Fitting Instructions

Transcription

CFI365C
Minima Hinged
Enclosures
Do not use the enclosure for
at least 24 hours
These instructions cover the following units. Please
read and ensure all steps have been followed,
as this will generally resolve any installation issues
Lay a thin bead of sealant
around the threshold and
the bottom channels.
24hrs
13
301
302
305
14
331
333
332
336
362
360
362
363
Fitting Instructions
364
SECTION 9 • FINISHING OFF
The Daryl Care Programme
BOW DOOR HANDLE
Remove screw ’A’ and then remove the inner handle.
Keeping your enclosure beautiful throughout its lifetime is easy with
products from the Daryl care programme
Using state of the art bespoke machinery combined with the
latest technology, all Daryl doors and panels are coated with
a glass protector in highly controlled factory conditions.
The protector acts as an invisible barrier on the glass to
prevent build up of limescale, soap scum, stains and dirt.
The factory applied protector will last from months to years
depending on use and the hardness of water in your area.
It will never crack, peel, discolour or build up. Coated
surfaces are kept clean simply by rinsing or wiping with a
damp cloth and regular use of Daryl Glass Cleaner.
There are two separate elements to caring for your Daryl
shower door, enclosure or bath screen.
1 Daryl Glass Cleaner for the regular cleaning of your
shower door, enclosure or screen
2 Daryl Care Kit comprising of Glass Treatment and
Glass Protector suitable for use where glass protector
has not already been applied or for topping up factory
coated protector
Daryl Glass Cleaner
For occasional cleaning of glass treated with Daryl Glass
Protector or for more regular maintenance of untreated
surfaces, we recommend using Daryl Glass Cleaner. The
Cleaner cleans and polishes without smearing or streaking
and rejuvenates the Glass Protector.
Daryl Glass Treatment and Daryl Glass Protector
Available in one care kit, the Treatment and Protector are
used on new or existing shower installations where
Protector has not already been applied and for topping up
factory coated glass after a reasonable length of time. The
Treatment must always be used on existing shower
installations to prepare for the Protector. The Treatment is a
cleaning material that is applied to the glass to ensure it is in
the cleanest condition possible prior to application of the
Protector. If this process is not undertaken, there is the
likelihood of locking in dust, dirt and stains under the
Protector.
Daryl Protector acts as an invisible barrier on the glass to
prevent the build up of lime scale, soap scum, stains and
dirt. Applied like a polish, one application will last from
months to years depending on use and the hardness of
water in your area. It will never crack, peel, discolour or build
up. Coated surfaces are kept clean simply by rinsing or
wiping with a damp cloth and regular use of Daryl Glass
Cleaner.
2 CFI365C
Check that the 2 gaskets ‘C’ and the sleeve ‘D’ are in
position. Fit the pin through the hole in the glass.
Reattach the inner handle. Refit and tighten screw ‘A’
ensuring it is facing downwards.
Regular cleaning
• Mildew thrives in damp, unventilated areas. It is, therefore,
important to always wipe down, with a soft cloth or towel,
the glass and metal sections inside the shower every time
it is used
A
A
D
• Do not allow water to remain on glass and metal sections
for long periods of time
C
• Every week or two, use Daryl Glass Cleaner to polish the
enclosure (including metal sections) ensuring all surfaces
are wiped down
• In hard water areas, do not allow lime scale to build up.
Stubborn deposits of lime scale can usually be removed
by using a 50:50 solution of vinegar and water, which
should be rinsed off thoroughly and dried after use
E
Remove screw ‘B’
and the spacer.
B
B
• Regular cleaning is required to remove the small
amounts of residue that are not repelled by the Protector
Everyday Care
Wipe down the glass and metal sections with a soft cloth or
towel and warm water after each time the shower is used.
Do not allow water to remain on glass and metal sections
for long periods, do not allow the build up of lime scale and
do not use caustic cleaners or abrasives.
F E
9
Check that the 2 gaskets ‘E’
are in position. Fit the sleeve
in the hole ‘F’ in hole the
glass. Refit screw ‘B’
and tighten.
10
‘U’ SECTION WALL CHANNEL:
Seal between the wall channel and the wall.
STANDARD WALL CHANNEL:
Seal between the wall channel and the wall.
Daryl showers trays
If you have a Daryl shower tray scuffs and marks on acrylic
trays can often be removed by the light use of a mildly
abrasive cleaner applied with a damp cloth and polished off.
Other cleaning materials
Ensure that if you use a non-Daryl cleaning product, it has a
pH level between 4 & 8 and is non-abrasive. Prolonged use
of cleaners with a pH level outside the specified range can
cause damage to metal sections and possibly affect the
safe operation of your Daryl Shower. All cleaning material
(including Daryl’s) must be wiped down after application.
Do not use ‘spray and leave’ cleaning products on the metal
surface as these may cause damage to your door or
enclosure.
