Annexure-5
Transcription
Annexure-5
Note :1. Full details and specifications of the items and general instructions to be followed regarding submission of tenders are indicated in the tender documents. 2. Tender Documents can be downloaded from our websites and also be obtained from the following address on request and submission of tender fee : For Sl. No. 1 & 2 : Sr. Purchase & Stores Officer, Purchase Unit-I, Main Purchase, RFF Area, VSSC, ISRO Post, Thiruvananthapuram - 695 022, Ph : 0471-2563139 / 3523. For Sl. No. 3 : Sr. Purchase & Stores Officer, Purchase Unit-II, AVN Purchase, ATF Area, VSSC, ISRO Post, Thiruvananthapuram - 695 022, Ph : 0471-2565141 / 5859. For Sl. No. 4 : Purchase & Stores Officer, CMSE Purchase, Vattiyoorkavu PO, Thiruvananthapuram - 695 013, Ph : 0471-2569290. While requesting for Tender Documents please indicate on the envelope as “Request for Tender Documents- Tender No……….. dt……………”. 3. Tender Fee (Rs. 227/-) shall be paid in the form of CROSSED DEMAND DRAFT ONLY. Other mode of payment is not acceptable. The Demand Draft should be in favour of : Sr. Accounts Officer, Main Accounts, VSSC (for items under Sl. No. 1 & 2), Sr. Accounts Officer, AVN Accounts, VSSC (for item under Sl. No. 3) payable at State Bank of India, Thumba Branch, Thiruvananthapuram – 695 022 & Accounts Officer, CMSE Accounts, VSSC (for item under Sl. No. 4) payable at State Bank of India, Main Branch, Statue, Thiruvananthapuram. [The tender fee is NON-REFUNDABLE] Government Departments, PSUs (both Central and State), Small Scale Industries units borne in the list of NSIC and foreign sources are exempted from submission of tender fee. Those who are coming under the above category should submit documentary evidence for the same. 4. While submitting your offer, the envelope shall be clearly superscribed with Tender No. and Due Date and to be sent to the following address. For Sl. No. 1 & 2 : Sr. Purchase & Stores Officer, Purchase Unit-I, Main Purchase, RFF Area, VSSC, ISRO Post, Thiruvananthapuram - 695 022, Ph : 0471-2563139 / 3523. For Sl. No. 3 : Sr. Purchase & Stores Officer, Purchase Unit-II, AVN Purchase, ATF Area, VSSC, ISRO Post, Thiruvananthapuram - 695 022, Ph : 04712565141 / 5859. For Sl. No. 4 : Purchase & Stores Officer, CMSE Purchase, Vattiyoorkavu PO, Thiruvananthapuram - 695 013, Ph : 0471-2569290. 5. Quotations received after the Due Date/Time will not be considered. 6. VSSC, Thiruvananthapuram is not responsible for any postal delay/loss of documents in transit. 7. Sr. Head, Purchase & Stores, VSSC, Thiruvananthapuram reserves the right to accept or reject any/or all the tenders in part or full without assigning any reasons thereof. 1] Tender No. 5235-2014000016 Comprehensive AMC for Weighing Balances for Two years (Detailed specification as per Annexure A, B & C) ANNEXURE – A 1.0 Period of Contract: - The contract shall be valid for a period of Two years from the date of issue of order. However, VSSC reserve the right to extend the same for further periods with same rate, terms and conditions on mutual agreement. We reserve the right to short close the same by giving one month prior notice in writing without any financial obligations on our side. 2.0 Details of Weighing Balances as per Annexure ‘B’ 3.0 Scope of Maintenance: 3.1 Comprehensive maintenance:3.1.1 Two visits per year for routine maintenance with a gap of six months each. All the 376 machines shall be attended to during each visit. 3.1.2 Complete overhauling of the machines once in a year. 3.1.3 To attend any number of breakdown calls as may be required by the end users of VSSC to keep the machines in good working condition. The breakdown calls shall be attended to within 48 hours of intimation by respective divisions. 3.2 3.2.1 Servicing:Servicing includes all repairs including replacement of worn out parts, thorough overhauling, examining, testing, oiling, greasing, adjusting, painting of the working parts necessitated by wear and tear and calibrating the scales/weighing balances to accuracy using standard weight. The Contractor should have undertaken at least one contract for maintenance of weighing balances with a minimum of 100 Nos. during the preceding 4 years and documentary evidence to be submitted along with the offer. 3.2.2 3.3 3.3.1 Replacement of Parts:Any defective items/spares, if required to be replaced shall be done by the contractor free of cost.Ensure sufficient stock of items for readiness of replacement of defective components. All spare parts removed from the weighing balances being VSSC property, the same shall be left with the Division concerned. 3.3.2 All parts removed from the weighing balances, being Contractor’s property, the same shall be taken out of respective premises with proper gate passes arranged by the respective divisions. 4.0 Charges: - Please quote your lowest charges applicable for Two years for the above work in Annexure ‘C’ itself. The rate may be quoted according to the range and type of machine indicated in Annexure-‘C’. Percentage of taxes, if any, applicable (exclusive/inclusive) shall be clearly specified. The rates shall remain firm and fixed till the completion of the contract period. 5.0 6.0 Payment: - Payment shall be made on halfyearly pro-rata basis after satisfactory completion of maintenance/servicing. No other mode of payment shall be entertained. Completion of Work:- The entire work of inspection, testing and certification of all the weighing balances are to be completed within the contract period. In case the contract is concluded with you, you shall prepare a schedule of work-area wise and inform all the contact persons in advance to keep the machines ready for the service. 7.0 Security Deposit: A sum of Rs.1,00,000/- (Rupees One Lakh only) shall be paid towards Security Deposit in the form of Demand Draft drawn in favour of Accounts Officer(Bills) and payable at State Bank of India, Thumba Branch, Trivandrum OR in the form of Bank Guarantee obtained in Rs.100/- Stamp Paper and issued by a Nationalised / Scheduled Indian Bank and valid for 30 months including 6 months claim period. This Security Deposit without any interest thereon shall be returned to you on successful completion of the contract or shall be adjusted/ forfeited against non-fulfillment of any of the contractual obligations. 8.0 Down-time Compensation: - In case the break-down calls are not attended within 48 hours from the time of intimation, down time compensation at the rate of 0.5% (of the annual maintenance charges) per day subject to a maximum of 5% shall be recovered from you. 9.0 Parallel/Adhoc Contract:- VSSC reserve the right to enter into parallel/Adhoc contracts simultaneously with one or more agencies. 10.0 Additions & Deletions:- VSSC reserve the right to add new models/machines in the AMC or delete any number of machine(s) for which payment will be restricted to the rates shown against each model in Annexure ‘C’ during the currency of the contract. 11.0 Termination:- VSSC reserve the right to terminate the contract, if the performance of the contractor or his employees is found to be unsatisfactory during the currency of the contract by giving one month notice in writing. In the event of cancellation/shortclosing of the contract due to the unsatisfactory performance of the contractor, the Security Deposit will be forfeited. 12.0 Sublet of Contract:- You shall not sublet, transfer or assign the contract or any part thereof without our prior written approval. 13.0 Arbitration:- All disputes, differences, claims and demands arising under or pursuant to this agreement shall be referred to Arbitration of a Sole Arbitrator to be appointed by Director, VSSC. Arbitration shall be held in Trivandrum and shall be subject to and governed by the provisions of the Arbitration and Conciliation Act 1996 or any statutory modifications or reenactment thereof. 14.0 Change of Location of Weighing Balances:- In case the machine(s) is/are to be moved from one location to another, the same shall be intimated in advance for the smooth operation of the contract. 15.0 General :- 15.1 The Contractor shall bring all necessary tools for servicing, all spares for replacement and weights duly calibrated for maintaining maximum accuracy of the balances with proper gate passes. 15.2 In the event of damages to our property or injury to our/your personnel due to the negligence of Contractor’s employees, the responsibility shall solely rest with the contractor. VSSC will not be responsible for loss of life of the contractor’s workers due to accidents/natural calamities / explosions etc. 15.3 In case after award of this contract, you fail to execute the same, we shall get the works done through other agencies at your risk and cost. 15.4 The contractor shall make his own arrangements for transport, canteen, safety, medical and other amenities for his personnel deputed to VSSC. 15.5 The Contractor/his worker shall observe the security regulations of VSSC and any loss or damage incurred by VSSC on account of the Contractor’s/his worker’s failure of any nature to observe the security regulations shall be to Contractor’s account. 15.6 The work shall be done at respective sites during normal working hours between 0900 hrs & 1700 hrs (Monday to Friday). 15.7 The contractor shall depute only qualified and trained Engineers/Technicians for attending the maintenance work 15.8 It should be ensured that the workers engaged by the contractor do not have any criminal background. Police Verification Report in respect of the workers engaged by the contractor should be submitted for issue of necessary entry pass. 16.0 Entry Pass: - Entry passes shall be arranged by VSSC for your service personnel deputed to VSSC. The period/date(s) of visit shall be informed and confirmed with VSSC well in advance. 17.0 Details of Local Office & Service Engineer :- The details of local office at Trivandrum and Service Engineers to be deputed for the routine services and breakdown maintenance shall be furnished in detail with full address, telephone number, contact persons etc along with the offer. Any change of Service Engineer shall be promptly intimated to VSSC. ANNEXURE-B List of Weighing Balances Sl. No. Make Model No. Machine No. Capacity Type 5.00 Mechanical Balance Model Range SALTER 50 T27 - 2 SALTER PEDESTAL 50T 3 AVERY 3303 CLS C7211026 10.00 " " " 4 AVERY DIAL TYPE C767702 10.00 " " " 5 AVERY 3303CCC C707856 20.00 " " " 6 LIBRA BABY - - 20.00 " " " 7 AVERY IND 3303 CLS C707885 50.00 " " " 8 AVERY IND 3303 CLS C707810 50.00 " " " 9 AVERY 1 10.00 Dial Type " Above 1 Kg and upto 100 Kg " " 3303 CLS C767574 50.00 " " " 10 TULAMAN 1001 8014618 50.00 " " " 11 AVERY IND 3303 CLS - " " 1001 7911000 50.00 100.00 " 12 TULAMAN " " " 13 AVERY 3305 CLS C7310806 100.00 " " " 14 AVERY IND 3303CLS C767628 100.00 " " " 15 AVERY 3205 CLE C716842/1976 100.00 " " " 16 AVERY 3205 CLE C947283/1994 100.00 " " " 17 AVERY 3303 CLS C8910582/1989 100.00 " " " 18 AVERY IND 3205CLE C716843 100.00 " " " 19 AVERY IND 3205 CLE C826290 100.00 " " " 20 AVERY 3205 CLE C656278 100.00 " " " 21 AVERY 3205 CLE RPP005 100.00 " " " 22 AVERY 3205 CCE C929231 100.00 " " " 23 AVENUE 504 M/1964 100.00 " " " 24 AVENUE 504 M/1814/1996 100.00 " " " 25 AVENUE 504 M/1985/1996 100.00 " " " IND 3303 CLS - 100.00 " " " " " " 26 AVERY DIAL TYPE PLATFORM 27 BALANCE IND 3205 CLE KRUPS 28 - C716824 100.00 206 120.00 Mechanical Balance Dial Type Above 100 Kg and upto 1000 Kg 29 KRUPS - P586816 120.00 " " " 30 KRUPS - P587029 120.00 " " " 31 KRUPS - P587172 120.00 " " " 32 KRUPS - P587395 120.00 " " " 33 KRUPS - - 120.00 " " " 34 KRUPS - - 120.00 " " " 35 KRUPS - - 120.00 " " " 36 KRUPS - - 120.00 " " " 37 KRUPS - - 120.00 " " " 38 KRUPS - - 120.00 " " " 39 KRUPS - - 120.00 " " " 40 LIBRA - 3098 120.00 " " " 41 LIBRA - W3169 120.00 " " " 42 WCHECK - 586 120.00 " " " 43 SOCHINE - - 120.00 " " " 44 AVERY IND 3205 CCE C728212 200.00 " " " 45 ACME 51 APD 153 300.00 " " " 46 AVENUE ND504 M1838 300.00 " " " 47 AVENUE 504 2261 300.00 " " " 48 AVERY IND 3205 CLE C706807 300.00 " " " 49 AVERY IND 3205 - 300.00 " " " 50 AVERY 3205 CLE C919382/1992 300.00 " " " 51 AVERY DIAL TYPE C755379 300.00 " " " 52 BHARATI 1338/2 APM 3579/74/H 300.00 " " " 53 BHARATI 1338/2 APB3621/73 300.00 " " " 54 SALTER P-24L/12/61 311T 300.00 " " " 300.00 300 x 500 " " " " " " 55 AVERY 3205 CLE C716839 56 AVERY IND 3205 CLD C 716727 57 AVERY 3205 CLE C641145 500.00 " " " 58 AVERY IND 3208 CCE C727943 500.00 " " " 59 AVERY 3205 CLE C641144 500.00 " " " 60 AVENUE 501 M1250 500.00 " " " 61 AVENUE 504 CAP - 500.00 " " " 62 AVERY 3205 CLE C728039 1000.00 " " " 63 AVERY 3205 CLE 64 SPRING BIRD 311 T P-24L/11/27 1000.00 " " " 65 SPRING BIRD P24 11/04/2026 1000.00 " " " 66 SALTER D331T T285 1000.00 " " " 992T C-18.89.3.1 2000.00 Mechanical Balance WEIGH BIRD C889659 67 1000.00 " " " Above 1000 Kg and upto 5000 Kg Dial Type 68 WEIGH BIRD 992T C-18.2000. 3.1 2000.00 " " " 69 SALTER C-18.N/1/2 992T 2000.00 " " " S11 - 71 AVERY IND 3305 AAA C8910655 100.00 " " " 72 AVERY 54 3305AAA C958823 100.00 " " " 73 TRANSWORLD TSS4311 98501 100.00 " SUNSHINE 70 3.00 Mechanical Balance Steel Yard Type Platform Balance " " AVERY IND 3306 ABV MC847951 120.00 Mechanical Balance 75 AVERY IND 3205 ABA C715655 300.00 " " " 76 AVERY 3205 ABA C804727 300.00 " " " 77 AVERY 3205 ABA C685571 300.00 " " " 78 AVERY 3205 ABA C685571 300.00 " " " 79 AVERY IND 3205 ABA C855046 300.00 " " " 80 AVERY 3901 6711651 300.00 " " " 81 AVERY 3905 ABA C695551 300.00 " " " 82 AVERY IND 3205 ABA C824848 300.00 " " " 83 AVERY IND 3205 ABA C835499 300.00 " " " 84 AVERY IND 3901 AAG C6711651 300.00 " " " 85 ROVUS C359/85 PPS-1089 500.00 " " " 86 AVERY IND 3205 ABA F848047 500.00 " " " 87 AVERY 3205 ABA C805504 500.00 " " " 88 AVERY IND 3205 ABA C845813 500.00 " " " 89 AVERY IND 3205 ABA C966555 500.00 " " " 90 AVERY 3205 ABA C705732 500.00 " " " 91 AVERY 3205 ABA C867250 500.00 " " " 92 AVERY 3205 ABA C867251 500.00 " " " 93 AVERY 3205 ABA C765455 500.00 " " " 94 AVERY IND 3205 ABA C765459 500.00 " " " 74 Steel Yard Type Platform Balance Above 1 Kg and upto 100 Kg Above 100 Kg and upto 1000 Kg 95 AVERY IND 3205 ABA C845827 500.00 " " " 96 AVERY 3205 ABA C737301 1000.00 " " " 97 AVERY 3205 ABA C784453 1000.00 " " " 98 AVERY 3205 ABA C836364 1000.00 " " " 99 AVERY IND3205 ABA C784302 1000.00 " " " 100 AVERY 3205 ABA - 1000.00 " " " 101 AVERY 3205ABA C855846 1000.00 " " " 102 AVERY 3205 ABA C716539 1000.00 " " " 103 AVENUE DIAL TYPE M/3252 1000.00 " " " 104 AVENUE DIAL TYPE M/3253 1000.00 " " " 105 AVENUE 501 M-2390 1000.00 " " " 106 AVENUE 501 12554 1000.00 " " " 107 AVENUE 501 12555 1000.00 " M2591 502-A 2000.00 Mechanical Balance 109 AVERY 4218 ABA C738873 2000.00 " " " 110 AVERY IND 3218 AB C631178 3000.00 " " " 111 AVERY 4218 ABA C8112320 5000.00 " " " AVERY 5104 ABS C7115080 AVERY IND 2104 ABA F800194 AVENUE 108 112 113 20000.00 Mechanical Balance 1.00 Mechanical Balance " Steel Yard Type Platform Balance " Above 1000 Kg and upto 5000 Kg Steel Yard Type Platform Balance 5000 Kg and above Self/Semi Indicating Balance Upto 1Kg 114 GIRI SICS 965715 1.00 " " " 115 LIBRA 4F SI 2218 1.00 " " " 214 3092 PAN TYPE 2.00 Mechanical Balance AVERY(JARAWALA) 116 Self/Semi Indicating Balance Above 1 Kg and upto 20 Kg 117 HERCULES PAN TYPE No.1 2.00 " " " 118 HERCULES PAN TYPE No.2 2.00 " " " 119 TULAMAN 43 AP 789197 3.00 " " " 120 TULAMAN 43 AP 73531 3.00 " " " 121 GIRI SS1 93918 3.00 " " " 122 GIRI SS1 93919 3.00 " " " 123 GIRI SS1 93920 3.00 " " " 124 GIRI SSICS 88757 3.00 " " " 125 SEICO OC 51 SPPC/EQ/42 5.00 " " " 126 WMEC SCS 78 5.00 " " " 127 TULAMAN 41 P 8015059 5.00 " " " 128 AVERY 1103 CCC C 70525 5.00 " " " 129 AVERY 1103CCC C72206 5.00 " " " 130 AVERY 1103CCC C83312 10.00 " " " 131 AVERY 1103CCC C84358 10.00 " " " 132 AVERY 1103CCC C86457 10.00 " " " 133 AVERY 1215BFL C811097 10.00 " " " 134 AVERY 1103CCC C75325 10.00 " " " 135 AVERY 213 C 9325518 10.00 " " " 136 AVERY 213 C9325518 10.00 " " " 137 AVERY 1103CCC C 70500 10.00 " " " 138 AVERY 1215BF - 10.00 " " " 139 AVERY 2108 C681921 10.00 " " " 140 TULAMAN M 59 8219501 10.00 " " " 141 TULAMAN 49 73669 10.00 " " " 142 TULAMAN 46 73654 10.00 " " " 143 TULAMAN 415 M 788528 10.00 " " " 144 TRANSWORLD 4311 87061 10.00 " " " 145 TRANSWORLD 4311 87062 10.00 " " " 146 SEEKO 152 1164 10.00 " " " 147 LANTIS - 047R 10.00 " " " 148 LOCHULE PAN TYPE C13281 10.00 " " " 149 LOCHULE PAN TYPE C15397 10.00 " " " 150 ACME 1983 SMDE 2511 10.00 " " " 151 AVENUE - C5302 10.00 " " " 152 GIRI SSICS 8801 15.00 " " " 153 SEICO TWO PLAN SPPC/EQ/42 20.00 " " " 154 ACME 52 NIL 85 20.00 " " " 155 AVENUE 507 2410 20.00 " " " 156 AVERY 1103CCC C828384 20.00 " " " 157 AVERY 1103CCC C83195 20.00 " " " " " " 158 BHARATI AVENUE _ ACS/811/88/4 20.00 507 - 25.00 Mechanical Balance M203 M1973 25.00 159 160 AVENUE " Self/Semi Indicating Balance " Above 20 Kg and upto 50 Kg " 161 AVENUE 203 C1228 30.00 " " " 162 AVENUE M203 M2347 30.00 " " " METTLER H 80 ELECTRICAL SHADOW WEIGHER 163 (ANALYTICAL TYPE) - 164 METTLER AB204 SNR11180309922 0.21 " " " 165 METLER TOLEDO AG204 1119343050 0.21 " " " 166 METLER TOLEDO AG204 1121022852 0.21 " " " 167 METLER TOLEDO AB204 1121373539 0.21 " " " 168 METLER TOLEDO AB 204 SNR1117470200 0.21 " " " 0.21 0.22 " " " " " " 0.16 Electronic Precision Digital Balance Type/Analytical Type 169 OHAUS (PIONEER) PAG-214 833144011 170 VIBRA AF-R 220E - Upto 1Kg 171 ANAMED EAB 2200 910488 0.22 " " " 172 OHAUS AVG 264C 1227060-879 0.22 " " " 173 METTLER TOLEDO AB 204 SNR 11171-20602 0.22 " " " 174 METTLER TOLEDO AB 204S SNR 1119-443497 0.22 " " " 175 ESSAE TERAOKA AF-R 220E 73330350 0.22 " " " 176 METLER TOLEDO AB 204S SNR1120192184 0.22 " " " 177 ANAMED M-300 B0607 0.30 " " " 0.30 0.31 " " " " " " 0.32 0.40 " " " " " " 178 SANSUI SNUG-300 4006634 179 AFCOSET FX300 1195028 180 SARTORIUS CPA 324 S 26403384 181 ANAMED Z-400 M0057 182 SETRA MAKE BL 410S C 7211 0.41 " " " 183 SETRA MAKE BL 410S C B0083 0.41 " " " 184 SETRA MAKE BL 410S C2064 0.41 " " " 185 ANAMED MX 7205 A N0080 0.50 " " " 186 ANAMED MX 7205 A C 0766 0.50 " " " 187 ANAMED MX-7205 A CO 766 0.50 " " " 2121080 0.50 " " " EB96TB270 0.60 " " " GENIUS ELECTRONIC GPC-503 188 COMPANY TB 61 189 AVERY 190 ESSAE TERAOKA 852J G85206111427 0.60 " " " 191 ESSAE DIGI DS 420 420891461/1999 0.60 " " " 192 ESSAE-DIGI D1-20 P200960202 0.60 " " " 193 ESSAE TERAOKA SARTORIUS 852 J G 85206111427 0.60 1404 MPS 351000241 2.00 " " Electronic Precision Digital Balance Type/Analytical Type 194 ORION OT 02 OOT592 " Above 1 Kg and upto 5 Kg 2.00 " " " MVIT/EQP/6007 195 196 OHAUS ARB 120 1203360289 2.10 " " " 197 OHAUS ARB 120 1203360291 2.10 " " " 198 ESSAE FB2100 FB20702735 2.10 " " " 199 AND GF 3000 IND/09/2005/2443 3.10 " " " 200 METTLER TOLEDO PB3002 S/FACT SNRB018031200 3.10 " " " 201 AFCOSET CJ3000 3901059 3.10 " " " 202 AFCOSET ER3100 1490014 3.10 " " " 203 METTLER TOLEDO PB3002 S/FACT SNR B 042077919 " " " 204 ANAMED Z4000 950559 3.10 4.00 " " " 205 ANAMED Z4000 K0204 4.00 " " " 206 ANAMED Z4000 G0014 4.00 " " " 207 ANAMED MX 71604 92180 4.00 " " " 208 ANAMED Z4000 K7 930256 4.00 " " " 209 ANAMED MX-7140 A 950058 4.00 " " " 210 ANAMED Z4000 K7 970060 4.00 " " " 211 AND EK4000H K9202083 4.00 " " " 212 METTLER PC4400 351 4.00 " " " 213 OHAUS ARRW60 1201091044/2002 4.00 " " " 214 AFCOSET FX4000 1809009 4.10 " " " 215 AFCOSET FX4000 1809010 4.10 " " " 216 AFCOSET FX-4000 1813031 " " " B141337877 " " " 218 AVERY New Classic MF MS4002S1A01 OC 51 4.10 4.20 8972C034 5.00 " " " 219 ADAM EQPT CO. MK 7205A GK 10417 5.00 " " " GK 10417 5.00 " " " METTLER ELECTRONIC DIGITAL 221 BALANCE - 5.10 222 SARTORIUS 26403760 METTLER TOLEDO 217 220 AE COUNTING SCALE GPA 5202 Electronic Precision Digital Balance Type/Analytical Type 5.20 " " Above 5 Kg and upto 25 Kg " 223 AVERY A612W EV08AW084 6.00 " " " 224 SARTORIUS GM6101(CLASS II) SNR15602877 6.10 " " " " " " " " " 225 SARTORIUS GM6101 14906910 226 ADAIR DUTT MJ 6000 110613 6.10 6.20 227 VIBRA AJ6200E 93970075 6.20 " " " 6.20 " " " " " " 228 SHIMADZU UX6200H - 229 SHIMADZU UW6200H D447811945 230 METLER TOLEDO PG8001S 1120350828 6.20 8.10 " " " 231 METTLER TOLEDO PB8001S 1118413637 8.10 " " " 232 METLER TOLEDO PB8001S SNR1119450987 8.10 " " " 233 SARTORIUS GP8201 Z1808519 8.20 " " " 234 ALFA ATW10 DIGI Type MVIT/EQP/3830 10.00 " " " 235 ATCO F12AW12-C - 10.00 " " " 236 ESSAE PG10000 PG10702392 10.00 " " " 237 PRECISION PS7 C93189 10.00 " " " 238 METTLER H76780 PM 11 11.00 " " " 239 ANAMED Z-12000 N0104 12.00 " " " 240 METLER SNR-C-76182 PE-16 15.00 " " " 241 METLER TOLEDO 2113504406 16.00 " " " 242 METLER TOLEDO SB-16001 16.00 " " " 243 METTLER PE 16 48950-062-15 16.00 " " " 244 METTLER TOLEDO SB 16001 Delta range SNR 1124011612 16.10 " " " 245 METTLER TOLEDO SB 16001 SNR 2116035784 16.10 " " " 246 METTLER TOLEDO 247 OMEGA SB 16001 Delta range SNR 2116035784 16.10 " " " OTW 25 (Class III) 3225 25.00 " " " 248 ESSAE PG50000 50805009 Electronic Precision 50.00 Digital Balance Type/Analytical Type DIGITAL 4509922967 ESSAE DIGI Above 25 Kg 1.50 Standard Type/Top Electronic Loading Type/Bench Digital Balance Type/Platform Type 249 Upto 25Kg 250 ESSAE DIGI DIGITAL 4509923412 1.50 " " " 251 ESSAE TERAOKA DS-852 (Class III) G85211318719 1.50 " " " 252 IPA ITB23/05 3631 2.00 " " " 253 PHILIPS IND/09/125 (Class III) 1506 3.00 " " " 254 ESSAE DIGI DS-420 420891342/2000 3.00 " " " 255 ESSAE-DIGI DC-80 80925937 3.00 " " " 256 ESSAE-DIGI DIGITAL TYPE 4509923438 3.00 " " " 257 ESSAE-DIGI-E DIGITAL TYPE 4509923044 3.00 " " " 258 PHOENIX PW5 20626 5.00 " " " 259 ESSAE DIGI DS252 G 2520442065 6.00 " " " 260 ESSAE DS 498 (156) P-4980434947 6.00 " " " 261 ESSAE TERAOKA DS415 G 4150566159 6.00 " " " 262 ESSAE TERAOKA DS415 G 4150566161 6.00 " " " 263 ESSAE DIGI 420902197 6.00 " " " 264 ESSAE DS415 G41506110012 6.00 " " " 265 ESSAE DS-498 P 4980434947 6.00 " " " 266 ESSAE-DIGI D1-20 P2009620601 6.00 " " " 267 ESSAE TERAOKA DS 852 Series G 85209238222 6.00 " " " 268 ESSAE TERAOKA DS-852 G 8520923822 6.00 " " " 269 ESSAE TERAOKA DS-852 G 8520923822 6.00 " " " 270 EMDEN 231 74146 10.00 " " " 271 CONTECH CT10K1 2660246 10.00 " " " 272 PROMPT SPM-10 17332 10.00 " " " 273 PROMPT SPM-10 17333 10.00 " " " 274 PHOENIX PW-10A 104050 10.00 " " " 275 CAS SW-LR - " " " 276 ESSAE DS451 4510759259 10.00 15.00 " " " " " 277 ESSAE TERAOKA DS 451 4510759260 15.00 " 278 ESSAE TERAOKA DS415 G4150566168 15.00 " " " 279 ESSAE TERAOKA DS415 G4150566169 15.00 " " " 280 ESSAE TERAOKA DS415 G8520439897 15.00 " " " 281 ESSAE DS852 G8520439896 15.00 " " " 282 SARTORIUS CLWPI 15DCL 18932182 15.00 " " " 283 ESSAE TERAOKA SI-810 8101194995 15.00 " " " 284 ESSAE TERAOKA _ 4150568086 " " DS 450 4500436966 15.00 20.00 " 285 ESSAE TERAOKA " " " 286 PETZRU - 293 25.00 " " " ESSAE DS 498 (148) (BENCH TYPE) P-4980435418 30.00 Standard Type/Top Electronic Loading Type/Bench Digital Balance Type/Platform Type 287 Above 25 Kg and upto 100 Kg 288 ESSAE DS498 P 4980435418 30.00 " " " 289 ESSAE DIGI D5852 P8520047208 30.00 " " " 290 ESSAE TERAOKA DS415 G4150456816 30.00 " " " 291 ESSAE-DIGI DS415 