pilot scale studies on membrane based industrial wastewater reuse
Transcription
pilot scale studies on membrane based industrial wastewater reuse
PILOT SCALE STUDIES ON MEMBRANE BASED INDUSTRIAL WASTEWATER REUSE APPLICATION IN HO CHI MINH CITY, VIETNAM by Tra Van Tung A thesis submitted in partial fulfillment of the requirements for the Degree of Master of Science in Environmental Engineering and Management Examination Committee: Nationality: Previous Degree: Scholarship Donor: Prof. Chettiyappan. Visvanathan (Chairperson) Prof. Ajit P. Annachhatre Prof. Nguyen Thi Kim Oanh Dr. Nguyen Phuoc Dan Vietnamese Bachelor of Biology Dalat University Dalat, Vietnam International Fellowship Program Ford Foundation, USA – AIT Fellowship Asian Institute of Technology School of Environment, Resources and Development Thailand May 2011 i Acknowledgements I would like to express my sincere thanks and deep gratitude to Prof. Dr. C.Visvanathan, Chairman of the Examination Committee, who guided and helped whenever I was needed throughout this research. His helpful suggestions and encouragements were the best things that help my thesis success. He spent time checking though the draft, as well as gave clear explanations. I extend sincere thanks to Prof. Dr. Ajit P.A, Prof. Nguyen Thi Kim Oanh and Assoc. Prof. Dr. Nguyen Phuoc Dan, Examination Committee members for their constructive suggestions and valuable comments for the successful completion of this study. Special thanks are given to Dr. Bui Xuan Thanh and Mr. Amila for their ideas and guidance during my thesis research. I would like to express my sincere thanks to Mr. Nguyen Van and other colleagues in the central wastewater treatment plant (CWWTP) of Le Minh Xuan Industrial Park and also lab-employees of HCMC University of Technology Lab who made favorable conditions for my works throughout my study in HCMC. I deeply acknowledge to Norit Asia Pacific Pte. Ltd, Singapore for providing membrane module for this research and valuable suggestions. I also would like to thank Mr.Aik Leng who is a membrane expert of Norit Company for providing technical information during pilot unit design, construction and operational stage. Special thanks go to Vietnam administrative authorities in providing information for data collection. I also enthusiastically acknowledge to all farmers for their participation in providing information for questionnaire survey in my field work. I am intensely indebted to the International Fellowship Programs (IFP) of Ford Foundation Scholarship for providing financial support that made my dream come true in Master’ program at AIT-Thailand. Last but not least, special appreciation is my family due to very cheerfully provided the unending moral support and encouragement during my study in Asian Institute of Technology - Thailand for two years. ii Abstract Water pollution, salt intrusion and over exploitation of water resources are main causes of water shortage in HCMC. Untreated industrial wastewater is a main cause of polluted water resources that leads to many negative effects on agricultural activities in peri-urban areas of HCMC. This result is lack of quantity and quality of water used for agriculture and low crop yield. It also has adverse effects on farmer health such as itches and scabies, etc. The amount of industrial wastewater discharged in 2010 is 241,000 m3/d which is expected to increase to 376,000 m3/d in 2020. Thus, there is high potential for reuse of this treated effluent for agricultural activities in HCMC. Pilot scale study of airlift-membrane bioreactor (A-MBR) and UF membrane use as tertiary treatment after conventional activated sludge process (CAS) was carried out at central wastewater treatment plant (CWWTP) of Le Minh Xuan industrial park for 6 months. This study focuses on the treated water quality of A-MBR and UF process to compare with effluent quality of CAS and standard for industrial wastewater discharge and reuse to estimate potential applying membrane technology in treated industrial wastewater reuse for agricultural activities in peri-urban areas of HCMC. Effluent COD of A-MBR, UF and CAS process was 54, 68 and 87 mg/L, respectively. Effluent BOD5 of A-MBR, UF and CAS process was 13, 15 and 18 mg/L, respectively. Effluent SS of A-MBR and UF was not detected whereas effluent SS of CAS process was 50 mg/L. Effluent Ni and Cd was not detected with three process. However, Effluent Zn of A-MBR, UF and CAS process was 0.25, 0.27 and 0.28 mg/L, respectively. Effluent Cr of A-MBR, UF and CAS process was 0.15, 0.60 and 0.96 mg/L, respectively. Effluent total coliform of A-MBR, UF and CAS process was 1.3x102, 2.2x101 and 1.7x104 MPN/100 mL, respectively. Effluent E.coli of A-MBR, UF was nearly not detected whereas effluent E.coli of CAS process was 1.4x103 MPN/100 mL. Effluent quality of A-MBR, UF is higher than CAS process. Treated water quality of A-MBR and UF process meet standard for industrial wastewater reuse for agriculture. iii Table of Contents Chapter Title Page Title Page Acknowledgement Abstract Table of Contents List of Tables List of Figures List of abbreviations i ii iii iv vii viii x 1 Introduction ........................................................................................................... 1 1.1 Background of the study .................................................................. 1 1.2 Problem statement ............................................................................ 1 1.3 Objective of the study ...................................................................... 2 1.4 Scope and limitation of the study..................................................... 3 2 Literature Review .................................................................................................. 4 2.1 Wastewater reuse ............................................................................. 4 2.1.1 Status of wastewater reuse ............................................................... 5 2.1.2 Impact of untreated wastewater reuse on human health and quality of crops. ............................................................................................ 6 2.1.3 Wastewater reclamation ................................................................... 7 2.1.4 Different sources of wastewater ....................................................... 7 2.1.5 Roles of wastewater reuse ................................................................ 7 2.1.6 Quality of reused wastewater ........................................................... 8 2.1.7 Selection of wastewater treatment method ...................................... 9 2.1.8 Economic and social consideration ................................................ 10 2.1.9 Public acceptance ........................................................................... 10 2.2 Industrial wastewater and reclamation of industrial wastewater ... 11 2.2.1 Industrial wastewater ..................................................................... 11 2.2.2 Contaminations of industrial wastewater and its impact ............... 11 2.2.3 Reclamation of industrial wastewater ............................................ 11 2.2.4 Potential of industrial wastewater reuse......................................... 11 2.3 Conventional technologies for industrial wastewater treatment .... 12 2.3.1 A typically conventional technology for industrial wastewater treatment......................................................................................... 12 2.3.2 Activated sludge process ................................................................ 13 2.3.3 Advantages and disadvantages of conventional technologies ....... 13 2.4 Membrane technologies for industrial wastewater treatment ........ 14 2.4.1 Background on membrane filtration .............................................. 14 2.4.2 Membrane operational parameters ................................................. 15 2.4.3 Transmembrane Pressure (TMP) ................................................... 16 2.4.4 Advantages and disadvantages of membrane filtration ................. 16 2.4.5 Potential membrane technology for water reuse ............................ 16 2.5 Membrane Bioreactor for industrial wastewater treatment............ 20 2.5.1 Membrane Bioreactor (MBR) ........................................................ 20 2.5.2 Applications of MBR for industrial wastewater treatment ............ 23 2.5.3 Advantages and disadvantages....................................................... 23 iv 2.5.4 2.5.5 2.6 2.7 2.7.1 2.7.2 Concepts of critical and sustainable flux ....................................... 24 MBR operation modes ................................................................... 24 Membrane fouling .......................................................................... 24 Membrane cleaning ........................................................................ 24 Physical cleaning............................................................................ 24 Chemical cleaning .......................................................................... 24 3 Methodology ....................................................................................................... 26 3.1 Selection of the study area ............................................................. 26 3.2 Data collection ............................................................................... 28 3.2.1 Background information ................................................................ 28 3.2.2 Questionnaire survey...................................................................... 28 3.3 Experimental setup and operation of pilot scale units. .................. 28 3.3.1 Le Minh Xuan industrial park and its characteristics of wastewater. ........................................................................................................ 30 3.3.2 Conventional Activated Sludge (CAS) .......................................... 31 3.3.3 Membrane module ......................................................................... 32 3.3.4 Airlift-Membrane bioreactor (A-MBR) ......................................... 33 3.3.5 A-MBR process flow ..................................................................... 34 3.3.6 Membrane bioreactor (A-MBR) operational sequence .................. 36 3.3.7 Ultrafiltration tertiary treatment ..................................................... 37 3.3.8 Backwash process of A-MBR and UF membrane ......................... 38 3.3.9 Chemical enhanced backwash (CEB) ............................................ 39 3.4 Sampling Methods ......................................................................... 40 3.5 Analytical parameters .................................................................... 40 4 Results and Discussion........................................................................................ 43 4.1 Status of water resources in HCMC ............................................... 43 4.2 Industrial water consumption in HCMC ........................................ 47 4.2.1 Industrial status in HCMC ............................................................. 47 4.2.2 Water demand for industrial .......................................................... 48 4.3 Water consumption for agriculture in peri-urban of HCMC ......... 48 4.3.1 State of agriculture in HCMC ........................................................ 48 4.3.2 Estimate water demand for agriculture .......................................... 50 4.4.1 Impact on surface water ................................................................. 51 4.4.2 Impact on ground water ................................................................. 52 4.4.3 Farmers’ perspectives .................................................................... 53 4.4.4 Impact on human health ................................................................. 57 4.5 Characteristic of Feed wastewater to A-MBR and UF .................. 57 4.6 Operating condition of A-MBR and CAS process......................... 59 4.6.1 Seed sludge acclimatization ........................................................... 59 4.6.2 Organic loading rate and F/M ratio ................................................ 59 4.6.3 pH, DO, Temperature and MLSS in the aeration tank................... 60 4.7 Effect quality of membrane systems and comparison with conventional activated sludge and standard ................................... 61 4.7.1 Treated water quality ..................................................................... 61 4.7.2 Quality and reuse option ................................................................ 70 4.8 TMP of membrane systems............................................................ 72 4.9 Effect quality vs reuse standard ..................................................... 73 4.10 Operating problems and suggestion ............................................... 74 v 4.11 5 Cost of membrane .......................................................................... 74 Conclusions and Recommendations ................................................................... 77 5.1 Conclusions ................................................................................... 77 5.2 Recommendations for further studies ........................................... 78 References ....................................................................................................... 80 Appendice A ..................................................................................................... 86 Appendice B ..................................................................................................... 88 Appendice C ..................................................................................................... 89 Appendice D ..................................................................................................... 90 Appendice E ..................................................................................................... 95 Appendice F .................................................................................................... 103 Appendice G ................................................................................................... 113 Appendice H ............................................................................................... 11114 Appendice I..................................................................................................... 115 Appendice J .................................................................................................... 118 Appendice K ............................................................................................... 11121 Appendice L ................................................................................................... 125 Appendice M .................................................................................................. 134 vi List of Tables Table 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 Title Page Advantages and disadvantages of wastewater reuse ............................................. 5 Summary guideline for wastewater reuse for agriculture FAO guideline and Eastern Mediterranean Region to compare with QCVN 24/2009/BTNMT for industrial discharge into water body at level B. .................................................... 8 Potential of wastewater reuse of industries ......................................................... 12 Advantages and disadvantages of conventional water treatment........................ 14 Comparison between membrane processes......................................................... 15 Advantages and disadvantages of membrane filtration ...................................... 16 Summary of treated wastewater by membrane technology for wastewater reuse 18 Comparison of Submerged and Side Stream MBRs ........................................... 21 Cleaning Chemicals ............................................................................................ 25 Characteristics of wastewater in Le Minh Xuan industrial zone. ....................... 31 Characteristics of membrane used in A-MBR and UF experiment .................... 32 The operation conditions of membrane of A-MBR and UF experiments........... 33 Operational parameters of A-MBR ..................................................................... 34 A-MBR operational sequence ............................................................................. 36 Parameters and three sampling location.............................................................. 40 Analysistical parameters and method of analysis ............................................... 42 The necessary reduction of freshwater use to meet the desirable WSI in HCMC in 2025................................................................................................................. 46 Salinity of Hoc Mon – Binh Chanh irrigation systems ....................................... 47 Agricultural area in HCMC in 2009 .................................................................. 48 Water demand for agriculture in HCMC ............................................................ 50 Pb concentration in vegetable grown in HCMC ................................................. 56 Characteristics of feed wastewater ...................................................................... 58 Operating conditions of CAS and A-MBR ......................................................... 59 Comparison the effluent of CAS, A-MBR and UF processes with the standards 71 Removal efficiency A-MBR at different three OLR .......................................... 74 Operational problems solution/suggestion of A-MBR and UF pilot scale system . ............................................................................................................................. 74 vii List of Figures Figure Title 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Integrated water cycle systems approach for water reuse ................................... 4 Outline secondary effluent reuse ......................................................................... 9 Benefits of wastewater reuse versus treatment cost .......................................... 10 Conventional wastewater treatment................................................................... 13 Diagram of a simple activated sludge system ................................................... 13 Basic phase of membrane process ..................................................................... 14 Two modes of membrane filtration ................................................................... 15 (1) internal membrane with suction pump; (2) External air lift membrane with suction pump ..................................................................................................... 20 Framework of Study Plan .................................................................................. 26 Map of Ho Chi Minh City ................................................................................. 27 Experiment set up and opration at pilot scale units ........................................... 29 Treatability and operation.................................................................................. 30 Operating condition of bioreactor...................................................................... 34 Membrane module used in A-MBR and UF systems ........................................ 33 Operating process of A-MBR ............................................................................ 35 Photo of A-MBR system ................................................................................... 36 Process of UF membrane after CAS.................................................................. 38 Photo of UF system ........................................................................................... 38 Locations of Sampling ....................................................................................... 40 Sai Gon and Dong Nai river system .................................................................. 44 Existing and predicted water intake capacity of water resources in HCMC ..... 44 Comparison between water intake capacity and water demand in HCMC ....... 45 WSI of Sai Gon and Dong Nai rivers ................................................................ 46 Map of agricultural area and irrigation systems in HCMC ............................... 49 Schematic diagram of route of potential water resources pollution risk from activities of IPs .................................................................................................. 51 Map of potential pollution streams in HCMC and study area ........................... 52 The impact of wastewater on agricultural activities based on farmers’ perception .......................................................................................................... 54 (a): Rice yield in Le Minh Xuan (b) Rice Yield in Tan Tao ............................. 55 Variation of feed COD and color during operating period................................ 58 Variation of feed conductivity during operating period .................................... 59 MLSS variation of OLR1, OLR2 and OLR3 during operating period................ 61 Variation of pH value of CAS, A-MBR and UF processes during operating period ................................................................................................................. 62 Variaton of effluent COD of CAS, A-MBR and UF processes during operating period ................................................................................................................. 63 Average effluent COD of CAS, A-MBR and UF processes ............................. 63 Average effluent BOD5 of CAS, A-MBR and UF processes ............................ 64 Variation effluent SS of CAS, A-MBR and UF processes during operating period ................................................................................................................. 65 Average effluent SS of CAS, A-MBR and UF processes ................................. 65 Variation of effluent conductivity of CAS, A-MBR and UF processes during operating period ................................................................................................ 66 3.1 3.2 3.3 3.4 3.6 3.5 3.7 3.8 3.9 3.10 3.11 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 Page viii 4.20 4.21 4.22 4.23 4.24 4.25 Average effluent conductivity of CAS, A-MBR and UF processes and feed water .................................................................................................................. 67 Variation of color effluent of CAS, A-MBR and UF processes during operating period ................................................................................................................. 67 Average feed water color and effluent color of CAS, A-MBR and UF processes ........................................................................................................................... 68 Variation of UV254 permeate A-MBR and UF processes .................................. 69 (a) Variation TMP of A-MBR at Flux 30 L/m2.h (b) Variation TMP of A-MBR at Flux 45 L/m2.h ............................................................................................... 72 Variation TMP of UF membrane during the operating period .......................... 73 ix List of Abbreviations AAS A-MBR ASP BOD BTNMT Atomic Absorption Spectrophotometer Airlift- Membrane Bioreactor Activated Sludge Process Biochemical Oxygen Demand Bo Tai Nguyen & Moi Truong (Ministry of Natural Resource and Environment) BW Backwash CAS Conventional Activated Sludge CEB Chemical Enhanced Backwash CFU Colony Forming Unit COD Chemical Oxygen Demand CWWTP Central Wastewater Treatment Plant DO Dissolved Oxygen DONRE Department of Natural resource and Environment DONRE Department of Natural resource and Environment DPA HCMC Department of Planning and Architecture of HCMC DWRPIS Division for Water Resources Planning and Investigation for the South EPC Environment Protection Center F/M Food/ Microorganisms FAO Food and Agricultural Organization HCMC Ho Chi Minh City HDARD Department of Agriculture and Rural Development, HCMC HEPA Ho Chi Minh City Environmental Protection Agency HEPZA Ho Chi Minh City Export Processing and Industrial Zone Authority HRT Hydraulic Retention Time IER Institute of Environmental Resources LMX IP Le Minh Xuan Industrial park MBR Membrane Bioreactor MF Microfiltration MLSS Mixed Liquor Suspended Solid MPM Most Probable Number N Nitrogen NF Nanofiltration NTU Nephelometric Turbidity Units OLR Organic Loading rate P Phosphorous QCVN Quy Chuan Viet Nam (Vietnamese Regulation) RO Reverse Osmosis SRT Sludge Retention Time SS Suspended Solids SV Solenoid Valve TCVN Tieu Chuan Vietnam (Vietnamese Standard) TMP Transmembrane Pressure TSS Total Suspended Solids UF Ultrafiltration UNDP Units Nation Development Program USEPA United States Environmental Protection Agency UV Ultraviolet x VIWASE WHO WMG WSI WTP Vietnam Water Supply and Environment Company Word Heath Organization Water morning glory Water stress index Water Treatment Plant xi Chapter 1 Introduction 1.1 Background of the study Recent years in Vietnam, industrial untreated wastewater which contents hazardous materials having negative effects on human health and other living things is directly dumped into water bodies leading to water pollution. Million cubic meter of untreated wastewater per day is discharged into rivers, lakes or ponds where they are the water supply for agriculture, irrigation, and navigation which become increasingly heavy polluted. Polluted water resources are the causes of disease of residents, especially poor people and farmers. Water pollution also has negative effects on the qualities of agricultural products, vegetable growths, as well as public health due to direct use of water pollution for agriculture. Contaminants of industrial wastewater before return to water bodies must be minimized by many different wastewater treatment technologies to prevent the potential negative impact on public health as well as plants and animals. Membrane technology is a one of novel technology in wastewater reclamation and reuse due to successful in removing most of contaminants from wastewater that leads to increasing the potential for even greater reuse. Moreover, membrane technology takes many advantages such as low energy cost, low capital investment, chemicals requirements, and small space requirement compared to other systems. Membrane bioreactor (MBR) is advanced technology, compared to conventional activated sludge. It can increase the efficiency of removing contaminants due to preventing leakage of undecomposed substances by biological decomposed process. As a result, qualities of treated water can be improved that can lead to meet the standard for wastewater reuse. Moreover, MBR can bring many other advantages such as totally rejected suspended solids by membrane, high sludge retention time leading to good condition for slowly growing microorganisms such as nitrifying bacteria in system resulting high nitrogen removal in wastewater, reducing reactor volume due to maintaining higher biomass in bioreactor, and less sludge production. In addition, pathogens are rejected by membrane module positively affecting disinfection process. Effluents of wastewater after membrane treatment can reject the amount of chemicals that can be discharged into water bodies. Therefore, treated industrial wastewater reuse has huge potential to reach the increasing water demands due to increasing population, and increasing consumption of human activities. 