Global Leader in Waterjetting Solutions

Transcription

Global Leader in Waterjetting Solutions
Global Leader in Waterjetting Solutions
A Worldwide Leader in Innovative Solutions
for the Most Challenging Waterjetting Applications
Founded in 1976, and today a division of Federal
Signal Corporation, Jetstream is one of the largest
manufacturers and distributors of waterjetting
equipment in the world. Thousands of contractors,
plants, municipalities and the military depend on
Jetstream for high-pressure waterjetting systems and
accessories of superior performance and quality.
•Waterjetting systems, tools and parts for operation
from 5,000 to 40,000 psi.
•Thousands of quality parts and accessories in
stock and ready for same day shipping.
•Knowledgeable sales team with expertise to
provide the right solution for any job.
•State-of-the-art manufacturing facility.
Unique Design
Requirements
Productivity
We’re there anytime you need us!
Reliability
Safety
Versatility
Simplicity
Serviceability
The 24/7 Support Program provides Jetstream
customers a competitive advantage with uninterrupted
access to critical parts and accessories, service and
expertise to keep the job running.
713-302-7718
24/7 SUPPORT HOTLINE
Our unique product design requirements have resulted
in numerous U.S. patents for innovative products that
have repeatedly raised the standards for the waterjetting industry. To exceed customer demands, products
are designed to meet strict engineering requirements
in all qualities that affect efficient and safe operation.
Petrochemical refineries are among the
most challenging industries to serve
because of the quantity and variety of
industrial cleaning required.
Some industries
we serve:
•Chemical
•Petrochemical
•Automotive
•Pulp & paper
•Steel mills
•Power generation
•Marine
•Construction
•Mining
•Oil field
•Military
Typical applications:
•Tube and tube bundle cleaning
•Pipe cleaning
•Stack cleaning
•Cooling tower cleaning
•Tank cleaning
•Facilities maintenance
•Grate and floor cleaning
•Automotive paint booth cleaning
•Ship hull cleaning
•Underwater cleaning
•Kiln cleaning
•Surface preparation
•Hydrostatic testing
•Waterjet cutting
Custom-designed trailer-mounted Jetstream
500 hp system on site at a power plant.
Innovative Engineered Solutions
Jetstream pioneered the use of valve cartridges
to allow accessories to be repaired in the
field in less than one minute.
Worldwide, the
UNx® pump design is
still the simplest to
maintain and operate.
Nozzles that spin
on a bearing of water.
The UNx® Fluid End Advantage
Unmatched for
performance
and flexibility!
Simple & Dependable
Swing-Down Manifold
Uni-Valve™ Cartridge
Patented UNx® fluid end technology
is at the heart of every Jetstream
waterjetting pump. Since 1988, this
remarkably innovative family of fluid
ends has provided thousands of plants
and industrial cleaning contractors
with the simplest and most flexible
waterjetting pump available.
The most valuable benefit of the UNx
design is simplicity. Repairs can be
completed quickly in the field,
eliminating hours of downtime for
service by specially trained mechanics.
To tackle a variety of jobs with a
single system, UNx fluid ends can
be easily reconfigured on the jobsite
to utilize higher pressure or flow.
With the UNx, Jetstream provides
the flexibility to tackle all jobs, the
superior performance to optimize
efficiency and productivity, and the
reliability to minimize operating costs
and downtime.
• easy access to valves
• weep holes indicate source
of seal leaks
• self-contained suction and
discharge valve assembly
• slip-fit for easy maintenance
• in-line design minimizes
turbulence
Uni-Pak™ Plunger Packing Set
Clamp-Style Plungers
• one-piece packing
• tapered for easy removal
• water lubricated — no oil
• specifically designed for the
rigors associated with each
operating pressure
• clamp-on design for easy
maintenance
Serviceable
Fewer parts ... faster servicing. No special tools or equipment required.
• 5-minute packing change
• 15-minute valve cartridge change
Change Operating Pressure in Minutes
UNx Fluid Ends are designed for
fast pressure conversion in the field
to fully utilize the power available
for applications that require higher
flow or pressure than a current
setup allows.
Pressure conversions can be
completed in under 30 minutes
with only simple tools and have
been performed in live demos
in under five minutes using
power tools.
1
Disconnect hoses
2
Remove plunger clamps
3
Disconnect lube lines
Fewer Parts,
Fewer Problems
There are Several Ways to Use the
Advantages of the UNx® Fluid End.