P4150154334 30.00 " " " 292 ESSAE DIGI DS-852 P 8520047208 30.00 " " " G 85209233809 30.00 " " " 293 ESSAE ELECTRONICS DS 852 Series 294 PHOENIX NPW-30 - " " DS 415 P4150161443 30.00 50.00 " 295 ESSAE DIGI " " " 296 PHOENIX Hook Scale PHS 50 166119 50.00 " " " 297 PHOENIX Hook Scale PHS 50 166523 50.00 " " " 298 AVERY L111A EB97P938 60.00 " " " 299 ESSAC DIGI DI 20 2009413326 60.00 " " " 300 ESSAE TERAOKA DS415 G 4150455580 60.00 " " " 301 ESSAE TERAOKA DS415 G 4150455920 60.00 " " " 302 ESSAE TERAOKA DS 410 4109710266 60.00 " " " " " 303 ESSAE TERAOKA DS 451 4510869027 60.00 " 304 ESSAE TERAOKA DS 451 451C11187 60.00 " " " 305 ESSAE TERAOKA DS 451 4510869028 60.00 " " " 306 ESSAE TERAOKA DS 451 60.00 " " " 451C1186 307 ESSAE TERAOKA DS 451 4510649841 60.00 " " " 308 ESSAE TERAOKA DS 451 451C1188 60.00 " " " 309 ESSAE TERAOKA D1-20 P200961027 60.00 " " " D1-20 P200961028 60.00 " " " DS 415 G4150451477 60.00 " " " 310 ESSAE TERAOKA ESSAE TERAOKA MVIT/EQP/7357 311 312 ESSAE DS451HP (Class III) 4510762305 60.00 " " " 313 TERAOKA DS415 P 4150153173 60.00 " " " 314 METTLER TOLEDO IND 560 HARSH B 301680557 60.00 " " " 315 METTLER TOLEDO IND 560 HARSH B 301680560 60.00 " " " 60.00 " " " 316 ESSAE TERAOKA SI-810 81011101604 317 CAS DZ111 318 LIBRA 8100FM B-727/1087 100.00 " " " 319 LIBRA 8100 FM (222) B-727/1087 100.00 " " " 320 METRO 169 85101 100.00 " " " 321 OMEGA OPW100 4771 100.00 " " " 322 ESSAE TERAOKA DS-415 G41507139916 100.00 " " " L-112 A EB 03P090 120.00 AVERY 90265190 100.00 " " Standard Type/Top Electronic Loading Type/Bench Digital Balance Type/Platform Type 323 324 SARTORIUS " Above 100 Kg and upto 500 Kg BS124S 18861242 120.00 " " " 325 EQUINOX BR 9705 - 120.00 " " " 326 PRESTIGE - - " " " 327 ESSAE TERAOKA DS415 G 4150565839 120.00 150.00 " " " 328 ESSAE TERAOKA DS415 G 4150565840 150.00 " " " 329 ESSAE TERAOKA DS415 G 4150570270 150.00 " " " 330 ESSAE-DIGI DIGITAL TYPE 2009818117 150.00 " " " 331 ESSAE-DIGI DIGITAL TYPE 2009818118 150.00 " " " 332 PHILIPS _ 1150 150.00 " " " " " " " " " 333 ESSAE TERAOKA _ 41506101790 334 METLER P-163 P163562390 150.00 160.00 335 PENTONIC PLS. 45-22 (258) 21567 200.00 " " " 336 ESSAE DS415 4150436802 300.00 " " " 337 ESSAE DIGI DS415 4150436801/2004 300.00 " " " DS 415 P4150151549 300.00 " " " 300.00 " " " ESSAE TERAOKA MVIT/EQP/6079 338 339 AVERY L111A EB99P590 340 AVERY H311/L111A - 300.00 " " " 341 REDLANDS RPP 300 K 50 2830051 300.00 " " " 342 REDLANDS RPP 300 K 50 2830052 300.00 " " " 343 PHOENIX NEP 300 - 300.00 " " " 344 CROMPTON GK 162001 - 300.00 " " " 300.00 300.00 " " " " " " 345 ACCUWEIGHT PFE - 346 METTLER TOLEDO IND225/300NS 14776 ACCURATE DSE (Class III) 11855 600.00 Standard Type/Top Electronic Loading Type/Bench Digital Balance Type/Platform Type 347 ESSAE CRANE 348 BALANCE TERAOKA DS315 HOOK 349 ESSAE TERAOKA DS 451 Above 500 Kg and upto 1 Ton 20709B1 1000.00 " " " 4510647893 1000.00 " " " 350 ESSAE TERAOKA DS 451 4510545530 1000.00 " " " 351 ESSAE TERAOKA DS 451 4510647892 1000.00 " " " 352 ESSAE CRANE SCALE DS-315 2090029 1000.00 " " " 353 PHILIPS 12031836 1000.00 " " " " " " " LMTS-469 HP (Class III) 354 ESSAE TERAOKA _ 4150647893 1000.00 " 355 METTLER TOLEDO IND 560 HARSH B 242433124 1000.00 " DS-415 4150654509/2005 1500.00 ESSAE DIGI 356 CRANE HOOK (CHATILLON) RDWT 42000 Standard Type/Top Electronic Loading Type/Bench Digital Balance Type/Platform Type Above 1 Ton and upto 2 Tons Standard Type/Top Electronic Loading Type/Bench Digital Balance Type/Platform Type Above 2 Tons and upto 5 Tons 2500.00 357 CRANE WARE DIGITAL RDWT 2500K CHILTON CENTURION 358 11 42001 2500.00 " " " 359 APPLE AP-3000K 2090 3000.00 " " " 360 APPLE AP-3000K 2090 3000.00 " " " 361 APPLE AP-3000K 2091 3000.00 " " " DIGI Type DS 415 P4150537637 3000.00 " " " ESSAE TERAOKA MVIT/EQP/7358 362 363 ESSAE TERAOKA DS 415 4150538378 3000.00 " " " 364 ESSAE TERAOKA DS-415 4150757688 3000.00 " " " 365 ESSAE TERAOKA DS-415 4150436704 3000.00 " " " 366 ESSAE TERAOKA DS315 2090446 3000.00 " " " 367 ESSAE TERAOKA DS 451 4510647894 3000.00 " " " 368 ESSAE TERAOKA DS 451 4510648222 3000.00 " " " 369 ESSAE DS 415 4150436328 3000.00 370 METTLER TOLEDO IND 560 HARSH B 242433122 3000.00 " " " " 3000.00 3200.00 " " " 031/ 02 5000.00 " " " MVIT/EQP/11891 Sl. No.2111411 5000.00 " " " Digital _ GP3202 16502685 CW-5 DS-315 374 " " 372 SARTORIUS ESSAE TERAOKA " " Metro Crane Weighing 371 Scale 373 CRANE HOOK(IPA) " 375 METTLER TOLEDO PCA-350-10 B233211799 Standard Type/Top Electronic Loading Type/Bench Digital Balance Type/Platform Type 10000.00 376 IPA Controls _ 2010003213 10000.00 " " Above 5 Tons and upto10 Tons " ANNEXURE-C PRICE SCHEDULE Sl No. Type Model Range 1 Mechanical Balance Dial Type Above 1 Kg and upto 100 Kg 2 Mechanical Balance Dial Type Above 100 Kg and upto 1000 Kg 3 4 5 Mechanical Balance Dial Type Above 1000 Kg and upto 5000 Kg Mechanical Balance Dial Type 5000 Kg and above Mechanical Balance Steel Yard Type Platform Balance Above 1 Kg and upto 100 Kg 6 Mechanical Balance Steel Yard Type Platform Balance Above 100 Kg and upto 1000 Kg 7 8 9 10 11 12 13 Mechanical Balance Steel Yard Type Platform Balance Above 1000 Kg and upto 5000 Kg Mechanical Balance Steel Yard Type Platform Balance 5000 Kg and above Mechanical Balance Self/Semi Indicating Balance Upto 1Kg Mechanical Balance Self/Semi Indicating Balance Above 1 Kg and upto 20 Kg Mechanical Balance Self/Semi Indicating Balance Above 20 Kg and upto 50 Kg Mechanical Balance Self/Semi Indicating Balance Above 50 Kg Mechanical Balance Counter Type 14 Electronic Digital Balance Precision Type/Analytical Type Upto 1Kg 15 Electronic Digital Balance Precision Type/Analytical Type Above 1 Kg and upto 5 Kg 16 Electronic Digital Balance Precision Type/Analytical Type Above 5 Kg and upto 25 Kg 17 Electronic Digital Balance Precision Type/Analytical Type Above 25 Kg 18 Electronic Digital Balance Standard Type/Top Loading Type/Bench Type/Platform Type Upto 25Kg 19 Electronic Digital Balance Standard Type/Top Loading Type/Bench Type/Platform Type Above 25 Kg and upto 100 Kg 20 Electronic Digital Balance Standard Type/Top Loading Type/Bench Type/Platform Type Above 100 Kg and upto 500 Kg 21 Electronic Digital Balance Standard Type/Top Loading Type/Bench Type/Platform Type Above 500 Kg and upto 1 Ton 22 Electronic Digital Balance Standard Type/Top Loading Type/Bench Type/Platform Type Above 1 Ton and upto 2 Tons 23 Electronic Digital Balance Standard Type/Top Loading Type/Bench Type/Platform Type Above 2 Tons and upto 5 Tons Electronic Digital Balance Electronic Digital Balance Standard Type/Top Loading Type/Bench Type/Platform Type Standard Type/Top Loading Type/Bench Type/Platform Type 24 25 Above 5 Tons and upto10 Tons 10 Tons and above Rate per balance per year NOTE :- In order to avail of the benefits extended by Government of India to the Micro and Small sectors, please submit attested copy of the valid Entrepreneur Memorandum Part-II signed by the General manager, District Industries centre or NSIC Registration Certificate along with your offer. Form No. P003 GOVERNMENT OF INDIA DEPARTMENT OF SPACE VIKRAM SARABHAI SPACE CENTRE PURCHASE UNIT I, MAIN PURCHASE, RFF AREA ISRO PO, Thiruvananthapuram – 695 022 INVITATION TO TENDER To M/s. ………………………………… ………………………………………. Dear Sir, The Sr. Head, Purchase & Stores / Purchase Officer for and on behalf of the President of India (The Purchaser) invites sealed tender for the supply of stores detailed in the tender form here to annexed. The conditions of contract which will govern any contract made are printed on the reverse / enclosed. If you are in a position to quote for the supply in accordance with the stated requirements, please submit your quotation in the attached tender form. Your tender must reach us on or before the due date and time as indicated in the attached tender schedule. Yours faithfully, For and on behalf of the President of India (The Purchaser) INSTRUCTIONS TO TENDERS 1. 2. 3. 4. 5. 6. 7. Tenders should be sent in sealed envelopes superscribing the relevant tender No. and the due date of opening. Only one tender should be sent in each envelope. Late tenders will not be considered. Sales Tax / VAT and / or other duties / levies where legally leviable and intended to be claimed should be distinctly shown separately in the tender. As a Government of India Department this office is exempted from the payment of Octroi and similar local levies. Tenderers shall ensure that necessary exemption certificates are obtained by them from the Purchase Officer concerned to avoid any payment of such levies. a) Your quotation should be valid for 90 days from the date of opening of the tender. b) Prices are required to be quoted according to the units indicated in the annexed tender form. When quotations are given in terms of units other than those specified in the tender form relationship between the two sets of units must be furnished. Preference will be given to those tenders offering supplies from ready stocks and on basis of FOR destination / delivery at site. a) All available technical literature catalogues and other data in support of the specifications and details of the items should be furnished along with the offer. b) Samples if called for, should be submitted free of all charges by the tenderer and the Purchaser shall not be responsible for any loss or damage thereof due to any reason whatsoever. In the event of non-acceptance of tender will have to remove the samples at his own expense. c) Approximate net and gross weight of the items offered shall be indicated in your offer, if dimensional details are available the same should also be indicated in your offer. d) Specifications :- Stores offered should strictly conform to our specifications. Deviations, if any should be clearly indicated by the tenderer in their quotation. The tenderer should also indicate the Make / Type number of the stores offered and provide catalogues, technical literature and samples, wherever necessary along with the quotations. Test Certificate wherever necessary should be forwarded along with supplies. Whenever options are called for in our specifications, the tenderer should address all such options. Wherever specifically mentioned by us the tenderer could suggest changes to specifications with appropriate response for the same. 8. The purchaser shall be under no obligation to accept the lowest or any tender and reserves the right of acceptance of the whole or any part of the tender or portions of the quantity offered and the tenderer shall supply the same at the rates quoted. 9. Corrections, if any must be attested. All amounts shall be indicated both in words as well as in figures. Where there is difference between amounts quoted in words and figures, amount quoted in words shall prevail. 10. The tenderer should supply along with his tender, the name of his bankers as well as the latest Income-Tax clearance certificate duly countersigned by the Income-Tax Officer of the Circle concerned under the seal of his office, if required by the Purchaser. 11. The Purchaser reserves the right to place order on the successful tenderer for additional quantity up to 25% of the quantity offered by them at the rates quoted. 12. The authority of the person signing the tender, if called for should be produced. TERMS AND CONDITONS OF CONTRACT 1. Definitions :a) b) The term ‘Purchaser’ shall mean the President of India or his successors or assigns. The term ‘Contractor’ shall mean, the person, firm or company with whom or with which the Order for the supply of stores is placed and shall be deemed to include the Contractor’s successors, representatives, heirs, executers and administrators unless excluded by the contract. c) The term ‘Stores’ shall mean, what Contractor agrees to supply under the contract as specified in the Purchase Order including erection of plant and machinery and subsequent testing should such a condition be included in the Purchase Order. d) The term ‘Purchase Order’ shall mean, the communication signed on behalf of the Purchaser by an Officer duly authorized intimating the acceptance on behalf of the purchaser on the terms and conditions mentioned or referred to in the said communication accepting the Tender or offer of the Contractor for supply of stores or plant, machinery or equipment or part thereof. 2. Prices Tenders offering firm prices will be preferred. Where a price variation clause is insisted upon by a tenderer, quotations with a reasonable ceiling should be submitted. Such offers should invariably be supported by the base price taken into account at a time of tendering and also the formula for any such variations. 3. Security Deposit On acceptance of tender, the Contractor shall, at the option of the Purchaser and within the period specified by him deposit with him in cash or in any other form as the Purchaser may determine security deposit not exceeding ten percent of the value of the contract as the Purchaser shall specify. If the Contractor is called upon by the Purchaser to deposit, ‘Security’ and the Contractor fails to provide the security with in the period specified, such failure shall constitute a breach of the contract and the Purchaser shall be entitled to make other arrangement for the re-purchase of the stores contracted for at the risk of the Contractor in terms of Sub-Clause (ii) and (iii) of clause 10(b) hereof and / or to recover from the Contractor damages arising from such cancellation. 4. Guarantee and Replacement a) The Contractor shall guarantee that the stores supplied shall comply fully with the specifications laid down, for material, workmanship and performance. b) For a period of twelve months after the acceptance of the stores, if any defects are discovered therein or any defects therein found to have developed under proper use, arising from faulty stores design or workmanship Contractor shall remedy such defects at his own cost provided he is called upon to do so within a period of 14 months from the date of acceptance thereof by the Purchaser who shall state in writing in what respect the stores or any part thereof are faulty. c) If in the opinion of the Purchaser, it becomes necessary to replace or renew any defective stores such replacement or renewal shall be made by the Contractor free of all costs to the Purchaser provided the notice informing the Contractor of the defect is given by the Purchaser in this regard within the said period of 14 months from the date of acceptance thereof. d) The Contractor fail to rectify the defects, the Purchaser shall have the right to reject or repair or replace at the cost of the Contractor the whole or any portion of the defective stores. e) The decision of the Purchaser not withstanding any prior approval or acceptance or inspection thereof on behalf of the Purchaser, as to whether or not the stores supplied by the Contractor are defective or any defects has developed within the said period of 12 months or as to whether nature of the defects requires renewal or replacement, shall be final, conclusive and binding on the Contractor. f) To fulfil guarantee conditions outlined in clause 4 (a) to (e) above, the Contractor shall, at the option of the Purchaser furnish a Bank Guarantee (as prescribed by the Purchaser) from a Bank approved by the Purchaser from an amount equivalent to 10% of the value of the contract along with first shipment documents. On the performance and completion of the contract in all respects, the Bank Guarantee will be returned to the Contractor without any interest. g) All the replacement stores shall also be guaranteed for a period of 12 months from the date of arrival of store at purchaser’s site. h) Even While the 12 months guarantee applies to all stores in case where a greater period is called for by our specifications then such a specification shall apply in such cases the period of 14 months referred to in para 4 (b) & (c) shall be asked for guarantee period plus two months. 5. Packing, Forwarding & Insurance The Contractor will be held responsible for the stores being sufficiently and properly packed for transport by rail, road, sea or air to withstand transit hazards and ensure safe arrival at the destination. The packing and marking of packages shall be done by and at the expense of the Contractor. The Purchaser will not pay separately for transit insurance all risks in transit being exclusively of the Contractor and the Purchaser shall pay only for such stores as are actually received in good condition in accordance with the contract. 6. Despatches The Contractor is responsible for obtaining a clear receipt from the transport authorities specifying the goods dispatched. The consignment should be despatched with clear Railway Receipt / Lorry Receipt. If sent in any other mode it is at the risk of the Contractor. Purchaser will take no responsibility for short deliveries or wrong supply of goods when the same are booked on said to contain basis. Purchase shall pay for only such stores as are actually received by them in accordance with the contract. 7. Test Certificate Whenever required, test certificates should be sent along with the despatch documents. 8. Acceptance of stores a) The stores shall be tendered by the Contractor for inspection at such places as may be specified by the Purchaser at the contractor’s own risk, expense and cost. b) It is expressly agreed that the acceptance of the stores contracted for is subject to final approval by the Purchaser, whose decision shall be final. c) If, in the opinion of the Purchaser all or any of the stores that do not meet the performance or quality requirements specified in the purchase order, they may be either rejected or accepted at a price to be fixed by the Purchaser and his decision as to rejection and the prices to be fixed shall be final binding on the Contractor. d) If the whole or any part of the stores supplied are rejected in accordance with Clause No. 8 (c) above the Purchaser shall be at liberty with or without notice to the Contractor, to purchase in the open market at the expense of the Contractor, stores meeting the necessary performance and quality contracted for in place of those rejected, provided that either the purchase or the agreement to purchase from another supplier is made within six months from the date of rejection of the stores as aforesaid. Rejected stores Rejected stores will remain at destination at the contractor’s risk and responsibility, if instructions for their disposal are not received from the Contractor within a period of 14 days from the date of receipt of the advice of rejection, the Purchaser or his representative has, at his discretion the right to scrap or sell or consign the rejected stores to contractor’s address at the contractor’s entire risk and expense Freight being payable by the Contractor at actuals. 9. 10. Delivery a) The time for and the date of delivery of the stores stipulated in the purchase order shall be deemed to be essence of the contract and delivery must be completed on or before the specified dates. b) Should the Contractor fail to deliver the stores or any consignment there of within the period prescribed for such delivery, the Purchaser shall be entitled at his option either. i. to recover from the Contractor as agreed liquidated damages and not by way of penalty, a sum of 0.5% per week subject to a maximum of 10% of the order value. or ii. to purchase elsewhere, without notice to the Contractor on the account and at the risk of the Contractor the stores not delivered or others of a similar description (where others exactly complying with the particulars, are not in the opinion of the Purchaser readily procurable, such opinion being final) without cancelling the contract in respect of the consignment (s) not yet due for delivery, or iii. to cancel the contract of a portion thereof and if so desired to purchase or authorize the purchase of stores not so delivered or others of a similar description (where others exactly complying with the particulars are not in the opinion of the Purchaser readily procurable such opinion final) at the risk and cost of the Contractor. In the event of action being taken under sub-clause (ii) & (iii) of clause 10 above, the Contractor, shall be liable for any loss which the Purchaser may sustain on that account, provided that the re-purchase, or if there is an agreement to re purchase then such agreements is made within six months from the date of such failure. But the Contractor shall not be entitled to any gain on such re-purchase made against default. The manner and method of such re-purchase shall be at the discretion of the Purchaser, whose decision shall be final. It shall not be necessary for the Purchaser to serve a notice of such re-purchase on the defaulting Contractor. This right shall be without prejudice to the right of the Purchaser to recover damages or breach of contract by the Contractor. 11. Extension of time As soon as it is apparent that contract dates cannot be adhered to an application shall be sent by the Contractor to the Purchaser if failure, on the part of the Contractor to deliver the stores in proper time shall have arisen from any cause which the Purchaser may admit as reasonable ground for an extension of the time (and his decision shall be final) he may allow, such additional time as be considers it to be justified by circumstances of the case without prejudice to the purchaser’s rights to recover liquidated damages under clause 10 thereof. 12. Erection of Plant & Machinery Wherever erection of a plant or machinery is the responsibility of the Contractor as per the terms of the contract and in case of Contractor fails to carry out the erection as and when called upon to do so within the period specified by the Purchaser, the Purchaser shall have the right to get the erection done through any source of his choice. In such an event, the Contractor shall be liable to bear any additional expenditure that the Purchaser is liable to incur towards erection. The Contractor shall, however, not be entitled to any gain due to such an action by the Purchaser. 13. Payment Contractor’s bill will be passed for payment only after the stores have been received, inspected and accepted by the Purchaser. 14. Mode of payment Normally payment will be made for the accepted stores within 30 days from the date of receipt of the materials. 15. Recovery of sums due Whenever any claim for the payment of whether liquidated or not, money arising out of under this contract against the Contractor, the Purchaser shall be entitled to recover such sum by appropriating. In part or whole the security deposited by the Contractor, if a security is taken against the contract. In the event of the security being insufficient or if no security has been taken from the Contractor, then the balance or the total sum recoverable, as the case may be, shall be deducted from any sum then due or which at any time thereafter may become due to the Contractor under this or any other contract with the Purchaser. Should this sum be not sufficient to cover the full amount recoverable, the Contractor shall pay to the Purchaser on demand the remaining balance due. Similarly, if the Purchaser has or makes any claim, whether liquidated or not, against the Contractor under any other contract with the Purchaser, the payment of all moneys payable under the contract to the Contractor including the security deposit shall be with-held till such claims of the Purchaser are finally adjudicated upon and paid by the Contractor. 