1.2 Problem statement Ho Chi Minh City (HCMC) is the largest industrial City in Vietnam. Water consumption is increasing continuously due to growth population, economic development, especially water usage for industrial. However, water resources are increasingly polluted by untreated wastewater or not well treated wastewater directly discharged into water bodies and agricultural land from industrial parks in HCMC. Among the existing industrial parks in HCM City, only six industrial parks had the central wastewater treatment plant (HEPA, 2007). The total wastewater volume generated daily from industrial parks was about 32,600 m3 and only 15,100 m3 (46%) has been treated. Untreated wastewater reuse for 1 agriculture has many negative effects on public health, the qualities of crop products, and vegetable growth. Untreated wastewater is a main cause of water resources pollution in South of Vietnam. As a result, many large rivers in South of Vietnam such as Sai Gon river, Dong Nai River, Thi Vai River which are major water supply for human activities are highly polluted. COD and BOD in these rivers are higher than Vietnamese permitted standard, and heavy metals are detected. The canals in HCMC will receive daily discharge of 2,100,000 m3 from domestic and industrial wastewater in 2020. The BOD5 load was 170 tons per day in 2000 and projected load will be 380 tons/d in 2020. It perceptibly recognizes that all canals in the HCMC have been heavily polluted. The bad smell frequently emits and worse at low tides (HEPA, 2006). The effluents of conventional wastewater treatment plant in Vietnam may be not meet Vietnamese standard for wastewater discharge or reuse. According to Anh, (2009) industrial wastewater treatment in Vietnam, in 2006, 134 out of 247 establishments (54.3%) had treatment systems, only 34 met environmental standard (13.8%). In 2007, 263 out of 513 establishments (51.3%) had treatment systems, only 67 met environmental standard (13.1%). In 2008, 601 out of 804 establishments (74.7%) have treatment systems, only 287 met environmental standard (35.7%). In HCMC, many industries still have not been complied with the regulation such as incompletion of construction of in-situ wastewater treatment plant (WWTP) or poor operation and maintenance of in-situ WWTP that resulted in poor effluent, not met the industrial effluent quality standards (HEPA, 2008). There is also not enough space for expending wastewater treatment plants of industrial parks in some old industrial parks in Vietnam. Moreover, water resources is increasingly scarce due to many reason such as climate change, salination of water resources, decreasing ground water levels, increasing consumption of water, as well as receiving untreated wastewater discharge. This study indentified the potential of industrial wastewater reuse in HCMC. Airlift membrane bioreactor (A-MBR) and UF membrane system used as tertiary treatment were applied to treat industrial wastewater. Efficiencies of pollutants removal by A-MBR and UF membrane were compared to conventional activated sludge (CAS). Well treated industrial wastewater can bring to many benefits such as preventable degradation of water resources, improvable efficiencies of water consumption, and preventable negative effects of wastewater on public health and the qualities of vegetables. It is also developing new water resource in order to overcome with water shortage, and toward sustainable development. 1.3 Objective of the study This study was conducted to achieve following objectives 1. To estimate the wastewater reuse potential for agriculture in Ho Chi Minh City (HCMC); 2. To investigate the treated effluent qualities of ultrafiltration (UF) tertiary treatment process and membrane bioreactor (A-MBR) process; 3. To compare the treated effluents from UF tertiary treatment and MBR with existing conventional activated sludge (CAS) process; 4. To identify the optimum operating conditions for MBR and UF membrane system. 2 1.4 Scope and limitation of the study This study investigated the potential of wastewater reuse for agriculture, and pilot scale study with membrane units in order to accomplish the objectives mentioned above with following steps and boundary limits. • Secondary data collection on amounts of industrial wastewater discharges and estimate demand of water supply for agriculture in HCMC. • Secondary data collection on the untreated wastewater reuses in the HCMC and its health impact. Farmers who live in peri-urban in HCMC and other stakeholders were interviewed and information on wastewater reuse aspects was gathered. • Secondary and primary data were analysed and wastewater reuse potential in the HCMC will be estimated. • A pilot scale A-MBR and a UF tertiary treatment unit were operated throughout the study period in Le Minh Xuan industrial zone. Treated water quality of the two pilot scale units and existing CAS unit in the wastewater treatment plant were monitored during 7 months. • Treated water quality were analyzed and compared with the existing Vietnamese industrial wastewater discharge standards (QCVN 24/2009/BTNMT) and international wastewater reuse standards, USEPA Guideline for Water Reuse and (FAO, 1985) Guidelines for interpretation of water quality for irrigation. 3 Chapter 2 Literature Review 2.1 Wastewater reuse Sustainable water management leads to increasing seeking to alternative water resources such as water reuse or minimise wastewater. Water reuse must be concerned in the period water crisis. Water reuse is described as treated wastewater to a standard where as it can be used. Minimise water use and maximum water reuse within the built environment is important goal in sustainable development. Figure 2.1 shows the diagram of integrated water cycle systems approach for water reuse (Landcom, 2006). This can be achieved by using water resources for most appropriate purposes, identifying and maximizing alternative water resources and minimizing the impact of wastewater on receiving aquatic systems. Figure 2.1 Integrated water cycle systems approach for water reuse 4 According to the U.S. Environmental Protection Agency (EPA) defines wastewater reuse as, “using wastewater or reclaimed water from one application for another application. The deliberate use of reclaimed water or wastewater must be in compliance with applicable rules for a beneficial purpose such as landscape irrigation, agricultural irrigation, aesthetic uses, ground water recharge, industrial uses, and fire protection”. With different treatment measure, wastewater can reuse for different purpose that depends on requirement level. The value of wastewater reuse depends on the quality of water supply to compare with water demand of users, available water reserves, the water supply capacity of recent water resources and the cost of water reclamation. The factors should be considered treatment level, the scale of project and water distribution network to assess the potential wastewater reuse. Wastewater reuse will be more favourable, if there is available water distribution network or recycled wastewater to sever for a lager number of users. Wastewater reuse brings to many advantages and disadvantages in table 2.1 (McKenzie, 2005). Table 2.1 Advantages and disadvantages of wastewater reuse Advantages • Reducing the demands on freshwater resources. • Reducing the need of large wastewater treatment plant. • Reducing the volume of wastewater discharge. • Wastewater with rich nutrients can increase agricultural production. • Reducing pollution of rivers or ground water Disadvantages • Reuse of wastewater may be seasonal in nature, resulting in the overloading of treatment and disposal facilities during the rainy season; if the wet season is of long duration and/or high intensity, the seasonal discharge of raw wastewaters may occur. • Health problems, such as water-borne diseases and skin irritations, may occur in people coming into direct contact with reused wastewater. • In some cases, reuse of wastewater is not economically feasible because of the requirement for an additional distribution system. • Application of untreated wastewater as irrigation water or as injected recharge water may result in groundwater contamination. Source: McKenzie, 2005 2.1.1 Status of wastewater reuse In dates back to 5000 years, wastewater has been used for agriculture and irrigation. Wastewater reused by farmers has been recorded in 16th and 18th centuries in Germany and Unites Kingdom respectively. In China and India, wastewater reuse also has a long history. In 19th century, untreated wastewater discharged into water bodies has been indirectly used as unintentional potable water supplies. 5 Nowadays, wastewater reuse is common in the world. In Mediterranean countries, wastewater as a water source has been used due to increasing water demand from agriculture or irrigation and chronic water shortage (Angelakis et al, 1999). In European, reclaimed wastewater is predominantly reused for agriculture, and urban or environmental application due to the face of increasing water demand, increasing water supply costs, and increasing competition for good quality fresh water reserves (Bixio et al, 2006). According to Qadir et al, (2010), farmers who live in urban and peri-urban in developing countries are often using wastewater for irrigation due to having no choice. Wastewater provides nutrients or cheaper than other water resources. In Vietnam, wastewater reuse for agriculture and irrigation has been used for centuries by farmers due to a cheap, reliable water source, and supplying nutrients. Domestic and industrial wastewater, nowadays, is widely used, especially in suburban areas (Anh, 2001). Nowadays, water reuse plays a significant role due to population growth, increasing water resource pollution. Comprehensive assessment of wastewater reuse in HCMC is difficult due to new thing and not yet any investment of projects on that issue. On the other hand, wastewater reuse was not yet address in the overall planning of the city or in the strategy of environmental protection or environmental plans for water supply in the future. To estimate potential of wastewater reuse in HCMC bases on the estimation of fresh water revers, degradation of natural water resources and analysis of steady quantity and quality of wastewater reclamation as well as the cost of wastewater reuse to compare with the cost of water exploitation from natural water resources. Moreover, water stress index (WSI) is also used to estimate the potential of wastewater reuse in HCMC. When WSI is less than 10%, the pressure of water use on water resources is low. WSI value in range 10 – 20%, water resources become limited and it is higher 20% that it needs large efforts on integrated management in order to balance supply and needs, and the government should have specific action programs to solve conflict among competitive consumers (Angelakis, 2003). 2.1.2 Impact of untreated wastewater reuse on human health and quality of crops. Wastewater without proper management is used for agriculture that can lead to serious risks to public health and the environment. Chemical pollutants and microbial pathogens in wastewater are the main causes of these risks (Fatta-Kassinos et al, 2010). Inorganic matters are a particular concern for reuse applications. Water with highly saline irrigation can severely degrade soils over time, and heavy metals may accumulate in soils, and later they may accumulate into the food chain, and finally into human body that may be a cause of cancer. Chemical pollutants in wastewater reuse for agriculture can directly damage of the plants. The results of experiments have been demonstrated that corn took up lasalocid and monensin, and sorghum, pea and corn were influenced their growth by uptake of sulfadimethoxin. The chemical accumulation of plants depends on the part of plants. For example, accumulation of chemicals in roots of corn and sorghum more than the shoots. Moreover, they also have indirect effects on growth of plants because chemicals can affect soil bacteria. As a result, decomposition of organic matters in soil is slower. Thus recycle nutrient process is more slowly that has impact on suppling nutrients for plants (Migliore et al., 1997). 6 Biological pathogens have the potential risks to public health due to exposure to microbiological contaminants in water. There are four main groups of biological pathogens divided into bacteria, viruses, protozoa and helminths contained in wastewater (Tutuka et al, 2009). 2.1.3 Wastewater reclamation When understanding of the relationship between water supply and diseases became clear, there were many engineering solutions which were implemented to develop the alternative water sources such as using reservoirs and aqueduct systems, relocation of water intakes, and water and wastewater treatment systems. There were the controlling practiced wastewater irrigations in sewage farms of many countries in Europe, America and Australia (Vigneswaran et al, 2004). There are many available technologies for reclamation wastewater. It depends on the degree of treated requirement varies according to the specific reuse application and associated water quality requirements. They are divided into three major groups including the simplest treatments, more complex treatment systems, and more advanced technologies. Sedimentation, aerobic biological treatment, oxidation ponds, biological nutrient removal, and disinfection are known as the simplest treatments. Activated carbon, air striping, ion exchange, chemical coagulation and precipitation are more complex systems. Membrane technology such as microfiltration, nanofiltration, ultrafiltration and reverse osmosis are used as advanced technologies. They are very attractive application for wastewater reclamation due to success in removing most contaminants from wastewater that leads to increasing the potential for even greater reuse (Visvanathan and Asano, 2001). It also consists of moving-bed sand filter, granular activated carbon adsorption bed and ozone disinfection (Petala et al, 2006). 2.1.4 Different sources of wastewater Municipal wastewater was more concern on reuse due to vast amount of wastewater daily discharge. However, industrial wastewater is worth to study for reuse for irrigation because it considers that around 20% of it around the worldwide water production. Food processing industries, containing high organic substances have high potential reuse for agriculture to compare with other industries. Organic substances have positive effects for some crop yields and no accumulation harmful substances in the soil. 2.1.5 Roles of wastewater reuse Reclamation of wastewater to reuse may play an important role in the developmental strategies for the utilization of water resources. There are various applications of reclaimed wastewaters. It is most commonly for agriculture and irrigation. In urban areas, reclaimed water is reused for street washing, fire systems or vehicle washing. It is also reused in industrial plants such as cooling water, and reuse for enrichment of groundwater bodies. Thus, wastewater reuse may strengthen water savings generating supplementary water sources, which are especially important in areas with limited rainfalls (AbdelJawad, 1999). Costs relating to water supply or wastewater disposal may are the causes of attractive option to wastewater reuse. Wastewater reuse has positive influents on wastewater treatment costs and water supply. It reduces the costs of head works and distribution 7 systems, and also motivates behind many reuse schemes. The total costs of water supply or wastewater disposal have three major components such as the cost of fresh water, wastewater disposal, and regeneration treatment. These costs can be minimized by determining the optimum post-treatment or regeneration contaminant concentration (Feng et al, 2004). Wastewater reclamation and reuse also play the significant roles of the hydrologic cycle in urban, agricultural, and industrial areas. The hydrological cycle is the processes of continuous transport of water in the environment. Transport of water consists of some main water cycle in nature such as fresh and saline surface water resources, atmospheric water vapour, surface groundwater, and associated with various land use functions (Visvanathan, Chongrak and Thammarat). The benefit of wastewater treatment can improve the water quality of the effluent. Thus it can reduce the risk of illness when the water supply is used by the public (Olivieria et al, 2005). 2.1.6 Quality of reused wastewater Required quality of wastewater reuse depends on different using objective. It is highly concerned about health protection. Guidelines for wastewater reuse in agriculture are different among different countries because it was built basing on economic, environmental, social differences of each country. Table 2.2 shows guideline of wastewater reuse for agriculture of FAO and Eastern Mediterranean Regions to compare with QCVN 24/2009 for industrial wastewater discharge into water body at level B. Table 2.2 Summary guideline for wastewater reuse for agriculture FAO guideline and Eastern Mediterranean Region to compare with QCVN 24/2009/BTNMT for industrial discharge into water body at level B. Parameter pH COD BOD5 TSS Total colif E.coli Cd Zn Ni Cr Unit mg/L mg/L mg/L MPN/100mL MPN/100mL mg/L mg/L mg/L mg/L FAO Jordan Kuwait Oman 6-9 <20 <20 0.1 2.0 0.2 0.1 6-9 500 200 150 1,000 0.01 5.0 0.2 0.1 6.5-8.5 100 20 15 400 0.01 2.0 0.2 0.15 6-9 200 20 30 0.01 5.0 0.1 0.05 Saudi Arabia 6-8.5 10 10 2.2 0.01 2.0 0.2 0.1 Tunisia 6.5-8.5 90 30 30 1,000 0.01 5.0 0.2 0.1 QCVN 24/2009 5.5-9 100 50 100 5,000 0.01 3.0 0.5 0.1 Source: CEHA, 2006 In general, Guideline of wastewater reuse for agriculture of Eastern Mediterranean Region is more strictness than FAO guideline and QCVN 24/2009. However, QCVN 24/2009 is stricter than FAO guideline. Therefore, QCVN 24/2009 can consider to apply for wastewater reuse for agriculture in Vietnam. Ranges of these parameters such as pH, COD, BOD5, TSS total coliform, Cd, Zn, Ni and Cr are around 5.5 -9, 90 – 500 mg/L, 10 8 -200 mg/L, 10-150 mg/L, 400-5000 MPN/100 mL, 0.01 – 0.1 mg/L, 2.0-5.0 mg/L, 0.1-0.5 mg/L, 0.05-0.15 mg/L, respectively. 2.1.7 Selection of wastewater treatment method Most technologies used for treated wastewater reuse are fundamentally derived from water and wastewater treated technology. However, since wastewater reclamation plays a significant role in wastewater reuse and economic value, opportunities for adopting technological innovation are much greater for applications in treated wastewater reuse. Figure 2.2 shows reuse options and various treatment alternatives for wastewater reuse (Atasoy.E et al). Different treated degrees require different treatment technologies which are divided preliminary, primary, secondary, tertiary, and advanced treatment. The simplest treated technologies are known as solid/liquid separation processes and disinfection whereas more complex treated technologies are the combination of different processes involved physical, chemical and biological processes to multiply barrier treated approaches for contaminant removal. Figure 2.2 Outline secondary effluent reuse (http://nett21.gec.jp/GESAP/themes/themes2.html) 9 2.1.8 Economic and social consideration Cost estimation for wastewater reuse including capital cost, operation and maintenance costs, energy costs, revenue and timing of expenditure and receipt is essential to optimize the net benefits from implementation. Beside that, social benefits of wastewater reuse need to be assessed (Bahri, 1999; Haruvy Nava, 1997, 1998; Huravy.N, et al, 1999). These estimations are useful because it has positive and negative effects. Positive effects comprise value of water, nutrient, improvement of environment, public health, benefits for water appropriated authorise, discharge reduction, elimination of certain treatment process to meet mass limits and recycled water sale. It also has negative effects such as risk due to pathogens and organic matters, accumulation of toxic elements on crops, costs for storage and conveyance and treated cost (Kretschmer, N et al,). Figure 2.3 shows the benefits of wastewater reuse versus treatment cost cited from Shelef.G, 1991. This figure shows a conceptual economic justification. It is delineation of benefits which are grained by setting public health and environmental damage. Benefits of sum of reused wastewater value (line A-C) and preventing health and environmental damage value (line A-B) is greater than treatment cost (line A-D). These benefits are different in different countries. Figure 2.3 Benefits of wastewater reuse versus treatment cost (Shelef.G, 1991) 2.1.9 Public acceptance Public acceptance for wastewater reuse plays important role because it will be fail without absence of social support. It needs the understanding of social and cultural aspects of 10 water reuse. The factors need to analyse to encourage public acceptance including costs, benefits and health issues as well as legislation. 2.2 Industrial wastewater and reclamation of industrial wastewater 2.2.1 Industrial wastewater Industrial wastewater is wastewater, generated in the process of industrial production from the production stages and activities to serve for production. Industrial wastewater is very diversity and difference on composition and waste quantity. It can be contaminated due to inorganic and organic pollutants containing in it. If it is not appropriately treated, it can make serious environmental pollution. 2.2.2 Contaminations of industrial wastewater and its impact The characteristics of industrial wastewater are very various that depends on industrial processing. In general, industrial wastewater contains heavy metals, harmful chemicals, and other toxic substances, so industrial wastewater can be more serious than domestic wastewater. Serious hazardous wastes having in industrial wastewater have worsened the situation significantly. Industrial wastewaters have negative effects on the agricultural economy and public health (Mohsen, 2004). It also contains the pollutants including pharmaceuticals, antiseptics, UV filters, surfactants and fragrances. Moreover, industrial wastewater may contain the hundreds of different pathogens that can be the causes of disease by carrying humans and animals. Untreated industrial wastewater disposal or inadequate treatment is also the main source of pathogens in the water environment. 2.2.3 Reclamation of industrial wastewater The reclamation of industrial wastewater has taken place in many developmental periods which were started from direct discharge to recycling and reuse. The simple physiochemical treatment systems are adopted to treat industrial wastewater, but it is rapid degradation of environment leading to forcing the governments to implement more stringent legislations for industrial wastewater discharge. The strict standards of industrial discharge have led to application of more advanced technologies for industrial wastewater treatment (Mohsen, 2004). 2.2.4 Potential of industrial wastewater reuse The different degrees of potential for industrial wastewater treatment and reuse are different from different industries. Although in the same industry, the characteristics of wastewater and volumes are different, if the processes are different. The different volumes and concentrations in industrial wastewater are the most important factors to consider applying reuse technology. Industrial wastewater discharges into water bodies also leading to increasing costs for industries located downstream. It is also a cause of over natural purification capacities and dissolved oxygen is depleted below levels in water that can have negative impact on aquatic life. A good solution for industrial wastewater reuse is, the wastewater discharge should be met the requirement of effluent standard. 11 Industries have the high volume of wastewater, but pollutant concentrations in wastewater is low that have high potential for reuse. However, industries having the low volume of wastewater with high concentration of pollutants are more difficult to reuse. Based on some of these governing factors, wastewater reuse potential is summarized in Table 2.3. Table 2.3 Potential of wastewater reuse of industries High Potential Medium Potential Low Potential • Pulp and Paper • Slaughterhouse • Tanneries and leather finishing • Cotton Textile • Dairy • Pesticide • Pulp and Paper • Canning and Food Processing • Rubber • Glass and Steel • Distillery • Aluminum • Wool Textile • Explosives manufacturing • Photographic Processing • Paint manufacturing • Chemical • Fertilizer • Oil refining • Petroleum • Electroplating • Meat Processing Source: Visvanathan, and Takashi Asano (2001) 2.3 Conventional technologies for industrial wastewater treatment 2.3.1 A typically conventional technology for industrial wastewater treatment Conventional wastewater treatment consists of a combination of physical, chemical, and biological processes and operations to remove solids, organic matter and, sometimes, nutrients from wastewater. It includes a pre-treatment, primary treatment, and secondary treatment. Pre-treatment step consists of screens, and an aerated grit removal tank. It can remove materials which can damage or clog the pumps and skimmers of primary treatment clarifiers. Primary treatment is usually a sedimentation tank that is used after pre-treatment step. Settleable organic and inorganic solids are removed by sedimentation tank. Floating materials are removed by skimming. Secondary treatment usually consists of two steps including bioreactor and sedimentation. The residual organics and solids which are not treated by primary treatment can be removed by secondary treatment. The objective of bioreactor is degradation of organic materials, and secondary sedimentation removes settleable materials or floating. Bioreactor can work at two different operating conditions such as aerobic and anaerobic condition. Figure 2.4 shows the basic process of conventional wastewater treatment. 12 Figure 2.4 Conventional wastewater treatment 2.3.2 Activated sludge process The concentration of organic pollutants in wastewater is removed by biological treatment process with most widely using activated sludge. The activated sludge is a suspended solid, and it is predominantly in aerobic condition. The activated sludge maintains a high biomass by means of solid that is recycled from secondary clarifier. Figure 2.5 shows the layout of a typical activated sludge system. Figure 2.5 Diagram of a simple activated sludge system Settleable biomass is separated from liquid by secondary sedimentation tank. The production of gelatinous matrix allows the gathering of bacteria, protozoa, and other microorganisms that is responsible for the removal of organic matter. 2.3.3 Advantages and disadvantages of conventional technologies Removal efficiencies of conventional wastewater treatment plant is different that depend on different parameters. For example, the removal efficiency of suspended solids (SS), BOD5 and COD are 95%, 66% and 65%, respectively (Colmenarejo et al, 2006). Conventional wastewater treatment is not successful removal with the trace chemical contaminants which are persistence in wastewater. The trace chemical contaminants include heavy metals, inorganic compounds, and organic pollutants such as endocrine disputing compounds or pharmaceutically active compounds (Fatta-Kassinos et al, 2010). Table 2.4 shows the advantages and disadvantages of conventional water treatment. 