Machining Intelligently
Transcription
Machining Intelligently
PROMOTIONS2015 Valid until February 28, 2015 IIQQO DEMIT KKIT Machining Intelligently ISCAR HIGH Q LINES www.iscar.com IQ 1 KIT Machining Intelligently ISCAR HIGH Q LINES TURNING - Economy and Heavy Cut Promo Code #IQV8 ISO style inserts, used in all machine shops, historically represent the most economical way to turn and bore. Increases in raw material prices have driven the price of these conventional inserts higher. ISCAR developed FLASHTURN, a smaller IC yet thick insert to maintain or improve MRR with less carbide. As a result, the same or better performance in a smaller package is obtained, providing cost savings for your customer. KIT EDP # EDP 3605952 3605953 0 5 5 $ PROMOTIONS2015 Rough turning is characterized by high D.O.C. and higher feed rates. Usually large single-sided inserts are used on top-clamped toolholders to withstand interrupted cut and high machining loads. ISCAR has developed the DOVE IQ TURN system, featuring a double-sided insert with a dovetail pocket and prismatic flanks to prevent insert movement which is common under high cutting forces. FLASHTURN & DOVE IQ TURN KIT PCLNR 16-3X CNMG 331-F3M IC6015 (finishing stainless) CNMG 331-F3P IC8150 (finishing steel) CNMG 332-M3M IC6025 (medium to semi-finish in stainless) CNMG 332-M3P IC8250 (medium to semi-finish in steel) PCLOR 20-6-IQ COMG 643-R3P-IQ IC8150 2 Valid until February 28, 2015 QUANTITY 1 10 10 10 10 1 10 Machining Intelligently IQ 1 ISCAR HIGH Q LINES KIT Winning Application Strategy What application should you target? Applications with large depth of cut and heavy feed rates. Large diameter parts where single-sided CNMM inserts are typically used. 3/4" IC CNMG inserts typically perform this application. What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's IQ solution? Chatter and unpredictable catastrophic failure are key indicators that an upgrade to DOVE IQ could make an improvement. Look for insert instability in cut. See on Why will it perform better? Insert and tool pocket interface is a dovetail connection that removes pressure from the pin and top clamp. The insert cannot move in the pocket under high load. New and improved R3P chipformer improves mechnical shearing of material, reducing forces. Lever lock design eliminates inference with coolant flow and chip evacuation from the cutting area. A double-sided insert potentially doubles the number of cutting edges. What application should you target? Turning applications where DOC = or < .125” in steel and SS. Primary target is the 1/2" IC insert. The CNMG 432 and WNMG 432 are the most common. What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's FLASHTURN IQ solution? What should you expect? You will potentially find operations using a much larger insert than is necessary to make the cut. FLASHTURN will allow for you to downsize the carbide insert and maintain productivity with improved economy. A 40% cost saving over CNMM and a 50% increase in productivity over CNMG inserts. Why will it perform better? It is the same thickness as conventional 1/2" IC inserts. Additionally, new and improved chipformers and the latest SUMO TEC grades improve machining economics. What should you expect? A 25% cost savings. PROMOTIONS2015 3 Valid until February 28, 2015 Machining Intelligently IQ ISCAR HIGH Q LINES 2 T I K Parting Systems Promo Code #IQV9 350 LINE ISCAR has introduced the PENTAIQGRIP line featuring a 5-edged insert for much deeper grooving and parting applications, compared with current insert technology. PENTAIQGRIP has an innovative dovetail clamping to ensure face contact of the insert and very rigid clamping in the pocket for better recessing and side force capability. These characteristics ensure excellent straightness and surface finish. KIT EDP # 2303012 0 0 6 $ PROMOTIONS2015 ISCAR has upgraded the 3 and 4 mm TGSU blades and integral shank tools by doubling the number of insert pockets. The new 35mm blades feature the same general dimensions with two additional pockets at the same price. The cost per pocket is cut in half. The 35mm blades feature high rigidity for heavy feed load, free chip flow with no chip obstruction, excellent surface finish and unique design to keep the insert firmly in the pocket. PENTA & TANG-GRIP KIT TGTBU 25.4-35 TGSU 35-3-IQ-4Z TAG N3C IC908 ETG 3-4-SH PCHR 25.4-D40-3-IQ PENTA D40N300C020 IC808G 4 QUANTITY 1 1 10 1 1 4 Valid until February 28, 2015 IQ KIT Machining Intelligently ISCAR HIGH Q LINES 2 Winning Application Strategy 350 LINE What application should you target? Apply this product where PENTA IQ is unsuitable. Typically it will be deep parting environments (exceeding 1.5” diameter). What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's IQ solution? Insert being pulled out or falls out? – The frontal tang of the holder prevents the insert from being drawn out of the holder. Tool wear – TANG-GRIP's pocket has a positive stopper that will ensure center-height repeatability and extended tool life. If the customer is experiencing top clamp erosion, TANG-GRIP