16. Indemnity The Contractor shall warrant and be deemed to have warranted that all stores supplied against this contract are free and clean of infringement of any Patent, Copyright or Trademark, and shall at all times indemnity the Purchaser against all claims which may be made in respect of the stores for infringement of any right protected by Patent Registration of design or Trade mark and shall take all risk of accidents or damage which may cause a failure of the supply from whatever cause arising and the entire responsibility for sufficiency of all means used by him for the fulfillment of the contract. 17. Arbitration In the event of any question, dispute or difference arising under these conditions or any conditions contained in the purchase order or in connection with this contract, (except as to any matter the decision of which is specially provided for by these conditions) the same shall be referred to the sole arbitration of the Head of the Purchase office or of some other person appointed by him. It will be no objection that the Arbitrator is a Government servant, that he had to deal with matter to which the contract relates or that in the course of his duties as Government servant he has expressed views on all or any other matters in dispute or difference. The award of the Arbitrator shall be final and binding on the parties of this contract. It is a term of this contract a) If the arbitrator be the Head of the Purchase Office (i) In the event of his being transferred or vacating his office by resignation or otherwise, it shall be lawful for his successor-in-office either to proceed with reference himself, or to appoint another person as Arbitrator, or (ii) In the event of his being unwilling or unable to act for any reason, it shall be lawful or the Head of the Purchase Office to appoint another person as arbitrator, or b) If the arbitrator be a person appointed by the Head of the Purchase Office in the event of his dying, neglecting or refusing to act or resigning or being unable to act, for any reason it shall be lawful for the Head of the Purchase office either to proceed with the reference himself or appoint another person as arbitrator in place of the outgoing Arbitrator. Subject as aforesaid the Arbitration and Conciliation Act 1996 and the rules there under and any statutory modifications there of for the time being in force shall be deemed to apply to the arbitration proceedings under this Clause. The Arbitrator shall have the power to extend with the consent of the Purchaser and the Contractor the time for making and publishing the award. The venue of arbitration shall be the place as Purchaser is his absolute discretion may determine. Work under the contract shall, if reasonably possible continue during Arbitration proceedings. 18. Counter Terms and Condition of Suppliers Where counter terms and conditions / printed or cyclostyled conditions have been offered by the supplier, the same shall not be deemed to have been accepted by the Purchaser, unless specific written acceptance thereof is obtained. 19. Security for Purchaser’s Materials Successful tenderer will have to furnish in the form of a bank guarantee or any other form as called for by the Purchaser towards adequate security for the materials / property provided by the Purchaser for the due execution of the contract. 2] Tender No. 5235-2014-3215 Vibration Controller having sine, Random and shock with time domain storage. [Qty : 1 No.] Specifications for vibration controller for electrodynamic shaker General Features:The system shall be a higher end PC based one (Intel i7 processor, 3.2GHz, 4GB RAM min, 19” colour LCD monitor, DVD Read/Write drive, 400 GB HDD etc,) with necessary software in windows operating system with Colour LaserJet Printer (600 by 600 dpi text and graphics or more , 8 pages per minute or more , print on both sides manually, high speed USB interface) 16 (4 Control/Limiting, 12 Response Measurements) Number of Channels Simultaneous acquisition of all channels Time domain storage Sampling frequency Storing of continuous time data parallel to online analysis without affecting on-line control for all channels during sine, random and shock Response time domain data should be better than 50 KHz sample rate parallel through put Input voltage range + 10V peak to peak Input impedance More than 500K ohm Input coupling DC, AC, ICP Input Sensitivity Programmable from 1mV/g to 1000mV/g Frequency range up to 5 KHz Signal to noise ratio > 100dB Channel cross talk <-100dB Harmonic distortion < 90dB Drive signal DAC/Input ADC 24bit minimum Dynamic Range >90dB Input Connectors BNC Output Connectors BNC Number of analog outputs One for Drive & One COLA output Control signal checks for input over load, open loop, loss of control signal, loop check etc. Front Panel abort button for emergency shut down Provision must be available for taking the print out of the signal plots, test data set up parameters, test parameters, drive spectrum, last control etc. Provision to be provided to export all the plots to Microsoft word Provision must be available to export the drive, control and response data to text or excel format. Random Vibration Control Frequency range 1 Hz - 4 KHz and more Frequency bins (lines) Programmable to 3200 lines or more No. of degrees of freedom 10 to 1000 Multipoint control strategy Average, Maximum & Minimum Averaging Stable, exponential or peak hold averaging Breakpoints per profile More than 100 with right and left slopes (dB/ Octave) Output Time domain True random with Gaussian distribution and sigma limiting Sigma limiting 2 to 5 Control accuracy + 1dB at 200 DOF Test level Programmable Pre-tests and level scheduling Signal display Real time display of control spectrum , drive spectrum , response spectrum, drive signal, response signal and control signal Safety features RMS abort, line abort Random response limiting Vibration level at any channel (control or measurement) to be limited by an auxiliary referencing profile. Sine Vibration Control Frequency range 1 to 4kHz Control Strategy Single or multipoint input channels combined with Maximum, Minimum and Average Sine Amplitude estimation Harmonic (with tracking filter), RMS, Peak Profile editor More than 100 break points Sweep Logarithmic & Linear Sweep rate Abort Dwell test COLA output 0.1 to 10 Oct/min and more Upper and lower abort level (Programmable for different sectors) Provision for performing resonance track and dwell, manual dwell test(fixed frequency) COLA Signals (a fixed output at test frequency ) should be available for synchronization with data acquisition system Signal display Real time display of control spectrum, drive spectrum, response spectrum, drive signal, response signal and control signal Notching Provision to limit any of the channel defined by using profile editors Classical Shock control Classic pulses half sine, triangle, rectangle, trapezoid Pulse duration 0.1 msec to 10 seconds User definable pulse polarity Positive or Negative Level start up mode automatic and single shot Abort /alarm User definable alarm and abort limits for main pulse, pre and post pulses separately Pre- post amplitude User definable Number of steps to full level User definable Number of pulses in full level User definable Post Processing of stored time domain data Sine Analysis Offline response analysis(g vs Hz) and time domain plots for sine Random Analysis Offline PSD, FRF and time domain analysis for random Shock Analysis Time domain plots for shock Utilities Utilities for conversion individual stored time domain data into ASCII format Note:a) Accessories:- Instruction manual and service manual and backup copies of all software including operating system to be provided in DVD ROM. b) The system should operate with 230V/50Hz power supply. c) Installation and training for operation of the system to be provided to VSSC personals. d) Warranty for 2 years. Software updates during warranty period to be provided. e) Compliance Sheet : Indicating the compliance of system specification with indent specification is to be provided. Detailed catalogue indicating the specifications to be provided. Annexure II Purchase Terms 1. Our normal payment term is Sight Draft / by within 30 days after receipt and acceptance. Please confirm acceptance in your quote. 2. Specify name of Indian Agent and percentage of Agency commission, if any. 3. 10% Performance Bank Guarantee for the Warranty period shall be furnished. SPECIFIC TERMS AND CONDITIONS TO TENDERERS 1. Sales Tax: The facility of Inter-State purchase by Government Department against Form-D stands withdrawn w.e.f 01.04.2007. As such, please indicate the applicable CST/VAT. 2. Excise Duty: We are completely exempted from payment of Excise Duty in terms of Notification No.10/97-CE Dt.01.03.97 as amended by Notification No. 16/2007 Central Excise Dt.01.03.2007. The necessary ED Exemption Certificate shall be provided by VSSC for availing exemption. Tenders are requested to take note of the ED exemption available to ISRO/VSSC and accordingly submit the offer without ED element. 3. Customs Duty: - We are completely exempted from payment of Customs Duty in terms of Notification No.12/2012-Cus dated 17.03.2012. The necessary Customs Duty Exemption Certificate shall be provided by VSSC for availing CD Exemption. Tenderers are requested to take note of the CD Exemption available to ISRO/VSSC and accordingly submit the offer without CD Element. 4. Where an agent participate in a tender; (a) Either the Indian agent on behalf of the Principal/OEM or Principal/OEM itself can bid but both cannot bid simultaneously for the same item/product in the same tender. (b) If an agent submits bid on behalf of the Principal/OEM, the same agent shall not submit a bid on behalf of another principal/ OEM in the same tender for the same item/product. 5. VSSC has a right to cancel the tender without assigning any reason etc. 6. In order to avail the benefits extended by Govt. of India to the Micro and Small Sectors, please submit attested copy of the valid Entrepreneur Memorandum Part II signed by the General Manager, District Industries Centre or NSIC Registration Certificate along with your offer, if applicable. Form No. P003 GOVERNMENT OF INDIA DEPARTMENT OF SPACE VIKRAM SARABHAI SPACE CENTRE PURCHASE UNIT I, MAIN PURCHASE, RFF AREA ISRO PO, Thiruvananthapuram – 695 022 INVITATION TO TENDER To M/s. ………………………………… ………………………………………. Dear Sir, The Sr. Head, Purchase & Stores / Purchase Officer for and on behalf of the President of India (The Purchaser) invites sealed tender for the supply of stores detailed in the tender form here to annexed. The conditions of contract which will govern any contract made are printed on the reverse / enclosed. If you are in a position to quote for the supply in accordance with the stated requirements, please submit your quotation in the attached tender form. Your tender must reach us on or before the due date and time as indicated in the attached tender schedule. Yours faithfully, For and on behalf of the President of India (The Purchaser) INSTRUCTIONS TO TENDERS 1. Tenders should be sent in sealed envelopes superscribing the relevant tender No. and the due date of opening. Only one tender should be sent in each envelope. 2. Late tenders will not be considered. 3. Sales Tax / VAT and / or other duties / levies where legally leviable and intended to be claimed should be distinctly shown separately in the tender. 4. As a Government of India Department this office is exempted from the payment of Octroi and similar local levies. Tenderers shall ensure that necessary exemption certificates are obtained by them from the Purchase Officer concerned to avoid any payment of such levies. 5. a) Your quotation should be valid for 90 days from the date of opening of the tender. b) Prices are required to be quoted according to the units indicated in the annexed tender form. When quotations are given in terms of units other than those specified in the tender form relationship between the two sets of units must be furnished. 6. Preference will be given to those tenders offering supplies from ready stocks and on basis of FOR destination / delivery at site. 7. a) All available technical literature catalogues and other data in support of the specifications and details of the items should be furnished along with the offer. b) Samples if called for, should be submitted free of all charges by the tenderer and the Purchaser shall not be responsible for any loss or damage thereof due to any reason whatsoever. In the event of nonacceptance of tender will have to remove the samples at his own expense. c) Approximate net and gross weight of the items offered shall be indicated in your offer, if dimensional details are available the same should also be indicated in your offer. d) Specifications :- Stores offered should strictly conform to our specifications. Deviations, if any should be clearly indicated by the tenderer in their quotation. The tenderer should also indicate the Make / Type number of the stores offered and provide catalogues, technical literature and samples, wherever necessary along with the quotations. Test Certificate wherever necessary should be forwarded along with supplies. Whenever options are called for in our specifications, the tenderer should address all such options. Wherever specifically mentioned by us the tenderer could suggest changes to specifications with appropriate response for the same. 8. The purchaser shall be under no obligation to accept the lowest or any tender and reserves the right of acceptance of the whole or any part of the tender or portions of the quantity offered and the tenderer shall supply the same at the rates quoted. 9. Corrections, if any must be attested. All amounts shall be indicated both in words as well as in figures. Where there is difference between amounts quoted in words and figures, amount quoted in words shall prevail. 10. The tenderer should supply along with his tender, the name of his bankers as well as the latest Income-Tax clearance certificate duly countersigned by the Income-Tax Officer of the Circle concerned under the seal of his office, if required by the Purchaser. 11. The Purchaser reserves the right to place order on the successful tenderer for additional quantity up to 25% of the quantity offered by them at the rates quoted. 12. The authority of the person signing the tender, if called for should be produced. TERMS AND CONDITONS OF CONTRACT 1. Definitions :- a) The term ‘Purchaser’ shall mean the President of India or his successors or assigns. b) The term ‘Contractor’ shall mean, the person, firm or company with whom or with which the Order for the supply of stores is placed and shall be deemed to include the Contractor’s successors, representatives, heirs, executers and administrators unless excluded by the contract. c) The term ‘Stores’ shall mean, what Contractor agrees to supply under the contract as specified in the Purchase Order including erection of plant and machinery and subsequent testing should such a condition be included in the Purchase Order. d) The term ‘Purchase Order’ shall mean, the communication signed on behalf of the Purchaser by an Officer duly authorized intimating the acceptance on behalf of the purchaser on the terms and conditions mentioned or referred to in the said communication accepting the Tender or offer of the Contractor for supply of stores or plant, machinery or equipment or part thereof. 2. Prices Tenders offering firm prices will be preferred. Where a price variation clause is insisted upon by a tenderer, quotations with a reasonable ceiling should be submitted. Such offers should invariably be supported by the base price taken into account at a time of tendering and also the formula for any such variations. 3. Security Deposit On acceptance of tender, the Contractor shall, at the option of the Purchaser and within the period specified by him deposit with him in cash or in any other form as the Purchaser may determine security deposit not exceeding ten percent of the value of the contract as the Purchaser shall specify. If the Contractor is called upon by the Purchaser to deposit, ‘Security’ and the Contractor fails to provide the security with in the period specified, such failure shall constitute a breach of the contract and the Purchaser shall be entitled to make other arrangement for the re-purchase of the stores contracted for at the risk of the Contractor in terms of Sub-Clause (ii) and (iii) of clause 10(b) hereof and / or to recover from the Contractor damages arising from such cancellation. 4. Guarantee and Replacement a) The Contractor shall guarantee that the stores supplied shall comply fully with the specifications laid down, for material, workmanship and performance. b) For a period of twelve months after the acceptance of the stores, if any defects are discovered therein or any defects therein found to have developed under proper use, arising from faulty stores design or workmanship Contractor shall remedy such defects at his own cost provided he is called upon to do so within a period of 14 months from the date of acceptance thereof by the Purchaser who shall state in writing in what respect the stores or any part thereof are faulty. c) If in the opinion of the Purchaser, it becomes necessary to replace or renew any defective stores such replacement or renewal shall be made by the Contractor free of all costs to the Purchaser provided the notice informing the Contractor of the defect is given by the Purchaser in this regard within the said period of 14 months from the date of acceptance thereof. d) The Contractor fail to rectify the defects, the Purchaser shall have the right to reject or repair or replace at the cost of the Contractor the whole or any portion of the defective stores. e) The decision of the Purchaser not withstanding any prior approval or acceptance or inspection thereof on behalf of the Purchaser, as to whether or not the stores supplied by the Contractor are defective or any defects has developed within the said period of 12 months or as to whether nature of the defects requires renewal or replacement, shall be final, conclusive and binding on the Contractor. f) To fulfil guarantee conditions outlined in clause 4 (a) to (e) above, the Contractor shall, at the option of the Purchaser furnish a Bank Guarantee (as prescribed by the Purchaser) from a Bank approved by the Purchaser from an amount equivalent to 10% of the value of the contract along with first shipment documents. On the performance and completion of the contract in all respects, the Bank Guarantee will be returned to the Contractor without any interest. g) All the replacement stores shall also be guaranteed for a period of 12 months from the date of arrival of store at purchaser’s site. h) Even While the 12 months guarantee applies to all stores in case where a greater period is called for by our specifications then such a specification shall apply in such cases the period of 14 months referred to in para 4 (b) & (c) shall be asked for guarantee period plus two months. 5. Packing, Forwarding & Insurance The Contractor will be held responsible for the stores being sufficiently and properly packed for transport by rail, road, sea or air to withstand transit hazards and ensure safe arrival at the destination. The packing and marking of packages shall be done by and at the expense of the Contractor. The Purchaser will not pay separately for transit insurance all risks in transit being exclusively of the Contractor and the Purchaser shall pay only for such stores as are actually received in good condition in accordance with the contract. 6. Despatches The Contractor is responsible for obtaining a clear receipt from the transport authorities specifying the goods dispatched. The consignment should be despatched with clear Railway Receipt / Lorry Receipt. If sent in any other mode it is at the risk of the Contractor. Purchaser will take no responsibility for short deliveries or wrong supply of goods when the same are booked on said to contain basis. Purchase shall pay for only such stores as are actually received by them in accordance with the contract. 7. Test Certificate Whenever required, test certificates should be sent along with the despatch documents. 8. Acceptance of stores a) The stores shall be tendered by the Contractor for inspection at such places as may be specified by the Purchaser at the contractor’s own risk, expense and cost. b) It is expressly agreed that the acceptance of the stores contracted for is subject to final approval by the Purchaser, whose decision shall be final. c) If, in the opinion of the Purchaser all or any of the stores that do not meet the performance or quality requirements specified in the purchase order, they may be either rejected or accepted at a price to be fixed by the Purchaser and his decision as to rejection and the prices to be fixed shall be final binding on the Contractor. d) If the whole or any part of the stores supplied are rejected in accordance with Clause No. 8 (c) above the Purchaser shall be at liberty with or without notice to the Contractor, to purchase in the open market at the expense of the Contractor, stores meeting the necessary performance and quality contracted for in place of those rejected, provided that either the purchase or the agreement to purchase from another supplier is made within six months from the date of rejection of the stores as aforesaid. 9. Rejected stores Rejected stores will remain at destination at the contractor’s risk and responsibility, if instructions for their disposal are not received from the Contractor within a period of 14 days from the date of receipt of the advice of rejection, the Purchaser or his representative has, at his discretion the right to scrap or sell or consign the rejected stores to contractor’s address at the contractor’s entire risk and expense Freight being payable by the Contractor at actuals. 