13 Table 2.4 Advantages and disadvantages of conventional water treatment. Advantages Disadvantages • Simple and easy operation • Low capital cost due to cheap building materials • Suitable for pure surface water • Low maintenance and operation cost, low cost of water supply, suitable for weakly developing countries Source: Fatta-Kassinos, 2010 • Waste chemical • Low pathogens removal rate • Low natural organic mater removal rate • Large area requirement 2.4 Membrane technologies for industrial wastewater treatment 2.4.1 Background on membrane filtration Membrane filtration is physical separating process under driving force due to very small pores of membrane. Pressure is required to drive the liquid passing though membrane layer. The pressure required for separating process is varies which depend on the size of pores, concentration, electrical charge or temperature. Figure 2.6 shows the basic phase of a membrane process. igure 2.6: Basic phase of membrane process Figure 2.6 Basic phase of membrane process There are four main kinds of membrane which are microfiltration, ultrafiltration, nanofiltration, and reserse osmosis. These categories depend on the rejection particle size of membrane. Table 2.5: shows comparison between membrane processes. 14 Table 2.5 Comparison between membrane processes. Items Pore size (μm) Pressure range (bar) Separation potential Flux range (L.m2/h.bar) Microfiltration (MF) 0.02 – 2.0 0.1 – 0.2 Suspensions, Emulsions >50 Ultrafiltration (UF) 0.005 – 0.02 1.0 – 5.0 Macromolecula solution, Emulsions 10 - 50 Nanofiltration (NF) 0.001 – 0.02 5.0 – 20.0 Low to medium molar mass solution 1.4 - 12 Reverse Osmosis (RO) 0.0001 – 0.001 10 - 100 Aqueous low molar mass solution 0.05 – 1.4 There are two operational modes of membrane filtration which is namely; dead end and cross flow filtration. Figure 2.7: shows two modes of filtration. Figure 2.7: Modes of filtration Figure 2.7 Two modes of membrane filtration In cross flow filtration, feed water is pumped parallel with the sure face of membrane. The rejected materials can be recycled into the system back again. It is different when in dead end filtration, feed water is pumped though the membrane and permeate pass though the pores of membrane. The rejected materials are continuously accumulated on membrane surface. In crossflow filtration requires higher energy than dead end, but less fouling performance on membrane compared to dead end filtration with low energy requirement, but high membrane fouling. 2.4.2 Membrane operational parameters The most important parameters of membrane performance are transmembrane pressure, membrane consistence, and permeate flux. They have the relationship that is given in equations below. Rt = Rm + Rc + Rf 15 Where: J: permeate flux (L/m2.h) UP: transmembrane pressure (kPa) μ: Viscosity of the permeate (Pa.s) Rt: Total resistance (1/m) Rc: Cake resistance (1/m) Rf: Fouling resistance caused by solute adsorption (1/m) 2.4.3 Transmembrane Pressure (TMP) Difference of pressure between feed side and permeate side is defined as transmembrane pressure. Low pressure membrane is affected by driving force which is associated with any given flux. TMP is an overall indication of feed pressure requirement, used with the flux to assess the fouling of membrane (WEF press, 2006). 2.4.4 Advantages and disadvantages of membrane filtration Membrane application in water desalination or purification has advantages such as energy efficiency, more simple to operate and higher quality of product. However, it still exits disadvantages such as some time requirement for pre-treatment due to sensitivity to concentration polarization and membrane fouling. The long time reliability of membrane is not proven. It is not robust and can be destroyed. Table 2.6 shows advantage and disadvantage of membrane filtration. Table 2.6 Advantages and disadvantages of membrane filtration Advantages - Disadvantages Continuous separation Low energy consumption Can be easily combined with other exiting technical Up-scaling easy Membrane properties are variable and can be adjusted - Membrane fouling Low membrane life time Operating costs and maintains 2.4.5 Potential membrane technology for water reuse The degree of treatment required varies according to the specific reuse application and associated water quality requirements. The simplest treatments involve solid/liquid separation such as sedimentation, aerobic biological treatment, oxidation ponds, biological nutrient removal, and disinfection. More complex treatment systems involve combinations of physical, chemical, and biological processes employing multiple barrier treatment approaches for contaminant removal such as activated carbon, air striping, ion exchange, chemical coagulation and precipitation. More advanced technologies include microfiltration, nanofiltration, ultrafiltration and reverse osmosis. Membrane technology is used to separate solids from wastewater in wastewater treatment. Membrane technology can use as tertiary treatment in wastewater treatment plant. Use of membrane technology has been successful in removing most contaminants from wastewater thereby increasing the potential for even greater reuse (Visvanathan and Asano, 2001). 16 The membrane filtration system could remove all suspended solids, fecal coliforms, and giardia cysts. It could also significantly reduce human enteric viruses such as reovirus and enterovirus. The water reclamation plant at Eraring Power Station demonstrates the potential for reuse of wastewater in power generation and other industrial manufacturing facilities (Vigneswaran et al, 2004) Membrane technology was used in wastewater treatment for reuse very normal. It met almost standard of wastewater reuse, especially reuse for agriculture or irrigation. Table 2.7 shows the summary of some membrane technology applied in wastewater treatment for reuse and permeate of membrane systems was compared to wastewater reuse for agriculture of FAO, 1985. From these results showed that almost effluent of membrane technology met standard for wastewater reuse in agriculture. 17 Table 2.7 Summary of treated wastewater by membrane technology for wastewater reuse 18 Table 2.7: Summary of treated wastewater by membrane technology for wastewater reuse Membrane Wastewater pH COD BOD5 EC TSS Total coliform E.coli Reference technology (mg/L) (mg/L) (µS/cm) (mg/L) (CFU/100mL.) (CFU/100mL) Tam.L.S et al, 3.4 <2 569 <2 17.5 Municipal 6.9 MBR 2007 nd <2 27 <2 <2 WW 5.4 MBR+RO 2 <2 659 <2 17.9 7.7 MF nd <2 33 <2 <2 5.5 MF+RO MBR Municipal 50 0.76 35 Arévalo.J et UF WW 75 1.2 0 al, 2009 UF+RO Industrial WW 5.6 3.2 139 Chen.H.H et al, 2005 Galil.N.I and 2.5 7.1 129 7.8 MBR *Paper mill Levinsky.L, 10.8 45 342 7.6 *Food 2007 production 9.0 2.1 385 *Petrochemical 8.0 WW MBR Industrial WW 7.2 2 nd nd nd nd You.S.J and MBR+RO 6.8 2 nd nd nd nd Wu.D.C, 2009 MBR Municipal 7.6 22 nd 2.07 0.10 Zanetti.F et al, WW 2010 MBR Industrial WW 10-30 <5 <2 <100 <20 Melin.T et al, 2006 MBR Industrial WW 20 nd <102 Wisneiwski.C, 2007 MBR Petrochemical 7.6 38-78 3-5 <2.5 Qui.J.J et al, WW 2007 DebiK.E et al, 8750 110 Industrial WW UF 2010 3210 29 NF 4730 15 UF+NF FAO, 1985 Reuse criteria for 6.6 <20 700-3000 <20 <200 agriculture 8.4 nd: not detected 19 Table 2.7: Summary of treated wastewater by membrane technology for wastewater reuse (Cont) COD BOD5 Membrane Wastewater pH EC TSS Total coliform E.coli (mg/L) (mg/L) (µS/cm) (mg/L) (CFU/100mL.) (CFU/100mL) technology UF Waste pond 7.8 94.5 1.8 1.98 4 1 RO 7.1 2.83 2.25 0.224 0 0 MBR Municipal = = <2 = <2 <200 <20 WW MBR Paper mill 6-9 49.7 <5 1674 <2 WW MBR Municipal <3 <1 <50 WW UF Municipal 43 2400 nd 146 11 WW UF+RO Steel WW 6.65 2.32 2,700 0.5 3,000 MBR Industrial 7.6- 50-202 0 -14 WW 8.2 MBR Municipal 6-7 21 4 2 MBR+ RO WW 6 43.3 MBR Industrial 7.69 21.26 1.6 WW MBR Municipal 6.9 17.3 5.2 4 WW MBR Municipal 87 31 0 0 WW MBR Municipal 23-56 4-12 -63 WW MBR Municipal 24 4 <0.5 0 0 WW Reuse criteria for 6.5 <20 700<20 <200 agriculture 8.4 3000 Viana, P. Z. et al, 2005 FAO, 1985 Alaboud.T, 2009 Saddoud.A et al, 2007 Moeslang.H and Brockmann.M, Lopez.A et al, 2006 Lee.J.W et al, 2004 Wiszniowski.J et al, 2010 Piyakuldumrong.P and Araki.S, 2007 Colic.M and Yunhua.Z, 2010 Liu.Z et al, 2006 Hotchkies.J.W, 2003 Zang.Y et al, 2007 Oron.G et al, 2006 Reference 2.5 Membrane Bioreactor for industrial wastewater treatment 2.5.1 Membrane Bioreactor (MBR) Membrane bioreactor is the combination of two processes including biological treatment process and membrane separating process. The biodegradation of organic mattes of wastewater occurs in the bioreactor, and membrane system separates the treated water from the mixed liquor. The operations of membrane bioreactor process are wider different range of parameters than the conventional activated sludge process. Solid retention time (SRT) of MBR can exceed 30 days compared to 5 to 7 days of conventional activated sludge (CAS). The food/Microorganisms (F/M) ratio of MBR is less than 0.1 per day, while F/M of CAS is 0.2 to 0.5 per day. Low F/M ratio occurs in MBR because of high mixed liquor suspended solid (MLSS) in bioreactor which is range from 8.00 to 20,000 mg/L compared to 1,200 to 4,000 mg/L in CAS processes (Metcalf and Eddy, 2003; WEF, 2006). There are two types of MBR which are membrane unit is located out side the bioreactor (external loop), and located inside the bioreactor (internal loop), (Figure 2.8:1, 2 ). External membrane module is generally developed due to its compactness. It is easy maintenance because of the outside bioreactor. Submerged or immersed membrane bioreactor (iMBR) is put directly inside the bioreactor. iMBRs generally requires less energy-intensive, than external MBR. It also requires low transmembrane pressure due to using air fluid as turbulence supply. Figure 2.8 (1) internal membrane with suction pump; (2) External air lift membrane with suction pump Applications of both systems have advantages and disadvantages that is showed in the table 2.8. The coarse bubble diffuser in the submerged configuration is generally used due to provide a turbulent crossflow velocity over the surface of the membrane. It also reduces the build up of material at the membrane surface, and thereby increases the operational cycle of the system (Joseph and Visvanathan, 2005). 20 Table 2.8 Comparison of Submerged and Side Stream MBRs Parameter Submerged MBR Aeration Cost High (90%) Pumping Cost Low Flux Low Foot Print Large Cleaning Requirements Less Frequent Operating Cost Lower Capital Cost High Source: Kurian Joseph and Visvanathan. C. Side-Stream MBR Low (20%) High (60-80%) High Smaller More frequent Higher Low Food to Microorganisms (F/M) ratio F/M is the rate of COD or BOD per unit volume of mixed liquor. and Where F/M: Food to biomass ratio, g BOD or bsCOD/g VSS.d. Q: Influent wastewater flowrate, m3/d. S0: Influent BOD or bsCOD concentration, g/m3. V: Aeration tank volume, m3. X: Mixed liquor biomass concentration in the aeration tank, g/m3. HRT: Hydraulic retention time of aeration tank, V/Q.d. A low F/M ratio implies a high MLSS and a low sludge yield Mixed Liquor Suspended Solids (MLSS) The concentration of suspended solids in mixed liquor is defined as MLSS. The unit of MLSS is usually expressed in milligrams per liter (mg/L). It is also known as the amount of biomass within the reactor. Mixed liquor is defined as the mixture of raw wastewater and activated sludge which are contained in a bioreactor in the activated sludge process. MLSS concentration can provide the reasonable indication of fouling propensity, but this relationship is rather complex. Increasing MLSS can have negative, positive or insignificant impact on membrane permeability. For example, high MLSS concentration (30mg/L) has negative effects on membrane fouling. On the other hand, low MLSS concentration at 6 mg/L reduces membrane fouling. However, it has insignificant effects at 8-15 mg/L of MLSS concentration (Judd, 2006). Dissolved oxygen (DO) Aerobic microorganisms require oxygen for respiration. Dissolved oxygen concentration in water depends on several different conditions such as temperature, solubility of gas, pressure, and concentration of the impurities in the water. 21 DO concentration in water about 0.2 mg/L or above inhibits nitrate reduction due to repressing the nitrate reduction enzyme. At DO concentration of 0.13 mg/L, the denitrification ceases in a highly dispersed growth (Metcalf and Eddy, 2003; WEF, 2006). DO have impact on membrane fouling of MBR though system biology. High dissolved oxygen concentration in water can support better filterability. Oxygen limitation is a cause of low cell surface hydrophobicity which has potential cause of membrane fouling (Judd, 2006). Hydraulic Retention Time (HRT) HRT has effect on membrane fouling. Increasing HRT leads to reducing membrane fouling. Increasing organic loading rate and higher MLSS concentration result in reduce of HRT (Harada et al, 1994). Sludge Retention Time (SRT) SRT is probably the most important operating parameter which impact on the membrane fouling though MLSS concentration. It ultimately controls biomass characteristics. MBR operates at higher SRT that can lead to increasing MLSS, but this in it self is not a cause of excessive fouling. When SRT is reduce from 10 to 2 days, the membrane fouling rate increases nearly 10 times. Corresponding to F/M ratio and MLSS are from 0.5 to 2.4 L/d and 7.8 to 6.9 g/L, respectively (Trussell et al, 2006). Effects of temperature on bioreactor operation Temperature affects soluble oxygen in water. High temperature reduces dissolved oxygen in water compared to low temperature. The optimum temperature for bacteria activities ranges from 25 oC to 35 oC. When temperature rises to 50 oC, aerobic digestion and nitrification are stoped (Metcalf and Eddy, 2003; WEF, 2006). Temperature has effect on membrane filtration though permeate viscosity. Higher temperature increases COD removal. At low temperature, foulant materials highly deposit on membrane surface compared to high temperature. J = J20*1.025(T-20) Where J: Flux at the process temperature J20: Flux at temperature of 20 oC T: Temperature Effects of pH Nitrification is sensitive with pH. At pH of less than 6.8, rates of nitrification significantly decline. If pH value about 5.8 to 6.0, the rates of nitrification may be 10 to 20 percent of the rate at pH of 7.0. At the range of pH 7.5 to 8.0, optimal nitrification rates happen. Nitrification rates is normally maintained at pH value of 7.0 to 7.2 (Metcalf and Eddy, 2003; WEF, 2006). 22 2.5.2 Applications of MBR for industrial wastewater treatment The MBR technology is consequently an attractive option for the treatment of such industrial wastewater. The removal efficiencies of MBR applied for seafood wastewater treatment are high removal organic matters such as removal BOD5 (99%), COD and TOC (85%) (Porntip et al, 2006). MBR is also feasible to treat the petrochemical wastewater, and the product quality consistently meets the requirement for discharge (Qin et al, 2007). Membrane bioreactor displays many advantages compared to conventional activated sludge process. The effluent with high quality such as free from solid and germ meets many current standards throughout the world, and also over come with increasingly stringent standard of tomorrow (Wisniewski, 2007). 2.5.3 Advantages and disadvantages CAS process is widely used in treating municipal or industrial wastewater. However, it usually suffer failing in sedimentation process and thickening process because of the growth of bacteria in the sludge suspension. MBR can apply to take numerous advantages over CAS process. Among many biological processes, a membrane bioreactor (MBR) has been recently most attracted because of acceptable level of effluent quality with simple application or modification (Scholz et al, 2000, and Holler et al 2001). However, MBR technology also has limited such as rapid decline of permeate flux due to membrane fouling (Dijk and Roncken, 1997). The physicochemical characteristics and the physiology of activated sludge have effects on membrane fouling (Chang and Lee, 1998). The major advantages of the membrane bioreactors are: Eliminated suspended solid by membrane separation or settleability of the sludge has no effect on the quality of treated effluent. Sludge retention time (SRT) can be maintained long time due to independent of hydraulic retention time that results in complete growth of slow microorganisms such as nitrifying bacteria. Reactor volume will be reduced because the microorganisms can disperse as long as desired, and the overall activity level is possible to maintain at high concentration in bioreactor. Moreover, Sedimentation tank or post-treatment is not requirement to achieve for wastewater reuse. It increases the treatment efficiency due to preventing the leakage of undecomposed substances. Biodegradable substances have no endless accumulation within the treatment process. Moreover, the low molecular weights can be broken down and gasified by microorganisms, as a result, the quality of treated water raises. Pathogens such as bacteria and viruses can be removed as expected leading to ecological sound due to reducing force to the disinfection process. Sludge product is reduced which is compared to conventional activated sludge processes, due to maintaining low F/M (food/microorganisms) ratio. It can maintain a high sludge capacity due to no effect of the fluctuations on volumetric. It is also no occurring of odour dispersion. 23 However, according to Franca Zanetti et al, (2010), the disadvantages of MBR system are high installation and management costs due to membrane fouling and subsequent membrane cleaning. 2.5.4 Concepts of critical and sustainable flux Critical flux is permeated flux after the occurrence of flux decline and before membrane fouling. Two distinct forms of the critical are namely no fouling and little fouling which occur at subcritical operation for strong and weak forms (Le-Clech et al, 2006). The sustainable flux is defined as the flux for which transmembrane pressure gradually increases at an acceptable rate, so chemical cleaning is not necessary (Ng et al, 2005). Sustainable flux can be assessed for a longer filtration, while critical flux is mainly determined in short term for filtration. 2.5.5 MBR operation modes Two main operating modes of MBR are constant pressure and constant flux filtration. The mode of constant pressure filtration is a rapid flux decline at the start of filtration and gradually decreasing until reaching the steady state. The mode of constant flux filtration is less fouling probability. According to Le-Clech et al, 2006, the large amount of particles deposits on the membrane surface in the initial constant flux filtration. However, it may bring benefits as a pre filter for membrane fouling due to reducing internal membrane fouling. 2.6 Membrane fouling When the particles get clog on the membrane surface or inside the membrane pores that lead to membrane fouling. That is the causes of flux decline and affects the quality of permeate product. Membrane fouling can require chemical cleaning or membrane replacement. According to Baker, 2004, various types of foulants such as collidal, microorganisms (bacteria, fungi), organic (olis, polyelectrolytes, humic substances) and scaling mineral precipitates are the main causes of membrane fouling. There are three main factors such as biomass characteristics, operating condition, and membrane characteristics which have impact on membrane fouling (Chang et al, 2002). 2.7 Membrane cleaning 2.7.1 Physical cleaning Physical cleaning of MBR is normally achieved either by backflushing, or relaxation to remove gross solids which accumulate on membrane surface. It is simply stopping permeation while air bubbles are continuing to scour the membrane. It has benefits when these two techniques are used in combination, due to enhancement of backflushing by air bubbles. 2.7.2 Chemical cleaning Chemicals can use for membrane cleaning to remove recalcitrant foulants on membrane. The membrane fouling may be the causes of irreversible process that the ordinary cleaning method does not recover the loss of permeate flux due to plugging of solid particles or large solutes on membrane (Lin and Espinoza-Gomez, 2005). Sodium hypochlorite can be minimized the membrane biofouling. Low concentration of chemical 24 cleaning agent can be added to the backflush water to produce a “chemically enhanced backflush” (CEB). The functions of chemical cleaning are showed in the table 2.9 Table 2.9 Cleaning Chemicals Chemicals NaOCl Application Destruction/removal of organics HCl Removal scaling NaOH Various components Citric acid Removal of scaling Source: Triqua, 2002. Concentration Max.Conc.allowed 500 ppm 1000 ppm pH= 2 pH = 12 pH = 2 pH = 1 pH = 12 25 Chapter 3 Methodology 3.1 Selection of the study area This study comprises of two segments to achieve the objectives as mentioned in Chapter One. Segment one investigated the potential of wastewater reuse for agriculture in periurban area in Ho Chi Minh City (HCMC), Vietnam. Segment two was conducted in Le Minh Xuan industrial zone, HCMC, Vietnam with a pilot scale airlift membrane bioreactor (A-MBR), a pilot scale ultra filtration (UF) treatment unit and an actual scale conventional activated sludge (CAS) process. Among the three treatment units A-MBR and CAS was worked as secondary treatment units of industrial wastewater treatment plant, while the UF was used as the tertiary treatment unit for further polishing of CAS effluent. Figure 3.1 illustrates the framework of the study. Figure 3.1 Framework of Study Plan 26 This study was carried out in the peri-urban area of Ho Chi Minh City (HCMC), Vietnam, and Le Minh Xuan industrial zone which is located in Binh Chanh District is chosen to do experiments of the membrane application for industrial wastewater treatment. HCMC is located in the South in Vietnam and at 10010’-10038’ North and 106022’-106054’ East, with a total agricultural area 121,313 ha (ARDS, 2009). Until 2008, there are 14 industrial parks in HCMC (HEPZA, 2008). Where 80,500 ha is covered by agricultural lands among that; 27,131, 10,000, 2,000, 1,792 and 11,000 ha is covered by area of rice, vegetable , maize, sugar cane, rubber tree and fruits tree, respectively (ARDS, 2009). Agricultural production is mainly carried out in peri-urban area such as Hoc Mon District, Cu Chi District, Binh Chanh District, and District 12 in HCMC. Figure 3.2 shows HCMC map and Binh Chanh District map where the study was carried out. Figure 3.2 Map of Ho Chi Minh City 27 3.2 Data collection To achieve the objectives 1 and 2 that were mentioned in section 1.3, secondary data collection through available literature and primary data collection through a questionnaire survey was carried out. The study was conducted in the peri-urban region indicated in the Figure 3.1. 3.2.1 Background information Available secondary data on wastewater discharge and agricultural reuse was collected from literature. Missing data was collected through discussions and questionnaire survey. Information was focused on the causes of water resources pollution, the status of wastewater reuse, number of industrial wastewater streams that discharge into water bodies, and wastewater reuse impact on crops and health. Moreover, status of treated or untreated wastewater from industrial zones in HCMC was analysed to estimate industrial wastewater quality, discharged into water bodies, and the data of surface water quality are collected to estimate the status of water quality, supplying for agriculture. 3.2.2 Questionnaire survey The purposes of questionnaire survey are to attain information about wastewater reuse for agriculture. Questionnaires are distributed to farmers who mainly live in peri-urban in HCMC. They were asked the questions related to available water resources such as water using for agriculture, status of wastewater reuse, causes of water pollution, impact of wastewater reuse for agriculture on the yields of agricultural crops and famers health, demand of water for agriculture, and water quality issue. The information collection from survey was analysed to find out the results. (Questionnaire is presented in the Appendix D). 3.3 Experimental setup and operation of pilot scale units. Membrane bioreactor and UF membrane system were set up in connection with the exiting industrial wastewater treatment plant in Le Minh Xuan industrial zone. Figure 3.3 shows experimental set up and operation at pilot scale units. Indicators of CAS effluent and membrane permeate were compared to Vietnamese standard for industrial wastewater discharge (QCVN 24/2009/BTNMT) which is given in appendix A, United States Environmental Agency (UNEPA) is given in appendix B, and FAO guideline in appendix C. The existing CAS and pilot scale units at A-MBR and UF was operated and treatability was assessed as shown in figure 3.4. In addition, the performance of MBR was determined by measuring permeate flux, flux qualities, and flux decline at different operating conditions such as pressures. Moreover, MBR optimization was done with respect to F/M ratio, temperature, DO and MLSS. 28 Figure 3.3 Experiment set up and opration at pilot scale units 29 Figure 3.4 Treatability and operation 3.3.1 Le Minh Xuan industrial park and its characteristics of wastewater. Le Minh Xuan IP (LMX IP) Le Minh Xuan industrial park (IP) is located in area of Tan Nhut and Le Minh Xuan ward, Binh Chanh District in HCMC, Vietnam. Total area of all the industrial zone is 100 ha. Construction of houses and factories are 66.23 ha. Land for building management and central service area is 5.53 ha. Green space is 11.14 ha. Land for construction of roads is 15.8 ha and land hub infrastructure is 1.2ha (Figure E1 and E2, Appendix E). Production activities in LMX IP is very diversity such as production of battery, pesticide, rubber and plastic, mechanisms, textile and dying, tanning, plating, food production, parking and environmental treatment (Thanh, 2009). Water consumption Water volume supplying for factories and enterprises accounts for 77.4% of total water consumption in LMX IP. Amount of water demand for different production is different. Figure E.3 shows the percentage of water consumption for different production in LMX IP (Thanh, 2009) (See in Figure E3, Appendix E). Collection system and wastewater treatment LMX IP has a separately collection system for rainwater and wastewater. Rainwater is collected in the general storm water drainage system of the industrial park and directly discharged into irrigation canals around the area. Domestic wastewater and product wastewater collected from factories and enterprises after local pre-treatment sent to central wastewater treatment plant. Treated wastewater was discharged into the canal 8. Industrial wastewater is compared to QCVN 24/2009 at level B for industrial wastewater 30 discharge. Table 3.1 shows the influent and effluent of wastewater characteristics of Le Minh Xuan Industrial Park. Table 3.1 Characteristics of wastewater in Le Minh Xuan industrial zone. Parameters Unit pH Color Pt-Co COD mg/L BOD5 mg/L TSS mg/L Total N mg/L Total P mg/L Total Fe mg/L As mg/L Hg mg/L Cr3+ mg/L Zn mg/L Coliform MPN/100 ml Source: Thanh. (2009); Chi. (2008) Raw Wastewater 7±1.5 800±600 3,159±600 475±106 2137±1637 102±59 9.7±0.4 270 0.072 Undetected 12.18 57.28 15x104 Treated Wastewater 7 180 69 6 13 6.1 0.56 0.38 0.028 Undetected Undetected 3.039 Undetected QCVN 24/2009 (level B) 5.5-9.0 70 100 50 100 30 6 5 0.1 0.01 1 3 5.0 x 103 Central wastewater treatment plant (CWWTP) Area of the central wastewater treatment plant (CWWTP) of LMX IP is 1 ha and located in inside the IP. It was covered by four roads namely as 8, 10, 11 and 12 road. CWWTP has two parallel systems operated with total capacity of 4,000 m3/d and has been running for 10 years. Whole information of LMX IP was presented in Appendix E. A mount of wastewater daily discharge was unsteady. During Tet’s holiday wastewater did not discharge due to stoped production of factories. A mount of wastewater collected from factories around 6,000 m3/d was over the capacity of central wastewater treatment plant (CWWTP) that is why a new system is building with capacity 2,000 m3/d (Figure E4, Appendix E). As a result, the secondary sedimentation tank did not work well that let to sludge floating in surface of tank and increasing SS concentration effluent in some days. Collected rain water system and wastewater system is separated in LMX IP. Rain water is collected and discharge into canal 8. Wastewater from factories and domestic is collected into opening tank before pump to wastewater treatment system. Opening collected tank is main cause of rain water can diluted wastewater in rain season. 