Every Jetstream System
includes UNx
technology
Jetstream
UNx bareshaft
pumps can be installed
on custom-built systems
the others
Upgrade an existing
NLB system with a
UNx Fluid End
UNx® pumps are ATEX
Category 3 approved.
UNx Upgrades bolt on to other
manufacturer’s pumps to add
the UNx Advantage to
existing systems
Additional fluid ends
allow one system to do
the work of many
UNx 4215N
installed on
NLB 10150
Operating pressures from 5,000 to 40,000 psi
A single Jetstream system can do the work of many
4
Remove water lube fittings
5 Remove just 8 bolts to lower hinged manifold
6 Slide out stuffing boxes
containing packing and
plungers
7
Remove hinge and
lift off manifold
install the appropriate fluid end by reversing the steps
Waterjetting Systems
Engineered for
Maximum
Performance
Jetstream
SERIES
Built for extreme duty,
Jetstream waterjetting systems
are trusted on six continents
to handle the toughest
cleaning jobs in the most
challenging operating
environments in the world.
• reduced dry weight
• resists corrosion
• longer runs between refueling
full instrumentation at your fingertips:
• hour meter
• tachometer
• oil pressure
• voltmeter
• water temperature
Lifetime LED Trailer Lights
• weather sealed
• corrosion resistant
• lights up faster, brighter
10-gauge Galvanized Steel Fenders
EZ-Lube Hubs
lubricate wheel bearings quickly
via standard grease fitting
Torsion-Style Axles
smoother towing while
providing lower trailer profile
Shorter Wheelbase
• improves trailer travel through
tight turns
• helps minimize tire scrubbing
Improved Pump Access
unobstructed access to fluid
end for performing pressure
conversion or routine
maintenance
Hydro-Throttle Control*
• saves fuel and engine wear
• manual throttle override to
maintain set engine speed
Diesel System Performance Specifications
X3000
Series
110
HP
125
HP
X3600
Series
Because markets for
waterjetting continue to
expand and evolve, the
experienced Jetstream
engineering team constantly
develops and improves
system features and options
to incorporate new
technology, optimize
performance for specific
applications, and satisfy
emerging customer
requirements and
government regulations.
High-Capacity Aluminum Fuel Tank
Sealed Control Panel
150
HP
170
HP
215
HP
X4200
Series
Jetstream systems provide
reliable, efficient and safe
waterjet cleaning power.
Features like a PTO (clutch)
that never needs grease and
UNx pumps that can be
repaired or reconfigured in
minutes reduce both downtime and cost of ownership.
The standard for
North American
waterjetting
systems.
250
HP
325
HP
6,000
7,500
10,000
12,500
15,000
20,000
30,000
11
10
9
8
7
6
—
5
Flow (gpm)**
23.2
18.4
14.9
11.8
9.9
7.4
—
4.7
Pressure (psi)
36,000
Pressure (psi)
Plunger Size (no.)
36,000
6,000
7,500
10,000
12,500
15,000
20,000
30,000
Plunger Size (no.)
—
11
10
9
8
7
—
5
Flow (gpm)**
—
23.3
18.4
14.9
11.8
9.7
—
5.2
Pressure (psi)
5,000
7,500
10,000
12,500
15,000
20,000
30,000
40,000
15
13
11
10
9
8
—
—
Flow (gpm)**
45.4
31.2
23.2
18.6
15.7
11.7
—
—
Pressure (psi)
6,000
7,500
10,000
12,500
15,000
20,000
30,000
40,000
15
13
12
11
10
8
7
6
Flow (gpm)**
45.2
35.6
27.0
21.4
18.0
12.9
9.1
6.8
Pressure (psi)
6,000
8,000
10,000
12,500
15,000
20,000
30,000
40,000
15
13
12
11
10
9
7
6
Flow (gpm)**
50.3
39.8
32.2
27.0
21.5
17.0
10.0
8.0
Pressure (psi)
6,000
8,000
10,000
12,500
15,000
20,000
30,000
40,000
16
15
13
12
11
10
8
7
Flow (gpm)**
62.1
48.6
38.7
31.3
26.3
19.4
11.9
9.7
Pressure (psi)
40,000
Plunger Size (no.)
Plunger Size (no.)
Plunger Size (no.)
Plunger Size (no.)
6,000
8,000
10,000
12,500
15,000
20,000
30,000
Plunger Size (no.)
—
16
15
13
12
11
—
8
Flow (gpm)**
—
62.1
50.1
39.7
32.0
25.1
—
11.9
**Flow values assume up to 10% inefficiency resulting from mechanical power transfer and do not account for compressibility of water. Actual output will vary based on the
performance specifications of the engine (or motor), drive sheave ratio, and actual working pressure.