10. Delivery a) The time for and the date of delivery of the stores stipulated in the purchase order shall be deemed to be essence of the contract and delivery must be completed on or before the specified dates. b) Should the Contractor fail to deliver the stores or any consignment there of within the period prescribed for such delivery, the Purchaser shall be entitled at his option either. i. to recover from the Contractor as agreed liquidated damages and not by way of penalty, a sum of 0.5% per week subject to a maximum of 10% of the order value. or ii. to purchase elsewhere, without notice to the Contractor on the account and at the risk of the Contractor the stores not delivered or others of a similar description (where others exactly complying with the particulars, are not in the opinion of the Purchaser readily procurable, such opinion being final) without cancelling the contract in respect of the consignment (s) not yet due for delivery, or iii. to cancel the contract of a portion thereof and if so desired to purchase or authorize the purchase of stores not so delivered or others of a similar description (where others exactly complying with the particulars are not in the opinion of the Purchaser readily procurable such opinion final) at the risk and cost of the Contractor. In the event of action being taken under sub-clause (ii) & (iii) of clause 10 above, the Contractor, shall be liable for any loss which the Purchaser may sustain on that account, provided that the re-purchase, or if there is an agreement to re purchase then such agreements is made within six months from the date of such failure. But the Contractor shall not be entitled to any gain on such re-purchase made against default. The manner and method of such re-purchase shall be at the discretion of the Purchaser, whose decision shall be final. It shall not be necessary for the Purchaser to serve a notice of such re-purchase on the defaulting Contractor. This right shall be without prejudice to the right of the Purchaser to recover damages or breach of contract by the Contractor. 11. Extension of time As soon as it is apparent that contract dates cannot be adhered to an application shall be sent by the Contractor to the Purchaser if failure, on the part of the Contractor to deliver the stores in proper time shall have arisen from any cause which the Purchaser may admit as reasonable ground for an extension of the time (and his decision shall be final) he may allow, such additional time as be considers it to be justified by circumstances of the case without prejudice to the purchaser’s rights to recover liquidated damages under clause 10 thereof. 12. Erection of Plant & Machinery Wherever erection of a plant or machinery is the responsibility of the Contractor as per the terms of the contract and in case of Contractor fails to carry out the erection as and when called upon to do so within the period specified by the Purchaser, the Purchaser shall have the right to get the erection done through any source of his choice. In such an event, the Contractor shall be liable to bear any additional expenditure that the Purchaser is liable to incur towards erection. The Contractor shall, however, not be entitled to any gain due to such an action by the Purchaser. 13. Payment Contractor’s bill will be passed for payment only after the stores have been received, inspected and accepted by the Purchaser. 14. Mode of payment Normally payment will be made for the accepted stores within 30 days from the date of receipt of the materials. 15. Recovery of sums due Whenever any claim for the payment of whether liquidated or not, money arising out of under this contract against the Contractor, the Purchaser shall be entitled to recover such sum by appropriating. In part or whole the security deposited by the Contractor, if a security is taken against the contract. In the event of the security being insufficient or if no security has been taken from the Contractor, then the balance or the total sum recoverable, as the case may be, shall be deducted from any sum then due or which at any time thereafter may become due to the Contractor under this or any other contract with the Purchaser. Should this sum be not sufficient to cover the full amount recoverable, the Contractor shall pay to the Purchaser on demand the remaining balance due. Similarly, if the Purchaser has or makes any claim, whether liquidated or not, against the Contractor under any other contract with the Purchaser, the payment of all moneys payable under the contract to the Contractor including the security deposit shall be with-held till such claims of the Purchaser are finally adjudicated upon and paid by the Contractor. 16. Indemnity The Contractor shall warrant and be deemed to have warranted that all stores supplied against this contract are free and clean of infringement of any Patent, Copyright or Trademark, and shall at all times indemnity the Purchaser against all claims which may be made in respect of the stores for infringement of any right protected by Patent Registration of design or Trade mark and shall take all risk of accidents or damage which may cause a failure of the supply from whatever cause arising and the entire responsibility for sufficiency of all means used by him for the fulfillment of the contract. 17. Arbitration In the event of any question, dispute or difference arising under these conditions or any conditions contained in the purchase order or in connection with this contract, (except as to any matter the decision of which is specially provided for by these conditions) the same shall be referred to the sole arbitration of the Head of the Purchase office or of some other person appointed by him. It will be no objection that the Arbitrator is a Government servant, that he had to deal with matter to which the contract relates or that in the course of his duties as Government servant he has expressed views on all or any other matters in dispute or difference. The award of the Arbitrator shall be final and binding on the parties of this contract. It is a term of this contract a) If the arbitrator be the Head of the Purchase Office (i) In the event of his being transferred or vacating his office by resignation or otherwise, it shall be lawful for his successor-in-office either to proceed with reference himself, or to appoint another person as Arbitrator, or (ii) In the event of his being unwilling or unable to act for any reason, it shall be lawful or the Head of the Purchase Office to appoint another person as arbitrator, or b) If the arbitrator be a person appointed by the Head of the Purchase Office in the event of his dying, neglecting or refusing to act or resigning or being unable to act, for any reason it shall be lawful for the Head of the Purchase office either to proceed with the reference himself or appoint another person as arbitrator in place of the outgoing Arbitrator. Subject as aforesaid the Arbitration and Conciliation Act 1996 and the rules there under and any statutory modifications there of for the time being in force shall be deemed to apply to the arbitration proceedings under this Clause. The Arbitrator shall have the power to extend with the consent of the Purchaser and the Contractor the time for making and publishing the award. The venue of arbitration shall be the place as Purchaser is his absolute discretion may determine. Work under the contract shall, if reasonably possible continue during Arbitration proceedings. 18. Counter Terms and Condition of Suppliers Where counter terms and conditions / printed or cyclostyled conditions have been offered by the supplier, the same shall not be deemed to have been accepted by the Purchaser, unless specific written acceptance thereof is obtained. 19. Security for Purchaser’s Materials Successful tenderer will have to furnish in the form of a bank guarantee or any other form as called for by the Purchaser towards adequate security for the materials / property provided by the Purchaser for the due execution of the contract. 3] Tender No. 4071-2014-1914 Angular Contact Ball Bearing [Qty : 50 Nos.] ANNEXURE - I Specification of Aerospace Grade Super Precision Angular Contact Ball Bearing 1. Type : Aerospace Grade, Super Precision Angular Contact, Ballscrew support Ball 2. 3. 3. 4. 5. 6. 7. 6. 7. 8. 9. 10. 11. 12. 13. 14. Bearing Class : ABEC 7 Material : Class 3, Aeronautical CEVM Rings : AFNOR : X40CrMoVN16-2, Stainless Steel XD15NW, 58 HRC min. Balls : AFNOR : X40CrMoVN16-2, S.Steel XD15NW or AISI440C, >58HRC Retainer : Standard Phenolic resin base cotton / PEEK Lubrication : BRAYCOTE 601EF (CASTROL) Bore diameter : 65 mm Width : 23 mm Contact angle : 60 deg. Static load (axial) : Greater than 120 kN Dynamic load (axial) : Greater than 80 kN Fatigue limit load (axial) : 5.8 kN Maximum speed (grease) : 1800 RPM Preload : 7000 N Frictional torque : 0.41 Nm max. Mass : 1,2 Kg Dimensions : As per Drg. attached (PS2L40-BO-02) Environmental conditions : As per ANNEXURE-III Other conditions (a) Certificate of conformity should be provided along with all bearings (b) Each bearing should be individually packed in Polyethylene sealed (under vacuum) packet, which should be inside a Kraft Aluminium bag (c) Each packet should contain manufacturers name, part number, assembly date, serial number etc. (d) One year warranty should be provided from the date of acceptance (e) The technical quote should strictly include the following, • Material quality and its source, ultrasonic inspection levels, detailed specification including mechanical properties & chemical composition for rings, balls and cages • Heat treatment cycle of ring material & typical case hardness profile • Source of balls & its tolerances in dimension, hardness & Sphericity • Detailed drawing with geometrical and dimensional tolerances. Purchase Terms 1. Our normal payment term is by "Sight draft (Import)/ within 30days after receipt and acceptance. Please confirm acceptance in your quote. 2. Specify name of Indian Agent and percentage of Agency commission, if any. 3. Quantity shown is indicative. Quote for slab rates of 1-20, 21-40 & 41-60 etc. SPECIFIC TERMS AND CONDITIONS TO TENDERERS 1. Sales Tax: The facility of Inter-State purchase by Government Department against Form-D stands withdrawn w.e.f 01.04.2007. As such, please indicate the applicable CST/VAT. 2. Excise Duty: We are completely exempted from payment of Excise Duty in terms of Notification No.10/97-CE Dt.01.03.97 as amended by Notification No. 16/2007 Central Excise Dt.01.03.2007. The necessary ED Exemption Certificate shall be provided by VSSC for availing exemption. Tenders are requested to take note of the ED exemption available to ISRO/VSSC and accordingly submit the offer without ED element. 3. Customs Duty: - We are completely exempted from payment of Customs Duty in terms of Notification No.12/2012-Cus dated 17.03.2012. The necessary Customs Duty Exemption Certificate shall be provided by VSSC for availing CD Exemption. Tenderers are requested to take note of the CD Exemption available to ISRO/VSSC and accordingly submit the offer without CD Element. 4. Where an agent participate in a tender; (a) Either the Indian agent on behalf of the Principal/OEM or Principal/OEM itself can bid but both cannot bid simultaneously for the same item/product in the same tender. (b) If an agent submits bid on behalf of the Principal/OEM, the same agent shall not submit a bid on behalf of another principal/ OEM in the same tender for the same item/product. 5. VSSC has a right to cancel the tender without assigning any reason etc. 6. In order to avail the benefits extended by Govt. of India to the Micro and Small Sectors, please submit attested copy of the valid Entrepreneur Memorandum Part II signed by the General Manager, District Industries Centre or NSIC Registration Certificate along with your offer, if applicable. Form No. P003 GOVERNMENT OF INDIA DEPARTMENT OF SPACE VIKRAM SARABHAI SPACE CENTRE PURCHASE UNIT II, AVN, ATF AREA ISRO PO, Thiruvananthapuram – 695 022 INVITATION TO TENDER To M/s. ………………………………… ………………………………………. Dear Sir, The Sr. Head, Purchase & Stores / Purchase Officer for and on behalf of the President of India (The Purchaser) invites sealed tender for the supply of stores detailed in the tender form here to annexed. The conditions of contract which will govern any contract made are printed on the reverse / enclosed. If you are in a position to quote for the supply in accordance with the stated requirements, please submit your quotation in the attached tender form. Your tender must reach us on or before the due date and time as indicated in the attached tender schedule. Yours faithfully, For and on behalf of the President of India (The Purchaser) INSTRUCTIONS TO TENDERS 1. 2. 3. 4. 5. 6. 7. Tenders should be sent in sealed envelopes superscribing the relevant tender No. and the due date of opening. Only one tender should be sent in each envelope. Late tenders will not be considered. Sales Tax / VAT and / or other duties / levies where legally leviable and intended to be claimed should be distinctly shown separately in the tender. As a Government of India Department this office is exempted from the payment of Octroi and similar local levies. Tenderers shall ensure that necessary exemption certificates are obtained by them from the Purchase Officer concerned to avoid any payment of such levies. a) Your quotation should be valid for 90 days from the date of opening of the tender. b) Prices are required to be quoted according to the units indicated in the annexed tender form. When quotations are given in terms of units other than those specified in the tender form relationship between the two sets of units must be furnished. Preference will be given to those tenders offering supplies from ready stocks and on basis of FOR destination / delivery at site. a) All available technical literature catalogues and other data in support of the specifications and details of the items should be furnished along with the offer. b) Samples if called for, should be submitted free of all charges by the tenderer and the Purchaser shall not be responsible for any loss or damage thereof due to any reason whatsoever. In the event of non-acceptance of tender will have to remove the samples at his own expense. c) Approximate net and gross weight of the items offered shall be indicated in your offer, if dimensional details are available the same should also be indicated in your offer. d) Specifications :- Stores offered should strictly conform to our specifications. Deviations, if any should be clearly indicated by the tenderer in their quotation. The tenderer should also indicate the Make / Type number of the stores offered and provide catalogues, technical literature and samples, wherever necessary along with the quotations. Test Certificate wherever necessary should be forwarded along with supplies. Whenever options are called for in our specifications, the tenderer should address all such options. Wherever specifically mentioned by us the tenderer could suggest changes to specifications with appropriate response for the same. 8. The purchaser shall be under no obligation to accept the lowest or any tender and reserves the right of acceptance of the whole or any part of the tender or portions of the quantity offered and the tenderer shall supply the same at the rates quoted. 9. Corrections, if any must be attested. All amounts shall be indicated both in words as well as in figures. Where there is difference between amounts quoted in words and figures, amount quoted in words shall prevail. 10. The tenderer should supply along with his tender, the name of his bankers as well as the latest Income-Tax clearance certificate duly countersigned by the Income-Tax Officer of the Circle concerned under the seal of his office, if required by the Purchaser. 11. The Purchaser reserves the right to place order on the successful tenderer for additional quantity up to 25% of the quantity offered by them at the rates quoted. 12. The authority of the person signing the tender, if called for should be produced. TERMS AND CONDITONS OF CONTRACT 1. Definitions :a) b) The term ‘Purchaser’ shall mean the President of India or his successors or assigns. The term ‘Contractor’ shall mean, the person, firm or company with whom or with which the Order for the supply of stores is placed and shall be deemed to include the Contractor’s successors, representatives, heirs, executers and administrators unless excluded by the contract. c) The term ‘Stores’ shall mean, what Contractor agrees to supply under the contract as specified in the Purchase Order including erection of plant and machinery and subsequent testing should such a condition be included in the Purchase Order. d) The term ‘Purchase Order’ shall mean, the communication signed on behalf of the Purchaser by an Officer duly authorized intimating the acceptance on behalf of the purchaser on the terms and conditions mentioned or referred to in the said communication accepting the Tender or offer of the Contractor for supply of stores or plant, machinery or equipment or part thereof. 2. Prices Tenders offering firm prices will be preferred. Where a price variation clause is insisted upon by a tenderer, quotations with a reasonable ceiling should be submitted. Such offers should invariably be supported by the base price taken into account at a time of tendering and also the formula for any such variations. 3. Security Deposit On acceptance of tender, the Contractor shall, at the option of the Purchaser and within the period specified by him deposit with him in cash or in any other form as the Purchaser may determine security deposit not exceeding ten percent of the value of the contract as the Purchaser shall specify. If the Contractor is called upon by the Purchaser to deposit, ‘Security’ and the Contractor fails to provide the security with in the period specified, such failure shall constitute a breach of the contract and the Purchaser shall be entitled to make other arrangement for the re-purchase of the stores contracted for at the risk of the Contractor in terms of Sub-Clause (ii) and (iii) of clause 10(b) hereof and / or to recover from the Contractor damages arising from such cancellation. 4. Guarantee and Replacement a) The Contractor shall guarantee that the stores supplied shall comply fully with the specifications laid down, for material, workmanship and performance. b) For a period of twelve months after the acceptance of the stores, if any defects are discovered therein or any defects therein found to have developed under proper use, arising from faulty stores design or workmanship Contractor shall remedy such defects at his own cost provided he is called upon to do so within a period of 14 months from the date of acceptance thereof by the Purchaser who shall state in writing in what respect the stores or any part thereof are faulty. c) If in the opinion of the Purchaser, it becomes necessary to replace or renew any defective stores such replacement or renewal shall be made by the Contractor free of all costs to the Purchaser provided the notice informing the Contractor of the defect is given by the Purchaser in this regard within the said period of 14 months from the date of acceptance thereof. d) The Contractor fail to rectify the defects, the Purchaser shall have the right to reject or repair or replace at the cost of the Contractor the whole or any portion of the defective stores. e) The decision of the Purchaser not withstanding any prior approval or acceptance or inspection thereof on behalf of the Purchaser, as to whether or not the stores supplied by the Contractor are defective or any defects has developed within the said period of 12 months or as to whether nature of the defects requires renewal or replacement, shall be final, conclusive and binding on the Contractor. f) To fulfil guarantee conditions outlined in clause 4 (a) to (e) above, the Contractor shall, at the option of the Purchaser furnish a Bank Guarantee (as prescribed by the Purchaser) from a Bank approved by the Purchaser from an amount equivalent to 10% of the value of the contract along with first shipment documents. On the performance and completion of the contract in all respects, the Bank Guarantee will be returned to the Contractor without any interest. g) All the replacement stores shall also be guaranteed for a period of 12 months from the date of arrival of store at purchaser’s site. h) Even While the 12 months guarantee applies to all stores in case where a greater period is called for by our specifications then such a specification shall apply in such cases the period of 14 months referred to in para 4 (b) & (c) shall be asked for guarantee period plus two months. 5. Packing, Forwarding & Insurance The Contractor will be held responsible for the stores being sufficiently and properly packed for transport by rail, road, sea or air to withstand transit hazards and ensure safe arrival at the destination. The packing and marking of packages shall be done by and at the expense of the Contractor. The Purchaser will not pay separately for transit insurance all risks in transit being exclusively of the Contractor and the Purchaser shall pay only for such stores as are actually received in good condition in accordance with the contract. 6. Despatches The Contractor is responsible for obtaining a clear receipt from the transport authorities specifying the goods dispatched. The consignment should be despatched with clear Railway Receipt / Lorry Receipt. If sent in any other mode it is at the risk of the Contractor. Purchaser will take no responsibility for short deliveries or wrong supply of goods when the same are booked on said to contain basis. Purchase shall pay for only such stores as are actually received by them in accordance with the contract. 7. Test Certificate Whenever required, test certificates should be sent along with the despatch documents. 8. Acceptance of stores a) The stores shall be tendered by the Contractor for inspection at such places as may be specified by the Purchaser at the contractor’s own risk, expense and cost. b) It is expressly agreed that the acceptance of the stores contracted for is subject to final approval by the Purchaser, whose decision shall be final. c) If, in the opinion of the Purchaser all or any of the stores that do not meet the performance or quality requirements specified in the purchase order, they may be either rejected or accepted at a price to be fixed by the Purchaser and his decision as to rejection and the prices to be fixed shall be final binding on the Contractor. d) If the whole or any part of the stores supplied are rejected in accordance with Clause No. 8 (c) above the Purchaser shall be at liberty with or without notice to the Contractor, to purchase in the open market at the expense of the Contractor, stores meeting the necessary performance and quality contracted for in place of those rejected, provided that either the purchase or the agreement to purchase from another supplier is made within six months from the date of rejection of the stores as aforesaid. Rejected stores Rejected stores will remain at destination at the contractor’s risk and responsibility, if instructions for their disposal are not received from the Contractor within a period of 14 days from the date of receipt of the advice of rejection, the Purchaser or his representative has, at his discretion the right to scrap or sell or consign the rejected stores to contractor’s address at the contractor’s entire risk and expense Freight being payable by the Contractor at actuals. 