3.3.2 Conventional Activated Sludge (CAS) Schematic diagram of CWWTP of LMX IP was presented on Figure E7 in Appendix E. Collected wastewater from factories and enterprises passes though the screen to remove coarse materials and stored in equalization tank. Air is supplied and NaOH or HCL is used to adjust pH at neutral. PAC and polymer are used for coagulation and flocculation for SS removal at primary sedimentation tank. Wastewater passed though primary sedimentation tank is collected at neutralization tank and adjusted pH to neutral by NaOH or H2SO4. 31 Wastewater is distributed into aerobic tank. Air is supplied by air compressor. Operating condition of aerobic tank is suitable for microorganisms and biodegradation of organic materials. DO in aerobic tank is maintained from 2.5 to 4.5 mg/L. Mixed liquid suspended solid (MLSS) is from 4,500 to 6,500 mg/L. pH from 7 to 8. Sludge retention time is 22.5 day and hydraulic retention time is 19.6 hours. Organic loading rate (OLR) is 0.75 kg COD/m3.d and temperature range from 28 to 38 oC. Sludge product is sent to fertilizer Company for composting. Schematic diagram of CWWTP was presented on Figure E.7 (Appendix E) BOD5/COD ratio is used to evaluate the biodegradability of wastewaters. With low unbiodegradable particulate COD fraction, the ratio is 1.8 to 1.9. For raw wastewater with high unbiodegradable particulate COD fraction, the ratio is 2.0 to 2.1 (Hoover., et al. 1953; Ekama and Marais, 1978). Feed COD is 3,159 mg/L and feed BOD5 was 550 mg/L. The ratio COD/BOD5 of LMX IP is 5.7. It is very high the ratio for unbiodegradable particulate COD fraction. It means that raw wastewater of LMX IP is difficult for biodegradation. V = 1,800 m3; Sludge daily withdraw of CAS process: Qw= 80 m3/day Calculate SRT = V/Qw = 1,800/80 = 22.5 days 3.3.3 Membrane module Membrane X-flow module (airlift-membrane (A-MBR) and Aqualex-membrane (UF)) made by Norit Company is used in this study. Table 3.2 shows the specification of membrane X-flow modules. Table 3.2 Characteristics of membrane used in A-MBR and UF experiment Description Membrane material Membrane type Name Module configuration (mm) Membrane length (m) Diameter (inch) Effective surface area (m2) Nominal pore size (MWCO) (µm) Maximum flux (L/m2.d) Recommended flux (L/m2.d) Configuration Operating pressure range (bar) Maximum operating temperature (oC) A-MBR membrane UF membrane PVDF UF (cross flow) Tubular Airlift 5.2 1 4 1.6 0.05 75 35 Inside – Out <2 45 Polysulfone UF (dead end) Hollow fiber Aquaflex 0.8 1 4 6.2 0.03 120 50 Inside - Out <6 45 Operating conditions of membranes is designed base on characteristics of membrane and the instructions of Norit experts. They also based on the exiting conclusion of Le Minh Xuan industrial park. Table 3.3 shows operating condition of membrane of A-MBR and UF in experiments. 32 Table 3.3 The operation conditions of membrane of A-MBR and UF experiments Item A-MBR UF 50 30 15 18 15 8.3 10 60 30 25 (only backwash time) Feed flow (L/min) Filtration time (min) Backwash (s) Backwash flow (L/min) Air supply (L/min) Figure 3.5 shows actual membrane module which will be used for A-MBR and UF systems in this study. Aqualex-membrane (UF) Airlift-membrane (A-MBR) Figure 3.5 Membrane module used in A-MBR and UF systems 3.3.4 Airlift-Membrane bioreactor (A-MBR) A-MBR module was comprised three main parts as a bioreactor tank, an airlift-membrane and a permeating collected tank. A-MBR was operated in external crossflow mode. Bioreactor Figure 3.6 indicated the operating condition of bioreactor. 33 Figure 3.6 Operating condition of bioreactor. Sludge retention time (SRT) was 40 days. Sludge volume getting out bioreactor tank from the bottom was 5.5 and 4.75 L/day related to 0.22 m3 and 0.19 m3, respectively. Mixed liquor suspended solid (MLSS) is maintained operating condition in bioreactor about 7,000 - 8.500 mg/L. Air was supplied oxygen for microorganisms demand by a compressor. A-MBR was designed with parameters hereafter. Table 3.4 shows the operational parameters of A-MBR. Table 3.4 Operational parameters of A-MBR Characteristics Operation range Membrane surface area Flow rate Influent COD Loading rate HRT SRT Volume of MBR Feed pump Circulating pump Suction pump Backwash pump Air flow rate for Bioreactor Air flow rate for Membrane Unit L/m2.h m2 L/h mg COD/L kg COD/m3.d hour day m3 m3/h m3/h L/h L/h L/h L/h Value 30 and 45 1.6 48 and 72 350, 450 and 724 0.18, 4.1 and 5.7 4.6, 2.6 and 3.1 40 0.19 and 0.22 3.6 1.5 72 4,800 1,800 900 3.3.5 A-MBR process flow The process flow of the A-MBR is given in Figure 3.7. Effluent from primary sedimentation tank was pumped to the bioreactor across a sedimentation tank (500 L) and 34 a screen (1 mm opening) to remove coarse materials that can negatively affect on membrane. Bioreactor volume is controlled by a level controller which can control steady wastewater volume in bioreactor by a controlling float. Figure 3.8 shows photo of AMBR system. Wastewater treated by biological process is pumped into the ultrafiltration membrane module by a feed pump, and permeate is passed though membrane by supporting of a suction pump. In filtration period, solenoid valve 1 (SV1) was opened while SV2 was close. Manual valve V1 and V5 were opened while manual vale V2, V3 and V4 were closed. Concentrate was returned to bioreactor. Permeate was stored in a tank with the volume about 100 liters. The small percentage of permeate was used to clean membrane by regular backwash process or chemical cleaning process. To check the flow rate and pressure, a flow rate gauge and pressure gauge are installed on the pipe before membrane. Three pressure gauges were installed in membrane module to determine the loss of pressure pass though the membrane or they can use for testing transmembrane pressure (TMP). This is important value to monitor. A compressor was installed to supply air for bioreactor to supply oxygen for oxidation of organic compounds by microorganisms, and for membrane module cleaning to control fouling. Air flow rate supply for bioreactor and membrane was 1,800 L/h, and 900 L/h, respectively. Air was pumped to membrane though feed side during operation of A-MBR to enhance membrane fouling control. Membrane was operated 20 minutes, and then backwash was done in 15 second. The experimental setup was operated automatically by automatic control program. Membrane was operated intermittent with a cycle at 30 mins operation and 15 seconds backwash. In backwash period, SV1 was closed and SV2 was opened. Figure 3.7 Operating process of A-MBR 35 Figure 3.8 Photo of A-MBR system Drain of A-MBR membrane carried out two times per day to remove coarse materials clogging in the bottom of membrane. During drain off period, A-MBR system was stopped operation. Manual valve V2 was opened and sludge inside of membrane was drained of membrane. Clean water from collected tank was pumped to membrane by backwash way to clean residue sludge in feed side of membrane. Sludge and wastewater after clean membrane were drained off sewage. Air from feed side of membrane passed though membrane to permeate side was released by valve V3. Manual backwash was carried out and air was released out off membrane by valve V3. Air in permeate side of A-MBR system was affected on output pressure and output flow rate. 3.3.6 Membrane bioreactor (A-MBR) operational sequence A-MBR was operated under 3 different loading rates in order to optimize the operational parameters. Table 3.5 indicates the A-MBR operational sequence for the optimization of A-MBR operational parameters. Basically the loading rate was altered in order to find out the suitable organic loading to the A-MBR and the variation of permeate quality with the loading rate. Table 3.5 A-MBR operational sequence Period (months) Process 1 month Startup period, mixed liquor from CAS will be pumped to A-MBR tank 2 months 2 months 2 months Optimization of loading rate Optimization of loading rate Optimization of loading rate 36 Loading rate (kg COD/m3.d) Increment of loading rate from CAS loading rate to 1.8 1.8 4.1 5.7 Difference between CAS process of LMC IP and A-MBR of pilot scale study is summarized following: F/M of CAS process was 0.1±0.03 day-1. It is very low to compare with theory (0.2 – 0.5 day-1). However, HRT of CAS process is very long to compare with normal (16 h of CAS process of LMX IP to compare with 6 -8 h). May be, CWWTP of LMX IP was designed by extended aeration process. F/M of CAS process was lower than A-MBR from 3 to 10 times (F/M of CAS process was 0.077 day-1 whereas F/M of A-MBR was 0.23, 0.47 and 0.75 day-1). OLR of A-MBR was higher than OLR of CAS process from 4 to 13 times (OLR of A-MBR was 1.8, 4.1 and 5.7 kg COD/m3.d whereas OLR of CAS process was 0.43 kg COD/m3.d). HRT of CAS process was longer than A-MBR from 4 to 6 times (HRT of CAS process was 16 h whereas HRT of A-MBR was 2.6, 3.1 and 4.8 h). SRT of A-MBR was longer than SRT of CAS process nearly 2 times (SRT of A-MBR was 40 days whereas SRT of CAS process was 22 day). This is advantages of MBR to compare with conventional activated sludge that can lead to higher removal pollutant efficiency of MBR to compare with CAS process. 3.3.7 Ultrafiltration tertiary treatment The secondary sedimentation effluent was treated by UF membrane as tertiary treatment. Secondary sedimentation effluent is pumped to the sand filtration with volume 0.18 m3. Water passes though sand filtration came into UF membrane (dead-end) follow mechanism inside – out. In filtration period, solenoid valve 1 (SV1) and 3 (SV3) were opened while SV2 and SV4 were closed. Feed water came from top to bottom of UF membrane. Sand filtration was inserted before UF membrane as pre-treatment. Sand filtration was high 1.2 m. Sand layer was 0.7 m. Diameter of sand filtration was 0.2 m. Total volume of sand filtration was 0.18 m3. Water passes though the UF membrane was stored in the permeate collection tank with volume 100 L. The pressure gauges and flow rate gauges are used to check the pressure loss after pass though UF membrane module and flow rate of water pass though membrane. Figure 3.9 shows the process of UF membrane. Figure 3.10 shows photo of UF system. The process of operation UF membrane was 10 mins for filtration and 1 min for backwash. In backwash period, SV1 and SV3 were closed while SV2 and SV4 were opened. Feed water was change direction from bottom to top. Clean water from storage tank was pump to membrane from permeate. Clear water came up to down. It was opposite direction of feed water. Concentrate of backwash was drained into the drain of CAS system. Air was pumped into membrane in 15 seconds. 37 Figure 3.9 Process of UF membrane after CAS Figure 3.10 Photo of UF system 3.3.8 Backwash process of A-MBR and UF membrane Permeate collection in permeate tank was used for backwashing and chemical cleaning. The pilot plants use automatic cleaning sequences that have been pre-programmed. Cleaning took place on elapsed time interval. A cleaning cycle consist of flushing with clean water (permeate). The following possibilities are available: • Cleaning by means of backwash (BW). • Cleaning by means of chemical enhanced backwash (CEB). 38 • • Cleaning by means of forward flushing. This cleaning is performed via the feed side of membranes instead of the permeate side of the above mentioned BW and CEB. Cleaning by air flush (forward flushing intermittently supplied with some air at the feed side of the membranes. (Air enhanced forward flush). Backwash process was regularly operated to remove deposited foulants. There are three steps for backwash process such as forward flushing, air flush, and backwash. 3.3.9 Chemical enhanced backwash (CEB) Chemicals are used to remove any recalcitrant foulants on membrane including surface or inside pores of membrane. They are introduced though backwash into membrane. Chemical enhanced backwash (CEB) is operated two steps in which one is basic chemical cleaning, and another is acid chemical cleaning. Stock chemicals are diluted at their effective concentration for membrane cleaning before introduced into membrane. A-MBR chemical cleaning (1 time/month): When chemical cleaning, A-MBR system was stopped and wastewater in membrane was drained from the bottom of membrane. NaOCL (400 ppm) and acid citric 1% were used to clean membrane of MBR. • NaOCL (400 ppm) was pump to membrane from permeate side and kept it in membrane in 1 hour and then drain it out from bottom of membrane. Clean water was pump to membrane to clean NaOCL residue out off membrane. • Acid citric 1% was pump to membrane and kept it in membrane 4 hour, and then drained it out of memebrane. Clean water was pumped to membrane to clean acid citric residue in membrane. To prevent chemicals going to bioreactor tank, vale V5 of A-MBR system was closed during chemical cleaning. UF membrane chemical cleaning (1 time/2 days): NaOH (200 ppm) was used for basic chemical cleaning step, and acid hydrochloric (HCL, 1%) was used for acid chemical cleaning step. • NaOH (200 ppm) was pumped to membrane and kept it in membrane 1 hour and then drain it out off membrane. • Membrane is soaked about 10 minutes with clean water after basic chemical cleaning to remove NaOH residue in membrane. • HCL 1% was pump to membrane and kept it in membrane 1 hour and then drain it out by pumping clean water from permeate side as backwash. Clean water from backwash side removed HCL residue in membrane. 39 3.4 Sampling Methods Samples were collected at three points such as conventional effluent, UF permeate, and MBR permeate. Figure 3.11 shows the sampling points in the system set up. This is based on removal efficiency of A-MBR, UF membrane, and CAS effluent. Table 3.6 shows parameters, frequency, and sampling location of CAS effluent, UF permeate, and A-MBR permeate. All wastewater samples are collected in glass containers (added acid H2SO4 to reduce pH less than 2 for avoiding of biodegradation when required), and then delivered to HCMC University of Technology lab. The samples are kept in the refrigerator at temperature low than 4 degree Celsius to preserve before analysis. Figure 3.11 Locations of Sampling Table 3.6 Parameters and three sampling location Parameters pH Temperature DO TMP MLSS COD BOD5 SS Conductivity Ni Zn Cr Cd UV254 Total Coliform E.Coli Frequency 3 times per week 3 times per week 3 times per week 3 times per week Twice per week Twice per week One per week Twice per week Twice per week One per OLR One per OLR One per OLR One per OLR Once per week 1 time per OLR 1 time per OLR Sampling location CAS effluent, UF permeate, A-MBR permeate CAS, A-MBR CAS, A-MBR A-MBR, UF module A-MBR CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate CAS effluent, A-MBR permeate, UF permeate 3.5 Analytical parameters Parameters are related to quality of wastewater reuse such as BOD, COD, SS, turbidity, conductivity, heavy metals (Ni, Cr and Zn), particles, total coliforms, and E.coli were 40 measured. Dissolved organic matter related to performance of membrane was analyzed by UV absorbance at 254 nm. Operation parameters of MBR system are influent flow, COD loading, MLSS, HRT, SRT, F/M, temperature, and DO, TMP. The water quality parameters given in table 3.7 were analyzed to evaluate the performances of treatment units. Description on methods of biological water quality parameters are given in following sections. Total coliform and E.coli analysis Total coliform and E.coli were analyzed by using membrane method. Brief description of procedure Media preparation Medias m-ColiBlue24® was prepared before starting the experiments. Medias m-ColiBlue24® was pour into one side of membrane. Procedure Wastewater samples was filtrated though membranes from other side of membrane. Then membrane was incubated at 35oC±0.5oC in 24 hours. The appearance of blue colonies was E.Coli and red colonies were other coliforms. Total coliform was total of blue and red colonies. 41 Table 3.7 Analysistical parameters and method of analysis No. 1 Parameters Unit pH o Equipment Reference pH measurement pH meter - Thermometer Thermometer DO measurement DO meter - Pressure measurement Digital pressure gauge - 2 Temperature 3 DO 4 TMP kPa 5 COD mg/L Closed Reflux, Colormetric UV spectroscopy APHA et al, 2005 6 MLSS mg/L Dry at 103 – 105oC Filter and Owen APHA et al, 2005 7 BOD5 mg/L German method Oxitop 8 SS 9 Conductivity 10 Organic Matters at 254 nm 11 C Method mg/L mg/L o APHA et al, 2005 Dry at 103 – 105 C Filter/Owen APHA et al, 2005 Thermometer Conductivity meters APHA et al, 2005 mg/L UV/VIS spectroscopy or Chromatography UV/VIS spectroscopy or Chromatography APHA et al, 2005 Ni mg/L Atomic absorption Atomic absorption spectrophotomer (AAS) APHA et al, 2005 12 Cr mg/L Atomic absorption (AAS) APHA et al, 2005 13 Zn mg/L Atomic absorption (AAS) APHA et al, 2005 14 Total Coliform MPN/100mL Filtration method Coliform Agar APHA et al, 2005 15 E.coli MPN/100mL Filtration method Chromocult ® APHA et al, 2005 mS/cm 42 Chapter 4 Results and Discussion This chapter includes the potential of industrial wastewater reuse for agriculture in HCMC by data collection and the performances of two pilot membrane systems, namely A-MBR and UF. A-MBR was used to treat wastewater after primary sedimentation. UF system was used to treat wastewater after secondary sedimentation. The permeate of A-MBR and UF was compared with the effluent of conventional activated sludge (CAS). In term of industrial wastewater reuse for agriculture, effluent of CAS, A-MBR and UF processes was compared with the standard for wastewater reuse. In the HCMC study region, there is a limitation of available water sources compare to the water demand. Water resources are depleting whereas water demand is increasing, especially water demand for industries in HCMC. It is also indicated that industrial wastewater was a main cause of water pollution. 4.1 Status of water resources in HCMC At present, in HCMC main water resources consists of Dong Nai River, Sai Gon River and groundwater are used for water supply in HCMC. Upstream Dau Tieng reservoir is mainly used for irrigation and aquaculture. Tri An reservoir is used for hydroelectric power plant. Rain water is used as water supply in the peri-urban area or in coastal zone such as Can Gio with small volume for domestic activities. Water resources used for agriculture in HCMC mainly are raw water taken from irrigation canals system of Sai Gon and Dong Nai rivers and storm water in the rainy season. Figure 4.1 show Sai Gon and Dong Nai river system. The Dong canal water is expected to stop using in 2015 due to degradation of its quality that may be generated from pollutants of agricultural and domestic activities of the NorthWest of HCMC and Tay Ninh province. Groundwater (GW) exploitation by Water Saigon Company (WSC) and community including household, services and industries will be limited due to degradation in terms of poor quality and water table descent (VIWASE, 2001). Water quality of Dong canal was presented in Table F2, Appendix F (HEPA, 2008, 2009 and 2010). As a result, water resources in HCM are increasingly shortage. Figure 4.2 showed the predicted water intake capacity of water resources in HCMC. Currently, Dong Canal supplies for 7,000 ha of agricultural area in Cu Chi District. As explained earlier, Dong canal water quality will be depleted up to significant level in 2015. Without questions, it will be impact on agricultural activities. Moreover, in dry season, water source of Dong canal is limited that is not enough to supply for agricultural activities. In 2010, Dong canal was exploited to supply for pipe water by Water Saigon Company. Using water source of Dong canal for water pipe is one reason sharing water use for tap water and irrigation which can lead to water shortage for agriculture in HCMC. 43 Dau Tieng Reservoir Dau Tieng Dam Thien Tan Water Supply Plant Tri An Reservoir Tri An Dam Hoa An Station Dong Nai River Sai Gon River Binh Dien River Long Tau Figure 4.1 Sai Gon and Dong Nai river system Figure 4.2 Existing and predicted water intake capacity of water resources in HCMC 44 On the other hand, water consumption demand is increasingly year by year due to population and economic growth. The total daily water use both demands for domestic and industrial activities in HCMC were 1.75 million m3 in 2005, 3.6 million m3/d in 2020 and 4.1 million m3/d in 2025, respectively (Nga, 2006). Water demand for domestic from 2005 to 2015 is around 65% whereas water use for industry increases from 17% in 2005 to 23% in 2015 and water use for services reduce from 17% in 2005 to 11% to 2015. (Table F2, Appendix F) Figure 4.3(a) and 4.3(b) indicated water consumption demand will be over the water intake capacity of Sai Gon and Dong Nai river system, and groundwater form 2020 to 2025 (VIWASE, 2001 and Nga, 2006). Consequence, HCMC has to find out new water sources to supply water for sustainable development in the future. Tri An and Dau Tieng reservoirs will be exploited for water supply in HCMC (Table F1 and F3, Appendix F). Figure 4.3 Comparison between water intake capacity and water demand in HCMC Moreover, Water stress index (WSI) of HCMC is estimated to be increasing. Figure 4.4 indicated that WSI in HCMC was over 10% in 2000 and it will be over 20% in 2025 (Dan, 2010). Therefore, HCMC must reduce raw water exploitation. In order to reduce WSI from 22% to 20% and 15% in 2025, HCMC must to reduce raw water exploitation rate 0.4 and 1.3 m3/d, respectively. To obtain this ratio, the local government should have policies or strategic solutions for water sustainable management such as lowering freshwater exploitation rate, increase of freshwater storage in dry season (increasing reservoir volume, protecting forests in the upstream), using rainwater and reclaiming wastewater. Table 4.1 shows the necessary reduction of freshwater use to meet the desirable WSI in HCMC. 45 Figure 4.4 WSI of Sai Gon and Dong Nai rivers (Dan, 2010) Table 4.1 The necessary reduction of freshwater use to meet the desirable WSI in HCMC in 2025 (Dan, 2010). Item Desirable WSI 15% Unit 10% 20% Total capacity: - For catchment area m3/s 45 68 91 - For each person L/capita/day 177 267 357 Water reduction HCMC (*) L/capita/day 220 130 39 Capacity reduction to meet m3/s 25 15 5 desirable WSI in HCMC (*) Note: Population of HCMC will be nearly 10 million people in 2025 (DPA HCMC, 2007) Cause of water shortage Main reasons which can lead to water shortage in HCMC are the pollution of water resources, salt intrusion and over exploitation capacity of water resources. • Untreated wastewater of domestic, industry and hospital directly discharged into water bodies are the main cause of pollution in water resources, especially surface water such as Sai Gon River, canals or irrigation systems in HCMC. Water bodies daily received 0.73 and 1 million m3/day in 2000 and 2005, respectively from the discharge of domestic and industrial activities. Amount of wastewater from hospitals and health care centers in HCMC is about 4,000 m3/day. Mass loading of BOD5 pollutant expected to increase from 170 ton per day in 2000 to 380 ton per day in 2020 (Dan, 2007). 46 • Salt intrusion from the sea to Sai Gon – Dong Nai basin and irrigation systems in HCMC in dry season can lead to water shortage in HCMC. It usually occurs during March to May. It has negative impact on water treatment plants, residential areas along rivers as well as water quality for agricultural irrigation. Table 4.2 showed salinity of Hoc Mon- Binh Chanh irrigation systems. Table 4.2 Salinity of Hoc Mon – Binh Chanh irrigation systems Salinity (mg/L) Irrigation in Binh Chanh District May, 2008 March, 2008 April, 2010 Tan Kien 1.1 3.7 6.5 Canal A 0.4 3.5 3.0 Canal B 0.6 3.1 4.5 5.5 Canal C 0.9 2.7 TCVN 6773:2000 >1 Source: HCMC irrigational exploitation and management, 2009 and 2011. TCVN 6773:2000: Vietnamese standard of Water quality – Water quality guidelines for irrigation (Table A5, Appendix A) Salt concentration of Hoc Mon – Binh Chanh irrigation systems in dry season (March and April) was very high that was over standard for agriculture due to salt intrusion. In dry season, fresh water level in upstream (Tri An and Dau Tieng Reservior) was low that was not enough fresh water to drain salt intrusion. Thus, in these months water of these canals can not be used for agriculture that was a reason of water lack for agriculture during March to April in year. • Rapid population growth and industrial development in HCMC are a cause of increasing water exploitation that may lead to over capacity of water resources in 2025. Water intake from Sai Gon river, Dong Nai river and ground water is 2.15 million m3/day in 2025 (VIWASE, 2001) whereas water consumption demand is 3.6 and 4.1 million m3/day in 2020 and 2025, respectively (Nga, 2006). In brief, water shortage has not only negative impact on sustainable development and water consumption for human demand in near future, but also impact on agriculture in HCMC. 4.2 Industrial water consumption in HCMC 4.2.1 Industrial status in HCMC There are 15 existing industrial parks in HCMC by Ho Chi Minh City Export Processing and Industrial Zones Authority (HEPZA, 2008 and Tuan, 2010) (Table F7, Appendix F). Moreover, there are 55 existing industrial clusters which located in residential area of HCMC. Unlike industrial parks, industrial clutters are located close together and do not 47 consist of infrastructures such as roads, greening area and drainage systems (DONRE, 2007) (Table F8, Appendix F). There are two main water resources to supply industrial parks in HCMC comprising ground water and treated water by Saigon Water Supply Company. 70% water supply for industrial parks is groundwater, because the cost of water pipe by Saigon Water Supply Company is very high around 0.225 USD/m3. 