Jetstream innovations
continually enhance
your productivity
High-Performance Diesel Engines
• engines from the world’s top manufacturers
• available as open (standard) or enclosed units
Safety Features
Powerband Belt Drive
• comprehensive safety decal package
• conspicuity tape surrounds entire frame
• dual five-band belts
• high-torque carrying capabilities
Power End Dependability
• ductile iron power frame
• largest bearings in the industry
• high-strength, forged steel crankshaft
Greaseless Spread Bearing PTO
Large Spread Bearings
• opposing roller
bearings provide
reliable power
transmission
• no pilot bearing —
the “weakest link”
in typical PTO’s
Safety Shutdown Systems*
protect against low oil pressure and
high temperature
Oil Bath Lubrication
• no daily greasing
• changed with
engine oil
Forward Water Tank Location
improves weight distribution with lower
center of gravity
Low Profile Trailer
just 26" to top of frame for
lower center of gravity
An integrated
filter and water
tank design
that extends
component life
and increases
operating
uptime.
Adjustable Hitch Height
for safe, level hauling behind
different vehicles
* optional
UNx® Fluid End
• Jetstream’s patented system
designed for fast conversion
from 5,000 to 40,000 psi
operating pressures
• ATEX approved
Center-mounted Trailer Jack
rated at 12,000 lb
Trailer Wiring
• completely weatherproof harness and connectors
• protective grommeted runs
Additional Options
Global Waterjetting Solutions Provider
• Safety Watch remote shutdown system
• regulator valve for shut-in applications
• workbench and industrial strength vise
• forklift pads
• packing lube water recirculation
package
• charge pump**
• air compressor package
• safety package
Electric — Ideal for
process plants, industrial
operations and military
environments. Available
as stationary skids or
steerable, in-plant trailers.
5000Q — The most versatile
and cost effective 500 hp
waterjetting system available.
C-Series — Compact
diesel waterjetting
systems engineered to
meet stringent, European
requirements. 125 to
325 hp with footprints
as small as 4’ x 7’.
Special Applications —
In addition to the wide
range of standard models,
Jetstream often develops
systems for special
applications or to meet
unique requirements.
• powered hose reel
• lifting bale
• containerized systems
• hose racks
• hydrostatic test package
** standard on models equipped for
pressures above 20,000 psi.
Tube and Pipe Cleaning
Pipe and tube cleaning are the most
common uses for waterjetting. Many
variables determine the most suitable
equipment for a given job:
•Size of the job
•Budget and time available
•Tube diameter and length
•Deposit adhesion and hardness
•Unplugging or polishing?
•Are the tubes straight or bent?
•Orientation: horizontal or vertical
•Will the tubes or pipes be moved or
cleaned in place?
For that reason, Jetstream manufactures and
supplies a wide assortment of tube and pipe
cleaning equipment, from simple manual
tools to large-scale automated systems.
Rotating Nozzles
Tube Spinners™
Dril-Jets™
RotoMag™
Badger™
Featuring a specially coated shaft and
hardened sleeve with two rotating jets,
Tube Spinner Nozzles thoroughly clean
small tube walls. Available with outside
diameters from .375” to 1.040” and
pressures up to 20,000 psi.
Self-rotating nozzle
designed for troublefree cleaning of pipes,
stacks, or tanks.
•Spins on water –
no bearings
•Magnetic speed control
limits rotational speed
for maximum impact
•For use in pipes as small as 3” or as
large as 18’ using nozzle extensions
•Flows up to 50 gpm and pressures up
to 20,000 psi.
With no external moving parts, Dril-Jet
Nozzles use two rotating forward jets
to power through plugged tubes.
Available with outside diameters from
.500” to 1.040” and pressures
up to 20,000 psi.
•Compact design
•Five powerful jets
•Viscous fluid
speed control
•Available for
pressures up to 20,000 psi.
The Badger easily negotiates elbows.
Pipe Cleaning Swivels
These nozzles are available in a range of sizes
and pressures to suit any pipe cleaning job
•No-leak swivels
•Choice of polishing or unplugging
nozzle heads
•Viscous fluid speed control
Removal of a hardened polymer from heat exchanger
tubes using manually operated waterjetting tools.
BJV in 24” pipe
Gopher nozzle powering
through a plugged pipe.
