 CLAMP, DBL. TUBE . . . . . . . . . . . . 2 HOSE, -8 A10/H8 20” . . . . . . . . . . . 2 CLAMP, DBL. TUBE . . . . . . . . . . . . 2 PLATE, DBL. TUBE . . . . . . . . . . . . . 1 5/16” LOCK WASHER . . . . . . . . . . . 2 5/16”X2-1/4” BOLT . . . . . . . . . . . . . 2 ADAP., -8ORM -10JICM . . . . . . . . . 2 QUICK COUPLER SET. . . . . . . . . . 1 TUBE, BOOM TILT/AUX. . . . . . . . . 2 HOSE, -8 A10/H10 268” . . . . . . . . . 2 HOSE SLEEVE (not shown) . . . . . . 1 TUBE, AUXILIARY . . . . . . . . . . . . . 1 Ref. No. Part No. 21 22 23 24 25 26 27 210331 650545 L69833 L69832 210428 210385 105165 102807 31 32 33 34 L520004 L71104 L63719 L63720 -- 102718 193 Description Qty. Req. TUBE, AUXILIARY . . . . . . . . . . . . . 1 5/16”X1-1/4” BOLT . . . . . . . . . . . . 10 PLATE, CUSHION . . . . . . . . . . . . . 10 CLAMP, DBL. TUBE 5/8”. . . . . . . . 10 HOSE, -10 H10/DS10 52” . . . . . . . . 2 ADAP., -12ORM -10JICM LONG. . . 2 KIT, AUX. HYD. SECTION . . . . . . . 1 (Does not include tie bolt kits 102807; order separately, requires four kits.) KIT, FIVE SECTION TIE BOLT . . . . 4 (Each kit contains one bolt, two washers and two nuts.) NIN 5/16" . . . . . . . . . . . . . . . . . . . . . 2 STUD 1/4" x 2-1/4" . . . . . . . . . . . . . 2 PLATE, HOSE CUSHION . . . . . . . . 1 CUSHION, HOSE . . . . . . . . . . . . . . 4 -- ITEMS NOT SHOWN -DECAL, AUXILIARY CONTROL . . 1 50960015/CP1213 Boom Hydraulics RS Series Slave Cylinder Circuit Slave Cylinder parts are on page 246. 1 4 3 6 8 6 2 7 6 5 5 9 6 15 RIGHT LEFT 11 10 10 11 12 13 14 9 2 7 8 Standard Four-Section Valve (Does not include auxiliary hydraulics section) 50960015/CP1213 194 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics Slave Cylinder Circuit Ref. No. 01 02 03 04 05 06 07 08 Part No. 650493 L520005 102445 L63018 L69149 054816 187351 187351 Description Qty. Req. 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 2 3/8” NYLON LOCK NUT . . . . . . . . . 4 PIN, SLAVE CYL. ROD END . . . . . 2 BUSHING (included with item #5) . . 2 CYLINDER (inclds. items 4 & 13) . . 2 ADAP., -8ORM -8JICM 90º . . . . . . 4 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 Ref. No. Part No. 09 10 11 12 13 14 15 187351 187351 058610 072602 L63017 210293 650731 Description Qty. Req. HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 ADAP., -10 SWVL RUN TEE . . . . . . 4 ADAP., -12ORM -10JICM . . . . . . . . 2 BUSHING (included with item #5) . . 2 PIN, SLAVE CYL. BASE END. . . . . 2 3/8”X3-1/2” BOLT . . . . . . . . . . . . . . 2 Tilt/Slave Circuit (Valve's 4th Section) 1 2 3 4 1 2 3 4 5 Valve Work Sections PRINTED IN U.S.A. 195 50960015/CP1213 Boom Hydraulics RS Series Boom Lift Circuit 2 4 3 5 RIGHT 1 5 6 7 Lift Cylinder parts are on page 240. 8 6 9 LEFT 10 Hose Clamp Hose Clamp 1 2 14 10 11 13 12 8 7 11 17 15 Boom Lift Cylinder Hose Clamps (attaches to the sides of the rear hood) 50960015/CP1213 16 18 9 Standard Four-Section Valve (Does not include auxiliary hydraulics section) 196 PRINTED IN U.S.A. Telescopic Handler Boom Hydraulics Boom Lift Circuit Ref. No. Part No. 01 02 03 04 05a 06 07 08 09 10 11 12 13 L520005 650818 L69600 L69142 L69135 072580 50380310 50380310 50380310 50380310 056089 055005 L69599 Description Qty. Req. Ref. No. Part No. 3/8” NYLON LOCK NUT . . . . . . . . . 4 3/8”X3” BOLT. . . . . . . . . . . . . . . . . . 4 PIN, LIFT CYLINDER ROD END . . 2 BUSHING (included with item 5) . . . 2 CYLINDER, LIFT . . . . . . . . . . . . . . 2 ADAP., -10ORM -10JICM ST. . . . . . 4 HOSE, -10 A12/DS10 60” . . . . . . . . 1 HOSE, -10 A12/DS10 60” . . . . . . . . 1 HOSE, -10 A12/DS10 60” . . . . . . . . 1 HOSE, -10 A12/DS10 60” . . . . . . . . 1 TEE MJ12-FJS12-MJ12 . . . . . . . . . 2 90 MJ12-MAORB12 . . . . . . . . . . . . 2 PIN, LIFT CYL. BASE END. . . . . . . 2 14 15 16b 17b 18 L69138 650725 L63719 L63720 L50056 Description Qty. Req. BUSHING (included with item 14) . . 2 CS 5/16” x 2-1/4” C5ZY. . . . . . . . . . 4 PLATE, TWIN-WIDE TOP . . . . . . . . 2 CUSHION, HOSE 7/8” TWIN . . . . . 4 5/16” FLANGE LOCK NUT. . . . . . AR a Bushings are included with the lift cylinder. b Refer to page 46; items 13, 18-20 for lift cylinder hose clamp locations on the chassis cover. Lift Circuit (Valve's 3rd Section) 1 2 3 4 1 2 3 4 5 Valve Work Sections PRINTED IN U.S.A. 197 50960015/CP1213 Chassis Hydraulics RS Series Frame Level 3 2 1 4 5 7 6 RETRACT EXTEND 8 Frame Level Cylinder parts are on page 238. 9 TO STABILIZING CYLINDER MANIFOLD "TOP PORT" (SEE NEXT PAGE) TO MAIN HYDRAULIC VALVE (SEE NEXT PAGE) 10 14 13 RIGHT LEFT 17 12 11 FRON T AXL 15 50960015/CP1213 E 16 198 PRINTED IN U.S.A. Telescopic Handler Chassis Hydraulics Frame Level Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. 102876 L64367 L50277 L520005 L63276 L66017 054816 102860 102873 102873 L63016 L63715 Description Qty. Req. LEVEL CYLINDER . . . . . . . . . . . . . 1 BRONZE BEARING . . . . . . . . . . . . 1 3/8”-16X3-1/2” BOLT . . . . . . . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 1 PIN, CYLINDER (base end) . . . . . . 1 ADAP., W/ORIFICE -8ORM -8JICM 1 ADAP., -8ORM -8JICM 90º . . . . . . . 1 HOSE, -8 A8/A8. . . . . . . . . . . . . . . . 1 Note x (168" long) Note y (190" long) HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 BRONZE BEARING . . . . . . . . . . . . 1 PLATE . . . . . . . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 12 13 14 650487 210447 210558 210173 15 16 17 L50712 651567 x y PRINTED IN U.S.A. 210572 210421 L50084 199 Description Qty. Req. 5/16” X 1-1/4” BOLT . . . . . . . . . . . . 2 PIVOT PIN (rod end) . . . . . . . . . . . . 1 FRAME LEVEL MNT (front axle). . . 1 Note x Note y PLATE, MOUNT . . . . . . . . . . . . . . . 1 Note x Note y 3/4”-10 STOVER NUT . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 (Note x)—3/4"-10X9" GR8 (Note y)—3/4”-10X10” GR8 Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 50960015/CP1213 Chassis Hydraulics RS Series Frame Stabilizing Main Valve TO FRAME LEVEL CYLINDER (EXTEND) -- FRONT AXLE -- (shown with optional auxiliary hydraulics section) 1 1 2 3 4 5 Valve Work Sections 1st Section (Frame Level) 3 2 3 TO FRAME LEVEL CYLINDER (RETRACT) -- FRONT AXLE -- 1 22 Stabilizer Cylinder parts are on page 239. 2 24 3 2 5 5 6 22 27 25 4 26 4 23 11 23 29 10 28 9 8 7 10 6 7 8 9 11 5 16 12 15 18 14 REA RA XLE 21 19 50960015/CP1213 200 20 PRINTED IN U.S.A. Telescopic Handler Chassis Hydraulics Frame Stabilizing Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 14 15 16 17 18 Part No. 102873 L68817 121775 102247 054626 102858 650486 654024 L69776 L69774 102858 650487 L63715 210447 L10057 L69138 210168 210198 Description Qty. Req. HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 HOSE, -6 A8/A8 28” . . . . . . . . . . . . 1 ADAP., -12ORM -8JICM 90º . . . . . . 2 FRAME STABILIZING CYLINDER . 1 ADAP., -8ORM -8JICM STR . . . . . . 2 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 5/16” LOCK WASHER . . . . . . . . . . . 4 TRUNNION PIVOT PIN. . . . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 5/16” X 1-1/4” BOLT . . . . . . . . . . . . 2 LOCK, PIVOT PIN . . . . . . . . . . . . . . 1 LEVEL CYL. PIN (rod end) . . . . . . . 1 1/4”-28 ZERK 90º (not shown) . . . . 1 BUSHING (rod end). . . . . . . . . . . . . 1 STABILIZING MOUNT (rear axle) . . 1 Note x Note y Ref. No. 19 20 21 22 23 24 25 26 27 28 29 x y PRINTED IN U.S.A. Part No. 201 210572 210421 L50084 L50712 651567 114824 054816 102774 L50139 654002 102860 102873 L10465 102877 50380318 Description Qty. Req. PLATE, MOUNT . . . . . . . . . . . . . . . 1 Note x Note y 3/4”-10 NUT GR8 . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 (Note x)—3/4"-10X9" GR8 (Note y)—3/4”-10X10” GR8 ADAP., -6ORM -8JICM 90º . . . . . . . 2 ADAP., -8ORM -8JICM 90º . . . . . . . 2 1/4”-20X4” BOLT GR5 . . . . . . . . . . . 2 1/4” LOCK WASHER . . . . . . . . . . . . 2 FW 1/4" AWZY. . . . . . . . . . . . . . . . . 2 HOSE, -8 A8/A8. . . . . . . . . . . . . . . . 1 Note x (168" long) Note y (190" long) 1/4”-28 ZERK STR (not shown) . . . 1 MANIFOLD, STABILIZING CYL. . . . 1 WIRE HARNESS, STABILIZER . . . 1 (not shown) Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 50960015/CP1213 Hydraulics RS Series Hydraulic Pump and Flow Divider Circuit 2 3 1 4 Hydraulic Tank (Bottom) 5 HYDRAULIC PUMP 6 Flow-Divider Valve parts are on page 259. 18 Hydraulic Pump parts are on page 254. 17 16 7 8 19 FLOW DIVIDER IN T 8 15 EP 20 PB 21 S J Hydraulic Tank Return 25 20 22 26 9 P Hydraulic Main Valve "IN" 14 22 PRIORITY VALVE 13 23 24 Front Axle Park Brake Joysticks CF 12 EF 11 Priority Valve parts are on page 258. 8 10 Steer Motor "P" Port 50960015/CP1213 202 PRINTED IN U.S.A. Telescopic Handler Hydraulics Hydraulic Pump and Flow Divider Circuit Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21c L63309 L445010 650453 L46865 102498 121774 104092 055005 104132 102835 114742 102836 654024 650833 L64311 L50217 L50139 654002 102313 054994 102946 Description Qty. Req. Ref. No. Part No. HOSE, -24 A24/A24 35” . . . . . . . . . 1 ADAP., -24ORM -24JICM 90º . . . . . 1 CS 1/2"x1-1/2" C5ZY. . . . . . . . . . . . 2 GASKET . . . . . . . . . . . . . . . . . . . . . 1 HYDRAULIC PUMP . . . . . . . . . . . . 1 ST MJ12-MORB16 . . . . . . . . . . . . . 1 HOSE, -12 A12/DM12 23" . . . . . . . . 1 ADAP., -12ORM -12JICM . . . . . . . . 3 PRIORITY VALVE . . . . . . . . . . . . . . 1 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM TEE . . . . . . 1 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1 LW 5/16 RZY . . . . . . . . . . . . . . . . . . 2 CS 5/16"x3" C5ZY . . . . . . . . . . . . . . 2 HOSE, -12 A12/A12 21” . . . . . . . . . 1 CS 1/4-20x3-1/2" C5ZY. . . . . . . . . . 2 LW 1/4" . . . . . . . . . . . . . . . . . . . . . . 2 FW 1/4" AWZY. . . . . . . . . . . . . . . . . 2 FLOW DIVIDER VALVE . . . . . . . . . 1 ADAP., -6ORM -6JICM . . . . . . . . . . 2 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 22 23 24b 068938 102839 25a 26a 102786 L63381 072587 L63406 Description Qty. Req. 90 MJ06-MAORB06 . . . . . . . . . . . . 2 HOSE, -6 A6/A6 57" . . . . . . . . . . . . 1 HOSE, -4 A6/A6 . . . . . . . . . . . . . . . 1 Standard Equipped—54" long PWP/WPS Equipped—15" long ADAP., -12ORM -12JICM . . . . . . . . 1 HOSE, -12 A12/DS12 114” . . . . . . . 1 a If the unit is equipped with the outrigger option, there will be two additional hoses: hose P/N 102814 (-12 A12/DS12 74” ) attaches to fitting (item #10) and the outrigger valve; hose P/N 210799 (-12 H12/A12 41”) returns from the outrigger valve and connects to the existing hose—item 11. For more outrigger information refer to pages 52-55. b If the unit is equipped with the PWP/WPS option, use hose L63381 (15" long) to connect to the "P" port on the PWP/WPS valve. Also, units with the single (Tri-Function) joystick have a tee fitting between the 90º fitting and the hose, refer to page 232; item 8. c Units with the single (Tri-Function) joystick will have tee fitting between this hose and the straight fitting shown here. Refer to page 210 items 4, 10, and 11 for more information. a b Outrigger Information refer to pages 52-55. c PWP/WPS option refer to page 232 item8. Tri-Function Joystick page 210 items 4, 10 and 11 HOSE LOCATOR 01 07 10 12 15 21 23 24b 24b 26a 26a HYDRAULIC PUMP “IN” HYDRAULIC PUMP “OUT” PRIORITY VALVE “CF” (bottom of valve - tee) PRIORITY VALVE “CF” (bottom of valve - tee) PRIORITY VALVE “EF” (bottom of valve) FLOW DIVIDER “T” (front of valve) FLOW DIVIDER “PB” (front of valve) FLOW DIVIDER “J” (front of valve) FLOW DIVIDER “J” (front of valve) FLOW DIVIDER “EP” (front of valve) (STANDARD) OUTRIGGER VALVE/HOSE (OUTRIGGER OPTION) PRINTED IN U.S.A. 203 HYDRAULIC TANK “BOTTOM - OUT” PRIORITY VALVE “P” (top of valve) STEER MOTOR “P” FLOW DIVIDER “S” (bottom of valve) FLOW DIVIDER “IN” (side) HYDRAULIC TANK RETURN (return manifold) FRONT AXLE (park brake port) JOYSTICK POWER ("P" on joystick) PWP/WPS VALVE ("P") MAIN VALVE “IN” MAIN VALVE “IN” 50960015/CP1213 Hydraulics RS Series Steering LEFT Steer Motor parts are on page 256. 1 LS 2 T 3 P 4 9 L Steer-Select Valve parts are on page 257. R 3 FRONT AXLE STEER CYLINDER (RIGHT SIDE) 7 5 8 6 10 11 STEER SELECT VALVE 12 HYDRAULIC TANK P T PRIORITY VALVE 22 12 A B 21 13 T 15 14 20 LS CF 19 9 23 16 7 18 FRONT AXLE STEER CYLINDER (LEFT SIDE) 24 17 6 FLOW DIVIDER HYDRAULIC TANK 50960015/CP1213 Priority Valve parts are on page 258. REAR AXLE STEER CYLINDER (LEFT SIDE) 204 REAR AXLE STEER CYLINDER (RIGHT SIDE) PRINTED IN U.S.A. Telescopic Handler Hydraulics Steering Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Part No. 101880 095601 054626 L64524 L63383 102835 102846 102847 210460 102837 L50051 L69747 068938 054994 L50535 Description Qty. Req. STEER MOTOR . . . . . . . . . . . . . . . 1 ADAP., -4ORM -4JICM 90º . . . . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 3 VALVE, CHECK . . . . . . . . . . . . . . . . 1 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 1 HOSE, -6 A6/DS8 58” . . . . . . . . . . . 1 HOSE, -6 A8/DS8 . . . . . . . . . . . . . . 1 (Note x)—82" long (Note y)—98” long HOSE, -4 A4/A4 52” . . . . . . . . . . . . 1 1/4”-20 WHIZ LOCK NUT . . . . . . . . 2 VALVE, STEER SELECT . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 2 ADAP., -6ORM -6JICM STR . . . . . . 2 1/4”-20X3” BOLT . . . . . . . . . . . . . . . 2 Ref. No. Part No. 15 Description Qty. Req. HOSE, -6 A6/A8. . . . . . . . . . . . . . . . 1 (Note x)—48" long (Note y)—56” long HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1 ADAP., -8ORM -8JICM TEE . . . . . . 1 ADAP., -4ORM -4JICM 90º . . . . . . . 1 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 ADAP., -6ORM -4JICM STR . . . . . . 1 PRIORITY VALVE . . . . . . . . . . . . . . 1 5/16”-18 WHIZ LOCK NUT . . . . . . . 2 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1 WIRE HARNESS, JUMPER . . . . . . 2 (steer select valve) 16 17 18 19 20 21 22 23 24 25 102848 L69933 L69936 L69936 114742 095601 L69904 129124 104132 L50056 102836 50380338 x y Only RS6-42 and RS8-42/44 Only RS10-44/55 and RS12-42 25 STEER SELECT VALVE JUMPER WIRE PRINTED IN U.S.A. 205 50960015/CP1213 Hydraulics RS Series Main Valve 1 FLOW BOOM 2 DIVIDER (EXTEND) 6 Hydraulic Main Valve parts are on page 264. BOOM (RETRACT) LEFT LIFT CYLINDER (RETRACT) FRAME STABILIZER LEVEL MANIFOLD CYLINDER 7 5 4 RIGHT LIFT CYLINDER (RETRACT) 5 7 RIGHT LIFT 11 (EXTEND) 27 8 3 10 CYLINDER 9 (EXTEND) TILT 25 (EXTEND) 8 12 13 26 15 13 9 24 LEFT LIFT TILT CYLINDER (RETRACT) (EXTEND) 14 16 RIGHT SLAVE CYLINDER (EXTEND) 13 13 LEFT SLAVE CYLINDER 23 (EXTEND) 14 AUX. (RETRACT) RIGHT SLAVE CYLINDER (RETRACT) LEFT SLAVE AUX. (EXTEND) 28 17 22 CYLINDER (RETRACT) 18 21 19 18 20 HYDRAULIC COOLER Main Valve shown with Auxiliary Hydraulics Option 1 2 3 4 5 Valve Work Sections 50960015/CP1213 206 PRINTED IN U.S.A. Telescopic Handler Hydraulics Main Valve Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Part No. Description L63406 121684 102873 L68817 121775 210429 188973 055005 056089 50380310 50380310 210428 058610 072602 187351 Qty. Req. HOSE, -12 A12//DS12 114” . . . . . . 1 ADAP., -16ORM -12JICM 90º . . . . . 1 HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 HOSE, -8 A8/A8 28” . . . . . . . . . . . . 1 ADAP., -12ORM -8JICM 90º . . . . . . 2 HOSE, -12 H12/DS12 50” . . . . . . . . 1 ADAP., -12ORM -12JICM LNG . . . . 2 ADAP., -12ORM -12JICM . . . . . . . . 2 ADAP., -12 SWVL RUN TEE . . . . . . 2 HOSE, -10 A12/DS10 60” . . . . . . . . 1 HOSE, -10 A12/DS10 60” . . . . . . . . 1 HOSE, -10 H10/DS10 52” . . . . . . . . 1 ADAP., -10 SWVL RUN TEE . . . . . 4 ADAP., -12ORM -10JICM . . . . . . . . 2 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 Ref. No. Part No. 16 17 18 19 20 21 22 23 24 25 26 27 28 187351 210428 210385 077965 102849 210428 187351 187351 210428 50380310 50380310 210429 Description HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 HOSE, -10 H10/DS10 52” . . . . . . . . 1 ADAP., -12ORM -10JICM LNG . . . . 2 ADAP., -16ORM -16JICM . . . . . . . . 1 HOSE, -16 A16/A16 42" . . . . . . . . .1 HOSE, -10 H10/DS10 52” . . . . . . . .1 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 HOSE, -8 A8/DS10 62” . . . . . . . . . . 1 HOSE, -10 H10/DS10 52” . . . . . . . . 1 HOSE, -10 A12/DS10 60” . . . . . . . . 1 HOSE, -10 A12/DS10 60” . . . . . . . . 1 HOSE, -12 H12/DS12 50” . . . . . . . . 1 MAIN VALVE . . . . . . . . . . . . . . . . . . 1 Without Aux. Hydraulics (4-sections) With Aux. Hydraulics (5-sections) 102356 210320 12 6 Qty. Req. 3 11 27 1 Joystick hoses are shown on the next page 4 17 25 10 24 21 22 26 15 23 16 PRINTED IN U.S.A. 207 20 50960015/CP1213 Hydraulics RS Series Main Valve - Dual Controllers TILT LEVEL 3 LIFT 2 EXTEND Controller parts are on pages 270-276. HYDRAULIC OPTION 1 LEFT 5 EXTEND RETRACT BACK FORWARD 4 6 RIGHT 7 7 UP OUT DOWN IN LEVE L (LE BOO M (IN BOO TILT HYDR M (U FT) ) P) (FOR WAR D) AULIC 8 OPTIO N LEVE 8 TILT HYDR Main Valve shown with Auxiliary Hydraulics Option 208 UT) M (D OWN (BAC AULIC HT) M (O BOO (R) = retract (E) = extend 50960015/CP1213 L (RIG BOO ) K) OPTIO N PRINTED IN U.S.A. Telescopic Handler Hydraulics Main Valve - Dual Controllers Ref. No. 01 02 03 04 Part No. 102435 102434 102784 054994 PRINTED IN U.S.A. Description Qty. Req. CONTROLLER, AUX. HYD . . . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 CONTROLLER, TILT/LEVEL. . . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR Ref. No. Part No. 05 06 07 08 102845 102844 102831 103194 209 Description Qty. Req. HOSE, -4 A6/DS6 120” . . . . . . . . . . 4 HOSE, -4 A6/DS6 108” . . . . . . . . . . 4 HOSE, -4 A6/DS6 102” . . . . . . . . . . 2 ADAP., 1/4BSP -6JICM STR . . . . AR 50960015/CP1213 Hydraulics RS Series Main Valve - Tri-Function Controller Controller parts are on pages 270-276. POWER BACK TANK 6 5 1 20 4 Pilot Apply Manifold parts are on page 260. 21 3 2 20 Flow Divider Valve parts are on page 259. 10 10 9 8 OUT DOWN 13 UP 12 16 T 10 11 FORWARD 10 IN 17 18 15 4 LEFT TANK J RIGHT 7 6 11 POWER 12 13 OUT 15 RIGHT 17 DOWN BACK EL LEV HT) G I (R 16 IN EL LEV T) F E (L UP T TIL ) CK (BA 19 IN UP FORWARD 8 WN DO LEFT 50960015/CP1213 5 T OU 18 T TIL D) AR RW (FO 210 PRINTED IN U.S.A. Telescopic Handler Hydraulics Main Valve - Tri-Function Controller Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 Part No. 104083 102435 106898 102786 L68809 103318 068938 102845 102313 054994 072806 102845 PRINTED IN U.S.A. Description Qty. Req. CONTROLLER, TRI-FUNCTION . . 1 CONTROLLER . . . . . . . . . . . . . . . . 1 PILOT APPLY MANIFOLD. . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 136” . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR ADAP., -6JIC SWIVEL . . . . . . . . . AR HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 Ref. No. Part No. 13 15 16 17 18 19 20 21 102845 102844 102845 102844 102845 103194 068938 091039 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 ADAP., 1/4BSP -6JICM STR . . . . AR ADAP., -6ORM -6JICM 90º . . . . . . . 2 ADAP., 90 MJ06-FJS06. . . . . . . . . . 1 -- 104216 -- ITEMS NOT SHOWN-HARNESS, TRI-FUNCTION CTRL . 1 211 Description Qty. Req. 50960015/CP1213 Hydraulics RS Series Main Valve - Tri-Function Controller - w/Auxiliary Hydraulics Controller parts are on pages 270-276. Pilot Apply Manifold parts are on page 260. 1 21 TANK 23 25 6 BACK 4 19 20 POWER 5 23 19 11 10 23 10 10 10 18 9 8 12 T FORWARD 2 DOWN 3 11 3 23 UP TANK OUT IN 24 11 4 16 13 7 POWER 10 17 J 11 6 15 5 13 12 Flow Divider Valve parts are on page 259. 15 EL LEV HT) (RIG 16 20 T OU 17 WN DO EL LEV T) F (LE T TIL ) CK (BA YD. X. H AU 22 IN 18 UP 8 21 50960015/CP1213 D) R WA OR F ( T TIL YD. X. H AU AUXILIARY HYDRAULICS WORK SECTION 212 PRINTED IN U.S.A. Telescopic Handler Hydraulics Main Valve - Tri-Function Controller - w/Auxiliary Hydraulics Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 15 Part No. 104083 102435 106898 102786 L68809 103318 068938 102845 102313 054994 072806 102845 102845 102844 PRINTED IN U.S.A. Description Qty. Req. CONTROLLER, TRI-FUNCTION . . 1 CONTROLLER . . . . . . . . . . . . . . . . 1 PILOT APPLY MANIFOLD. . . . . . . . 2 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 136” . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º. . . . . . AR HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR ADAP., -6JIC SWIVEL . . . . . . . . . AR HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 Ref. No. Part No. 16 17 18 19 20 21 22 23 24 25 102845 102844 102845 L69903 104221 104220 103194 068938 091039 079026 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 2 HOSE, -4 A6/DS6 165” . . . . . . . . . . 1 HOSE, -4 A6/DS6 156” . . . . . . . . . . 1 ADAP., 1/4BSP -6JICM STR . . . . AR ADAP., -6ORM -6JICM 90º . . . . . . . 4 ADAP., 90 MJ06-FJS06. . . . . . . . . . 1 ADAP., 45 MJ06-MAORB06 . . . . . . 1 -- 104216 -- ITEMS NOT SHOWN-HARNESS, TRI-FUNCTION CNTL . 1 213 Description Qty. Req. 50960015/CP1213 Hydraulics RS Series Main Valve - Tri-Function Controller - w/PWP POWER BACK TANK 6 5 1 7 21 4 3 2 21 10 10 9 8 T OUT DOWN 13 11 10 UP FORWARD 12 16 10 IN 17 TANK 18 4 15 LEFT 20 RIGHT J2 11 6 POWER 12 13 OUT 15 RIGHT 17 DOWN BACK EL LEV HT) G I R ( 16 IN UP FORWARD 8 WN DO LEFT 50960015/CP1213 5 T OU 18 K) AC T (B TIL EL LEV T) F (LE 19 IN UP D) AR RW O T (F TIL 214 PRINTED IN U.S.A. Telescopic Handler Hydraulics Main Valve - Tri-Function Controller - w/PWP Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 Part No. Description 104083 102435 106898 102786 L68809 103318 091039 102845 102313 054994 072806 102845 Pilot Apply Manifold parts are on page 260. Qty. Req. CONTROLLER, TRI-FUNCTION . . 1 CONTROLLER . . . . . . . . . . . . . . . . 1 PILOT APPLY MANIFOLD. . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 136” . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 ADAP., 90 MJ06-FJS06. . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR ADAP., -6JIC SWIVEL . . . . . . . . . AR HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 Flow Divider Valve parts are on page 259. PRINTED IN U.S.A. PWP/WPS Valve parts are on page 261. Ref. No. Part No. Description Qty. Req. 13 15 16 17 18 19 20 21 102845 102844 102845 102844 102845 103194 102321 068938 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 ADAP., 1/4BSP -6JICM STR . . . . AR PWP/WPS VALVE . . . . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 2 -- 104216 -- ITEMS NOT SHOWN-HARNESS, TRI-FUNCTION CTRL . 1 Controller parts are on pages 270-276. 215 50960015/CP1213 Hydraulics RS Series Main Valve - Tri-Function Controller - w/PWP and Auxiliary Hydraulics 1 7 POWER 21 6 TANK 19 20 24 4 5 24 19 11 10 3 10 18 24 3 8 12 UP 24 11 10 9 2 DOWN 11 OUT IN 16 TANK 13 25 10 T 4 10 17 23 15 J2 5 11 13 12 POWER 15 EL LEV HT) (RIG 16 IN 21 50960015/CP1213 WN DO T TIL YD. X. H U A 22 AUXILIARY UP 8 6 T OU 17 EL LEV T) F (LE 18 20 HYDRAULICS WORK SECTION T TIL YD. H X. AU 216 PRINTED IN U.S.A. Telescopic Handler Hydraulics Main Valve - Tri-Function Controller - w/PWP and Auxiliary Hydraulics Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 15 Part No. Description 104083 102435 106898 102786 L68809 103318 079026 102845 102313 054994 072806 102845 102845 102844 Controller parts are on pages 270-276. Qty. Req. CONTROL, TRI-FUNCTION . . . . . 1 CONTROLLER . . . . . . . . . . . . . . . . 1 PILOT APPLY MANIFOLD. . . . . . . . 2 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 136” . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 ADAP., 45 MJ06-MAORB06 . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR ADAP., -6JIC SWIVEL . . . . . . . . . AR HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 Pilot Apply Manifold parts are on page 260. PRINTED IN U.S.A. Flow Divider Valve parts are on page 259. Ref. No. Part No. Description Qty. Req. 16 17 18 19 20 21 22 23 24 25 102845 102844 102845 L69903 104221 104220 103194 102321 068938 091039 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 2 HOSE, -4 A6/DS6 165” . . . . . . . . . . 1 HOSE, -4 A6/DS6 156” . . . . . . . . . . 1 ADAP., 1/4BSP -6JICM STR . . . . AR MANIFOLD, PWP/WPS . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 4 ADAP., 90 MJ06-FJS06. . . . . . . . . . 1 -- 104216 -- ITEMS NOT SHOWN-WIRE HARNESS, TRI-FUNCTION . 1 PWP/WPS Valve parts are on page 261. 217 50960015/CP1213 Hydraulics RS Series Main Valve - Radio Remote Control Option “P” PORT (BOOM) JOYSTICK “J1” PORT PWP/WPS VALVE “T” PORT FLOWDIVIDER 3 Radio Remote Manifold parts are on page 263. 4 2 1 5 6 E2 E3 E1 E4 JS 7 P J2 J4 J1 T 17 J3 18 P4 8 BOOM UP/DOWN P1 P2 16 15 Main Valve BOOM IN/OUT 14 13 9 10 P3 UP DOWN RETRACT EXTEND 50960015/CP1213 12 218 11 PRINTED IN U.S.A. Telescopic Handler Hydraulics Main Valve - Radio Remote Option Ref. No. 01 02 03 04 05 06 07 08 09 Part No. L69905 L69906 103505 129124 L68804 L68804 137784 103413 L69902 PRINTED IN U.S.A. Description Qty. Req. HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1 ADAP., -4ORM -6JICM STR . . . . . . 5 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 ADAP., -4ORM -6JICM 90º . . . . . . . 6 MANIFOLD, RADIO REMOTE . . . . 1 HOSE, -6 A6/H6 20” . . . . . . . . . . . . 1 Ref. No. Part No. 10 11 12 13 14 15 16 17 18 L69902 102844 102844 102844 102844 L69902 L69902 L68804 L68804 219 Description HOSE, HOSE, HOSE, HOSE, HOSE, HOSE, HOSE, HOSE, HOSE, Qty. Req. -6 A6/H6 20” . . . . . . . . . . . . 1 -4 A6/DS6 108” . . . . . . . . . . 4 -4 A6/DS6 108” . . . . . . . . . . 4 -4 A6/DS6 108” . . . . . . . . . . 4 -4 A6/DS6 108” . . . . . . . . . . 4 -6 A6/H6 20” . . . . . . . . . . . . 1 -6 A6/H6 20” . . . . . . . . . . . . 1 -4 A6/DS6 26” . . . . . . . . . . . 1 -4 A6/DS6 26” . . . . . . . . . . . 1 50960015/CP1213 Hydraulics RS Series Dual Controllers Controller parts are on pages 270-276. TILT / LEVEL OUTRIGGER VALVE PORT “RP” (Front of Machine) 1 LIFT / EXTEND When equipped with outrigger option. 2 Brake Valve (Under Cab) P T 4 P 3 T 30 5 3 5 4 10 6 9 10 40 FRONT 7 J 8 Flow Divider Valve parts are on page 259. 9 FLOW DIVIDER HYDRAULIC TANK 50960015/CP1213 220 PRINTED IN U.S.A. Telescopic Handler Hydraulics Dual Controllers Ref. No. 01 02 03 04 05 06 Part No. 102784 102434 054994 072806 L69903 102843 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP., -6ORM -6JICM STR . . . . . . 4 ADAP., -6 SWIVEL RUN TEE. . . . AR HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 07 08 09 10 30 40a 102313 068938 102786 L69903 102843 L68810 a When equipped with outrigger option. 221 Description Qty. Req. FLOW DIVIDER VALVE . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 50960015/CP1213 Hydraulics RS Series Dual Controllers - with Auxiliary Hydraulics Controller parts are on pages 270-276. TILT / LEVEL OUTRIGGER VALVE PORT “RP” (Front of Machine) 1 LIFT / EXTEND AUXILIARY HYDRAULICS When equipped with outrigger option. 2 14 T P 3 T T Brake Valve (Under Cab) P 3 3 5 30 9 4 10 4 8 4 P 6 9 12 11 7 7 40 FRONT 13 J 6 HYDRAULIC TANK 50960015/CP1213 Flow Divider Valve parts are on page 259. 222 11 FLOW DIVIDER PRINTED IN U.S.A. Telescopic Handler Hydraulics Dual Controllers - with Auxiliary Hydraulics Ref. No. 01 02 03 04 05 06 07 08 Part No. 102784 102434 054994 072806 091039 068938 L68804 L69903 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90º . . . . . AR ADAP, -6ORM -6JICM 90º . . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 09 10 11 12 13 14 30 40a L68804 L69903 102786 102843 102313 102435 102843 L68810 a When equipped with outrigger option. 223 Description Qty. Req. HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 50960015/CP1213 Hydraulics RS Series Dual Controllers - with PWP TILT / LEVEL 1 LIFT / EXTEND OUTRIGGER VALVE PORT “RP” (Front of Machine) When equipped with outrigger option. 2 Brake Valve (Under Cab) P T 4 P 3 T 30 7 3 7 5 4 6 8 40 FLOW DIVIDER T 13 4 9 FRONT 3 10 PWP VALVE T 11 12 J 11 P 3 J1 J2 5 HYDRAULIC TANK 50960015/CP1213 8 224 PRINTED IN U.S.A. Telescopic Handler Hydraulics Dual Controllers - with PWP Ref. No. 01 02 03 04 05 06 07 08 Part No. Description 102784 102434 054994 072806 102786 102843 L69903 102786 Controller parts are on pages 270-276. Qty. Req. Ref. No. Part No. CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 09 10 11 12 13 30 40a 102313 102321 068938 L63381 102946 102843 L68810 a When equipped with outrigger option. Flow Divider Valve parts are on page 259. PRINTED IN U.S.A. Description Qty. Req. FLOW DIVIDER VALVE . . . . . . . . . 1 PWP/WPS VALVE . . . . . . . . . . . . . . 1 ADAP, -6ORM -6JICM 90º. . . . . . . . 2 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2 HOSE, -6AS/DS6 18” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 PWP/WPS Valve parts are on page 261. 225 50960015/CP1213 Hydraulics RS Series Dual Controllers - with PWP/Auxiliary Hydraulics TILT / LEVEL OUTRIGGER VALVE PORT “RP” (Front of Machine) 1 LIFT / EXTEND AUXILIARY HYDRAULICS When equipped with outrigger option. 2 16 T P 3 T T Brake Valve (Under Cab) P 3 3 5 30 9 4 4 10 10 4 P 6 9 12 8 11 7 7 40 FLOW DIVIDER T 17 13 FRONT 3 4 14 6 HYDRAULIC TANK PWP VALVE T 15 J 6 P 3 J1 J2 11 8 50960015/CP1213 226 PRINTED IN U.S.A. Telescopic Handler Hydraulics Dual Controllers - with PWP/Auxiliary Hydraulics Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. Description 102784 102434 054994 072806 091039 068938 L68804 102786 L68804 L69903 102786 Controller parts are on pages 270-276. Qty. Req. Ref. No. Part No. CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR ADAP, -6JICM -6JICFS 90º . . . . . AR ADAP, -6ORM -6JICM 90º . . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 12 13 14 15 16 17 30 40a 102843 102313 102321 L63381 102435 102946 102843 L68810 a When equipped with outrigger option. Flow Divider Valve parts are on page 259. PRINTED IN U.S.A. Description Qty. Req. HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 PWP/WPS VALVE . . . . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 PWP/WPS Valve parts are on page 261. 227 50960015/CP1213 Hydraulics RS Series Dual Controllers - Radio Remote TILT / LEVEL 1 LIFT / EXTEND OUTRIGGER VALVE PORT “RP” (Front of Machine) When equipped with outrigger option. 2 Brake Valve (Under Cab) P T 4 P 3 T 30 5 3 5 6 8 4 7 40 HYDRAULIC TANK FLOW DIVIDER 8 18 T 4 10 FRONT 3 PWP VALVE 16 17 T 12 17 11 9 J P 13 3 J1 J2 JS T 14 p 6 RADIO REMOTE MANIFOLD (Under Rear Hood) 50960015/CP1213 228 PRINTED IN U.S.A. Telescopic Handler Hydraulics Dual Controllers - Radio Remote Ref. No. 01 02 03 04 05 06 07 08 09 10 Part No. Description 102784 102434 054994 072806 L69903 102786 102843 102786 103505 102946 Controller parts are on pages 270-276. Qty. Req. Ref. No. Part No. CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP, -6ORM -6JICM STR . . . . . AR ADAP, -6 SWIVEL RUN TEE . . . . AR HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 11 12 13 14 16 17 18 30 40a L69905 L63381 L63381 L69906 102321 068938 102313 102843 L68810 a When equipped with outrigger option. Flow Divider Valve parts are on page 259. Description Qty. Req. HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 PWP/WPS VALVE . . . . . . . . . . . . . . 1 ADAP, -6ORM -6JICM 90º . . . . . . AR FLOW DIVIDER VALVE . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 PWP/WPS Valve parts are on page 261. HOSE LOCATOR 09 11 14 CONNECTS TO LIFT/EXTEND “P” HOSE TEE ON FLOW DIVER “T” PORT PWP/WPS VALVE “JI” PORT PRINTED IN U.S.A. RADIO REMOTE MANIFOLD “JS” PORT RADIO REMOTE MANIFOLD “T” PORT RADIO REMOTE MANIFOLD “P” PORT 229 50960015/CP1213 Hydraulics RS Series Dual Controllers - Radio Remote - with Auxiliary Hydraulics TILT / LEVEL 1 LIFT / EXTEND OUTRIGGER VALVE PORT “RP” (Front of Machine) When equipped with outrigger option. AUXILIARY HYDRAULICS 2 Brake Valve (Under Cab) P 16 T 4 P 3 3 4 T 30 9 3 5 7 11 10 4 6 10 9 7 8 12 40 HYDRAULIC TANK FLOW DIVIDER T 4 13 FRONT 3 PWP VALVE 17 11 14 6 T 15 20 18 6 J P 3 J1 J2 JS T 19 P 8 RADIO REMOTE MANIFOLD (Under Rear Hood) 50960015/CP1213 230 PRINTED IN U.S.A. Telescopic Handler Hydraulics Dual Controllers - Radio Remote - with Auxiliary Hydraulics Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 Part No. Description 102784 102434 054994 072806 091039 068938 L68804 102786 L68804 L69903 102786 102843 Controller parts are on pages 270-276. Qty. Req. Ref. No. Part No. CONTROLLER, TILT/LEVEL. . . . . . 1 CONTROLLER, LIFT/EXTEND . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR ADAP., -6 SWIVEL RUN TEE. . . . AR ADAP., -6JICM -6JICFS 90º . . . . . AR ADAP., -6ORM -6JICM 90º. . . . . . AR HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 13 14 15 16 17 18 19 20 30 40a 102313 102321 L63381 102435 102946 L69905 L69906 103505 102843 L68810 a When equipped with outrigger option. Flow Divider Valve parts are on page 259. Description Qty. Req. FLOW DIVIDER VALVE . . . . . . . . . 1 PWP/WPS VALVE . . . . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 CONTROLLER, AUX. HYD . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 PWP/WPS Valve parts are on page 261. HOSE LOCATOR 18 19 20 TEE ON FLOW DIVER “T” PORT PWP/WPS VALVE “JI” PORT CONNECTS TO LIFT/EXTEND “P” HOSE PRINTED IN U.S.A. RADIO REMOTE MANIFOLD “T” PORT RADIO REMOTE MANIFOLD “P” PORT RADIO REMOTE MANIFOLD “JS” PORT 231 50960015/CP1213 Hydraulics RS Series Tri-Function Controller OUTRIGGER VALVE PORT “RP” (Front of Machine) 1 Controller parts are on pages 270-276. FRAME LEVEL T Brake Valve (Under Cab) 2 When equipped with outrigger option. 3 4 P T 3 6 30 10 9 P 5 10 4 5 8 PILOT APPLY MANIFOLD "P" 40 Flow Divider Valve parts are on page 259. FRONT 7 J 6 HYDRAULIC TANK 11 10 FLOW DIVIDER 8 50960015/CP1213 232 PRINTED IN U.S.A. Telescopic Handler Hydraulics Tri-Function Controller Ref. No. 01 02 03 04 05 06 07 Part No. 104083 102435 054994 L69903 L69903 068938 102313 Description Qty. Req. Ref. No. Part No. Description CONTROLLER, TRI-FUNCTION . . 1 CONTROLLER . . . . . . . . . . . . . . . . 1 ADAP., -6ORM -6JICM STR . . . . . . 3 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 2 FLOW DIVIDER VALVE . . . . . . . . . 1 08 09 10 11b 30 40a 102786 102843 072806 103318 102843 L68810 a When equipped with outrigger option. Qty. Req. HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 ADAP., -6JIC SWIVEL . . . . . . . . . . . 3 HOSE, -4 A6/DS6 52" . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 b Hose shown on page 210; item#6. PRINTED IN U.S.A. 233 50960015/CP1213 Hydraulics RS Series Tri-Function Controller - with PWP OUTRIGGER VALVE PORT “RP” (Front of Machine) 1 FRAME LEVEL Brake Valve (Under Cab) P T 3 4 30 12 2 3 When equipped with outrigger option. 5 13 3 12 6 4 9 40 3 13 12 FLOW DIVIDER T 10 FRONT 7 5 5 8 T 11 12 10 J 10 10 PWP VALVE P J1 J2 3 14 HYDRAULIC TANK 9 3 12 6 T P PILOT APPLY MANIFOLD 50960015/CP1213 234 PRINTED IN U.S.A. Telescopic Handler Hydraulics Tri-Function Controller - with PWP Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. Description 104083 102435 054994 L69903 068938 102786 102313 102321 102786 L63381 102946 Controller parts are on pages 270-276. Qty. Req. Ref. No. Part No. CONTROL, TRI-FUNCTION . . . . . 1 CONTROLLER . . . . . . . . . . . . . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º. . . . . . AR HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 FLOW DIVIDER VALVE . . . . . . . . . 1 MANIFOLD, PWP . . . . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 3 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 12 13 14b 30 40a 072806 102843 103318 102843 L68810 a b When equipped with outrigger option. Attaches to “P” (power) on the pilot apply manifold; refer to page 210; item 6. Flow Divider Valve parts are on page 259. PRINTED IN U.S.A. Description Qty. Req. ADAP., -6JIC SWIVEL . . . . . . . . . AR HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 PWP/WPS Valve parts are on page 261. 235 50960015/CP1213 Hydraulics RS Series Tri-Function Controller - Radio Remote OUTRIGGER VALVE PORT “RP” (Front of Machine) 1 FRAME LEVEL Brake Valve (Under Cab) 2 3 When equipped with outrigger option. P T 3 4 30 7 5 8 3 7 15 4 6 8 7 6 FLOW DIVIDER T 12 FRONT 18 17 9 16 T 10 J 19 12 13 7 PWP VALVE P J2 J1 11 20 HYDRAULIC TANK 14 3 7 15 T P PILOT APPLY MANIFOLD 50960015/CP1213 JS T P RADIO REMOTE MANIFOLD (REAR OF UNIT) 236 PRINTED IN U.S.A. Telescopic Handler Hydraulics Tri-Function Controller - Radio Remote Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 Part No. Description 104083 102435 054994 L69903 068938 102786 072806 102843 103505 102946 L69905 L63381 Controller parts are on pages 270-276. Qty. Req. Ref. No. Part No. CONTROLLER, TRI-FUNCTION . . 1 CONTROLLER . . . . . . . . . . . . . . . . 1 ADAP., -6ORM -6JICM STR. . . . . AR HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º. . . . . . AR HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 ADAP., -6 SWIVEL RUN TEE. . . . AR HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1 HOSE, -4 H6/A6 109” . . . . . . . . . . . 1 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1 HOSE, -6 A6/A6 130” . . . . . . . . . . . 1 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 13 14 15 16 17 18 19 20 30 40a L63381 L69906 102786 102321 068938 102313 102786 103318 102843 L68810 a When equipped with outrigger option. Flow Divider Valve parts are on page 259. Description Qty. Req. HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 110” . . . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 PWP/WPS VALVE . . . . . . . . . . . . . . 1 ADAP., -6ORM -6JICM 90º . . . . . . . 2 FLOW DIVIDER VALVE . . . . . . . . . 1 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 HOSE, -4 A6/DS6 52” . . . . . . . . . . . 1 HOSE, -4 A6/DS6 35” . . . . . . . . . . . 1 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1 PWP/WPS Valve parts are on page 261. HOSE LOCATOR 09 11 14 19 20 CONNECTS TO “P” HOSE TEE ON PWP/WPS “T” PORT PWP/WPS VALVE “J1” PORT TEE ON FLOWDIVIDER “T” PORT TEE ON PWP/WPS “J2” PORT RADIO REMOTE MANIFOLD “JS” PORT RADIO REMOTE MANIFOLD “T” PORT RADIO REMOTE MANIFOLD “P” PORT PILOT APPLY MANIFOLD “T” PORT PILOT APPLY MANIFOLD “P” PORT NOTE: Refer to the section Main Valve - Radio Remote Option for more information. PRINTED IN U.S.A. 237 50960015/CP1213 Hydraulic Cylinders RS Series Frame Level 00 1 2 7 6 5 3 4 8 9 Cylinder Part Number Stamped Here External Threads 11 12 10 Ref. No. 00 01 02 03 04 05 06 07 08 Part No. 102876 L98503 L63016 L98547 L99857 L98507 L98550 L99405 L64367 50960015/CP1213 Description Qty. Req. FRAME LEVEL CYLINDER. . . . . . . 1 ROD (includes item #2) . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18x1/4” SET SCREW. . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-1/4”-12 UNF LOCKNUT . . . . . . . . 1 BUSHING 2.0X2.25X2.0” . . . . . . . . 1 Ref. No. Part No. Description 09 10 11 12a NSS L98509 102878 104820 L98506 a Items included with seal kit are not shown. Qty. Req. TUBE WELDMENT . . . . . . . . . . . . . 1 OIL LINE TUBE ASSEMBLY . . . . . . 1 COUNTER BALANCE VALVE . . . . . 2 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 238 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders Frame Stabilizing 00 1 2 4 3 Not Machined Groove 7 3 5 Cylinder Part Number Stamped Here 6 Ref. No. Part No. 00 01 102247 103011 02 03 04 05 L69138 L99937 L99938 L69774 PRINTED IN U.S.A. Description 5 8 Qty. Req. Ref. No. Part No. Description STABILIZING CYLINDER . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #2) BUSHING . . . . . . . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 2 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 06 07 08a NSS L99935 L99942 a Items included with seal kit are not shown. Qty. Req. TUBE WELDMENT . . . . . . . . . . . . . 1 CYLINDER ROD . . . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 239 50960015/CP1213 Hydraulic Cylinders RS Series Boom Lift 00 2 1 7 6 3 5 4 10 8 9 11 12 13 50960015/CP1213 240 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders Boom Lift Ref. No. 00 01 02 03 04 05 06 07 08 Part No. L69135 L10465 L99853 L69142 L99856 L99854 L99851 L99122 L99857 PRINTED IN U.S.A. Description Qty. Req. BOOM LIFT CYLINDER . . . . . . . . . 2 1/4”-28 GREASE ZERK. . . . . . . . . . 1 ROD WELDMENT (inclds. item #3) 1 BUSHING (rod end). . . . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . . HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-3/4”-12 UNF LOCKNUT . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 Ref. No. Part No. 09 10 11a 12 13 L70502 L96838 L69138 L99849 L99917 NSS a Items included in the seal kit are not shown. 241 Description Qty. Req. CBAL VALVE . . . . . . . . . . . . . . . . . . 1 CB VALVE SEAL KIT. . . . . . . . . . . . 1 BUSHING (base end) . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 PLUG -4 . . . . . . . . . . . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1 50960015/CP1213 Hydraulic Cylinders RS Series Boom Extend - 3-Section Boom (Cylinder is stamped with P/N 102543 or 102544) 00 3 4 1 10 9 8 2 7 5 6 Cylinder Part Number Stamped Here External Threads 11 50960015/CP1213 242 12 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders Boom Extend - 3-Section Boom Ref. No. Part No. 00 01 02 03 102543 102544 L64367 L10465 L70274 L99943 04 05 06 07 L99881 102889 L500582 137220 L99053 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. Description BOOM EXTEND CYLINDER. . . . . . 1 42’ 3-Section Boom 44’ 3-Section Boom BUSHING (rod end). . . . . . . . . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 CBAL VALVE SEAL KIT . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #1) 42’ 3-Section Boom 44’ 3-Section Boom HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18X5/16” SET SCREW . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 08 09 10 11 12a 102890 L99875 L99874 NSS L99873 a Items included in the seal kit are not shown. Qty. Req. ROD SPACER . . . . . . . . . . . . . . . . . 1 5/16”-18X5/8” SET SCREW . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 243 50960015/CP1213 Hydraulic Cylinders RS Series Boom Extend - 4-Section Boom (Cylinder is stamped with P/N L71024) 00 1 3 7 6 2 5 4 9 8 10 11 50960015/CP1213 244 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders Boom Extend - 4-Section Boom Ref. No. 00 01 02 03 04 05 06 07 Part No. L71024 L10465 L67119 L500753 L500758 L500755 L500757 L99122 PRINTED IN U.S.A. Description Qty. Req. BOOM EXTEND CYLINDER. . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 2 BUSHING (rod end). . . . . . . . . . . . . 1 ROD WELDMENT (inclds. item 2) . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 ROD SPACER . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-3/4”-12 UNF LOCKNUT . . . . . . . . 1 Ref. No. Part No. 08 09 10 11a L67120 L70274 L99943 NSS L500262 a Items included in the seal kit are not shown. 245 Description Qty. Req. BUSHING (base end) . . . . . . . . . . . 1 COUNTER BALANCE VALVE . . . . . 1 CBAL VALVE SEAL KIT . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 50960015/CP1213 Hydraulic Cylinders RS Series Slave — (Compensation) 00 1 2 3 7 8 11 5 4 9 6 10 12 External Threads Ref. No. Part No. 00 01 02 L69149 L10465 L99865 03 04 05 06 07 08 L63018 L98547 L99866 L99857 L99864 137221 50960015/CP1213 Description Cylinder Part Number Stamped Here Qty. Req. Ref. No. Part No. Description SLAVE CYLINDER . . . . . . . . . . . . . 1 1/4”-28 GREASE ZERK STR . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #2) BUSHING (ROD END) . . . . . . . . . . 1 HEAD GLAND CAP. . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 5/16”-18X1/4” SET SCREW . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-3/8”-12 UNF LOCKNUT . . . . . . . . 1 09 10 11a 12 L10057 L68003 L99868 NSS a Items included in the seal kit are not shown. Qty. Req. 1/4”-28 GREASE ZERK 90º . . . . . . 1 BUSHING (BASE END). . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 246 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders Tilt 00 2 1 8 7 6 5 3 13 4 9 14 10 External Threads Ref. No. Part No. 00 01 02 L69144 L99889 L99886 03 04 05 06 07 08 09 L99856 137220 L99888 L99852 L99885 L99122 L69127 PRINTED IN U.S.A. Description Qty. Req. TILT CYLINDER . . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item #1) HEAD GLAND CAP. . . . . . . . . . . . . 1 5/16”-18X5/16” SET SCREW . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 THRUST WASHER . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-3/4” UNF LOCKNUT. . . . . . . . . . . 1 BUSHING (BASE END). . . . . . . . . . 1 12 11 Cylinder Part Number Stamped Here Ref. No. Part No. Description 10 11 12 13a 14 L70502 L96838 NSS L99917 L99883 L10465 a Items included in the seal kit are not shown. Qty. Req. COUNTER BALANCE VALVE . . . . . 1 CB VALVE SEAL KIT. . . . . . . . . . . . 1 CYLINDER TUBE WELDMENT . . . 1 PLUG -4. . . . . . . . . . . . . . . . . . . . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 1/4”-28 GREASE ZERK STR . . . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 247 50960015/CP1213 Hydraulic Cylinders RS Series Outrigger 00 1 2 6 3 5 11 4 Cylinder Part Number Stamped Here 7 8 9 10 9 Ref. No. Part No. 00 01 L70616 L99989 02 03 04 05 06 07 L10465 L70618 L99991 L99864 137221 L69138 50960015/CP1213 Description Qty. Req. Ref. No. Part No. Description OUTRIGGER CYLINDER . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 (includes item 3) 1/4”-28 GREASE ZERK. . . . . . . . . . 2 BUSHING (ROD END) . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1-3/8”-12 UNF LOCKNUT . . . . . . . . 1 BUSHING (BASE END). . . . . . . . . . 1 08 09 10 11a L99917 L99987 NSS L99988 a Items included in the seal kit are not shown. Qty. Req. PLUG, -40RM . . . . . . . . . . . . . . . . . 1 PO CHECK VALVE . . . . . . . . . . . . . 2 CYLINDER TUBE WELDMENT . . . 1 CYLINDER SEAL KIT . . . . . . . . . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 248 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders Grapple Cylinder 00 1 2 4 5 3 2 7 Ref. No. 00 01 02 03 Part No. L67248 L98923 L63593 L98919 Description Qty. Req. GRAPPLE CYL. (complete). . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING 1” x 1.25” x 1.5” . . . . . . . 2 HEAD GLAND . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 04 05 06 07 121552 080319 L98922 NSS 6 Description Qty. Req. PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1 SEAL KIT (not all items shown). . . . 1 CYLINDER TUBE WELDMENT . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. PRINTED IN U.S.A. 249 50960015/CP1213 Hydraulic Cylinders RS Series Rotating-Carriage 00 1 2 5 4 6 3 2 7 8 9 Ref. No. Part No. 00 01 02 03 04 05 06 07a L70655 L500242 L64122 L99074 L97839 080313 NSS L97769 50960015/CP1213 Description Qty. Req. ROTATING-CARRIAGE CYL. . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 SPHERICAL BEARING . . . . . . . . . . 2 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 1”-14 UNS THIN COL. LOCKNUT . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. Description 08 09 L48868A L96838 L500241 a Items included in the seal kit are not shown. Qty. Req. CB VALVE (3000 psi) . . . . . . . . . . . 2 CB VALVE SEAL KIT . . . . . . . . . . . 1 HYDRAULIC LINE ASSEMBLY. . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 250 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders Swing-Carriage 00 6 1 2 5 4 7 3 6 2 8 Ref. No. 00 01 02 03 04 05 06 Part No. L63970 L500364 L63593 L500365 L98662 080319 L10465 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. Description SWING-CARRIAGE CYLINDER . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 2 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 LOCKNUT . . . . . . . . . . . . . . 1 1/4”-28 GREASE ZERK. . . . . . . . . . 2 07a 08 L99944 NSS a Items included in the seal kit are not shown. Qty. Req. SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 TUBE WELDMENT . . . . . . . . . . . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 251 50960015/CP1213 Hydraulic Cylinders RS Series 48" and 72" Fork-Shift 48” Fork-Shift Cylinder (shown) 1 2 6 5 4 3 7 8 Ref. No. Part No. 01 210932 210901 02 106959 106961 03 04c 05 06 L500762 121565 106960 L500761 080319 Description Qty. Req. FORK-SHIFT CYLINDER . . . . . . . . 1 48” Fork-Shift Carriage 72” Fork-Shift Carriage CYLINDER ROD . . . . . . . . . . . . . . . 1 Note a Note b HEAD GLAND . . . . . . . . . . . . . . . . . 1 Note a Note b ROD SPACER (72” cylinder only) . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 LN 0.75”-16 UNF . . . . . . . . . . . . . . . 1 Ref. No. 07 08 Part No. NSS L500370 106962 a b c Description Qty. Req. TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 Note a Note b Used with 48” fork-shift carriage cylinder (210932) Used with 72” fork-shift carriage cylinder (210901) Rod spacer is only used with the 72” fork-shift cylinder (210901). NOTE: Items in seal kits are not shown. IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. 50960015/CP1213 252 PRINTED IN U.S.A. Telescopic Handler Hydraulic Cylinders 50" Fork-Shift 00 1 4 3 2 5 6 Ref. No. 00 01 02 03 04 Part No. L68337 L500763 L500762 L500761 080319 Description Qty. Req. Ref. No. Part No. Description FORK-SHIFT CYLINDER . . . . . . . . 1 ROD WELDMENT . . . . . . . . . . . . . . 1 HEAD GLAND . . . . . . . . . . . . . . . . . 1 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1 05 06a NSS L500370 a Items included in the seal kit are not shown. Qty. Req. TUBE WELDMENT . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 IMPORTANT: Before ordering any replacement parts, verify the part number stamped on the cylinder. PRINTED IN U.S.A. 253 50960015/CP1213 Hydraulic Components RS Series Hydraulic Pump 1 2 Ref. No. 01 Part No. 102498 L46865 Description Qty. Req. Ref. No. Part No. Description HYDRAULIC PUMP . . . . . . . . . . . . .1 GASKET, PUMP . . . . . . . . . . . . . . .1 (between pump and transmission) 02a 103018 a Individual seals are not shown. Qty. Req. SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 NOTE: Field service is limited to the replacement of seals only. 50960015/CP1213 254 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Brake Cylinder with Booster 1 Ref. No. 01 Part No. 210253 PRINTED IN U.S.A. Description Qty. Req. . BRAKE CYLINDER, BOOSTER . . .1 255 50960015/CP1213 Hydraulic Components RS Series Steer Motor 1 LS L T R P 2 Ref. No. 01 Part No. 101880 Description Qty. Req. STEERING CONTROL UNIT . . . . . 1 Ref. No. Part No. 02 L500968 Description Qty. Req. SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.) NOTE: Field service is limited to the replacement of seals only. 50960015/CP1213 256 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Steer Select Valve 3 1 2 4 5 6 Item No. Part No. 01 L69747 02 03 210018 NSS 04 107000 PRINTED IN U.S.A. Description Qty. Req. STEER SELECT VALVE.. . . . . . . . . 1 (Includes items 1-5) WEATHER PAK VALVE. . . . . . . . . . 1 SHCS #10-24 x 1-3/4" . . . . . . . . . . . 4 (included with item #1) SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (consists of the o-rings shown) Item No. Part No. Description 05 06 NSS 50380338 00 L68711 257 Qty. Req. MANIFOLD . . . . . . . . . . . . . . . . . . . 1 WIRE HARNESS, JUMPER . . . . . . 2 -- ITEMS NOT SHOWN -WIRE HARNESS . . . . . . . . . . . . . . 2 (Connects wire leads to frame wiring.) 50960015/CP1213 Hydraulic Components RS Series Priority Valve 00 P 1 T PP LS 5 EF CF 4 3 2 6 Ref. No. Part No. 00 104132 01 02 03 104133 NSS NSS 50960015/CP1213 Description Qty. Req. Ref. No. Part No. PRIORITY VALVE . . . . . . . . . . . . . .1 (includes all items shown) RELIEF CARTRIDGE ASY. . . . . . . 1 PLUG ASY . . . . . . . . . . . . . . . . . . . .1 SPRING . . . . . . . . . . . . . . . . . . . . .1 04 05 06a NSS NSS L97655 a Items in seal kit are not shown. 258 Description Qty. Req. SPOOL . . . . . . . . . . . . . . . . . . . . . .1 PLUG . . . . . . . . . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . .1 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Flow Divider Valve 9 10 8 7 1 11 6 NOTE: Items 5 and 6 are components used for the park brake circuit. 2 5 3 4 Ref. No. Part No. 01 102313 02 03 04 103017 L99927 L99925 NSS 05 L99908 06 L99910 L99911 PRINTED IN U.S.A. Description Qty. Req. FLOW DIVIDER VALVE . . . . . . . . . .1 (includes items 1-7) PILOTED SPOOL LOGIC ELEM. . .1 RELIEF VALVE . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 NUT, SOLENOID VALVE . . . . . . . . .1 (included with item 5) 12 VDC WEATHER PACK COIL . . .1 (includes item 4) SOLENOID VALVE . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 Ref. No. Part No. 07 P471997 L62840 L62933 L50217 L50139 L50137 105087 08 09 10 11 Description Qty. Req. TEST PORT . . . . . . . . . . . . . . . . . . .3 CAP, DUST COVER (not shown) . .3 FEMALE COUPLER (optional) 1/4”-20X3-1/2” BOLT . . . . . . . . . . . .2 1/4” LOCK WASHER . . . . . . . . . . . .2 1/4” FLAT WASHER . . . . . . . . . . . .2 SCREEN . . . . . . . . . . . . . . . . . . . . .1 NOTE: Individual items included in the seal kits are not shown. 259 50960015/CP1213 Hydraulic Components RS Series Pilot Apply Valve - Tri-Function Controller 1 2 8 7 6 5 T B 4 9 3 Ref. No. Part No. 01a 106898 02 L500745 L99911 244655 240202 240197 NSS 104736 03 04 05 06 50960015/CP1213 Description Qty. Req. PILOT APPLY MANIFOLD . . . . . . . . a (includes all items except item 9) PRESSURE CONTROL . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 2 CARTRIDGE, 3-WAY/2-POSITION . 2 SEAL KIT (for one cartridge) . . . . AR SCHS M5-0.08X10MM . . . . . . . . . . 4 COIL NUT (included with item 7). . . 1 COIL, 12VDC. . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 07 L500746 08 09 L99924 L99917 211161 a 260 Description Qty. Req. VALVE, 2-WAY . . . . . . . . . . . . . . . . 1 (includes item 5) SEAL KIT, 2-WAY VALVE . . . . . . . . 1 PLUG -4 NWD STYLE . . . . . . . . . . 1 WIRE HARNESS, TILT CONTROL . 1 Units equipped with Auxiliary Hydraulics use (2) 106898 Pilot Apply Manifolds. PRINTED IN U.S.A. Telescopic Handler Hydraulic Components PWP/WPS Valve 00 1 2 3 4 5 Ref. No. Part No. 00 01 102321 NSS 02 03 L99908 L99909 L99911 PRINTED IN U.S.A. Description Qty. Req. PWP/WPS VALVE . . . . . . . . . . . . . 1 NUT, SOLENOID VALVE . . . . . . . . . 2 (included with item 3 and 4) 12 VDC WEATHER PACK COIL . . . 2 SOLENOID VALVE . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.) Ref. No. Part No. 04 L99910 L99911 05 NSS 261 Description Qty. Req. SOLENOID VALVE . . . . . . . . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown.) MANIFOLD . . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 Hydraulic Components RS Series Frame Stabilizing Valve 1 2 3 5 5 3 4 4 2 6 7 Ref. No. Part No. 01 102877 02 102878 104820 NSS 103151 03 04 Description Qty. Req. FRAME STABILIZING VALVE . . . . . 1 (includes all items shown) COUNTER BAL. VALVE 3700PSI . . 2 CBV SEAL KIT . . . . . . . . . . . . . . . . 2 NUT (included with item 5) . . . . . . . 2 E-COIL 12VDC . . . . . . . . . . . . . . . . 2 Ref. No. 05 06 07 Part No. 103152 L99916 L99917 50380318 Description Qty. Req. CARTRIDGE (only) . . . . . . . . . . . . . 2 SEAL KIT (included with cartridge) 2 PLUG -4ORM . . . . . . . . . . . . . . . . . 2 WIRE HARNESS, STABILIZER . . . 1 NOTE: Individual items included in the seal kits are not shown. 50960015/CP1213 262 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Radio Remote Valve 1 6 NOTE: Before ordering, verify the manifold on the machine matches with the one in the illustration. Late-Style Early-Style 8 7 4 3 9 3 2 10 Item No. Part No. 06 50380273 07 50220634 50220635 104736 50220631 50220632 50220633 08 09 10 NSS PRINTED IN U.S.A. Description 5 Qty. Req. COMPLETE VALVE. . . . . . . . . . . . . 1 (includes all items shown and listed) 2/4 WAY SOLENOID VALVE . . . . . . 1 SEAL KIT FOR VALVE . . . . . . . . . . 1 12 VDC COIL (WEATHERPAK). . . . 1 PROPORTIONAL PRESS. VALVE . 4 SEAL KIT (one per valve) . . . . . . . . 4 SCREWS, M4-0.7x12mm . . . . . . . . 8 (not shown) MANIFOLD . . . . . . . . . . . . . . . . . . . 1 Item No. Part No. 01 103413 02 05 103508 103511 103510 103509 103512 NSS RADIO REMOTE MANIFOLD . . . . . 1 (includes all items shown and listed) 2/4 WAY SOLENOID VALVE . . . . . . 1 SEAL KIT FOR VALVE . . . . . . . . . . 1 12 VDC COIL (DIN CONN.) . . . . . . 5 PROPORTIONAL PRESS. VALVE . 4 SEAL KIT FOR VALVE . . . . . . . . . AR MANIFOLD . . . . . . . . . . . . . . . . . . . 1 --- 103514 103513 -- ITEMS NOT SHOWN -SHUTTLE VALVE . . . . . . . . . . . . . . 4 SEAL KIT FOR VALVE . . . . . . . . . AR 03 04 263 Description Qty. Req. 50960015/CP1213 Hydraulic Components RS Series Main Valve 00 25 24 20 21 19 15 16 14 10 24 11 23 9 22 7 6 19 18 17 3 14 13 12 9 8 25 6 2 1 5 4 26 50960015/CP1213 264 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Main Valve Ref. No. Part No. 00 01a 102356 210320 103054 02h 03h 04 103051 103050 103049 05b 103055 06g 07h 08c 103053 103052 103056 09g 10h 11h 12h 13d 103053 103048 103052 103046 103057 14g 15h 16h 17h 18e 103053 103046 103052 103047 103058 19g 20h 21h 22h 23 103053 50380891 103052 50380891 103061 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. MAIN HYDRAULIC VALVE . . . . . . . 1 Note x - (4-section valve) Note y - (5-section valve—shown) INLET SECTION . . . . . . . . . . . . . . .1 (includes items 1-4) PLUG KIT 1-5/16” UNF . . . . . . . . . .1 PLUG KIT . . . . . . . . . . . . . . . . . . . .1 PILOT OPERATED RELIEF VLV . . .1 (with copper washer—seal) WORK SECTION (Frame Level) . . .1 (includes items 5-7) HYD. CONTROL KIT (actuator) . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 WORK SECTION (Boom In/out) . . .1 (includes items 8-12) HYD. CONTROL KIT (actuator) . . . .1 ANTI-SHOCK VALVE (140 BAR) . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 ANTI-CAVITATION VALVE . . . . . . .1 WORK SECTION (Boom Up/Down) 1 (includes items 13-17) HYD. CONTROL KIT (actuator) . . . .1 ANTI-CAVITATION VALVE . . . . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 KIT PLUG . . . . . . . . . . . . . . . . . . . .1 WORK SECTION (Tilt) . . . . . . . . . .1 (includes items 18-22) HYD. CONTROL KIT (actuator) . . . .1 VALVE/COMB-ANTI-CAV. . . . . . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 VALVE/COMB-ANTI-CAV. . . . . . . . .1 OUTLET SECTION . . . . . . . . . . . . .1 (includes item 24) 24h 25i 103068 Description Qty. Req. PLUG . . . . . . . . . . . . . . . . . . . . . .AR TIE ROD KIT . . . . . . . . . . . . . . . . . .4 (includes 1 bolt, 2 nuts & 2 washers) FOUR-SECTION VALVE FIVE-SECTION VALVE SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 26f 103059 102807 103062 a Use seal kit #103063 for all related seals. b Use seal kit #103075 for all related seals. c Use seal kit #103065 for all related seals. d Use seal kit #103066 for all related seals. e Use seal kit #103067 for all related seals. f Items included with seal kit are not shown in detail. For five-section valves, order seal kits: (1)103062 main valve seal kit and (1) 103087 auxiliary section seal kit. g Includes outer caps, o-rings, bolts, plug and internal spool spring for this work section; does not include o-rings for valves/plugs or the spool. h Includes required seals/o-rings for this valve/plug. Seals/o-rings for this valve are not sold individually, however they are included with the work section seal kit where this valve is used. i Order four kits to replace all four studs, eight nuts and eight washers. x Does not include auxiliary hydraulics valve section. y Includes auxiliary hydraulics valve section (not shown) refer to next page for information regarding auxiliary hydraulics work section. 265 50960015/CP1213 Hydraulic Components RS Series Main Valve - Auxiliary Hydraulics Work Section 1 3 4 2 3 5 2 6 50960015/CP1213 266 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Main Valve - Auxiliary Hydraulics Work Section Ref. No. Part No. 01 102420 02a 03c 04c 103053 103086 103052 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. AUXILIARY HYD WORK SECT. . . .1 (includes items 2-5) HYDRAULIC CONTROL KIT . . . . . .1 ANTI-SHOCK VALVE . . . . . . . . . . .1 CHECK VALVE . . . . . . . . . . . . . . . .1 05 06b NSS 103087 00 102807 a Includes outer caps, o-rings, bolts, plug, and internal spool spring for this work section; does not include o-rings for valves, plugs, or the spool. b Items included with seal kit are not shown in detail. c Seals/O-rings for this valve are not sold individually; however, they are included with the work section seal kit where this valve is used. d Order four kits to replace all four studs: eight nuts and eight washers. 267 Description Qty. Req. VALVE BODY . . . . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 -- ITEMS NOT SHOWN -KIT, FIVE SECTION TIE BOLT . . . . 4 (includes one bolt, two nuts, and two washers) 50960015/CP1213 Hydraulic Components RS Series Outrigger Valve 1 2 3 4 5 9 6 3 7 6 7 8 50960015/CP1213 268 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Outrigger Valve Ref. No. 01 02 03 04 05a 06 Part No. 210716 L99927 L99925 230-32364 106878 190-32851 P471997 50280198 106883 PRINTED IN U.S.A. Description Qty. Req. OUTRIGGER VALVE . . . . . . . . . . . .1 DIFFERENTIAL RELIEF VALVE . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 ADAP., -4 ORM SAE PLUG . . . . . .2 PILOTED SPOOL . . . . . . . . . . . . . .1 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 TEST PORT . . . . . . . . . . . . . . . . . . .1 4-WAY/3-POS. VALVE . . . . . . . . . . .2 SEAL KIT (1 per valve) . . . . . . . . .AR Ref. No. Part No. 07 08 09 104736 NSS 106880 E-COIL . . . . . . . . . . . . . . . . . . . . . . .4 COIL NUT (included with item 6) . . .2 PROPORTIONAL VALVE . . . . . . . .2 25 210723 -- (ITEMS NOT SHOWN) -WIRE HARNESS, OUTRIGGERS. . 1 a Optional parts (not included or shown): L62840 DUST CAP . . . . . . . . . . . . . . . . . . . .1 L62933 FEMALE COUPLER . . . . . . . . . . . .1 269 Description Qty. Req. 50960015/CP1213 Hydraulic Components RS Series Controller - Tilt/Frame Level 1 2 00 3 4 5 6 7 8 10 9 50960015/CP1213 270 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Controller - Tilt/Frame Level Ref. No. 00 01 02 03 04 05 06 Part No. 102784 103122 103112 103113 102674 103114 103115 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. HYDRAULIC CONTROLLER . . . . . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 LOCK GATE . . . . . . . . . . . . . . . . . . 1 SELECTOR DISC . . . . . . . . . . . . . . 1 PIVOT, BALL JOINT . . . . . . . . . . . . 1 07 08 09 10a 103116 103079 103080 103117 a Items included in seal kit are not shown. 271 Description Qty. Req. PLATE, BOOT MOUNT . . . . . . . . . 1 METERING CURVE (as shown) . . . 4 RETURN SPRING. . . . . . . . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 Hydraulic Components RS Series Controller - Boom Lift/Extend 1 2 00 3 4 5 6 7 8 9 50960015/CP1213 272 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Controller - Boom Lift/Extend Ref. No. 00 01 02 03 04 05 Part No. 102434 103122 103112 103113 103114 103115 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. HYDRAULIC CONTROLLER . . . . . 1 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1 SELECTOR DISC . . . . . . . . . . . . . . 1 PIVOT, BALL JOINT . . . . . . . . . . . . 1 06 07 08 09a 103116 103079 103080 103117 a Items included in seal kit are not shown. 273 Description Qty. Req. PLATE /BOOT MOUNT . . . . . . . . . . 1 METERING CURVE (as shown) . . . 4 RETURN SPRING. . . . . . . . . . . . . . 4 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 Hydraulic Components RS Series Controller - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function) 1 00 2 3 4 5 6 50960015/CP1213 274 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Controller - Auxiliary Hydraulics (Standard) - Frame Level (Tri-Function) Ref. No. 00 01 02 03 Part No. 102435 103077 103084 103078 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. HYDRAULIC CONTROLLER . . . . . 1 LEVER ROD (as shown) . . . . . . . . . 1 BOOT (included with item 3) . . . . . . 1 CONTROL KIT. . . . . . . . . . . . . . . . . 1 (includes item 2) 04 05 06a 103079 103080 103083 a Items included in seal kit are not shown. 275 Description Qty. Req. METERING CURVE (as shown) . . . 2 RETURN SPRING. . . . . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 Hydraulic Components RS Series Controller - Tri-Function 12 00 1 7 8 2 9 3 4 10 3 5 11 6 50960015/CP1213 276 PRINTED IN U.S.A. Telescopic Handler Hydraulic Components Controller - Tri-Function Ref. No. 00 01 02 03 04 05 06 07 Part No. 104083 L500371 L62761 L500688 L500656 L500689 L500652 L500692 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. JOYSTICK, 4-BUTTON/TRIGGER . 1 HANDLE W/4-BUTTONS . . . . . . . . 1 WIRE CONNECTOR . . . . . . . . . . . . 8 NUT M10 UNI . . . . . . . . . . . . . . . . . 2 RUBBER BOOT . . . . . . . . . . . . . . . 1 SELECTOR DISC . . . . . . . . . . . . . . 1 UNIVERSAL JOINT . . . . . . . . . . . . . 1 SPINDLE GUIDE ASSEMBLY. . . . . 4 08 09 10 11a 12 L500690 104223 NSS L500653 104304 a Items included in the seal kit are not shown. 277 Description Qty. Req. HPV SPINDLE 10mm . . . . . . . . . . . 4 PILOT SPRING PACK C059 . . . . . . 4 BODY ASSEMBLY. . . . . . . . . . . . . . 1 SEAL REPAIR KIT . . . . . . . . . . . . . 1 BEZEL, JOYSTICK . . . . . . . . . . . . . 1 50960015/CP1213 Attachments RS Series Carriage Forks 9 2 1 3 4 11 6 12 15 8 14 7 13 Forks with 2” Shaft Bore 5 10 72” Long 60” Long 48” Long 42” Long 20 19 18 Forks with 2-1/2” Shaft Bore 17 16 72” Long 60” Long 96” Long 48” Long 50960015/CP1213 278 PRINTED IN U.S.A. Telescopic Handler Attachments Carriage Forks WARNING When ordering forks, select forks with a rating capacity that meets or exceeds the lifting capacity of the machine; failure to use the correct forks could result in injury or death. For more information contact your dealer (or manufacturer). RS10 and RS12 Models Only RS6 and RS8 Models Only Ref. No. Part No. Description Qty. Req. Ref. No. -- 2” FORK SHAFT DIAMETER -01 L71350 (42” long) FORK, 42”X4”X2” (8,400 lbs.) . . . . . 2 02a 03 04 05 06 L61001 L61017 L66406 L400929 L47263 (48” long) FORK, 48”X2”X2” (4,200 lbs.) . . . . . 4 FORK, 48”X4”X2” (8,400 lbs.) . . . . . 2 FORK, 48”X4”X2-1/4” (12,000 lbs.). 2 FORK, 48”X5”X1-3/4” (8,500 lbs.). . 2 FORK, 48”X5”X2” (10,500 lbs.) . . . . 2 07 08 Part No. Description Qty. Req. -- 2” FORK SHAFT DIAMETER -- 10bc 11 12 L61001 L66406 L47263 (48” long) FORK, 48”X2”X2” (4,200 lbs.) . . . . . 6 FORK, 48”X4”X2-1/4” (12,000 lbs.). 2 FORK, 48”X5”X2” (10,500 lbs.) . . . . 2 13 14 L47265 L60961 (60” long) FORK, 60”X5”X2” (10,500 lbs.) . . . . 2 FORK, 60”X6”X2-1/4” (12,000 lbs.). 2 L47265 L60961 (60” long) FORK, 60”X5”X2” (10,500 lbs.) . . . . 2 FORK, 60”X6”X2-1/4” (12,500 lbs.). 2 15 L68331 (72” long) FORK, 72”X5”X2” (10,500 lbs.) . . . . 2 09 L68331 (72” long) FORK, 72”X5”X2” (10,500 lbs.) . . . . 2 16d 17d -- 2-1/2” FORK SHAFT DIAMETER -(48” long) L61001 FORK, 48”X2”X2” (4,200 lbs.) . . . . . 6 L71159 FORK, 48”X6”X2” (12,600 lbs.) . . . . 2 a Requires 2 sets (4 forks). 18d L71160 (60” long) FORK, 60”X6”X2” (12,600 lbs.) . . . . 2 19d L71161 (72” long) FORK, 72”X6”X2” (12,600 lbs.) . . . . 2 20d 210736 (96” long) FORK, 96”x5”x2-1/4” (12,000 lbs.) . 2 b c d Requires three sets (6 forks). Used ONLY on RS10-44 and RS10-55 models. Used ONLY on RS12-42 model. NOTE: Ratings for forks listed in the RS6 and RS8 Models Only column are based on two forks with a load center of 24”; except for item #2 where four forks are required. NOTE: Ratings for forks listed in the RS10 and RS12 Models Only column are based on two forks with a load center of 24”; except for items #10 and #16 where six forks are required. PRINTED IN U.S.A. 279 50960015/CP1213 Attachments RS Series Standard Carriage 1 4 2 4 3 5 3 5 Ref. No. Part No. 01 L99190 430171 L99191 430173 210407 104870 02 L65223 L64561 L68493 101625 101624 104844 50960015/CP1213 Description Qty. Req. CARRIAGE WELDMENT . . . . . . . . 1 48” (uses 2” pin) . . . . . . . . . . . . . . . 1 48” (uses 2-1/2” pin) . . . . . . . . . . . . 1 66” (uses 2” pin) . . . . . . . . . . . . . . . 1 66” (uses 2-1/2” pin) . . . . . . . . . . . . 1 72” (uses 2” pin) . . . . . . . . . . . . . . . 1 72” (uses 2-1/2” pin) . . . . . . . . . . . . 1 FORK SHAFT BAR . . . . . . . . . . . . 1 (2”X51-1/2”) . . . . . . . . . . . . . . . . . . . 1 (2”X69-1/2”) . . . . . . . . . . . . . . . . . . . 1 (2”X75-1/2”) . . . . . . . . . . . . . . . . . . . 1 (2-1/2”X51-1/2”) . . . . . . . . . . . . . . . . 1 (2-1/2”X69-1/2”) . . . . . . . . . . . . . . . . 1 (2-1/2”X74-3/4”) . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 03 L400425 100369 04 Description FORK SHAFT WASHER . . . . . . . . . 2 Note a Note b BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 1/2”X2-3/4” - (Note a ) . . . . . . . . . . . 2 1/2”-13”X3-1/2” - (Note b) . . . . . . . . 2 1/2”-13 NYLON INSERT NUT . . . . . 2 05 L510003 L50294 L520019 a b Used with 2” diameter fork shaft bar. Used with 2-1/2” diameter fork shaft bar. 280 Qty. Req. PRINTED IN U.S.A. Telescopic Handler Attachments Dynattach® 72” Fork-Shift Carriage 1 2 3 Fork-shift Cylinder is on page 252 3 4 4 5 5 7 9 9 8 6 11 10 12 10 7 13 14 15 Ref. No. Part No. 01a 210926 02 03 04 05 06 07 08 L65273 L63143 175720 210898 L50562 079209 210901 PRINTED IN U.S.A. Description Qty. Req. 72” FORK-SHIFT CARRIAGE . . . . . 1 (Dynattach® Carriage) (frame) COUPLER SET . . . . . . . . . . . . . . . . 1 ADAP -8ORM -6JICM W/.06 ORF . 2 HOSE -6 A6/A6 51” . . . . . . . . . . . . . 2 CLAMP, CYLINDER MOUNT . . . . . 2 3/4”-10 x 4” BOLT . . . . . . . . . . . . . . 2 3/4”-10 NYLON INSERT NUT . . . . . 3 FORK-SHIFT CYLINDER . . . . . . . . 1 Ref. No. Part No. 09 10 11 12 13 14 15 054994 210904 210905 650500 210906 650173 100369 a Fork-shift carriage weldment only; items 2-20 will need to be ordered separately. 281 Description Qty. Req. ADAP., -6ORM -6JICM . . . . . . . . . . 2 FORK SLIDE PLATE . . . . . . . . . . . . 2 COUPLER, 6” . . . . . . . . . . . . . . . . . 1 3/4” x 1-1/2” BOLT . . . . . . . . . . . . . . 1 SHAFT, 2-1/2” x 77-5/8” . . . . . . . . . 1 3/4”-10 x 3-1/2” BOLT . . . . . . . . . . . 1 FORK SHAFT WASHER . . . . . . . . . 1 50960015/CP1213 Attachments RS Series Dynattach® 48” Fork-Shift Carriage 1 14 13 Fork-shift Cylinder is on page 252 12 10 10 11 4 6 9 11 7 6 5 8 2 4 Ref. No. Part No. 01a 02 03 04 05 06 07 50220665 L50333 L400425 079209 650500 L66931 08 L66921 L66948 210934 50960015/CP1213 Description Qty. Req. 48” FORK-SHIFT FRAME . . . . . . . . 1 3/4”-10x3” BOLT . . . . . . . . . . . . . . . 1 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 3/4”-10x1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 FORK SLIDE COUPLER. . . . . . . . . 1 4” wide forks 5” wide forks FORK SHAFT (2" x 53-1/8") . . . . . . 1 3 Ref. No. Part No. 09 10 11 12 13 14 L50562 L66918 210932 175720 L63143 L65273 a Fork-shift carriage weldment only; items 2-14 are separate parts and can be order individually. 282 Description Qty. Req. 3/4”-10x4” BOLT . . . . . . . . . . . . . . . 2 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK SHIFT CYLINDER . . . . . . . . 1 HOSE, -6 A6/A6 51" . . . . . . . . . . . . 2 ST MJ06-MORB08 ORIFICE. . . . . . 2 COUPLER SET . . . . . . . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Attachments Dynattach® 50” Fork-Shift Carriage 1 19 20 18 13 15 15 2 11 9 12 16 17 10 9 8 7 6 5 2 3 Fork-shift Cylinder parts are on page 253. Ref. No. 01 02 03 04 05 06 07 08 09 10 11 Part No. L500213 L50519 L400425 L50333 L66919 L66931 650500 Note a L63715 L50242 L63716 PRINTED IN U.S.A. 4 Description Qty. Req. FORK-SHIFT CARRIAGE . . . . . . . . 1 3/4”-10 NYLON INSERT NUT . . . . . 3 FORK SHAFT WASHER . . . . . . . . . 1 3/4”-10X3” BOLT . . . . . . . . . . . . . . 1 FORK SHAFT, 50” . . . . . . . . . . . . . . 1 FORK SLIDE PLATE . . . . . . . . . . . . 2 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1 FORK SLIDE COUPLER. . . . . . . . . 1 TWIN CUSHION TOP PLATE . . . . . 2 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 TWIN HOSE CUSHION. . . . . . . . . . 1 Ref. No. Part No. 12 13 15 16 17 18 19 20 L520004 L65273 L66918 L68337 L50562 L63143 L66950 L66949 a For 4” wide forks use P/N L66921. For 5” wide forks use P/N L66948. 283 Description Qty. Req. 5/16”-18 NYLON INSERT NUT . . . . 2 QUICK-COUPLER SET. . . . . . . . . . 1 CYLINDER MOUNT . . . . . . . . . . . . 2 FORK-SHIFT CYLINDER . . . . . . . . 1 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2 ADAP., -8ORM -6JICM W/.06 ORF. 2 HOSE, -6 A6/A6 59” . . . . . . . . . . . . 1 HOSE, -6 A6/A6 56” . . . . . . . . . . . . 1 50960015/CP1213 Attachments RS Series Rotating Carriage Rotate Cylinder parts are on page 250. 48” Carriage (shown) 1 7 2 6 3 4 5 8 8 23 14 13 26 9 25 22 24 12 9 11 7 10 23 15 9 21 20 17 16 19 18 27 50960015/CP1213 28 284 PRINTED IN U.S.A. Telescopic Handler Attachments Rotating Carriage Ref. No. Part No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 103517 103518 103519 103520 L50982 L65181 L61307 L65273 054626 L64294 L50273 L520005 L62026 L66017 L70655 L66017 L65180 L50145 101003 L50801 PRINTED IN U.S.A. Description Qty. Req. CARRIAGE, ROTATING . . . . . . . . . 1 (48” Carriage) 2” dia. fork shaft (66” Carriage) 2” dia. fork shaft (48” Carriage) 2-1/2” dia. fork shaft (66” Carriage) 2-1/2” dia. fork shaft 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 1 PIN, ROTATOR ROD END . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 4 QUICK COUPLER SET. . . . . . . . . . 1 ADAP., -8ORM -8JICM STR . . . . . . 2 HOSE, -8 A8/A8 53” . . . . . . . . . . . . 2 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 3 3/8”-16 NYLON INSERT NUT . . . AR LOCK COLLAR 1.5” OD . . . . . . . . . 2 ADAP., -8ORM -8JICM 90º w/ORF.. 2 ROTATE CYLINDER . . . . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º w/ORF.. 2 PIN, ROTATOR BASE END . . . . . . 1 3/8” FLAT WASHER . . . . . . . . . . . AR ROTATOR PIN. . . . . . . . . . . . . . . . . 1 3/8”X4” BOLT. . . . . . . . . . . . . . . . . . 1 Ref. No. Part No. 18 19 20 21 22 23 24 101999 L61709 L50147 L50261 L50718 L520019 L400425 100369 25 L510003 L50294 26 27 28 285 L65223 L64561 101625 101624 100990 L61287 Description Qty. Req. ROTATOR PLATE WELDMENT . . . 1 SLIDE PAD . . . . . . . . . . . . . . . . . . . 3 3/8” LOCK WASHER . . . . . . . . . . . . 6 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 6 2-1/2”-12 CASTLE NUT. . . . . . . . . . 1 1/2”-13 NYLON INSERT NUT . . . . . 4 FORK SHAFT WASHER . . . . . . . . . 2 2” ID 2-1/2” ID BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 1/2”X2-3/4” BOLT (2” dia. shaft) 1/2”X2-3/4” BOLT (2-1/2” dia.shaft) FORK SHAFT BAR . . . . . . . . . . . . . 1 (48” Carriage) 2” dia. fork shaft (66” Carriage) 2” dia. fork shaft (48” Carriage) 2-1/2” dia. fork shaft (66” Carriage) 2-1/2” dia. fork shaft BEARING . . . . . . . . . . . . . . . . . . . . 1 WASHER (not shown) . . . . . . . . . AR 50960015/CP1213 Attachments RS Series 90º Swing Carriage Swing Cylinder parts are on page 251. 8 13 14 15 17 16 7 12 10 18 6 5 25 20 11 18 23 22 21 3 1 24 19 30 26 10 27 4 28 2 29 31 32 35 33 34 50960015/CP1213 286 PRINTED IN U.S.A. Telescopic Handler Attachments 90º Swing Carriage Ref. No. 01 02 03 04 05 06 07 08 10 11 12 13 14 15 16 17 18 19 Part No. L520019 L400425 L510003 L64561 L500216 L65273 L63143 L66958 L63984 650833 L50835 L520003 L50452 L63995 L63593 L63970 L445004 100631 PRINTED IN U.S.A. Description Qty. Req. 1/2”-13 NYLON INSERT NUT . . . . . 2 FORK SHAFT WASHER . . . . . . . . . 2 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 2 FORK SHAFT BAR (66” Carriage) . 1 66” CARRIAGE, SWING . . . . . . . . . 1 COUPLER, FEMALE. . . . . . . . . . . . 1 ADAP., -8ORM -6JICM STR W.06 . 2 HOSE, -6 A6/A6 89” . . . . . . . . . . . . 2 HOSE, -4 DS6/A6 22” . . . . . . . . . . . 2 5/16”X3” BOLT. . . . . . . . . . . . . . . . . 1 5/16”X2” BOLT. . . . . . . . . . . . . . . . . 1 1/4” NYLON INSERT NUT . . . . . . . 4 1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 4 PIN, SWING CYLINDER . . . . . . . . . 4 BUSHING . . . . . . . . . . . . . . . . . . . . 4 SWING CYLINDER . . . . . . . . . . . . . 2 ADAP., -6ORM -6JICM 45 . . . . . . . . 4 HOSE, -4 A6/A6 36” . . . . . . . . . . . . 2 Ref. No. Part No. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 072806 068938 L50561 654024 L63715 L63716 L71651 L63233 L50056 NSS L63994 L70719 L520005 650493 L63951 L63468 287 Description Qty. Req. ADAP., -6JICFS -6JICM TEE . . . . . 2 ADAP., -6ORM -6JICM 90º . . . . . . . 2 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2 5/16” LOCK WASHER . . . . . . . . . . . 2 TWIN CUSH. TOP PLATE. . . . . . . . 1 TWIN HOSE CUSHION. . . . . . . . . . 2 VALVE, DUAL PO . . . . . . . . . . . . . . 1 HOSE CUSH. TOP PLATE . . . . . . . 1 5/16” FLARE NUT . . . . . . . . . . . . . . 2 NAME PLATE . . . . . . . . . . . . . . . . . 1 PIN, CARRIAGE PIVOT . . . . . . . . . 2 SWING PIVOT WELDMENT . . . . . . 1 3/8”-16 NYLON INSERT NUT . . . . . 2 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 THRUST WASHER . . . . . . . . . . . . . 6 BUSHING, CARRIAGE PIVOT . . . . 2 (not shown) 50960015/CP1213 Attachments RS Series 180º Swing Carriage 1 4 2 9 5 6 11 8 3 10 7 12 13 24 5 6 14 23 22 21 19 18 17 50960015/CP1213 288 20 15 16 PRINTED IN U.S.A. Telescopic Handler Attachments 180º Swing Carriage Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 Part No. 50860041 50220297 50220305 L66950 50380600 L65273 079026 105182 105190 NSS 650652 50220290 NSS PRINTED IN U.S.A. Description Qty. Req. CARRIAGE, 180º SWING . . . . . . . . 1 CARRIAGE WELDMENT . . . . . . . . 1 FORK SHAFT BAR . . . . . . . . . . . . . 1 HOSE, -6 A6/A6 59" . . . . . . . . . . . . 1 ST MJ06-MORB08 (w/orifice) . . . . . 2 COUPLER SET . . . . . . . . . . . . . . . . 1 45 MJ06-MAORB06 . . . . . . . . . . . . 1 PILOT CHECK VALVE. . . . . . . . . . . 2 SEAL KIT . . . . . . . . . . . . . . . . . . . AR SHCS 7/8" . . . . . . . . . . . . . . . . . . 12 LW 7/8 RZY . . . . . . . . . . . . . . . . . . 12 DYNATTACH ATTACHMENT . . . . . 1 LW 1" GR8. . . . . . . . . . . . . . . . . . . . 4 Ref. No. 13 14 15 16 17 18 19 20 21 22 23 24 289 Part No. NSS 50220296 654034 NSS 081374 50220306 650650 NSS 091039 054994 50380646 50220307 Description Qty. Req. NUT 1"-8 GR8 . . . . . . . . . . . . . . . . . 4 PLATE, CROSS SUPPORT . . . . . . 2 LW 3/4" RZY . . . . . . . . . . . . . . . . . 12 SHCS 3/4" . . . . . . . . . . . . . . . . . . 12 HN FL SLOC 1/2 CZY . . . . . . . . . . . 1 COLLAR, FORK SHAFT BAR . . . . . 1 CS 1/2" x 3-1/2" CZY. . . . . . . . . . . . 1 CS 1"-8 x 6-1/2" GR8 . . . . . . . . . . . 4 90 MJ06-FJS06 . . . . . . . . . . . . . . . . 1 ST MJ06-MORB06 . . . . . . . . . . . . . 1 HOSE, -6 AS/DL6 64" . . . . . . . . . . . 1 ACTUATOR . . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 Attachments RS Series Log/Pipe Carriage 12 13 Grapple Cylinder parts are on page 249. 14 11 3 4 10 7 5 6 2 8 1 15 9 11 16 23 24 26 25 22 17 21 18 3 19 27 50960015/CP1213 290 PRINTED IN U.S.A. Telescopic Handler Attachments Log/Pipe Carriage Ref. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Part No. L67347 L50371 L520005 L67246 L61866 L10057 L520003 L66811 L63593 L50452 068938 L67495 L67598 L67599 PRINTED IN U.S.A. Description Qty. Req. LOG GRAPPLE WELDMENT . . . . . 1 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2 3/8”-16 NYLON INSERT NUT . . . . . 6 LOG GRAPPLE PIVOT PIN . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 1/4-28 GREASE ZERK 90º . . . . . . . 2 1/4” NYLON INSERT NUT . . . . . . . 2 GRAPPLE CYLINDER PIN . . . . . . . 2 BUSHING . . . . . . . . . . . . . . . . . . . . 2 1/4X2-1/4” BOLT . . . . . . . . . . . . . . . 2 ADAP., -6ORM -6JICM 90º . . . . . . . 4 CYLINDER COVER. . . . . . . . . . . . . 1 HOSE, -4 A6/A6 32” . . . . . . . . . . . . 1 HOSE, -4 A6/A6 20” . . . . . . . . . . . . 1 Ref. No. Part No. 15 L67248 L98922 L50561 L66831 L63143 L65273 654024 054994 L71651 L500220 650818 L66809 16 17 18 19 21 22 23 24 25 26 27 L66805 100547 291 Description Qty. Req. LOG GRAPPLE CYLINDER . . . . . . 1 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2 HOSE, -6 A6/A6 52” . . . . . . . . . . . . 2 ADAP., -8ORM -6JICM w/ORF . . . . 2 QUICK-COUPLER, SET . . . . . . . . . 1 5/16” LOCKWASHER . . . . . . . . . . . 2 ADAP., -6ORM -6JICM . . . . . . . . . . 2 VALVE, DOUBLE PORT CHECK . . 1 LOG CARRIAGE WELDMENT . . . . 1 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 4 LOG FORK SHAFT . . . . . . . . . . . . . 2 LOG FORK WELDMENT . . . . . . . . 2 2”x5”x48” 2”x5”x60” 50960015/CP1213 Attachments RS Series Truss Booms and Winch 1 15’ TRUSS BOOM 24 25 15 6 16 18 17 23 26 5 22 14 21 13 20 19 10 3 2 12 8 11 4 9 8 27 5’ TRUSS BOOM 28 23 50960015/CP1213 29 292 PRINTED IN U.S.A. Telescopic Handler Attachments Truss Booms and Winch Ref. No. 01 02 03 04 Part No. 05 06 08 09 10 11 12 13 14 15 16 17 18 19a L99235 L64294 114742 L50841 L520003 054626 L65273 054816 L82358 100963 L50286 L520019 089099 L400398 650733 100076 L520004 L65338 L71266 19b L66946 20 L50371 PRINTED IN U.S.A. Description Qty. Req. Ref. No. Part No. 15’ TRUSS WELDMENT . . . . . . . . . 