Company Profile
Transcription
Company Profile
PT Chandra Asri Petrochemical Tbk (CAP) is a result of merger between PT Tri Polyta Indonesia Tbk (TPI) and PT Chandra Asri (CA) on January 1st, 2011. TPI was the largest Polypropylene producer in Indonesia and was established in 1984. CA was the producer of Olefins and Polyethylene products and was established in 1989. After the merger, we became the largest publicly listed petrochemical company in Indonesia. Currently, CAP is owned by two major shareholders, Barito Pacific Group and SCG Chemicals Co., Ltd. (SCG), a subsidiary of SCG Group, Thailand. Chandra Asri Petrochemical Company Profile | 2 INTRODUCTION CAP operates the country’s only Naphtha Cracker and is also the largest integrated petrochemical company in Indonesia. Our plant is strategically located in Ciwandan, Cilegon, Banten province, providing convenient access to our key customers. Further exploiting our geographical advantage, we have installed and are currently operating a 45km distribution pipeline which connects our petrochemical complex to customers within the area. Currently, we incorporate state-ofthe-art technologies and supporting facilities to produce 1,330KTA of Olefins (Ethylene, Propylene), PyGas and Mixed C4; and 816KTA of Polyolefins (Polyethylene and Polypropylene). Our production facilities include two lines for Polyethylene products and three lines for Polypropylene products. In late 2015, we successfully completed the expansion of Naphtha Cracker production capacity to 860KTA from 600KTA or by some 43%. The new capacity will establish higher economies of scale and expand product offerings. It is a manifestation of our strategic plans to expand our business and further integrate our downstream processes. Our subsidiary, PT Styrindo Mono Indonesia (SMI), produces 340KTA of Styrene Monomer, which first started in 1992. Until today, SMI remains the sole Styrene Monomer producer in Indonesia. Since 2013, another subsidiary, PT Petrokimia Butadiene Indonesia (PBI) operates the only Butadiene plant in Indonesia that produces Butadiene. The 100KTA Butadiene plant consumes Mixed C4 produced from our Olefins plant as its raw materials. Furthermore, the output product from Butadiene plant will be used as feedstock for our future Synthetic Rubber manufacturer that will produce raw material for environmental friendly tires. This Synthetic Rubber company is a joint venture with a multinational tire producer, Compagnie Financière du Groupe Michelin (Michelin) as a strategic partner. This joint venture reflects our objective in capturing the added value of our petrochemical products chain. Chandra Asri Petrochemical Company Profile | 3 Vision The Leading and Preferred Petrochemical Company in Indonesia Mission Continue to grow and improve our leadership position through integration, development of human capital and preferred partnership, in a sustainable manner that will contribute to the growth of Indonesia Values Integrity We act professionally, honestly and ethically in all aspects of business. Respect We value our people, customers, suppliers, shareholders and the community. Chandra Asri Petrochemical Company Profile | 4 Safety We put safety first. Accountability Teamwork We are responsible for our actions. We collaborate and support one another. OUR COMPANY Business Principles We are committed to implement: Concerning Stakeholders Concerning Behaviour 1 Protect shareholders’ investment and provide an acceptable rate of return. 1 Act with honesty, integrity and fairness in all aspects of business. 2 Provide customers with reliable products and services that offer value in terms of price, functionality, quality, safety and environmental impact. 2 Treat all people with respect. 3 Provide employees with safe working conditions, opportunities to develop relevant talents and realize their full potential, and competitive rewards based on performance. 3 Do not offer, solicit or accept bribes. 4 Develop mutually beneficial relationship with contractors, suppliers, authorities and partners. 4 Avoid conflict of interest between personal and business activities. 5 Compete fairly and ethically with other enterprises. 5 Observe the laws of the country and the rules and regulations of the Company. 6 Discharge our corporate responsibilities and contribute to social and economic progress through business activities. 