Kohler Daryl Limited
Alfred Road, Wallasey, Wirral, CH44 7HY England
Tel 44 (0)151 606 5000 Fax 44 (0)151 638 0303
www.daryl-showers.co.uk
E-mail [email protected]
11
12
CFI365C
39
SECTION 9 • FINISHING OFF
STANDARD WALL CHANNELS:
Cut the seals exposed at top with a sharp knife.
Contents
STANDARD WALL CHANNELS:
Fit the top caps.
There are many options within the Minima Range and these instructions give a step by step
procedure for fitting all units. Each section covers all enclosures unless otherwise stated.
G
Tip: Look for the small drawings of the enclosures to identify your unit in each section.
Fit the screw
covers.
5
6
OBLIQUE DOOR HANDLE
ROUND DOOR HANDLE
Remove screw ’A’ and then remove the inner handle.
A
Spacer found in
main parts pack
Introduction
Page 4
Safety Precautions
Page 4
Care & Maintenance
Page 4
Components
Page 5
Section 1 - Positioning the wall channels
Page 8
Section 2 - Fitting the wall channels
Page 13
Section 3 - Fitting the channel guides
Page 14
Section 4 - Fitting panels
Page 23
Section 5 - Checking door gaps
Page 25
Section 6 - Fitting bracing bars
Page 29
Section 7 - Fitting the door
Page 31
Section 8 - Fitting the closing door seal
Page 35
Section 9 - Finishing off
Page 37
Check that the 2 gaskets ‘B’ and the sleeve ‘C’ are in
position. Fit the pin through the hole in the glass.
Reattach the inner handle. Refit screw ‘A’, turn handle
to the desired orientation and tighten the screw.
If your installation needs the hinges to be on opposite side
of the enclosure to that shown in these instructions
All units with the exception of extended pentagons and enclosures with bonded panels are
reversible. Doors and panels can be turned through 180o as required and fitting is a mirror
image of those shown.
B
C
Extended pentagons and bonded panels are supplied handed and fitting is a mirror image of
those shown.
B
A
7
38 CFI365C
8
CFI365C
3
SECTION 9
Introduction
FINISHING OFF • ALL VERSIONS
The following pages aim to provide comprehensive installation instructions, plus
advice on how to care and maintain your product.
We recommend that the unit is installed by a qualified Plumber or Engineer.
Please retain this document for future reference.
Note: Due to our desire to always improve our products, Daryl reserve the right to
change specification without prior notice.
Place the threshold on the floor or tray.
UNITS WITH WALL MOUNTED HINGES ONLY
Using a fine toothed hacksaw cut the threshold
at the wall end at 90o.
Safety Precautions
Caution: Care should be taken when drilling into walls and floors to avoid any
hidden pipes or wires.
We strongly recommend that all glass panels are moved by a minimum of two
people and that any protective packaging along the glass edges is kept in place
for as long as possible to prevent damage before installation.
Wear protective
footwear when
lifting panels
Wear safety
glasses when
drilling
People not familiar with the fitting of Daryl Products may require
the assistance from another person at certain stages of the
procedure. We have indicated these points in the process with
the Caution Symbol.
364
362
362
90o
A
362 - With side panel. Cut at wall end only.
‘A’ = Width of door glass PLUS 15mm.
362 - With bonded panel. Cut at wall end only.
‘A’ = Width of door glass PLUS 30mm.
364 - Cut BOTH ends.
‘A’ = Distance between walls.
Ensure the area around
the threshold is clean and
dry before fitting
301, 333 - Place one end against the wall channel.
302 - Place one end to the outer edge of the side panel.
305 - Place in original marked position.
331, 332, 336, 363 - Place equally about the centre
line of the door.
360, 362 - Place cut end(s) against the wall.
2
1
Fit the splashguard to the bottom of the door.
ALL UNITS:
Move the threshold forwards by 5mm.
Caution
Care & Maintenance
The unit should be wiped down immediately after each use.
Use a non abrasive cleaner with a pH value between
4 & 8, applied with a soft cloth. A 50:50 solution of
vinegar & water can be used on lime scale deposits,
rinsing off thoroughly after use. Do not use alkalis
such as caustic soda.
Under no circumstances should scourers or
powerful detegents be used as these can damage
the metallic surface of the frame and the surface of
the tray or bath, and also tarnish the glass coating.
If fitted correctly the unit should not require any
maintenance other than cleaning. If problems do
occur contact the Daryl Technical Helpline
Tel: 0151 606 5000
4 CFI365C
Made in the UK by: Kohler Daryl Limited
Alfred Road, Wallasey, Wirral, CH44 7HY England
Tel 44 (0)151 606 5000 Fax 44 (0)151 638 0303
5mm
Locate the threshold by pulling a small amount of the
backing off each end. When threshold is in the correct
position remove rest of backing and secure in place.
Ensure the splashguard clears
the threshold when door opens.
Inside of
enclosure.