1 HOSE, -8 A8/A8 53” . . . . . . . . . . . . 2 ADAP., -8ORM -8JICM RUN TEE . . 1 1/4-20”X2” BOLT . . . . . . . . . . . . . . . 2 1/4”-20 NYLON INSERT NUT . . . . 2 ADAP., -8ORM -8JICM STR . . . . . . 2 QUICK-COUPLER SET. . . . . . . . . . 1 ADAP., -8ORM -8JICM 90º . . . . . . . 2 RELIEF VALVE . . . . . . . . . . . . . . . . 1 HYDRAULIC WINCH. . . . . . . . . . . . 1 1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 6 1/2-13 NYLON INSERT NUT . . . . . 6 ADAP., -10ORM -8JICM . . . . . . . . . 2 HOSE, -6 A8/A8 18.5” . . . . . . . . . . . 2 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2 PIN, TRUSS WINCH . . . . . . . . . . . . 1 5/16”-18 NYLON INSERT NUT . . . . 2 WINCH SHEAVE . . . . . . . . . . . . . . . 1 3/8”X100’ WINCH CABLE . . . . . . . . 1 (includes hook and swivel) 3/8”X60’ WINCH CABLE . . . . . . . . . 1 (includes hook and swivel) 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2 21 22 23 24 25 26c 27 654026 L60451 L61411 L50380 654030 088442 430497 28 29 651358 210-19532 -- L500223 a Used with 15’ truss booms with winch. b Used with 5’ truss booms with winch. c Not used on all attachments. 293 Description Qty. Req. 3/8” LOCK WASHER . . . . . . . . . . . . 2 WINCH BALL. . . . . . . . . . . . . . . . . . 1 PINTLE HOOK . . . . . . . . . . . . . . . . 1 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4 1/2” LOCK WASHER . . . . . . . . . . . . 4 ADAP., -8JICFS -8JICM 90º . . . . . . 2 5’ TRUSS W/PINTLE HOOK . . . . . 1 (includes items 23, 30, and 31) CS 1/2" x 2" GR8Z . . . . . . . . . . . . . 4 HN FL CLOC 1/2" CZY . . . . . . . . . . 4 -- ITEMS NOT SHOWN-PLATE, AUGER ADAPTER . . . . . . . 1 (used with auger) 50960015/CP1213 Attachments RS Series Bucket 1 Ref. No. 01 Part No. L500374 L68831 50960015/CP1213 Description Qty. Req. 1.3 CU. YD. BUCKET WELDMNT . 1 CUTTING EDGE 98” (weld-on) . . . 1 294 PRINTED IN U.S.A. Telescopic Handler Decals General Information and Application PAINT FINISH GENERAL INFORMATION Use this list to order paint for refinishing: CAUTION ALWAYS read and follow the safety precautions on decals. Replace decals if they are damaged, or if the unit is repainted. If repainting, BE SURE that all applicable decals are affixed in their proper locations. Decal locations information is provided to assist in the proper selection and application of new decals, in the event the original decals become damaged or the machine is repainted. For correct replacement of decals, compare the location illustrations to your machine before starting to refinish the unit. Check off each required decal using the illustration reference number to find the part number, description and quantity in the list. Refer to the appropriate illustrations for replacement locations. If there is a decal on a part that is to be replaced, be sure to order and affix the decal to the replacement part. 167788 167789 167754 167755 One Gallon Yellow 6 (12 oz. Spray Cans) Yellow One Gallon Gun-Metal Gray 6 (12 oz. Spray Cans) Gun-Metal Gray Decal Kits 50220194 RS6-42 Telescopic Handler without PWP 50220195 RS6-42 Telescopic Handler with PWP 50220196 RS8-42 Telescopic Handler without PWP 50220197 RS8-42 Telescopic Handler with PWP 50220198 RS8-44 Telescopic Handler without PWP 50220199 RS8-44 Telescopic Handler with PWP 50220200 RS10-44 Telescopic Handler without PWP 50220201 RS10-44 Telescopic Handler with PWP 50220202 RS10-55 Telescopic Handler without PWP 50220203 RS10-55 Telescopic Handler with PWP 50220204 RS12-42 Telescopic Handler without PWP 50220205 RS12-42 Telescopic Handler with PWP NOTE: Decals may be purchased in kits or individually. NEW DECAL APPLICATION Before applying the new decals, surfaces must be free from dirt, dust, grease and other foreign material. To apply a solid-formed decal, remove the smaller portion of the decal backing paper and apply this part of the exposed adhesive backing to the clean surface while maintaining proper position and alignment. Slowly peel off the other portion of the backing paper while applying hand pressure to smooth out decal surface. To apply a masked decal, first remove the backing paper. Then, properly orient and position the decal onto the clean mounting surface. After the decal is firmly applied and smoothly pressed down, remove the front covering paper. PRINTED IN U.S.A. Boom Attachment Decals L65927 L65348 L66042 295 WARNING - PINCH POINT WARNING - WINCH WARNING - TRUSS BOOM TILT 50960015/CP1213 Decals RS Series Various Locations 2 4 5 8 14 8 9 6 16 12 1 13 2 11 15 3 7 2 Ref. No. 01 02 03 04 05 06 07 08 09 10 Part No. L70305 L65927 L65933 102027 L65937 102025 056859 L62583 L67719 L67720 L67721 L67722 L67723 072798 50960015/CP1213 10 Description Qty. Req. DANGER; HANDS OUT . . . . . . . . AR WARNING; PINCH POINT . . . . . . AR WARNING; JUMP-START . . . . . . AR GEHL, 5.00” . . . . . . . . . . . . . . . . . AR QUICK-ATTACH DIAGRAM . . . . . . 1 GEHL, 8.00” . . . . . . . . . . . . . . . . . AR ANTI-FREEZE . . . . . . . . . . . . . . . . . 1 HALF-ZONE MARKER (5 pieces). . 1 EXTENSION MARKERS NO. “1” EXTENSION MARKER . . . 1 NO. “2” EXTENSION MARKER . . . 1 NO. “3” EXTENSION MARKER . . . 1 NO. “4” EXTENSION MARKER . . . 1 NO. “5” EXTENSION MARKER . . . 1 COOLANT UNDER PRESSURE. . . 1 Ref. No. Part No. 11 12 13 L65932 100359 L65928 14 15 16 L65926 50380361 102802 102916 102804 210520 210775 210803 296 Description Qty. Req. WARNING; NO RIDERS . . . . . . . . . 1 WARNING; OPERATOR’S MAN. . . 1 DANGER; PERSONAL INJURY . . . 1 (units without PWP) WARNING; CARRY LOAD LOW. . . 1 MAINTENANCE CHART . . . . . . . . . 1 MODEL DESIGNATION DECAL RS6-42, LEFT SIDE . . . . . . . . . . . . 1 RS8-42, LEFT SIDE . . . . . . . . . . . . 1 RS8-44, LEFT SIDE . . . . . . . . . . . . 1 RS10-44, LEFT SIDE . . . . . . . . . . . 1 RS10-55, LEFT SIDE . . . . . . . . . . . 1 RS12-42, LEFT SIDE . . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Decals Various Locations 6 3 4 7 2 11 2 9 5 2 8 2 10 1 2 Ref. No. Part No. 01 02 03 04 05 06 07 L70305 L65927 102025 137632 L65932 102026 L65928 08 09 L66613 50301416 PRINTED IN U.S.A. Description Qty. Req. DANGER; HANDS OUT . . . . . . . . AR WARNING; PINCH POINT . . . . . . AR GEHL, 8.00” . . . . . . . . . . . . . . . . . AR HYDRAULIC OIL FILL . . . . . . . . . . . 1 WARNING; NO RIDERS . . . . . . . . . 1 GEHL, 2.00”. . . . . . . . . . . . . . . . . . . 1 DANGER; PERSONAL INJURY . . . 1 (units without PWP) QUICK-ATTACH UNLOCKED . . . . . 1 DIESEL FUEL (ULSD). . . . . . . . . . . 1 Ref. No. Part No. 10 11 297 102803 102917 102805 210521 210773 210802 184043 Description Qty. Req. MODEL DESIGNATION DECAL RS6-42, RIGHT SIDE . . . . . . . . . . . 1 RS8-42, RIGHT SIDE . . . . . . . . . . . 1 RS8-44, RIGHT SIDE . . . . . . . . . . . 1 RS10-44, RIGHT SIDE . . . . . . . . . . 1 RS10-55, RIGHT SIDE . . . . . . . . . . 1 RS12-42, RIGHT SIDE . . . . . . . . . . 1 GEHL, 3.75”. . . . . . . . . . . . . . . . . . . 1 50960015/CP1213 Decals RS Series Various Locations 6 7 8 9 2 11 5 1 Dual Joystick Control 12 13 3 4 10 Tri-function Joystick Control Ref. No. 01 02 03 04 05 06 07b 08b 09b 10 11 Part No. L70306 L65926 L68295 140516 101506 Note a L63632 L63631 102718 102717 L70307 50960015/CP1213 Description Qty. Req. Ref. No. Part No. WARNING; TILT HAZARD/GEN. . AR WARNING; CARRY LOAD LOW . AR F-N-R SHIFT . . . . . . . . . . . . . . . . . . 1 MADE IN U.S.A. . . . . . . . . . . . . . . . 1 WARNING; PARK BRAKE/SEAT . . 1 LOAD ZONE CHARTS . . . . . . . . . AR ATTACHMENT TILT/FRAME LVL.. . 1 BOOM CONTROL . . . . . . . . . . . . . . 1 AUX. HYD. CONTROL OPTION . . . 1 IGNITION/START/HORN. . . . . . . . . 1 DANGER; HIGH VOLTAGE/ MOVING PARTS . . . . . . . . . . . . . . . 1 12c 13c 104215 L63311 a To order load charts, please refer to the Load Zone Charts section in the Operator’s Manual (913328). b Used exclusively on machines equipped with the dual-control joystick option (two joysticks). c Used exclusively on machines equipped with the tri-function joystick option (one joystick). 298 Description Qty. Req. JOYSTICK CONTROL . . . . . . . . . . 1 FRAME LEVEL . . . . . . . . . . . . . . . . 1 PRINTED IN U.S.A. Telescopic Handler Decals Various Locations 3 2 1 5 6 1 4 7 DECAL LOCATIONS - PWP EQUIPPED UNITS Ref. No. 01 02 03 04 05 Part No. L71554 L71555 L71700 210597 102969 PRINTED IN U.S.A. Description Qty. Req. WARNING; PERSONNEL LIFT . . AR WARNING; PLATFORM RULES . AR RULES, PERSONNEL LIFT . . . . . AR PWP LOAD CHART . . . . . . . . . . . . 1 PWP SWITCH DECAL . . . . . . . . . . 1 Ref. No. Part No. 06 07 103028 103453 299 Description Qty. Req. PWP SYSTEM. . . . . . . . . . . . . . . . . 1 RADIO CONTROL. . . . . . . . . . . . . . 1 (Only for units with remote boom control, not included in the decal kit.) 50960015/CP1213 Numerical Index Part No. 054626 054626 054816 054816 054816 054816 054816 054819 054994 054994 054994 054994 054994 054994 054994 054994 055005 055005 055005 055005 055005 056089 056089 056859 058610 058610 061946 061946 062023 065415 065415 067761 067761 067823 067847 067847 068938 068938 068938 068938 068938 068938 070648 071043 072580 072580 072580 072587 072587 072602 072602 072798 072806 072806 072806 072806 072806 072806 072916 075235 076002 076589 076589 076880 076880 Page No. 201 205 195 199 201 293 55 77 203 221 223 225 231 281 289 291 183 185 197 203 207 197 207 296 195 207 71 75 71 187 189 187 189 63 17 71 203 223 227 231 235 237 31 63 187 189 197 203 77 195 207 296 125 221 223 225 231 287 63 77 170 71 75 125 127 50960015/CP1213 Ref. No. 05 03 06 07 23 08 05 23 20 03 03 03 03 09 22 22 06 01 12 08 08 11 09 07 11 13 22 07 17 24 16 25 15 16 14 08 22 06 06 06 05 05 13 30 23 17 06 25 03 12 14 10 02 04 04 04 04 20 25 04 13 10 09 07 08 Part No. 077965 079026 079026 079026 079029 079038 079209 079209 079209 079769 080313 080319 080319 080319 080319 081374 081379 084175 087850 088442 088442 088442 089001 089069 089070 089099 089888 090666 090666 090666 090666 090666 090666 090666 091039 091039 091039 091039 091039 091039 091039 091039 091039 091039 095601 095601 095955 100011 100011 100071 100076 100102 100118 100119 100119 100359 100369 100369 100369 100547 100631 100963 100990 101003 101028 RS Series Page No. 207 213 217 289 75 51 281 282 47 67 250 249 251 252 253 289 49 69 75 125 127 293 71 19 19 293 31 121 123 27 29 51 71 75 125 127 211 213 215 217 223 227 231 289 205 205 29 125 127 35 293 23 181 177 179 296 280 281 285 291 287 293 285 285 169 Ref. No. 19 25 07 07 20 26 07 04 — 03 05 05 05 06 04 17 21 24 21 12 10 26 28 17 17 13 03 05 05 22 09 31 12 10 01 03 21 24 07 25 05 05 05 21 02 19 03 11 09 10 16 10 15 16 01 12 03 15 24 27 19 10 27 16 05 Part No. 101055 101212 101212 101278 101351 101436 101463 101495 101506 101550 101550 101567 101624 101624 101625 101625 101667 101712 101717 101719 101727 101746 101792 101877 101877 101877 101879 101880 101880 101880 101954 101960 101961 101962 101963 101999 102025 102025 102026 102027 102122 102123 102173 102211 102212 102245 102245 102245 102245 102246 102246 102246 102246 102247 102247 102262 102282 102282 102283 102283 102285 102285 102286 102286 102313 300 Page No. 181 169 177 19 181 17 49 13 298 09 09 49 280 285 280 285 43 23 13 17 11 17 17 20 21 33 51 205 256 33 49 49 49 49 49 285 296 297 297 296 121 121 07 77 77 159 159 161 161 159 159 161 161 201 239 71 154 157 163 179 154 157 163 179 203 Ref. No. 01 28 28 14 13 22 27 24 05 21 24 02 02 26 02 26 05 04 11 19 13 32 20 13 02 10 24 01 01 09 22 23 22 22 23 18 06 03 06 04 23 23 01 30 28 01 02 01 02 01 02 01 02 04 00 25 01 01 12 01 01 01 12 01 19 Part No. 102313 102313 102321 102321 102321 102321 102335 102335 102356 102356 102371 102408 102420 102423 102434 102434 102434 102434 102434 102434 102434 102434 102435 102435 102445 102491 102498 102498 102516 102516 102517 102517 102529 102540 102541 102543 102543 102544 102544 102566 102569 102569 102570 102570 102572 102572 102573 102575 102575 102576 102576 102577 102578 102579 102580 102581 102581 102581 102582 102582 102583 102583 102583 102584 102584 Page No. 211 213 215 217 225 227 152 183 207 265 181 58 267 45 209 221 223 225 227 229 231 273 209 211 195 09 203 254 183 185 183 185 39 183 183 183 243 183 243 53 121 123 121 123 20 23 129 129 133 129 133 129 129 131 131 133 143 147 133 133 133 143 147 133 133 Ref. No. 09 09 20 23 10 14 01 12 28 00 15 01 01 12 02 02 02 02 02 02 02 00 01 02 03 28 05 01 25 12 24 13 08 15 07 01 00 01 00 08 08 08 08 08 — 00 03 06 25 07 24 10 11 03 03 02 02 02 03 03 50 57 57 04 04 PRINTED IN U.S.A. Telescopic Handler Part No. 102586 102586 102587 102587 102587 102587 102587 102588 102588 102588 102589 102589 102589 102590 102590 102590 102591 102591 102591 102592 102593 102593 102593 102594 102595 102595 102595 102598 102599 102600 102601 102601 102601 102602 102603 102603 102603 102604 102604 102605 102606 102607 102608 102608 102608 102609 102610 102610 102610 102611 102611 102611 102612 102612 102612 102614 102615 102615 102616 102617 102618 102619 102620 102621 102621 Page No. 133 133 121 123 133 143 147 133 143 147 133 143 147 133 143 147 133 143 147 133 133 143 147 133 133 143 147 133 133 133 133 143 147 133 133 143 147 133 133 133 133 133 133 143 147 133 133 143 147 133 143 147 133 143 147 133 133 143 133 135 135 135 135 135 137 PRINTED IN U.S.A. Ref. No. 11 11 07 07 51 58 58 12 15 15 13 23 23 18 19 19 19 25 25 20 21 24 24 22 23 14 14 26 27 28 29 51 51 30 31 49 49 32 32 33 34 35 40 36 36 41 43 20 20 43 20 20 43 20 20 45 46 04 48 01 02 03 04 05 19 Part No. 102621 102622 102622 102622 102623 102624 102624 102625 102626 102626 102627 102627 102628 102628 102629 102629 102630 102631 102631 102632 102632 102632 102632 102632 102633 102633 102634 102634 102635 102636 102637 102642 102644 102647 102654 102655 102657 102674 102680 102681 102682 102683 102684 102684 102685 102686 102692 102705 102706 102707 102708 102708 102709 102710 102711 102712 102717 102718 102718 102718 102727 102728 102741 102742 102774 Numerical Index Page No. 148 135 137 148 135 135 137 135 135 137 135 136 135 149 135 137 135 135 148 135 136 137 148 149 135 148 135 148 135 135 135 137 137 23 77 59 09 271 17 17 11 09 09 11 15 15 09 17 11 09 09 11 15 152 15 15 298 191 193 298 09 09 43 07 201 Ref. No. 21 06 02 04 07 09 16 10 11 15 12 05 13 09 16 11 17 18 17 19 03 08 18 06 20 26 21 25 24 24 24 07 01 00 01 — 21 04 03 04 12 03 12 09 07 01 24 02 11 02 16 10 06 04 03 10 10 — — 09 18 17 03 01 24 Part No. 102778 102779 102779 102781 102781 102783 102784 102784 102786 102786 102786 102786 102786 102786 102786 102802 102803 102804 102805 102807 102807 102807 102807 102814 102831 102835 102835 102836 102836 102837 102839 102839 102840 102840 102842 102842 102843 102843 102844 102844 102844 102845 102845 102845 102846 102847 102847 102848 102848 102849 102849 102858 102858 102860 102860 102863 102873 102873 102873 102873 102873 102874 102876 102876 102877 301 Page No. 09 123 43 123 43 33 209 221 203 211 235 235 237 237 237 296 297 296 297 191 193 265 267 55 209 203 205 203 205 205 125 203 127 41 125 41 221 221 209 211 211 209 211 211 205 125 205 125 205 207 75 201 201 199 201 131 199 199 201 201 207 17 199 238 201 Ref. No. 20 15 01 09 04 05 03 01 24 04 06 09 06 15 19 16 10 16 10 18 27 25 00 07 07 10 06 12 24 09 04 23 01 12 03 07 06 30 06 15 17 05 08 12 07 09 08 08 15 20 19 06 11 08 27 22 08 09 01 27 03 01 01 00 29 Part No. 102877 102878 102878 102880 102881 102883 102886 102889 102890 102897 102897 102897 102898 102899 102900 102901 102907 102907 102913 102916 102917 102925 102928 102944 102945 102946 102946 102946 102946 102946 102946 102946 102946 102948 102949 102950 102950 102951 102951 102952 102952 102952 102953 102953 102954 102954 102954 102955 102956 102957 102957 102959 102968 102969 103011 103013 103014 103017 103018 103028 103033 103046 103046 103047 103048 Page No. 262 238 262 09 09 43 17 243 243 136 137 149 137 133 133 17 24 29 13 296 297 13 17 24 24 203 225 227 229 231 235 237 51 17 81 117 97 117 97 117 97 97 117 97 117 97 97 97 97 117 97 97 61 299 239 13 17 259 254 299 24 265 265 265 265 Ref. No. 01 11 02 09 13 07 21 04 08 02 09 07 18 53 37 12 01 16 07 16 10 00 15 03 04 21 13 17 10 17 11 10 38 20 10 01 01 02 02 03 03 08 04 04 05 05 09 06 07 06 10 12 12 05 01 00 00 02 02 06 11 12 15 17 10 50960015/CP1213 Numerical Index Part No. 103049 103050 103051 103052 103052 103052 103052 103052 103053 103053 103053 103053 103053 103054 103055 103056 103057 103058 103059 103061 103062 103068 103077 103078 103079 103079 103079 103080 103080 103080 103083 103084 103086 103087 103099 103099 103099 103099 103100 103100 103100 103100 103101 103112 103112 103113 103113 103114 103114 103115 103115 103116 103116 103117 103117 103118 103122 103122 103151 103152 103179 103180 103188 103192 103194 Page No. 265 265 265 265 265 265 265 267 265 265 265 265 267 265 265 265 265 265 265 265 265 265 275 275 271 273 275 271 273 275 275 275 267 267 20 20 60 61 20 20 20 20 23 271 273 271 273 271 273 271 273 271 273 271 273 129 271 273 262 262 13 13 09 23 209 50960015/CP1213 Ref. No. 04 03 02 07 11 16 21 04 06 09 14 19 02 01 05 08 13 18 25 23 26 24 01 03 08 07 04 09 08 05 06 02 03 06 01 03 — — 07 08 09 10 00 02 02 03 03 05 04 06 05 07 06 10 09 19 01 01 04 05 00 00 29 00 08 Part No. 103194 103195 103221 103221 103221 103318 103318 103318 103318 103318 103318 103318 103359 103391 103402 103413 103413 103424 103453 103475 103475 103476 103476 103479 103480 103482 103505 103505 103505 103505 103508 103509 103510 103511 103512 103517 103518 103519 103520 103582 103627 103674 103708 103744 103788 103892 103991 104064 104078 104083 104083 104083 104083 104083 104083 104083 104083 104083 104092 104092 104092 104111 104111 104111 104114 RS Series Page No. 211 35 20 20 20 211 213 215 217 233 235 237 33 148 131 219 263 61 299 60 61 60 61 61 61 61 219 229 231 237 263 263 263 263 263 285 285 285 285 37 49 09 37 61 129 49 49 57 57 211 213 215 217 233 235 237 277 37 203 51 55 41 41 77 49 Ref. No. 19 13 04 05 06 06 06 06 06 11 14 20 01 27 11 08 01 — 07 07 10 06 11 01 08 02 03 09 20 09 02 04 03 02 04 01 01 01 01 04 38 03 11 — 17 05 19 — 03 01 01 01 01 01 01 01 00 01 07 29 01 08 09 18 34 Part No. 104114 104132 104132 104132 104133 104214 104215 104216 104216 104216 104216 104219 104220 104220 104221 104221 104222 104223 104225 104304 104304 104341 104431 104452 104454 104455 104485 104485 104504 104504 104504 104517 104517 104518 104518 104546 104546 104546 104568 104568 104568 104569 104569 104569 104655 104655 104655 104655 104655 104657 104658 104675 104688 104736 104736 104736 104769 104820 104820 104844 104846 104870 104885 104973 104974 302 Page No. 63 203 205 258 258 37 298 211 213 215 217 37 213 217 213 217 45 277 47 277 37 63 129 75 63 73 129 133 133 143 147 143 147 129 139 133 143 147 139 143 147 139 143 147 135 136 137 148 149 148 148 61 09 260 263 269 20 238 262 280 11 280 75 11 11 Ref. No. — 09 22 00 01 06 12 — — — — 08 21 21 20 20 06 09 10 12 02 — 18 06 10 07 01 44 36 46 46 33 33 04 05 47 64 64 06 31 31 07 30 30 22 11 04 05 14 09 10 04 00 06 08 07 02 11 02 02 15 01 12 20 19 Part No. 105059 105065 105070 105070 105071 105071 105073 105075 105087 105165 105165 105175 105182 105190 105202 105202 105211 105227 105229 105230 105230 105236 105287 105763 105818 105960 106001 106002 106003 106005 106006 106006 106006 106007 106007 106008 106008 106009 106009 106010 106010 106011 106011 106012 106012 106013 106013 106015 106015 106016 106016 106017 106017 106018 106018 106019 106019 106020 106020 106023 106023 106024 106024 106025 106025 Page No. 67 67 07 67 07 67 67 67 259 191 193 75 289 289 121 123 69 157 179 153 167 33 39 75 07 21 21 139 139 139 139 143 148 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 Ref. No. 16 06 08 11 07 10 01 07 11 18 27 05 08 08 04 04 28 06 04 05 05 07 26 04 04 08 07 02 03 09 10 53 02 01 01 02 02 03 03 04 04 04 04 04 04 04 04 06 06 31 31 31 31 31 31 31 31 31 31 