Before
After
BJV with accessory
centralizer and pull ring
BJV ™
•For pipes from 6” to 70” diameters
•4 models available for flows up to
200 gpm or pressures to 40,000 psi
Raptor™
•For pipes from 3” to 12” diameters
•Pressures up to 20,000 psi
Gopher™
•For pipes from 1-7/8” to 12” diameters
•Pressures up to 20,000 psi
Basic Tools
Thermoplastic Hoses & Flex Lances
Line Moles
Rubber Hoses
SteelBraid™
Thermoplastic hoses and flex lances are the most
durable and offer the widest selection of end fitting
connections and available operating pressures (up
to 43,500 psi).
Available in several sizes, rubber hoses are the
most economical and easiest to manuever for
pipe cleaning operations.
Economical pipe cleaning nozzles
for cleaning pipes from 1-3/16” to
several feet in diameter.
Highly flexible SteelBraid lances,
with a Teflon core, are ideal for
cleaning small tubes at pressures
up to 10,000 psi.
Automated Systems and Tools
Automated and semi-automated system are a must for large jobs. In addition to higher productivity rates, powered systems
provide the most consistent cleaning, reduce or eliminate operator fatigue, and increase operator safety.
Sabertooth™
Rigid Lancing System
A powered dual hose reel
with self-rotating nozzles,
the Sabertooth is ideal for
cleaning evaporators or
other vertical tube bundles.
Because of its compact size
and ease of assembly, it
performs well in confined
space or other applications
that are difficult to reach
with larger systems.
• Cleans two tubes per stroke
• Complete operator control of pressure and feed rate
• 50’ stroke
• 15,000 psi and 20,000 psi models available
In contrast to devices that use a fixed nozzle and rotating
flex lance, the Sabertooth is more reliable and economical
to operate, and the variety of self-rotating nozzles that can
be used offers greater versatility.
With several configurations
available, our rigid lancing
systems offer the safest and
most productive cleaning of
heat exchanger tubes.
• Operator easily controls
pressure, feed, and
lance positioning from
a safe distance
• Two, three, and four lance systems
• Pneumatically or hydraulically controlled
positioning and feed
• Rotation can be powered
or nozzle-driven
• Operating pressures up to
40,000 psi
• Stroke: 15’ to 60’
The Sabertooth makes quick work of
2,500 tubes, each 50’ long x 2”
diameter, inside a power plant’s
brine concentrator.
Porta-Lance™
These hand-held tools allow
quick setup for small tube
bundles. Air-powered
rotation allows the nozzle
jet positions to be optimized
for maximum cleaning
power. Available in several
sizes for pressures up to
40,000 psi.
Rigid Lances
SteelFlex™
Rigid lances are used for manual cleaning
of straight tubes or with automated
lancing systems to clean heat exchangers
quickly and effectively.
This Flexible steel tubing with a welded
nozzle can clean tubes as small as 5/32”
(nozzle shown actual size).
Drilled Nozzles
Foot Guns
Thousands of unique styles, sizes, jet
patterns, pressure and flow ratings
precision drilled to best suit any job.
Jetstream offers a wide selection of
heavy-duty foot guns to provide the
operator with safe and complete control
of flow and pressure through the nozzle
during manual cleaning operations.
All foot guns use 30-second field-replaceable valve cartridges.
Surface Cleaning and Preparation Tools
Jetstream offers a full complement of
surface cleaning tools for use in
applications at a wide range of
operating pressures, from removal of
grease from roadways at pressures as
low as 5,000 psi to stripping of marine
paint from ship hulls at pressures up to
40,000 psi.
Self-Rotating Nozzles
Tornado Cleaning System™
• Working pressure:
40,000 psi
• Air-powered rotary gun
and a remote valve
• Single or multiple gun
operation
Removing rust from
rebar in bridge piling.
Control Guns
Orbi-Jet™
• Spins on water —
no bearings
• Magnetic speed control
• Five models available
• Weighs only 2.3 lb
Barracuda®
• Viscous fluid speed control
• Simple field maintenance
• Four models available
Removing bonded
paint from automotive
assembly line carrier.
Valve cartridge can be replaced in
30 seconds using an adjustable wrench.
Cleaning the upper deck ceiling
of Comiskey Park in Chicago.
Jetstream control guns are available in a variety of configurations to suit
specific needs. Common features include low trigger force, hydraulicallybiased valves (for safety), and a 30-second field-replaceable cartridge.
40,000 psi removing
thick, well bonded
coating.
Nozzle Inserts
The most important factor in cleaning
effectiveness is waterjet quality. With a huge
variety of styles, flow ratings, and
orifice materials, Jetstream has
the perfect nozzles
for any job.
