AccuSizer™ Belt Grader / Classifier Systems

AccuSizer™
Belt Grader / Classifier Systems
Harnessing the power of
technology to optimize yields,
throughput and accuracy.
AccuSizer™
Productivity and precision in a “class” all its own.
For poultry processors to
succeed, they must continually
improve their productivity
while keeping the incidence of
overweight packing and product
“giveaway” to a minimum.
AccuSizer™ belt grader/classifier
systems from Gainco help
processors do just that, featuring
an ingenious combination of
user-friendly interfaces, advanced
weighing technology and robust,
rugged platforms.
Our AccuSizer™ product
classifier systems use the latest
load cell technology to provide
the highest levels of weight
accuracy and speed available in
the industry today. They feature
sizing speeds up to 180 portions
per minute, with tolerances up
to +/- 1.5 grams 95% of the
time, depending on product size,
spacing and stability.
Combining this degree of
speed and accuracy with the userfriendly operating characteristics
of the equipment results in a
healthier portion of profit showing
up on your bottom line.
Advantages & Benefits
• Improved weighing accuracy
• Significantly reduced product
“giveaway”
• Gentle handling of product
• Quick return on investment
• Higher volumes achieved than
with manual labor alone
• Real-time process reporting
• Maintenance-friendly ... easy
accessibility for service
Features
• Single and dual configurations
available
• Smaller footprint
• AMI sanitary design
• WiFi connectivity
• Ethernet
• Fully integrates with optional
DataMan™ data management
system
Redesigned outfeed features of AccuSizer™ belt graders/
classifers include a rugged, hygienic frame structure.
The Power of Information
Intelligent as well as wellperforming, our equipment
gives you the information you
need to manage your classifier
operations with skill and ease:
• Touchscreen interface with
graphical displays that are easy
to understand and navigate.
• You have the power
to control each bin
by individual piece
weight range, count
and batch size.
• You have instant
ability to change
weight and distribution parameters,
or batch management information.
System features include
the latest web-based
integrated B&R control
and monitoring capabilites,
along with IP69K-rated
enclosures for the ultimate
in washdown protection,
ensuring reliable operation.
• AccuSizer™ belt grader systems
can also be linked to a
computer using our DataMan™
software, which provides
operators and management
with a continuous stream
of real-time data. Standard
or custom reports can be
generated with data from
multiple systems.
DataMan™ Data
Management System
• Data is collected for single
and multiple systems,
simplifying reporting and
the creation of summary
reports.
• Only one operator is
needed to control and
monitor activity for several
lines – from anywhere.
• Real-time management,
monitoring and reporting
is available through local
access or wide access
networking, which improves
control, oversight and
coordination.
AccuSizer™
Design details make the difference.
It’s the little design details that
make AccuSizer™ belt grader/
classifier systems run so
accurately and perform so well.
For example:
• A state-of-the-art B&R
integrated machine control
package is user-friendly,
flexible, and designed to last.
• Rugged load cells are
completely sealed in a welded
stainless steel housing
specially designed to withstand
the harsh rigors of poultry
processing operations.
They deliver advanced
speed, precision and data
communication capabilities.
• B&R controls platform allows
for the highest levels of
diagnostics and equipment
operation available. An optional
web based reporting package
enables remote access to
system data.
• Immunity from EMI interference
enables load cells to eliminate
any weighing inconsistencies
coming from plant electrical
noise. All relevant data from
the load cell is transmitted
directly to the B&R control
system for rapid analysis and
selection criteria.
• Completely accurate counting
is assured via the use of laser
technology for faster product
detection prior to weighing –
thus preventing “false weighs”
from occurring.
• An auto-tare feature ensures
weighing accuracy by continuously updating the weigh belt
tare weight to compensate for
scrap buildup on the belt links.
• Special proprietary “auto-zero”
software fine-tunes weighing
accuracy by automatically
compensating for load cell
drift, as well as any scrap
buildup on the weigh deck.
Diverse poultry applications
for AccuSizer™ belt grader/
classifier systems include:
• Whole birds and front halves
• Boneless breasts – butterflies
and filets
• Tenders
• Wings
• Leg quarters and whole legs
• Thighs
• Whole turkeys
• Turkey lobes
• Turkey tenders
• Turkey drums
The unique curved design of pull-off
arms helps them gently redirect items,
thereby reducing the incidence of
product damage to near-zero.
Equipment Options
Redesigned bins on AccuSizer™ belt graders utilize captive hinges for complete access to
the belt frame, improving sanitation and making set-up and pre-op inspections a breeze.
• Bin types
• Chute
Equipment Design
and Diversity
In the poultry processing
industry, “one size” doesn’t fit
all. That’s why we’ve incorporated
the maximum degree of flexibility
into the basic design of our
AccuSizer™ belt sizer units.
Flexibility like:
• A modular system design …
engineered and built in
the United States using
standardized, readily available,
easily-replaceable components.
• Multiple bin configurations
available to tailor your bin
design for the precise needs
of your processing line.
• A customizable outfeed design
that allows the system to
match your particular plant
configurations.
• Dual-lane configurations
available for high-volume
applications.
• InterSystems® control package
to treat multiple classifier lines
as one line.
• Manual batching
• Automatic batching
• Bagging
• Packout
• Center bin
Packout Tables
• UHMW
• Stainless steel
• Adjustable
Singulation and Positive
Spacing Infeeds
AccuSizer™
Built tough for tough environments.
