NI LabView Academia Lab (505) - Modern Education Society`s

Modern Education Society’s
College of Engineering, Pune – 411 001
Dept.: Mechanical Engineering Dept.
NI LabVIEW Academy Incharge: Prof.A.Mitra (9420320632)
Prof.V.R.Varude (9404184920)
NI LabView Academia Lab (505)
Introduction:
The laboratory includes all types of data acquisition systems as per requirement of
UG and PG for Mechanical as well as E&TC Department syllabus of University of Pune. It
consists of all sort of sensors and Data acquisition module like Vibrations, Temperature,
Pressure, Strain, Sound, Image Processing and Data Communication. This laboratory is
divided in 2 sections with removable partition and also can be treated as virtual class room
with facilities like video conferencing for 60 seating capacity at a time.
Benefits to Students, Faculty, and Institute:
To Students:

Meet curriculum requirements of both UG and PG students and do more hands-on
hardware interdisciplinary projects

Do in-house final year real time project
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
Do globally recognized certification

Opportunity to get in to core engineering industries

Competing with globally challenging students with strong knowledge in
fundamentals

Participating in National & International Conferences,

publications in National and International Journals
To Faculty:

Teaching engineering with more practical way and industry standard technology

Completion of PhD using the industry standard technology

Participating in National & International Conferences,

Publications in National & International journals

Joint proposal submission to funding agencies in association with NI technology

Revenue generation by doing training & Consultancy
To Institute:

NI Authorized LabVIEW Academy School

NI Logo in the Participation Certificate.

MoU between NI & Institute

Institute name in flagship award winning website of NI and global recognition

Revenue Generation.

Transforming to Research and Development

Recognition with NAAC, NBA, ABET accreditation agencies.

Multiple departments (ECE, EEE, EIE, MECH, CSE) can use the facility of
Academy

Career development and job opportunity through community.

Tight interaction between Industry & Institute relations
Facilities available in the lab:
i.
60 All-in-One computers.
ii.
Furniture: Special designed table with 60 seating capacity.
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iii.
2 Overhead projectors
iv.
2 AC systems with 1.5tonnage capacity
v.
2 White boards
vi.
Audio systems.
vii.
Networking Facilities.
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Syllabus Covered under NI Lab (505)
S.E. (Mechanical, Mechanical Sandwich & Automobile) – II (2012 Pattern)
Strength of Materials (202051)
i.
Experimental verification of flexural formula in bending for cantilever beam.
ii.
Experimental verification of flexural formula in bending for simply supported beam.
iii.
Measurement of stresses and strains in beams for different end conditions using strain
gauges.
iv.
Torsion Test on circular bar.
T.E. (Mechanical) - 2012 Course
Mechatronics [302050]
i.
Measurement of Load / Force using Load Cell*(Estimation of unknown weight using
above voltage characteristics)
ii.
Measurement of Temperature : Thermocouple, Thermistor & RTD and comparative
analysis (estimation of sensitivity)
iii.
Measurement of displacement using LVDT characteristics.
iv.
Interfacing of any Sensor with Data Acquisition System
v.
PLC control system: - ladder logic implementation on real time system.
vi.
Ladder Diagram development for different types of Logic Gates using suitable
Software
vii.
Real Time Temperature / Flow Control using PID Control system.
viii.
PID control Design, Tuning using suitable Simulation Software
ix.
PID Control Implementation on DC Motor Speed Control System
x.
Demonstration of Bottle Filling System using PLC / Microcontroller / Relays System
xi.
Study of Modeling and Analysis of a typical Mechanical System (Estimation of poles,
zeros, % overshoot, natural frequency, damping frequency, rise time, settling time)
B E (Mechanical) Part I (2008 Course)
DYNAMICS OF MACHINERY (402042)
i.
To determine the natural frequency of damped vibration of single degree freedom
system and to find its damping coefficient.
ii.
To verify natural frequency of torsional vibration of two rotor system and position of
node.
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iii.
To determine critical speed of single rotor system.
iv.
To determine resonance frequency of transverse vibration of beam.
v.
To determine the frequency response curve under different damping conditions for
single degree freedom system of vibration.
vi.
To study shock absorbers and to plot transmissibility curve.
vii.
Measurement of vibration parameters like frequency, amplitude, velocity, acceleration
of any vibrating system by using vibration measuring instruments.
viii.
ix.
Noise measurement and analysis using appropriate instrument
Analysis of machine vibration, signature, using any analysis software package.
M. E. (Mechanical) (Design Engineering) 2013-Course
Lab Practice [502206]
i.
Measurement of strain in cantilever beam using strain gauges
ii.
Assignment on instrumentation and data collection
iii.
Determination of natural frequencies & modal analysis of a machine component using
FFT Analyzer
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List of NI Module
Sr.
No
1
Module Name
Usage
NI9234
for sound , vibration and modal analysis
2
NI 9213
for temperature related applications using thermocouples
3
NI 9217
for temperature related applications using RTDs
4
NI 9219
5
NI 9401
Universal DAQ card for temperature, strain, voltage, current
measurements
for Digital input/output applications
6
NI 9263
Voltage output DAQ card used during control of any system
7
NI 9265
Current output DAQ card used during control of any system
8
NI USB6008/6009
Basic analog input/output card for small applications
9
NI cDAQ™-9171 Single slot chassis USB powered
10
NI cDAQ™-9174 4 channel chassis with external adapter
11
NI cRIO 9075
12
myRIO
13
ELVIS II
14
Emona DATEx
15
Smart Camera kit
FPGA based controller & chassis
Dynamic box with multiple features, analog I/O, digital I/O,
USB interface and wi-fi connectivity
All-in-one box along with add-on boards for communication,
mechatronics, controls, bio medical instrumentation and many
more
Add-on board for analog and digital communications along with
course wafre covering more than 30+ experiments
Smart camera kit for image processing related applications
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Projects completed under NI Lab (505)
Project#1 S.E. (Mechanical, Mechanical Sandwich & Automobile) – II (2012 Pattern)
Strength of Materials (202051)
i.
Experimental verification of flexural formula in bending for cantilever beam.
ii.
Experimental verification of flexural formula in bending for simply supported
beam.
iii.
Measurement of stresses and strains in beams for different end conditions
using strain gauges.
All the three experiments mentioned above were conducted in Sem-II of educational year
2013-14

