Auxiliary Equipment

Auxiliary Equipment
Option #397-12A
Single Remote Pumping Unit
(with Standard Pump & Motor)
Duplex Remote Pumping Unit
Option #397-12B
230 Fill Station
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-1
REMOTE PUMPING UNIT
Option #397-12A
Single Remote Pumping Unit
(with Standard Pump & Motor)
The purpose of a Remote Pumping Unit is to relocate the pump/motor away from the day tank or
sub-base tank for several reasons, including:

Distance between main storage tank and the day/sub-base tank. The suction of all pumps
is limited to 18’ of vertical lift or 200’ of horizontal run.
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Discharge Pressure - Up to 100 psi for all pumps; and,
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Convenience - fuel supply or return pump/motor(s), in any configuration or size, may be
relocated to a Remote Pumping Unit.
The remote unit frames are constructed of heavy gauge steel with a removable cover for a
NEMA 3R enclosure rating.
The standard “single” unit, Option #397-12A, is equipped with our standard pump and motor (a
2GPM bronze pump and a 1/3HP, 115VAC, 1PH, 60HZ, thermal protected motor). The
standard “duplex” unit, Option #397-12B, has a second pump/motor set. (Large, customdesigned remote units can be built to your specifications.)
Mechanical drawings of Remote Pumping Units are on the following pages.
Duplex Remote Pumping Unit
Option #397-12B
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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PRYCO STANDARD SINGLE REMOTE PUMPING UNIT
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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PRYCO STANDARD DUPLEX REMOTE PUMPING UNIT
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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PRYCO STANDARD TRIPLEX REMOTE PUMPING UNIT
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P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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DUPLEX PUMPING SYSTEM
Pryco’s Duplex Alternating Fuel
System (option 427A) is one of our
most popular features that we
incorporate into a fuel supply system. It
solves the problems of a keeping up
with fuel consumption by providing a
redundant back-up system, and reducing
wear and tear on pumps and motors by
cycling roles between the two.
LEAD/LAG CONCEPT
The first time power is applied to the
overall system, an alternating switch
will place one of the pumps (we’ll refer
A 427A Duplex Pumping System That Is Remote
to it as physical pump #1) into the
Pumping Unit Mounted
primary or “LEAD” position. (Physical
pump #2 is assigned secondary or “LAG” position). The next time fuel is required,
physical pump #2 is switched up into lead position and physical pump #1 falls to secondary
duty. These two physical pumps will alternate in and out of lead/lag positions each time
fuel controls call for fuel to be pumped into the tank.
KEEPING UP WITH FUEL CONSUMPTION
Normally, both pumping systems are singularly sized to the demands of the consuming unit
(generator, boiler, etc.). If for some reason the consuming unit requires more fuel than the
LEAD pump can supply, the LAG pumping system would switch on to assist the LEAD
pump until the fuel level reaches a 100% useable fuel capacity level, at which time, both
LEAD and LAG pumps are turned off. The normal “ON” fuel level for the LEAD pump is
86% and the level where the assisting LAG
pump kicks in is 82% useable fuel capacity.
PUMP/MOTOR VARIETY & APPLICATION
We can use almost any variety of pump flow
rates or motor voltages with the option 427A.
It can even be configured on
reverse
flow
systems,
Remote Pumping Units or
virtually whatever can be
imagined.
A 427A Duplex Pumping System That Is
Remote Pumping Unit Mounted
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-6
CIRCUIT BREAKERS
Most circuit breakers are mounted within a side
mounted enclosure with a NEMA rating to match
your requirements.
They are used to break power to the overall fuel
system, pump motors, and other special circuits
such as oil coolers.
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-7
ENCLOSED INDUSTRIAL
CONTROL PANEL
Pryco’s OPTION # 465 — ENCLOSED
INDUSTRIAL CONTROL PANEL is U/L Listed
(Label # 508).
We start with a heavy gauge steel enclosure that
meets U/L requirements. Then we ensure only U/L
Listed components are used within.
These
components the make up various day tank
accessories include: contactors, relays, sockets,
lights, and switches — even the wire and
connectors.
The unique U/L File Number specifically assigned
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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465 Enclosed
Industrial Control Panel
PRYCO ELCLOSED INDUSTRIAL CONTROL PANEL—OPTION #465
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Phone - 217 / 364-4467 Fax - 217 / 364-4494
P.O. Box 108, Mechanicsburg, IL 62545
REMOTE FILL PANEL
This weatherproof fill panel (Option # 226) is for
remote monitoring of “off street” bulk filling.