will reduce or eliminate this. Longer blade life – New tangential pocket connection better manages cutting forces, reducing pocket deformation. Chatter – a taller blade is more supportive and thus reduces chatter. Part flatness – a taller 35mm blade improves part straightness, minimizing concave or convex surfaces. Effective cost savings – economic 4 pocket blade cuts blade consumption in half or even more. See on What application should you target? Parting applications with bar diameters 1.575” and under. What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's IQ solution? Why will it perform better? Tangential clamping, taller blade, positive stopper to maintain center-height. Poor part wall straightness and poor finish. This product will perform parting with unmatched straightness and great finish. What should you expect? Extended insert and blade life, improved blade economics due to double the amount of pockets of a conventional blade, better surface finish and a straighter part wall. Increased consistency and reliability. Why will it perform better? PENTA IQ uses a large carbide insert with dovetail clamping maximizing tool rigidity. The 5 cutting edges create superior economics while maintaining the ability to part common diameter bar sizes to center. The tangentially mounted insert allows for replacement of older HSS or brazed blades that may be present on older machines dedicated to parting (such as multi-spindle bar fed machines). The TANG-GRIP system has no top clamp inference and the center height of the existing system can be easily accommodated. Every machine that has a parting application can benefit from a new ISCAR IQ solution. What should you expect? Superb finish. Unmatched straightness. Increased feed rates. Longer tool life and increased tool durability. PROMOTIONS2015 5 Valid until February 28, 2015 Machining Intelligently IQ ISCAR HIGH Q LINES 3 T I K Face Milling w/Mirror Finish Promo Code #IQV10 The new IQ845 family is a face mill system with a square double-sided insert with 8 cutting edges. The milling cutters feature a very soft cut due to a high positive cutting edge inclination, which provides a very good surface finish in roughing applications as well. KIT EDP # 3107328 PROMOTIONS2015 DOVE IQ 845 MILL KIT IQ845 FSYD2.0-05-0.75-R07 IQ845 SYHU 0704ADN-MM 830 6 Features also include rigid dovetail clamping, coarse and fine pitch cutter configurations, coolant holes directed to each insert, reinforced cutting edge and a wiper flat for high surface finish. QUANTITY 1 20 Valid until February 28, 2015 $600 Machining Intelligently IQ ISCAR HIGH Q LINES 3 T I K Winning Application Strategy See on What application should you target? Why will it perform better (key points)? What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's IQ solution? What should you expect? All face milling applications requiring a soft cut and good finish. You may be able to reduce or eliminate a grinding operation. Due to the dovetail clamping, for improved insert stability under load. Positive top rake for smooth, efficient cut. Peripherally ground insert and large wiper land that allows for very smooth finish. Look for face milling applications where the current system is producing an unacceptable finish or where finish is critical and improvement is sought. Typical face mills rely only on the screw to clamp the insert and slight motion of the insert can occur, leaving poor finish and poor tool life. DOVE IQ uses the dovetail “lock” to eliminate insert movement. PROMOTIONS2015 A finish close to or better than 31 RMS in most light roughing cuts. Your local ISCAR technical representative will have a machined block that shows the surface quality difference. 7 Valid until February 28, 2015 Machining Intelligently IQ ISCAR HIGH Q LINES = 4 T KI Economy Shoulder Milling Promo Code #IQV11 690 LINE ISCAR introduced a new addition to its 90° milling family. The HELIDO H690 features a triangular insert with 6 helical right-hand cutting edges. The helical design coupled with a rigid pocket design provides extremely high durability and very stable performance, The tools machine accurate 90° shoulders up to 14mm depth and in addition can perform slotting, ramping down and facing operations. The insert thickness adds to the overall system stability. KIT EDP # 3107331 PROMOTIONS2015 HELIDO 690 KIT H690 F90AX D2.00-4-.75-16 H690 TNKX 160610PNTR 830 8 QUANTITY 1 20 Valid until February 28, 2015 0 0 6 $ Machining Intelligently IQ ISCAR HIGH Q LINES = 4 T KI Winning Application Strategy See on 690 LINE What application should you target? Why will it perform better (key points)? Shoulder milling. Features a very rigid insert clamping and strong insert. HD690 also allows for ramping even though the number of cutting edges may be doubled or tripled over the existing system. What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's IQ solution? What should you expect? The HD690 can both improve performance and significantly reduce tooling cost/part. PROMOTIONS2015 At least 20% better life than a competitor's, due to thick insert and increased stability of insert–pocket connection. 