ŠKODA JS as - Czech Industry for ITER

ŠKODA JS a.s.
Praha
7.září 2010
Jan Blažek
úsek Technika
Content
ŠKODA JS company
Development Projects
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History
Manufacturing capabilities
Quality assurance
Strategic bussines units
Current projects
Finalized projects
Other projects
ITER
History
1859 - foundation of the primary ŠKODA company
1956 - initiation of ŠKODA's nuclear programme
1974 - start of the VVER reactor programme
1980 - first VVER 440-type reactor
1989 - first VVER 1000-type reactor
1993 - starting cask manufacturing
1993 - privatization and establishment of the parent company SKODA a.s.
and the subsidiary ŠKODA JADERNÉ STROJÍRENSTVÍ s.r.o.
1999 - transformation to a joint stock company ŠKODA JS a.s.
2004 - sale of SKODA JS to the Russian group OMZ (100% owner)
2010 - today - Czech leader in supplies for nuclear power plants,
staff – 1067 employees
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Emil ŠKODA (1839-1900)
founder of ŠKODA WORKS
Manufacturing Capabilities
Heavy Manufacturing Complex
Fabrication of heavy welded vessels and
structures
Bolevec site facilities
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Fabrication of small and medium size
products, company headquarters,
experimental facility
Quality Assurance
ISO 9001: 2000
ISO 14001: 2004 (ЕMS)
OHSAS 18001: 2007
ASME-Code
Section III, Div.1 (stamps N, NPT, certificate NS) – nuclear equipment
ČSN-EN-ISO 3834-2 – nuclear equipment welding
AD-2000 Merkblatt HP 0, DIN-EN 729-2 (Germany)
GOST–R (Technoneftegaz, Russia) – manufacturing of pressure equipment incl.
related spare parts
TRV 006 (TÜV, Germany) – manufacture of nuclear equipment – B-type casks
ABOS (Paks NPP, Hungary) – nuclear equipment
CEFRI (France)
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Strategic Business Units
Engineering
Construction of the VVER units
Upgrade and renovation of operating
VVER units (incl. I&C replacement)
Construction of research and training
reactors
Services
Management of planned outages
Maintenance and repairs of reactor
equipment
Upgrade of reactor components
Equipment lifetime management
Production
Equipment for the VVER and RBMK type NPPs
Equipment for the PWR and BWR type NPPs
Equipment for spent nuclear fuel storage
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Paks, Hungary
4 x VVER 440 / V-213
1980-87
Bohunice V2, Slovakia
2 x VVER 440 / V-213
1982-85
Start-up
On-site Installation
1 x HWGCR (150MWe) 1965-72
Procurement
Year
Equipment Manufacture
Bohunice A1, Slovakia
Units
Main Supplier of
Primary Circuit and
Fuel Handling Systems
Detailed Design
Nuclear Power Plant
Prime Contractor for Plant
Technological Part
Engineering: Review of Supplied NPP Units
*
Dukovany, Czech Republic 4 x VVER 440 / V-213
1982-87
Nord, Germany
3 x VVER 440 / V-213
1982-88
Zarnowiec, Poland
4 x VVER 440 / V-213
1986-88
Mochovce, Slovakia
4 x VVER 440 / V-213 1987-1999
Belene, Bulgaria
1 x VVER 1000 / V-320
Temelín, Czech Republic
2 x VVER 1000 / V-320 1991-2003
* Reactor manufacture + supervision of the on-site installation
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1988-
Current Status
*
Operable
Operable (Unit 1 - 1984, Unit 2 - 1985)
Operable
( Unit 1-1985,Unit 2 -1986, Unit 3 -1987,
Unit 4 -1988)
Under decommissioning
Project cancelled
Units 1,2 in operation (1998-1999)
Units 3,4 - project stayed proceedings
To be continued by 2013/2015
Under decommissioning
Operable ( Unit 1-2002, Unit 2 -2003)
Engineering
Calculations
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Neutron-physics – cooperation with WBU (department of mathematics)
Thermohydraulic
Radiation safety
Stress analysis
Content
ŠKODA JS company
Development Projects
9
History
Manufacturing capabilities
Quality assurance
Strategic bussines units
Engineering
Current projects
Finalized projects
Other projects
ITER
Current Projects
Reactor Main Flange Joint Stud
Tensioner
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Joint project of Siempelkamp Tensioning
Systems and ŠKODA JS
Tensioning of all studs simultaneously
Reference:
Dukovany NPP – April 2008
Bohunice/Mochovce NPPs – April 2009
Temelin NPP – June 2009
Project on order:
Mochovce NPP/3&4 – supply 2012
Current Projects: EPR
EPR reactor components for
Olkiluoto NPP/Unit 3 (in progress)
Reactor internal parts
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Customer: Areva NP
End-user: TVO, Finland
Contract signed: 03/2005
To be supplied in 2010
Current Projects: EPR
EPR reactor components for
Taishan NPP/Unit 1 (in progress)
Reactor internal parts
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Customer: Areva NP
End-user: CGNPG, China
Contract award - 2009
To be supplied in 2012
Current Projects
Spent Fuel Cask Transfer
Facility FA3 (in progress)
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Flamanville NPP/Unit 3 (EPR reactor)
ŠKODA JS’s own design
Scope - basic & detail design,
fabrication, installation, setting into
operation
Customer: Electricité de France
Contract award – December 2007
To be supplied in 2011
Current project
Control Rod Drive Mechanism
VVER 400:
More than 900 pcs supplied
Modernized version PRO-M with 25-years
service lifetime
Projects on order
Paks NPP, 124 drives, 2010-2012
Mochovce 3&4, 90 drives, 2011-2012
VVER 1000:
Nearly 1000 pcs supplied to twelve NPP units
Enhanced version LKP-M with 30 years
lifetime
RBMK
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Current project
Control Rod Drive Mechanism
VVER 400:
More than 900 pcs supplied
Modernized version PRO-M with 25-years
service lifetime
Projects on order
Paks NPP, 124 drives, 2010-2012
Mochovce 3&4, 90 drives, 2011-2012
VVER 1000:
Nearly 1000 pcs supplied to twelve NPP units
Enhanced version LKP-M with 30 years
lifetime
RBMK
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Finalized Projects
ŠKODA VPVR/M cask
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For transport and storage of the research
reactor spent nuclear fuel
ŠKODA JS original design
Project supported by DoE (USA) and IAEA
Reference
6 casks for NRI Rez
10 casks for IAEA
Other projects
Bearings for storm surge barrier
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Location: Maesland, Rotterdam, the Netherlands
Supply: 1997
Other projects
Central axis for Millenium Eye
at London
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Customer: British Airways
Supply: 1998
Content
ŠKODA JS company
Development Projects
19
History
Manufacturing capabilities
Quality assurance
Strategic bussines units
Engineering
Current projects
Finalized projects
Other projects
ITER
ITER Blanket System: First Wall (SS 316 LN)
Blanket Shield Module (BSM)
First Wall Panel
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Shield Block
ITER Blanket System: First Wall (SS 316 LN)
Blanket Shield Module (BSM)
First Wall Panel
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Shield Block
ITER Blanket System: Shield Block
Mechanical Testing of a FWP
attachement system for ITER
FJFI, katedra materiálů
Vítkovice Výzkum a vývoj s.r.o.
ŠKODA VÝZKUM s.r.o.
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Test Blanket Module
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Test Blanket Module: Helium Cooled Lithium-Lead, Pebble-Bed
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Test Blanket Modul
F4E-OPE-044: „Supply of preliminary fabrication and welding procedure
specifications for TBMs EUROFER subcomponents“
1.
2.
vývoj výrobních a svařovacích postupů pro subkomponenty Test Blanket
Modulů odpovídajících dostupných normám a standardům
design, výroba a popis proveditelnosti/vyrobitelbnosti maket Test
Blanket Modulů
Ing. Milan Zmítko
Test Blanket Modul Group
Budoucnost…?
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TIG/YAG/MIG/Electron beam/Laser welding
Eurofer (feriticko-martenzitická ocel,
základem ocel 9%Cr-1%Mo; vysoce
aktivovatelné Mo, Nb nahrazeny W, Ta;
maximální možné potlačení nečistot)
Cryoplant, zkušenosti v ČR
CRYOPLANT
ZKUŠENOSTI V ČR
Ateko a.s., ÚAM Brno, FJFI ČVUT, Škoda
Výzkum s.r.o, ÚJV Řež; Výzkum a Vývoj
Vítkovice; ČKD
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Contact
Děkuji za pozornost!
ŠKODA JS a.s.
Orlik 266
316 06 Plzen
Czech Republic
Tel.: +420-378 042 410
Fax: +420-377 520 600
e-mail: [email protected]
www.skoda-js.cz
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