When your day tank or sub-base tank is 90% filled, a
warning light comes on and an alarm horn sounds. If
pumping continues, a second light comes on at 95%
capacity and an alarm horn sounds. At this time, an
optional solenoid valve will close allowing no more
fuel to enter the tank.
It comes with a lockable hasp and is U/L listed.
A mechanical drawing of Remote Fuel Fill Panel is on
the reverse side.
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-10
PRYCO REMOTE FILL PANEL—OPTION #226
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P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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REMOTE FILL STATION
Pryco’s Remote Fill Station is a
lockable. weatherproof, dualdoor enclosure. It is designed
for
curb-side
filling
of
aboveground fuel oil storage
tanks via hose connection from a
delivery truck.
The
left-side
Electrical
Compartment (shown below)
houses control components,
such as, alarms, and switches.
The dual-compartment design
allows the electrical components
to be totally isolated from the
fueling area.
The Fueling
Compartment
(shown below) is located behind
the right door. It features a 2” or
3” Cam-and-Groove connector, a check valve and a manual shut-off valve. This compartment is
designed with a 7-1/2 gallon containment sump with a drain connection.
When the tank being filled reaches a 90% set point, a warning light comes on and an alarm horn
sounds. If filling continues, a second light comes on at 95% capacity and an alarm horn again
sounds. At this time, an optional solenoid valve will close allowing no more fuel to enter the tank.
A silence switch and remote contact outputs are standard.
Optional features include:
 Solenoid Valve,
 Flush Mounting Adapter,
 Post Mounting Kit,
 Lockable Drain Valve,
 Dry Break Disconnect Adapter,
 Analog Level Gauge (tanks up to 48” deep),
 Digital Level Gauge (tanks up to 80” deep),
A mechanical drawing of Remote Fill Station is on the reverse side.
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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CONTROL PANEL
PRYCO REMOTE FILL STATION—OPTION #230
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-13
DRIP BASIN
This drip basin (Option # 229) is designed to catch
any fuel dripping from the fill hose.
Its capacity is one gallon and has a drain hole inside
of the basin to allow dripped fuel to run into tank.
The basin lid comes with a gasket and a lockable
hasp. The basin is epoxy coated inside and painted
an industrial color of choice outside.
A mechanical drawing of a Drip Basin is on the
reverse side.
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-14
PRYCO DRIP BASIN — OPTION #229
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-15
SPILL CONTAINER
PRYCO’S NEW SPILL CONTAINER —provides
aboveground overflow environmental protection
by preventing spills during tank filling. Adaptable
for free-standing or sub-base tanks.
WALL MOUNT BRACKET — A
standard feature is a wall bracket
to provide secure and stable
mounting of the spill container.
Optional Fill Adapter—available (Option #228)
FEATURES include:
 Heavy 12-Gauge Construction
 7 1/2 Gallon Capacity
 Built-In Drain
 Release-To-Tank Valve
 Hinged Cover w/Lockable Hasp
For Added Safety
 Male NPT Connection For TankTop Installation
CONNECTION: Available in
three sizes to suit most
applications:
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2” …..Model #227-2
3” …..Model #227-3
4” …..Model #227-4
FINISH: Available in standard industrial
colors—enamel finish and stainless steel
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-16
REAR VIEW
BOTTOM VIEW
16.50
18.00
SIDE VIEW
5
2.0
3
14.00
6
18.0625
1
2
5
2
6
14.50
FRONT VIEW
6
4
4
5
1.00
7.25
5
5.25
16.00
18.00
3
3
3.25
10.125
PRYCO SPILL CONTAINER — OPTION #227
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-17
OIL COOLER
Option # 352, Fuel Oil Cooler, reduces the
temperature of hot fuel that is returned from the
engine to the day tank.
Normally, an oil cooler is top-mounted on larger day
tanks (because they have room on the top surface),
or side mounted on medium size tank. On smaller
tanks, sub-base units, or when required, an oil cooler
is relocated to a free standing base.
Mechanical drawings of the three mounting
configurations are shown on the following pages.
