Machining Intelligently

PROMOTIONS2015
Valid until February 28, 2015
IIQQO
DEMIT
KKIT
Machining Intelligently
ISCAR HIGH Q LINES
www.iscar.com
IQ 1
KIT
Machining Intelligently
ISCAR HIGH Q LINES
TURNING - Economy and Heavy Cut
Promo Code
#IQV8
ISO style inserts, used in all machine shops, historically
represent the most economical way to turn and bore.
Increases in raw material prices have driven the price
of these conventional inserts higher. ISCAR developed
FLASHTURN, a smaller IC yet thick insert to maintain
or improve MRR with less carbide. As a result, the same
or better performance in a smaller package is obtained,
providing cost savings for your customer.
KIT EDP #
EDP 3605952
3605953
0
5
5
$
PROMOTIONS2015
Rough turning is characterized by high D.O.C. and higher
feed rates. Usually large single-sided inserts are used on
top-clamped toolholders to withstand interrupted cut and
high machining loads.
ISCAR has developed the DOVE IQ TURN system, featuring
a double-sided insert with a dovetail pocket and prismatic
flanks to prevent insert movement which is common under
high cutting forces.
FLASHTURN & DOVE IQ TURN KIT
PCLNR 16-3X
CNMG 331-F3M IC6015 (finishing stainless)
CNMG 331-F3P IC8150 (finishing steel)
CNMG 332-M3M IC6025 (medium to semi-finish in stainless)
CNMG 332-M3P IC8250 (medium to semi-finish in steel)
PCLOR 20-6-IQ
COMG 643-R3P-IQ IC8150
2
Valid until February 28, 2015
QUANTITY
1
10
10
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Machining Intelligently
IQ 1
ISCAR HIGH Q LINES
KIT
Winning Application Strategy
What application should you target?
Applications with large depth of cut and heavy feed
rates. Large diameter parts where single-sided CNMM
inserts are typically used. 3/4" IC CNMG inserts
typically perform this application.
What might be happening with the current
application and tooling that identifies it
as possibly being resolved with ISCAR's
IQ solution?
Chatter and unpredictable catastrophic failure are key
indicators that an upgrade to DOVE IQ could make an
improvement. Look for insert instability in cut.
See on
Why will it perform better?
Insert and tool pocket interface is a dovetail connection
that removes pressure from the pin and top clamp. The
insert cannot move in the pocket under high load.
New and improved R3P chipformer improves mechnical
shearing of material, reducing forces.
Lever lock design eliminates inference with coolant flow
and chip evacuation from the cutting area.
A double-sided insert potentially doubles the number of
cutting edges.
What application should you target?
Turning applications where DOC = or < .125” in steel and
SS. Primary target is the 1/2" IC insert. The CNMG 432
and WNMG 432 are the most common.
What might be happening with the current
application and tooling that identifies it as
possibly being resolved with ISCAR's FLASHTURN
IQ solution?
What should you expect?
You will potentially find operations using a much larger
insert than is necessary to make the cut. FLASHTURN
will allow for you to downsize the carbide insert and
maintain productivity with improved economy.
A 40% cost saving over CNMM and a 50% increase in
productivity over CNMG inserts.
Why will it perform better?
It is the same thickness as conventional 1/2" IC inserts.
Additionally, new and improved chipformers and the
latest SUMO TEC grades improve machining economics.
What should you expect?
A 25% cost savings.
PROMOTIONS2015
3
Valid until February 28, 2015
Machining Intelligently
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ISCAR HIGH Q LINES
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Parting Systems
Promo Code
#IQV9
350 LINE
ISCAR has introduced the PENTAIQGRIP line featuring
a 5-edged insert for much deeper grooving and parting
applications, compared with current insert technology.
PENTAIQGRIP has an innovative dovetail clamping to
ensure face contact of the insert and very rigid clamping in
the pocket for better recessing and side force capability.
These characteristics ensure excellent straightness and
surface finish.
KIT EDP #
2303012
0
0
6
$
PROMOTIONS2015
ISCAR has upgraded the 3 and 4 mm TGSU blades
and integral shank tools by doubling the number of
insert pockets.
The new 35mm blades feature the same general
dimensions with two additional pockets at the same
price. The cost per pocket is cut in half.
The 35mm blades feature high rigidity for heavy feed
load, free chip flow with no chip obstruction, excellent
surface finish and unique design to keep the insert
firmly in the pocket.
PENTA & TANG-GRIP KIT
TGTBU 25.4-35
TGSU 35-3-IQ-4Z
TAG N3C IC908
ETG 3-4-SH
PCHR 25.4-D40-3-IQ
PENTA D40N300C020 IC808G
4
QUANTITY
1
1
10
1
1
4
Valid until February 28, 2015
IQ
KIT
Machining Intelligently
ISCAR HIGH Q LINES
2
Winning Application Strategy
350 LINE
What application should you target?
Apply this product where PENTA IQ is unsuitable. Typically it
will be deep parting environments (exceeding 1.5” diameter).