10 10 11 11 12 12 PRINTED IN U.S.A. Telescopic Handler Part No. 106026 106026 106027 106028 106029 106030 106031 106032 106033 106034 106034 106035 106035 106036 106036 106037 106038 106039 106043 106043 106045 106045 106046 106046 106049 106049 106053 106054 106055 106055 106056 106061 106062 106063 106064 106064 106065 106065 106066 106066 106067 106070 106071 106072 106073 106074 106075 106076 106077 106078 106079 106080 106081 106083 106084 106085 106086 106087 106089 106091 106092 106093 106094 106095 106096 Page No. 141 145 141 141 141 141 141 141 141 141 145 141 145 141 145 141 141 141 143 147 143 147 143 147 143 147 143 147 143 147 147 148 148 148 148 149 148 149 148 149 148 148 148 148 148 139 139 139 139 139 139 139 139 145 145 145 145 145 147 149 149 149 149 149 149 PRINTED IN U.S.A. Ref. No. 13 13 16 17 17 17 18 19 20 21 19 22 20 23 21 24 25 26 21 21 34 34 35 35 39 39 43 47 48 48 52 01 03 11 14 10 15 11 16 12 19 23 24 24 24 14 12 11 13 18 22 21 23 16 17 18 22 23 06 01 02 03 04 05 13 Part No. 106097 106097 106102 106102 106103 106104 106105 106105 106106 106106 106107 106107 106108 106108 106109 106110 106110 106111 106111 106112 106113 106113 106114 106114 106115 106116 106117 106118 106119 106120 106121 106122 106123 106124 106163 106164 106171 106172 106175 106175 106176 106176 106177 106177 106180 106180 106181 106182 106183 106184 106185 106186 106187 106188 106189 106190 106190 106192 106193 106194 106195 106196 106197 106198 106199 Numerical Index Page No. 136 149 141 145 147 147 143 147 143 147 143 147 143 147 147 143 147 143 147 147 143 147 143 147 139 141 143 143 143 143 143 143 148 139 100 100 100 103 103 81 103 105 103 105 103 116 103 103 105 105 105 105 105 105 105 101 105 101 101 101 111 106 106 106 106 Ref. No. 13 18 09 09 01 13 37 37 38 38 40 40 41 41 43 62 62 63 63 66 67 67 68 68 08 05 01 06 13 32 47 52 20 24 01 02 12 01 12 26 15 12 16 14 22 07 28 29 01 04 05 06 07 08 17 01 19 03 05 04 22 02 03 04 05 Part No. 106200 106201 106202 106203 106206 106207 106209 106210 106212 106213 106216 106217 106220 106221 106223 106223 106223 106224 106224 106224 106225 106226 106227 106228 106230 106231 106232 106233 106234 106235 106235 106236 106237 106238 106239 106239 106240 106242 106243 106244 106245 106246 106247 106248 106249 106250 106251 106252 106253 106254 106255 106256 106259 106259 106871 106878 106880 106883 106898 106898 106898 106898 106898 106959 106960 303 Page No. 106 106 106 106 107 107 107 107 107 106 107 107 108 111 111 113 115 111 113 115 111 111 111 113 113 113 113 113 113 113 115 113 109 109 109 116 109 115 115 115 115 115 115 116 116 116 116 116 116 116 116 117 145 97 139 269 269 269 211 213 215 217 260 252 252 Ref. No. 06 08 09 10 03 04 13 14 16 11 22 24 09 01 07 08 06 13 14 13 17 19 20 01 18 20 22 24 25 26 22 27 01 03 04 03 05 01 10 18 20 21 26 01 02 08 09 10 11 12 13 07 05 11 11 04 09 06 03 03 03 03 01 02 04 Part No. 106961 106962 106965 107000 107001 110227 114742 114742 114742 114824 121552 121565 121684 121773 121774 121774 121775 121775 126862 127349 129124 129124 131529 131529 131951 134756 136305 136305 136310 137220 137220 137221 137221 137503 137503 137542 137542 137632 137659 137784 138623 138649 138651 138714 138777 138778 138779 139170 139279 140516 167754 167755 167788 167789 175720 175720 176652 183629 184043 186193 186703 187351 187351 187351 187351 Page No. 252 252 61 257 39 49 203 205 293 201 249 252 207 75 203 55 201 207 55 75 205 219 49 51 69 51 24 25 24 243 247 246 248 24 25 191 193 297 67 219 25 27 27 27 27 27 27 13 25 298 295 295 295 295 281 282 71 67 297 29 29 195 195 195 195 Ref. No. 02 08 05 04 30 32 11 18 03 22 04 03 02 16 06 02 03 05 06 15 21 04 31 21 10 23 07 12 13 06 04 08 06 16 05 16 16 04 13 07 07 18 17 19 03 05 12 16 13 04 00 00 00 00 04 12 14 05 11 10 11 07 08 09 10 50960015/CP1213 Numerical Index Part No. 187351 187351 187351 187351 187841 188973 188973 188973 189033 189049 190-32851 192587 201179 210018 210047 210049 210049 210093 210094 210123 210123 210133 210148 210152 210167 210168 210168 210170 210173 210173 210-19532 210198 210198 210200 210205 210213 210253 210253 210253 210291 210291 210292 210293 210297 210317 210320 210320 210327 210328 210330 210330 210331 210332 210335 210337 210348 210352 210368 210375 210385 210385 210397 210403 210404 210405 Page No. 207 207 207 207 24 183 185 207 25 25 269 67 25 257 63 29 63 123 123 151 153 121 71 123 121 121 201 35 123 199 293 123 201 49 49 65 255 39 41 152 166 187 195 191 39 207 265 185 39 189 193 193 189 193 189 185 166 47 47 191 207 77 35 35 35 50960015/CP1213 Ref. No. 15 16 22 23 05 20 16 07 14 11 04 08 18 02 35 01 21 23 23 01 01 01 11 01 25 21 18 01 11 14 29 21 18 35 23 05 01 21 15 13 06 11 14 11 05 28 00 02 13 23 18 21 26 20 25 10 03 23 24 09 18 01 14 16 15 Part No. 210407 210421 210421 210421 210428 210428 210428 210428 210428 210428 210428 210428 210429 210429 210429 210429 210434 210434 210435 210438 210442 210442 210447 210447 210449 210450 210451 210459 210460 210460 210479 210502 210503 210504 210505 210520 210521 210522 210522 210522 210558 210558 210572 210572 210572 210583 210597 210608 210609 210614 210704 210716 210716 210722 210723 210723 210723 210727 210736 210759 210760 210761 210764 210765 210773 RS Series Page No. 280 123 199 201 187 189 191 193 207 207 207 207 183 185 207 207 151 153 157 179 23 47 199 201 41 41 09 153 125 205 33 187 187 191 191 296 297 165 166 167 121 199 121 199 201 09 299 39 39 21 20 269 55 49 269 53 55 55 279 169 169 53 45 31 297 Ref. No. 01 14 15 19 07 30 08 25 12 17 21 24 18 11 06 27 01 01 06 04 13 21 13 15 14 18 19 05 09 08 06 06 06 06 06 16 10 01 01 01 11 14 14 15 19 01 04 07 04 05 — 01 16 17 25 — 25 13 20 09 08 24 12 12 10 Part No. 210775 210777 210782 210796 210796 210797 210798 210799 210802 210803 210828 210833 210867 210887 210888 210898 210901 210901 210904 210905 210906 210926 210927 210932 210932 210934 210960 210960 211009 211010 211023 211035 211039 211045 211052 211055 211055 211145 211146 211146 211147 211148 211149 211149 211151 211154 211161 211176 211178 211241 211257 211307 219274 230-20033 230208 230209 230210 230-21555 230-21555 230-32195 230-32364 230-32364 240197 240202 242145 304 Page No. 296 61 49 25 27 21 41 55 297 296 41 31 61 193 189 281 252 281 281 281 281 281 19 252 282 282 51 55 27 27 25 31 31 31 31 27 29 25 07 25 25 25 25 29 75 75 260 75 69 69 69 75 09 77 29 29 29 189 193 41 269 41 260 260 25 Ref. No. 16 09 06 01 13 03 10 10 10 16 01 14 03 01 01 05 01 08 10 11 13 01 02 01 11 08 30 10 14 02 17 06 02 08 01 20 07 02 12 03 01 06 04 13 02 23 09 13 27 23 05 22 38 19 06 12 04 02 02 06 03 03 04 03 08 Part No. 242875 244655 270192 271276 271276 272546 272546 272648 273968 420-19671 420-35602 420-36290 430171 430173 430497 50220010 50220011 50220012 50220013 50220014 50220014 50220014 50220015 50220016 50220017 50220018 50220019 50220029 50220030 50220030 50220030 50220030 50220031 50220031 50220032 50220032 50220033 50220033 50220034 50220034 50220035 50220035 50220036 50220036 50220037 50220037 50220038 50220038 50220039 50220039 50220040 50220040 50220041 50220041 50220042 50220042 50220043 50220043 50220044 50220044 50220045 50220045 50220046 50220048 50220049 Page No. Ref. No. 25 260 152 75 77 29 29 20 24 71 31 25 280 280 293 103 103 101 111 111 113 115 111 115 115 115 100 145 129 139 139 143 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 145 141 09 03 — 25 25 04 12 15 06 24 09 10 01 01 27 01 27 02 01 14 15 14 17 01 24A 26 01 22 05 01 01 69 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 28 28 28 28 28 28 28 28 27 27 17 16 16 PRINTED IN U.S.A. Telescopic Handler Part No. 50220050 50220051 50220052 50220053 50220054 50220054 50220055 50220055 50220056 50220056 50220056 50220057 50220061 50220068 50220068 50220068 50220068 50220160 50220161 50220162 50220163 50220164 50220165 50220168 50220173 50220174 50220187 50220187 50220188 50220188 50220188 50220189 50220190 50220191 50220192 50220194 50220195 50220196 50220197 50220198 50220199 50220200 50220201 50220202 50220203 50220204 50220205 50220246 50220247 50220248 50220249 50220251 50220252 50220253 50220254 50220256 50220264 50220267 50220290 50220296 50220297 50220305 50220306 50220307 50220622 Page No. 145 141 145 145 141 145 141 145 133 143 147 133 61 136 137 148 149 71 71 71 71 71 71 07 07 07 07 63 07 63 65 21 69 69 69 295 295 295 295 295 295 295 295 295 295 295 295 129 131 131 131 133 133 133 133 136 129 129 289 289 289 289 289 289 07 PRINTED IN U.S.A. Ref. No. 23 26 17 18 21 19 23 21 15 56 56 32 07 15 05 07 16 06 05 04 02 03 15 13 02 03 09 13 09 13 00 09 06 08 17 00 00 00 00 00 00 00 00 00 00 00 00 02 02 02 20 54 03 04 11 14 10 19 11 14 02 03 18 24 05 Part No. 50220624 50220626 50220627 50220628 50220629 50220630 50220631 50220632 50220633 50220634 50220635 50220665 50220751 50280198 50300066 50300066 50300170 50300238 50300240 50300778 50301416 50380001 50380007 50380008 50380015 50380017 50380024 50380024 50380026 50380026 50380028 50380059 50380063 50380064 50380071 50380077 50380089 50380094 50380122 50380126 50380141 50380143 50380145 50380146 50380149 50380149 50380150 50380166 50380175 50380239 50380243 50380260 50380261 50380272 50380273 50380274 50380276 50380277 50380278 50380279 50380280 50380281 50380285 50380287 50380288 Numerical Index Page No. 143 60 60 60 60 60 263 263 263 263 263 282 133 269 24 25 75 69 69 63 297 67 69 71 47 69 51 75 47 71 71 69 69 69 75 69 51 63 47 47 20 47 51 51 20 63 45 69 60 63 19 63 63 07 263 60 49 73 73 73 45 45 47 45 47 Ref. No. 01 05 04 03 01 09 09 09 09 07 07 01 11 06 07 12 01 01 19 34 09 04 04 01 09 25 01 14 05 13 16 30 16 31 11 31 12 31 14 16 — 25 07 06 — — 14 21 — 05 15 20 19 06 06 — 01 03 08 06 01 13 01 02 15 Part No. 50380293 50380293 50380294 50380295 50380300 50380301 50380302 50380303 50380306 50380309 50380309 50380310 50380310 50380310 50380310 50380310 50380310 50380310 50380310 50380311 50380312 50380313 50380314 50380315 50380315 50380316 50380316 50380318 50380318 50380338 50380338 50380361 50380387 50380423 50380423 50380424 50380445 50380446 50380450 50380458 50380459 50380460 50380463 50380463 50380494 50380500 50380502 50380518 50380563 50380576 50380577 50380579 50380583 50380585 50380600 50380625 50380646 50380682 50380751 50380825 50380838 50380847 50380891 50380891 50381115 305 Page No. 71 75 77 77 69 69 69 69 19 39 63 197 197 197 197 207 207 207 207 71 71 71 19 20 63 49 63 201 262 205 257 296 77 27 65 65 27 27 51 27 27 27 20 63 69 69 69 63 13 13 13 13 13 13 289 59 289 13 20 60 60 24 265 265 39 Ref. No. 23 17 15 11 32 33 29 29 01 — — 07 08 09 10 10 11 25 26 19 18 21 16 — — 33 — 29 07 25 06 15 24 07 01 06 09 11 42 04 10 06 — — 31 21 31 33 09 02 01 03 04 09 05 01 23 02 14 11 — 10 20 22 25 Part No. Page No. 50381128 50381154 50381156 50381157 50381167 50381196 50860041 570019 570019 570019 650173 650315 650387 650387 650387 650426 650449 650450 650453 650481 650484 650484 650484 650484 650484 650485 650485 650485 650486 650486 650486 650486 650486 650486 650487 650487 650487 650487 650488 650488 650488 650488 650488 650488 650488 650488 650488 650489 650490 650490 650490 650490 650490 650490 650491 650491 650491 650491 650491 650491 650493 650493 650500 650500 650533 57 181 51 63 49 181 289 169 173 189 281 31 45 47 49 60 51 27 203 49 45 47 55 71 73 153 171 179 166 181 41 47 53 73 199 201 35 47 154 155 169 170 171 175 179 51 51 51 154 173 177 27 29 35 155 27 39 43 69 77 195 287 281 282 170 Ref. No. 01 19 45 36 40 19 01 27 11 21 14 15 04 27 08 08 05 15 03 37 10 17 15 27 02 04 02 03 04 12 11 02 01 04 12 12 11 22 03 06 15 17 14 24 06 08 33 25 07 08 12 21 08 13 05 16 16 06 11 12 01 33 12 05 04 50960015/CP1213 Numerical Index Part No. 650533 650533 650533 650533 650533 650545 650545 650545 650569 650579 650588 650630 650642 650650 650652 650663 650663 650663 650695 650695 650706 650711 650711 650711 650725 650725 650725 650730 650730 650731 650733 650744 650744 650810 650810 650818 650818 650818 650818 650818 650818 650818 650833 650833 650835 650835 650863 650863 650965 651151 651201 651202 651271 651271 651358 651400 651404 651458 651543 651567 651567 651567 651625 651625 651635 Page No. 175 177 35 51 69 189 193 67 49 69 17 35 49 289 289 189 193 63 63 77 41 152 183 47 193 197 47 17 55 195 293 152 166 151 47 159 161 185 187 189 197 53 203 287 45 47 11 51 77 43 51 69 151 165 293 77 63 39 121 123 199 201 151 33 17 50960015/CP1213 Ref. No. 04 05 13 18 40 27 22 14 03 20 17 03 39 19 10 06 06 07 14 06 04 02 11 — 15 15 20 11 11 15 15 14 05 04 03 17 06 05 18 19 02 21 14 11 15 07 00 44 29 02 04 22 06 06 28 21 09 18 15 10 17 21 11 08 21 Part No. 651636 651638 651639 651639 651640 651640 651641 651641 651641 651643 651668 651695 651697 651698 651706 651720 651759 651789 653098 654002 654002 654002 654004 654004 654004 654004 654004 654006 654006 654006 654006 654006 654006 654006 654014 654024 654024 654024 654024 654024 654024 654026 654026 654026 654028 654030 654030 654030 654034 654046 654049 656006 656008 656010 656010 656012 656013 656035 656048 656049 656049 656049 656117 656131 656133 RS Series Page No. 17 17 11 15 11 31 11 15 17 17 69 63 65 63 65 65 27 65 49 11 201 203 35 39 55 71 73 09 23 35 51 51 69 71 175 171 187 191 193 201 203 154 171 179 17 165 169 293 289 17 69 63 69 63 69 77 77 121 63 39 69 69 63 63 69 Ref. No. 21 05 02 09 03 11 06 08 06 10 15 01 02 28 04 03 08 07 24 00 26 18 08 29 14 26 01 36 02 13 09 19 12 09 10 05 02 02 14 08 13 08 13 05 22 26 06 25 15 22 37 03 35 29 34 16 21 24 04 14 02 09 11 27 03 Part No. 656150 820530 820530 L10057 L10057 L10057 L10465 L10465 L10465 L10465 L10465 L10465 L10465 L10465 L10465 L10465 L400207 L400207 L400207 L400398 L400425 L400425 L400425 L400425 L400425 L400929 L40805 L41179 L41261 L41847 L41848 L41848 L41854 L41859 L442023 L445004 L445010 L446047 L447005 L447005 L44859 L45666 L46865 L46865 L47263 L47263 L47265 L47265 L47270 L48805 L48868A L49327 L49327 L49618 L49618 L49618 L49618 L49618 L49618 L49619 L49619 L49619 L49619 L49619 L49619 306 Page No. 65 121 123 201 246 291 159 161 181 201 241 245 246 247 39 53 152 161 183 293 280 282 283 285 287 279 71 63 33 45 19 19 49 69 51 287 203 51 29 63 39 51 203 254 279 279 279 279 121 183 250 07 51 159 161 169 170 173 175 159 161 169 170 173 175 Ref. No. 08 26 24 16 09 06 18 03 02 28 01 01 01 14 10 — 07 07 10 14 03 03 03 24 02 05 07 26 02 11 18 19 14 39 17 18 02 22 05 23 11 32 04 01 06 12 07 13 01 05 08 14 15 04 10 23 11 15 18 03 09 24 10 16 19 Part No. Page No. L500001 L500004 L500019 L500020 L500021 L500021 L500021 L500021 L500022 L500022 L500024 L500025 L500027 L500028 L500036 L500038 L500038 L500042 L500042 L500042 L500055 L500057 L500099 L500111 L500163 L500213 L500216 L500220 L500223 L500241 L500242 L500262 L500273 L500273 L500273 L500274 L500339 L500364 L500365 L500370 L500370 L500371 L500407 L500407 L500408 L500408 L500409 L500409 L500410 L500411 L500412 L500413 L500413 L500413 L500414 L500414 L500414 L500416 L500416 L500451 L500451 L500457 L500459 L500460 L500461 13 13 11 09 09 11 15 17 09 17 11 11 11 11 17 11 15 11 15 17 09 09 13 11 24 283 287 291 293 250 250 245 115 93 95 96 23 251 251 252 253 277 85 93 85 93 85 93 93 93 93 113 115 93 113 115 93 111 95 129 129 131 131 131 131 Ref. No. 15 17 16 07 08 05 04 08 06 21 08 14 18 17 16 01 02 04 05 07 01 04 23 07 08 01 05 24 — 09 01 11 17 03 03 01 07 01 03 08 06 01 07 23 08 22 16 24 01 02 04 19 23 19 21 24 20 10 12 02 02 01 02 02 02 PRINTED IN U.S.A. Telescopic Handler Part No. L500464 L500465 L500466 L500466 L500466 L500467 L500467 L500468 L500469 L500470 L500471 L500472 L500473 L500474 L500476 L500477 L500478 L500480 L500481 L500483 L500483 L500483 L500487 L500487 L500488 L500488 L500488 L500489 L500489 L500489 L500490 L500490 L500490 L500496 L500496 L500496 L500496 L500496 L500496 L500496 L500496 L500496 L500496 L50050 L50050 L50050 L50051 L50051 L50051 L50051 L50051 L50051 L50051 L50051 L50051 L50051 L50051 L50051 L500517 L500518 L500527 L500527 L500527 L500532 L500533 Page No. 131 131 131 141 145 131 133 131 131 131 131 131 131 131 131 131 131 131 131 133 143 147 133 143 133 143 147 133 143 147 133 143 147 121 123 129 133 135 136 137 139 148 149 45 47 49 09 09 205 23 23 31 37 41 47 49 60 63 133 133 135 136 137 136 136 PRINTED IN U.S.A. Ref. No. 05 06 07 14 14 08 14 09 10 11 12 13 14 15 17 17 18 23 24 01 03 03 05 05 06 12 12 07 10 10 10 11 11 19 19 16 16 23 12 03 19 06 15 05 28 08 05 38 10 06 12 04 05 13 08 36 10 08 38 39 14 01 10 06 07 Part No. L500534 L500535 L500536 L500536 L500536 L500539 L500542 L500542 L500542 L500543 L500543 L500543 L500544 L500544 L500544 L50056 L50056 L50056 L50056 L50056 L50056 L50056 L50056 L50056 L50056 L50056 L500582 L500594 L500595 L500595 L500596 L500606 L500607 L500652 L500653 L500656 L500684 L500688 L500689 L500690 L500692 L500695 L500696 L500697 L500700 L500701 L500706 L500707 L500708 L500709 L500711 L500718 L500719 L500745 L500746 L500747 L500747 L500747 L500748 L500753 L500755 L500757 L500758 L500761 L500761 Numerical Index Page No. 136 136 135 136 137 129 121 123 129 121 123 129 121 123 129 09 153 171 179 197 287 35 39 47 67 73 243 31 27 31 31 23 15 277 277 277 47 277 277 277 277 13 13 13 13 13 13 13 13 13 13 13 13 260 260 21 23 23 23 245 245 245 245 252 253 Ref. No. 08 09 15 10 12 09 20 20 12 16 16 13 17 17 14 33 03 07 08 18 28 09 03 13 15 05 05 10 01 07 05 09 01 06 11 04 — 03 05 08 07 22 13 19 06 20 05 08 21 18 12 14 10 02 07 10 00 00 00 03 05 06 04 05 03 Part No. L500762 L500762 L500763 L500771 L500784 L500784 L50084 L50084 L50084 L50084 L50084 L50084 L50092 L50092 L50092 L50092 L50092 L50092 L500968 L50101 L50136 L50136 L50137 L50139 L50139 L50139 L50139 L50145 L50147 L50151 L50152 L50156 L50196 L50201 L50202 L50202 L50202 L50202 L50202 L50202 L50202 L50202 L50202 L50202 L50217 L50217 L50228 L50235 L50242 L50251 L50253 L50253 L50261 L50261 L50273 L50277 L50286 L50294 L50294 L50305 L50313 L50333 L50333 L50367 L50371 307 Page No. 252 253 253 131 187 191 121 123 199 201 47 53 159 161 165 169 175 177 256 33 151 165 259 09 201 203 259 285 285 39 159 183 35 121 09 09 11 17 23 23 24 25 37 53 203 259 39 39 283 163 121 123 163 285 285 199 293 280 285 63 183 282 283 163 291 Ref. No. 03 02 01 16 06 06 13 13 16 20 — 07 10 15 34 32 05 11 02 04 07 07 10 14 25 17 09 15 20 06 12 03 04 09 15 38 00 21 06 11 12 16 03 25 16 08 28 02 10 11 02 02 10 21 08 03 11 04 25 15 04 02 04 04 02 Part No. L50371 L50380 L50380 L50380 L50380 L50385 L50417 L50452 L50452 L50468 L50491 L50491 L50517 L50519 L50519 L50519 L50535 L50538 L50538 L50561 L50561 L50562 L50562 L50562 L50607 L50608 L50608 L50628 L50646 L50655 L50704 L50712 L50712 L50712 L50718 L50801 L50833 L50835 L50835 L50835 L50836 L50836 L50841 L50842 L50842 L50877 L50877 L50877 L50884 L50952 L50979 L50982 L50986 L510003 L510003 L510003 L510007 L510007 L510007 L510007 L51035 L520003 L520003 L520004 L520004 Page No. 293 159 165 169 293 53 09 287 291 77 21 33 35 152 183 283 205 21 33 187 291 281 282 283 39 152 183 39 181 47 77 121 199 201 285 285 77 183 185 287 121 123 293 187 191 185 189 193 191 77 17 285 181 280 285 287 165 170 173 177 171 17 291 157 171 Ref. No. 20 11 27 07 24 06 22 14 10 27 01 10 05 09 13 02 14 04 10 01 16 06 09 17 12 06 08 09 06 11 10 10 17 21 22 17 20 22 15 12 06 06 04 15 15 07 08 08 01 16 22 02 17 04 25 03 17 18 02 06 11 21 07 02 04 50960015/CP1213 Numerical Index Part No. L520004 L520004 L520004 L520005 L520005 L520005 L520005 L520005 L520005 L520005 L520005 L520005 L520005 L520007 L520019 L520019 L520019 L520019 L52024 L52024 L52024 L52025 L52025 L52025 L52025 L52048 L52048 L530004 L530004 L530004 L530004 L530004 L530004 L530004 L54002 L560003 L560003 L561004 L60123 L60198 L60451 L60587 L60961 L60961 L61001 L61001 L61001 L61017 L61067 L61117 L61287 L61307 L61411 L61620 L61699 L61699 L61699 L61709 L61709 L61709 L61709 L61709 L61709 L61709 L61709 Page No. 179 185 41 170 185 23 291 53 55 69 69 69 77 77 280 287 293 49 09 37 37 09 09 39 49 151 165 152 153 166 167 39 45 47 09 163 175 39 51 123 293 23 279 279 279 279 279 279 09 49 285 285 293 51 157 171 179 151 154 155 163 165 169 170 173 50960015/CP1213 Ref. No. 02 06 05 05 03 03 03 20 12 14 26 38 14 09 05 01 12 04 11 09 10 10 23 27 28 05 05 03 06 02 06 27 09 