Revenue generation in terms of Savings Rs. 1,05,750/- reference to quotation
given by Krishtech Automations (Experimental Set up developed INHOUSE)

As these practical included in new syllabus of SE 2012 Pattern and most of the
colleges did not have the set up. Therefore, for conduction of these experiments
quotation is prepared a mentioned below
i.
Batch size: Maximum 20-22 students per batch
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ii.
Charges for conduction of experiments are Rs. 2,000/- per experiment
per batch.
iii.
Payment strictly by Cheque / Demand draft favoring "MES's Research &
Development Center" payable at Pune
iv.
The schedule for practical will be fixed with mutual convenience.
Project#2 –
#“NI YANTRA – A Project Competition”:
One of the Data Acquisition System project done by electronics dept. students guided by
Prof. A. Mitra and Prof. S. B. Deshpande was selected in project competition NIYANTRA 2014 organized by National Instruments. Out of 750 teams from all over India 66 teams were
selected for Round-2 and our college team is one of them where maximum no. of compotator
was from Prime institutes like IIT „s & NIT‟s. The list of selected team is shown below and
NY-10 is our Team ID.
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Project#3 –
UG Project: Development of shock absorber test-rig for optimizations of vehicle
suspension systems.
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This project is done by 2 groups from final year from Mechanical Branch and 1 group from
E&TC Branch as their final year project under the guidance of Prof.A.Mitra. This project is
fabricated in our campus under multi-disciplinary project which carries good weightage in
NAAC/NBA documents. This project enhances the domain knowledge of Data Acquisition
System using NI Hardware and LabView software which was beneficial for their placement
activities (4 students from Mechanical was placed) . The fabrication cost of this project
Rs.26,418/-.
Out of three groups, One group is participating in project competitions organized by
Sinhgad College and Two groups are presenting their work in International Conference
ICTACEM-2014 organized by IIT, Kharagpur.
This project is used to perform some of the experiments in Vibrations Lab for U.G/P.G.
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Project#4 –
UG Project: Design, optimization and control of MAV ” guided by Prof.K.A.Mahajan
One U.G. project “Design, optimization and control of MAV ” guided by Prof.K.A.Mahajan
used NI Systems for measurement of Lifting Force. The aim of the experiment is to measure
the lifting force of an MICRO AIRAL VEHICLE (MAV). It is difficult to test any MAV‟s
lifting force in static condition and in real time interval. The MAV was attached on the one
end of the metal plate and another end is fixed to the table. The metal plate is loaded with two
strain gauges on two perpendicular planes and the deflection is measured through LABview.
The propeller produces thrust by pushing air down and that deflects the metal plate.
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Project#5 –
M.E Lab Practice:
M. E. (Mechanical) (Design Engineering) 2013-Course
Lab Practice [502206] – INHOUSE Project Development
1. Measurement of strain in cantilever beam using strain gauges
2. Assignment on instrumentation and data collection
3. Determination of natural frequencies & modal analysis of a machine component using
FFT Analyzer
Determination of natural frequencies & modal analysis of a machine component using
FFT Analyzer.
This experiment must be conducted by using FFT Analyzer and approx. market cost is
Rs.11,47,715/-. But this FFT Analyzer is only dedicated for vibrations analysis whereas NI
system is able to perform all vibration analysis with measurement of strain, force,
displacement, temperature, current at the cost of Rs.7,95,818/-.
Mini-Project: Experiemental modal analysis for different sections.
Mini-Project by M.E. Design: Total 6 groups of P.G. students have done mini project on
“Experimental modal analysis for different sections” and a project report was submitted by
individual group which will explore their technical knowledge on Data Acquisition System
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and LabView software. This knowledge is very much helpful for fulfillment of their final