3
4
CFI365C
37
SECTION 8 • FITTING THE DOOR CLOSING SEAL
Components
x2
+1
x2
+1
360
320
360
323
x2
x2
+1
337
300
Proceed to Section 9
363
360
362
Panel
36 CFI365C
x2
x2
x2
x2
+1
x2
321 300
300
Threshold
Threshold
Door Seal
(Hinge side and/or
closing side)
Door Seal
(Closing & hinge
side)
Door Seal
(Closing side)
Door Seal
(Closing & hinge
side)
Door Seal
(Closing side)
Cover Strip
‘U’ Section
Wall Channel
(also used for
marking position of
wall mounted hinges)
4 x Screw
These items are delivered fitted together.
Undo the allen screws to separate.
x2
Glass Clamp
A
Included
Panel
Standard
Wall Channel
3mm
Part used as a template only
and is not installed
(’+1’ signifies extra components
not needed for installation)
321
301
Door
+1
x2
324 300
330
321
320
300
305
362
302
302
IMPORTANT
The gap between the edge of the door and
the side of the door seal should be 3mm.
Adjustment 302 - Undo the glass clamp
on the door panel enough to allow the
panel and door assembly to move. Adjust
until the gap is 3mm then retighten the
glass clamp screws.
Adjustment 362 - A small amount of
adjustment can be achieved by adding
extra gaskets under the hinge brackets.
331
Fit door stop seal to the end of the panel
322 321
332
DOOR TO SIDE PANEL
x2
337
362
Parallel
x2
Door
333
336
337
305
IMPORTANT
The gap between the edge
of the door and the side
of the door seal should
be parallel from top
to bottom.
360
360
IMPORTANT
Adjust seal until it is 3mm from
edge of door.
336
3mm
362
332
Door
x2
337 337 330
331
324 300
305
Panel
363
Move seal
in or out to
adjust
337
331, 332, 336, 360 + inline panel,
362 + bonded panel, 363.
364
Fit door stop seal to the end of the panel
364
DOOR TO INLINE PANEL OR BONDED PANEL
CFI365C
5
6 CFI365C
C
45o Bracing
Bar Assembly
x2
Channel Guide
Bottom
Channel Plug
Top Cap (LH/RH)
Cap
90o Bracing Bar Assembly
C
Cap
B
x2
Wall Mount
Hinge Assembly
135o Hinge
Assembly
180o Hinge
Assembly
Splashguard
Option
Included
300
+1
+1
x2
x2
321
301
x2
x2
x2
x2
321 300
302
320
322 321
x2
330
321
331
x2
324 300
332
337
300
x2
333
337
x2
324 300
336
337
323
x2
360
360
x2
360
362
320
360
x2
362
x2
x2
x2
x2
x2
x2
x2
x2
x2
x2
x2
x2
x2
+1
+1
+1
+1
x1 with each side panel 1200mm or more
+1
x1 with each hinge panel and inline panel 400mm wide or more
x1 with side panel up to 1000mm
x1 for bonded panel with hinges. x2 for 363 unit only.
x2 with pentagon unit
x2
300
305
x2
x2
x2
x2
337 337 330
363
337
x2
364
364
Components
SECTION 8
FITTING THE CLOSING DOOR SEAL
DOOR TO WALL • STANDARD WALL CHANNEL
Fit the door stop seal into the wall channel. Do not fully tighten screws
301
333
IMPORTANT
Adjust door seal until it is
3mm from edge of door,
then fully tighten screws
3mm
Move seal
in or out to
adjust
A
x4
DOOR TO WALL • ‘U’ SECTION WALL CHANNEL
Push the cover strip into the wall channel then fit the door seal
(use the unnotched seal).
IMPORTANT
Adjust door seal until it is
3mm from edge of door.
364
3mm
Move seal
in or out to
adjust
INSIDE
CFI365C
35
SECTION 7 • FITTING THE DOOR
x3
x6
x2
x2
x6
x3
x3
x3
x3
x4
x4
x6
x2
x2
x8
x6
x2
+1
x6
300
7
x6
x6
x2
x2
x6
x2
x6
x8
x2
x2
x2
x6
x8
330
321
322 321
34 CFI365C
x6
x2
Wall Plug
D
G
F
Wall Plug
x6
x2
+1
E
x6
3mm
2mm
3mm
Allen Keys
Bow Handle
Assembly
Oblique Handle Assembly
Round Handle Assembly
Screw Cover
x2
x6
x8
2.5mm
9
4mm
8
Option
Included
321
x8
300
301
321 300
302
320
300
305
x6
x8
324 300
Start to close the door. As the fin of the seal touches
the wall brackets, using a sharp knife, make slits in
the seal at the top and the bottom of the brackets.
331
Fit the seal to the hinged side of the door, notch at
the bottom (use appropriate seal, two are supplied
for left or right hand installations).
332
337
6
x8
333
337
Caution
x6
337
360
x3
320
323
360
362
324 300
B
360
B
336
Note:
If necessary, adjust
position of door by
removing the back
plates and rotating
eccentric spacers.