4.2.2 Water demand for industrial As prediction, water demand for industrial parks increases from 0.24 million m3/day in 2010 to 0.38 million m3/day in 2020 (Table F9, Appendix F). The sources of water supply for industrial include tap water, ground water or canals/rivers (HEPZA, 2008). Water consumption demand for industrial in HCMC accounts for around 20% of total water use. The huge amount of water consumption demand for industry in 2010 and 2020 will play a significant role for industrial wastewater reuse in the period of water crisis in HCMC. 4.3 Water consumption for agriculture in peri-urban of HCMC 4.3.1 State of agriculture in HCMC There are three main agricultural regions such as Hoc Mon, Cu Chi and Binh Chanh District in Ho Chi Minh City (HCMC). According to report of agricultural economics period 2006 to 2009 and target 2010 in HCMC by Agricultural and Rural Development Service, total agricultural area in 2009 was 121,313 ha, comprising different kinds of plants (Table 4.3). The rest area was used for lives stock farms. In 2009, total income from agriculture was 38.2 million USD in which income from cultivation was 11.05 million USD. Table 4.3 Agricultural area in HCMC in 2009 (ARDS, 2010) Area (ha) 27,131 10,000 2,000 1,792 3,500 11,000 1,900 3,400 38,860 Plant Rice Vegetable Maize (corn) Sugar cane Rubber Fruit trees Flower and bonsai Grass field Forest 48 Agricultural activities in Cu Chi Dong Canal, Cu Chi District Agricultural activities and irrigation system in Hoc Mon Agricultural area and irrigation system in Binh Chanh Figure 4.5 Map of agricultural area and irrigation systems in HCMC There are three main irrigations such as Dong Canal, Hoc Mon – Binh Chanh canals, and Sai Gon River –Cu Chi in HCMC in which Dong canal supplies water for 26,380 ha, Hoc Mon – Binh Chanh canals supplies water for 23,800 ha, and Sai Gon River – Cu Chi supplies water for 4,500 ha. The water quality of irrigation systems was deteriorating. Hence this can not use for irrigation due to high pollution and salinity in dry season this can lead to lack of water for crops during their growth period. Figure 4.5 show the map of agricultural activities and irrigation systems in Binh Chanh, Hoc Mon and Cu Chi District. Dong canal is irrigation systems which are supply water for agriculture in Cu Chi District. Upstream of Dong canal is Dau Tieng reservoir in Tay Ninh province. Hoc Mon – Binh Chanh irrigation system includes main 8 channels such as Thay Cai canal, An Ha canal, An Ha – C canal, region canal, Long An canal, A canal, B canal and C canal. It was designed to control salt intrusion and water supply for agriculture without 49 the function of reducing pollution. These canal systems are connected to Binh Dien River. Water is got into these irrigation systems in high tide from Binh Dien River. Now it was over its capacity due to using for pollution control. That leads to negative impact on its irrigation for agriculture. Sai Gon River – Cu Chi supplies water for agricultural area along Sai Gon River to Cu Chi District and rain water was used for agriculture in rain season. 4.3.2 Estimate water demand for agriculture Base on agricultural area in HCMC and water demand for crops, annual water demand for agriculture in HCMC can be calculated as follows. Table 4.4 shows the amount of water demand for agriculture in HCMC. Table 4.4 Water demand for agriculture in HCMC Area (a) Standard (b) Crop (c) Water demand (ha) (mm/ha) (million m3/year) per year Rice 27,131 450 - 700 2 244 – 380 Vegetable 10,000 350 - 500 4 140 – 200 Sugarcane 1,792 1,500 – 2,500 1 26 – 45 Maize 2,000 500 – 800 1 10 – 16 Fruit trees 11,000 900 – 1,200 1 99 – 132 Total 519 – 773 (a) Agricultural area: Agricultural and Rural Development Service, 2010. (b) Standard: Crop water need, FAO (Table C2, Appendix C) 1 mm/ha = 0.001 m * 10,000 m2 = 10 m3/ha (c) Crop per year from interview of farmers Crop Amount of water demand for main crops including rice, vegetable, sugarcane, maize (corn) and fruit trees in HCMC is 519 to 773 million m3/year. Beside that there are large areas of water morning glory, water mimosa etc. Thus, water demand for agriculture in HCMC is very large. 4.4 Impact of untreated industrial wastewater in HCMC Only 6 out of 14 IPs in HCMC have central wastewater treatment plant which a mount of treated wastewater was 15,000 m3/day that accounts 46% of total industrial wastewater. The rest (17,500 m3/d) is directly discharging into water bodies in HCMC. This lead to many negative impact on environment, aquatic systems and human. Moreover, the 62% of wastewater treatment plants dose not meet treated effluent up to the Vietnamese standard for industrial wastewater discharge (HEPZA, 2008). Figure 4.6 shows the schematic diagram of route of potential water resources pollution risk from activities of IPs. 50 Pipe water from WSC Groundwater Central WTP in IP industries in IPs Wastewater Wastewater Not connect into wastewater drainage system of IPs Wastewater drainage system of IPs Leachate In – situ pretreatment plant of industry Central WWTP Surface receiving water (Dongnai – Saigon Rivers, canals) Infiltration Groundwater Figure 4.6 Schematic diagram of route of potential water resources pollution risk from activities of IPs 4.4.1 Impact on surface water Water bodies in HCMC received the huge amount of polluted water from industrial parks that exceeds their self-purification capacity. As a result, surface water quality reduces that does not only use for any purpose, but also has impact on environment. Analysis results of surface water sources in HCMC showed that there were parameters in terms of organic matter, nutrient, heavy metals and pathogens that were over Vietnamese surface water quality standard (TCVN 5942:2005) at level B which could not use for agriculture, irrigation or navigation. Receiving the effluents of industrial parks in HCMC was presented in table F5, Appendix F (HEPZA, 2008). Therefore, water quality of these canals can not directly use for agriculture or irrigation. Canal systems of HCMC have been heavily polluted with dark color and the emission of bad smell, especially at low tide (Figure F1, 2, 3, 4, 5, 6, 7, 8, 9, Appendix F). Base on polluted wastewater discharging into water bodies by map in HCMC, it is predicted that 51 water sources around IP’s areas which are vulnerable areas will be increasingly polluted and spread out, if it is not good about wastewater management and control pollution. Figure 4.7 shows the prediction of water surface pollution in HCMC and area of this study. Cu Chi District Tran Quang Co canal District 12 District 12 Hoc Mon District Binh Chanh District Canal B, Binh Chanh Figure 4.7 Map of potential pollution streams in HCMC and study area 4.4.2 Impact on ground water Over exploitation of ground water for industry and agriculture in HCMC lead to depletion of groundwater source. The contamination of polluted wastewater from industries further deteriorated the quality of ground water. Monitoring results of ground water in HCMC 52 show that groundwater has continuously reduced due to recharging with polluted surface water. Pleistocene aquifer of ground water was recharged about 39% and 8.5% of total fresh water from surface water such as storm-water and Sai Gon river water, respectively (Nga, 2005) (Table F4, Appendix F). Thus, polluted surface water has high risk pollution for ground water. Total organic carbon (TOC) of groundwater in some places was higher than 1.5 to 2 times compared to previous years (Table F10, Appendix F). Heavy metals such as Zn, Pb, Cu and Cd were also found in ground water of some places. They are over Vietnamese environmental standard (TCVN 5944-1995) (Table F11, Appendix F). Therefore, use of ground water for domestic, industrial and agricultural activities in recent may have negative impact on human health due to direct absorption or accumulation of toxics on food chain such as heavy metals, organic materials. At the moment, it is not much concern of general public in HCMC. There should have more studies and awareness program on this issue. 4.4.3 Farmers’ perspectives Research on wastewater impact on agriculture in HCMC was not reported much. Data of the interview of farmers were summarized (Figure 4.8). • All the farmers who were interviewed thought that industrial wastewater is the main cause of water pollution. • 80% of interviewed farmers pointed that water of irrigation systems was polluted. Hence, it could not use for irrigation activities. However, twenty percent of them said that water surface source such as Lon River and An Ha canal are not much polluted (Figure F20 and F21, Appendix F). • 90% of interviewed farmers claimed that water surface pollution was a cause of water lack for agriculture. It could not use for their farms, so they only use rain water, ground water or fresh water from upstream as Dau Tieng and Tri An reservoirs. 10% of them believed that wastewater was good for their farms in terms of water morning glory and water mimosa. • 70% of interviewed farmers claimed that water pollution reduced their crop yield such as crop yield of rice and vegetable. However, 30% of them think that it was good for cultivating water morning glory, water mimosa and duckweed. • All the interviewed farmers believed that water pollution had impact on their crop quality. Hence, it could lead to low price and yield. Most of them also thought that industrial wastewater has many negative impacts on their health such as itches and scabies. They had no idea about other diseases such as diarrhea, conjunctivitis, cholera, etc. They also claimed that industrial wastewater should be treated before discharge into water bodies. 53 • Most of farmers do not protect their health by wearing of protected cloths. Excepts farmers who grew the water morning glory, duckweed and water mimosa because they often exposure with polluted water (Figure G1, G2 and G3, Appendix G). In brief, untreated industrial wastewater has close relationship with agricultural activities in HCMC such as pollution of irrigation systems, negative impact on crop yield and quality, and farmer health. Figure 4.8 The impact of wastewater on agricultural activities based on farmers’ perception Combination of available documents and the results of interviewed farmers (Table D1 and D2, Appendix D) strongly pointed the relationship between wastewater impact on agriculture in HCMC in this study. These results were shown the relationship between industrial wastewater and agricultural activities such as lack of water for agriculture, impact on yield and quality of plants, agricultural soil, farmer health, farmer income and community conflict. Lack of water for agriculture From survey, there are two main reasons of water lack fro agricultural activities in periurban HCMC. They are polluted water surface and salt intrusion into irrigation system, especially in dry season. Main water sources used for agricultural activities are rain water. Ground water and fresh water from upstream such as Dau Tieng and Tri An reservoirs. As a result, it is the lack of water for agricultural activities in peri-urban area. Agricultural activities are mainly on rain season. Many rice areas are followed on dry season due to no fresh water supply for agricultural activities (Figure F14 and F15, Appendix F). Impact on yield and quality of plant Lack of water or use of water pollution for agriculture in HCMC is a main cause of reducing agricultural yield and quality. 54 Interviewed farmers in Le Minh Xuan Ward, Binh Chanh District and Binh My Ward, Cu Chi District claimed that rice yield reduced from 4.5 tons per hectare to 3.5 or 4 tons per hectare in Le Minh Xuan Ward. The quality of rice was also not good (Figure F23). To compare rice yield in Le Minh Ward and Tan Nhut Ward, Binh Chanh District showed that rice yield in Le Minh Xuan Ward was about from 3.5 to 4 tons/ha whereas rice yield in Tan Nhut Ward was about 4.5 tons/ha (Figure 4.9 (a)). Water supply for rice farms in Le Minh Xuan Ward is mainly by irrigation systems of canal B (Figure F4, Appendix F) which was heavy pollution whereas water supply for agriculture in Tan Nhut Ward is Xang River which is not polluted (Figure F20, Appendix F). Farmers in Tan Tao Ward claimed that rice yield cultivated in rain season (from June to August) was higher than rice yield in next crop (from September to December) because of less rain water in this crop (Figure 4.9(b)). Farmers in Binh My Ward, Cu Chi District also believed that vegetable yield reduced from 6-10 tons/ha to 3-4 tons/ha due to impact of water pollution by untreated industrial wastewater of factories around there. Figure 4.9 (a): Rice yield in Le Minh Xuan and Tan Nhut Ward, Binh Chanh District Figure 4.9(b): Rice yield in Summer-Autumn Crop and Winter –Spring Crop, in Tan Tan Ward Moreover, interviewed farmers in Le Minh Xuan Ward, Binh Chanh District believed that occurring yellow color on rice leaves was a cause of water pollution. This phenomenon did not happen before water pollution on canal because of industry (Figure F22, Appendix F). This also occurred on rice farms of Mr.Anh who tried to cultivate his rice on dry season by using directly water pollution form B canal in Le Minh Xuan Ward, Binh Chanh District. Use of water pollution for agriculture in HCMC was a cause of accumulation heavy metals on vegetable. Analysis results by An, 2007 showed that Pb concentration in some kinds of vegetable in many places in HCMC were over Vietnamese health standard of health Ministry. Table 4.5 shows Pb concentration in vegetable that grew in HCMC. 55 Table 4.5 Pb concentration in vegetable grown in HCMC No 1 2 3 4 5 6 7 8 9 10 Place Vegetable (Ward and District) Tan Thoi Nhi, Hoc Mon Red amaranth Tan Thoi Nhi, Hoc Mon Basil Tan Thoi Nhi, Hoc Mon Spinach Dong Thanh, Hoc Mon Chili spinach Thoi Tam Thon, Hoc Mon Lettuce Phuoc Thanh, Cu Chi Spinach Phuoc Thanh, Cu Chi Basil Qui Duc, Binh Chanh Spinach Binh Chanh, Binh Chanh Perilla Da Phuoc, Binh Chanh Water morning glory 10TCN 442-2001, 867/1998/QĐ-BYT Pb concentration (mg/kg) 0.226 0.257 0.264 0.479 0.705 0.282 0.205 0,601 0.409 0.719 0.200 Source: An, 2007 In brief, farmers in peri-urban of HCMC have to use wastewater for their farms because they have no choice. It is unique water resources for their farms although it is heavy pollution and has many negative impact on farmers, reducing quantity and quality of agriculture products. Water pollution is also a cause of heavy metal accumulation on vegetable. Impact on agricultural soil According to monitoring station and South environmental soil analysis: ”Report the monitoring soil pollution by waste water from industrial production and urban living Nha Be - Binh Chanh and Cu Chi District in HCMC, 2001 - 2005”, area of agricultural soil was increasingly abandoned due to soil pollution, especially heavy metals accumulation. Soil pollution was caused using wastewater for watering and intrusion of wastewater into farm due to high tide. Soil pollution had negative impact on yield and quality of products. Heavy metals accumulation in soil in Nha Be – Binh Chanh region was shown following: Concentration of Cr in soil in 2004 and 2005 was from 57.7 to 106.2 mg/kg and from 42.18 to 63.50 mg/kg, respectively. It was over the standard Cr Canadian CCME 1997 (64 mg/kg) and higher than the Cr concentration in soil in 2001, 2002 and 2003 (Figure F26, Appendix F). Cu concentration accumulation in soil has trend to increase from 2001 to 2004. Cu concentration in soil in 2005 ranged from 13.93 mg/kg to 22.15 mg/kg that was not different in 2004. Cu concentration still meet Vietnamese standard (TCVN 7209-2002) for safety limited of agricultural soil (Figure F27, Appendix F). Concentration of As in soil was lower than Vietnamese standard for agricultural soil (12 mg/kg). However, trend of As accumulation in soil increased, especially high increasing in 2005. As concentration in soil was 2.2 to 4.8 mg/kg in 2004 compared with 0.006 and 0.037 mg/kg in 2001 (Figure F28, Appendix F). 56 Similarly, Hg concentration in sagricultural soil in Nha Be-Binh Chanh still meet standard (6.6 mg/kg) for agricultural soil. Hg concentration ranged from 0.1 to 0.11 mg/kg. But Hg concentration also has trend to increasing accumulation in soil from 2001 to 2004 (Figure F29, Appendix F). Reprot of Le Huy Ba (2009) on the impact of heavy metals in soil on plants showed that Cd2+ at concentration 1 ppm stimulated the activity of broccoli, but at 100 ppm dominated the growth of broccoli. Cd2+ at 0.1 ppm stimulated the activity of rice and dominated at concentration 30 – 100 ppm. Concentration of Hg2+ at 0.1 ppm stimulated the activity of broccoli and stimulated the rice activity at concentration 10 ppm, but concentration 100 ppm of Hg2+ dominated the height of rice. Concentration of Pb2+ at 10 ppm stimulated the broccoli, but dominated broccoli’s growth at 1,000 ppm. Survey on farmers in Tan Tao Ward showed that there is the fallow of many rice areas due to soil pollution or in some places, rice soil has to change in use of duckweed growth (Figure F24 and F25, Appendix F). In brief, trend of heavy metal accumulation from industrial wastewater on agricultural soil is increasing. Heavy metals can directly affect the growth of plants or accumulate on crop products. 4.4.4 Impact on human health Industrial wastewater compositions such as organic matters, heavy metals, pathogens and odor have high risk potential to human health. Thus, untreated wastewater with high concentration of pollutants has high risk potential to human health compared to treated wastewater. General relationship between wastewater and diseases are dermatosis, digestive trouble and respiration. Industrial wastewater of Tan Thoi Hiep IP with wastewater treatment plant (WWTP) had lower risk quotient (RQ) to human health such as dermatosis and digestive trouble compared to wastewater of Vinh Loc IP without WWTP (Tran, 2009). Table 4.6 shows the risk matrix of Tan Thoi Hiep IP and Vinh Loc IP on diseases of dermatosis and digestive trouble. This study showed that treated industrial wastewater is less risk potential for human health than untreated wastewater. Figure 4.10 shows the diagram of risk quotient of different compositions of Tan Thoi Hiep IP and Vinh Loc IP in HCMC (Tran, 2009). 4.5 Characteristic of Feed wastewater to A-MBR and UF As mentioned in section of 3.3.1 the wastewater from LMX IP comes from different factories. Feed wastewater was very complex due to combination of many different productions of factories. Feed wastewater of A-MBR is the effluent of primary sedimentation tank of CWWTP, while the feed for of UF is the effluent of secondary sedimentation tank of CWWTP. The characteristics of feed wastewater are presented in Table 4.6. Feed water for A-MBR from CWWTP of LMX IP was pre-treated by some process such as coagulation, flocculation and setting at primary sedimentation tank as well as removing coarse materials by screen 1mm. Feed water of UF system was treated by CAS process before disinfection step as well as removing SS by sand filtration which inserted before UF system. 57 Table 4.6 Characteristics of feed wastewater Parameter Unit A-MBR (n=39) UF (n= 39) 7.6 ± 0.3 4.74 ± 0.55 498 ± 294 178 ± 34 3.7 ± 2.25 61 ± 36 743 ± 570 2.4 x106 1.4 x104 0.59 0.29 nd nd 7.5 ± 0.4 4.24 ± 0.52 86 ± 26 17±1.5 0.8 ± 0.13 50 ± 81.3 163 ± 68 4.9 x103 1.4 x103 0.22 0.18 nd nd pH Conductivity (mS/cm) COD (mg/L) BOD5 (mg/L) UVA254 (m-1) SS (mg/L) Color (Pt-Co) Total Coliform (MPN/100mL) E. coli (MPN/100mL) Zn (mg/L) Ni (mg/L) Cr (mg/L) Cd (mg/L) Note: mean value ± standard deviation nd: not detected Figure 4.10 show the variation of feed COD and color during experimental period. Feed COD was very high at period from November to January to compare with other months. Feed COD of wastewater from October to November (rain season) was lowest to compare other months. It may be a cause of diluted wastewater by rain water. Similarly, feed color was lowest from October to November and highest from November to December. Figure 4.11 show the variation of feed conductivity during experimental period. Feed conductivity was about 4.74±0.55 mS/cm. Feed conductivity was very high. It may be a cause of chemical use in the production of factories. Figure 4.10 Variation of feed COD and color during operating period 58 Figure 4.11 Variation of feed conductivity during operating period 4.6 Operating condition of A-MBR and CAS process. 4.6.1 Seed sludge acclimatization Seed sludge was collected from bioreactor tank of CWWTP of Le Minh Xuan IP. Acclimation of seed sludge was carried out for one month period. 4.6.2 Organic loading rate and F/M ratio Operation conditions of A-MBR and CAS were shown in Table 4.7. It was referred to method on section 3.3.4. It was not the same with initial calculation for OLR. The reason of changing COD concentration liked this, may be after Vietnamese Tet’s holiday during the time for operation with OLR3 for two months, the factories with discharging high COD concentration such as food products were not much production which can lead to low COD concentration influent. Detail data calculation was presented on Appendix J. Table 4.7 Operating conditions of CAS and A-MBR Parameters F/M OLR HRT SRT MLSS pH DO Temp Unit CAS day-1 kg COD/m3.d hour day mg/L mg/L o C 0.077 0.43 19.6 22.5 6,300 7.0-8.0 2.5 28-38 OLR1 0.23 1.8 4.2 40 6,996±523 6.58-8.22 6.09±0.99 40±0.5 59 A-MBR OLR2 0.75 5.7 2.8 40 7,554±574 7.45-8.23 4.95±0.41 39±1 OLR3 0.47 4.1 2.6 40 8,737±229 7.43-8.2 4.73±0.22 40±0.6 4.6.3 pH, DO, Temperature and MLSS in the aeration tank pH in the aeration tank of A-MBR was ranged from 7.67 ± 0.45 (n=50) which were suitable for microorganisms growth. pH was steady in neutral range because of good neutralization after settling at primary sedimentation tank. The mean DO concentration in the aeration tank at OLR1 was 6.09 ± 0.99 mg/L (n=50). These values were higher due to high capacity of air pump and air supply for membrane of concentrate (sludge return). The mean DO concentration in the aeration tank at OLR2 and OLR3 were 4.95±0.41 and 4.73±0.22 mg/L, respectively because of changing a new air pump with low capacity (30 L/min) to replace old one (80 L/min). This purpose was reach to optimum energy consumption for A-MBR process. However, for further study, it might be better to use a adjustable aeration system to maintain the DO concentration. The mean temperature of mixed liquor in the aeration tank was 40 ± 2 oC (n=50) (data detail in Table J1 and J2, Appendix J). High temperature may be due to high feed flow rate (45-60 L/min) into the membranes and small aeration tank. In order to attain high flow rate, high feed pump was used. It may occur temperature exchange between feed water and feed pump that can lead to increasing temperature of feed water. High temperature of aeration tank was due to high temperature of feed water circulation to aeration tank. However, the mean operating temperature of A-MBR system was lower than allowable that of Norit membrane (max 45 oC). Detail data of pH, DO and temperature of aeration tank were presented in Table J1 and J2, Appendix J. Temperature in the aeration tank of A-MBR system was higher than temperature of CAS process. MLSS of OLR1 had trend to reduce during operating period from 7,050 mg/L to 6,450 mg/L because at OLR1, feed COD concentration was low around 303±100 mg/L that was not enough nutrients to support for microorganisms growing. As a result, MLSS concentration in aeration tank reduced. On the other hand, MLSS of OLR2 was increasing during operating time from 7,240 to 8,700 mg/L. Although OLR1 and OLR2 were operated with same volume of aeration tank (0.22 m3), OLR2 was higher COD concentration than OLR1. Average COD concentration of OLR2 was 724 mg/L to compare with 303 mg/L of OLR1 and flux of OLR2 was 45 L/m2.h to compare with 30 L/m2.h of OLR1. Similarly, MLSS of OLR3 had trend increasing from 8,650 mg/L to 9,050 mg/L during operating period. MLSS concentration of OLR3 had increasing trend compare with MLSS concentration of OLR2. During the change from OLR2 to OLR3, little excess sludge was removed from the tank. Input steady from sludge removal has to be done to keep it at same range. It can be due to small volume of aeration tank at OLR3 (0.19 m3) to compare with OLR2 (0.22 m3). Figure 4.12 shows the variation of MLSS of three OLR during operating period. Detail data of MLSS was shown in Table J3, Appendix J. 60 Figure 4.12 MLSS variation of OLR1, OLR2 and OLR3 during operating period 4.7 Effect quality of membrane systems and comparison with conventional activated sludge and standard 4.7.1 Treated water quality pH pH treated water quality of CAS, A-MBR and UF processes as presented in Figure 4.13 vary with time. In general, pH value effluent of three systems met Vietnamese standard for industrial wastewater discharge into water bodies (Table A1, Appendix A). pH treated water quality of CAS, A-MBR and UF processes is suitable for reuse of agricultural purpose. These pH value of treated water quality vary in neutral range that is not much effect on structure of soil and suitable for plant growth. Detail data of pH value variation show in Table L1, Appendix L. 61 OLR1 OLR2 OLR3 Figure 4.13 Variation of pH value of CAS, A-MBR and UF processes during operating period COD removal performance Figure 4.14 indicates the variation of effluent COD from CAS, A-MBR and UF processes during the period. At the beginning of OLR1 effluent COD of CAS, A-MBR and UF processes were lower than 100 mg/L which meet Vietnamese standard for industrial wastewater discharge into water bodies. During this period (rain season from October to middle of November), effluent COD of CAS process always meets Vietnamese standard for industrial wastewater discharge at level B (Table A1, Appendix A). It can be explained that effluent COD of CAS process was diluted by rain water that can lead to reduce effluent COD of CAS process. However, at OLR2 and OLR3 of A-MBR process of this study (dry season from December, 2010 to March, 2011), the effluent COD of CAS process in some days did not meet the standard. It varies from 116 mg/L to 150 mg/L. Detail data of COD effluent of CAS, A-MBR and UF processes was shown on Table L2, Appendix L. On the other hand, treated water quality of A-MBR and UF always meet standard to compare with CAS process. The results indicate that higher performance of effluent COD of A-MBR and UF membrane process than CAS process. The treated water quality of two membrane processes can be reused for agricultural purpose with COD parameter. However, COD effluent of CAS process has to be careful to directly reuse for agriculture due over the standard in some days of dry season. High effluent COD discharge into irrigation systems can lead to depletion of oxygen due to biological decomposition. Therefore, low moderate COD concentration of membrane processes is beneficial for irrigation systems. 