Deck and Grate Cleaners
Several models are available with a variety
of features, including:
• Vacuum recovery
• Self-propelled drive
• Hydraulic, air, or self-powered rotation
Applications include:
• Clean grates
• Strip paint and coatings
• Scarify concrete
• Remove grease and contaminants
• Clean tank floors
Automated Tooling
Jetstream can provide a
wide selection of
specialized tools for
automated and semiautomated surface
cleaning applications.
The TSC-40™ Cleaning Head can be
used for robotic or CNC-controlled
in-plant cleaning systems.
The Blastrack™ is a family of highly versatile rotating surface cleaners
driven by hydraulic or air power along straight or circular rails.
Additional Products
No-Entry Cleaning
Waterjet Cutting
Jetstream offers a variety of tools for cleaning large vessels that
increase safety by eliminating the need for operators to enter.
Because operator fatigue is not a factor, these tools are designed
to employ more powerful waterjets to the work surface and are
ideal for many types of vessels including storage and mixing
tanks, reactors, separators, boilers, furnaces, and cokers.
Jetstream offers a dependable, versatile, and rugged abrasive waterjet cutting system for precise
straight or circular cuts through almost any material. Quick and simple one-man setup makes it a
great tool for cutting doorsheets and manways in
tanks or cutting small to large pipes.
•Composite rails provide linear and lateral
flexibility for precise cuts
•Powered by air or
electicity
•Working pressure up
to 55,000 psi
3D Tools
Powerful jets rotating on
two axes allow these tools
to clean all interior surfaces of a vessel with little
or no repositioning and
minimal operator attention.
Two models are available
for use at pressures up to
20,000 psi.
Circle cutting
Hurricane® 3-D tool attached
to a manueverable boom
inside a reactor tank.
Cable Swivel Tool
This specialized device
travels along a tensioned
cable with up to six
powerful jets. For use at
up to 170 gpm at pressures up to 10,000 psi,
the Cable Swivel Tool is
ideal for cleaning boilers
and furnaces.
Cutting a doorsheet in a tank
Accessories
In addition to pumps and application tooling, Jetstream is a complete waterjetting solutions provider for
all of the equipment necessary to get any job done safely and on time.
Safety Equipment
Personal Protective
Equipment
Control Valves
Fittings & Gauges
Multiple Gun
Valves
Bypass Valves
Pressure
Regulators
Pressure Relief Devices
A Growing Nationwide Network of Service Centers
Toledo, OH
888-415-7368
www.fssolutionsgroup.com
Streator, IL
815-672-6028
Long Beach, CA
866-515-9891
Birmingham, AL
800-822-8785
Gonzales, LA
225-647-0660
La Porte, TX
832-674-8668
FS Solutions
Ohio Service Center
1144 Expressway Dr. – South
Toledo, OH 43608
PH: 888-415-RENT (7368)
FS Solutions centers
bring key resources
closer to home.
• Expert safety and
applications training
• Rental equipment
• High-performance parts
• Waterblast accessories
• Equipment rebuilding
• Used equipment sales
FS Solutions
Texas Service Center
10001 Porter Rd. Suite 200
La Porte, TX 77571
PH: 832-674-8668
FS Solutions
Alabama Service Center
8584 Borden Ave.
Leeds, AL 35094
PH: 800-822-8785
FS Solutions
Illinois Service Center
2108 Coalville Rd.
Streator, IL 61364
PH: 815-672-6028
FS Solutions
Louisiana Service Center
3111 S. Darla Ave.
Gonzales, LA 70737
PH: 225-647-0660
FS Solutions
California Service Center
1510 Hayes Ave.
Long Beach, CA 90813
PH: 866-515-9891
Jetstream of Houston, LLP
5905 Thomas Rd. • Houston, TX 77041
Phone: (832) 590-1300 • Fax: (832) 590-1304 • Toll Free: (800) 231-8192
www.waterblast.com
P/N JSM-001ENG 2/2011
© 2011 Jetstream of Houston, LLC. All rights reserved.
Federal Signal Corporation is listed on the NYSE by the symbol FSS. Specifications and equipment listed are subject to change without notice. Some photos are shown with
optional equipment.
UNx is a registered trademark of Jetstream of Houston, LLP. RotoMag, Tube Spinner, Dril-Jet, SteelBraid, SteelFlex, Tornado Cleaning System, Orbi-Jet, and TSC-40 model name
are trademarks of Jetstream of Houston, LLP. Barracuda and Hurricane are registered trademarks and Badger, Gopher, BJV, Raptor, Sabertooth, Porta-Lance and Blastrack are
trademarks of Stoneage, Inc.