9. 10. Delivery a) The time for and the date of delivery of the stores stipulated in the purchase order shall be deemed to be essence of the contract and delivery must be completed on or before the specified dates. b) Should the Contractor fail to deliver the stores or any consignment there of within the period prescribed for such delivery, the Purchaser shall be entitled at his option either. i. to recover from the Contractor as agreed liquidated damages and not by way of penalty, a sum of 0.5% per week subject to a maximum of 10% of the order value. or ii. to purchase elsewhere, without notice to the Contractor on the account and at the risk of the Contractor the stores not delivered or others of a similar description (where others exactly complying with the particulars, are not in the opinion of the Purchaser readily procurable, such opinion being final) without cancelling the contract in respect of the consignment (s) not yet due for delivery, or iii. to cancel the contract of a portion thereof and if so desired to purchase or authorize the purchase of stores not so delivered or others of a similar description (where others exactly complying with the particulars are not in the opinion of the Purchaser readily procurable such opinion final) at the risk and cost of the Contractor. In the event of action being taken under sub-clause (ii) & (iii) of clause 10 above, the Contractor, shall be liable for any loss which the Purchaser may sustain on that account, provided that the re-purchase, or if there is an agreement to re purchase then such agreements is made within six months from the date of such failure. But the Contractor shall not be entitled to any gain on such re-purchase made against default. The manner and method of such re-purchase shall be at the discretion of the Purchaser, whose decision shall be final. It shall not be necessary for the Purchaser to serve a notice of such re-purchase on the defaulting Contractor. This right shall be without prejudice to the right of the Purchaser to recover damages or breach of contract by the Contractor. 11. Extension of time As soon as it is apparent that contract dates cannot be adhered to an application shall be sent by the Contractor to the Purchaser if failure, on the part of the Contractor to deliver the stores in proper time shall have arisen from any cause which the Purchaser may admit as reasonable ground for an extension of the time (and his decision shall be final) he may allow, such additional time as be considers it to be justified by circumstances of the case without prejudice to the purchaser’s rights to recover liquidated damages under clause 10 thereof. 12. Erection of Plant & Machinery Wherever erection of a plant or machinery is the responsibility of the Contractor as per the terms of the contract and in case of Contractor fails to carry out the erection as and when called upon to do so within the period specified by the Purchaser, the Purchaser shall have the right to get the erection done through any source of his choice. In such an event, the Contractor shall be liable to bear any additional expenditure that the Purchaser is liable to incur towards erection. The Contractor shall, however, not be entitled to any gain due to such an action by the Purchaser. 13. Payment Contractor’s bill will be passed for payment only after the stores have been received, inspected and accepted by the Purchaser. 14. Mode of payment Normally payment will be made for the accepted stores within 30 days from the date of receipt of the materials. 15. Recovery of sums due Whenever any claim for the payment of whether liquidated or not, money arising out of under this contract against the Contractor, the Purchaser shall be entitled to recover such sum by appropriating. In part or whole the security deposited by the Contractor, if a security is taken against the contract. In the event of the security being insufficient or if no security has been taken from the Contractor, then the balance or the total sum recoverable, as the case may be, shall be deducted from any sum then due or which at any time thereafter may become due to the Contractor under this or any other contract with the Purchaser. Should this sum be not sufficient to cover the full amount recoverable, the Contractor shall pay to the Purchaser on demand the remaining balance due. Similarly, if the Purchaser has or makes any claim, whether liquidated or not, against the Contractor under any other contract with the Purchaser, the payment of all moneys payable under the contract to the Contractor including the security deposit shall be with-held till such claims of the Purchaser are finally adjudicated upon and paid by the Contractor. 16. Indemnity The Contractor shall warrant and be deemed to have warranted that all stores supplied against this contract are free and clean of infringement of any Patent, Copyright or Trademark, and shall at all times indemnity the Purchaser against all claims which may be made in respect of the stores for infringement of any right protected by Patent Registration of design or Trade mark and shall take all risk of accidents or damage which may cause a failure of the supply from whatever cause arising and the entire responsibility for sufficiency of all means used by him for the fulfillment of the contract. 17. Arbitration In the event of any question, dispute or difference arising under these conditions or any conditions contained in the purchase order or in connection with this contract, (except as to any matter the decision of which is specially provided for by these conditions) the same shall be referred to the sole arbitration of the Head of the Purchase office or of some other person appointed by him. It will be no objection that the Arbitrator is a Government servant, that he had to deal with matter to which the contract relates or that in the course of his duties as Government servant he has expressed views on all or any other matters in dispute or difference. The award of the Arbitrator shall be final and binding on the parties of this contract. It is a term of this contract a) If the arbitrator be the Head of the Purchase Office (i) In the event of his being transferred or vacating his office by resignation or otherwise, it shall be lawful for his successor-in-office either to proceed with reference himself, or to appoint another person as Arbitrator, or (ii) In the event of his being unwilling or unable to act for any reason, it shall be lawful or the Head of the Purchase Office to appoint another person as arbitrator, or b) If the arbitrator be a person appointed by the Head of the Purchase Office in the event of his dying, neglecting or refusing to act or resigning or being unable to act, for any reason it shall be lawful for the Head of the Purchase office either to proceed with the reference himself or appoint another person as arbitrator in place of the outgoing Arbitrator. Subject as aforesaid the Arbitration and Conciliation Act 1996 and the rules thereunder and any statutory modifications there of for the time being in force shall be deemed to apply to the arbitration proceedings under this Clause. The Arbitrator shall have the power to extend with the consent of the Purchaser and the Contractor the time for making and publishing the award. The venue of arbitration shall be the place as Purchaser is his absolute discretion may determine. Work under the contract shall, if reasonably possible continue during Arbitration proceedings. 18. Counter Terms and Condition of Suppliers Where counter terms and conditions / printed or cyclostyled conditions have been offered by the supplier, the same shall not be deemed to have been accepted by the Purchaser, unless specific written acceptance thereof is obtained. 19. Security for Purchaser’s Materials Successful tenderer will have to furnish in the form of a bank guarantee or any other form as called for by the Purchaser towards adequate security for the materials / property provided by the Purchaser for the due execution of the contract. 4] Tender No. 4503-2014-4140 Fabrication of toolings, Characterisation of raw materials, development, qualification and production of different types of igniter cases (RLVSB/PS0XL Type – II, S139M, S200M, HPS3 & PS1S, 5 types) for 5 years requirement [Qty : 545 Nos.] REQUEST FOR PRPOSAL FOR REALISATION AND SUPPLY OF COMPOSITE PYROGEN IGNITER CASES 1 List of Contents S.No. 1 2 2.1 2.2 3 3.1 3.2 4 5.5.1 5.2 5.3 6 6A 6B 6C Content 7 8 9 9.1 9.2 Characterisation of the composite system Introduction Required Annual Quantity Development phase Production phase Scope of supply Developmental phase Production phase Details of raw materials and processing Raw Material Specification of raw materials List of consumables Machine/Tooling/Facilities Essential Machines/Facilities required Toolings Required Gauges for Igniter cases Periodical Material testing Processing Nozzle End Fitting Igniter Case Flow Chart Page No. 4 4 4 4 5 5 7 7 8 8 10 11 11 12 14 15 18 18 18 19 22 24 9.4 Dimensional Inspection, NDT, Proof and Burst Pressure Testing Process for nozzle end liner bonding 9.5 Process for nozzle insert bonding 25 10 10.1 Quality Assurance 25 26 9.3 10.2 10.3 10.4 11 12 Raw Material Acceptance and Periodical Testing Procedure Processing Inspection and Testing Product level Quality Check Handling and Transportation Predespatch Clearance 2 24 27 27 28 28 29 13 Eligibility for participating in the Bid 29 14 14.1 General Quality Requirements 29 30 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 Major in-process QC parameters include 14.10 14.11 14.12 14.12.1 Rework plan 14.12.2 15 Product Log 16 Manufacturing Quality control Stage Clearance Quality Audit Product acceptance Tests Dimensional inspection Non-Destructive testing Nonconformance management Change Control Plan Documentation Travelling Log – Traceability Traceability GENERAL INSTRUCTIONS FOR SUBMISSION OF BIDS PRICE BID Annexure-1 (Raw material storage requirements) Annexure-2 30 31 31 31 31 31 31 32 32 32 33 33 33 33 35 36 36 (Tab bonding procedure) Annexure-3 37 (Etching of Al end fittings) Annexure-4 37 (Delivery requirements) Annexure-5 (NDT Procedure for Igniter cases) Annexure-6 (Drawings attached) 3 38 42 onwards (63 pages) 1.0 Introduction: The ‘Request for Proposal’ is for development and production of different types of Igniter cases. An igniter case with propellant cast inside is used to initiate the combustion process inside a solid motor. Its configuration may vary according to the type of solid motor for which it is to be used. However in general Igniter case consists of following main parts: - A filament wound case Nozzle end fitting Nozzle inserts Nozzle end liner Nozzle inserts, Nozzle end liners and Al rod for making the nozzle end fittings will be provided as free issue materials (FIM) by VSSC. 2.0 Required Annual Quantity: 2.1 Development & Qualification phase Activities in the developmental phase along with the Quantity requirements are given below. Table-1 Igniter Cases Purpose Quantity 1. RLV/PS0-XL Type-II Igniter PROTO cases Minimum one of each type Case Developmental cases Minimum three of each type 2. S139(M) Igniter Case 3. S200(M) Igniter Case 4. HPS3 Igniter Case Qualification cases Minimum five of each type 5. S139 (S)/S200 (S) Igniter Case Material characterization Design data generation As per Table-5 2.2 Production phase Quantity required during ‘Production Phase’ which starts after successful completion of ‘Development Phase’: 4 S.No. 1 2 3 4 5 Table-2 Igniter Type Quantity per annum RLV/PS0-XL Type-II Igniter 66 nos. Case S139(M) Igniter Case 10 nos. HPS3 Igniter Case 9 nos. S200(M) Igniter Case 4 nos. S139 (S)/S200 (S) Igniter Case 16 nos. Drg No. 336 002 17 080101 R1 1880-0310-00/1 R1 257-101-15-500002 R1 256-110-15-010000 R1 257-101-15-490002 The above annual quantities have to be delivered for a period of five years. 3 Scope of supply: 3.1 Developmental & Qualification phase In the developmental and qualification phase, many trials and changes will be necessary to arrive at the required winding programs and to the final product. General sequence of work involved during this phase is as follows. a) Procurement of the raw materials as per specifications provided in S.No.5.2 and proper storage as per the instructions of the manufacturer/supplier b) Fabrication of toolings required for making specimens for acceptance testing and characterization of raw materials as per approved drawing by VSSC c) Dimensional and visual inspection of toolings for VSSC acceptance d) Acceptance testing of raw material for the properties listed in S.No.5.2 e) Characterisation of the composite materials (S.No.7), which includes making laminates by winding and curing, cutting of laminates into specimens’ sizes, bonding with Al tabs using bonding resin and testing the specimens with simultaneous acquisition of strain and load data. f) Fabrication of toolings required for winding; dimensional and visual inspection of toolings for VSSC acceptance g) Trial winding of towpreg for arriving at parameters required for winding program generation e.g. helical and hoop thickness, band width per spool, winding tension, heater temperature, etc. h) Generation of CNC winding programs for winding of different types of igniter cases, verification of programs by trial windings, burst testing of proto cases for assessing the pressure capability with margins, etc. This is to be repeated till the performance is satisfactory and its approval by VSSC. 5 i) Preparation of detailed process logging format cum quality check plan which contains all the process points step by step from raw material stage to final dispatch of product to VSSC, approval of the same by VSSC j) Fabrication of proto cases/developmental cases of all the types as per approved process log, modifying and improving the process steps based on output during subsequent windings. All the process steps/parameters to be logged in the approved format. k) 100% dimensional inspection, visual inspection and radiography (Annexure-5) test on all the developmental cases before and after hydro-burst test as per approved plan by VSSC l) Pressure testing (burst) of all the developmental cases as per approved plan by VSSC after clearance from VSSC m) Modification of process, if called for, finalization of process based on developmental cases’ test results, approval of the same by Process Review Committee (PRC), VSSC. The vendor’s team has to come and present the process for approval at VSSC, Trivandrum. n) Fabrication of qualification cases of all the types as per final approved process plan after getting stage clearance from VSSC o) 100% dimensional inspection, visual inspection and radiography (Annexure-5) test on all the qualification cases as per approved plan by VSSC. p) Pressure testing (burst) of the qualification cases (to demonstrate repeatable performance) as per approved plan by VSSC after clearance from VSSC, One number of qualification case of each type will only be proof pressure tested and will be used for nozzle insert and nozzle end liner bonding to qualify bonding process by VT and RT as per approved plan by VSSC q) Real time data logging in approved format to be strictly followed during processing of every case. r) Generation of process plans and process logs and their finalization based on successful qualification. s) Bonding trials for rocasin nozzle end liner and CP nozzle inserts and its finalization. t) Fabrication of necessary toolings for bonding of CP nozzle inserts and nozzle end liners. u) The number of cases to be fabricated during the development and qualification phase may vary depending upon many factors like number of cases to be made for completing the developmental trials, qualification cases for burst testing, static testing, bonding trials, etc. Hence the vendor has to quote for per piece cost for each type of igniter case during this phase. 6 3.2 Production phase a) Acceptance testing of raw material for the properties listed in S.No.5.2 b) Processing of the igniter cases, as per approved process plan and as per the part drawings, after getting necessary stage clearances from VSSC c) Filament winding, thread buildup and curing of the cases. d) Machining and drilling operations on the cases. e) Dimension inspection and NDT (Visual and Radiography, Annexure-5) as per the NDT plan by VSSC f) Hydro proof pressure testing of igniter cases as per approved drawings by VSSC, g) Dimension inspection and NDT (Visual and Radiography, Annexure-5) of the cases after proof pressure testing of the cases as per the NDT plan by VSSC h) Bonding of nozzle inserts and nozzle end liner to the case. i) Dimension inspection and NDT (Visual and Radiography, Annexure-5) of the cases after bonding of inserts and nozzle end liner to the cases as per the NDT plan by VSSC j) Hydro burst testing of one out of ten cases as per approved plan by VSSC before bonding of inserts and liner k) On-line quality control from raw material stage to final delivery of igniter cases l) Assurance of the quality of igniter cases delivered m) Supply of 4 sets of stage clearance papers including all the reports (i.e. test reports, process logs, inspection and NDT reports etc.), as per stage clearance formats given by VSSC, before every stage clearance to VSSC. n) Pre-despatch review of the cases. o) Packing and delivery of product along with 3 sets of product log in the prescribed formats. 4. Details of raw materials and processing: Table -3 Parts Filament wound Case Pyrogen Igniter cases Thread buildup Nozzle end liner Nozzle inserts Nozzle end fitting Material Process S2 glass fiber/epoxy Filament Tow-preg winding S2 glass fabric/epoxy 0° Lay-up prepreg FIM from VSSC FIM from VSSC Aluminium alloy rod Machining (B51 SWP/ AA6351) 7 Curing Oven curing 5. 5.1 Raw Material: Following are the raw materials required for processing of igniter cases: a. b. c. d. e. f. E Glass fiber epoxy towpreg E Glass fabric epoxy prepreg Bonding resin AW106/HV953U Nozzle inserts (FIM) Nozzle end liner (FIM) Aluminium alloy rod (FIM) Last three materials are free issue materials which will be provided by VSSC free of cost to the vendor on submission of bank guarantee of Rs 8.88 lacs for the total cost of the materials required for one year. The table below provides the quantity and cost of the free issue materials: S.No. Free issue material 1 2 3 Total Nozzle inserts Nozzle end liners Al alloy rods Qty to be issued per year 666 nos 120 nos 60 kg Total Cost 666000 180000 42000 888000 Raw material should have the following specifications and properties: 5.2 Specification of raw materials a. E Glass epoxy fabric prepreg : i. ii. iii. iv. v. vi. Thread shear strength Flexural strength ILSS Fabric weave pattern Prepreg resin content Shelf life : : : : : : 1.2 Kg/mm2 (minimum) 350 MPa (minimum) 50 MPa (minimum) 8H Satin ≈ 35% by weight 9 months (minimum at +4°C) 30 days (minimum at room temp.) Note: i. Fabric properties to be provided by the supplier (Manufacturer’s Catalogue values). 8 ii. b. Following resin properties (Manufacturer’s Catalogue values) to be provided by the supplier: a. Specific gravity b. Neat resin tensile strength c. Tensile modulus d. Heat distortion temperature (HDT) e. Glass transition temperature (Tg, Tg>120°C) f. Elongation at rupture (minimum 3.5%) g. Cure temperature (<150°C) E-Glass epoxy towpreg i. ii. iii. ii. : NOL strength Resin content Volatile content Shelf life : : : : 1200 MPa (minimum) 22-25% by weight ≤ 0.3% by weight 9 months (minimum at +4°C) 30 days (minimum at room temp.) Note: i. Fabric properties to be provided by the supplier (Manufacturer’s Catalogue values). ii. Resin properties as mentioned above. iii. Epoxy Towpregs and prepregs can be made by the vendor or it can be procured. c. ARALDITE AW106 i. ii. iii. d. : White opaque paste without lumps : 0.5 Kg/mm2 : 30000-50000 m.Pa.s HARDENER HV 953 U i. ii. e. Visual appearance Minimum allowable Lap Shear strength with HV 953 U Viscosity at 250C Visual appearance Viscosity at 250C : Clear yellow liquid without impurities : 25000-40000 m.Pa.s Aluminium alloy (B 51 SWP/AA6351) rod: Free issue material (FIM) from VSSC. 9 5.3. List of consumables: a) b) c) d) e) f) g) h) i) j) k) l) Cleaning agent Acetone and Isopropyl alcohol Hack saw blade Starch free Cora cloth Release agent Gloves, Mask and head cap for personnel Polyethylene sheet Rubber wiper Thermocouple Sealing putty PTFE tapes Strain gauges Rubber bladders Note: All the raw materials and Consumables are to be procured only after approval of type and source by VSSC. 6. Machine/Tooling/Facilities: A. Essential Machines/Facilities required: i. ii. iii. iv. v. vi. vii. Temperature and humidity controlled filament winding bay of approximately 150 sq.m for CNC filament winding and for bonding of inserts and nozzle end liner. CNC filament winding machine with tape winding attachment. This shall have attachment for providing variable tension for the towpreg spool using torque motor and winding pressure for prepreg tape using hydraulic cylinder with controllable pressure. Hot air blowers with variable temperature setting and variable hot air flow rate for towpreg/prepreg heating during winding Weighing balance of 5 Kg capacity with resolution of 1 gm. UTM of 10 ton capacity with provision for simultaneous acquisition of load and strain data, adequate fixtures for tension, compression, shear and flexural tests as per ASTM standard. Granite work tables for prepreg cutting Set up for spooling of impregnated tape if the pre-preging is done by the vendor. 