9 Valid until February 28, 2015 Machining Intelligently IQ ISCAR HIGH Q LINES = 5 T KI Profile Milling Promo Code #IQV12 ROUND H606 LINE The HELIDO H606 line is both a performance and economical tool for an exceptional machining experience when profiling and pocketing. The RXCU is a double-sided, six cutting edge insert that uses a dovetail clamping system to ensure that forces are distributed into the body of the cutter with less force on the screw. The RXCU is available with 6mm and 0.250 in radius. A kit comes with the 0.250" radius in our IC830 grade for general purpose applications. KIT EDP # 3107333 PROMOTIONS2015 HELIDO H606 KIT H606 FR D2.00-06-0.75-.50 H606 RXCU 43-AXT IC830 10 QUANTITY 1 20 Valid until February 28, 2015 $600 Machining Intelligently IQ ISCAR HIGH Q LINES = 5 T KI Winning Application Strategy See on ROUND H606 LINE What application should you target? Why will it perform better? This is the best cutter available today for helical interpolation and ramping. Target pocketing and profile milling applications. Dovetail clamping. Advanced free cutting insert top rake geometry. Rampdown edge enables good chip evacuation and soft cut during rampdown. Double-side inserts with six cutting edges. Controlled insert index ensures cutting edge is used only once. This prevents a potential insert failure which could occur by mistakenly using part of the worn insert edge. What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's IQ solution? Typical profile mills will have an unstable insert pocket connection. For difficult applications, screw failure is common. H606 dovetail clamping reduces screw fatigue, placing most of the cutting forces into the pocket of the mill. Insert pocketing technology also prevents the insert from rotating in the pocket. PROMOTIONS2015 What should you expect? Large improvement in performance, predictability and consistency. 11 Valid until February 28, 2015 Machining Intelligently IQ ISCAR HIGH Q LINES = 6 T KI All Purpose Shoulder Milling Promo Code #IQV13 ISCAR's original HELIMILL has become a world accepted standard for 90° milling. The new HM390 improves on the original design, adding an additional cutting edge for greater economy. Improved insert/pocket design provides greater milling efficiency. This kit includes these inserts: KIT EDP # 3107335 5666731 HM390 TDKT 150532-PDR 830: A 0.125” radius insert for general purpose shoulder milling applications requiring a larger corner radius. 5607508 HM390 TDCT 1505PDR IC830 Peripherally ground insert with sharp cutting edges. High 90° shoulder accuracy and good surface quality. For general use applications and titanium. HELIMILL HM390 KIT HM390 FTD D2.00-5-.75-15 HM390 TDCT 1505PDR IC830 (ground geometry for exotic material) HM390 TDKT 150532-PDR 830 (press geometry radius 3.2 mm) QUANTITY 1 10 10 0 0 6 $ PROMOTIONS2015 12 Valid until February 28, 2015 Machining Intelligently IQ ISCAR HIGH Q LINES = 6 T KI Winning Application Strategy See on What application should you target? Why will it perform better? What might be happening with the current application and tooling that identifies it as possibly being resolved with ISCAR's IQ solution? What should you expect? All purpose shoulder milling. The HM390 will replace any 90° milling system, improving performance and economics. It’s the next big idea in efficient milling from ISCAR. The HM390 pocket better captures the insert, providing improved stability. The larger diameter screw size improves clamping under severe load. New insert geometries improve mechanical shearing action, creating a smooth, quiet cut with longer tool life. An increase in both performance and economy. Expect to see an automatic hard cost savings of 50% due to the HM390 3 cutting edges vs. the conventional 2 cutting edges from the original HELIMILL style insert. Chipping, vibration and lack of stability in cut. PROMOTIONS2015 13 Valid until February 28, 2015 IQ Machining Intelligently ISCAR HIGH Q LINES T I K PROMOTIONS2015 14 Valid until February 28, 2015 ISCAR’sComplete Machining Solutions Catalogs Now on Your Tablet User-Friendly App Online InterfaceUpdates Web Viewer at ISCAR’s Website GrooveTurn Tools SolidCarbide & MM Endmills Milling Tools Hole Making Tools Turning & Threading Tools Tooling Systems New Products Catalog www.iscar.com PROMOTIONS2015 Valid until February 28, 2015 7861938 www.iscar.com U.S.A. ISCAR METALS, INC. www.iscarmetals.com, (817) 258 3200 CANADA ISCAR TOOLS INC. www.iscar.ca Ontario (905) 829 9000 Quebec (514) 351 4848 MEXICO ISCAR DE MÉXICO www.iscar.com.mx, +52 (442) 214 5505 Iscar reserves the right to make changes to any of the products appearing in this publication. Offers may be withdrawn without prior notice. All orders must drop ship complete.
Similar documents
ISCAR`s Complete Machining Solutions for Producing Heat
large diameter drills expands the existing 12 to 60 mm (.472 to 2.36") range. This family features a drill body with a 50 mm (2") Weldon shank that carries cartridges with square inserts (4...
More information