62 OLR1 OLR2 OLR3 Figure 4.14 Variation of effluent COD of CAS, A-MBR and UF processes during operating period Figure 4.15 Average effluent COD of CAS, A-MBR and UF processes BOD5 removal performance Average BOD5 effluents of CAS process and permeate A-MBR and UF processes were 18, 13 and 15 mg/L, respectively. All effluent of CAS, A-MBR and UF processes meet Vietnamese standard for industrial wastewater discharge into water bodies. BOD5 removal efficiency of CAS, A-MBR and CAS+UF processes was 90, 92 and 91%, respectively. This result indicates that BOD5 removal efficiency of A-MBR is better than CAS process. BOD5 removal efficiency by biodegradation in aeration tank of CAS 63 process and A-MBR process is good. Detail data of BOD5 was shows on Table L9, Appendix L. Figure 4.16 show average effluent BOD5 of CAS, A-MBR and UF processes. Effluent BOD5 is low moderate concentration that does not exceed amount cause problem for irrigation system due to depletion of oxygen by biological decomposition. Effluent BOD5 of CAS, A-MBR and UF processes can reuse for agricultural purpose. Figure 4.16 Average effluent BOD5 of CAS, A-MBR and UF processes SS removal performance Figure 4.17 indicate the variation of effluent SS of CAS, A-MBR and UF processes. All effluent SS met Vietnamese standard for industrial wastewater discharge into water bodies. However, effluent SS of CAS is very high that is over Vietnamese standard in some days. Samples were taken on day of UF membrane fouling due to high effluent SS of CAS process. Effluent SS of CAS process on these days was 159, 215 and 246 mg/L (Table 4.18). High effluent SS of CAS process may be due to over load capacity of CWWTP of LMX IP. Average of effluent SS of CAS process was 50 mg/L whereas effluent SS of two membrane processes was not detected. This is agreement with many recent researches on membrane that effluent SS of membrane is very low or not detected. Separation of SS concentration in water by mechanism of membrane pore side is the result of undetected SS at effluent of two membranes. Removal SS by membrane can take many advantages such as improving COD removal or nutrient removal etc, especially improving heavy metals removal due to absorption of heavy metals on suspended solid (Bolzonella. D., et al. (2010)). SS removal efficiency by membrane is very high. It is nearly 100% that can lead to meet many restricted standard in the word due to free solid permeate. Nevertheless, effluent SS of CAS process was from 10 mg/L to 350 mg/L during operating period. Figure 4.18 show average effluent SS of CAS, A-MBR and UF processes. Detail data of effluent SS of CAS, A-MBR and UF processes were presented on Table L4, Appendix L. Effluent SS of membrane processes is not detected that is high potential to reuse for agricultural activities. Effluent SS of CAS process also meet standard for industrial 64 wastewater reuse in agriculture. However, it is very high in some days that is over standard. Figure 4.17 Variation effluent SS of CAS, A-MBR and UF processes during operating period Figure 4.18 Average effluent SS of CAS, A-MBR and UF processes Conductivity removal performance Figure 4.19 indicate that the variation of effluent conductivity of CAS, A-MBR and UF processes and feed water was often higher than 4 mS/cm during experimental period. It was usually over FAO guideline for interpretation of water quality for irrigation (0.7 – 3 mS/cm). However, in some day the effluent conductivity of A-MBR process meet FAO 65 guideline to compare with other processes. The variation may be dependence on the components of wastewater characteristic which can cause high conductivity. These components may be highly removed by A-MBR due to taking advantage gravitational classifier in aeration tank (high MLSS) and separation by UF membrane to compare with single CAS process and UF process. OLR1 OLR2 OLR3 Figure 4.19 Variation of effluent conductivity of CAS, A-MBR and UF processes during operating period Average conductivity of CAS, A-MBR and UF process was 4.23, 3.85 and 4.04 mS/cm, respectively (Figure 4.20). Conductivity characteristic of Le Minh Xuan IP was difficult to remove by CAS, A-MBR and UF process. High effluent conductivity of CAS, A-MBR and UF processes could damage crop. High effluent conductivity of CAS, A-MBR and UF processes may be due to high Chlorine and Sodium which is toxic to some crops, especially, permeability problems of crop due to extensive sodium. As a result, effluent conductivity of CAS, A-MBR and UF processes could not directly reuse for agriculture base on FAO guideline. Therefore, it should find out the cause of high influent conductivity of wastewater. It should be applied pretreatment or post-treatment of wastewater to meet FAO guideline for wastewater reuse in agriculture in term of conductivity. To find out the cause of high conductivity of wastewater in LMX IP, wastewater of factories in IP was conducted by the measurement of conductivity at output of drain of factories. The result of conductivity measurement showed that there are four main groups of production, causing high conductivity of wastewater in LMX IP. That is tanning, pesticide, planting and food production. Detail data of conductivity of factories in LMC IP was presented in Table M1, Appendix M. 66 Figure 4.20 Average effluent conductivity of CAS, A-MBR and UF processes and feed water Color removal performance Figure 4.21 indicate the variation of effluent color of CAS, A-MBR and UF processes during operating period. Effluent Color of CAS, A-MBR and UF processes is still higher than Vietnamese standard for industrial wastewater discharge into water bodies. However, effluent color of A-MBR process had met standard in some days whereas CAS process and UF did not meet standard during the experimental period. Normally, effluent color AMBR was always less than CAS and UF process. Detail data was presented on Table L5, Appendix L. OLR1 OLR2 OLR3 Figure 4.21 Variation of color effluent of CAS, A-MBR and UF processes during operating period 67 Figure 4.22 indicate the average color value of feed water and effluent of CAS, A-MBR and UF processes. Feed color was high around 743 Pt-Co, but effluent color of CAS, AMBR and UF process was 162, 112 and 132 Pt-Co, respectively. These results indicated that color removal efficiency of A-MBR was higher than combination of CAS process and UF process. Color removal efficiency of CAS, A-MBR and UF processes was 67.3, 73.7 and 15.1%, respectively. Low color removal efficiency of UF process after CAS process could be presence of soluble or low molecular weight organics after biodegradation in aeration tank that can pass though UF membrane. High effluent color of CAS, A-MBR and UF did not meet standard for industrial wastewater discharge into water bodies at level B. In this case, pre-treatment or posttreatment must be applied to reach a purpose of wastewater reuse for agriculture. To find out the reason of high color of wastewater in LMX IP, it was found that the main cause of high color was textile and dying production. Color measurement of output from some factories was presented on Table M1, Appendix M. There are more than 20 textile and dying factories in LMX IP which is discharge a huge amount of wastewater per day. According to report of Thanh, 2009, amount of water consumption by textile and dying in LMX IP account for 27.1%. Therefore, color of wastewater in LMX IP could be main cause of textile and dying production. Color characteristic of effluent was removed by chlorine. Small test was tested to treat color effluent by three different chemicals including Cl2, NaOH and HCl. It was found that color disappeared with adding Cl2 and had precipitation with yellow color while color also became light with brown precipitation. However, color did not disappear with adding HCL and no precipitation. Figure O1 on appendix O showed the photo of result after adding chemical into effluent of CAS process. This may be the way for further study to remove color effluent of wastewater in LMX IP. Figure 4.22 Average feed water color and effluent color of CAS, A-MBR and UF processes 68 UV254 Figure 4.23 indicate the variation of UV absorbance at 254 nm of A-MBR and UF process during experimental period. Effluent UV254 of A-MBR and UF processes was 0.772 and 0.826 m-1. The UV 254 removal of UF system after CAS process was 5.41%. This result agrees with the result of Decarolis. J., et al. (2001). UV254 rejection by hollow fiber UF membrane (dead-end) which was used as tertiary wastewater was 4.1%. OLR1 OLR2 OLR3 Figure 4.23 Variation of UV254 permeate A-MBR and UF processes during operating period Heavy metals removal performance Four heavy metals were analyzed in this study were Zn, Ni, Cr and Cd. Cr and Cd did not find in wastewater of LMX IP during the experimental period. Effluent Zn of CAS, AMBR and UF processes was 0.28, 0.25 and 0.27 mg/L, respectively. Effluent Ni of CAS, A-MBR and UF processes was 0.96, 0.15 and 0.6 mg/L, respectively. Detail data was presented on Table L10, Appendix L. Four heavy metals meet Vietnamese standard for industrial wastewater discharge at level B such as Zn = 3 mg/L, Ni = 0.5 mg/L, Cr = 1 mg/L and Cd = 0.01 mg/L. Therefore, effluent of CAS, A-MBR and UF processes can directly reuse for agriculture in terms of heavy metals for Zn, Ni, Cr and Cd. Low effluent heavy metals of CAS, A-MBR and UF may have positive effects on plant growth at appropriated concentration and not much impact on heavy metal accumulation in soil. Pathogen removal performance Effluent total coliform of A-MBR and UF process was from 7.8 – 1.3x102 and 2.0 – 2.2x101 MPN/100 mL, respectively. Effluent total coliform of UF process was lower than A-MBR process due to smaller pore sizes of UF membrane than A-MBR, 0.03 µm to compare with 0.05 µm. Effluent E.coli of two membrane processes was less than 1.8 69 MPN/100 mL or not dectected. This result agrees with Bolzonella. D., et al (2010). Total coliform ranged from 0 to 240 MPN/100 mL as well as E.coli was not found in effluent of membrane (MBR) (Bolzonella. D., et al. (2010)). Effluent total coliform and E.coli of CAS process was 1.6x103-1.7x104 and 1.7x102-1.4x103 MPN/100 mL, respectively. They were over Vietnamese standard for industrial wastewater discharge at level B, total coliform (5x103 MPN/100 mL) and WHO guideline for E.coli (10x102 MPN/100/mL). Detail data was presented on table L10, appendix L. High removal efficiency of microorganisms by two membrane systems had important implication for wastewater reclamation and reuse. That can directly reuse for agriculture in term of microorganisms. It is no need to do a disinfection step, whereas CAS effluent have to do one more disinfection step because its effluent did not often meet standard for wastewater reuse for agriculture in term of microorganisms. High effluent pathogenic organisms of CAS process can lead to high risk to farmers’ health due to direct expose with pathogens. 4.7.2 Quality and reuse option In general, effluent pH, SS, BOD5, COD, heavy metals such as Zn, Ni, Cr and Cd as well as total coliform and E.coli of CAS, A-MBR and UF processes meet standard for industrial wastewater discharge or reuse for agriculture. However, effluent COD and SS of CAS process did not meet standard in some days. Therefore, effluent COD anf SS of CAS process can be not strongly accepted for industrial wastewater discharge into water bodies base on QCVN 24/2009/BTNMT and other guidelines. Effluent color and conductivity of CAS, A-MBR and UF processes did not meet the standard for industrial wastewater discharge or reuse for agriculture. Therefore, wastewater of LMX IP should be treated these parameters before discharge into water bodies or reuse for agriculture. Pre- treatment or post-treatment should be applied to increase quality of effluent for agricultural reuse in peri-urban of HCMC. Moreover, to control and manage the cause of high color and conductivity of wastewater from factories should be study to reduce high color and conductivity of wastewater from factories before collected wastewater to CWWTP of LMC IP. Comparison efficiency of CAS, A-MBR and UF processes Table 4.8 indicates the effluent quality of CAS, A-MBR and UF processes to compare with standard for industrial wastewater discharge into water bodies or reuse for agriculture. It indicates that the treated water quality of A-MBR process was higher than CAS process and UF process as tertiary wastewater treatment after CAS process. Therefore, A-MBR process has high potential to apply for treated industrial wastewater in term of reuse for agriculture to compare with UF membrane use as tertiary treatment or CAS process. UF membrane can also apply to treat industrial wastewater as tertiary treatment for reuse in agriculture. 70 Table 4.8 Comparison the effluent of CAS, A-MBR and UF processes with the standards Parameter pH Conductivity COD BOD5 SS Color Total coliform E.Coli Zn Cr Ni Cd nd: not detected (*): FAO guideline (**): WHO guideline Unit mS/cm mg/L mg/L mg/L Pt-Co MPN/100 mL MPN/100 mL mg/L mg/L mg/L mg/L Effluent of CAS 7.5±0.4 4.2±0.5 87±26 18±1.5 49±81.3 162±67 1.6x103 -1.7x104 1.7x102-1.4x103 0.28±0.25 0.96±1.1 nd nd Effluent of A-MBR 7.8±0.4 3.8±0.8 54±22 13±2.6 nd 112±42 7.8x100 – 1.3x102 <1.8 0.25±0.17 0.15±0.05 nd nd 71 Effluent of UF 7.5±0.3 4.01±0.58 68±23 15±1.4 nd 132±32 2.0x100 – 2.2x101 <1.8 0.27±0.29 0.6±0.5 nd nd QCVN 24/2009 5.5-9 0.7 – 3 (*) 100 50 100 70 5.0x103 1.0x103 (**) 3 1 0.5 0.01 4.8 TMP of membrane systems TMP of A-MBR A-MBR was operated with flux 30 L/m2.h (OLR1). TMP of A-MBR increased from 48.7 to 55.6 kPa during operating period. TMP was steady at 53 kPa from day 10 to day 37 and slightly increase to 55.7 kPa on day 45 and steady at this value. Then, chemical cleaning (CIP) was conducted on day 48. Compare to Flux 30 L/m2.h, TMP of flux 45 L/m3.h increased rapidly. TMP slightly increased from 48.7 to 50.3 kPa on third day. It steady at this value around day 9th and increased sharply to 55.3 kPa on day 16th and increased to 58.16 kPa on twenty three. Chemical cleaning was conducted after thirty days. TMP as flux 45 L/m3.h (OLR2) was faster increasing than TMP of flux 30 L/m2.h. It could be due to higher flux and MLSS of OLR2 than OLR1. MLSS of OLR1 was 6,996 mg/L to compare with 7,554 mg/L of OLR2. Figure 4.26 showed variation of TMP of AMBR during operating period. Figure 4.24 (a): Variation TMP of A-MBR at Flux 30 L/m2.h L/m2.h Figure 4.24(b): Variation TMP of A-MBR at Flux 45 TMP of UF Initial day TMP of UF was steady at 9.8 kPa. It sharply reached to 122.6 kPa on day 16th, December, 2010. Membrane was clogged severely and it has taken pretty long time to recover the membrane due to severe fouling. On day 3, January, 2011, TMP reached to 73.5 kPa and membrane clogging again. Other days, TMP was also changed unsteady. Detail data was present on table K3, appendix K. The main cause of membrane clogging was sludge from effluent of CAS process which got inside the channels of membrane and got clog. Inserting sand filtration before UF membrane could solve this problem. It could avoided membrane clogging phenomenon as before. During operating period with inserting sand filtration, TMP of UF membrane was steadier. This result pointed that UF operation could affect severely due to unexpected floating sludge from CAS process. For safety, insertion of sand or other type of filter has to insert in these types of WWTP where the risk of poor effect from secondary settling tank is high. The serious membrane clogging was a cause of very high SS concentration at CAS effluent. Figure 4.25 showed variation of UF membrane TMP during operating period. 72 SS: 350 mg/L Rapid increasing due to floating sludge Sand filter pre-treatment SS: 268 mg/L SS: 186 mg/L SS: 159 mg/L SS: 346 mg/L Figure 4.25 Variation TMP of UF membrane during the operating period 4.9 Effect quality vs reuse standard Table 4.9 show the removal efficiency of three organic loading rate (OLR) of A-MBR process to compare with CAS process. Conductivity removal efficiency of OLR2 and OLR3 was higher than OLR1, 23, 19 and 13%, respectively whereas conductivity removal efficiency of CAS process was 11%. It could be the cause of higher MLSS in aeration tank of OLR2 and OLR3 than OLR1 that can lead to increasing removal heavy metals by precipitate classification and membrane separation. COD removal efficiency of OLR1, OLR2 and OLR3 was 79, 90 and 86%, respectively whereas COD removal efficiency of CAS process was 78%. BOD5 removal efficiency of three OLR was not much different and little bit higher than CAS process (1-2%). It could be cause of low BOD5 influent around 170 mg/L. Color removal efficiency of OLR1, OLR2 and OLR3 was 65, 81 and 72%, respectively whereas color removal efficiency of CAS process was 67%. This result indicated that highest removal efficiency was OLR2 and lowest removal efficiency was OLR1. It is ranged OLR2 (5.7 kg COD/m3.d), OLR3 (4.1 kg COD/m3.d) and OLR1 (1.8 kg COD/m3.d). With these unsteady observations, it is difficult to conclude a suitable optimum operating conclusions. However, the A-MBR has performed far better than CAS process. It could accommodate high loading rate and better quality effluent. 73 Table 4.9 Removal efficiency A-MBR at different three OLR Parameter Conductivity COD BOD5 SS Color Efficiency removal of CAS (%) 11.0 78.0 90.3 57.0 67.0 Efficiency removal of OLR1 (%) 13.0 79.0 91.9 100 65.0 Efficiency removal of OLR2 (%) 23.0 90.0 92.6 100 81.0 Efficiency removal of OLR3 (%) 19.0 86.0 92.9 100 72.0 4.10 Operating problems and suggestion Operational problems during treatment wastewater in Le Minh Xuan IP were investigated in the study with A-MBR and UF membrane. The problem was unsteady operation of CWWTP. Table 4.10 show the problems of operation, results and solutions to overcome with problems. Table 4.10 Operational problems solution/suggestion of A-MBR and UF pilot scale system Problem Coarse materials come into aeration tank of A-MBR Observation Not good for membrane. May be damage membrane and clogging the feed pump that reduces the power of feed pump (effect on TMP measurement) Suggestion Insert a sedimentation tank and a screen (1 mm), before aeration of A-MBR system, to prevent coarse materials come A-MBR membrane. Opening feed pump and clean it. Too much of sludge from secondary sedimentation come to UF membrane in some occultation unexpectedly. Membrane got clogging Insert a sand filtration before UF membrane, to prevent sludge directly come into UF membrane. COD influent was not steady at three OLR of AMBR process. OLR2 was higher than OLR3. Proper analyser of long term It was not like initial calculation of loading rate. data of WWTP regular before pilot scale start. Could not measure TMP of Increasing TMP rapidly. A-MBR at OLR3 due to membrane clogging Increasing regular chemical membrane cleaning. One time per week. High temperature in aeration tank of A-MBR system and high energy consumption result in high Using proper feed pump. It could use high pressure pump with lower power that can keep the same flow rate, Average temperature was 40 oC. Energy consumption was higher 10 times to compare with 74 power of feed pump. Norit’s information. but not more effect on high temperature and energy consumption. Increasing filtration time of A-MBR (20 min to compare with 10 min of Norit information) due to using higher capacity of backwash pump (18 L/min to compare with 8 L/min of Norit Information). Could not reduce flow rate of backwash pump due to air coming to membrane in backwash step. Increasing treated water from collected tank return back to aeration tank of A-MBR. Using proper backwash pump. Change backwash pump with lower capacity. Stop supply feed water from primary sedimentation tank to aeration tank of A-MBR, especially in evening, due to no wastewater discharge from factories. Increasing concentration of sludge in aeration that can lead to membrane fouling due to sludge very concentrate. Connect electric role with feed pump. Turn off feed pump, suction pump and backwash pump when reducing water level in aeration tank of A-MBR. To design the membrane system for wastewater treatment as Le Minh Xuan IP should think careful about the history profiles of IP, the variation of influent and effluent quality. It should be do some tests to compare with that, and then thinking over the problems that will come and find out the solution to prevent them by experiences. In pilot scale study at LMX IP, high variation of COD influent concentration was effects on initial purpose of study on three OLRs of A-MBR. At OLR2, feed COD was double higher than OLR1 and OLR3 that lead to OLR2 higher than OLR3. It is different as initial purpose. The unsteady operation or not good performance of secondary sedimentation of LMX IP was effect on UF membrane operation due to clogging. That is main cause of very different TMP of UF membrane. To over come with this limitation, SS effluent of CAS process should be estimated more by increasing the frequency of sample taking such as three time per day and one time per two day fro further study or incorporation of inline turbidity measurement with TMP measurement can be done. 4.11 Cost of membrane Cost of membrane technology includes capital cost, O&M cost and life-cycle cost. • Capital cost included direct cost, indirect cost and land cost. 75 Direct costs includes equipment for all unit processes, mobilization, site preparation, site electrical, yard piping, instrumentation and control, laboratory and administration buildings. Indirect costs includes legal fees, engineering design, inspection, contingency and miscellaneous • O&M cost includes labour, materials, energy and chemicals Case study of comparison of membrane options for water reuse and reclamation by Pierre Côté, Michel Masini and Diana Mourato. (2004). Comparison capital cost of three systems, they are MBR, CAS and CAS+TF (tertiary filtration). MBR plants are less expensive than CAS and CAS+TF plants due to saving land cost for secondary clarifiers and reducing the sixe of aeration tank. The capital cost of CAS+TF is highest due to adding more membrane cost and without eliminating anything. Comparison O&M cost of MBR, CAS and CAS+TF. O&M cost of MBR and CAS+TF is higher than CAS about 20 – 30%. O&M cost of MBR is lightly higher than CAS+TF due to requirement of higher scouring aeration rate and the membrane replacement cost. Total life cost Total life cost of CAS plants is lowest. Following is MBR and CAS+TF plants. Total life cost of MBR and CAS+TF is higher than CAS about 5 – 20%. It is increasing with increasing size plant. 76 Chapter 5 Conclusions and Recommendations This study focused on the identification of potential industrial wastewater reuse for agriculture in peri-urban areas of HCMC. Data collection such as impact of industrial wastewater on water resources, farmer health and agricultural activities in HCMC is combined with removal efficiency of A-MBR and UF systems in treating industrial wastewater agricultural reuse purpose. A-MBR system was operated with three different organic loading rates including 1.8 kg COD/m3.d, 4.1 kg COD/m3.d and 5.7 kg COD/m3.d in order to optimize its operating conditions. 5.1 Conclusions Following conclusions indicated the high potential of industrial wastewater reuse for agriculture in HCMC. • Availability of water resources is decreasing due to water pollution, over exploitation of water supply from water resources and salt intrusion that lead to serious problems on agriculture in HCMC. • The huge amount of untreated or insufficiently treated wastewater, especially industrial wastewater, directly discharges into water resources that is over the selfpurification capacity of water sources. As a result, water sources are polluted that can not use for any purposes. It also has many negative effects on environment, human health and agricultural activities. Therefore, treated industrial wastewater for reuse can play a significant role to prevent pollution of water resources and also deal with water scarcity at a moment period in HCMC. Following conclusions were made on the performance of A-MBR and UF to compare with conventional activated sludge and standard for wastewater reuse. The experimental results obtained from pilot-scale study at Le Minh Xuan IP indicated that membrane processes are suitable for industrial wastewater treatment to reuse for agriculture. • The pH effluents of A-MBR and UF were around 7.83±0.37 and 7.5±0.32, respectively. They met standard for wastewater reuse in agriculture or discharge into downstream. It was not much different to compare with pH effluent of CAS process (7.5±0.41). • COD removal efficiency of A-MBR was 85.33% and COD removal efficiency of CAS+UF process was 84.05% whereas COD removal efficiency of CAS process was 78.56%. Two membrane systems always met the standard for industrial wastewater reuse for agriculture to compare with CAS process in term of COD because in some day COD effluent of CAS was over the standard. • BOD5 effluent of three processes always met standard for industrial wastewater discharge into water bodies or wastewater reuse. It may be a cause of low feed BOD5 of wastewater in LMX IP (178 mg/L). 77 • Permeate of A-MBR and UF membrane was nearly free suspended solids that would be suitable for reuse due to high quality treated wastewater. Effluent SS of CAS process was upper standard in some days. Therefore, it is careful in term of reuse. • Effluent conductivity and color of CAS, A-MBR and UF processes did not meet standard for industrial wastewater discharge or reuse. Conductivity removal efficiency of three processes was not high. Conductivity removal of CAS, A-MBR and CAS+UF processes was 10.9%, 18.8% and 14.9%, respectively. Color removal of CAS, A-MBR processes and CAS+UF processes was 67.3%, 73.7% and 72.6%, respectively. • Heavy metals’ effluent of CAS, A-MBR and UF processes met standard. Cd and Cr were not detected at effluents. Effluent Zn of CAS, A-MBR and CAS+UF was 0.07 – 0.55, 0.11 – 0.43 and 0.03 – 0.59 mg/L, respectively. Effluent Ni of CAS, A-MBR and CAS+UF processes was 0.18 – 2.22, 0.09 – 0.19 and 0.16 – 0.46 mg/L, respectively. • Total coliform and E.coli effluent of A-MBR and UF processes alway met standard for industrial wastewater discharge whereas, some times, effluent of CAS did not meet standard. Therefore, CAS effluent has to do disinfection step before discharge into water bodies. • TMP at flux 45 L/m2.h (OLR2) increased faster than TMP at flux 30 L/m2.h (OLR1). • COD removal efficiency of A-MBR process at OLR 5.7 kg COD/m3.d was higher than OLR 4.1 and 1.8 kg COD/m3.d. COD removal efficiency of OLR 1.8, 4.1 and 5.7 kg COD/m3.d was 79%, 86% and 90%, respectively. Similarly, color removal efficiency of A-MBR process at OLR 5.7 kg COD/m3.d was also higher than OLR 4.1 and 1.8 kg COD/m3.d. Color removal efficiency of OLR 1.8, 4.1 and 5.7 kg COD/m3.d was 65%, 72% and 81%, respectively. It can apply membrane technology to treat industrial wastewater for agricultural reuse in HCMC. UF membrane system can apply to treat wastewater after exiting CAS process and A-MBR can apply for new one due to higher treated performance. 5.2 Recommendations for further studies Experimental further study on wastewater impacts on crop yield and quality as well as relationship between wastewater and human health have to carry out to find out scientific evidences. It will strongly support for the results of this research. Further study on removal efficiency of membrane technology for treated different kinds of industrial wastewater will be carried out in HCMC to compare with this result. It can clearly reveal potential of membrane technology, applying treated industrial wastewater reuse for agriculture in HCMC. Further study on economic factors such as investment cost and O&M cost of membrane technology to compare with traditional technology also have to be done for suitable with HCMC condition. Land cost in HCMC is very high. 78 Therefore, saving land space of membrane technology is very attracted to compare with tradition technology. Effluent color or conductivity of LMC IP did not meet standard for industrial wastewater discharge or ruse. Therefore, it should be considered for further study such as pretreatment or post treatment to meet standard for wastewater reuse. Over load capacity of CWWTP of LMX IP is the main cause of unsteady operation of WWTP system. The pilot scale for further study on membrane technology should be considered because it strongly affects removal efficiency of CAS process due to effects on HRT and sludge sedimentation. Feed COD of LMX IP was changing very much. It was low in rain season and high on December to January. Further study can operate the same organic loading rate to compare with CAS process base on changing feed COD. Low feed COD in rain season of LMX IP can lead to reducing MLSS in aeration tank at low OLR (1.8 kg COD/m3.d). 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Bioresource Technology, 101 (10), 3768-3771. 