10 viii. ix. x. xi. xii. xiii. xiv. xv. xvi. xvii. xviii. xix. xx. Hydraulic Pressure test facility with positive displacement pump of 500 KSc capacity with pressure control arrangement, facility for simultaneous acquisition of pressure and strain data with at least 16 numbers of sensors. Cold storage with time-temperature recording facility for storage of towpreg and prepreg. CNC lathe with dust collection system for machining of adequate capacity Curing oven up to 200⁰C with PID controllers and recording facility having spacial temperature variation of not more than + 5⁰C Hydraulic/mechanical extraction fixture (Drg No: 336-006-17-01-010201) X-ray machine of minimum 300 KVA capacity with computed radiography (imaging plate, scanner and related softwares) facility. Dimensional inspection facility with equipments of adequate capacity like vernier calipers, micrometers, bevel protractors, steel rules, height gauge, thread ring and plug gauges, three pin micrometers, thread micrometers, bore dial gauge, surface plate, etc. Drilling facility with indexable arrangement at different angles to the drill axis with dust collection system Diamond tipped saw with alignment table for specimen cutting for material characterisation Diamond tipped Hole saws of different sizes for insert hole drilling Carbide tipped partial forming thread inserts for thread cutting PCD tools for igniter case machining Chemical etching facility with small size oven Note: Out of the above scope, only Raw material testing is allowed to be subcontracted by the vendor with the approval of VSSC. B. Toolings Required: Sl. No. 1 2 3 4 5 Name Thread shear tube winding mandrel NOL ring mandrel assembly NOL ring testing fixture Thread shear tube testing fixture Laminate winding mandrel/tool Table-4 Purpose Material acceptance -do- 10 -do- 1 Drawing No./ Description 257-101-19520000 256-101-19380000 Fig-01 -do- 1 Fig-02 Material characterizatio 2 Cylindrical Mandrel (Ø600, 11 Qty, nos 2 6 n -do- 10 -do- 11 Machining fixture -do- 12 Fixture for hole drilling -do- 13 pressure testing support stands Pressure testing One for each type *14 Rubber bladder for pressure testing For S139/S200 igniter cases Nozzle end closure for S139(M)/S200 -do- two for each type Metallic adaptors to suit the igniter threads and to fit with machine base Enclosure to fix and support igniter cases during testing 256-101-19020001 -do- 2 nos for each type 256-101-17230004 16 Nozzle end closure for S139(S)/S200(S) -do- 2 nos for each type 256-101-17220003 17 Nozzle end closure for HPS3 -do- 2 nos for each type 256-101-17220001 18 PS1(S) End fitting closure bolt -do- 2 sets for each type CCTD-PTF025/2012 19 PS3 HPM End fitting closure bolt -do- 2 sets for each type CCTD-PTF034/2012 20 RLV Igniter NE closure bolt -do- 2 sets for each type CCTD-PTF022/2012 7 8 9 15 1600 L500) Fig-03 Tabs of different sizes for material charactarisation and testing Supporting stands for mandrel Case winding Mandrel Templates for doily cutting Stands for curing Case processing -do-do- 12 Two for each type 1 no of each type One set of each type One for each type One for each type One for each type U-shaped support stands Refer Table-4A Table-4C U-shaped support stands 21 Head end adaptor for pressure testing -do- 2 nos for each type Table-4B 22 S139 IG NE Adaptor -do- 23 Nut for S139 IG NE -doAdaptor Top plate for S139 IG -docase 2 nos for each type 2 nos for each type 2 nos for each type CCTD-PTF020/2012 CCTD-PTF021/2012 CCTD-PTF009/2012 2 nos for each type 2 nos for each type 2 nos for each type 2 nos for each type 2 nos for each type CCTD-PTF011/2012 CCTD-PTF010/2012 CCTD-PTF012/2012 CCTD-PTF017/2012 CCTD-PTF013/2012 -do- 2 nos for each type CCTD-PTF019/2012 -do- 2 nos for each type CCTD-PTF015/2012 -do- 2 nos for each type CCTD-PTF016/2012 Nozzle end liner bonding 2 sets for each type 34 Nozzle insert bonding Nozzle insert fixture PS1(M) bonding 2 sets for each type To guide, support and to provide adequate load 256-101-17250001 R2 35 Nozzle insert bonding Nozzle insert fixture S139(S) bonding 2 sets for each type 256-101-17220002 36 Nozzle insert bonding Nozzle insert fixture HPS3 bonding *Rubber bladder is a consumable. 2 sets for each type 256-101-17220002 24 25 26 27 28 29 30 31 32 33 S139 IG bladder end fitting bottom S139 IG bladder end fitting top Spacer for S139 IG bladder end fitting Washer for S139 IG bladder end fitting Hex Nut M33 for S139 IG bladder end fitting- top Hex Lock Nut M20 for S139 IG bladder end fitting- top Hex Nut M18 for S139 IG bladder end fitting- bottom Hex Lock Nut M18 for S139 IG bladder end fitting-bottom Nozzle end liner bonding fixture -do-do-do-do-do- 13 Table-4A S.No. Igniter Type Winding Mandrel Drg No 1 RLV/PS0-XL Type-II Igniter Case 336 002 29 090000 2 S139(M) Igniter Case 256-101-17-080000 R2 3 HPS3 Igniter Case 256-101-17-180000 4 S200(M) Igniter Case 256-101-17-080000 R2 5 S139 (S)/S200 (S) Igniter Case 1881-0160-00-R1 Table-4B S.No. 1 2 Igniter Type RLV/PS0-XL Type-II Igniter Case S139/S200(M) Igniter Case 3 4 HPS3 Igniter Case S139 (S)/S200 (S) Igniter Case S.No. 1 2 3 4 Pressure Test Adaptor Drg No 336 010 17 000101 R1 336 005 17 010101 R2, 3211-5102-10-05 R5 (PS1M) 336 103 17 010002 R2 (S200) 3211-53-02-20-01 R5 336 004 17 010101 R2 Table-4C Igniter Type RLV/PS0-XL Type-II Igniter Case S139/S200(M) Igniter Case HPS3 Igniter Case S139 (S)/S200 (S) Igniter Case Doily cutting template Drg No 257-101-19-540000 257-101-19-530000 257-101-19-480000 257-101-19-470000 * One bladder is required for each burst testing of S139/S200 igniter case. For proof pressure testing one bladder to be used for 5 cases. Note: All the toolings are property of VSSC and will have to be returned back to VSSC after completing/closing the order. C. Gauges for Igniter cases 1. Thread ring gauges (No and NOGO) for the following sizes for dimensional inspection of threads made on the igniter cases a. M333 x 6P b. M125 x 3P c. M108 x 3P 14 d. M120 x 3P e. M66 x 2P 2. Thread plug gauges (No and NOGO) for the following sizes for dimensional inspection of threads made on the Al end fittings a. M25 x 1.5-6H b. M18 x 1.5-6H c. M105 x2-6H NoteCalibration and acceptance tests for all machines/facilities/equipments/toolings and periodic calibration should be ensured and data should be supplied to the department. 7. Characterisation of the composite system: Immediately after receipt of Department’s purchase order, the vendor has to procure/process following raw materials in quanities sufficient for acceptance and characterization tests: i. E glass epoxy towpreg ii. E glass epoxy prepreg Parallely vendor has to realise the toolings required for raw material acceptance testing and characterization and the same to be accepted by VSSC based on dimensional inspection and visual test reports. The raw materials will be tested for the acceptance properties as mentioned under section 4.0. After getting the approval of the department, based on the raw material acceptance test results, the characterization of the material shall be initiated. The laminates required to be wound for characterisation for making different test specimens with the tabs requirement are provided in the Table5 below: Table-5 S.No Test Material Laminate Specimen Tab size Direction required size and size and and of cut with quantity quantity quantity respect to (lxwxt) (lxwxt) (lxwxt, θ) length 1 Longitudinal E glass 350 x 350 330 x 12.5 x 90 x 12.5 x Parallel to tension test fiber x1 1 3, θ=30° fiber (fig-C1) epoxy (0 deg) (20 nos) (80 nos) (1 no) 2 Transverse E glass 350 x 350 250 x 25 x 3 45 x 25 x 3 Perpendicul tension test fiber x3 (20 nos) , θ=30° ar to fiber 15 (fig-C1) Longitudinal compressio n modulus (fig-C2) Transverse compressio n modulus (fig-C2) epoxy towpreg E glass fiber epoxy towpreg E glass fiber epoxy towpreg (0 deg) (2 nos) 350 x 350 x1 (0 deg) (1 no) 350 x 350 x1 (0 deg) (1 no) 5 Longitudinal compressio n strength (fig-C3) E glass fiber epoxy towpreg 6 Transverse compressio n strength (fig-C3) 7 In plane shear test (fig-C4) 3 4 8 ILSS (fig-C5) 9 Flexural (fig-C6) 10 Tensile test (warp) 11 Tensile test (fill) (80 nos) 145 x 10 x 1.5 (20 nos) 65 x 10 x 3 , θ=30° (80 nos) Parallel to fiber 145 x 10 x 1.5 (20 nos) 65 x 10 x 3 , θ=30° (80 nos) Perpendicul ar to fiber 350 x 350 x1 (0 deg) (1 no) 115 x 6.2 x 2 (20 nos) 52.5 x 6.2 x 2 , θ=90° (80 nos) Parallel to fiber E glass fiber epoxy towpreg 350 x 350 x1 (0 deg) (1 no) 115 x 6.2 x 2 (20 nos) 52.5 x 6.2 x 2 , θ=90° (80 nos) Perpendicul ar to fiber E glass fiber epoxy towpreg 350 x 350 x1 (0/90 deg, 8 layers) (2 nos) From balance TT laminate 350 x 350 x 1.5 (1 no) 270 x 25 x 8 layers (20 nos) 45 x 25 x 3 , θ=30° (80 nos) 45 deg to fiber 18 x 6.4 x 3 (20 nos) Not required Parallel to fiber 80 x 25 x 1.5 (20 nos) Not required Parallel to fiber 350 x 350 x1 (1 nos) 330 x 12.5 x 1 (20 nos) 350 x 350 x1 330 x 12.5 x 1 90 x 12.5 x 3 , θ=30° (80 nos) 90 x 12.5 x 3 E glass fiber epoxy towpreg S2 glass fiber epoxy towpreg E glass epoxy prepreg E glass epoxy 16 Along warp Along fill prepreg (1 nos) (20 nos) , θ=30° (80 nos) 65 x 10 x 3 , θ=30° (80 nos) 12 Compressio n modulus (warp) E glass epoxy prepreg 350 x 350 x1 (1 no) 145 x 10 x 1.5 (20 nos) 13 Compressio n modulus (fill) Compressio n strength (warp) E glass epoxy prepreg E glass epoxy prepreg 350 x 350 x1 (1 no) 350 x 350 x1 (0 deg) (1 no) 145 x 10 x 1.5 (20 nos) 115 x 6.2 x 2 (20 nos) 65 x 10 x 3 , θ=30° (80 nos) 52.5 x 6.2 x 2 , θ=90° (80 nos) Fill direction 15 Compressio n strength (fill) E glass epoxy prepreg 350 x 350 x1 (0 deg) (1 no) 115 x 6.2 x 2 (20 nos) 52.5 x 6.2 x 2 , θ=90° (80 nos) Fill direction 16 Flexural (warp) Flexural (fill) 18 ILSS (warp) 80 x 25 x 1.5 (20 nos) 80 x 25 x 1.5 (20 nos) 18 x 6.4 x 3 (20 nos) 19 ILSS for Hoop and Fabric interface (fig-C7) 350 x 350 x 1.5 (1 no) 350 x 350 x 1.5 (1 no) 350 x 350 x3 (1 no) 350 x 350 x 4 (2mm prepreg + 2mm fiber) (1 no) Not required Warp direction 17 E glass epoxy prepreg E glass epoxy prepreg E glass epoxy prepreg E glass fiber epoxy towpreg + E glass epoxy prepreg 14 18 x 6.4 x 4 (20 nos + 20 nos) Warp direction Warp direction Not required Fill direction Not required Warp direction Not required 90°+warp, 0°+fill After cutting the specimens of required size, these have to be bonded with Al tabs using bonding resin and hardener. The bonding procedure is given in Annexure-2. For every test, 20 nos of test specimens will be realized, out of that 10 nos will be tested by the vendor and balance 10 Nos to be sent to VSSC for 17 verification testing. Based on the characterization test results, approval will be given by the department to make regular procurement of raw materials. Any change of raw material or supplier shall be allowed only with approval of VSSC. The characterization has to be repeated for any such change. For charactarisation, the vendor may quote the charges for (1) making each specimen(ready to test) along with the required quality documentation and (2) testing and reporting for each test. Note: 1. Vendor should test the specimens only for Sl.No. 1, 2, 7, 8, 10, 11, 18 and 19. For rest of the properties all the specimens are to be sent to VSSC. However the no. of specimen to be tested by the vendor may vary depending upon the decision from various review committees. Hence the vendor may quote the cost separately for each specimen making and each testing. 2. Tabs should be made of Aluminium. 3.. All the tests should confirm to ASTM standards. 8. Periodical Material testing All the material to be tested for its acceptance properties as per section 5.2 before processing of the cases. 9. Processing: a) Flow chart for processing of filament wound igniter cases is given in fig. –4 b) Processing should be commenced after obtaining Stage clearance from VSSC which will be based on the acceptability of raw materials, mandrels, winding program etc. c) 50% of NOL rings and Thread shear specimens made as per sampling plan given in Table-12 should be sent to VSSC for verification testing. 9.1 Nozzle End Fitting: (Refer drawing of nozzle end fitting of each igniter case) This is fabricated by machining the Aluminium alloy rod (FIM) as per approved drawings. After fabrication it should be anodized, dimensionally & visually inspected as per approved drawings provided by VSSC. The End fitting shall be chemically etched before use. 18 S.No. 1 2 3 4 5 Table-6 End fitting type RLV/PS0-XL Type-II Igniter Case S139(M) Igniter Case HPS3 Igniter Case S200(M) Igniter Case S139 (S)/S200 (S) Igniter Case Drg No. 1880-0060-01 R2 1880-0260-01 (R4) 1880-0060-01 R2 1880-0260-01 (R4) 1880-0050-01 R3 9.2 Igniter Case: (Refer case drawings and case assembly drawings of each igniter case) S.No. Igniter Type 1 RLV/PS0-XL Type-II Igniter Case S139(M) Igniter Case HPS3 Igniter Case S200(M) Igniter Case S139 (S)/S200 (S) Igniter Case 2 3 4 5 Table-7 Igniter Case Drg No. 336 002 17 080101 R1 Igniter Case Assembly Drg No. 336 002 17 080100 R1 1880-0310-00/1 R1 257-101-15-500002 256-110-15-010000 R1 257-101-15-490002 3211-51-02-10-17 R2 257-101-15-500000 R1 336 103 17 010200 R2 257-101-15-490000 a) The mandrel is cleaned with Acetone and coated with releasing agent. b) Check run-out of the mandrel. Run-out of the mandrel shall be within 0.3 mm. c) After degreasing, etching and cleaning, position the nozzle end fitting on to the mandrel and load the mandrel on CNC filament winding machine. Procedure for etching is given in Annexure-3. d) Wrap one layer of E glass fabric epoxy prepreg on the entire surface of mandrel with 25mm overlap. e) Now carry out the filament winding of the igniter case as per the following sequence: 1. Hoop winding 2. Helical winding 3. Hoop winding as shown in Table-9. The process parameters provided in the table are only indicative. The final process parameters will be decided during the development phase. f) For thread buildup, wrap E glass epoxy fabric prepreg using tape winding attachment under roller pressure for specified width and to build a specified diameter at the head end side of igniter case and over that provide minimum 2 19 nos of layers of hoop winding for consolidation using 3 spools, 4.1mm pitch and (2±0.5) Kg/spool towpreg tension. g) Curing cycle will be based on the epoxy resin system used for towpreg/prepreg. h) After curing, thread cutting is carried out at the head end side of the igniter case over the cloth lay up using CNC lathe. No coolant should be used during machining. PCD tools should be used for machining and partially formed thread inserts to be used for thread cutting. The cases are then extracted using extraction fixture and nozzle insert holes are to be drilled on the nozzle end dome side using drilling machine, fixture and diamond tipped hole saw. The drilled holes should finally be reamed. 20 Sl.No. Table- 8 Order of activities for each igniter case 1. Fabric testing 2. NOL Ring winding 3. NOL ring curing 4. 5. NOL ring inspection NOL ring testing and reporting 6. 7. 8. 9. 10. Thread shear tube winding Thread shear tube machining Thread shear tube inspection Thread shear tube testing and reporting Araldite specimen preparation and tesing 11. 12. 13. 14. 15. 16. End fitting machining Anodising and Inspection Etching Trial winding Mandrel preparation, end fitting suiting Glass prepreg spool loading and preparation 17. Winding 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. Fabric prepreg build-up Curing Thread cutting Parting, extraction Drilling Dimensional inspection of igniter case NDT- RT, VT PPT/BPT Dimensional inspection of igniter case NDT- RT, VT End liner bonding Insert bonding Final case inspection Final VT Igniter case RT Online quality control 21 FLOW CHART FOR FILAMENT WOUND IGNITER CASES (Fig-4 ) Raw material and toolings test reports (Towpreg, prepreg, mandrel, end fitting, oven) Stage one clearance Winding Curing Machining Parting and thread cutting Extraction Drilling Insert Holes Stage two clearance Nozzle end liners (FIM) Pressure test (In presence of VSSC repr.) NDT of cases Nozzle inserts (FIM) Stage three clearance NDT of cases Bonding of nozzle end liner Testing & Acceptance Bonding of nozzle inserts Inspection, NDT & acceptance Bonding resin (AW106+HV953U) Predespatch clearance Packing &Transportation 22 Table-9 Windin g specif icatio ns No. of spool s Pitch Towpr eg tensio n No. of layers and no. of Doilie s (if any) 1. Hoop Winding RLVPS1-M / SB PS1-S PS3 HPM 2. Helical Winding RLVPS1-M PS3 SB / HPM PS1-S 3. Hoop Winding RLV- PS1-M* PS3 SB /PS1-S HPM 3 3 3 3 3 3 3 4.1 2±0.5 kg/spo ol 4.1 2±0.5 kg/spool 4.1 2±0.5 kg/sp ool 4.1 2±0.5 kg/sp ool 4.1 2±0.5 kg/spo ol 1 1 1 3/1 12/10 4.1 2±0. 5 kg/s pool 13 3 2±0.5 kg/ spool 2±0.5 kg/spo ol 9 doubl e layers 11 double layers &11 doilies /15 double layers 15±2° 15.7 (22±3° 5° ) /(20.75 ± 2°) Three Thre star e star Windi ng angle Windi ng patter n 3 Three star 2±0. 5 kg/s pool 9 doub le layer s Approximate requirement of raw material per unit igniter case: Igniter case Wt. of E glass epoxy towpreg used (kg) Wt. of E glass epoxy prepreg used Table - 10 RLV-SB PS1(M) PS1(S) PS3 HPM 7 30 3 3 8 20 2 2 23 9.3 Dimensional Inspection, NDT, Proof and Burst Pressure Testing: Each of the igniter case should go through NDT and dimensional inspection. Traveling logs of the igniter cases upto this stage of processing with inspection, NDT and pressure test reports shall be submitted to VSSC. 9.4 PROCESS FOR NOZZLE END LINER BONDING a) The Dome portion of the igniter case is roughened by emerying for better bonding. b) The Nozzle End Liner to be roughened on the outer side. c) Clean the ID of case and Nozzle End Liner thoroughly with Acetone d) The centerline of one of the flat portion is marked in and out. e) The centerline marked on the Nozzle End Liner is matched to the centerline of the one of the hole of igniter case. f) All the holes are marked on the Nozzle End Liner by a pen. g) All the holes are roughly trimmed by cutting the Nozzle End Liner. h) Clean the Nozzle End Liner with Acetone i) The Nozzle End Liner bonding fixture is taken and releasing agent is applied. j) AW 106 & HV 953U is mixed in the specified ratio 10:8 and leave it for 1 hour to get high viscous adhesive mixture (semi gelled). The bonding operation should be completed within pot life. k) The Adhesive mixture is applied to the Dome portion of Igniter and Nozzle End Liner. l) Insert the Nozzle End Liner into the Igniter case and place the bonding fixture and hand tighten it, for better bonding. m) Nozzle End Liner holes and Igniter holes are matched carefully and locked with a nut of Al. end fitting. n) The bore of the igniter is cleaned thoroughly with Acetone and ensured that there is no adhesive in the cylindrical portion of the igniter. o) All the holes are packed with suitable sized thermocol. p) Igniter is then inverted and placed vertically such that the dome is at the bottom. q) Sand bag is placed inside the case and filled with sand, for better bonding. r) Mild ramming of sand to be done with soft hammer for adequate bonding. s) The Igniter case left for 24 hours for curing at room temperature. Then the sandbag and the Nozzle End Liner bonding fixture are removed and 24 thermocol is removed by pouring some Acetone and igniter is taken for further processing i.e. for Nozzle Insert Bonding. Note: From each different mix of Araldite and Hardener, sample should be kept and its Shore ‘A’ Hardness should be measured after curing. The party should use accepted and cleared nozzle end liners given as FIM for bonding. 9.5 PROCESS FOR NOZZLE INSERT BONDING a) Cut the holes to the required diameter in the Nozzle End Liner to suit with Nozzle Inserts. b) Clean the excess resin present at the edge of Nozzle End Liner and apply a thin coat of adhesive mixture at Nozzle End Liner edge. c) Clean the Nozzle Insert with Acetone and ensure that there are no foreign particles present. d) Clean the trimmed holes with Acetone e) Clean the Nozzle Insert bonding fixture with Acetone and apply releasing agent f) AW 106 & HV 953U is mixed in the specified ratio 10:8 and leave it for 1 hour to get high viscous adhesive mixture (semi gelled). The bonding operation should be completed within pot life. g) Place the Nozzle Inserts on the Bonding Fixture. h) Apply one thin layer of semi gelled adhesive mixture to the Nozzle Insert. After 10 minutes apply one thick layer of semi gelled adhesive mixture to Nozzle Insert and on the Inner surface of hole. i) Place the Inserts with bonding fixtures in the hole and tighten them very carefully with spanner. j) Place the Igniter Case assemble with Nozzle Insert and bonding fixtures, inverted vertically with dome at the bottom side. Keep the Igniter case for 24 hrs at room temperature. k) Trim the Inserts, which are projecting outside the Dome of the Igniter case. Note: From each different mix of Araldite and Hardener, sample should be kept and its Shore ‘A’ Hardness should be measured after curing. The party should use accepted and cleared nozzle inserts given as FIM for bonding. 10. Quality Assurance: For adhering to all quality requirements, the following plan shall be implemented at the vendor’s end: 25 10.1 Raw Material Acceptance and Periodical Testing Procedure: Manufacturer test certificate should be provided for all the raw materials. Also the raw materials should be duly tested by vendor and VSSC as per following standards and the entire test reports should be sent to VSSC and stage clearance should be obtained for processing. No. of specimens indicated is for testing at one location. The same no. of samples indicated in Table-11 should be supplied to VSSC as well for carrying out the testing there. Table - 11 Material Parameters Standard & No. of Acceptable min. value/ specimens range of value Metallic mandrel Dimensions As per drawing -Nozzle end Dimensions As per drawing -fitting E-Glass epoxy NOL Ring tensile ASTM D 2290, 1200 MPa Towpregs strength As per sampling plan E Glass epoxy Thread prepreg strength shear ILSS Flexural Araldite AW Lap shear strength 106/ HV953U Shore ‘A’ Hardness As per thread 11.8 MPa shear specimen* drg no. 256-002-17310000, As per sampling plan 50 MPa 350 MPa As fig.- C8 As per plan 5 MPa, sampling 45-55 Note: • Periodical testing of bonding resins has to be carried out at an interval of 6 months before expiry date. For prepreg and towpregs initial tested properties are valid for six months after which retests are required at every three months. • The following sampling plan for making specimens should be followed for towpregss/prepreg. 26 Table - 12 No. of spools/rolls available in a batch • No. of spools/rolls to be tested 2-8 9-25 26-50 51-90 91-150 151-280 281-500 501-1200 1201-3200 Unless otherwise specified, minimum 5 nos. of spool/roll/container for each test is required. 2 3 5 6 8 13 20 32 50 specimens from each 10.2 Processing: • • • Only after getting necessary stage clearances processing should be carried out. Before wet winding, winding programme shall be evaluated through dry winding. Winding angle, thickness per layer, control of tension and pitch shall be assessed. 10.3 Inspection and Testing: (Before bonding of nozzle inserts and nozzle end liners) Dimensional inspection and NDT (Visual Testing) have to be carried out for all the igniter cases. Proof pressure test has to be carried out on each and every igniter case to 1.5 times the operating pressure. One igniter case from every batch of 10 nos. of igniter cases will be burst pressure tested. Radiography has to be carried out on the igniter cases to be burst pressure tested before burst testing. Proof pressures and burst pressures are shown corresponding to each igniter case in the Table - 13. Table - 13 Igniter case Proof (KSC) RLV-SB/PS3HPM PS1-M PS1-S 112.5 131.25 165 pressure Hold (minute) 1 1 1 27 time Minimum Burst pressure (KSC) 150 175 220 10.4 Product level Quality Check: The igniter case assembly has to be checked for total dimensional accuracy. 