04 00 06 07 15 27 01 22 00 08 14 02 10 16 03 32 25 28 04 23 14 07 12 09 19 09 09 01 16 12 14 05 Part No. L61709 L61709 L61709 L61709 L61866 L61867 L62026 L62583 L62715 L62715 L62715 L62715 L62715 L62715 L62715 L62715 L62715 L62715 L62731 L62732 L62732 L62733 L62733 L62733 L62733 L62733 L62733 L62733 L62733 L62734 L62734 L62734 L62734 L62734 L62734 L62734 L62761 L62834 L62840 L62840 L62840 L62933 L62933 L630003 L630004 L63016 L63016 L63017 L63018 L63018 L63143 L63143 L63143 L63143 L63143 L63222 L63222 L63230 L63233 L63276 L63309 L63309 L63311 L63381 L63381 RS Series Page No. 175 177 183 285 291 49 285 296 151 154 155 163 165 169 170 173 175 177 155 155 170 154 155 163 169 170 173 175 177 154 155 169 170 173 175 177 277 77 259 269 77 259 269 77 199 238 195 195 246 281 282 283 287 291 121 123 39 287 199 203 51 298 203 225 Ref. No. 21 15 26 19 05 16 10 08 17 02 04 03 18 10 03 03 03 04 02 03 02 04 07 02 14 15 06 22 13 05 08 13 16 07 23 14 02 17 07 05 17 07 05 — 13 10 02 13 04 03 03 13 18 07 18 — — 01 27 05 01 16 13 25 12 Part No. L63381 L63381 L63381 L63381 L63381 L63381 L63381 L63383 L63383 L63406 L63406 L63406 L63406 L63468 L63545 L63545 L63546 L63593 L63593 L63593 L63593 L63631 L63632 L63634 L63715 L63715 L63715 L63715 L63715 L63715 L63715 L63716 L63716 L63717 L63717 L63719 L63719 L63719 L63719 L63720 L63720 L63720 L63720 L63756 L63813 L63813 L63887 L63894 L63894 L63951 L63970 L63970 L63984 L63994 L63995 L64122 L64124 L64124 L64132 L64133 L64143 L64143 L64143 L64197 L64197 308 Page No. 227 229 229 231 235 237 237 205 51 203 207 75 77 287 24 25 49 249 251 287 291 298 298 09 187 189 193 199 201 283 287 283 287 189 193 191 193 197 47 191 193 197 47 49 09 43 09 21 23 287 251 287 287 287 287 250 63 77 151 169 154 165 173 63 77 Ref. No. 15 12 13 15 10 12 13 05 34 26 01 18 05 35 02 15 13 02 02 16 09 08 07 26 03 09 09 11 14 09 24 11 25 10 10 03 13 16 19 04 12 17 18 18 00 — 27 06 00 34 00 17 10 30 15 02 18 08 23 17 06 21 09 17 07 Part No. L64294 L64294 L64311 L64359 L64359 L64360 L64360 L64367 L64367 L64367 L64384 L64443 L64466 L64466 L64467 L64467 L64468 L64524 L64559 L64561 L64561 L64561 L64661 L64673 L64673 L64673 L64695 L64764 L64914 L64963 L65097 L65098 L65142 L65144 L65180 L65181 L65211 L65223 L65223 L65273 L65273 L65273 L65273 L65273 L65273 L65273 L65273 L65273 L65273 L65338 L65348 L65570 L65638 L65638 L65640 L65640 L65896 L65896 L65926 L65926 L65927 L65927 L65927 L65928 L65928 Page No. 285 293 203 159 161 159 161 199 238 243 159 183 159 161 161 163 159 205 185 280 285 287 183 45 47 49 47 69 53 53 181 181 51 51 285 285 51 280 285 191 193 281 282 283 285 287 289 291 293 293 295 63 151 165 151 165 45 47 296 298 295 296 297 296 297 Ref. No. 07 02 15 09 14 05 11 02 08 01 15 14 08 13 12 05 14 04 17 02 26 04 02 03 26 08 12 13 19 18 03 04 10 11 14 03 20 02 26 17 17 02 14 13 05 06 06 19 06 18 00 24 08 08 03 03 17 06 14 02 00 02 02 13 07 PRINTED IN U.S.A. Telescopic Handler Part No. L65932 L65932 L65933 L65937 L66011 L66017 L66017 L66017 L66042 L66139 L66139 L66406 L66406 L66453 L66456 L66613 L66613 L66780 L66782 L66783 L66783 L66783 L66805 L66809 L66811 L66831 L66918 L66918 L66919 L66921 L66921 L66931 L66931 L66946 L66948 L66948 L66949 L66950 L66950 L66958 L66965 L67119 L67120 L67246 L67248 L67248 L67347 L67446 L67495 L67598 L67599 L67719 L67720 L67721 L67722 L67723 L68003 L68039 L68133 L68134 L68135 L68295 L68331 L68331 L68337 Page No. 296 297 296 296 09 199 285 285 295 125 127 279 279 181 181 181 297 163 163 163 175 177 291 291 291 291 282 283 283 282 283 282 283 293 282 283 283 283 289 287 77 245 245 291 249 291 291 185 291 291 291 296 296 296 296 296 246 187 49 49 49 298 279 279 253 PRINTED IN U.S.A. Ref. No. 11 05 03 05 22 06 11 13 00 05 04 04 11 18 05 07 08 07 08 09 02 03 27 26 08 17 10 15 05 07 08 06 06 19 07 08 20 19 04 08 22 02 08 04 00 15 01 08 12 13 14 09 09 09 09 09 10 04 11 11 12 03 09 15 00 Part No. L68337 L68493 L68496 L68549 L68592 L68711 L68772 L68804 L68804 L68804 L68807 L68807 L68809 L68809 L68809 L68809 L68810 L68810 L68817 L68817 L69114 L69114 L69114 L69127 L69135 L69135 L69138 L69138 L69138 L69142 L69142 L69144 L69144 L69144 L69149 L69149 L69297 L69402 L69449 L69450 L69524 L69595 L69599 L69600 L69601 L69601 L69724 L69724 L69724 L69725 L69727 L69727 L69734 L69734 L69734 L69747 L69747 L69756 L69774 L69774 L69776 L69832 L69832 L69832 L69832 Numerical Index Page No. 283 280 35 77 29 257 33 219 219 219 53 53 211 213 215 217 221 223 201 207 121 123 123 247 197 241 197 201 239 197 241 187 189 247 195 246 09 09 187 187 171 33 197 197 187 189 181 187 53 53 181 187 121 123 133 205 257 37 201 239 201 187 189 191 193 Ref. No. 16 02 12 28 02 00 06 05 06 17 09 10 05 05 05 05 40 40 02 04 22 01 22 09 05 00 14 17 02 04 03 19 18 00 05 00 23 26 27 28 03 03 13 03 17 20 11 21 05 02 10 22 12 12 49 11 01 12 10 05 09 12 29 12 24 Part No. L69833 L69833 L69833 L69833 L69902 L69902 L69902 L69902 L69903 L69903 L69903 L69904 L69904 L69904 L69905 L69905 L69906 L69906 L69920 L69920 L69933 L69933 L69936 L69936 L69936 L69936 L69994 L69994 L70039 L70040 L70040 L70069 L70075 L70075 L70088 L70146 L70200 L70201 L70212 L70225 L70241 L70242 L70242 L70270 L70274 L70274 L70305 L70305 L70306 L70307 L70415 L70420 L70420 L70428 L70462 L70502 L70502 L70521 L70614 L70615 L70616 L70616 L70618 L70618 L70621 309 Page No. 187 189 191 193 219 219 219 219 125 125 213 127 205 51 219 229 219 229 41 51 125 205 127 127 205 205 152 183 23 151 165 17 20 20 187 49 23 35 35 49 23 151 165 185 243 245 296 297 298 298 59 152 183 41 151 241 247 63 53 53 248 53 248 53 53 Ref. No. 13 28 13 23 09 10 15 16 06 10 19 02 20 37 01 11 02 14 16 35 08 15 06 07 16 17 08 09 01 13 09 21 11 12 26 26 06 07 06 07 00 02 02 09 03 09 01 01 01 11 02 10 12 02 13 09 10 12 17 16 00 14 03 15 03 Part No. L70634 L70635 L70635 L70639 L70639 L70646 L70655 L70655 L70701 L70719 L70895 L70895 L70912 L70912 L70963 L70964 L70972 L71000 L71000 L71001 L71001 L71001 L71001 L71003 L71003 L71004 L71005 L71005 L71006 L71006 L71006 L71007 L71007 L71008 L71008 L71008 L71008 L71010 L71011 L71011 L71014 L71016 L71017 L71020 L71020 L71021 L71021 L71024 L71024 L71036 L71037 L71038 L71039 L71040 L71041 L71042 L71042 L71043 L71043 L71055 L71055 L71072 L71073 L71074 L71075 Page No. 35 151 165 151 165 123 250 285 23 287 169 170 173 175 171 185 165 165 175 165 169 175 177 175 177 165 165 169 165 169 175 165 169 169 170 173 175 175 175 177 175 175 169 151 154 165 169 185 245 189 189 189 189 193 193 189 193 189 193 189 193 53 53 19 19 Ref. No. 02 25 20 12 11 01 00 12 08 31 01 19 01 26 01 04 33 29 29 25 02 25 02 20 07 22 23 03 32 30 06 30 31 22 12 14 17 12 01 01 13 09 21 18 10 24 04 18 00 04 03 11 12 04 03 05 05 13 11 24 19 22 23 06 03 50960015/CP1213 Numerical Index Part No. L71076 L71077 L71082 L71083 L71084 L71086 L71088 L71104 L71159 L71160 L71161 L71165 L71165 L71204 L71205 L71205 L71206 L71206 L71206 L71212 L71213 L71214 L71214 L71245 L71245 L71245 L71245 L71266 L71347 L71350 L71389 L71554 L71555 L71595 L71651 L71651 L71691 L71691 L71700 L71705 L71725 L71726 L71729 L71732 L71747 L71748 L71750 L71751 L71752 L71758 L72419 L76020 L79167 L79167 L82358 L94824 L94824 L96053 L96053 L96838 L96838 L96838 L97489 L97489 L97525 Page No. 19 19 19 19 19 19 19 189 279 279 279 152 166 159 159 161 161 170 173 169 175 169 170 169 170 173 175 293 175 279 175 299 299 23 287 291 19 57 299 171 58 58 58 58 171 171 58 57 57 121 51 75 153 167 293 103 81 116 96 241 247 250 07 51 83 50960015/CP1213 Ref. No. 12 09 07 10 08 04 11 32 17 18 19 11 08 16 13 08 05 06 17 19 27 26 08 25 09 13 16 19 14 01 11 01 02 10 26 23 05 — 03 09 03 02 — 05 08 10 04 05 04 01 13 03 02 02 09 02 02 06 05 09 10 08 10 43 10 Part No. L97526 L97655 L97769 L97839 L98176 L98176 L98184 L98184 L98185 L98185 L98189 L98191 L98194 L98194 L98196 L98196 L98197 L98197 L98198 L98198 L98199 L98200 L98200 L98201 L98201 L98202 L98202 L98203 L98204 L98204 L98205 L98205 L98211 L98212 L98214 L98214 L98215 L98215 L98216 L98216 L98217 L98218 L98219 L98219 L98220 L98220 L98224 L98224 L98226 L98228 L98228 L98229 L98229 L98230 L98230 L98231 L98231 L98232 L98232 L98233 L98235 L98235 L98235 L98235 L98235 RS Series Page No. 83 258 250 250 103 81 103 81 103 81 83 83 100 83 100 83 105 83 100 83 83 105 83 105 83 105 83 83 105 83 105 83 86 86 107 87 107 87 107 87 81 81 107 87 107 87 107 87 81 108 89 108 89 108 89 108 89 108 89 89 111 113 115 91 95 Ref. No. 11 06 07 04 06 09 09 22 05 08 09 13 14 07 16 16 21 03 15 15 12 23 06 22 04 24 05 01 20 02 25 14 05 07 10 10 08 08 09 09 15 14 12 12 01 01 06 06 13 02 02 01 01 04 04 03 03 05 05 08 16 17 16 17 16 Part No. L98236 L98236 L98236 L98236 L98236 L98237 L98237 L98237 L98237 L98237 L98237 L98238 L98238 L98238 L98239 L98239 L98239 L98240 L98240 L98240 L98240 L98241 L98241 L98242 L98242 L98244 L98244 L98246 L98246 L98246 L98246 L98246 L98246 L98247 L98247 L98248 L98249 L98249 L98250 L98250 L98250 L98251 L98251 L98252 L98252 L98253 L98253 L98253 L98253 L98253 L98253 L98253 L98253 L98253 L98254 L98254 L98254 L98255 L98257 L98257 L98257 L98258 L98260 L98263 L98264 310 Page No. 111 113 115 91 95 111 113 115 91 93 95 91 93 95 111 113 115 91 93 95 95 111 113 111 113 111 113 111 113 115 91 93 95 111 113 91 103 91 111 113 115 103 91 103 91 111 111 115 85 85 85 85 91 95 85 85 91 91 100 93 95 93 95 109 96 Ref. No. 15 16 15 16 15 08 09 07 09 14 09 08 13 08 14 15 14 14 11 20 22 12 13 11 12 09 10 05 06 04 06 09 06 06 07 01 27 18 02 02 02 25 02 26 03 18 21 19 02 05 10 12 19 24 03 06 20 22 13 06 19 05 17 02 06 Part No. L98266 L98266 L98268 L98268 L98268 L98272 L98272 L98274 L98275 L98275 L98276 L98276 L98277 L98277 L98278 L98279 L98281 L98281 L98282 L98284 L98291 L98291 L98292 L98292 L98293 L98293 L98294 L98294 L98295 L98295 L98297 L98298 L98298 L98300 L98300 L98301 L98301 L98302 L98302 L98303 L98303 L98304 L98304 L98307 L98316 L98316 L98317 L98317 L98355 L98355 L98355 L98355 L98355 L98355 L98355 L98368 L98368 L98371 L98371 L98371 L98372 L98372 L98372 L98373 L98373 Page No. 109 96 103 116 96 100 95 95 115 95 85 95 85 95 96 96 116 96 96 85 119 99 119 99 119 99 119 99 119 99 119 119 99 119 99 119 99 119 99 119 99 119 99 99 118 98 118 98 121 123 129 133 139 143 147 135 137 133 143 147 133 143 147 129 133 Ref. No. 06 07 24 05 04 17 18 01 27 02 11 26 13 27 09 08 04 03 02 14 01 01 02 02 03 03 04 04 05 05 13 12 12 10 10 09 09 08 08 07 07 06 06 13 03 03 06 06 18 18 15 17 20 18 18 08 17 08 09 09 09 07 07 08 42 PRINTED IN U.S.A. Telescopic Handler Part No. L98373 L98373 L98373 L98380 L98394 L98395 L98396 L98404 L98406 L98414 L98419 L98424 L98503 L98506 L98507 L98509 L98547 L98547 L98550 L98662 L98734 L98734 L98735 L98735 L98919 L98922 L98922 L98923 L98926 L98926 L98927 L98927 L98932 L98935 L98938 L98938 L98942 L98942 L98943 L98943 L98944 L98945 L98947 L98948 L98948 L98949 L98949 L98950 L98951 L98951 L98953 L98954 L98954 L98955 L98955 L98956 L98956 L98957 L98957 L98958 L98958 L98961 L98961 L98961 L98961 Page No. 139 143 147 131 131 131 131 131 131 131 139 139 238 238 238 238 238 246 238 251 103 81 103 81 249 249 291 249 105 81 105 81 81 81 100 79 106 86 106 86 86 86 86 107 87 107 87 87 107 87 87 106 87 85 89 119 99 119 99 119 99 113 115 91 93 PRINTED IN U.S.A. Ref. No. 04 08 08 04 21 20 19 17 17 02 01 05 01 12 05 10 03 04 06 04 13 27 14 28 03 06 15 01 02 07 03 06 12 11 10 14 12 06 07 04 03 01 02 11 11 07 07 04 05 05 03 01 18 15 09 15 15 14 14 11 11 11 09 11 16 Part No. L98961 L98962 L98968 L98968 L99013 L99013 L99018 L99018 L99020 L99020 L99023 L99025 L99027 L99029 L99029 L99030 L99030 L99031 L99031 L99032 L99032 L99038 L99038 L99045 L99045 L99053 L99074 L99122 L99122 L99122 L99134 L99134 L99157 L99163 L99182 L99184 L99184 L99190 L99191 L99235 L99246 L99246 L99246 L99246 L99246 L99246 L99249 L99249 L99251 L99251 L99253 L99253 L99260 L99260 L99260 L99261 L99261 L99262 L99262 L99262 L99262 L99274 L99274 L99278 L99278 Numerical Index Page No. 95 91 85 95 103 81 105 81 107 87 87 87 87 100 105 118 98 108 89 108 89 115 95 105 81 243 250 241 245 247 189 193 49 51 77 07 107 280 280 293 100 103 105 79 81 81 100 79 103 81 103 81 100 79 79 100 79 100 105 79 81 103 81 111 91 Ref. No. 11 21 09 25 03 04 09 19 15 15 14 13 16 09 11 05 05 06 06 07 07 03 05 10 20 07 03 07 07 08 24 19 07 03 26 11 02 01 01 01 04 11 15 04 16 24 11 15 03 03 04 05 08 09 12 07 10 05 16 07 25 10 23 03 05 Part No. L99279 L99279 L99280 L99283 L99283 L99283 L99283 L99283 L99284 L99284 L99284 L99284 L99284 L99285 L99285 L99285 L99285 L99286 L99287 L99288 L99288 L99288 L99294 L99294 L99294 L99295 L99295 L99296 L99296 L99296 L99312 L99313 L99405 L99425 L99696 L99696 L99696 L99770 L99785 L99785 L99849 L99851 L99852 L99853 L99854 L99856 L99856 L99857 L99857 L99857 L99864 L99864 L99865 L99866 L99868 L99873 L99874 L99875 L99881 L99883 L99885 L99886 L99888 L99889 L99889 311 Page No. 113 93 103 100 103 79 79 81 100 103 79 79 81 100 103 79 81 79 81 103 105 81 103 105 81 103 81 103 107 81 81 83 238 33 113 115 93 103 118 98 241 241 247 241 241 241 247 238 241 246 246 248 246 246 246 243 243 243 243 247 247 247 247 181 247 Ref. No. 03 08 23 03 07 02 05 17 03 07 03 06 18 06 18 08 32 01 29 17 13 31 19 18 33 20 34 21 23 35 30 08 07 06 23 25 21 11 04 04 11 06 06 02 05 04 03 04 08 06 07 05 02 05 11 12 10 09 04 13 07 02 05 14 01 Part No. L99908 L99908 L99909 L99910 L99910 L99911 L99911 L99911 L99911 L99916 L99917 L99917 L99917 L99917 L99917 L99924 L99925 L99925 L99927 L99927 L99935 L99937 L99938 L99942 L99943 L99943 L99944 L99951 L99951 L99966 L99987 L99988 L99989 L99991 P470472 P471997 P471997 P471997 Page No. 259 261 261 259 261 259 260 261 261 262 241 247 248 260 262 260 259 269 259 269 239 239 239 239 243 245 251 121 123 63 248 248 248 248 51 259 269 55 Ref. No. 05 02 03 06 04 06 02 03 04 05 12 12 08 08 06 07 03 02 03 02 07 03 04 08 03 09 07 03 03 22 09 11 01 04 02 07 05 17 50960015/CP1213 Index RS Series PAGE A A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 65 A/C Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289 Adhesive Kit, Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Air Breather, Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Attachment Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279 Auxiliary Hydraulic Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191 Auxiliary Hydraulics Work Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267 Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123 B Backup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Bellows, Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131, 141 Blower Motor, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Boom Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 165 Boom Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159, 161, 169, 177 Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243, 245 Boom Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 Boom Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 165 Boom, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163, 177, 179 Boom, Intermediate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154, 157 Boom, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 153, 165, 166, 167 Bottle, Dual -Pump Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Brake Cylinder, Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 41, 255 Brake Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135, 136, 137, 148, 149 Brake Lever Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Breather Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 Breather, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Button, Radio E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 C Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Cab Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 25 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Cable, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Can, Terminate Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Cap, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Cap, Hydraulic Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Cap, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Cap, Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Carriage, Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280, 289 Carriage, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281 Carriage, Log/Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291 Carriage, Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285 Carriage, Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287, 289 Chain Sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159, 161, 169, 170, 173, 175 Chain, Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159, 161, 169, 177 Chain, Leaf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165, 175 50960015/CP1213 312 PRINTED IN U.S.A. Telescopic Handler Index PAGE Change-Over Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Charge Pump, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 107 Charge-Air Cooler Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Clear Cover, Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Cold Control Switch (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Column, Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 31 Control, Temperature (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Control, Tri-Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217, 235 Controller, Hydraulic (Joystick) . . . . . . . . . . . . . . . . . . . . . .37, 209, 211, 213, 215, 217, 223, 227, 231, 233, 235, 237 Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Cover, Boom Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153, 167 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Cover, Rear Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Cylinder, Boom Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243, 245 Cylinder, Boom Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241 Cylinder, Extend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183, 185 Cylinder, Fork-Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252, 253, 281, 282, 283 Cylinder, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199, 238 Cylinder, Frame Stabilizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201, 239 Cylinder, Grapple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249 Cylinder, Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197 Cylinder, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Cylinder, Rotating Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250, 285 Cylinder, Slave (Compensation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 Cylinder, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 Cylinder, Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287 Cylinder, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187, 189, 247 D Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295 Decal, A/C Heater Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Decal, Dynattach Unlocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181 Decal, Heat Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Decal, Remote System Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Decal, Remote Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141, 145 Diode Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 Diode Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Dipstick, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 Display, CAN & Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Door, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Driveshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Dust Excluder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133, 143, 147 Dynattach® Weldment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181 E Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Engine Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Engine Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Engine Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Evaporator/Heater Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 29 Exhaust Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 PRINTED IN U.S.A. 313 50960015/CP1213 Index RS Series PAGE Exhaust Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183, 185 F Fan