- Oerlikon
Transcription
- Oerlikon
BALINIT PERTURA The one solution for all drilling applications ® BALINIT® PERTURA The reliable coating even for difficult applications Effective immediately, the question as to the right tool coating is irrelevant. Because now, you can opt for BALINIT® PERTURA – the coating for all high-performance carbide drills. Whether steel or cast iron, whether for first-time or recoating: With its unique nanostructure, BALINIT® PERTURA boosts productivity in cutting various challenging materials and simultaneously increases process reliability under difficult application conditions. Every deployment pays off BALINIT® PERTURA is the ideal coating solution for different drill geometries such as deep-hole, micro, or step drills. Superb results are achieved even in tough conditions, for instance with materials like C70, GGG60 or GJV, when drilling through holes, for non90° attack angles, or when working with high-tensile-strength materials. But BALINIT® PERTURA also gives you that extra twist under minimum quantity lubrication conditions. Cooling can be internal or external – all options are possible. For the utmost in performance and flexibility BALINIT® PERTURA is the impressive outcome of the refined design, composition, and surface properties of our BALINIT® FUTURA and BALINIT® HELICA coatings. - The specific coating composition delivers extremely long service lives even in deep-hole and dry drilling applications. - The nanolayer structure assures an optimised balance between residual stress and hardness. - Optimized for both moderate and high cutting speeds. Our nanolayer concept – your success recipe BALINIT® PERTURA features an optimised layer configuration that gives you numerous advantages: - Prevention of crack propagation. - Effective protection against wear due to enormous abrasion resistance and high hot hardness. - Very smooth surface, ideal for deephole drilling and machining of demanding cast iron applications. Chip evacuation is smooth Drills coated with BALINIT® PERTURA assure friction-free chip removal. This is due to the extremely smooth surface of BALINIT® PERTURA. Moreover, it noticeably reduces cutting forces, easing the stresses imposed on tools and machines. The result: very high machine availability and process reliability. Benefit from the highest degree of productivity The excellent oxidation resistance and hot hardness of BALINIT® PERTURA are responsible for superb tool stability, especially at the cutting edges. This prolongs tool-change intervals and increases the service life of your machine. Furthermore, shorter machining times maximise your capacity utilisation, which in turn reduces manufacturing costs. Our nanolayer concept is exceptionally hard to beat Now, BALINIT® PERTURA prevents crack propagation into the substrate even more systematically. app. 100 - 400 nanometres app. 4 micrometres Substrate app. 4 micrometres app. 5 - 20 nanometres Substrate Up to now: Cracks in multilayer coatings can wander New: The nanolayer structure of BALINIT® PERTURA assures an optimised balance between residual stress, hard- along boundary layers. ness as well as fracture toughness and thus prevents crack propagation into the substrate even more systematically. 