85 APPENDIX A Vietnamese industrial wastewater – Discharge standard (QCVN 24/2009/MTNMT) Table A1: C Value of pollution parameters in industrial wastewater No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Parameter Temperature pH Odour Colour (Co-Pt at pH = 7) BOD5 (20oC) COD Suspended solids Arsenic Mercury Lead Cadimium Chromium (VI) Chromium (III) Cooper Zinc Nickel Manganese Iron Tin Cyanide Phenol Mineral Oil and fat Animal-vegetable oil and fat Chlroine residual PCBs Pesticide: organic phosphrous Pesticide: organic chlorine Sunfide Fluoride Chloride Ammonia (as N) Total Nitrogen Total Phosphorous Coliform Gross α activity Gross β activity Unit o C mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L MPN/100mL Bq/L Bq/L 86 C Value A B 40 40 6-9 5.5-9 comfortable comfortable 20 70 30 50 50 100 50 100 0.05 0.1 0.005 0.01 0.1 0.5 0.005 0.01 0.05 0.1 0.2 1 2 2 3 3 0.2 0.5 0.5 1 1 5 0.2 1 0.07 0.1 0.1 0.5 5 5 10 20 1 2 0.003 0.01 0.3 1 0.1 0.1 0.2 0.5 5 10 500 600 5 10 15 30 4 6 3 3x10 5x103 0.1 0.1 1.0 1.0 TCVN 6773:2000 Water quality – Water quality guidelines for irrigation 2. Levels of irrigation water quality Table A5 - Water quality irrigation Parameter (mg/L) Value >1000 >1 >1 <2 5.5 8.5 >350 >0.001 0.005-0.01 0.05-0.1 0.1 TSS Salinity Bo DO pH Cl Hg Cd As Pb 87 APPENDIX B USEPA Guideline for Water Reuse Table B1: USEPA Guidelines for Water Reuse Type of Reuse Treatment Required AGRICULTURAL Secondary Food crops Disinfection commercially processed Reclaimed Water Quality pH = 6-9 BOD ≤ 30 mg/l SS = 30 mg/l FC ≤ 200/100 ml Cl2 residual = 1 mg/l min. Recommend Monitoring pH weekly BOD weekly SS daily FC daily Cl2 residual continuous PASTURAGE Secondary Pasture for milking Disinfection animals Pasture for livestock pH = 6-9 BOD ≤ 30 mg/l SS ≤ 30 mg/l FC ≤ 200/100 ml Cl2 residual = 1 mg/L min. pH weekly BOD weekly SS daily FC daily Cl2 residual continuous FORESTATION pH = 6-9 BOD ≤ 30 mg/l SS ≤ 30 mg/l FC ≤ 200/100 ml Cl2 residual = 1 mg/L min. pH weekly BOD weekly SS daily FC daily Cl2 residual continuous pH = 6-9 BOD ≤ 30 mg/l Turbidity ≤ 1 NTU FC = 0/100 ml Cl2 residual = 1 mg/L min. pH weekly BOD weekly Turbidity daily FC daily Cl2 residual continuous Orchards and Vinerds Secondary Disinfection AGRICULTURAL Secondary Food crops not Filtration commercially Disinfection processed Setback Distances 300 ft from potable water supply wells 100 ft from areas accessible to public 300 ft from potable water supply wells 100 ft from areas accessible to public 300 ft from potable water supply wells 100 ft from areas accessible to the public 50 ft from potable water supply wells Source: USEPA, Process Design Manual: Guidelines for Water Reuse, EPA/625/R-04/108 September 2004. Washington, DC. 88 Appendix C FAO guideline for salt content of irrigation water Table C1: Guidelines for interpretation of water quality for irrigation Potential irrigation problem Salinity ECw1 TDS Infiltration SAR2 = 0 - 3 and ECw 3 -6 6-12 12-20 20-40 Units Degree of restriction on use None Slight to moderate Severe dS/m mg/L < 0.7 < 450 0.7 - 3.0 450 - 2000 > 3.0 > 2000 > 0.7 > 1.2 > 1.9 > 2.9 > 5.0 0.7 - 0.2 1.2 - 0.3 1.9 - 0.5 2.9 - 1.3 5.0 - 2.9 < 0.2 < 0.3 < 0.5 < 1.3 < 2.9 Note: ECw means electrical conductivity in deci-Siemens per metre at 25°C SAR means sodium adsorption ratio FAO, Crop water need Table C2: Indicative values of crop water needs Crop water need (mm/total growing period) 800-1600 1,200-2,200 450-650 300-500 350-500 900-1,200 700-1,300 500-800 400-600 350-550 500-700 350-500 600-900 500-700 450-700 450-650 450-700 550-750 1,500-2,500 600-1,000 400-800 Crop Alfalfa Banana Barley/Oats/Wheat Bean Cabbage Citrus Cotton Maize Melon Onion Peanut Pea Pepper Potato Rice (paddy) Sorghum/Millet Soybean Sugar beet Sugarcane Sunflower Tomato 89 APPENDIX D Questionnaire Survey and Summary of statistic of the results Water use for Agriculture Questionnaire 1/ Location: ............................................................................................................................ 2/ Area of agricultural Land:.................................................................................................. 3/ Kind of vegetables farmed: ................................................................................................ ................................................................................................................................................ 4/ Income: .............................................................................................................................. 5/ Status of water use for agriculture: .................................................................................... ................................................................................................................................................ ................................................................................................................................................ 6/ Demand of water use for watering:.................................................................................... ................................................................................................................................................ 7/ Quantity and quality of water resources supplying for agriculture: .................................. ................................................................................................................................................ 8/ Sources and causes of water pollution: .............................................................................. ................................................................................................................................................ 9/ Effects of water pollution on yield crops: .......................................................................... ................................................................................................................................................ 10/ Effects of water pollution on public health:..................................................................... ................................................................................................................................................ ................................................................................................................................................ 11/ Attitudes on wastewater reuse including farmers and local authorities; ......................... ................................................................................................................................................ ................................................................................................................................................ ................................................................................................................................................ 12/ Awareness of farmers about wastewater reuse for vegetable: ......................................... ................................................................................................................................................ ................................................................................................................................................ 13/ Safety precautions of farmers such as wear comforter or cover their hands, etc. ........... ................................................................................................................................................ ................................................................................................................................................ 14/ Comments: ....................................................................................................................... ................................................................................................................................................ ................................................................................................................................................ ................................................................................................................................................ Day….. Month….. Year 2010 The questionnaire is just used for thesis data collection Thank you for Your Cooperation 90 Tình Trạng Sử Dụng Nước Trong Nông Nghiệp Trên Địa Bàn TPHCM 1/ Địa điểm : ............................................................................................................................. 2/ Diện tích đất sử dụng: ......................................................................................................... 3/ Loại cây trồng: ...................................................................................................................... ................................................................................................................................................. 4/ Thu nhập: ............................................................................................................................. ................................................................................................................................................. 5/ Tình trạng sử dụng nước trong nông nghiệp: ................................................................................ ................................................................................................................................................. ................................................................................................................................................. 6/ Nhu cầu sử dụng nước cho tưới tiêu: .................................................................................. ................................................................................................................................................. 7/ Số lượng và Chất lượng và nguồn nước mặt:......................................................................... ................................................................................................................................................. 8/ Nguồn và các nguyên nhân gây ra ô nhiễm nguồn nước: .............................................................. ................................................................................................................................................. ................................................................................................................................................. 9/ Ảnh hưởnng của việc sử dụng nước thải tới chất lượng cây trồng và sản phẩm: ................ ................................................................................................................................................. 10/ Ảnh hưởng của nước thải tới sức khỏe: ............................................................................. ................................................................................................................................................. ................................................................................................................................................. 11/ Nhận thức về tái sử dụng nước thải của cả nông dân và chính quyền địa phương; 12/ Nâng cao nhận thức của nông dân về tái sử dụng nước thải cho nông nghiệp: ............................................ ............................................................................................................................................................................ 13/ An toàn của nông dân biện pháp phòng ngừa như đeo khẩu trang hoặc bao che tay ................................................................................................................................................. ................................................................................................................................................. 12/ Ý kiến:............................................................................................................................... ................................................................................................................................................. ................................................................................................................................................. ................................................................................................................................................. ................................................................................................................................................. Ngày….. tháng….. năm 2010 Bảng câu hỏi chỉ được sử dụng để thu thập dữ liệu luận án. Cảm ơn bạn đã hợp tác của bạn. 91 Table D1: Summary of industrial wastewater effects on water resource, agriculture and human health from data collection form questionnaire survey Location (District) Agricultural area of District (ha) Average Status of water use for Yield agriculture (ton/ha) Quality of irrigations Sources and causes of water pollution Effects of water pollution on yield crops Effects of water pollution on public health Wastewater reuse awareness of farmers Safety precautions of farmers Low yield, yellow leaves of rice Lack of water Lack of water for agriculture Good for WMG - Itches, scabies and no idea other diseases treated Industrial wastewater - Itches, scabies and no idea other diseases treated Industrial wastewater Wear protection cloths. - - - Binh Chanh Le Minh Xuan Ward Rice: 25.8 3.5 C canal, rain water Pollution Le Minh Xuan IP Tan Tao Ward Rice: 13.5 Morning glory: 6 Duckweed: 2 3.5 Canal 1 C Canal Xam Canal Rain water Pollution Tan Tao IP Tan Nhut Ward Rice: 12 4.5 Xang River, rain water Still good - - Ba Hom Canal pollution Tan Tao IP Good for WMG Itches and scabies and no idea other diseases treated Industrial wastewater - 4.5 Rain water pollution Vinh Loc IP - Ground water Tran Quang Co Canal pollution - Itches and scabies and no idea other diseases Itches and scabies and no idea other diseases treated Industrial wastewater 5 Lack of water, 1 crop per year (rain water) Lack of water treated Industrial wastewater - Binh Tan Binh Tri Dong Ward Water morning glory (WMG): 5 Hoc Mon Xuan Thoi Thuong Ward Rice: 5 Dong Thanh Ward Vegetable: 25 92 Table D1: Summary of industrial wastewater effects on water resource, agriculture and human health from data collection form questionnaire survey (cont) Location (District) Agricultural area of District Average Yield Status of water use for agriculture Quality of irrigations Sources and causes of water pollution Effects of water pollution on yield crops Effects of water pollution on public health Wastewater reuse awareness of farmers Safety precautions of farmers Heavy Pollution Cu Chi NorthWest IP Reduce vegetable yield Itches, scabies and no idea other diseases - treated Industrial wastewater - - - Itches, not use for scabies safe vegetable, and no idea use for water other diseases mimosa, morning glory Using for Itches, WMG, scabies vegetable, and no idea water mimosa other diseases treated Industrial wastewater - treated Industrial wastewater Wear protection cloths. (ton/ha) (ha) Cu Chi Binh My Ward Vegetable: 15 3-4 An Ha Ward Vegetable: 6 Rice: 13 4-5 4.5 An Ha Canal, Dong Canal and rain water Tan Thoi Hiep Ward Vegateble: 19 5 Ground water Tran Quang Co Canal Heavy pollution Thoi An Ward Vegetable: 7 3.5 - 4 Tran Quang Co Canal, Dua canal Heavy pollution Clean in rain Tan Quy IP, season, Tan Phu Trung polluted in IP dry season - District 12 Tan Thoi Hiep IP, Quang Trung industrial cluster Tan Thoi Hiep IP, Quang Trung industrial cluster 93 Table D2: The effect of wastewater on agricultural activities based on farmers’ perception Issue Cause of water pollution from industries Pollution of irrigation systems Polluted water of canals is a cause of lack water for agriculture Effects of polluted water on crop yields • Wastewater good for rice • Wastewater good for vegetable • Wastewater good for water morning glory Impact of polluted water on crop quality Negative effects of wastewater on human health Treated industrial wastewater before discharge into water bodies Wearing protected cloth • Yes (%) 100 80 90 No (%) 0 20 10 70 0 30 100 100 100 100 30 100 70 0 0 0 0 20 80 Farmers’ interview was conducted at 10 different wards in 5 districts. In average, 5 farmers were interviewed at one place. Total interviewed farmers were 50 people. 94 APPENDIX E Le Minh Xuan Industrial Park CWWTP Figure E1: Aerial view of Le Minh Xuan IP Figure E2: Factories in Le Minh Xuan industrial Park 95 Textile, Dying, Washing and Clothing Others Pesticide Mechanism Plastic Production Figure E3: Percentage of water consumption of different production in LMX IP 6000 (m3/day) 5000 4000 3000 2000 1000 Tet’s holiday 0 January February March Figure E4: Variation of actual flow rate of LMX IP in 2011 (LMX IP) 96 Figure E5: Central WWTP of Le Minh Xuan Industrial Park Equalization tank Screen Collecting sludge tank Figure E6.a, E6.b: Two parallel systems of WWTP in CWWTP of Le Minh Xuan industrial park 97 Figure E7: Schematic diagram of CWWTP of LMX IP Table E1: Volume of tanks in CWWTP in LMX IP Volume (m3) Equalization Tank pH Adjustment Tank Coagulation Tank Flocculation Tank Primary Sedimentation Tank Neutralization Tank Aeration Tank Secondary Sedimentation Tank Chlorine Tank Sludge Stabilization Tank Soure: LMX IP Value 850 14 14 35 107 14 2,000 151 55 256 98 Table E2: Operating condition of CWWTP of LMX IP Parameter Flow rate Feed COD F/M MLSS HRT SRT DO pH Temp OLR Source: LMX IP Unit m3/d mg/L day-1 mg/L h day mg/L o C kg COD/m3.d Value 3,000 500 0.136 4,500 – 6,500 16 22.5 2.5 – 4.5 7.0 – 8.0 28 - 38 0.75 Secondary Sedimentation Tank Aeration Tank Primary Sedimentation Tank Figure E8: A photo of general WWTP system of LMX IP 99 Figure E9: Equalization tank Figure E11: Primary sedimentation tank tank Figure E10: Screen Figure E12: Bioreactor Tank Figure E14: Collect sludge tank from Primary sedimentation tank Figure E13: Secondary sedimentation Figure E15: Collected sludge from secondary sedimentation tank 100 Chlorine disinfection Figure E16: Chorine disinfection Figure E17: Effluent after disinfection process Figure E18 and E19: Sludge Thickening 101 APPENDIX F Table F1: Existing and predicted water intake capacity of water resources for provinces of Sai Gon and Dong Nai river catchment basin Raw water 2000 2010 2015 3 3 3 resources m /day % m /day % m /day Dong Nai 900,000 47.2 1,562,000 61.5 2,277,000 River Tri An 0 0 0 Reservoir Sai Gon River 320,000 16.7 320,000 12.6 500,000 Dong canal 0 220,000 8.7 0 Dau Tieng 0 0 825,000 Reservoir GW exploited 92,000 4.8 137,000 5.4 177,000 by WSC GW exploited 600,000 31.3 300,000 11.8 63,000 by community (*) Total 1,912,000 100 2,539,000 100 3,842,000 Source: VIWASE, 2001 Note: (*) Community includes household, services and industries. GW: ground water, WSC: Water Saigon Company 2025 % m /day % 59.2 1,610,000 33.9 3 0 1,500,000 31.6 13 500,000 10.5 0 0 21.6 1,100,000 23.2 4.6 0 0 1.6 40,000 0.8 100 4,750,000 100 Table F2: Water quality of Dong Canal from 2007 to 2009 Parameters Unit 2007 pH 6.29 TSS mg/L 49.7 Conductivity mS/cm 4.19 Turbidity NTU 9.42 Total N mg/L 0.66 Total P mg/L 0.16 COD mg/L 4.1 BOD5 mg/L 2.1 Pb mg/L 0.002 Cd mg/L 0.04 Hg mg/L <0.001 Oil mg/L 0.03 Total coliform MPN/100 mL 5.9x104 E.coli MPN/100 mL 40 Source: HEPA, 2008, 2009 and 2010. 102 2008 5.91 53.5 3.65 7.36 0.5 0.09 4.0 2.8 0.002 0.001 <0.001 0.02 2.6x104 317 2009 6.3 4.3 3.1 <0.001 0.02 2.3x104 - QCVN 08:2008 6 – 8.5 <20 0.1 0.1 <10 <4 0.02 0.005 0.001 0.01 <2.5x103 20 Table F3: Existing and predicted water consumption demands in HCMC Sector 1995 (m /day) % 383,558 85 3 Domestic use Industrial 50,413 zones Industrial 19,624 cluster Services Total 453,595 Source: VIWASE, 2001 2005 (m /day) % 780,000 66 3 By 2010 (m /day) % 1,050,000 65 3 By 2015 (m /day) % 1,178,868 66 3 11 140,000 12 210,000 13 314,375 17 4 61,000 5 80,000 5 100,745 6 205,000 17 270,000 17 205,598 100 1,186,000 100 1,610,000 100 1,799,586 11 100 Table F4: Fresh water reserve potential of aquifers in HCMC The component recharge Recharge from rainwater Recharge from Dong canal Recharge from Sai Gon River Recharge from Northern and Western boundaries of HCMC Static gravity flow Static elastic flow Total Source: Nga, 2005 Pleistocen aquifer (m3/day) 309,530 156,750 67,500 22,540 233,480 6,000 796,000 103 Upper Pliocene Lower Pliocene aquifer aquifer 3 (m /day) (m3/day) 181,170 94,030 715,320 55,770 952,000 630,420 28,550 753,000 Table F5: Monitoring results of effluent quality at disposal outfalls of IZs in 2007 (HEPA, 2007) No 1 2 3 4 5 6 7 1 1a 2 2a 3 4 4a 5 6 IZ Position With CWWTP: Binh Chieu Outfall(1) Cat Lai Outfall Hiep Phuoc Outfall Tan Phu Trung(2) Outfall Tan Thoi Hiep Outfall Tay Bac Cu Chi (2) Outfall Vinh Loc Outfall Without CWWTP: Le Minh Xuan Effluent(3) Le Minh Xuan Outfall Linh Trung 1 Effluent Linh Trung 2 Outfall Linh Trung 2 Effluent Tan Binh Outfall Tan Binh Effluent Tan Tao Outfall Tan Thuan Outfall TCVN 5945-2005 Type B Min pH (mg/L) Average 6.22 5.77 5.83 3.95 6.21 6.62 6.42 5.13 5.5 6.45 6.1 6.27 2.91 6.65 6.61 6.2 TSS (mg/L) Average Max Min COD(mg/L) Average Max Min BOD5(mg/L) Average Max Min Oil (mg/L) Average Max Max Min 6.68 6.13 6.72 5.7 6.75 6.96 6.94 7.96 6.39 7.09 6.8 7.4 8.13 170 49 52 43 66 45 56 362 218 96 91 134 65 103 624 492 294 176 312 79 231 213 151 5.3 5 247 7 11 741 308 120 39 402 27 159 1514 724 610 97 672 61 423 72.4 67.0 0.5 1.2 81.0 3.0 2.3 271 141 73 11 164 14 61 607 241 574 36 237 30 167 4.2 0.4 1.3 0.1 1.3 0.1 1.1 8.00 4.95 5.74 1.21 10.32 1.50 4.78 13.2 12 36.4 3.2 33.8 2.6 11.2 6.28 6.53 6.72 6.57 6.7 6.58 7.09 6.98 7.02 5.5 -9.0 7.4 12.08 6.9 7.06 7.1 7.45 7.68 7.45 11.35 49 57 32 42 24 31 32 58 44 97 384 50 66 41 91 47 78 117 100 143 5188 69 151 51 764 69 116 433 13 8 11.2 17 5.3 5 6.09 78 8.5 82 366 31 52 21 170 16 148 116 100 197 3936 74 218 52 1194 37 249 422 2.4 4.9 4.1 9.0 1.0 4.6 1.1 55.0 2.3 34 108 9 24 9 60 8 65 49 50 80 1009 21 74 24 348 26 86 250 1.2 0.9 0.7 0.6 0.7 0.1 1.5 1.3 0.6 2.53 3.15 2.20 1.80 1.35 2.91 2.15 4.37 2.52 1.0 4.1 16.9 3.6 3.2 2.8 13.6 3.5 16.2 22.6 Note: – Outfall of drainage system of IZ to the receiving water – IP has not completed to build the wastewater drainage system. Therefore, the water from these outfalls was mainly storm-water and small volume of industrial wastewater from a few industries – Effluent of the central wastewater treatment plants 104 Table F6: Water quality of receiving water bodies (HEPA, 2008) Le Minh Xuan Parameter pH SS DO COD BOD5 Total N Total P N-ammonia N-NO3 Total Coliform As Hg Pb Cd Cr 6+ Cr 3+ Cu Zn Ni Phenol Unit mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L MPN/100m L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L Canal 6 Canal 8 5.5-6.8 3-155 1.1-5.2 25-300 19-160 3.3-19 0.02-3.34 5.5-7.2 16-111 1.2-4.5 67-300 19-160 7-21.1 0.08-5.09 Tan Thuan Tan Tao 6.8-7.6 48-152 22-76 8.2-25.3 0.4-2.8 Tac Roi Canal 7.1-7.2 31-80 3.1-3.8 1-16 2.0-3.0 0.11-1.8 0.45-0.5 8.9.103-24.104 0.001 <0.0005 <0.02 <0.001 <0.05 <0.05 0.003-0.005 0.014-0.02 <0.05 <0.005 Vinh loc 6.0-6.3 37-57 42-70 18-39 2.7-5.7 3.4-11 1.8-4.3 1,100-36,000 Tan Binh Tham Luong Canal 2.7-7.18 31-105 66-270 20-72 Binh Chieu Suoi Cai –Tac River Tan Phu Trung 0.1-7 1.8-5.2 0.5-400 3.1-19.7 TCVN 5942-2005, level B 5.5-9 80 ≥2 < 35 < 25 12x103-4x105 1 15 10,000 9x103 – 3x109 <0.0001 0.39-0.21 <0.05 Note: TCVN 5942:2005-level B is Vietnamese surface water quality standards for rivers/canals which their water is used for agriculture, irrigation or navigation 105 0.1 0.001 0.1 0.02 0.05 1 1 2 1 0.02 Table F7: Industrial parks and export processing zones in HCMC No IZ 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 Binh Chieu – IP Cat Lai – IP Hiep Phuoc IP Le Minh Xuan IP Linh Trung I –EPZ Linh Trung II –EPZ Phong Phu IP Sai Gon Hi-Tech IP Tan Binh IP Tan Tao IP Tan Thoi Hiep IP Tan Thuan EPZ Tay Bac Cu Chi IP Vinh Loc IP Tan Phu Trung IP Location Binh Chieu Ward, Thu Duc Dist. Cat Lai Ward, Dist. 2 Nha Be Dist Binh Chanh Dist. Linh Trung Ward, Thu Duc Dist. Binh Chieu Ward, Thu Duc Dist. Binh Chanh Dist. Dist. 9 Ward 15, Tan Binh Dist. Binh Chanh Dist Hiep Thanh Ward, Dist. 12 Tan Thuan Dong Ward, Dist. 7 Highway 22, Cu Chi Dist. Binh Chanh Dist Cu Chi dist. Factories in IP 20 25 29 156 139 128 25 117 42 88 49 Source: HEPZA, 2008 and Tuan , 2009 106 Year started 1996 1997 1996 1997 1992 1997 2002 2003 1997 1996 1997 1991 1997 1997 2008 Area (ha) 1st stage 27.3 127 664 100 62 61.7 163.3 804 133.5 442 215.4 300 215.7 207 200 Area (ha) in 2020 27.3 852 2000 100 62 61.7 163.3 804 250 460 215.4 300 345 207 500 Table F8. Medium-scale Industrial clusters in HCMC No. Industrial clusters 1 Binh Dang 2 Long Son 3 Phu Huu 4 Hiep Thanh 5 Thoi An 6 Saigon car factory 7 North of Thu Duc 8 Along Hanoi highway 9 Hiep Binh Phuoc 10 Hai Thanh 11 Viet Tai 12 Pounchen shoes factory 13 An Ha 14 Nhat Thanh 15 Le Minh Xuan 16 Da Phuoc 17 Hung Long 18 Truong Phu 19 Xuan Thoi Thuong 20 Tan Thoi Nhi 21 Xuan Thoi Son 22 Nhi Xuan 23 Dong Thanh 24 Bau Dung 25 Pham Van Coi 26 Tan Quy 27 SAMCO car factory 28 Bau Tran 29 Muong Chuoi (DONRE, 2007) Area in 2006 (ha) 33 50 175 158 26 19 200 130 20 17 10 62 80 150 100 100 100 15 143 250 38 100 78 110 100 300 112 100 74 107 Predicted area (ha) 17 92 45 50 26 19 160 130 20 17 10 56 80 150 130 126 100 30 158 120 38 150 75 122 300 100 100 100 74 Table F9: Predicted water demand for industrial parks in HCMC. No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 Total Water Demand (m3/day) Industrial Park 2010 2,000 1,800 30,000 68,300 12,000 7,500 6,000 8,220 7,300 10,000 1,500 30,000 35,000 21,120 241,000 Binh Chieu Cat Lai Hiep Phuoc Hi-tech industrial zone Le Minh Xuan Linh Trung I Linh Trung II Phong Phu Tan Binh Tan Tao Tan Thoi Hiep Tan Thuan Tay Bac Cu Chi Vinh Loc 2020 2,000 1,800 160,000 68,300 15,000 7,500 6,000 8,220 7,300 12,000 1,500 30,000 35,000 21,120 376,000 Source: HEPZA, 2008 Table F10: Total organic carbon (TOC) concentration of ground water of some places in HCMC TOC (mg/L) Place Dong Thanh (Cu Chi District) Dong Hung Thuan (District 12) Linh Trung (Thu Duc District) Tan Tao (Binh Tan District) Source: HEPZA, 2008 2004 80.9 18 10.7 2006 168 39 19 13 18 Table F11: Concentration of heavy metals of ground water in HCMC Parameter s Zn (µg/L) Pb (µg/L) Cu (µg/L) Cd (µg/L) Time 2006 (Dry) 2006 (Rainy) 2006 (Dry) 2006 (Rainy) 2006 (Dry) 2006 (Rainy) 2005 (Dry) 2005 (Rainy) 2006 (Dry) 2006 (Rainy) Binh Hung 49.7 Pham Van Cuoi 69.5 Monitoring well Tan Chanh Phu Hiep Tho 16.6 15.9 54.2 6.9 12.1 2.1 1.5 2.1 52.1 7.3 5.0 59.3 0.4 11.0 3.4 1.2 1.7 3.0 Thu Duc 62.7 0.9 1.5 3.5 Tan Son Nhat 1.5 8.3 46.1 5.5 1.2 3.4 1.1 1.3 0.01 0.01 2.2 2.2 0.3 Source: DWRPIS, 2007 108 2.1 1.5 3.0 TCVN (5944-1995) 5.0 (mg/L) 0.05 (mg/L) 1.0 (mg/L) 0.01 (mg/L) Industrial wastewater discharge into irrigation systems in HCMC Figure F1: Wastewater of LMX IP discharge into Canal 8, Binh Chanh District Figure F2: Wastewater discharge of Tan Phu Trung IP into Thay Cai Canal, Hoc Mon District Figure F3: Wastewater discharge from factories into Canal 1, Tan Tao Ward, Binh Chanh District Figure F5: Surface water pollution of Canal B in Binh Chanh District Figure F6: Surface water pollution of Dua Canal in District 12 Figure F7: Surface water pollution of Ba Hom Canal, Binh Tri Dong Ward, Binh Tan District Figure F8: Surface water pollution of Canal 1, Tan Tao Ward, Binh Chanh District Figure F9: Surface water pollution of Tran Quang Co canal, Hiep Thanh Ward, District 12 Figure F10: Have to ground water for vegetable Tan Hiep Ward, District 