Replace back plates
and tighten all
screws as tight as
possible. Retighten
after 10 minutes.
360
362
x4
337 337 330
x8
363
337
364
x5
x5
Components
Check that the door is vertical.
364
Carefully lift the door into place.
IMPORTANT: Keep the door supported at all times.
Fit 4 screws to secure the hinges to the wall.
CFI365C
7
SECTION 1
POSITIONING THE WALL CHANNELS
Remove the back plates from the hinges.
The height and angle of the door is set by eccentric
spacers, turn the spacers using a flat screwdriver.
The positions shown below are recommended as an
initial setting, so the glass is at a slight angle
prior to the weight being taken by the hinge.
Further adjustment can be achieved by adding spacer
gaskets behind the hinge mounting brackets.
DOOR WITH HINGES FITTED TO
AN INLINE PANEL
Models:
360, 362, 364
Important:
Ensure the door is fully supported at all times.
m
20m
301
331
Eccentric
Spacers
The dimensions shown will set the
door approximately 30mm from the
front of the tray, but this can be
adjusted if required.
WET ROOM FITTING ONLY:
Mark equal distance from
back wall on both sides.
If a seat is being fitted the
distance from the back wall
to the glass MUST be
between 750 & 950mm.
Spacer
gaskets
IMPORTANT
Tray must be level in all planes or
enclosure will not install properly.
Door
Wall
3
2
DOOR WITH HINGES FITTED TO AN INLINE PANEL
AND CLOSING TO A SIDE OR BONDED PANEL
Fit the hinges to the panel.
NOTE:
Coated side of glass goes to the inside.
Open the hinges out (as if the door was open).
A
302
332
DIMENSION A
Door & Inline Panel(s)
769 ± 8mm
800
869 ± 8mm
900
969 ± 8mm
1000
1069 ± 8mm
1100
1169 ± 8mm
1200
1269 ± 8mm
1300
1369 ± 8mm
1400
1469 ± 8mm
1500
1569 ± 8mm
1600
1669 ± 8mm
1700
B
If fitting to a tray ensure
tray is level in all planes.
Mark dimensions 'A' & 'B', the distances from the
outside edge of the wall channels to the tiles.
The distance from the outside face of the
glass to the tiles will be 7mm less.
Check to see if walls are vertical, adjust
dimensions if necessary within range shown.
DIMENSION B
762
800
900
1000
1200
1400
8 CFI365C
Side Panel
731 ± 8mm
769 ± 8mm
869 ± 8mm
969 ± 8mm
1169 ± 8mm
1355 ± 8mm
If a seat is being fitted the distance from the wall
to the glass MUST be between 750 & 950mm.
4
5
CFI365C
33
SECTION 1 • POSITIONING THE WALL CHANNELS
Fold hinge so it is at 90o. Fit the door to hinge
ensuring it is fully supported at all times.
Fit the hinges to the panel.
PENTAGON ENCLOSURE
NOTE:
Coated side of glass
goes to the inside.
The back plate
with holes further
from the edge fits
to the panel.
Wall channel positions are determined using the
threshold - lay the threshold on the tray or floor.
DO NOT FIX IN PLACE
Caution
The back plate
with holes nearer
to the edge fits
to the door.
Mark dimension 'A', the distance from the corner of the threshold to the tiles.
Check to see if walls are vertical, adjust 'A' if necessary within range shown.
IMPORTANT
305
Enclosure
900
1000
1200
1400
The ball
catch in the
hinge goes to
the door side.
DIMENSION 'A'
329 ± 8mm
429 ± 8mm
629 ± 8mm
829 ± 8mm
BESPOKE ENCLOSURES ONLY:
Mark dimension 'A', the width
of glass panel minus 24mm, then
adjust for lean of wall if necessary.
Note:
If necessary, adjust position
of door by removing the back
plates and rotating eccentric
spacers. Replace back plates
and tighten all screws
as tight as possible.
Retighten after 10 minutes.
B
Ensure sealing strip
fits behind door
B
A
A
Mark dimension 'A', then measure
dimension 'B' from the inside
edge of the threshold to the tiles.
1
4
Mark the position of both wall channels on the wall:
FITTING A DOOR WITH
WALL MOUNTED HINGES
Drill 4 x 8mm
holes in the wall.
C
360
364
C
B
8mm
TRAY FITTING ONLY:
Measure dimension 'C'
from the inside edge of the
threshold to the outside
edge of the tray. Then mark the
distance from the edge of the tray
to the inside edge of the wall
channel (not including seal) to be
as measurement 'C'.
B
Fit 4 x wall plugs.
362
362
The position for the hinge fixing holes should
already be marked on the wall - See Section 1,
Page 11.
C
C
Mark the distance from the
tiles to the inside edge of
the wall channel (not
including seal) to be as
measurement 'B'.
1
32 CFI365C
Finally mark the position
of the threshold on the
tray or floor so that
it can be repositioned
later.