6 Observe good health, safety and environmental practices. Chandra Asri Petrochemical Company Profile | 5 Biggest Capacity in Indonesia OUR PLANT OLEFINS PLANT POLYOLEFINS PLANT STYRENE MONOMER PLANT Our Olefins plant is licensed by world renowned Lummus and KBR Technology. Polyethylene (PE) Plant SMI operates 340KTA plants using both Mobil-Badger Technology and Lummus Technology. SMI is ideally positioned to meet the demand of local and regional downstream industries. Our Naphtha Cracker mainly uses Naphtha and is capable of consuming alternative feedstocks such as LPG and Condensate to produce Ethylene, Propylene, Py-Gas and Mixed C4. Our 336KTA Polyethylene plants utilize two world-class technologies. One PE production line with capacity of 200KTA is licensed by Univation Technologies, a joint venture of ExxonMobil Chemical Company and The Dow Chemical Company, (originally was licensed by Union Carbide Corporation, UNIPOL) and are capable of producing both linear-low and high density Polyethylene resins. SMI had also acquired majority ownership of PT Redeco Petrolin Utama (RPU) in 2012. The second PE production line has a capacity of 136KTA and is licensed by Showa Denko KK which boasts Japan’s bimodal high density Polyethylene technology. Polypropylene (PP) Plant Our 480KTA Polypropylene plants are licensed by W. R. Grace & Co. (originally was licensed by Union Carbide Corporation, UNIPOL) and are capable of producing a variety of Polypropylene resins including Homopolymer, Random Copolymer and Impact (Block) Copolymer. 860 Ethylene Propylene Py-Gas Mixed C4 KTA 470 400 315 KTA KTA KTA Chandra Asri Petrochemical Company Profile | 6 RPU was established in 1980 and is engaged as an intermediate bulkstorage tank terminal and jetty management services for chemical products. RPU is also handling refined petroleum products for local and international oil companies. 336 480 340 Polyethylene KTA Polypropylene KTA Styrene Monomer Butadiene KTA 100 KTA FACILITIES OUR JETTY BUTADIENE PLANT PBI operates a 100KTA plant licensed by Lummus/BASF Technology. This plant consumes Mixed C4 from our Naphtha Cracker to produce high quality Butadiene and Raffinate-1. Butadiene is a critical feedstock to produce synthetic rubber which is one of the raw materials for tires production. We operate three jetties: Jetty A with capacity to berth 80,000DWT vessels and serves Naphtha, LP Propylene and Py-Gas. Jetty B with capacity to berth 6,000DWT vessels and is designated to serve HP Propylene, LPG, as well as Naphtha. Jetty C with capacity to berth 10,000DWT vessels and is used for Ethylene, Py-Gas, Raffinate-1, Butadiene, Naphtha and PFO. Jetty a Jetty B Jetty C 80,000DWT 6,000DWT 10,000DWT Naphtha LP Propylene Py-Gas HP Propylene LPG Naphtha Ethylene, Py-Gas, Raffinate-1, Butadiene, Naphtha and PFO OTHER FACILITIES In supporting our business operations, we own on-site warehouses next to PE & PP plants, and satellite warehouses in Surabaya and Solo. Other on-site supporting utilities include gas turbine generator, steam turbine generator, boiler, water treatment facility, water cooling system, fire fighting system, and tank farms for feedstock and products. Chandra Asri Petrochemical Company Profile | 7 Strategic Location Adjacent and interlinked with customer’s facilities. Located 123km northwest of Jakarta. Considered as one of Indonesia’s Vital Assets. Public Road Pipeline Toll Road CAP Jetty 13 14 15 CAP 16 17 19 18 MERAK 45 KM Coverage area of our Ethylene pipeline 20 12 11 10 9 7 8 6 5 CILEGON 4 1 2 3 ANYER 1. 2. 3. 4. 5. 6. 7. CAP PP Plant CAP OPE Plant Nippon Shokubai Indonesia (NSI) Asahimas Chemical Pelindo II Port Krakatau Bandar Samudera (KBS) Port Cabot Indonesia Chandra Asri Petrochemical Company Profile | 8 8. Rohm and Haas Indonesia 9. Lotte Chemical Titan 10.Pertamina Tanjung Gerem 11. Dow Chemical Indonesia 12. Unggul Indah Cahaya 13. Indonesia Power (PLTU Suralaya) 14. Sulfindo Adiusaha 15.SMI Plant 16.RPU 17. Gajah Tunggal 18. Sulfindo Adiusaha 19. BASF Indonesia 20.Arbe Indonesia FACILITIES NEW NAPTHA CRACKER We completed Naphtha Cracker capacity expansion to 860KTA (up by 43%) with total investment cost of US$380 million. The EPC work of the multi-years project was conducted by Toyo Engineering Corporation. Mechanical Completion of the project accomplished on December 9th, 2015. In addition, we also performed a Turnaround Maintenance during the same period with the Tie-in works of expansion project, and completed on time. The overall expansion project completion was marked by the on-spec production achieved on December 19th, 2015. FUTURE FACILITIES Synthetic Rubber Indonesia (SRI) PT Synthetic Rubber Indonesia (SRI) is a joint venture between CAP and Michelin. SRI plans to build a synthetic rubber plant located adjacent with our petrochemical complex in Cilegon. This plant is expected to be operational in 2018. The investment cost of this project is estimated at US$435 million