12 due to Tran Quang Co canal pollution Figure F11: Use rain water due to canal 1 pollution in Tan Tao Ward, Binh Chanh District Figure F12: Stored rainwater for next crop in pond in Tan Tao, Binh Chanh District Figure F13: One crop per year due to only using Rain water, in Xuan Thoi Thuong, Hoc Mon District 109 Figure F14: No water for rice in dry season in Tan Tao Ward, Binh Chanh District Figure F15: Soil fallow in dry season in Le Minh Xuan Ward, Binh Chanh District Figure F16 (a) and F16 (a): Directly collected water from polluted canal B for rice farm in dry season, Binh Chanh District Figure F17 (a) and F17 (b): Directly collected water from polluted canal B for farm in dry season, Binh Chanh District Figure F18 and F19: Growing water morning glory in wastewater in Tan Tao, Binh Chanh Distrcit and Binh Tri Dong, Binh Tan District 110 Figure F20: Xang River, Tan Nhut, Binh Chanh District Figure F20: An Ha canal, Hoc Mon District Figure F21: Dong canal, Cu Chi District Figure F22: Rice affected by wastewater (yellow leaves) in Le Minh Xuan Ward, Binh Chanh District Figure F23: Poor quality and low yield of rice Le Minh Xuan Ward, Bhinh Chanh District Figure 24: Change using purpose of soil from rice growth to duckweed, in Tan tao, Binh Chanh Figure F25: Soil Fallow due to high pollution in Tan Tao Ward, Binh chanh District Figure F26: Cr concentration at 4 monitoring points in Nha Be-Binh Chanh region Figure F27: Cu concentration at 4 monitoring points in Nha Be-Binh Chanh region Figure F28: As concentration at 4 monitoring points in Nha Be-Binh Chanh region Figure F29: Hg concentration at 4 monitoring points in Nha Be-Binh Chanh region 111 APPENDIX G Photos of effects of untreated industrial wastewater on farmer health in HCMC Figure G1: Protection of farmer health with plastic cloths in Binh Tri Dong, Binh Tan District Figure G2: Protection of farmer health with plastic cloths in Tan Tao, Binh Chanh District Figure G4: Eye affected by water pollution in Sang Canal, Xuan Thoi Thuong, Hoc Mon District Figure G5: Flooding in rain season with water pollution cover around farmer houses in Tan Tao, Binh Chanh District 112 Figure G3: Protection of farmer health with plastic cloths in Dong Xuan, District 12 APPENDIX H 10TCN 442-2001, concentration of heavy metals in vegetable (Vietnam) 10TCN 442-2001 Table H1: Concentration of heavy metals in vegetable Element Concentration (mg/kg ) 1 2 30 40 40 0.05 1 1 As Pb Cu Sn Zn Hg Cd Sb 113 APPENDIX I Calculation sample (A-MBR) Flow rate Membrane area (A) = 1.6 m2 Flux = 30 L/m2.h Flow rate (out) = 30 L/m2.h * 1.6 m2 = 48 L/h = 1.152 m3/d Flux = 45 L/m2.h Flow rate (out) = 45 L/m2.h * 1.6 m2 = 72 L/h = 1.728 m3/d Volume Bioreactor at OLR3 (Initial calculation with S0 = 350 mg/L) Diagram of bioreactor = 0.85 m Area of bioreactor tank = r2 * 3.14 = (0.85/2)2 * 3.14 = 0.567 m2 V3 = (Q3 * COD)/OLR3 = (1.728 m3/d * 0.35 kg/m3)/3.2 kg COD/m3.d = 0.19 m3 = 190 L Height of bioreactor tank = V3/S = 0.19 m3 / 0.567 m2 = 0.33 m OLR (With change of COD concentration during operating time at site) S1 (OLR1) = 303 mg/L = 0.303 kg/m3, S2 (OLR2) = 724 mg/L = 0.724 kg/m3, S3 (OLR3) = 450 mg/L = 0.45 kg/m3 V1 = V2 = 220 L = 0.22 m3 OLR1 = (Q1 * COD)/V1 = (1.152 m3/d * 0.350 kg/m3)/0.22 m3 = 1.8 kg COD/m3.d OLR2 = (Q2 * COD)/V2 = (1.728 m3/d * 0.724 kg/m3)/0.22 m3 = 5.7 kg COD/m3.d OLR3 = (Q3 * COD)/V3 = (1.728 m3/d * 0.450 kg/m3)/0.19 m3= 4.1 kg COD/m3.d HRT HRT1 = V1/Q1 = 220 L / 48 L/h = 4.2 h HRT2 = V2/Q2 = 220 L / 72 L/h = 3.1 h HRT3 = V3/Q3 = 190 L / 72 L/h = 2.6 h Daily getting out of sludge OLR1 = OLR2 = V1/SRT = 220 L / 40 d = 6 L/d OLR3 = V3/SRT = 190 L / 40 d = 5 L/d F/M MLSS (OLR1) = 6774 mg/L, MLSS (OLR2) = 7554 mg/L and MLSS (OLR3) = 8737 mg/L F/M (OLR1) = 0.27 (day -1); F/M (OLR2) = 0.75 (day -1) and F/M (OLR3) = 0.47 (day -1) 114 Membrane resistance of A-MBR: Viscosity of water at 42oC, μ = 0.63*10-3 N.s/m2 Table I1: Flux and TMP variation of A-MBR membrane operating with tap water Flux (L/h) S = 1.6 m2 74 96 124 152 176 Filtration flux (L/m2.h) 46.25 60 77.5 95 110 TMP (kPa) 71.31 73.97 76.63 79.29 81.95 Figure I1: TMP vs Flux of A-MBR membrane Rm=0.1634kPa/(L/m2.h)*103kPa/Pa*3600s/h*1000L/m3/0.63*10-3Ns/m2 = 2.313*1012 m1 115 Membrane resistance of UF membrane: Viscosity of water at 30oC, μ = 0.798*10-3 N.s/m2 Table I2: Flux and TMP variation of UF membrane operating with tap water Flux (L/min) S = 6.2 m2 96.77 116.13 135.48 154.84 174.19 Filtration flux L/m2.h 10 12 14 16 18 TMP kPa 48.39 58.06 67.74 77.42 87.10 Figure I2:TMP vs Flux of UF membrane Rm=0.248kPa/(L/m2.h)*103kPa/Pa*3600s/h*1000L/m3/0.798*10-3Ns/m2 = 1.119*1012 m1 116 APPENDIX J Results of pH, DO, Temperature and MLSS for bioreactor tank of A-MBR system Table J1: DO, pH and Temperature variation of aerial tank during OLR1 and OLR2 period Date OLR 1.8 kg COD/m3.d 10/06/2010 10/09/2010 10/11/2010 10/14/2010 10/20/2010 10/25/2010 10/27/2010 10/31/2010 11/01/2010 11/04/2010 11/13/2010 11/14/2010 11/15/2010 11/16/2010 OLR 5.7 kg COD/m3.d 11/07/2010 11/08/2010 11/09/2010 11/11/2010 11/13/2010 11/15/2010 11/18/2010 12/23/2010 12/25/2010 12/26/2010 12/28/2010 12/30/2010 01/01/2011 01/03/2011 01/04/2011 01/07/2011 01/10/2011 01/12/2011 01/15/2011 01/17/2011 01/18/2011 01/20/2011 Day DO (mg/L) pH Temp (oC) 7 10 12 15 21 26 28 32 33 36 45 46 47 48 7.47 7.71 6.87 6.95 6.35 6.86 5.25 4.95 4.65 5.33 6.23 6.14 5.25 5.22 7.71 7.75 7.87 7.07 8.22 6.58 7.85 7.85 7.40 7.91 7.32 7.60 8.08 8.14 42 41 37 37 42 42 42 41 42 37 38 40 40 42 69 70 71 73 75 77 80 85 87 88 90 92 94 96 97 100 103 105 108 110 111 113 5.51 5.13 5.18 5.24 4.49 5.35 5.15 5.27 5.32 5.43 5.36 4.37 4.28 4.53 4.61 4.53 4.62 4.56 4.53 4.99 4.66 4.25 8.17 7.92 8.03 8.06 8.22 8.23 8.14 7.89 7.74 8.03 8.20 7.65 7.73 7.95 8.12 7.86 7.68 7.94 7.78 7.45 8.13 7.56 38 38 37 40 38 40 40 40 40 40 40 40 40 40 40 40 39 40 38 37 37 37 117 Table J2: DO, pH and Temperature variation of aerial tank during OLR3 period Date OLR 4.1 kg COD/m3.d 01/22/2011 01/23/2011 01/24/2011 01/26/2011 02/08/2011 02/09/2011 02/10/2011 02/11/2011 02/12/2011 02/13/2011 02/14/2011 02/16/2011 02/18/2011 02/19/2011 02/21/2011 02/22/2011 02/28/2011 03/01/2011 03/05/2011 03/07/2011 03/08/2011 03/14/2011 03/15/2011 03/17/2011 03/19/2011 03/20/2011 Day DO (mg/L) pH Temp (oC) 115 116 117 119 132 133 134 135 136 137 138 140 142 143 145 146 152 153 157 159 160 166 167 169 171 172 4.63 4.67 4.59 4.71 4.29 4.86 5.01 4.92 4.87 4.53 4.31 4.15 4.56 4.47 4.28 4.63 4.12 4.32 4.45 4.31 4.28 4.32 4.26 4.28 - 7.92 8.04 7.43 7.68 8.02 7.92 7.63 7.56 7.89 7.43 7.63 7.92 8.13 7.78 7.63 7.76 7.82 7.84 7.86 7.78 7.83 7.62 8.20 7.87 - 40 40 40 40 40 40 40 40 40 40 40 39 40 37 40 40 40 40 40 40 40 40 40 40 40 40 118 Table J3: MLSS of variation of aerial tank during three OLRs period Date OLR 1.8 kg COD/m3.d 10/05/2010 10/07/2010 10/12/2010 10/14/2010 10/19/2010 10/21/2010 10/24/2010 10/29/2010 11/03/2010 11/08/2010 11/10/2010 11/18/2010 OLR 5.7 kg COD/m3.d 11/24/2010 11/26/2010 12/01/2010 12/03/2010 12/08/2010 12/10/2010 12/14/2010 12/19/2010 01/12/2011 01/18/2011 01/21/2011 OLR 4.1 kg COD/m3.d 01/27/2011 02/15/2011 02/23/2011 03/02/2011 03/04/2011 03/09/2011 03/11/2011 03/18/2011 03/23/2011 Day MLSS (mg/L) 1 3 8 10 15 17 20 25 30 35 37 45 7,050 7,250 7,000 7,650 7,400 6,900 6800 6,700 6,100 6,450 6,480 6,450 51 53 58 60 65 67 71 76 100 106 109 7,450 7,240 7,250 7,350 7,050 7,200 6,950 7,350 7,950 8,300 8,700 115 134 142 149 151 156 158 165 170 8,650 8,500 8,500 8,500 8,500 8,500 8,650 8,700 9,050 119 APPENDIX K TMP results of A-MBR and UF membrane systems Table K1: TMP variation of A-MBR membrane during OLR1 and OLR2 period Date Day TMP OLR 1.8 kg COD/m3.d 09/30/2010 1 51.67 10/06/2010 7 51.67 100/9/2010 10 53.00 10/11/2010 12 53.00 10/14/2010 15 53.00 10/20/2010 21 53.00 10/25/2010 26 53.00 10/27/2010 28 53.00 10/31/2010 32 53.00 11/01/2010 33 53.00 11/04/2010 36 53.00 11/05/2010 37 53.00 11/13/2010 45 55.66 11/14/2010 46 55.66 11/15/2010 47 55.66 11/16/2010 48 55.66 3 OLR 5.7 kg COD/m .d 12/07/2010 69 48.73 12/08/2010 70 48.73 12/09/2010 71 50.33 12/11/2010 73 50.33 12/13/2010 75 50.33 12/15/2010 77 50.33 12/18/2010 80 50.33 12/23/2010 85 55.50 12/25/2010 87 55.50 12/26/2010 88 55.50 12/28/2010 90 55.50 12/30/2010 92 58.16 01/01/2011 94 58.16 01/03/2011 96 50.33 01/04/2011 97 50.33 01/07/2011 100 32.67 01/10/2011 103 32.67 01/12/2011 105 32.67 01/15/2011 108 36.33 01/17/2011 110 37.00 01/18/2011 111 37.67 01/20/2011 113 37.67 Pin (Mpa) Pin (kPa) Pout (cm Hg) Pout (kPa) 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 -5.0 -5.0 -6.0 -6.0 -6.0 -6.0 -6.0 -6.0 -6.0 -6.0 -6.0 -6.0 -8.0 -8.0 -8.0 -8.0 -6.7 -6.7 -7.9 -7.9 -7.9 -7.9 -7.9 -7.9 -7.9 -7.9 -7.9 -7.9 -10.6 -10.6 -10.6 -10.6 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.01 0.01 0.01 0.01 0.01 0.01 100 100 100 100 100 100 100 105 105 105 105 105 105 100 100 70 70 70 80 80 80 80 -2.8 -2.8 -4.0 -4.0 -4.0 -4.0 -4.0 -6.0 -6.0 -6.0 -6.0 -8.0 -8.0 -4.0 -4.0 -2.0 -2.0 -2.0 -1.0 -1.5 -2.0 -2.0 -3.7 -3.7 -5.3 -5.3 -5.3 -5.3 -5.3 -7.9 -7.9 -7.9 -7.9 -10.6 -10.6 -5.3 -5.3 -2.6 -2.6 -2.6 -1.3 -1.9 -2.6 -2.6 120 Table K2: TMP variation of A-MBR membrane during OLR3 period Date Day OLR 4.1 kg COD/m3.d 01/22/2011 115 01/23/2011 116 01/24/2011 117 01/26/2011 119 02/08/2011 132 02/09/2011 133 02/10/2011 134 02/11/2011 135 02/12/2011 136 02/13/2011 137 02/14/2011 138 02/16/2011 140 02/18/2011 142 02/19/2011 143 02/21/2011 145 02/22/2011 146 02/28/2011 152 03/01/2011 153 03/05/2011 157 03/07/2011 159 03/08/2011 160 03/14/2011 166 03/15/2011 167 03/17/2011 169 03/19/2011 171 03/20/2011 172 03/21/2011 173 03/22/2011 174 03/24/2011 176 TMP (kPa) Pin (Mpa) Pin (kPa) Pout (cm Hg) Pout (kPa) 36.33 36.33 37.67 37.67 37.67 37.67 37.67 37.67 37.67 77.67 77.67 77.67 77.67 77.67 77.67 87.67 87.67 87.67 87.67 87.67 87.67 87.67 87.67 67.67 67.67 67.67 77.67 77.67 77.67 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.16 0.16 0.16 0.16 0.16 0.16 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.14 0.14 0.14 0.16 0.16 0.16 80 80 80 80 80 80 80 80 80 160 160 160 160 160 160 180 180 180 180 180 180 180 180 140 140 140 160 160 160 -1.0 -1.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -2.0 -1.3 -1.3 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 -2.6 121 Table K3: TMP variation of UF membrane before adding Sand filtration Date 10/25/2010 10/27/2010 10/31/2010 11/01/2010 11/04/2010 11/05/2010 11/13/2010 11/14/2010 11/15/2010 11/16/2010 12/07/2010 12/08/2010 12/09/2010 12/11/2010 12/13/2010 12/15/2010 12/18/2010 12/23/2010 12/25/2010 12/26/2010 12/28/2010 12/30/2010 01/01/2011 01/03/2011 01/10/2011 01/12/2011 01/15/2011 01/17/2011 01/18/2011 01/20/2011 Day 26 28 32 33 36 37 45 46 47 48 69 70 71 73 75 77 80 85 87 88 90 92 94 96 103 105 108 110 111 113 TMP (kPa) 9.81 9.81 9.81 9.81 9.81 9.81 14.71 14.71 9.81 122.59 9.81 9.81 14.71 9.81 24.52 24.52 9.81 24.52 9.81 24.52 39.23 24.52 24.52 73.55 9.81 24.52 9.81 34.33 9.81 24.52 122 Pin (kg/cm2) 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.2 2.5 0.2 0.2 0.3 0.2 0.2 0.3 0.2 0.5 0.2 0.3 0.8 0.3 0.5 1.5 0.2 0.3 0.2 0.7 0.2 0.5 Pin (kPa) 19.61 19.61 19.61 19.61 19.61 19.61 29.42 29.42 19.61 245.17 19.61 19.61 29.42 19.61 49.03 49.03 19.61 49.03 19.61 49.03 78.45 49.03 49.03 147.10 19.61 49.03 19.61 68.65 19.61 49.03 Table K4: TMP variation of UF membrane after adding Sand filtration Date 01/22/2011 01/23/2011 01/24/2011 01/26/2011 02/08/2011 02/09/2011 02/10/2011 02/11/2011 02/12/2011 02/13/2011 02/14/2011 02/16/2011 02/18/2011 02/19/2011 02/21/2011 02/22/2011 02/28/2011 03/01/2011 03/05/2011 03/07/2011 03/08/2011 03/14/2011 03/15/2011 03/17/2011 03/19/2011 03/20/2011 03/21/2011 03/22/2011 03/24/2011 Day 115 116 117 119 132 133 134 135 136 137 138 140 142 143 145 146 152 153 157 159 160 166 167 169 171 172 173 174 176 TMP (kPa) 9.81 14.71 14.71 9.81 14.71 14.71 9.81 14.71 14.71 9.81 14.71 19.61 9.81 34.32 9.81 19.61 24.52 9.81 19.61 9.81 14.71 24.52 9.81 14.71 19.61 9.81 14.71 19.61 9.81 Pin (kg/cm2) 0.2 0.3 0.3 0.2 0.3 0.3 0.2 0.3 0.3 0.2 0.3 0.4 0.2 0.5 0.2 0.4 0.5 0.2 0.4 0.2 0.3 0.5 0.2 0.3 0.4 0.2 0.3 0.4 0.2 123 Pin (kPa) 19.61 29.42 29.42 19.61 29.42 29.42 19.61 29.42 29.42 19.61 29.42 39.23 19.61 68.65 19.61 39.23 49.03 19.61 39.23 19.61 29.42 49.03 19.61 29.42 39.23 19.61 29.42 39.23 19.61 APPENDIX L Treated water quality of CAS, A-MBR and UF processes Table L1: Detail Data of pH feed and treated water quality of CAS process and membrane systems during operating time pH of Feed Day water OLR 1.8 kg COD/m3.d 1 8.02 3 7.70 8 7.54 10 7.63 15 7.30 20 7.78 22 7.40 24 7.35 30 7.89 34 7.65 OLR 5.7 kg/COD/m3.d 36 7.69 38 7.73 43 7.66 45 7.77 50 7.68 52 7.77 56 7.64 59 7.82 66 7.76 73 8.00 85 87 7.48 91 7.11 93 7.23 94 7.60 OLR 4.1 kg COD/m3.d 98 7.93 100 7.27 119 7.31 121 7.60 127 7.53 129 7.77 134 7.49 136 7.74 141 7.39 143 8.61 148 7.12 150 7.25 155 7.23 157 7.39 pH of CAS effluent pH of MBR permeate pH of UF permeate 7.94 7.40 7.41 7.18 7.14 7.39 7.10 6.87 7.33 7.07 8.01 7.70 7.90 7.53 7.79 8.04 7.80 7.69 6.86 7.67 7.51 7.37 7.46 7.15 7.23 7.31 7.23 6.95 7.12 7.41 7.50 7.40 7.48 7.80 7.33 7.55 7.76 7.60 7.44 8.09 7.35 7.63 7.04 7.26 7.19 8.19 8.30 7.69 7.34 7.69 7.81 7.64 7.45 7.44 8.36 7.30 7.47 7.53 7.57 7.55 7.61 7.38 7.63 7.59 7.41 7.95 7.87 7.68 7.42 8.14 7.25 7.48 7.05 7.22 7.21 8.36 6.63 7.27 7.42 7.42 7.36 7.51 8.04 8.10 8.83 7.95 7.52 7.56 7.40 8.37 7.81 7.91 7.89 8.00 7.90 7.94 8.73 7.52 8.14 8.40 8.04 7.89 8.40 7.76 7.41 7.33 7.29 7.45 7.43 7.55 8.15 7.38 8.46 8.07 7.65 7.48 7.45 124 Table L2: Detail Data of COD feed and treated water quality of CAS process and membrane systems during operating time, COD removal efficiency during three different organic loading rates (OLR). Da y Feed water Effluent Permeate Permeat COD of COD of e COD CAS MBR of UF (mg/ L) (mg/L) (mg/L) OLR1.8 kg COD/m3.d 1 380 79 45 3 385 65 61 8 203 63 75 10 97 44 30 15 269 49 64 20 277 51 47 22 288 73 73 24 434 83 35 30 379 65 38 34 322 56 88 3 OLR 5.7 kg COD/m .d 36 976 100 24 43 1219 83 53 50 349 150 94 56 372 73 66 59 482 90 24 66 234 72 45 73 350 116 17 85 1241 124 26 87 748 94 63 91 1023 116 57 93 976 132 85 OLR 4.1 kg COD/m3.d 98 256 83 64 100 560 77 64 119 648 114 74 121 464 80 51 127 352 74 22 129 464 74 32 134 616 78 35 136 472 80 64 141 256 110 96 148 256 64 61 155 496 102 70 157 368 128 51 Removal Efficiency of CAS Removal Efficiency of MBR Removal Efficiency of UF (mg/L) (%) (%) (%) 60 51 43 8 28 36 62 46 57 40 79.20 83.02 68.97 54.64 81.62 81.59 74.65 80.88 82.85 82.61 88.16 84.15 63.05 69.07 76.21 83.03 74.65 91.94 89.97 72.67 23.08 22.22 31.75 81.82 44.11 29.41 15.07 44.58 12.31 28.57 65 68 77 63 85 54 103 107 79 85 101 89.75 93.19 57.02 80.38 81.37 69.23 66.86 90.01 87.37 88.62 86.45 97.54 95.65 73.07 82.26 94.99 80.77 95.14 97.90 91.58 94.46 91.29 35.00 18.07 48.67 13.70 5.09 25.00 11.21 13.71 16.67 27.03 23.81 70 72 90 77 66 61 53 75 93 51 96 99 67.58 86.25 82.41 82.76 78.98 84.05 87.27 83.05 56.88 75.00 79.35 65.22 75.00 88.57 88.58 89.01 93.75 93.10 94.29 86.44 62.50 76.25 85.81 86.09 15.66 6.49 21.05 3.75 10.81 17.57 32.65 6.00 15.94 20.31 6.25 22.50 125 Table L3: Average COD of feed water and treated water quality of CAS, A-MBR and UF processes, and % removal of COD Average and standard deviation Average OLR =1.8 3 kg COD/m .d STDEV Average OLR =5.7 3 kg COD/m .d STDEV Average OLR =4.1 3 STDEV kg COD/m .d STDEV: Standard deviati OLR Feed water (mg/L) 303 100 724 378 450 132 CAS A-MBR UF (mg/L) 63 13 105 25 91 19 (mg/L) 56 19 50 26 57 21 (mg/L) 43 17 81 18 77 15 126 Remove of CAS (%) 77 9 81 12 78 10 Remove of A-MBR (%) 79 10 90 8 86 9 Remove of UF (%) 33 20 22 12 14 9 Table L4: Detail Data of SS treated water quality of CAS process and membrane systems during operating time, SS removal efficiency during three different organic loading rates (OLR). SS effluent of CAS (mg/L) (mg/L) OLR1.8 kg COD/m3.d 1 60 40 3 30 10 8 80 20 10 128 16 15 30 10 20 50 20 22 30 10 24 25 10 30 120 10 34 80 20 OLR 5.7 kg COD/m3.d 36 125 30 38 20 10 43 20 10 45 20 10 50 30 10 52 80 50 56 140 50 59 60 20 66 20 20 73 30 10 85 50 10 87 50 10 91 40 20 93 60 10 94 30 20 OLR 4.1 kg COD/m3.d 98 120 30 100 113 20 119 60 35 121 145 20 127 40 20 129 67 10 134 85 20 136 67 20 141 66 27 143 50 20 148 40 40 150 40 20 155 50 20 157 40 20 Day SS of influent SS of MBR permeate (mg/L) SS of UF permeate (mg/L) Removal Efficiency of CAS (%) Removal Efficiency of MBR (%) Removal Efficiency of UF (%) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 33.33 66.67 75.00 87.50 66.67 60.00 66.67 60.00 91.67 75.00 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 76.00 50.00 50.00 50.00 66.67 37.50 64.29 66.67 0.00 66.67 80.00 80.00 50.00 83.33 33.33 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 75.00 82.30 41.67 86.21 50.00 85.07 76.47 70.00 59.09 60.00 0.00 50.00 60.00 50.00 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 127 Table L5: Detail Data of Color treated water quality of CAS process and membrane systems during operating time, color removal efficiency during three different organic loading rates. Color of CAS effluent (Pt-Co) (Pt-Co) OLR 1.8 kg COD/m3.d 1 482 182 3 351 163 8 290 145 10 338 147 15 277 106 20 215 148 22 528 112 24 541 135 30 1945 117 34 409 95 OLR 5.7 kg COD/m3.d 36 2,315 168 38 1,925 146 43 381 130 45 411 151 50 2,000 144 52 452 189 56 815 191 59 570 144 66 960 202 73 318 159 85 867 122 87 1,280 142 91 228 143 93 521 110 94 322 180 OLR 4.1 kg COD/m3.d 98 237 128 100 1,160 128 119 1,240 94 121 990 152 127 1,570 527 129 1,380 232 134 940 158 136 310 196 141 359 176 143 528 176 148 347 204 150 286 194 155 396 136 157 484 166 Day Color influent Color of MBR permeate (Pt-Co) Color of UF permeate (Pt-Co) Removal Efficiency of CAS (%) Removal Efficiency of MBR (%) Removal Efficiency of UF (%) 124 147 143 141 123 163 135 88 39 93 102 137 130 117 99 139 108 126 90 91 62.24 53.56 50.00 56.51 61.73 31.16 78.79 75.05 93.98 76.77 74.27 58.12 50.69 58.28 55.60 24.19 74.43 83.73 97.99 77.26 43.96 15.95 10.34 20.41 6.60 6.08 3.57 6.67 23.08 4.21 58 89 116 54 88 128 172 137 50 133 35 74 120 55 131 148 121 67 135 130 151 140 124 178 133 114 135 133 97 174 92.74 92.42 65.88 63.26 92.80 58.19 76.56 74.74 78.96 50.00 85.93 88.91 37.28 78.89 44.10 97.49 95.38 69.55 86.86 95.60 71.68 78.90 75.96 94.79 58.18 95.96 94.22 47.37 89.44 59.32 11.90 17.12 48.46 10.60 9.72 20.11 26.70 13.89 11.88 16.35 6.56 4.93 6.99 11.82 3.33 110 123 74 64 140 61 71 146 183 183 147 161 153 154 113 126 94 146 262 148 137 165 160 168 154 128 128 136 45.99 88.97 92.42 84.65 66.43 83.19 83.19 36.77 50.97 66.67 41.21 32.17 65.66 65.70 53.59 89.40 94.03 93.54 91.08 95.58 92.45 52.90 49.03 65.34 57.64 43.71 61.36 68.18 11.72 1.56 0.00 3.95 50.28 36.21 13.29 15.82 9.09 4.55 24.51 34.02 5.88 18.07 128 Table L6: Average color of feed water and treated water quality of, CAS, A-MBR and UF processes, and % removal of color Average and standard deviation Average OLR 1.8 3 kg COD/m .d STDEV Average OLR 5.7 3 kg COD/m .d STDEV Average OLR 4.1 3 STDEV kg COD/m .d STDEV: Standard deviation OLR Feed water (Pt-Co) 538 506 891 682 731 464 CAS A-MBR UF (Pt-Co) 135 27 155 27 191 103 (Pt-Co) 120 37 96 41 126 43 (Pt-Co) 114 18 132 27 148 39 129 Remove of CAS (%) 64 18 72 18 65 20 Remove of A-MBR (%) 65 21 81 16 72 20 Remove of UF (%) 14 13 15 11 16 15 Table L7: Detail Data of conductivity treated water quality of CAS process and membrane systems during operating time, conductivity removal efficiency during three different organic loading rates. Cond of CAS effluent (mS/cm) (mS/cm) OLR 1.8 kg COD/m3.d 1 5.06 4.80 3 4.95 4.52 8 5.30 4.77 10 4.41 4.33 15 5.20 4.60 20 5.35 4.57 22 4.60 4.20 24 5.80 5.20 30 5.40 4.70 34 4.14 3.76 OLR 5.7 kg COD/m3.d 36 5.70 4.80 38 4.80 4.30 43 4.00 3.30 45 5.79 4.84 50 4.40 4.20 52 4.97 4.46 56 5.40 5.00 59 5.20 4.70 66 4.80 4.38 73 5.28 4.90 85 4.25 3.50 91 4.00 3.90 93 4.00 4.00 94 5.20 4.30 OLR 4.1 kg COD/m3.d 98 4.40 3.60 100 4.00 3.50 119 4.30 3.70 121 4.56 4.32 127 4.09 3.65 129 4.30 3.40 134 4.77 4.23 136 5.16 4.28 141 5.15 4.75 143 4.95 3.87 148 3.97 3.12 150 4.23 4.14 155 4.17 3.97 157 4.86 4.52 Day Cond of influent Cond of MBR permeate (mS/cm) Cond of UF permeate (mS/cm) Removal Efficiency of CAS (%) Removal Efficiency of MBR (%) Removal Efficiency of UF (%) 4.92 4.62 5.01 4.30 4.90 5.10 4.60 3.50 2.70 3.66 4.74 4.26 4.75 4.28 4.60 4.46 3.90 5.00 4.20 3.65 5.14 8.69 10.00 1.81 11.54 14.58 8.70 10.34 12.96 9.18 2.77 6.67 5.47 2.49 5.77 4.67 0.00 39.66 50.00 11.59 1.25 5.75 0.42 1.15 0.00 2.41 7.14 3.85 10.64 2.93 2.40 2.70 3.30 4.70 2.70 3.47 5.30 4.50 1.66 4.94 3.40 4.00 2.80 4.00 4.70 4.30 2.20 4.44 4.00 4.36 4.80 4.60 4.30 4.72 3.30 3.70 3.80 4.20 15.79 10.42 17.50 16.41 4.55 10.26 7.41 9.62 8.75 7.20 17.65 2.50 0.00 17.31 57.89 43.75 17.50 18.83 38.64 30.18 1.85 13.46 65.42 6.44 20.00 0.00 30.00 23.08 2.08 0.00 33.33 8.26 4.76 2.24 4.00 2.13 1.83 3.67 5.71 5.13 5.00 2.33 3.50 3.60 3.40 3.00 3.62 2.70 2.51 3.66 4.88 4.62 3.04 4.02 3.87 4.44 3.50 3.50 3.40 4.31 3.65 3.20 4.23 3.74 4.32 3.72 3.08 3.73 3.95 4.51 18.18 12.50 13.95 5.26 10.76 20.93 11.32 17.05 7.77 21.82 21.41 2.13 4.80 7.00 20.45 10.00 20.93 34.21 11.49 37.21 47.38 29.07 5.24 6.67 23.43 4.96 7.19 8.64 2.78 0.00 8.11 0.23 0.00 5.88 0.00 12.62 9.05 3.88 1.28 9.90 0.50 0.22 130 Table L8: Detail Data of UV254 nm of membrane systems during three different organic loading rates. Day UV 254 nm of MBR (m-1) OLR 1.8 kg COD/m3.d 3 0.993 8 0.973 10 0.943 15 0.792 0.889 20 0.793 22 0.587 24 OLR 5.7 kg COD/m3.d 36 38 43 50 52 87 91 94 OLR 4.1 kg COD/m3.d 121 125 134 141 143 148 150 155 157 0.309 0.412 0.596 0.490 0.755 UV 254 nm of UF (m-1) 0.907 0.855 0.793 0.647 0.741 0.637 0.765 0.846 0.625 0.310 0.731 0.321 0.774 0.831 0.980 0.860 0.824 0.891 0.950 0.968 0.925 0.914 0.943 0.935 0.582 0.936 0.927 0.830 0.940 0.998 0.954 0.914 0.919 0.974 0.961 0.915 131 Table L9: Detail Data of BOD5 treated water quality of CAS process and membrane systems during operating time Feed BOD5 (mg/L) OLR 1.8 kg COD/m3.d 10/11/2010 132 22/11/2010 138 3 OLR 5.7 kg COD/m .d 08/12/2010 175 17/12/2010 198 12/01/2010 201 OLR 4.1 kg COD/m3.d 23/02/2010 186 01/03/2011 216 16/03/2011 216 18/03/2011 138 BOD5 of CAS effluent (mg/L) BOD5 of MBR permeate (mg/L) BOD5 of UF permeate (mg/L) 17 16 12 10 13 12 18 18 16 15 14 13 15 15 14 20 18 18 16 18 10 10 13 18 16 16 14 Table L10: Detail Data of total coliform, E.coli and heavy metals (Zn, Ni, Cd, Cr) treated water quality of CAS process and membrane systems during operating time during three different organic loading rates. Total coliform E.coli Zn Ni Cd Cr MPN/100mL MPN/100mL (mg/L) (mg/L) (mg/L) (mg/L) nd nd nd nd nd nd nd nd nd nd nd nd 3 OLR 1.8 kg COD/m .d PS 2.4*106 CAS 4.9 *103 A1.3 * 102 MBR UF 3.3*101 OLR5.7 kg COD/m3.d PS 1.7*104 CAS A1.7*102 MBR 2.3*101 UF OLR 4.1 kg COD/m3.d PS CAS 1.6*103 MBR 7.8*100 UF 2.0*100 Nd: Not detected 1.4*104 1.4*103 <1.8 0.56 0.43 0.49 0.19 <1.8 0.59 0.46 3.5*103 <1.8 0.07 0.11 2.20 0.09 <1.8 0.03 1.20 nd nd nd nd 0.59 0.22 0.18 0.19 0.29 0.18 0.16 0.16 nd nd nd nd nd nd nd nd 2 1.7*10 <1.8 <1.8 132 Appendix M Table M1. Company list with Color and Conductivity in wastewater effluent in Le Minh Xuan IP No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Company Tan Man Hung Binh Minh Hong Phuc Sinh Kim Gia Hoi Dinh Hoang Dung Duc Phu HANDA Kim Khi Thang Long Dung Tien G-M SXGL Thuan Phat Strong Way Van Phuc Thanh Dinh Ba Tien Nguyen Khiem Minh Tien Tien Kim Thanh Nguyen Thanh Hong Chau GC Thuan Phat Long Phung Hiep Phu Huy Van Nga Trong An Linh Van Loc Hiep Hoa Ngoc Nhi BB Thanh Dat Buu dien Ha Noi Nhom Thanh Dai Phat Hieu Hoa Hoa Tho Vinh Tan Phuoc Hung ATA Ngoc Lan Det Nhuom Thanh Phat Production Battery Chemicals Food production Dyeing Dyeing Textile and dyeing Dyeing Motorcycle part Mechanism Dyeing Battery Dyeing Motorcycle parts Dyeing Battery Plating Battery Textile and dyeing Plating Battery Dyeing Food production Plastic Parking Plating Tanning Pup and paper Dyeing packing Plating Plating Alumium Dyeing Dyeing Seafood production Zinc production Plating Dyeing Dyeing 133 Water use (m3/day) 12.8 35.1 10.5 55.2 28.7 24.2 17.6 19.5 42.3 16.1 2.1 1.6 3.8 49.0 16.3 2.4 Color Conductivity (Pt-Co) (mS/cm) 69 339 1.04 2.19 0.83 0.93 16.7 1.29 2.97 2.91 1.28 1.86 0.60 2.84 0.69 0.89 0.70 7.45 2.40 6.07 1.90 1.35 3.99 1.20 2.14 1.30 2.03 52.9 2.0 1.0 1.4 8.42 0.4 0.9 1.9 1.4 1.7 1.9 2.9 1.67 3.7 1705 1780 750 1045 131 227 935 367 394 138 215 2160 37 1100 253 490 9 0.8 3.2 9 6.7 15.4 467 1023 9 No 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 Company Le Phu Hung Nghia Phuoc Hai An Giang Tan Tien Cuong Nguyen Quoc Thang Loi Long phung Dat Thanh Doan Thanh Phu Viet Nhat Quang Tien Hua Hong Jin Kyong VN Ngoc Lan BB Trung Son Nguyen Quoc Ho Bac Nguyen Thanh Phu Thuan MT Quoc Viet Nguyen Huu Tam SHANG ONE Đien Co Ha Noi Nghiep Phong Cong Nghiep Lam Tung Minh Anh MINGUANG Huy Phu Dau Khí Du Phat Trung Thanh Hoa Tan Tuong An Tien Dung Si Xang Minh Thanh Thien Long Nguyen Hung Uy Thanh VT Sai Gon Printing Dao Thu Cuu Long Production Food production Mechanism Dyeing Pesticide Dyeing Dyeing Plating Food production Plating Dyeing Livestock food Parking Food production Clothing and Wash Textile and Dying Parking Dying Cleaning chemical Plating Clothing Environmental Footwear production Turbine Inox tank Animal food store Textile and Dying Plating Dying Wood Dying Chemical Dying Water use (m3/day) 10.3 Conductivity (Pt-Co) (mS/cm) 320 842 1843 23.2 1.59 2.07 15.84 1.1 4.0 0.62 1.31 1.29 0.65 1.53 1.7 1.0 0.9 0.6 0.7 2.9 2.4 2.6 0.3 0.6 1.4 0.9 1.2 0.5 0.5 1.4 2.0 1.0 0.3 1.4 1.4 1.2 1.4 2.1 1.0 1.3 0.6 0.5 1.0 0.5 0.7 0.9 19.7 3.6 1436 1.6 4.5 14.3 22.7 17.4 133.3 9 24.7 4.5 1.2 48.9 3.7 9.6 9 27.2 9 72.2 9 1.2 9 2.5 134 Color No 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 Company Phuoc Long MT Xanh Thinh Toan Minh Nghi Loi Van Quang Tam Anh Quan Thanh Xuan Viet Nam Hieu Hao Vi Nam Viet Tan Mau Hung Tan Hoa Thinh Dai Phat Phuoc Hai Hoa Tho Bao Ve Thuc Vat Tat Ba Nguyen Hoang Sang Hoa Binh Phat Loi Hoa Khanh Ngoc Yen ALFA Sai Gon Truong To Ha Hoa Chat Binh Minh MT Viet Uc Anh Phuong Muc In TH Hoang Thoai Vinh Tan Diep Binh Ngoc Tung Hoa Lien Tien Mekong TBD Quang Minh HL+DH Fong Tai Truong Minh Gia Cuong Thinh Phu Van Trung Quang Tien CTy Bong Binh Chanh Hiep Hung Cty Cao Su Doc Lap Production Water use (m3/day) Textile and Dying Waste treatment 66.4 Juice production Plating 29.5 Mechanism Textile and Dying Battery 33.8 12.8 2.6 Aluminum Dying Dying Pesticide Plating Copper & Aluminum Pesticide Plating Dying Pesticide Pesticide Plating Chemical Waste treatment Pesticide Food production Rubber Plating Dying Plating Plating Plating Battery Plating Rubber 135 22.5 1.7 20.0 41.6 2.7 Color Conductivity (mS/cm) (Pt-Co) 9 9 9 0.5 1.1 0.2 0.7 2.1 0.5 0.6 0.7 1.1 1.2 0.9 2.7 1.3 1.6 4.0 0.6 4.0 1.2 1.4 1.0 1.5 1.4 8.8 16.5 1.7 1.6 0.6 1.1 0.6 0.7 1.1 0.9 0.6 0.8 1.0 1.3 0.5 2.5 0.9 1.7 0.6 0.7 0.5 No 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 Company Tan Hop Phuong Nam WuFeng Hung Loi Nhon Phong Ho Bac May Sai Gon Han Chau Huy Hao Thien Vu (E-Den) Nguyen Quoc Tung Nguyet Hong Phu Vinh Hoa Dang Thanh Son Ngoc Tung Thien Dong An HD SG Viet Phat Thanh Son Dang Tu Ky Nhan Thanh Dai Phat Thanh Son Hoa Nong Huu Doanh Yi Lin VN Duc Thinh TP Thuan Phat CHUAN LIN Du Phat TAA View Production Water use (m3/day) 6.8 Food production Footwear production Fishing tool Clothing and Wash Battery 6.7 24.0 17.9 4.5 80.3 16.1 Dying Cleaning barrel Dying Plastic 66.8 Dying Mechanism Tanning Dying Copper Pesticide 324.8 29.0 11.3 Paper store Food production Textile and Dying Note: 9 with high color 136 2.1 2.6 72.7 4.5 Color Conductivity (mS/cm) (Pt-Co) 1.1 0.5 1.6 2.4 1.2 0.5 1.7 1.2 1.4 0.8 7.9 0.8 1.3 2.3 0.5 0.5 0.8 0.8 0.7 16.2 0.2 1.5 2.5 0.8 1.4 1.2 5.6 2.1 1.4 0.7