02 BALINIT® PERTURA convinces in practice Improved productivity with BALINIT® PERTURA Machining time to produce 500 holes (min) 30 25 Drilling of steel at moderate cutting conditions Number of holes 1750 Vc = 80 mm/min f = 0.284 mm/rev 1500 1250 20 x2 Vc = 210 mm/min f = 0.200 mm/rev 15 10 1000 750 500 5 250 0 0 coating 1 BALINIT® PERTURA Tool: Carbide drill Ø 8.5 mm Workpiece: Steel DIN 1.7225 (AISI 4140) 900 N/mm2 Cutting Data: Hole depth 5xD Internal cooling with emulsion Oerlikon Balzers Source: coating 1 BALINIT® PERTURA Tool: Carbide drill Ø 8.5 mm Workpiece: Steel DIN 1.7225 (AISI 4140 ) 900 N/mm2 Cutting Data: vc = 80 m/min VB = 0.3 mm f = 0.284 mm/rev Hole depth 5xD Internal cooling with emulsion Oerlikon Balzers Source: Drilling of cast iron coating 2 Drilling of hot work steel Number of holes Number of holes 600 4000 3500 500 3000 400 2500 300 2000 1500 200 1000 100 500 0 0 coating 1 coating 2 Tool: Carbide drill Ø 8.5 mm Workpiece: Cast iron GGG60 (GJS600) Cutting Data: vc = 90 m/min VB = 0.3 mm f = 0.22 mm/rev Hole depth 5xD Internal cooling with emulsion Source: coating 1 BALINIT® PERTURA BALINIT® PERTURA Tool: Carbide drill Ø 5.5 mm Workpiece: Steel DIN 1.2714 (AISI 6F3) 1200 N/mm2 Cutting Data: vc = 65 m/min VB = 0.3 mm f = 0.10 mm/rev Hole depth 5xD Minimum Quantity Lubrication Oerlikon Balzers Source: Oerlikon Balzers University of Hamburg 03 Reconditioning saves money – again and again BALINIT® PERTURA also means: Equal to new – even after reconditioning. When you use BALINIT® PERTURA for consecutive recoating cycles, you benefit from the same high level of performance and flexibility of a newly coated drill – with considerable savings up to 50% after 3 reconditioning cycles. Tooling costs at 4x new tool Tooling costs at 3x reconditioning 100 50 Thanks to BALINIT® PERTURA, you have two recoating options: 1. In decoating – the perfect solution for precision tools – the worn coating is gently removed from the substrate, after which the new coating is applied. 2. Overcoating – the less expensive alternative – consists in regrinding the worn tool only at the functional surfaces, after which the entire drill is coated again. New tool Reconditioning Overall costs (in %) BALINIT® PERTURA: All the advantages at a glance - One coating for all high-performance carbide drills - Ideal for a wide variety of drilling applications even under difficult conditions - Also suitable for high cutting speeds - Optimised nanolayer concept - Optimal cutting parameters guarantee a rise in productivity - Equal to new: no post-reconditioning performance degradation - Maximised machine capacity utilisation Utilise the global network of Balzers coating centres to tap the full potential of your drills. Benelux Oerlikon Balzers Coating Benelux NV Schurhovenveld 4 050 B-3800 Sint-Truiden Tel +32 11 69 30 40 www.oerlikon.com/balzers/be China Oerlikon Balzers Coating (Suzhou) Co., Ltd No.9 Chang Yang Street Suzhou Industry Park Suzhou, 215024 Jiangsu Province Tel +86 512 676 20369 www.oerlikon.com/balzers/cn India Oerlikon Balzers Coating India Ltd. EL-22, J Block M.I.D.C. Bhosari Pune 411 026 Tel +91 20 3061 6000 www.oerlikon.com/balzers/in Japan Oerlikon Nihon Balzers Coating Co., Ltd. 7-2-2 Shinomiya, Hiratsuka-City, Kanagawa-Pref., Japan 254-0014 Tel +81 463 54-2220 www.oerlikon.com/balzers/jp Nordic Countries Oerlikon Balzers Sandvik Coating AB Årstaängsvägen 31 D-E SE-117 43 Stockholm Tel +46 8 681 4140 www.oerlikon.com/balzers/se United Kingdom Oerlikon Balzers Coating UK Ltd. Bradbourne Drive, Tilbrook, Milton Keynes, MK7 8AT Tel +44 19 08 37 72 77 www.oerlikon.com/balzers/uk USA Oerlikon Balzers Coating USA, Inc. 1475 E. Woodfield Road Suite 201 Schaumburg, IL 60173 Tel +1 847 619-5541 www.oerlikon.com/balzers/us Further coating centres: Argentina, Austria, Brasil, Canada, Czech Republic, France, Germany, Hungary, Indonesia, Italy, Korea, Liechtenstein, Mexico, Poland, Portugal, Romania, Russia, Singapore, Spain, Switzerland, Thailand, Turkey www.oerlikon.com/balzers HQ124EN (1112) Headquarters OC Oerlikon Balzers AG Technology and Service Centre Iramali 18 LI-9496 Balzers Tel +423 388 7500 www.oerlikon.com/balzers