with 120KTA plant capacity. The Synthetic Rubber plant will produce Polybutadiene Rubber (PBR) and Solution Styrene Butadiene Rubber (SSBR). Both products are utilized as raw materials for the production of environmental friendly tires. Chandra Asri Petrochemical Company Profile | 9 Diesel Integrated Business Operations Kerosene Gasoline Naphtha Crude Oil Refinery Vertically integrated business LPG operations resulting in higher efficiency and competitive costs. Condensate Chandra Asri Petrochemical Company Profile | 10 PRODUCTS Ethylene Propylene Naphtha Cracker Py-Gas Mixed C4 Upstream Petrochemical CAP Facility Midstream Petrochemical CAP Products Future products via joint venture with Michelin Chandra Asri Petrochemical Company Profile | 11 Diverse Product Portfolio POLYOLEFINS POLYPROPYLENE Our Polypropylene resin is sold under the trademark brand Trilene® which includes the various types of Homopolymer, Random Copolymer and Impact (Block) Copolymer. Some end-product applications include flexible packaging (IPP, BOPP, CPP), household appliances, yarn, non-woven bags, furniture, automotive and electronic parts. PROPYLENE Propylene is used as raw material to produce Polypropylene. Propylene is directly supplied to PP plant complex through pipeline. O L E POLYETHYLENE Our Polyethylene resin is sold under the trademark brand Asrene® which covers High Density Polyethylene (HDPE) and Linear Low Density Polyethylene (LLDPE) products. We also produce resin used for environmental friendly shopping bags under the trademark Grene®. Grene® shopping bags decompose naturally in the presence of ultraviolet light. Other end-product applications include agriculture film, flexible packaging, fishnets, tarpaulin, clean water pipe, jerry cans, cosmetics and food grade bottles. Our Polyethylene and Polypropylene products are certified Halal by Majelis Ulama Indonesia (MUI). Chandra Asri Petrochemical Company Profile | 12 Ethylene is the most widely used organic chemical in the world. Ethylene produced from our facility is mainly used to produce Polyethylene and Styrene Monomer. The remaining is sold domestically through pipeline and to spot market. ETHYLENE PRODUCTS BUTADIENE Butadiene is a raw material used in the production of ABS, SBL, SBR, and PBR which are the main raw materials to produce tires. Some end-product applications include rubber boots, rubber gloves, shoe soles, adhesive and sealants. MIXED C4 Mixed C4 is utilized to produce Butadiene which is an added value for Mixed C4 products. F I N S Py-Gas can be further processed to produce many high-value added products such as Benzene, Toluene and Xylene. Py-Gas is mainly sold to regional customers. Styrene Monomer Styrene Monomer is a raw material used to produce Polystyrene (PS), Expanded Polystyrene (EPS), Styrene Acrylonitrile (SAN), Acrylonitrile Butadiene Styrene (ABS), Styrene Butadiene Rubber (SBR), Styrene Butadiene Latex (SBL) and Unsaturated Polyester Resin (UPR). Some endproduct applications include shoe soles, drinking cups, food containers, automotive and electronic parts, building block toys and helmets. PY-GAS Chandra Asri Petrochemical Company Profile | 13 Eco Friendly Product Indonesia’s First Ecolabel Degradable Plastic Due to the versatility of plastics, they have become an essential ingredient to provide better quality of life. However, the global use of plastic bags has become uncontrollable; over 1 million plastic bags usage per minute all over the world. One of our efforts in contributing to solving environmental problems is to focus on plastic waste; we develop and produce eco-friendly plastic namely Asrene® SF5008E under the trademark name of Grene®. Grene® degradable plastic resins are designed to be “fit for purpose”; they achieve their functional competency prior to degradation after disposal. It can be manufactured into plastic materials which will bio-degrade in a much shorter period than ordinary plastic. The plastic will oxidize before it breaks down into carbon dioxide, water and biomass, in which all will return to nature. One method to start the degradation process is through exposure to UV light. It takes approximately 2 years for Grene® to completely degrade whereas conventional plastic takes 1000 years to degrade. Grene® provides shorter degradation for longer survival of the earth. 