2
CFI365C
9
SECTION 7
ENCLOSURES WITH HINGES FITTED
TO A BONDED SIDE PANEL
FITTING THE DOOR
FITTING A DOOR TO AN INLINE PANEL,
PENTAGON OR BONDED PANEL
A
333
336
DIMENSION A
Door & Inline Panel(s)
800
769 ± 8mm
900
869 ± 8mm
1000
969 ± 8mm
1100
1069 ± 8mm
1200
1169 ± 8mm
1300
1269 ± 8mm
1400
1369 ± 8mm
1500
1469 ± 8mm
1600
1569 ± 8mm
1700
1669 ± 8mm
DIMENSION B
762
800
900
Side Panel
731 ± 8mm
769 ± 8mm
869 ± 8mm
Fit the seal to the edge of the hinge panel.
301
B
302
Inside
305
The distance from the outside face of the
glass to the tiles will be 7mm less.
Models:
301, 302, 331, 332,
333, 336, 363
331
332
333
Inside
Model:
305
336
DOOR WITH HINGES FITTED TO THE WALL CLOSING TO AN INLINE PANEL
IMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall
Place the front edge of the
U section wall channel template
against the marked line.
Note: place the channel
so the top fixing hole is
further in from the end of
the channel than the
bottom fixing hole
(there is 40mm
difference).
360
HINGE
SIDE
The height and angle of the door is set by eccentric
spacers, turn the spacers using a flat screwdriver.
The positions shown below are recommended as an
initial setting, so the door and hinge are at a slight
angle prior to the weight being taken by the hinge.
CLOSING
SIDE
20m
m
Important:
Ensure the door is fully supported at all times.
Models:
301, 302, 331, 332,
333, 336, 363
Eccentric
Spacers
Mark a position
20mm in from the
edge of the tray.
WET ROOM:
The position of the wall channel is set
by the fitter. The U section wall channel
template should be 7mm nearer the
back wall than the standard wall channel
on the closing side.
Mark a position
27mm in from the
edge of the tray.
10 CFI365C
Remove the back plates from the hinges.
Mark the hinge
fixing holes.
m
27m
The dimensions shown will
set the door approximately
30mm from the front of
the tray, but this can be
1
363
27mm
If a seat is being fitted the distance from
the back wall to the glass MUST be
between 750 & 950mm.
DISCARD THE TEMPLATE
AFTER USE
Model:
305
Door
2
Panel
3
CFI365C
31
SECTION 6 • FITTING BRACING BARS
DOOR ONLY WITH HINGES FITTED TO THE WALL
IMPORTANT: Hinges can only be mounted on a perfectly vertical and flat wall
FITTING A 90° BRACING BAR TO A SIDE OR BONDED PANEL
A
Loosen screw 'B' and remove the
fixing block from the bracing bar.
Measure from the glass to the
wall ('X') - maximum 1175mm.
B
Note: place the channel
so the top fixing hole is
further in from the end of
the channel than the
bottom fixing hole
(there is 40mm
difference).
Mark the hinge
fixing holes.
Loosen screw 'C'
at the other end
of the bracing bar.
Place the bracing bar on top of the
glass and at 90o to the panel.
Make horizontal.
‘X’ minus
45mm
Place the front edge of the
U section wall channel template
against the marked line.
HINGE
SIDE
27mm
C
1
IMPORTANT
The dimensions shown will
set the door approximately
30mm from the front of
the tray, but this can be
100mm
Cut the bracing bar at the marked
point with a fine toothed hacksaw.
TRAY FITTING ONLY:
Mark a vertical plumb line on the
wall from the tray to above the
position of the top hinge 27mm
from the front edge of the tray.
364
Measure the bracing bar
from the inside edge of
the glass cutout.
Mark a point Dimension
‘X’ MINUS 45mm.
X
Before fitting the wall channel, mark the fixing position of the
hinges on the wall using the wall channel as a template.
Deburr the cut end of the bracing
bar and refit the section. Ensure
the fixings are on top then
tighten the screw.
Loosen screw ‘A’ at the wall
end and remove the end of
the bracing bar.
The position of the vertical
plumb line is set by the fitter.
27mm
1
2
On the closing side, mark the position of the wall channel on the wall.
Fit the bracing bar fixing block to the wall.
1
Place the bracing bar on top of the
glass at the previous position.
2
100mm
27m
m
3
6
B
CLOSING
SIDE
8mm
4
5
Tighten screw 'C' at the other end to secure the
bracing bar to the glass.
Fit the cap to the end
of the bracing bar.
3
TRAY FITTINGONLY:
Mark a line 27mm from the front
edge of the tray.
Mark a line on the wall equal to the distance
from the wall to the vertical plumb line on
the hinge side.
C
C
30 CFI365C
Tighten screw 'B' to secure the
bracing bar to the fixing block.