What might be happening with the current
application and tooling that identifies it as
possibly being resolved with ISCAR's IQ solution?
Insert being pulled out or falls out? – The frontal tang of the
holder prevents the insert from being drawn out of the holder.
Tool wear – TANG-GRIP's pocket has a positive stopper that
will ensure center-height repeatability and extended tool life.
If the customer is experiencing top clamp erosion,
TANG-GRIP will reduce or eliminate this.
Longer blade life – New tangential pocket connection better
manages cutting forces, reducing pocket deformation.
Chatter – a taller blade is more supportive and thus
reduces chatter.
Part flatness – a taller 35mm blade improves part
straightness, minimizing concave or convex surfaces.
Effective cost savings – economic 4 pocket blade cuts blade
consumption in half or even more.
See on
What application should you target?
Parting applications with bar diameters 1.575”
and under.
What might be happening with the current
application and tooling that identifies it as
possibly being resolved with ISCAR's IQ solution?
Why will it perform better?
Tangential clamping, taller blade, positive stopper to
maintain center-height.
Poor part wall straightness and poor finish. This product
will perform parting with unmatched straightness and
great finish.
What should you expect?
Extended insert and blade life, improved blade economics
due to double the amount of pockets of a conventional
blade, better surface finish and a straighter part wall.
Increased consistency and reliability.
Why will it perform better?
PENTA IQ uses a large carbide insert with dovetail
clamping maximizing tool rigidity. The 5 cutting edges
create superior economics while maintaining the ability
to part common diameter bar sizes to center.
The tangentially mounted insert allows for replacement of
older HSS or brazed blades that may be present on older
machines dedicated to parting (such as multi-spindle bar
fed machines). The TANG-GRIP system has no top clamp
inference and the center height of the existing system can
be easily accommodated. Every machine that has a parting
application can benefit from a new ISCAR IQ solution.
What should you expect?
Superb finish. Unmatched straightness. Increased feed
rates. Longer tool life and increased tool durability.
PROMOTIONS2015
5
Valid until February 28, 2015
Machining Intelligently
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ISCAR HIGH Q LINES
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Face Milling w/Mirror Finish
Promo Code
#IQV10
The new IQ845 family is a face mill system with a square
double-sided insert with 8 cutting edges. The milling cutters
feature a very soft cut due to a high positive cutting edge
inclination, which provides a very good surface finish in
roughing applications as well.
KIT EDP #
3107328
PROMOTIONS2015
DOVE IQ 845 MILL KIT
IQ845 FSYD2.0-05-0.75-R07
IQ845 SYHU 0704ADN-MM 830
6
Features also include rigid dovetail clamping, coarse and
fine pitch cutter configurations, coolant holes directed to
each insert, reinforced cutting edge and a wiper flat for high
surface finish.
QUANTITY
1
20
Valid until February 28, 2015
$600
Machining Intelligently
IQ
ISCAR HIGH Q LINES
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Winning Application Strategy
See on
What application should you target?
Why will it perform better (key points)?
What might be happening with the current
application and tooling that identifies it as
possibly being resolved with ISCAR's IQ solution?
What should you expect?
All face milling applications requiring a soft cut and good
finish. You may be able to reduce or eliminate a grinding
operation.
Due to the dovetail clamping, for improved insert
stability under load.
Positive top rake for smooth, efficient cut.
Peripherally ground insert and large wiper land that
allows for very smooth finish.
Look for face milling applications where the current
system is producing an unacceptable finish or where
finish is critical and improvement is sought. Typical
face mills rely only on the screw to clamp the insert and
slight motion of the insert can occur, leaving poor finish
and poor tool life. DOVE IQ uses the dovetail “lock” to
eliminate insert movement.
PROMOTIONS2015
A finish close to or better than 31 RMS in most light
roughing cuts. Your local ISCAR technical
representative will have a machined block that shows
the surface quality difference.
7
Valid until February 28, 2015
Machining Intelligently
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Economy Shoulder Milling
Promo Code
#IQV11
690 LINE
ISCAR introduced a new addition to its 90° milling family.
The HELIDO H690 features a triangular insert with 6 helical
right-hand cutting edges. The helical design coupled with a
rigid pocket design provides extremely high durability and
very stable performance, The tools machine accurate 90°
shoulders up to 14mm depth and in addition can perform
slotting, ramping down and facing operations. The insert
thickness adds to the overall system stability.
KIT EDP #
3107331
PROMOTIONS2015
HELIDO 690 KIT
H690 F90AX D2.00-4-.75-16
H690 TNKX 160610PNTR 830
8
QUANTITY
1
20
Valid until February 28, 2015
0
0
6
$
Machining Intelligently
IQ
ISCAR HIGH Q LINES
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Winning Application Strategy
See on
690 LINE
What application should you target?
Why will it perform better (key points)?
Shoulder milling.
Features a very rigid insert clamping and strong insert.