100% NDT shall be carried out through VT and radiography. Visual testing is carried out to check open debonds, open delaminations, thread damage, extra resin, inclusions, white patches, depressions, humps, lack of material, fiber cut, color change etc. Record the defects with their dimensions and locations in suitable format and report to VSSC. Carry out X-ray radiography on all the igniter cases by taking no. of shots at different regions of the igniter case as per following Table-14: Igniter case/Region RLV-SB PS1(M)/ S200 PS1(S) PS3 HPM Table - 14 Threaded region Middle region 2 shots, 90 apart Dome region 2 shots, 90 apart 3shots, tangential to the inserts 4 shots, 90 apart 2 shots, 90 apart 5 shots covering tangents at 5 inserts 2 shots, 900 apart covering the entire case focusing 4 tangents at 4 inserts 3 shots, 600 apart covering the entire case focusing 6 tangents at 6 inserts The probable defects that are revealed in radiography are debonds, gap, cracks, delaminations, resin rich/lean lines etc. The final product shall be accepted subject to the products having been processed as per the approved process documents and their passing through the above mentioned quality checks. Repair if any recommended should be carried out free of cost. The compliance of this plan shall be enforced by the records (Test reports, curing charts, traveling logs and product logs), which will be generated in real time and enclosed with the traveling logs. 11. Handling and Transportation: Check for following: After machining the threads have to be covered by wrapping Cora tape and foam cover. After extraction of wound case from mandrel after curing, polyurethane covers are to be used for handling and transportation. Igniter cases are to be packed in a 3-ply carton box & transported to VSSC. 28 12. Predespatch Clearance: A review of the traveling logs of each igniter case will be carried out and clearance will be given by VSSC for dispatching the igniter cases. Igniter cases can be dispatched only after getting the predespatch clearance and confirming the suiting of paper tubes supplied by the Department. 13 Eligibility for participating in the Bid i. Considering the complexity of the process and product, Industries having CNC filament winding machine and experience in composite filament winding process preferably in Aerospace or spacecraft structures are only eligible to participate in this bid. ii. Vendor has to bear the cost of all the facilities/equipments. No funding will be provided by the Department. 14 General Quality Requirements a. All the raw materials shall be tested prior to use and only accepted raw materials shall be used. Shelf life items shall be stored under controlled environment as per the supplier’s recommendations. Batch no. and shelf life shall be marked on every batch with the date of manufacture/date of receipt. b. Process plans encompassing the tooling qualification, process, process flow, control parameters, stage clearance points, etc. shall be prepared by the industry and provided to VSSC for review and approval before implementation. c. A comprehensive Travelling log shall be maintained for all the operations (raw material reports, process, inspection, dimensional inspection, NDT, acceptance testing, etc) from component level to assembly level including the stage clearance points. Non-conformances and dispositions shall also form a part of the travelling log. Concerned personnel have to log the operations done and sign with date for easy traceability. d. All the deviations/non-conformance from the specifications observed during the manufacturing and test phases shall be recorded in real time and informed to VSSC. Non-conformances have to be entered in separate non-conformance format indicating the specifications/deviations, reasons for non-conformance, suitable corrective or preventive actions to avoid them in future. 29 e. Any non-conformance minor/major with reference to the approved plan shall be referred to VSSC for review, discussion and clearance by non-conformance boards. f. It is mandatory for the vendor to get the clearances from the Department on any non-conformances before proceeding with the work. g. As and when required, additional specimen shall be supplied by the industry for verification by the Department. h. The vendor shall generate detailed plans for raw materials testing, dimensional inspection and NDT conducted at their facilities which shall contain method and procedure for conducting each test, measurement plan and accuracy of the equipments. All the test results shall be available as part of the travelling log. i. 100% inspection (dimensional inspection and NDT) shall be done on the case and on the final assembly. Reporting should be done in the required formats. j. All the documents/procedures generated by the vendor shall be provided to VSSC for review and acceptance prior to implementation. 14.1 Manufacturing Quality control The industry shall generate detailed process plan and provide the same to VSSC for review and acceptance before implementation. The process plans shall include the details of raw materials and their storage and test scheme, intermediate processing steps such as winding, prepreg lay-up, curing, extraction, toolings, fixtures, etc. based on the template document provided by the department. The plan shall also include the handling and transportation plan. Logging of all process parameters shall be done during processing which will from part of the product log. 14.2 Major in-process QC parameters include: • Verification of acceptance of raw materials. • Inspection of no. of layers, winding angle, lay-up sequence, etc. during winding/layup. • Control of curing temperature, curing time, heating and cooling rates, etc. during curing. 30 14.3 Stage Clearance: In the manufacturing cycle of a component, there are stages where mandatory clearance shall be obtained from VSSC for proceeding with the work and are identified as stage clearance points. Normal stage clearance points are as per the flowchart (Fig- 4) provided in this document. 14.4 Quality Audit The vendor/vendor facility shall be allowed to be audited by VSSC. Vendor facility shall be open to VSSC survellience/inspection as and when required related to realization of igniter cases. 14.5 Product acceptance Tests Dimensional inspection, NDT and hydro pressure tests are the normal product level acceptance tests. The industry has to prepare detailed test plan containing the set up, instrumentation, etc. in accordance with the requirement which will be reviewed and approved by VSSC before implementation. Any such tests shall be done in the presence of VSSC representatives. 14.6 Dimensional inspection 100% dimensional inspection has to be carried out as per the approved fabrication drawings. The industry shall generate dimensional inspection plan, to be reviewed and accepted by VSSC before implementation. 14.7 Non-Destructive testing 100% NDT shall be carried out using techniques such as visual inspection, radiography etc., for the detection of defects such as delaminations, cracks, wrinkles, etc. as per approved NDT plan from VSSC. 14.8 Nonconformance management Any non-conformance with reference to the approved plan shall be referred to VSSC. The deviations either minor or major shall be referred to VSSC for review and clearance by nonconformance boards of VSSC. It is mandatory for the industry to get clearances on any non-conformance before further proceeding with the work. 31 14.9 Change Control Plan Any minor change from the VSSC/department approved plans and drawings shall be made only with the knowledge of the department. For this purpose, a request for change shall be given to the department which will be reviewed and the decision communicated. 14.10 Rework plan Normally no rework is allowed for all the components/ sub-assemblies. However, based on the nature of the non-conformance, the possibility of rework shall be communicated to the industry after thorough analysis/review of the deviation at VSSC on a case to case basis. 14.11 Documentation Following is the documentation requirements from the vendor. • Process plan and QC plan • Drawing of all toolings and tooling inspection reports • Raw material storage and test plan • Pressure test plan • Dimensional inspection plan • NDT plan • Traveling log formats All documents affecting Product quality shall be controlled. All engineering documents concerning the product and associated documents, especially specifications, drawings, manufacturing and test procedures as well as test reports, will be subject to review and approval by VSSC before implementation. The compliance of above plans shall be enforced by the records (Test reports, curing charts, traveling logs and product logs), which will be generated in real time. Further, proper identification of all raw materials and fabricated components shall be made to ensure their traceability. The final product shall be accepted subject to the products having been processed as per the approved process documents and drawing and their passing through the above mentioned quality checks. A pre-despatch clearance review will be conducted by the department. After clearing the product by the Department only, product need to be dispatched by the contractor. 32 14.12 Travelling Log – Traceability 14.12.1 Traceability Documentation of work will be continuously filled as manufacturing proceeds in real time. Each product will finally have its own complete and accurate documentation file. This will provide traceability for all raw materials, manufacturing, inspection and testing steps and for the conditions under which they took place. All quality records will be available and open for review by VSSC. Log sheets will be established starting with the receiving inspection. 14.12.2 Product Log Product Log will be prepared for each deliverable set. They shall include the identification list with clear reference to the reference documents such as change of drawings issue, non-conformances affecting the configuration, Waiver/Deviation Number. Any changes/deviations to the specification/required configuration shall be systematically identified in one list with main description of the change. Four copies of each product log is to be delivered to the customer. General content of product log is as follows Non Conformance Reports (List And Major NCR) Definition Drawings All Inspection/NDT/Test Reports and all Process/Curing logs from raw material level to final product Delivery List Handling/Packing/Transportation/Unpacking Details Records of Delivery Review Status of non-conformances. 15 GENERAL INSTRUCTIONS FOR SUBMISSION OF BIDS a) Bids have to be submitted in two parts namely, i. Technical and Commercial ii. Price bid b) Both the bids have to be submitted in separate sealed covers. 33 c) The technical bid should indicate whether all equipments are available with the supplier and if not, the date of commissioning of such equipments and the date of readiness of the facility to take up the work should be indicated. The vendor shall get approval from the department on the suitability of the equipment before procurement. d) Offerors shall submit proposals in response to this tender in English, unless otherwise permitted by the tender, and cost in Indian Rupees. e) Offerors may submit revised proposals only if requested or allowed by the department. f) If the Offerors include data in their proposals, that they do not want disclosed to others for any purpose, or used by the Department except for evaluation purposes, shall mark the title page with such a legend. g) The Contractor shall be responsible for all regulatory record keeping requirements associated with the use of licenses and license exemptions/exceptions. h) The Department may reject any or all proposals if such action is in the Department’s interest. i) The proposal should contain the Offeror’s best terms from a technical, commercial or price standpoint. The Department reserves the right to conduct discussions if the department later determines them to be necessary. j) The Department reserves the right to make an award for a quantity less than the quantity offered, at the unit cost or prices offered, unless the Offeror specifies otherwise in the proposal. k) The Department reserves the right to make multiple awards for each phase or one phase alone namely (1) the development, qualification and raw material charectarisation phase (2) production phase if, it is in the Department’s best interest to do so. l) The pre-requisite for placement of the production order is the successful completion of the first phase of development, qualification and raw material charectarisation phase. If any party fails to develop and qualify the process within the stipulated timeframe, the order/contract will be closed. m) The Department reserves the right to close the order after the development and qualification phase. 34 n) The vendor shall be prepared to accept changes in process even after qualification due to design changes in the head end interfaces or any other reason for which cost of new toolings and cost of additional work will be decided on mutually agreed basis at that time. 16 PRICE BID The price bid shall provide the following prices (unit cost and total cost) separately: a) Cost of characterization of raw materials. This shall include the raw material cost and the charges for (1) making each specimen(ready to test) along with the required quality documentation and (2) testing and reporting for each test. b) Cost of all the toolings as listed in table-4, 4A, 4B, 4C and gauges listed under section 6C. c) Cost of each type of igniter case in the development and qualification phase. The cost shall include the raw material, developmental trial cost, fabrication, quality control and documentation charges. d) Cost of each type of igniter case in the production phase. The cost shall include the raw material, fabrication, quality control and documentation charges. e) As this is a long term order, it can be quoted on fixed price basis or with yearly price escalation close. 35 Annexure-1 Raw material storage requirements S.No. 1 Raw Materials E Glass epoxy towpreg 2 E Glass epoxy fabric prepreg 3 4 Nozzle inserts (FIM) Nozzle end liner (FIM) Storage requisites +4 C Cold storage (temperature as per manufacturer’s spec) +4 C Cold storage (temperature as per manufacturer’s spec) Room temperature Room temperature 5 6 7 Bonding resin Hardener Aluminium alloy rod Room temperature Room temperature Room temperature Note : The vendor shall identify a separate storage space for storing the raw materials and FIM associated with this project with proper traceability. Annexure-2 Tab bonding procedure Before using the tabs, surface preparation (acid etching) to be carried out. Take required quantity of adhesives and apply on both the bonding surfaces to the required bonding length of specimen. Join both the surfaces by applying a pressure of approx. 10gms/mm2. Care to be taken to see that specimen is aligned straight along the centre line of loading axis. Specimen configuration is as per fig-C8. 36 Annexure-3 Etching of Al end fittings Degrease the end fitting with TCE (Trichloro ethylene – LR grade). The End Fittings should be etched in the solution prepared in the proportion of Sodium Dichromate 75g (LR) & Sulphuric acid 150 CC (AR) to which distilled water is added to make 1 liter of solution. Temperature of the etching solution should be 70o C to 75o C and duration of etching is 30 minutes. After the etching the end fitting should be cleaned in cold running water and dried in an oven for 45 minutes at a temperature of 100o C. The end fitting should be used immediately or stored in a desiccator and used within 24 hours. Annexure-4 Delivery Requirements The schedule for completion of different phases is mentioned below: 1. Developmental Phase (Procurement of raw material, Testing, Characterisation, Processing of proto, developmental and qualification cases as per Table-1) : 2. Production Phase (Processing of cases as per Table-2) : In a phased manner for the duration of 5 years after completion of development and qualification phase 37 within 18 months from date of Purchase order Annexure-5 1. NDT PROCEDURE FOR IGNITER CASES Igniter cases are the product in which high energy propellant are casted, where the combustion for solid motor is initiated. The Igniter Case is subjected for NDT to detect the surface defects and internal defects. The NDT techniques to be used are Visual Testing (VT) and Radiographic Testing (RT). Igniter cases are classified mainly into 1) Filament wound Igniter cases 2) Perforated tubes (these are made by tape winding) Filament Wound Igniter Case: The following procedure is applicable for PS0- XL, PS1 (Main), S200, PS1 (Secondary) and PS3 HPM Igniter Cases. Visual Testing: 1) The igniter cases are divided into four equal sectors circumferentially and identified as A, B, C & D. Line A is marked such that it passes through the central axis of insert No. 1. 2) Visual testing is to be carried out to check for the surface defects / open defects on both inside and outside surfaces, which include Open debond between 1. Aluminium end fitting and the case 2. Aluminium end fitting and the rubber dome 3. CP inserts and the case 4. Rubber dome and the case Open delamination / separation of windings Thread damage (crest removal) Extra resin, inclusions, white patches, depressions, humps Cracks on the CP inserts Any other defects like abrasion, lack of material, fibre cut etc., Record all the defects with their dimensions and locations in suitable format. Visual testing of CP inserts for Igniter case: 1) Visual testing including alcohol wipe test is carried out on the CP inserts. Alcohol wipe test is carried out on both inside and outside surface of the inserts. 2) The probable defects to be revealed are Through crack Surface crack Edge chip Pin hole Material removal / lack of material Inclusion etc. X-ray Radiographic Testing: Carry out x-ray radiography as given below: Sl. No. Product Number of shots to be taken 1 PS0-XL Igniter 7 shots covering 14 tangents ie. 3 shots at dome region case (Tangential to the inserts and focusing the x-ray beam at the insert region), 2 shots (90º apart) at middle region and 2 shots (90º apart) at threaded region (focusing the x-ray beam above the threads) 2 PS0(M) Igniter 7 shots covering 14 tangents ie. 3 shots at dome region case (Tangential to the inserts and focusing the x-ray beam at the insert region), 2 shots (90º apart) at middle region and 2 shots (90º apart) at threaded region (focusing the x-ray beam above the threads) 3 PS1 (Main) 13 tangential shots covering 5 tangents at inserts Igniter case (focusing the x-ray beam at the insert region) in dome region, 4 tangents (90º apart) at middle region and 4 tangents (90º apart) at threaded region (focusing the xray beam above the threads) 4 S200 Igniter case 13 tangential shots covering 5 tangents at inserts (focusing the x-ray beam at the insert region) in dome region, 4 tangents (90º apart) at middle region and 4 tangents (90º apart) at threaded region (focusing the xray beam above the threads) 5 PS1 (Secondary) 2 shots at 90º apart at each insert covering 4 tangents Igniter case (focusing the x-ray beam at the insert region). Radiographs are identified as shots covering insert No. 1 & 3 and 2 & 4. 6 PS3 HPM Igniter 3 shots covering 6 tangents (focusing the x-ray beam at case the insert region). Radiographs are identified as shots covering insert No. 1 & 4, 2 & 5 and 3 & 6. The following table gives the exposure parameters for radiographic inspection of igniter cases Stage FFD PS0-XL PS0(M) PS1 (Main) S200 PS1 (Secondary) PS3 HPM 1800 1800 1800 1800 1800 1800 Exposure Parameters Ma Time min, sec 140 6 1, 30 140 6 1,30 160 6 2 160 6 2 130 8 1 130 8 1 Kv AGFA – Film D7 D7 D7 D7 D7 D7 Interpret the radiographs and record the defects. The probable defects to be revealed in radiography are Debond or gap between rubber dome and case / rubber dome and Al. end fitting / rubber dome and CP insert collar Gap between CP insert and case Crack on CP inserts Delamination between the winding layers Delamination between cloth build-up and case in the threaded end Delamination at threaded region Resin rich line / Resin lean line Thread damage (crest removal) In RLV-SB Igniter case, NDT (visual testing & radiographic testing) is carried out on the threaded end and dome region before and after PPT (as per the request). In PS0/PS0 (M)/PS3 HPM / PS1(S) Igniter case, NDT is carried out on the threaded end before and after PPT (as per the request) X-ray Radiographic Testing: 1. 2 shots covering 4 tangents are taken at 90º apart, focussing the x-ray beam on the threaded region. 2. Interpret the radiographs and record the defects. The probable defects to be revealed in radiography are i) Delamination ii) Thread damage iii) Lack of material, edge chip iv) Resin rich line, wrinkle, inclusion etc. 2 shots (90º apart) at threaded region (focussing the x-ray beam above the threads) 2 shots (90º apart) at middle region Figure 2.4.1: PS0 / PS0 (M) Igniter Case 3 shots at dome region (Tangential to the inserts and focussing the xray beam at the insert region) X-ray film 5 tangents at 5 inserts (focussing the x-ray beam at the insert region) at dome region 4 tangents (90º apart) at middle region 4 tangents (90º apart) at threaded region (focussing the x-ray beam above the threads) X-ray film Figure 2.4.2: PS1 (M) / S 200 Igniter Case 3 shots covering 6 tangents at 6 inserts (focussing the x-ray beam at the insert region) X-ray film Figure 2.4.3: PS3 HPM Igniter Case 4 tangential shots at 90º apart at each inserts (focussing the x-ray beam at the insert region) X-ray film Figure 2.4.5: PS1(S) Igniter Case Commercial conditions 1. Please confirm our standard Payment Terms: 100% within 30 days after receipt & acceptance of the item at our site. 2. The facility of Inter-State Purchases by Government Departments against Form-D stands withdrawn with effect from 01/04/2007. As such, please indicate the CST/VAT applicable. 3. We are exempted from the payment of Excise Duty vide Notification No. 10/97 dtd. 01/03/1997. Tenderer’s are requested to take note of this aspect and submit offer accordingly. 4. Where an agent participate in a tender on behalf of one manufacturer, he should not to quote on behalf of another manufacturer along with first manufacturer in a subsequent/parallel tender for the same item. However the Indian agents at their option can quote on behalf of one or more principals/manufacturers provided the items pertains to different Brands / Makes and/or with different options. 5. VSSC has a right to cancel the tender without assigning any reason etc. 6. In order to avail of the benefits extended by Government of India to the Micro and Small Sector, please submit attested copy of valid Entrepreneur Memorandum Part-II signed by the General Manager, District Industries Centre along with your offer. 7. Detailed Tech. Details / Catalogue / Data Sheets should be sent along with the offer. 