4
2
CFI365C
11
SECTION 6
DOOR WITH HINGES FITTED TO THE WALL
AND CLOSING TO A PANEL
IMPORTANT: Hinges can only be mounted
on a perfectly vertical and flat wall
FITTING BRACING BARS
45° BRACING BARS
A
Loosen screw 'A' and remove the fixing block
from the bracing bar.
Fit the bracing bar fixing block to the wall.
2
1
362
362
DIMENSION A
Door (& Inline Panel)
668 ± 0mm
700
768 ± 0mm
800
868 ± 0mm
900
968 ± 0mm
1000
1068 ± 0mm
1100
1168 ± 0mm
1200
1268 ± 0mm
1300
1368 ± 0mm
1400
B
DIMENSION B
762
800
900
1000
1200
1400
Side Panel
724 ± 8mm
762 ± 8mm
862 ± 8mm
962 ± 8mm
1162 ± 8mm
1348 ± 8mm
A
For dimension 'A', the distance from the outside
face of the glass to the tiles will be 7mm less.
Loosen screw 'B'
at the other end
the bracing bar.
HINGE
SIDE
8mm
B
Place the bar on top of the glass and make horizontal,
so centre line of bar is level with top of glass.
Place the front edge of the U section wall channel template
on the tray or floor and mark the position of the hinge fixing holes.
SEE PAGE 10 FOR MORE INFORMATION
3
6
4
5
C
ENCLOSURES WITH BONDED PANELS
ON BOTH SIDES OF THE DOOR
2
1
Place the bracing bar on top of the glass at the
previous position.
Tighten screw 'B' at the other end to secure the
bracing bar to the glass.
A
B
363
B
DIMENSION A
1200
1300
1400
1500
1600
Door & Panels
1190 ± 0mm
1290 ± 0mm
1390 ± 0mm
1490 ± 0mm
1590 ± 0mm
Mark dimension 'A', the distance across the
outside edges of the wall channels.
The distance across the outside faces
of the glass will be 14mm less.
FOR TRAY FITTING ONLY:
Dimension 'B' must be equal on both sides.
Tighten screw 'A' to secure the bracing bar to the
fixing block.
B
Fit the cap to
the end of the
bracing bar.
A
12 CFI365C
3
4
CFI365C
29
SECTION 2
SECTION 5 • CHECKING DOOR GAPS
DOOR WITH WALL MOUNTED HINGES AND
CLOSING TO A SIDE OR BONDED PANEL
A
FITTING THE WALL CHANNELS
The gap between wall and wall
channel must be the width of
door plus 17 to 19mm at all
points 'A'. If adjustment is
required remove the side panel
and the channel guide. Redrill
the hole and fit the channel
guide in the new position.
Refit the side panel and check
the gap between wall and wall
channel again.
FITTING A STANDARD WALL CHANNEL
Note:
Glass seal will extend
out of wall channel
x3
x3
Make the wall
channel plumb.
8mm
362
362
Mark the position of the
3 fixing holes on the wall.
x3
A
A
Place the outside edge of
the wall channel against
the mark on the wall.
(Width of door plus 17 to 19mm)
Wall channels
MUST be
plumb
x3
Remove the wall channel
and drill 3 x 8mm holes at
the marked points.
Fit 3 wall plugs.
D
A
Screw the wall channel to
the wall just enough to hold
it in position.
Lay a bead of sealant behind
the wall channel.
A
Fully tighten screws to fix the
wall channel to the wall.
When the glass is in the correct position,
fully tighten glass clamp screws.
Retighten the screws after 10 minutes.
Check wall channel is plumb.
Use slots to adjust if necessary.
DOOR MOUNTED TO A BONDED PANEL
FITTING A ‘U’ SECTION WALL CHANNEL
A
The gap between wall
channel and the edge of
the bonded panel (333)
or between both bonded
panels (363) must be
the width of door plus
10 to 12mm at all
points 'A'.
x5
x5
Place the outside edge of
the wall channel against
the mark on the wall.
6mm
Make the wall
channel plumb.
x5
333
Mark the position of the
5 fixing holes on the wall.
363
A
If adjustment is required remove the side panel(s) and the channel guide(s).
Redrill the hole(s) and fit the channel guide(s) in the new position.
Refit the side panel(s) and check the gap again.
333
x5
E
A
Wall channels
MUST be
plumb
Remove the wall channel
and drill 5 x 6mm holes at
the marked points.
Fit 5 wall plugs.
Screw the wall channel to
the wall just enough to hold
it in position.
A
363
A
28 CFI365C
Lay a bead of sealant behind the
the wall channel.
Fully tighten screws to fix the
wall channel to the wall.
CFI365C
13
SECTION 3
DOOR ONLY WITH WALL
MOUNTED HINGES
FITTING THE CHANNEL GUIDES
DOOR ONLY WITH HINGES
FITTED TO AN INLINE PANEL
Mark guide position(s) by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
A
The inside edge of the threshold should be 7mm back from the
marks made for the wall channel in Section 1.
When fitting to a tray visually check that the threshold
is parallel to edge of tray.