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-18
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PRYCO OIL COOLER — OPTION #352 (SIDE MOUNTED)
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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PRYCO OIL COOLER — OPTION #352 (TOP MOUNTED)
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-20
PRYCO OIL COOLER — OPTION #352 (FREE STANDING)
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-21
BATTERY BOXES
Option
Code
Length
Width
Height
Battery Sizes
Heater
B01
23”
12”
12”
1 - 4D or 1- 8D
n/a
B02
44”
12”
12”
2 - 4D or 2 - 8D
n/a
B03
44”
12”
12”
2 - 4D or 2 - 8D
100 w., 115 vac
B04
44”
12”
12”
2 - 4D or 2 - 8D
100 w. , 115vac
w/Thermostat
Pryco has four standard sizes of battery boxes. The sizes
are shown in accompaning table. Also, we can custom
build sizes and configurations to meet your specifications.
The battery boxes are a waterproof enclosure with hinged
cover with a lockable hasp and carring handles. They are
epoxy coated inside for corrosion resistance and painted
black or an industrial color of choice.
A mechanical drawing of Battery Boxes is on the reverse
side.
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-22
PRYCO BATTERY BOX — OPTIONS #B01-B04
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-23
BATTERY FRAMES
Standard Battery Frame
Seismic Battery Frame
Pryco has four standard sizes of battery frames and two different designs. The first is our
“standard” design that will accomodate most applications. The second, our “seismic” design,
has a top hold-down frame with heavy duty rods bolted up from the bottom frame. The sizes
are shown in accompaning table.
Also, we can custom build sizes and configurations to meet your specifications.
The standard battery frames are 4” high and the seismic units are 12.25” high. Both are
constructed of formed 7-gauge steel. They are painted black or an industrial color of choice.
Mechanical drawings of both Battery Frame designs are on the following pages.
Option
Code
Length
Standard
Width
Seismic
Width
Battery Sizes
F01
22”
10”
20”
1 - Group 4D
F02
22”
12”
20”
1 - Group 8D
F03
44”
10”
20”
2 - Group 4D
F04
44”
12”
20”
2 - Group 8D
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
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PRYCO BATTERY FRAME — OPTIONS #F01-F04
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-25
PRYCO BATTERY FRAME SEISMIC — OPTIONS #FS01-FS04
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-26
EMERGENCY VENTS
SPRING-LOADED EMERGENCY VENT
OPTION 321
This low profile vent cap is designed for use on all Pryco fuel
tanks. It is available in 2” thru 6” sizes to accommodate the full
range of emergency vent openings. The spring-loaded design
provides for horizontal or vertical installation positioning. Vent
units are calibrated to an 8-oz opening internal tank pressure.
OPTION
NUMBER
SIZE
VENTING
CAPACITY
321A
2” NPT
31,600 CF/H
321B
3” NPT
63,200 CF/H
321C
4” NPT
105,000 CF/H
321D
6” NPT
265,000 CF/H
Website: www.Pryco.com
Email: [email protected]
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-27
EVOLUTION PLC
EVOLUTION PLC FUEL SYSTEM CONTROLLER
OPTION 800
The EVOLUTION is a Programmable Logic Controller (PLC) based system designed to control
and monitor the activities of up to four pumps and motors of a Pryco fuel supply system. A
color touch screen displays system functional status, alarm conditions, and historical logs. The
Evolution PLC provides operational control of the overall fuel system.
An ultra-sonic sensor accurately determines the level of the fuel in the tank. Electronic “action
levels” settings control the activities of pumps and motors (supply and reverse flow), and
initiate signals for a full compliment of alarm conditions activating a common external alarm,
light, or similar device.
Using licensed software, WindSRV ä, it possible to link your OPC (object linking of devices for
process control) or DDE (older version of OPC) compliant Windows ä - based software to any
IDEC programmable logic controller. This link may use an optional built-in RS232 or RS485
serial interface adapters, or longer range Ethernet networking.
That means any industrial HMI*, SCADA, general data acquisition, MES, or ERP will connect
through WindSRV to Evolution system. All you have to do is install the server software on your
PC running Windows, and you have a low-cost data acquisition and monitoring system using
your own computer and the Evolution PLC.
The basic PLC portion of the Evolution system is made up of a power supply module, an ultrasonic sensor mentioned above, and a logic controller that controls and processes incoming
data and initiates pump motor activities and alarms as necessary. A graphical, color LCD
Touch-Screen provides an Operator Interface Terminal.
Depending upon the requirements of the fuel system design, an optional communications
module and/or an optional (additional) I/O module may be added.
The Evolution system is U/L Listed.
Email: [email protected]
Website: www.Pryco.com
P.O. Box 108, Mechanicsburg, IL 62545
Phone - 217 / 364-4467 Fax - 217 / 364-4494
AX-28