HD690 also allows for ramping even though the number
of cutting edges may be doubled or tripled over the
existing system.
What might be happening with the current
application and tooling that identifies it as
possibly being resolved with ISCAR's IQ solution?
What should you expect?
The HD690 can both improve performance and
significantly reduce tooling cost/part.
PROMOTIONS2015
At least 20% better life than a competitor's, due to
thick insert and increased stability of insert–pocket
connection.
9
Valid until February 28, 2015
Machining Intelligently
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Profile Milling
Promo Code
#IQV12
ROUND H606 LINE
The HELIDO H606 line is both a performance and economical
tool for an exceptional machining experience when profiling and
pocketing. The RXCU is a double-sided, six cutting edge insert
that uses a dovetail clamping system to ensure that forces are
distributed into the body of the cutter with less force on the
screw. The RXCU is available with 6mm and 0.250 in radius.
A kit comes with the 0.250" radius in our IC830 grade for
general purpose applications.
KIT EDP #
3107333
PROMOTIONS2015
HELIDO H606 KIT
H606 FR D2.00-06-0.75-.50
H606 RXCU 43-AXT IC830
10
QUANTITY
1
20
Valid until February 28, 2015
$600
Machining Intelligently
IQ
ISCAR HIGH Q LINES
=
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Winning Application Strategy
See on
ROUND H606 LINE
What application should you target?
Why will it perform better?
This is the best cutter available today for helical
interpolation and ramping. Target pocketing and
profile milling applications.
Dovetail clamping.
Advanced free cutting insert top rake geometry.
Rampdown edge enables good chip evacuation and soft
cut during rampdown.
Double-side inserts with six cutting edges.
Controlled insert index ensures cutting edge is used only
once. This prevents a potential insert failure which could
occur by mistakenly using part of the worn insert edge.
What might be happening with the current
application and tooling that identifies it as
possibly being resolved with ISCAR's IQ solution?
Typical profile mills will have an unstable insert pocket
connection. For difficult applications, screw failure is
common. H606 dovetail clamping reduces screw fatigue,
placing most of the cutting forces into the pocket of the
mill. Insert pocketing technology also prevents the insert
from rotating in the pocket.
PROMOTIONS2015
What should you expect?
Large improvement in performance, predictability and
consistency.
11
Valid until February 28, 2015
Machining Intelligently
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ISCAR HIGH Q LINES
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All Purpose Shoulder Milling
Promo Code
#IQV13
ISCAR's original HELIMILL has become a world accepted
standard for 90° milling. The new HM390 improves on the
original design, adding an additional cutting edge for greater
economy. Improved insert/pocket design provides greater
milling efficiency. This kit includes these inserts:
KIT EDP #
3107335
5666731 HM390 TDKT 150532-PDR 830: A 0.125” radius
insert for general purpose shoulder milling applications
requiring a larger corner radius.
5607508 HM390 TDCT 1505PDR IC830
Peripherally ground insert with sharp cutting edges.
High 90° shoulder accuracy and good surface quality.
For general use applications and titanium.
HELIMILL HM390 KIT
HM390 FTD D2.00-5-.75-15
HM390 TDCT 1505PDR IC830 (ground geometry for exotic material)
HM390 TDKT 150532-PDR 830 (press geometry radius 3.2 mm)
QUANTITY
1
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PROMOTIONS2015
12
Valid until February 28, 2015
Machining Intelligently
IQ
ISCAR HIGH Q LINES
=
6
T
KI
Winning Application Strategy
See on
What application should you target?
Why will it perform better?
What might be happening with the current
application and tooling that identifies it as
possibly being resolved with ISCAR's IQ solution?
What should you expect?
All purpose shoulder milling. The HM390 will replace
any 90° milling system, improving performance and
economics. It’s the next big idea in efficient milling from
ISCAR.
The HM390 pocket better captures the insert, providing
improved stability. The larger diameter screw size
improves clamping under severe load. New insert
geometries improve mechanical shearing action,
creating a smooth, quiet cut with longer tool life.
An increase in both performance and economy. Expect
to see an automatic hard cost savings of 50% due
to the HM390 3 cutting edges vs. the conventional 2
cutting edges from the original HELIMILL style insert.
Chipping, vibration and lack of stability in cut.
PROMOTIONS2015
13
Valid until February 28, 2015
IQ
Machining Intelligently
ISCAR HIGH Q LINES
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PROMOTIONS2015
14
Valid until February 28, 2015
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PROMOTIONS2015
Valid until February 28, 2015
7861938
www.iscar.com
U.S.A. ISCAR METALS, INC. www.iscarmetals.com, (817) 258 3200
CANADA ISCAR TOOLS INC. www.iscar.ca Ontario (905) 829 9000 Quebec (514) 351 4848
MEXICO ISCAR DE MÉXICO www.iscar.com.mx, +52 (442) 214 5505
Iscar reserves the right to make changes to any of the products appearing in this publication.
Offers may be withdrawn without prior notice. All orders must drop ship complete.