301
364
331
301: The end of the threshold at the closing side
should be 30mm from the wall.
30mm
=
7mm
A
A
331: Measure the width of each inline panel (they may be
different widths). Mark the end position of each panel on
the tray or floor. Centre the threshold between the marks.
=
=
7mm
=
Drill a hole, for each inline panel 6mm in from
the end of the threshold. Drill 3mm for tray fitting.
Size of hole for wet room fitting is dependent
on floor specification. Installer to supply drill
and plugs.
7mm
1
REMOVE THE THRESHOLD
Screw the channel guide
to tray or floor.
DOOR WITH WALL MOUNTED HINGES
AND CLOSING TO AN INLINE PANEL
A
F
The gap between wall and wall channel must be
the width of door plus 17 to 19mm at all
points 'A'. If adjustment is required, move
the inline panel in the wall channel.
364
A
A
6mm
90°
A
2
14
CFI365C
CFI365C
27
SECTION 3 • FITTING THE CHANNEL GUIDES
DOOR HINGED ON AN INLINE PANEL
AND CLOSING TO A SIDE PANEL
ENCLOSURE WITH HINGES FITTED TO AN
INLINE PANEL AND CLOSING TO A SIDE PANEL
A
Mark guide positions by laying the threshold on the tray or floor
The gap between panel and wall
channel must be the width of
the door plus 10 to 12 mm
at all points 'A'. If adjustment
is required, move the inline
panel in the wall channel.
DO NOT FIX IN PLACE
A
302
A
A
When the glass is in the correct
position, fully tighten glass clamp screws.
A
302
Dimensions 'A' & 'B'
Are the measurements from the outside
edges of the wall channels to the tiles, as
marked in Section 1.
Dimensions 'C' & 'D'
Mark 'C' from the tiles to the outer
edge of the threshold.
Dimension 'C' is 'A' minus 7mm.
D
B
Mark 'D' from the tiles to the inside
Dimension 'D' is 'B' minus 7mm.
When fitting to a tray visually check that
threshold is parallel to edge of tray.
C
1
PENTAGON
±0mm
Screw the channel guides
to tray or floor
Ensure panels are vertical.
The gap between panels
should be 687mm.
If adjustment is required,
move the panels in the
wall channels.
F
305
Drill 3mm holes for
tray fitting. Size of
holes for wet room
fitting is dependent
on floor specification.
Installer to supply
drill and plugs
687mm
When the glass panels are in the correct
position, fully tighten glass clamp screws.
26 CFI365C
6mm
90°
6mm
40mm
2
CFI365C
15
SECTION 5
ENCLOSURE WITH HINGES FITTED TO AN INLINE
PANEL AND CLOSING TO A BONDED PANEL
CHECKING DOOR GAPS
DOOR ONLY HINGED
FROM AN INLINE PANEL
Mark first guide position by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
A
A
332
are the measurements from the outside
edges of the wall channels to the tiles,
as marked in Section 1.
Dimensions 'C', 'D' & 'E'
Mark 'C' from the tiles to the inside
Dimension 'C' is 'B' minus 7mm.
301
C
B
Mark 'D' from the inside of the wall
channel to the edge of the inline panel.
Dimension 'D' is the width of the panel.
The gap between panel and wall channel must be the
width of door plus 10 to 12 mm at all points 'A'.
If adjustment is required, move the inline panel in
the wall channel.
E
A
A
D
Mark 'E' from the tiles to the edge
of the bonded panel.
Dimension 'E' is 'A' minus 7mm, then
minus the width of the bonded panel.
=
Place the threshold centrally between
'D' and 'E'.
=
A
Mark second guide position.
1
Screw the channel guides
to tray or floor
A
When the glass is in the correct position, fully tighten glass clamp screws.
DOOR HINGED FROM AN INLINE
PANEL AND CLOSING TO AN INLINE
PANEL OR BONDED PANEL
F
A
B minus
40mm
B
331
A minus 13mm
6mm
90°
Drill 3mm holes for
holes for wet room
Installer to supply
drill and plugs
A
336
332
The gap between panel and wall channel must be the
width of door plus 10 to 12 mm at all points 'A'.
If adjustment is required, move the inline panel in
the wall channel.
A
A
2
16 CFI365C
When the glass is in the correct position, fully
tighten glass clamp screws.
CFI365C
25
SECTION 4
PENTAGON
FITTING BONDED PANELS
B
Caution
Fit the panel ensuring the
bottom channel fits over
the channel guide 'A'.
Rest glass against seal
of wall channel 'B'.
B
C
305
B
Mark guide positions by replacing the
threshold in its original position, as
marked in Section 1.
This will set the inside edge of each
side of the threshold in line with the
inside edge of each wall channel
(not including the seal).
Glass needs to be at least
8mm into wall channel.
Ensure the white foam strips
are still on the bottom edge
of the glass, inside the
H section.