8. The offer is to be submitted in TWO PART basis. Terms and conditions enclosed. Page 1 of 7 SPECIAL CONDITIONS IN RESPECT OF TWO-PART TENDERS I. PART I - TECHNICAL AND COMMERCIAL BID (In duplicate) in one cover. Technical and commercial part should clearly indicate the technical details, scope of supply, payment terms, delivery terms. [FOB/FOR/Ex-Works] delivery period, taxes and duties. Warranty, guarantee, security deposit, performance bank guarantee, etc. under separate heads. Please note that the price should NOT be indicated in the Technical and Commercial Offer. Tender Fee, by way of Demand Draft should be enclosed with Technical Bid, failing which the offer will not be considered. Complete literature/leaflets/catalogues or brochures relevant to the offered models are to be enclosed with the Technical and Commercial Part of the Tender. The cover should clearly be super scribed “Technical and Commercial Bid”. The Tender Number - due Date and Time should also be indicated on the cover. II. PART II - PRICE BID in one cover:Price alone should be indicated (in duplicate). Wherever installation/commissioning is involved, such charges may be indicated separately in the Price Bid. The cover should clearly be super scribed “Price Bid”. The Tender Number - Due Date and Time should also be indicated on the cover. III. The “Technical and Commercial Bid” and the “Price Bid” are to be in separate sealed covers and they should be put into a single envelope super scribed with the Tender Number, Due Date and Time. The cover thus prepared should be sent to the following address so as to reach us on or before the due date and time specified in the tender form. The Purchase & Stores Officer CMSE Purchase, Vattiyoorkavu PO, Trivandrum - 695 013 IV. a) In a tender, either the Indian agent on behalf of the Principal / OEM or Principal / OEM itself can bid but both cannot bid simultaneously for the same item / product in the same tender. b) If an agent submits bid on behalf of the Principal / OEM, the same agent shall not submit a bid on behalf of another Principal / OEM in the same tender for the same item / product. V. Tenders may be hand delivered or sent by post or through couriers. Levels of responsibility and reliability among couriers with respect to the delivery to VSSC are not entirely satisfactory and tenderers shall therefore choose the couriers with particular case. VI. The offer should be valid for a minimum period of 120 days from the due date. VII. TENDER OPENING : The Technical and commercial Bid will be opened on the specified day and in case any further clarification/discussions are required, such clarifications/discussions shall be called for before opening the Price Bid. VIII. Late and Delayed Tenders will not be considered. Therefore, please ensure that your tender is posted well in time to reach us before the due date and time. IX. Tenders which are not prepared in terms of these instructions are liable to be rejected. X. Fax / e-mail offers shall not be considered for TWO PART BIDS. XI. All the pages of your offer should be signed / initialed by competent authority and affixed with your Company’s Seal. XII. Our enclosed standard terms and conditions (Form P003) shall also form part of this tender. Page 2 of 7 Form No. P003 GOVERNMENT OF INDIA DEPARTMENT OF SPACE VIKRAM SARABHAI SPACE CENTRE CMSE PURCHASE, Vattiyoorkavu PO Thiruvananthapuram – 695 013 INVITATION TO TENDER To M/s. ………………………………… ………………………………………. Dear Sir, The Sr. Head, Purchase & Stores / Purchase Officer for and on behalf of the President of India (The Purchaser) invites sealed tender for the supply of stores detailed in the tender form here to annexed. The conditions of contract which will govern any contract made are printed on the reverse / enclosed. If you are in a position to quote for the supply in accordance with the stated requirements, please submit your quotation in the attached tender form. Your tender must reach us on or before the due date and time as indicated in the attached tender schedule. Yours faithfully, For and on behalf of the President of India (The Purchaser) INSTRUCTIONS TO TENDERS 1. Tenders should be sent in sealed envelopes superscribing the relevant tender No. and the due date of opening. Only one tender should be sent in each envelope. 2. Late tenders will not be considered. 3. Sales Tax / VAT and / or other duties / levies where legally leviable and intended to be claimed should be distinctly shown separately in the tender. 4. As a Government of India Department this office is exempted from the payment of Octroi and similar local levies. Tenderers shall ensure that necessary exemption certificates are obtained by them from the Purchase Officer concerned to avoid any payment of such levies. 5. a) Your quotation should be valid for 120 days from the date of opening of the tender. b) Prices are required to be quoted according to the units indicated in the annexed tender form. When quotations are given in terms of units other than those specified in the tender form relationship between the two sets of units must be furnished. 6. Preference will be given to those tenders offering supplies from ready stocks and on basis of FOR destination / delivery at site. 7. a) All available technical literature catalogues and other data in support of the specifications and details of the items should be furnished along with the offer. b) Samples if called for, should be submitted free of all charges by the tenderer and the Purchaser shall not be responsible for any loss or damage thereof due to any reason whatsoever. In the event of nonacceptance of tender will have to remove the samples at his own expense. c) Approximate net and gross weight of the items offered shall be indicated in your offer, if dimensional details are available the same should also be indicated in your offer. Page 3 of 7 d) Specifications :- Stores offered should strictly conform to our specifications. Deviations, if any should be clearly indicated by the tenderer in their quotation. The tenderer should also indicate the Make / Type number of the stores offered and provide catalogues, technical literature and samples, wherever necessary along with the quotations. Test Certificate wherever necessary should be forwarded along with supplies. Whenever options are called for in our specifications, the tenderer should address all such options. Wherever specifically mentioned by us the tenderer could suggest changes to specifications with appropriate response for the same. 8. The purchaser shall be under no obligation to accept the lowest or any tender and reserves the right of acceptance of the whole or any part of the tender or portions of the quantity offered and the tenderer shall supply the same at the rates quoted. 9. Corrections, if any must be attested. All amounts shall be indicated both in words as well as in figures. Where there is difference between amounts quoted in words and figures, amount quoted in words shall prevail. 10. The tenderer should supply along with his tender, the name of his bankers as well as the latest Income-Tax clearance certificate duly countersigned by the Income-Tax Officer of the Circle concerned under the seal of his office, if required by the Purchaser. 11. The Purchaser reserves the right to place order on the successful tenderer for additional quantity up to 25% of the quantity offered by them at the rates quoted. 12. The authority of the person signing the tender, if called for should be produced. TERMS AND CONDITONS OF CONTRACT 1. Definitions :- a) The term ‘Purchaser’ shall mean the President of India or his successors or assigns. b) The term ‘Contractor’ shall mean, the person, firm or company with whom or with which the Order for the supply of stores is placed and shall be deemed to include the Contractor’s successors, representatives, heirs, executers and administrators unless excluded by the contract. c) The term ‘Stores’ shall mean, what Contractor agrees to supply under the contract as specified in the Purchase Order including erection of plant and machinery and subsequent testing should such a condition be included in the Purchase Order. d) The term ‘Purchase Order’ shall mean, the communication signed on behalf of the Purchaser by an Officer duly authorized intimating the acceptance on behalf of the purchaser on the terms and conditions mentioned or referred to in the said communication accepting the Tender or offer of the Contractor for supply of stores or plant, machinery or equipment or part thereof. 2. Prices Tenders offering firm prices will be preferred. Where a price variation clause is insisted upon by a tenderer, quotations with a reasonable ceiling should be submitted. Such offers should invariably be supported by the base price taken into account at a time of tendering and also the formula for any such variations. 3. Security Deposit On acceptance of tender, the Contractor shall, at the option of the Purchaser and within the period specified by him deposit with him in cash or in any other form as the Purchaser may determine security deposit not exceeding ten percent of the value of the contract as the Purchaser shall specify. If the Contractor is called upon by the Purchaser to deposit, ‘Security’ and the Contractor fails to provide the security with in the period specified, such failure shall constitute a breach of the contract and the Purchaser shall be entitled to make other arrangement for the re-purchase of the stores contracted for at the risk of the Contractor in terms of SubClause (ii) and (iii) of clause 10(b) hereof and / or to recover from the Contractor damages arising from such cancellation. 4. Guarantee and Replacement a) The Contractor shall guarantee that the stores supplied shall comply fully with the specifications laid down, for material, workmanship and performance. b) For a period of twelve months after the acceptance of the stores, if any defects are discovered therein or any defects therein found to have developed under proper use, arising from faulty stores design or workmanship Contractor shall remedy such defects at his own cost provided he is called upon to do so Page 4 of 7 c) d) e) f) g) h) 5. within a period of 14 months from the date of acceptance thereof by the Purchaser who shall state in writing in what respect the stores or any part thereof are faulty. If in the opinion of the Purchaser, it becomes necessary to replace or renew any defective stores such replacement or renewal shall be made by the Contractor free of all costs to the Purchaser provided the notice informing the Contractor of the defect is given by the Purchaser in this regard within the said period of 14 months from the date of acceptance thereof. The Contractor fail to rectify the defects, the Purchaser shall have the right to reject or repair or replace at the cost of the Contractor the whole or any portion of the defective stores. The decision of the Purchaser not withstanding any prior approval or acceptance or inspection thereof on behalf of the Purchaser, as to whether or not the stores supplied by the Contractor are defective or any defects has developed within the said period of 12 months or as to whether nature of the defects requires renewal or replacement, shall be final, conclusive and binding on the Contractor. To fulfil guarantee conditions outlined in clause 4 (a) to (e) above, the Contractor shall, at the option of the Purchaser furnish a Bank Guarantee (as prescribed by the Purchaser) from a Bank approved by the Purchaser from an amount equivalent to 10% of the value of the contract along with first shipment documents. On the performance and completion of the contract in all respects, the Bank Guarantee will be returned to the Contractor without any interest. All the replacement stores shall also be guaranteed for a period of 12 months from the date of arrival of store at purchaser’s site. Even While the 12 months guarantee applies to all stores in case where a greater period is called for by our specifications then such a specification shall apply in such cases the period of 14 months referred to in para 4 (b) & (c) shall be asked for guarantee period plus two months. Packing, Forwarding & Insurance The Contractor will be held responsible for the stores being sufficiently and properly packed for transport by rail, road, sea or air to withstand transit hazards and ensure safe arrival at the destination. The packing and marking of packages shall be done by and at the expense of the Contractor. The Purchaser will not pay separately for transit insurance all risks in transit being exclusively of the Contractor and the Purchaser shall pay only for such stores as are actually received in good condition in accordance with the contract. 6. Despatches The Contractor is responsible for obtaining a clear receipt from the transport authorities specifying the goods dispatched. The consignment should be despatched with clear Railway Receipt / Lorry Receipt. If sent in any other mode it is at the risk of the Contractor. Purchaser will take no responsibility for short deliveries or wrong supply of goods when the same are booked on said to contain basis. Purchase shall pay for only such stores as are actually received by them in accordance with the contract. 7. Test Certificate Whenever required, test certificates should be sent along with the despatch documents. 8. Acceptance of stores a) The stores shall be tendered by the Contractor for inspection at such places as may be specified by the Purchaser at the contractor’s own risk, expense and cost. b) It is expressly agreed that the acceptance of the stores contracted for is subject to final approval by the Purchaser, whose decision shall be final. c) If, in the opinion of the Purchaser all or any of the stores that do not meet the performance or quality requirements specified in the purchase order, they may be either rejected or accepted at a price to be fixed by the Purchaser and his decision as to rejection and the prices to be fixed shall be final binding on the Contractor. d) If the whole or any part of the stores supplied are rejected in accordance with Clause No. 8 (c) above the Purchaser shall be at liberty with or without notice to the Contractor, to purchase in the open market at the expense of the Contractor, stores meeting the necessary performance and quality contracted for in place of those rejected, provided that either the purchase or the agreement to purchase from another supplier is made within six months from the date of rejection of the stores as aforesaid. Page 5 of 7 9. Rejected stores Rejected stores will remain at destination at the contractor’s risk and responsibility, if instructions for their disposal are not received from the Contractor within a period of 14 days from the date of receipt of the advice of rejection, the Purchaser or his representative has, at his discretion the right to scrap or sell or consign the rejected stores to contractor’s address at the contractor’s entire risk and expense Freight being payable by the Contractor at actuals. 10. Delivery a) The time for and the date of delivery of the stores stipulated in the purchase order shall be deemed to be essence of the contract and delivery must be completed on or before the specified dates. b) Should the Contractor fail to deliver the stores or any consignment there of within the period prescribed for such delivery, the Purchaser shall be entitled at his option either. i. to recover from the Contractor as agreed liquidated damages and not by way of penalty, a sum of 0.5% per week subject to a maximum of 10% of the order value. or ii. to purchase elsewhere, without notice to the Contractor on the account and at the risk of the Contractor the stores not delivered or others of a similar description (where others exactly complying with the particulars, are not in the opinion of the Purchaser readily procurable, such opinion being final) without cancelling the contract in respect of the consignment (s) not yet due for delivery, or iii. to cancel the contract of a portion thereof and if so desired to purchase or authorize the purchase of stores not so delivered or others of a similar description (where others exactly complying with the particulars are not in the opinion of the Purchaser readily procurable such opinion final) at the risk and cost of the Contractor. In the event of action being taken under sub-clause (ii) & (iii) of clause 10 above, the Contractor, shall be liable for any loss which the Purchaser may sustain on that account, provided that the re-purchase, or if there is an agreement to re purchase then such agreements is made within six months from the date of such failure. But the Contractor shall not be entitled to any gain on such re-purchase made against default. The manner and method of such re-purchase shall be at the discretion of the Purchaser, whose decision shall be final. It shall not be necessary for the Purchaser to serve a notice of such re-purchase on the defaulting Contractor. This right shall be without prejudice to the right of the Purchaser to recover damages or breach of contract by the Contractor. 11. Extension of time As soon as it is apparent that contract dates cannot be adhered to an application shall be sent by the Contractor to the Purchaser if failure, on the part of the Contractor to deliver the stores in proper time shall have arisen from any cause which the Purchaser may admit as reasonable ground for an extension of the time (and his decision shall be final) he may allow, such additional time as be considers it to be justified by circumstances of the case without prejudice to the purchaser’s rights to recover liquidated damages under clause 10 thereof. 12. Erection of Plant & Machinery Wherever erection of a plant or machinery is the responsibility of the Contractor as per the terms of the contract and in case of Contractor fails to carry out the erection as and when called upon to do so within the period specified by the Purchaser, the Purchaser shall have the right to get the erection done through any source of his choice. In such an event, the Contractor shall be liable to bear any additional expenditure that the Purchaser is liable to incur towards erection. The Contractor shall, however, not be entitled to any gain due to such an action by the Purchaser. 13. Payment Contractor’s bill will be passed for payment only after the stores have been received, inspected and accepted by the Purchaser. 14. Mode of payment Normally payment will be made for the accepted stores within 30 days from the date of receipt of the materials. 15. Recovery of sums due Whenever any claim for the payment of whether liquidated or not, money arising out of under this contract against the Contractor, the Purchaser shall be entitled to recover such sum by appropriating. In part or whole Page 6 of 7 the security deposited by the Contractor, if a security is taken against the contract. In the event of the security being insufficient or if no security has been taken from the Contractor, then the balance or the total sum recoverable, as the case may be, shall be deducted from any sum then due or which at any time thereafter may become due to the Contractor under this or any other contract with the Purchaser. Should this sum be not sufficient to cover the full amount recoverable, the Contractor shall pay to the Purchaser on demand the remaining balance due. Similarly, if the Purchaser has or makes any claim, whether liquidated or not, against the Contractor under any other contract with the Purchaser, the payment of all moneys payable under the contract to the Contractor including the security deposit shall be with-held till such claims of the Purchaser are finally adjudicated upon and paid by the Contractor. 16. Indemnity The Contractor shall warrant and be deemed to have warranted that all stores supplied against this contract are free and clean of infringement of any Patent, Copyright or Trademark, and shall at all times indemnity the Purchaser against all claims which may be made in respect of the stores for infringement of any right protected by Patent Registration of design or Trade mark and shall take all risk of accidents or damage which may cause a failure of the supply from whatever cause arising and the entire responsibility for sufficiency of all means used by him for the fulfillment of the contract. 17. Arbitration In the event of any question, dispute or difference arising under these conditions or any conditions contained in the purchase order or in connection with this contract, (except as to any matter the decision of which is specially provided for by these conditions) the same shall be referred to the sole arbitration of the Head of the Purchase office or of some other person appointed by him. It will be no objection that the Arbitrator is a Government servant, that he had to deal with matter to which the contract relates or that in the course of his duties as Government servant he has expressed views on all or any other matters in dispute or difference. The award of the Arbitrator shall be final and binding on the parties of this contract. It is a term of this contract a) If the arbitrator be the Head of the Purchase Office (i) In the event of his being transferred or vacating his office by resignation or otherwise, it shall be lawful for his successor-in-office either to proceed with reference himself, or to appoint another person as Arbitrator, or (ii) In the event of his being unwilling or unable to act for any reason, it shall be lawful or the Head of the Purchase Office to appoint another person as arbitrator, or b) If the arbitrator be a person appointed by the Head of the Purchase Office in the event of his dying, neglecting or refusing to act or resigning or being unable to act, for any reason it shall be lawful for the Head of the Purchase office either to proceed with the reference himself or appoint another person as arbitrator in place of the outgoing Arbitrator. Subject as aforesaid the Arbitration and Conciliation Act 1996 and the rules thereunder and any statutory modifications there of for the time being in force shall be deemed to apply to the arbitration proceedings under this Clause. The Arbitrator shall have the power to extend with the consent of the Purchaser and the Contractor the time for making and publishing the award. The venue of arbitration shall be the place as Purchaser is his absolute discretion may determine. Work under the contract shall, if reasonably possible continue during Arbitration proceedings. 18. Counter Terms and Condition of Suppliers Where counter terms and conditions / printed or cyclostyled conditions have been offered by the supplier, the same shall not be deemed to have been accepted by the Purchaser, unless specific written acceptance thereof is obtained. 19. Security for Purchaser’s Materials Successful tenderer will have to furnish in the form of a bank guarantee or any other form as called for by the Purchaser towards adequate security for the materials / property provided by the Purchaser for the due execution of the contract. Page 7 of 7