AccuSizer™ belt grader/classifier
systems are engineered to take
all the shocks and hard knocks
of daily operations in poultry
processing plants – at the
same time providing complete
protection during high-pressure
chemical washdowns.
Just look at all the ways
Gainco has engineered more
functionality, durability and
longevity into every AccuSizer™
belt grader unit:
• IP69K-rated touchscreen
controller designed to withstand
the harshest production and
sanitation environments.
• The hygienic open-frame
design in the food contact area
improves the effectiveness of
washdown procedures while
preventing water from pooling
and bacteria from collecting.
• Infeed, weighing and outfeed
units are also designed for
easy access for cleaning and
maintenance checks.
• Newly redesigned pivoting
outfeed chutes improve
cleanability and servicing.
AccuSizer™ belt graders are engineered
to meet and exceed AMI sanitary
requirements, including incorporating
• All electronics are housed in a
highly protective IP69K-rated
stand-off and spacing elements in the
design of equipment frames.
enclosure … while also being
easily accessible.
• Optional internet or dial-up
connections allow for remote
servicing of the belt sizer unit
while in operation.
Access to service components is literally a snap … providing the ability to
isolate a single drop for service without disrupting production.
Equipment Warranty
All AccuSizer™ belt grader/
classifier systems carry a oneyear limited warranty covering the
scale unit and all components.
Quality customer care – when and where you need it.
Compare our capabilities
against those of other national
third-party service providers:
• Toll-free 24-hour “live” telephone
hotline support.
• Rapid-response support with
nationwide service coverage.
• Regional parts warehouses with
same-day shipping, plus partsstocking mobile service vehicles.
• Supply chain management
services including individualized
parts programs for a single plant
or an entire company.
Blue Ribbon Service from Gainco
provides a total service and
support solution for AccuSizer™
belt grader/classifier systems
as well as all makes of weighing
equipment, distribution systems,
software and wireless communication equipment. Our field-based,
factory-trained technicians provide
in-field support to food processing
facilities across the U.S. We offer
flexible service agreements in
addition to providing support on
an as-needed basis. We also offer
circuit board repair services.
We operate a 24-hour “live”
phone hotline, giving you timely
answers on everything from
technical assistance to parts
sourcing – even for hard-to-find
components. We take the time
to listen … and then react
quickly to your needs. And we
offer support in both English
and Spanish.
Take the Next Step
To learn more about how
AccuSizer™ belt grader/classifier
systems from Gainco will benefit
your poultry processing operation’s
efficiency, productivity and profitability, call toll-free 877-869-7410
to speak with one of our processing consultants. Or, e-mail your
request to [email protected].
• Factory-trained field service technicians, highly trained in equipment hardware and software.
• Remote diagnostics capabilities
between your plant and ours.
• Precision scale calibration
services.
• Weight indicator and circuit board
repair services conducted by our
own fully-licensed technicians.
• Operator training conducted
by our own certified customer
service technicians.
Dual Lane
Single Lane
Product Selector
Information
Feature9" 12"15"18"24"9"12" 15" 18" 24"
Model Number
250025032506 250425052507250825112509 2510
Rate (units per minute)*
180140 120 100 50360280 240200 100
Spacing Conveyor
OOO OOOOOO O
Weigh Deck
Loadcell
Laser Product Detect Sensor
Beltlink Tracking
Modular Belting
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
OutFeed
Modular Belting SSS SSSSSS S
Laser Optic Product Detect SensorS S S S SS S SS S
Take-Off Arms
SSS SSSSSS S
Bin Types
Chute
Manual Batching
Automatic Batching
Bagging Packout
Center Bin
S
O
O
O
O
N/A
S
O
O
O
O
N/A
S
O
O
O
O
N/A
S
O
O
O
O
N/A
S
O
O
O
O
N/A
S
O
O
O
O
O
S
O
O
O
O
O
S
O
O
O
O
O
S
O
O
O
O
O
S
O
O
O
O
O
Packout Table
UHMW
Stainless Steel
Adjustable
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Frame Construction
Sheet Metal
Channel
Square Tubing
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
Controls
B&R Integrated Machine Control Pkg.
Remote (office-based)
UL
Lockout
S
S
S
S
S
S
S
S
S
S
OOO OOOOOO O
O
O
O
O
O
O
O
O
O
O
S
S
S
S
S
S
S
S
S
S
Software
7 Operating Modes
Reporting Password Protected Sercurity Custom Reporting
S
S
S
O
S
S
S
O
S
S
S
O
S
S
S
O
S
S
S
O
S
S
S
O
S
S
S
O
S
S
S
O
S
S
S
O
S
S
S
O
Communication
Serial
Ethernet
WiFi S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
S
O
O
Accessories
Singulation & Positive Spacing Infeeds
OOO OOOOOO O
Note: s = standard; o = optional; N/A = not applicable
*Dependant upon proper singulation and spacing.
Member:
M ADE IN USA
1635 Oakbrook Drive, Gainesville, GA 30507 USA
Tel. 770-534-0703 | Toll-Free: 877-869-7410
FAX: 770-534-4591 | E-mail: [email protected]
A subsidiary of:
www.gainco.com
AccuSizer, DataMan and the Gainco design are trademarks of Gainco, Inc. The Bettcher design is a registered trademark of Bettcher Industries, Inc.
InterSystems is a registered trademark of InterSystems Corporation. ©2015 Gainco, Inc. All rights reserved.