DO NOT FIX IN PLACE
8mm Minimum
C
A
1
1
Place a blob of sealant at base
of wall channel and glass panel.
2
Fit the glass clamp and turn the
screw until it lightly grips the glass.
Drill holes 6mm in from each end of
threshold. Drill 3mm for tray fitting.
Size of holes for wet room fitting is
dependent on floor specification.
Installer to supply drill and plugs
Fit the plug at the end of the
bottom channel.
Keep the panel supported at
all times.
Screw the channel guides to the tray or floor
F
6mm
A
90°
x4
Repeat for a 2nd panel
where required.
3
24
CFI365C
4
5
2
CFI365C
17
SECTION 4
ENCLOSURE WITH HINGES FITTED
FITTING PANELS
A
FITTING INLINE PANELS AND SIDE PANELS TO WALL CHANNELS
Fit the panel ensuring the bottom
channel fits over channel guide
'A'. Rest glass against seal of
wall channel 'B'.
SUPPORT THE GLASS PANEL
UNTIL THE GLASS CLAMP
IS FITTED
333
B
B minus 40mm
A minus 13mm
Mark guide position.
are the measurements from the
outside edges of the wall
channels to the tiles, as marked
in Section 1.
Screw the channel guide to tray or floor
B
Caution
NOTE:
Coated side of glass
goes to the inside.
App
ro
180m x
m
Drill a 3mm hole for
hole for wet room
Installer to supply
drill and plugs.
1
Hinge side
has holes
If a seat is being
fitted, position the
glass so the hole
in the glass is
approximately 180mm
from the wall.
Glass needs to be at least
8mm into wall channel.
Ensure the white foam strips
are still on the bottom edge of
the glass, inside the H section.
8mm Minimum
A
1
Place a blob of sealant at base
of wall channel and glass panel.
F
2
Fit the glass clamp and turn the
screw until it lightly grips the glass.
Fit the plug at the end of the
bottom channel.
Keep the panel supported at
all times.
x4
A
Repeat for a 2nd panel
where required.
2
18 CFI365C
3
4
5
CFI365C
23
ENCLOSURE WITH HINGES FITTED
ENCLOSURES WITH TWO BONDED PANELS
Mark guide positions.
Dimension 'A' is the measurement across the outside edges of the wall
channels, as marked in Section 1.
Dimension 'B' is 'A' minus 26mm, marked equally about the centre line.
Dimension 'C' is the depth of the bonded panels minus 40mm.
Mark first guide position by laying the threshold on the tray or floor
DO NOT FIX IN PLACE
A
A
336
363
are the measurements from the outside
edges of the wall channels to the tiles,
as marked in Section 1.
C
B
C
C
E
=
=
B
Mark 'D' from the inside of the wall
channel to the edge of the inline panel.
Dimension 'D' is the width of the panel.
D
Drill a 3mm hole each side
for tray fitting. Size of holes
for wet room fitting is
dependent on floor
specification. Installer to
supply drill and plugs.
=
Mark 'E' from the tiles to the edge
of the bonded panel.
Dimension 'E' is 'A' minus 7mm, then
minus the width of the bonded panel.
=
1
Place the threshold centrally between
'D' and 'E'.
1
Screw the channel guides to tray or floor
Mark second guide position.
Screw the channel guides to the tray or floor
Dimensions 'C', 'D' & 'E'
Mark 'C' from the tiles to the inside
Dimension 'C' is 'B' minus 7mm.
A
F
F
B minus
40mm
B
A minus
13mm
6mm
22 CFI365C
90°
Drill 3mm holes for
holes for wet room
Installer to supply
drill and plugs.
2
2
CFI365C
19
ENCLOSURES WITH HINGES FITTED TO WALL
DOOR ONLY WITH HINGES FITTED TO THE WALL
Mark guide position by laying the threshold on the tray or floor
Mark guide position.
are the measurements from the outside edges of the wall channel and of the
‘U’ section wall channel template to the tiles, as marked in Section 1.
DO NOT FIX IN PLACE
360
90o
Using a fine toothed
hacksaw cut the threshold
to the width of the door
glass plus 30mm. Cut the
wall end at 90o to the
threshold.
Width of door
plus 30mm
The inside edge of the threshold should be 7mm back from the
mark made for the wall channel in Section 1.
A
362
=
=
=
B minus
40mm
B
362
=
A minus 13mm
7mm
When fitting to a tray visually check that the threshold
is parallel to edge of tray.
Drill a hole 6mm in from the end of the
threshold. Drill 3mm for tray fitting. Size of
hole for wet room fitting is dependent on
floor specification. Installer to supply drill
and plugs.
1
Screw the channel guide to tray or floor.
Drill a 3mm hole
for tray fitting.
Size of hole for
wet room fitting
is dependent on
floor specification.
Installer to supply
drill and plug.
1
Screw the channel guide to tray or floor
F
F
6mm
90°
20
CFI365C
2
2
CFI365C
21

Fitting Instructions

Transcription

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