Assembly, HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 63 Fan Belt, A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Fan Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 Fan, Engine Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123 Filter Cover, HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Filter, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 67 Filter, Cab Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 25 Filter, Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Filter, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Filter, Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 51 Filter, In-Tank Return UHI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Filter, Transmission Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 77, 87, 107 Flow Divider Valve . . . . . . . . . . . . . . . . . . . . . . .203, 211, 213, 215, 221, 223, 225, 227, 229, 231, 233, 235, 237, 259 F-N-R/Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Fork Shaft Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280, 282, 285, 287, 289 Fork Shaft, 50 Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283 Fork Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283 Fork Slide Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282, 283 Fork Slide Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281, 282, 283 Fork, Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279 Fork-Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283 Fork-Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252, 253, 281, 282, 283 Frame Level Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199, 238 Frame Level Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123, 199 Frame Stabilizing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201, 239 Frame Stabilizing Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 60, 61 Fuses & Micro Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 G Gasket, Charge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 107 Gasket, Filler Neck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Gasket, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254 Gasket, Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Glass, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Glass, Left Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Glass, Lower Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Glass, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09, 11 Glass, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Glass, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Glass, Upper Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Grapple Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249, 291 Grill, Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Grill, Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 50960015/CP1213 314 PRINTED IN U.S.A. Telescopic Handler Index PAGE H Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 29 Heater, Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Heater, Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Hood, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Hood, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Hood, Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Horn, 12 Volt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Hose, Charge-Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Hose, Coolant Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71, 75 Hose, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Hose, Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 71 Hose, Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 HVAC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 27 Hydraulic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37, 209, 211, 213, 215, 217, 223, 227, 231, 233, 235, 237 Hydraulic Cooler Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Hydraulic Coupler Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .281, 282, 289 Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 51 Hydraulic Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207, 265 Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203, 254 Hydraulic Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 I Inclinometer - Angle Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 Indicator, DPF Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Indicator, Frame Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Indicator, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 In-Line Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Inner Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163, 177, 179 Inner Boom Hose Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Intermediate Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154, 157 K Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 19, 49 Kit, Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Kit, Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181 Kit, Throttle Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Kit, Torque Converter Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101 L Lanyard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Latch Release, Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Latch, T-Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Lifting Hook, Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181 Light, Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Light, Brake/Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Load Chart Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Log/Pipe Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291 PRINTED IN U.S.A. 315 50960015/CP1213 Index RS Series PAGE M Magnetic Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 133, 143, 147 Main Hydraulic Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207, 265 Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296 Manifold, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217, 235 Manifold, Brake Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Manifold, Pilot Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211, 213, 215, 217, 260 Manifold, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57, 215, 225, 227, 229, 231, 235, 237, 261 Manifold, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219 Manifold, Stabilizing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201 Micro Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09, 49 Module, A/C Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Module, Brake Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Module, F-N-R Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 21, 33 Module, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Motor, Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Mount, Condenser Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Mount, Dryer / Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27, 29 O Outer Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 153, 165, 166, 167 Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248 Outrigger Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269 P Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295 Paint, Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295 Panel, Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Panel, Dash Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Panel, Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Panel, HVAC Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Pilot Apply Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211, 213, 215, 217, 260 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 Power Plug, Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Pre-Cleaner, Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41, 59 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203, 205, 258 Proportional Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263, 269 PWP/WPS Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 PWP/WPS Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57, 215, 225, 227, 229, 231,235, 237, 261 R Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Radio Remote Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263 Radio Remote Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263 Radio Remote, System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61 Receiver, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Rectifier Pack (HVAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Regulator Valve, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 50960015/CP1213 316 PRINTED IN U.S.A. Telescopic Handler Index PAGE Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25, 31 Relay, Engine Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258, 259, 293 Remote Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Remote Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Remote Switch Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Remote Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61 Resistor Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133, 143 Rotating-Carriage, Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250, 285 S Screen, Safety Right-Had Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Sediment Bowl, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Sender, Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Sender, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Shut-Off, Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29, 63 Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246 Slide Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 154, 155, 163, 169, 175, 177, 183, 285 Spacer, Axle Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121 Stabilizer Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123, 201 Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 Steer Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205, 256 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257 Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Strainer, Hydraulic OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 51 Striker, Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Surge Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287 Switch, Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Switch, Clutch Cut-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, DPF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Engine Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Switch, Hazard Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Switch, Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Proximity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152, 166 Switch, Push-Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Steer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Strobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Toggle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60, 61 Switch, Turn Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Variable Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 25 Switch, Wiper/Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Switch, Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 System, Radio E-Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 PRINTED IN U.S.A. 317 50960015/CP1213 Index RS Series PAGE T Tailpipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Tank, Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Tank, Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Test Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55, 77, 259, 269 Throttle, Electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Tie Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 139 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187, 247 Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77, 103 Transmission Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Transmission Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81 Transmission Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07, 87, 107 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293 Turn Signal Flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21, 23 U Universal Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 V Valve Stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123 Valve, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 Valve, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Valve, Double Port Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287, 291 Valve, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207, 265 Valve, Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55, 269 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203, 205, 258 Valve, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57, 215, 225, 227, 229, 231, 235, 237, 261 Valve, Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205 Valve, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129, 139, 143 W Water Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Wheel Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133, 143, 147 Wheel Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 Wheel Rim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121, 123 Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wiper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wire Harness, A/C Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Wire Harness, Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Wire Harness, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 63 Wire Harness, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Wire Harness, Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Wire Harness, Front Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wire Harness, Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Wire Harness, Head Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Wire Harness, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205, 257 Wire Harness, Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151 Wire Harness, Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 23 Wire Harness, Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53, 55, 269 50960015/CP1213 318 PRINTED IN U.S.A. Telescopic Handler Index PAGE Wire Harness, PWP/WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Wire Harness, Radio Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59, 60, 61 Wire Harness, Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Wire Harness, Remote Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Wire Harness, Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201, 262 Wire Harness, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 63 Wire Harness, Tilt Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 Wire Harness, Top Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Wire Harness, Tri-Function Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211, 213, 215, 217 Wire Harness, Washer Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Work Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151, 165 Wrap, Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 PRINTED IN U.S.A. 319 50960015/CP1213 REFERENCE O-RING TABLES O-Ring Table — Male Boss Fittings Fitting Thread Size "B" "A" Diameter "A" Diameter "B" Part Number 9/16 - 18 3/4 - 16 7/8- 14 0.468 0.644 0.755 0.078 0.087 0.097 055897 055896 055898 1-1/16 - 12 1-5/16 - 12 1-5/8 - 12 0.924 1.171 1.475 0.116 0.116 0.118 048953 058674 077970 A/C #6 A/C #8 A/C #10 0.312 0.437 0.562 0.453 0.578 0.703 138777 138778 138779 O-Ring Table — Air Conditioning Fittings "B" A/C Fitting "A" Diameter "A" Diameter "B" Part Number 0.312 0.437 0.562 0.453 0.578 0.703 138777 138778 138779 A/C #6 A/C #8 A/C #10 O-Ring Table — Face Seal Fittings "B" "A" 50960015/CP1213 Fitting Thread Size Tube O.D. Diameter "A" Thickness "B" Part Number 9/16 - 18 11/16 - 16 13/16- 16 1/4 3/8 1/2 0.301 0.364 0.489 0.070 0.070 0.070 50300165 50300166 50300167 1-14 - 14 1-13/16 - 12 1-7/16 - 12 5/8 3/4 1 0.614 0.739 0.926 0.070 0.070 0.070 135124 137205 50300168 320 PRINTED IN U.S.A. REFERENCE ADAPTER (FITTINGS) TORQUE GUIDE Use these torque values when tightening hydraulic, fuel, or coolant adapters (fittings). SAE "O-Ring" Boss (Steel) Adapters Size Dash -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24 Fractional 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 Pounds-Force Foot (lb.-ft.) Minimum 8 14 18 24 50 72 125 160 200 210 270 Maximum 10 16 20 26 60 80 135 180 220 280 360 Newton Meter (N-m) Minimum Maximum 11 19 24 32 68 97 170 216 271 285 366 13 21 27 35 81 108 183 244 298 380 488 JIC 37º and 45º (Machined or Flared) Adapters Size Dash -4 -5 -6 -8 -10 -12 -16 -20 -24 -32 Fractional 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 2 PRINTED IN U.S.A. Pounds-Force Foot (lb.-ft.) Minimum 10 13 17 34 50 70 94 124 156 219 Maximum 11 15 19 38 56 78 104 138 173 243 321 Newton Meter (N-m) Minimum 13 17 23 46 68 95 127 168 211 297 Maximum 15 20 26 51 78 106 141 187 234 329 50960015/CP1213 REFERENCE METRIC BOLT TORQUE GUIDE Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified. Metric Coarse-Pitch Thread—(DRY) M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 Metric Coarse-Pitch Thread—(OILED) M6-1 M8-1.25 M10-1.5 M12-1.75 M14-2 M16-2 Metric Fine-Pitch Thread—(DRY) M8X1.0 M10X1.0 M10X1.25 M12X1.25 M12X1.5 M14X1.5 M16X1.5 M18X1.5 M20X1.5 M22X1.5 M24X2.0 M27X2.0 M30X2.0 50960015/CP1213 All torque values are in Foot-Pounds and Newton Meters (Nm). DIN 912, DIN 931, DIN 933, etc... 8.8 10.9 12.9 4.1 (5.5) 6 (8) 7 (10) 7 (10) 10 (14) 13 (17) 18 ( 25) 26 (35) 31 (42) 33 (45) 48 (65) 59 (80) 64 (87) 81 (110) 108 (147) 100 (135) 133 (180) 170 (230) 155 (210) 203 (275) 258 (350) 207 (280) 302 (410) 354 (480) 302 (410) 420 (570) 509 (690) 406 (550) 575 (780) 686 (930) 524 (710) 738 (1000) 878 (1190) 767 (1040) 1092 (1480) 1305 (1770) 1047 (1420) 1482 (2010) 1770 (2400) DIN 7984 8.8 10.9 4 (5) 6.3 (8.5) 15 (20) 30 (40) 51 (69) 81 (110) 125 (170) 181 (245) 251 (340) 339 (460) 435 (590) 642 (870) 885 (1200) 5 (7) 9 (12) 22 (30) 44 (59) 74 (100) 118 (160) 184 (250) 254 (345) 361 (490) 487 (660) 620 (840) 922 (1250) 1254 (1700) All torque values are in Foot-Pounds and Newton Meters (Nm). DIN 912, DIN 931, DIN 933, etc... 8.8 10.9 12.9 6 (8) 14 (19) 28 (38) 48 (65) 77 (103) 118 (160) 8 (11) 20 (27) 39 (53) 68 (91) 108 (146) 166 (224) 10 (14) 24 (33) 47 (63) 82 (111) 131 (177) 200 (271) All torque values are in Foot-Pounds and Newton Meters (Nm). DIN 912, DIN 931, DIN 933, etc... 8.8 10.9 12.9 18 (25) 27 (37) 32 (43) 37 (50) 55 (75) 65 (88) 36 (49) 52 (71) 61 (83) 64 (87) 96 (130) 111 (150) 61 (83) 92 (125) 107 (145) 100 (135) 148 (200) 173 (235) 155 (210) 229 (310) 266 (360) 232 (315) 332 (450) 391 (530) 325 (440) 465 (630) 538 (730) 435 (590) 620 (840) 723 (980) 546 (740) 789 (1070) 922 (1250) 811 (1100) 1143 (1550) 1328 (1800) 1106 (1500) 1586 (2150) 1844 (2500) 322 DIN 7984 8.8 10.9 16 (22) 32 (43) 31 (42) 55 (75) 53 (72) 89 (120) 133 (180) 199 (270) 277 (375) 369 (500) 465 (630) 679 (920) 959 (1300) 24 (32) 48 (65) 46 (62) 81 (110) 77 (105) 129 (175) 195 (265) 284 (385) 391 (530) 524 (710) 664 (900) 959 (1300) 1364 (1850) PRINTED IN U.S.A. REFERENCE SAE BOLT TORQUE GUIDE Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified. NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113. Unified National Thread 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16/24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14 Grade 2 Grade 5 Grade 8 Dry Oiled Dry Oiled Dry Oiled 19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210 14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210 30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710 22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 630 480 530 41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000 31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740 * Value shown is in pound-force inch (lb.-in.)—inch pounds. PRINTED IN U.S.A. 323 50960015/CP1213 Manitou Americas, Inc. One Gehl Way P. O. Box 179 West Bend, WI 53095-0179 U.S.A www.gehl.com 50960015/CP1213 © 2013 Manitou Americas, Inc. All Rights Reserved. PRINTED IN U.S.A.
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