1 Degradation Grene® accelerates the cycle of renewable natural resources for environmental sustainability. In comparison to conventional plastic, Grene® results in 70% less energy usage, 80% less waste and 50% less pollutant. There is no difference in terms of strength and other applications between Grene® and conventional plastic. Grene® does not contain toxic or heavy metals and is safe for direct food contact. It is used for a wide variety of plastic packaging applications such as shopping bags, compost bags, disposal bags, bags on roll, etc. Furthermore, this ecofriendly plastic allows, not only enviromental, but also ecological, economical and social aspect to have better standard of living. Through Grene®, we become the first degradable plastic manufacturer in Indonesia to earn the Ecolabel Certificate from the Ministry of Environment after passing through test by the appointed credible institution. Grene® also received Product Excellence Award (Gold) during the 6th Annual Global Corporate Social Responsibility Summit & Awards in 2014. 2 3 Biodegradation Return to Nature Biomass Week 0 Week 18th Month 24th Carbon dioxide Water Photo synthesis Chandra Asri Petrochemical Company Profile | 14 PRODUCTS ASRENE TRILENE Our PE resins are sold under the trademark brand Asrene®. PE is made by polymerization of Ethylene gas before blending the powdered resin with various additives to improve the end-product’s performance. Our PE resins undergo stringent QA/QC monitoring and testing before being packed in 25-kg packaging for our customers. Our PP resins are sold under the trademark brand Trilene®. PP is made by polymerization of Propylene gas before blending the powdered resin with various additives to improve the end-product’s performance. Our PP resins undergo stringent QA/QC monitoring and testing before being packed in 25-kg packaging for our customers. Asrene® product line-up consists of HDPE which has stiff property and LLDPE which has flexible property. In addition, we also produce degradable HDPE film resin sold under the trademark brand Grene®. Trilene® product line-up consists of Homopolymer which has a rigid property, Random Copolymer which has more transparent property and Impact (Block) Copolymer which has high impact resistance property. Excellent and Diverse Range of Services Our sales and marketing team consists of qualified, fully trained and experienced professionals. We are committed to timely deliveries of our products, thus enabling our customers to minimize their inventory cost. However, our services does not end with accurate and timely deliveries, but we also extend our services to provide comprehensive range of pre and post sales services including: TECHNICAL ASSISTANCE SERVICE Technical assistance to enhance our customer’s manufacturing process. Laboratory analysis and support in the development of new product applications for our customers. Training to update our customers with our new products and the latest technical development. CUSTOMER EVENTS In an effort to maintain long-term relationships with our customers, we regularly hold customer events including customer exhibition, training, seminar, Technical Exchange Meeting (TEM) and annual customer appreciation gathering. Chandra Asri Petrochemical Company Profile | 15 AWARDS & CERTIFICATIONS Awards • Product Excellence Award from Pinnacle Group International, Global CSR Award • Indonesia Quality Convention Award from Indonesia Quality Management Association • National Award for CSR Leading Region from La Tofi School of CSR • OPEXCON Award from SSCX International • Special Award for Achievement of Outstanding CSR from Responsible Care Indonesia • Zero Accident Award from Ministry of Manpower and Transmigration • PROPER Award from Ministry of Environment • Kehati Award from Yayasan Kehati • Responsible Care Award from Responsible Care Indonesia • Green Industry Award from Ministry of Industry • The Best Improved & Top 50 Public Listed Companies Award from IICD, Corporate Governance Award • Padmamitra Award from Provincial Government of Banten Certifications ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007 SNI Marking Certification for Quality Management System Certification for Environmental Management System Certification from Sucofindo for Occupational Health and Safety Management System Product Certificate SNI 0594:2011 from Sucofindo for Trilene® brand Product Certificate SNI 7808:2012 from STP for Asrene® brand SMK3 Audit Halal Product Ecolabel Verification Certification from Ministry of Manpower and Transmigration for implementing Occupational Safety & Health Management System Certification from MUI for all products of Polyethylene and Polypropylene under the trademark brand of Asrene® and Trilene® Certification from Ministry of Environment for developing degradable plastic, Grene® Certification from Responsible Care Indonesia for complying the 6 Codes of Responsible Care® Management Practices Chandra Asri Petrochemical Company Profile | 16