year project validations as per new syllabus 2013-14.
Utilization of NI Lab
Name of activity: NI LabVIEW Software training programme conducted for five days.
Objectives: Upon successful completion of programme, participants will be able to
1. To impart knowledge on data Acquisition system.
2. To demonstrate hardware and software interfacing with hands-on practice.
3. To demonstrate importance of Data acquisition system in R&D and Project.
Target group:
Mechanical, Computer, Electronics & Telecommunication Engineering
Faculty Members
No. of Participant: 05
Resource Person:
1. Ms. Preeti Biradar, NI systems, Banglore
2. Mr. Nitesh Jadhav, NI systems, Banglore
Name of Participants:
1. Prof. A. Mitra
– Mechanical Department
2. Prof. V. R. Varude
– Mechanical Department
3. Prof. Suhas S. Jadhav – Mechanical Department
4. Prof S. S Pansaree
- E&Tc Department
5. Prof. Y.M.Ajgar
- E&Tc Department
Support staff:
1. Prof. P. B. Biradar
– Mechanical Department
2. Prof. C. B. Meshram
– Mechanical Department
Venue:
NI Lab (Room No. 505)
Duration:
05 Days 28th Oct. 2014 – 01st Nov. 2014
Time frame:
09:00 AM to 05:00 PM
Outcome:
All faculty members successfully completed following activities:
1. CLAD Certification for faculty.
2. To conduct the training programme in NI-LABVIEW Academy.
3. Imparted knowledge on data Acquisition system for R&D & Project.
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Name of Activity: Automobile Design and CAD development course by “ZEST”
Objective:
Upon successful completion of programme, participants will be able to
1. To gain brief knowledge automobile design and CAE software like
CATIA, ANSYS.
2. To apply gained knowledge for their Final year project.
3. Utilze gained knowledge for campus placement
Target group:
Mechanical Engineering students
No. of Participant: 30
Venue:
NI Lab (Room No. 505)
Duration:
01/12/2014 To 15/02/2015
Time frame:
11:00 AM to 02:00 PM (During Vacation)
04:00 PM to 06:00 PM (During Semester)
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Ongoing Projects
Sr. No
1
Name of the project
Department
Guide
Development of shock absorber test-rig for
Mechanical
Prof. A. Mitra
optimizations of vehicle suspension
by DoE
(UG)
approach using NI-LABVIEW.
2
Farm automation using NI-LABVIEW
E & TC
(UG)
3
Effects of Heat on a Vehicle Steering Mechanism
Mechanical
Prof. S.B. Deshpande/
Prof. P.N. Kota
Dr. S.R. Kandharkar
(UG)
4
Performance Evaluation of Planetary Gear Train
for Hybrid Transmission System
5
Quality inspection and fault detection of metal job
Design, optimization and control of MICRO
Detection of crack by experimental
modal
Experimental investigation on influence of notch
Condition Monitoring of Bearing by Vibration
Analysis Using NI-LABVIEW
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Prof. K.A.Mahajan
Mechanical
Prof. S.S.Jadhav
Mechanical
Prof. S.S.Jadhav
(UG)
Mechanical
Prof. R.N.Yerrawar
(PG)
GSM based automatic obstacle avoider robot
using LABVIEW software.
11
Mechanical
(UG)
on a rotating shaft using NI-LABVIEW
9
Prof. P.B. Chopade
(UG)
analysis of beam using NI-LABVIEW.
8
E & TC
(PG)
AIRIAL VEHICLE (MAV)
7
Prof. V.N.Chougule
(PG)
using wavelet transform.
6
Mechanical
E & TC
Prof. Y.M. Ajgar
(UG)
Performance testing of Ice Plant using R12
Mechanical
refrigerant and their comparison, by acquiring
(UG)
Prof. H.S.Salave
temperature and analyzing measurement data
using LabVIEW Software
12
Determination of Natural Frequency and Mode
Mechanical
Shape of Composite reinforcement of Rectangular
(PG)
Dr. S.S.Sarawade
Plate.
13
Controlling of Motor with PID control system
using NI-LabVIEW.
E & TC
(UG)
15
Prof. P.N.Kota
14
Validation of Split AC by using R-290 / R-161
Mechanical
Dr. V. N. Raibhole
(UG)
15
Analysis and optimization of Vehicle Exhaust
Muffler System
16
Mechanical
Prof. V. J. Sonawane.
(UG)
Analysis of Crack on a plate by vibration analysis
Mechanical
Dr. S. H.Gawande
(PG)
17
Vibration and Stress analysis of Hip-Joints
Mechanical
(PG)
16
Prof. R. N. Yerrawar.
NI lab with 60 computers.
Online Examination for campus drive in NI lab.
17
FDP by NI Resource Person
NI Module for Experimentation
18
Image Processing using NI Smart-Camera.
Students using NI Lab for Projects.
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Robots controlled by NI Wi-Fi Connectivity
NI Lab Incharge Prof.A.Mitra in a Technical Session.
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